Outdoor Enclosures For the Electrical Industry A member of the group Who We Are AMPP Industries AMPP industries Ltd was set up around electrical cabinet manufacturing in 2001. It is a Company, associated by common ownership, which supplies BREMCA with all requirements for sheet metal and powder coating. AMPP operates from separate premises adjacent to BREMCA in Christchurch providing over 1,222m² of manufacturing, Painting and assembly space. We specialise in modular electrical cabinet manufacturing, design and custom built electrical enclosures for both indoor and outdoor applications. Through our manufacturing partnerships we also manufacture a range of other sheetmetal products including storage systems, domestic heating components, coin machines and general sheetmetal related products. We have developed into a company that can adapt quickly to a wide range of challenges. You may have a product or component that requires further development or you may have existing products or components. Our aim is to help you develop your business further by providing a manufacturing facility that will meet your expectations and manufacturing needs. Design Appreciating the importance of latest technologies we have been a fully licenced user of Solid Edge for many years and now incorporate the new ST version into our design/programming department. Although similar to many 3D packages we have found it is far superior when used in sheet metal design, and this allows us to produce a more realistic representation of the parts and better developments for production. For our business this package allows us to deliver on many different aspects: • Single part modelling for development • Multi part assembly • Rendered images for marketing • Full working drawings for production Using the latest software also enables us to import clients existing products. We are able to open many files ranging from 2D AutoCAD and other 3D formats. This makes for a seamless integration and reduction in error. Using our standard material templates we are then able to convert the parts to suit our production capabilities and so produce a more accurate part for our customer. This coupled with our CAM software and experienced design staff we are able to produce high quality results and provide support to our customers. Sheetmetal Fabrication We have a wide range of manufacturing capabilities including: • Component Manufacturing • Production Fabrication and Manufacturing • Custom Fabrication • A wide range of materials including: • -Stainless Steel • -Mild Steel • -Aluminium • -Copper Amada Turret Punch • -Brass Significant equipment comprises: • Solid Edge 3D computer aided design software. • Amada Turret Punch – Vipros 2510K 20 ton hydraulic up to 6mm material thickness. • Amada Press Brake – FBD III – 1253 NT, 125 ton AC Servohydraulic 3 metre bend length. • ACF Flexible Corner Former. • MIG, TIG, Spot Welding and Stud fastening equipment. • Nordson Powder Coating Equipment includes 2 manual spray booths and 1 automated spray booth. Amada Press Brake • 200kW 5.0M Batch Oven. • 90 Meter Automated Gas Fired Powder Coating Line. Welding We offer a range of welding capabilities: • MIG (Metal Inert Gas) welding in mild steel, stainless steel and aluminium. • TIG (Tungsten Inert Gas) welding in mild steel, stainless steel and aluminium. • Resistance welding (Spot Welding). • Stud welding. Powder Coating We can apply four common themosetting powders to suit your business needs. Epoxy, Hybrid, Polyurethane and polyester, in different colours and textures. We operate a batch oven that is 5 metres long for short runs or large items or use our automated powder coating line for those high production quantities. Significant equipment comprises: • Nordson powder coating equipment including 3 manual spray booths and 1 automated spray booth. • 200kW 5.0m batch oven. • 90m automated gas fired powder coating line. What We Do Control box with 2 accessible compartments. Front cabinet for general day to day access and a second cabinet behind for systems control. Stainless steel external construction with mounting rails and gear trays as required. BREMCA standard pillar with fuse disconnects installed onto a Ty-panel gear tray. From concept . . . ... to completion Outdoor pillar with twin compartments and window. Raised plinth with removable front plates for access. Aluminium, Stainless Steel or Mild Steel. Outdoor pillar with ventilation plinth. Control desk complete with gear trays and access panels. Doors and panels have IP54 dust seal. The House A large aluminium house with an internal switchboard installed inside. Powder coated stainless steel cabinet. Twin overlappingdouble doors and ventilation plinth. Multi-metering switchboard A variation of the standard 250 series enclosure system made for the Australian market. Variations can be made to suit New Zealand. Double hinged meter panel. Mining cabinets or temporary supply with heavy duty frame. Customised