To: PI-Taiw wan FAE Sta aff From:: PI-San Jose Applic cations Engineering Date: c-15 30-Dec Revis sion: A Re: RCD snubber s - Re educing snu ubber resisto or dissipatio on and output rectifier d diode peak in nverse volta age stress in n a fly-back power supp ply Introduction: Volta age waveforrm across output o rectiffier diode in n a flyback converter sshows a vo oltage ring at the insta ant of turn-O ON of the primary p side e MOSFET. This ringin ng is cause ed by reson nant interac ction betwe een the leak kage reacta ance of the e secondaryy winding, trace induc ctance of th he secondarry side circu uit interconn nections, ou utput rectifie er diode revverse recov very and dio ode junction n capacitance. The ressulting reverrse voltage can exceed d the PIV (Peak ( Inverrse voltage)) rating of th he output re ectifier diode and the rringing resu ults in incre eased EMI. A red duction in th he peak voltage and damping d of the resonant ring can be achieve ed by conn necting an RC circuit across the output recctifier diode e. The addition of thiss RC snub bber circuit results in a slight dro op in efficie ency due to o power diissipation in n the resistor. This RC C circuit can n also lead to t increase in the initial peak curre ent at the in nstant of turrn-ON of the e primary sid de MOSFET T. Choic ce of components us sed for the RC circuit is a trad deoff betwe een losses, EMI perfo ormance imp provement and a voltage e stress on th he output re ectifier diode e. Redu uction in diode d peak inverse voltage v is ttypically acchieved by increasing g the capa acitance in the t RC snu ubber howe ever increasse in capaccitance resu ults in incre eased loss in the snubb ber resistor. Addin ng a diode in parallel with the sn nubber resisstor reduce es loss in th he resistor. This allow ws for an inc crease in sn nubber capa acitance wh hile simultan neously kee eping the lo oss in the snubber s resistor low. Use of a diode in i parallel with w the resis stor is there efore recom mmended fo or designs w where p voltage across th he output re ectifier diod de is to be reduced byy increasing g the the peak snub bber capacita ance and th he loss in the e snubber rresistor is to o be reduced d. CONF FIDENTIAL: The T informatio on in this reporrt contains confidential and proprietary in nformation of P Power Integrrations. By receiving this re eport, the custtomer agrees to use this infformation for the sole purpo ose of addressing the issues reviewed in n the report an nd to keep the report’s conte ents confidentiial. Pag ge 1 of 6 COMPA ANY CONFIDE ENTIAL 23-Decc-2015 RCD snubber - Reducing output diode voltage stress in a fly-back power supply Explanation: Figure.1 shows the equivalent circuit of the flyback converter power stage. Lm is the magnetizing inductance of the primary and NP and NS represent the ideal transformer. Whenever the primary side MOSFET turns ON while the secondary side diode is still conducting, the voltage across the secondary side diode is rapidly reversed. The diode goes from a conducting state to a reverse biased state and the magnitude of the reverse current depends on the diode reverse recovery characteristics. Energy is stored in the leakage reactance Llk2. Following the reversal of voltage across the secondary winding, a resonant ring is seen at the anode of the reverse biased output diode. Llk2 and junction capacitance Cj determine the frequency of the resonant ring seen across the diode. This ringing can generate conducted and radiated EMI. The ring can exist for a prolonged period of time due to low inherent damping in the circuit and the overshoot in voltage across the output diode that is caused by this ring can exceed diode rating in some designs and lead to diode damage. Figure 1 Equivalent circuit of the flyback converter Figure.2 shows one example of the voltage at the anode of the rectifier diode without any RC snubber connected across the diode for a 19V output power supply. CONFIDENTIAL: The information in this report contains confidential and proprietary information of Power Integrations. By receiving this report, the customer agrees to use this information for the sole purpose of addressing the issues reviewed in the report and to keep the report’s contents confidential Page 2 of 6 COMPANY CONFIDENTIAL 30-Dec-2015 RCD D snubber - Reducing output o diode e voltage strress in a fly--back powerr supply Figure e 2 Undamped d ringing at the e anode of the e output rectifie er diode Damping of the resonant rin ng is achiev ved using a RC circuit cconnected a across the d diode as sh hown in Figu ure.3. The capacitance c e used in the e RC circuitt is considerrably higherr than the ju unction capa acitance of the t output rectifier r diod de. R1 10 0.5 W C1 D1 1 1 nF 200 V Sch hottky Diode Figure F 4 Dam mping of resonan nt ring with the a addition of the R RC snubber Figure e 3 RC snubbe er connected As shown s in Figure.4, the e peak amplitude of tthe first ressonant ring g is dramattically reduc ced with the e addition of o the RC sn nubber acro oss the diod de. For the e example sh hown, the fiirst peak re educed from m 160V to 120V with a 10Ω resisto or and 1nF capacitor in the RC snubber s circuit. Furth her reduction in the