August 2008 AWM Wire Not Permitted in Industrial Machinery The 2007 revision of NFPA 79, the electrical standard for industrial machinery, clarified that AWM wire is not permitted in industrial machinery unless installed as a component of a listed assembly. The applicable section of NFPA 79-20071 reads as follows: "12.2.7.3 Appliance Wiring Material. Single conductor or multi-conductor Type AWM shall not be permitted. Exception: When part of a listed assembly suitable for the intended application, Type AWM shall be permissible." A "listed assembly" is code speak for an electronic enclosure or subassembly that has been previously tested and approved by a nationally recognized testing laboratory such as UL2 or Intertek (ETL)3. As a result of the revision, questions have been raised regarding why the standard was changed and what types of wire can be used to meet NFPA 79 requirements. Why Was NFPA 79 Revised? It has long been the industry's intent that type AWM wire should not be used in industrial machinery. Type AWM wire (Appliance Wiring Material) is defined in industry standards4 as a "Recognized Component" rather than a "Listed" product. Recognized Components are parts intended for use in OEM equipment where the finished product will eventually be tested for compliance with safety requirements as a completely finished (and Listed) product. The UL marks that are used to distinguish between the two types of approvals are shown above. All UL Styles such as 1007, 1015, 1213, etc. are AWM wire types and, as such, are also considered Recognized Components. Listed Mark 1 Recognized Component Mark NFPA 79 "Electrical Standard for Industrial Machinery", National Fire Protection Association, www.nfpa.org Underwriters Laboratories Inc, www.ul.com 3 Intertek, www.intertek-etlsemko.com 4 UL 758 "Appliance Wiring Material", Underwriters Laboratories Inc., www.ul.com 2 Below are some of the specific reasons NFPA 79 was revised to clarify the proper use of type AWM wire: • The NEC® (NFPA 70)5 does not recognize type AWM wire as an acceptable method of field installed wiring because electrical and mechanical test requirements for Recognized Components are less stringent than they are for Listed products. • Type AWM wire was being incorrectly used as part of the building infrastructure during installation of industrial machinery, such as incorrectly running type AWM wire from the main source of power (circuit breaker or fuse box) to the control panel of the machine. • The insulation thickness of certain AWM wire types can be as thin as 0.002 inches and may not provide adequate mechanical protection in some installations. • The NEC® does not permit the use of type AWM wire for installation within a building, even if installed in conduit. OK…So What Wire Types Can be Used? Chapter 12 of NFPA 79 spells out in detail the types of wire and cable permitted in industrial machinery. In general, Listed wire types are permitted, but Recognized types are not. These are a few examples of the many Listed wire and cable types that are permitted: MTW SJOW THWN SEOW RHW-2 SJEOW THHN STOW RHH MI TC XHHW PLTC THW ITC RHW CM XHHW-2 CL2 SOOW It should be noted that electrical wire can have multiple ratings. For example, AWM wire made by some manufacturers also has an MTW rating. Such dual-rated wire can be used either as AWM wire or as MTW wire in a given installation. In this example, the wire is permitted in industrial machinery by NFPA 79 because it is MTW rated—the AWM rating can just be ignored (wire manufactured with multiple ratings must comply with all the requirements of all ratings). Many wire and cable types can be used in industrial equipment instead of AWM wires to comply with NFPA 79. Just remember, they must be selected and installed in such a manner that they comply with all other Code requirements—including those for conductor stranding, conductor size (ampacity), voltage rating, temperature rating, moisture resistance and flame-retardant properties. WDW 5 NFPA 70, "National Electrical Code", National Fire Protection Association, www.nfpa.org