Mining Cabinet. Safety Isolators Full visible breaking The handle can only indicate the “open” position if the contacts are actually open. Locking The side mounted handle can accommodate up to 3 locks. Visible contact breaking Lockout Safety Isolation Conforms to Standards IEC 364 & IEC 204 Visible Breaking with Mechanical Indicator Double Mechanical Door Interlocking General characteristics Bremca Safety Isolators equipped with Socomec load-break switches provide emergency switch isolation and lockout isolation for maintenance requirements. • Socomec load break switch with visible breaking. In accordance with NF C 13-100: “an isolating device is considered as having visible breaking if the separation of the contacts is directly visible.” Double door interlocking The double locking of the enclosure prevents the opening of the door when the isolator is in the closed position. Mechanical Off/On indicator • IP65 degree of ingress protection. • AC21 to AC23 load-break ratings • Mechanical Off/On indicator - indicating switch contacts opened or closed. • Visible open and closed position of switch contacts. • Double door interlocking. • Triple padlocking of the handle. • 3 pole or 4 pole switches. Flush with the sight glass, the mechanical Off/On indicator shows the position of the contacts in either the open or closed position. It provides clear visulisation of the position of the switch contacts. Arc Fault Containment Cell Arc Fault Containment Electric arcs produce some of the highest temperatures known to occur on earth, up to 19,500°C. This temperature is almost 4 times higher than the temperature on the surface of the sun. The intense heat from an arc causes a sudden expansion of air resulting in a blast. Copper expands during an arc flash event at a factor of 67,000 times within a few milliseconds. The Bremca 250 Series Switchboard range of arc fault containment cells are designed to contain the products of blast whilst safely allowing the pressure to dissipate into the adjoining cable or bus duct. In the event of a blast, this significantly lowers the risk of serious harm to people in close vicinity of the switchboard. Tested to 63kA in accordance with AS/NZS3439 the arc fault containment cells are available in predetermined configurations, complete with depth adjustable gear trays / mounting plates, and side or rear entry cable or bar termination options. Door latches specific to the arc fault containment option complete the solution. The Bremca 250 Series Arc Fault Containment Solution is only available to approved switchboard builders. Arc Fault Containment Cell •Available in heights of 250mm, 375mm and 500mm. All 500mm wide x 300mm deep. •Tested by Testing & Certification Australia, Lane Cove Testing Station, Sydney. •Robust adjustable depth gear tray for mounting of equipment. •Option of rear entry gear trays. •Supplied flat pack for easy shipping and storage. •Quick and easy assembly. Group Metering Panel Originally designed specifically as an outdoor metering enclosure system, it has evolved into a universal electrical enclosure solution. The GMP Metering Enclosure System meets Australian State metering specifications. Tier Based Design The GMP enclosure system is designed around a single tier. A tier can be configured to suit any application. Configurations include provision for Main Switch Incomers, CT Chambers, Tenant Distribution and Metering as well as space for controls. Module heights are in multiples of 325mm. General Specifications • • • • • • Complies with Australian State metering Specifications. Outdoor weatherproof IP55 rating. The GMP is constructed from Electrogalv steel and is finished in a polyester based thermosetting powder coat. This coating has been designed to be an exterior corrosion resistant coating with excellent film integrity and very good surface hardness, It uses no solvents and produces less waste and pollution to the environment. RAL7032, A neutral unobtrusive colour that blends into any environment. All external doors feature: - Padlockable 3 point locking. - Door stay to hold the door in place when open. - Ventilated louvres top and bottom c/w provision for removable filter material. Shipped flat pack ex stock ready for immediate assembly. All components of the GMP system are RoHS compliant. Fully Extensible 1, 2, 3, 4 or 10 Tiers. Whatever the job requires, you decide! The GMP enclosure system can be built in standard configurations of 1, 2 and 3 tier assemblies. Tier sections can be joined together using proprietary joiner kits to achieve multiple tier constructions. Data cabinets to suit 19” racks Control cabinets for medium voltage substations. Available throughout Australia and New Zealand A member of the group Email: sales@ampp.co.nz Web: www.ampp.co.nz The Bremca Safety Isolator product range is subject to copyright and design protection. Bremca, the Bremca logo and name is a registered trade mark of Bremca Industries Limited and/or its affiliates.