magnitude off the resonant ring ca an be achie eved with in ncrease in the t capacita ance used in the snub bber as sho own in Fig.5 5 and Fig.6 6 Figure 5 10Ω + 1nF RC C snubber Figure 6 10Ω + 1.5nF RC Snubber CONFIDENTIAL: The e information in this report conttains confidentia al and proprieta ary information o of Power Integrrations. By rec ceiving this repo ort, the custom mer agrees to use this informa ation for the solle purpose of a addressing the issues review wed in the report and to keep the e report’s conten nts confidential Page 3 of 6 COMPANY Y CONFIDENTIIAL 30-Decc-2015 RCD D snubber - Reducing output o diode e voltage strress in a fly--back powerr supply The values v of th he resistor and a capacita ance used in the RC ssnubber circcuit are adju usted until the peak re everse volta age across the output rectifier dio ode is sufficciently below w the PIV rating r of the e diode and d conducted and radiate ed emission ns are below w the appliccable limits s. In ea ach switchin ng cycle, the snubber capacitor iss charged a and discharrged through h the snub bber resistor which res sults in los ss in the re esistor. Inccrease in th he value o of the capa acitance res sults in incrrease in RM MS current through the resistor tthus resultin ng in incre eased loss. If a diode d is con nnected acro oss the resiistor in the R RC snubbe er, part of the current flo ow in the snubber s circuit is throug gh the diode e which resu ults in a net reduction in n current thrrough the snubber s res sistor and hence h a re eduction is tthe loss in the snubb ber resistor. The addittion of the diode changes the resis stance in the e RC circuitt depending g on the dire ection of cu urrent flow in n the circuit and hence has the effe ect of chang ging the dam mping offere ed by the circuit c however without significantly y altering th he magnitud de of the peak ring vo oltage for th he first ring which w happe ens to have the highestt amplitude.. Figurre.7 shows the locatio on and conn nections of the additio onal diode in the prop posed RCD D snubber circuit. ov ery Diode Fast Reco D2 R1 10 0.5 W C1 1 nF 200 V D1 ottky Diode Scho e 7 RCD Snub bber for output rectifier Figure Figurre.8 and Figure.9 sho ow one exa ample of ch hange in ccurrent flow wing through h the resistor with and d without the e diode adde ed across th he resistor. Figure e 8 Current through snubbe er resistor witho out paralle el diode Figurre 9 Currentt through snu ubber resistor with diode e in parallel witth resistor CONFIDENTIAL: The e information in this report conttains confidentia al and proprieta ary information o of Power Integrrations. By rec ceiving this repo ort, the custom mer agrees to use this informa ation for the solle purpose of a addressing the issues review wed in the report and to keep the e report’s conten nts confidential Page 4 of 6 COMPANY Y CONFIDENTIIAL 30-Decc-2015 RCD D snubber - Reducing output o diode e voltage strress in a fly--back powerr supply Table e.1 compare es current th hrough the snubber s ressistor for thre ree different combinatio ons of the snubber s circ cuit under th he same operating condition. Addittion of the d diode acrosss the resistor has the effect of red ducing the RMS R curren nt through the resistor w without affe ecting the im mprovemen nt in peak inv verse voltag ge achieved d through the e increase iin capacitan nce Resis stor Cap pacitor Dio ode in parallel p snu ubber Resis stor w with Negativve peak RMS cu urrent Anode voltage through ressistor 10Ω 1nF F No -114V 224.7mA 10Ω 1.5n nF No -106V 268.4mA 10Ω 1.5n nF Ye es -109V 214.2mA Figurre.10 shows the diode e anode vo oltage, curre ent through h the snubb ber resistorr and curre ent through the snubbe er diode und der one ope erating cond dition for the example used for th his note. CONFIDENTIAL: The e information in this report conttains confidentia al and proprieta ary information o of Power Integrrations. By rec ceiving this repo ort, the custom mer agrees to use this informa ation for the solle purpose of a addressing the issues review wed in the report and to keep the e report’s conten nts confidential Page 5 of 6 COMPANY Y CONFIDENTIIAL 30-Decc-2015 RCD snubber - Reducing output diode voltage stress in a fly-back power supply Conclusion For some of the high power switching power supplies, loss in the snubber resistor may be considerable and may require high power resistors to handle the power dissipation. In such designs use of the RCD snubber can effectively keep the loss in the snubber resistor low. Document Distribution This document is for internal use only. Only provide to customers once D. Chen and M. Khan have given approval. Do not provide to distributors or anyone outside Power Integrations without express permission. Feedback Please send feedback or comments to E. Hwang, D. Chen, or R. Joshi Revision History: (Rev A. 12302015) First release CONFIDENTIAL: The information in this report contains confidential and proprietary information of Power Integrations. By receiving this report, the customer agrees to use this information for the sole purpose of addressing the issues reviewed in the report and to keep the report’s contents confidential Page 6 of 6 COMPANY CONFIDENTIAL 30-Dec-2015