Citation SERVICE BULLETIN REVISION Revision 1 SB560-34-122 TRANSMITTAL SHEET This sheet transmits Revision 1 to SB560-34-122. A. Added Step 13 to insert the flight manual supplements into the appropriate flight manuals and removed the information from the FLIGHT CREW OPERATIONS SUMMARY. B. Corrected some of the wire labelling in the MATERIAL INFORMATION section. NOTE: This revision replaces the original issue of SB560-34-122 in its entirety. NOTE: Change bars and pointing hands are not used in this publication to denote revised material. This transmittal sheet provides a complete description of the changes made by this revision, except for editorial changes. REVISION COMPLIANCE NO EFFECT. Airplanes previously modified by this service bulletin are not affected by this revision. SUMMARY OF REVISIONS Original Issue Revision 1 Jul 26/2004 Aug 13/2004 SERVICE BULLETIN Citation SB560-34-122 TITLE NAVIGATION - HONEYWELL TRANSPONDER UPGRADE FOR ENHANCED SURVEILLANCE EFFECTIVITY MODEL SERIAL NUMBERS 560 -0260 thru -0538 NOTE: This service bulletin is only applicable to airplanes that have the MST-67A Transponders and the KFS-578A TCAS Control Head installed and want to upgrade to enhanced surveillance. NOTE: Limitations and Conditions: This Service Bulletin should not be extended to other specific airplanes of these models on which other previously approved modifications are incorporated, unless it is determined by the installer that the interrelationship between this change and any of those other previously approved modifications will introduce no adverse effect upon the airworthiness of that airplane. REASON To add enhanced surveillance capability to the Mode S transponders. DESCRIPTION This service bulletin provides parts and instructions to install upgraded transponder units for enhanced surveillance. Jul 26/2004 Revision 1 - Aug 13/2004 560-34-122 Page 1 of 8 Cessna Aircraft Company, Citation Marketing Division, P.O. Box 7706, Wichita, KS 67277, U.S.A. 1-316-517-6000, Fax 1-316-517-8500 COPYRIGHT © 2004 SERVICE BULLETIN Citation SB560-34-122 COMPLIANCE OPTIONAL. This service bulletin may be accomplished at the discretion of the owner. A service bulletin published by Cessna Aircraft Company may be recorded as “completed” in an aircraft log only when the following requirements are satisfied: 1) The mechanic must complete all of the instructions in the service bulletin, including the intent therein. The mechanic must correctly use and install all applicable parts supplied with the service bulletin kit. Only with written authorization from Cessna Aircraft Company can substitute parts or rebuilt parts be used to replace new parts. The mechanic or airplane owner must use the technical data in the service bulletin only as approved and published. The mechanic or airplane owner must apply the information in the service bulletin only to aircraft serial numbers identified in the “Effectivity” section of the bulletin. The mechanic or airplane owner must use maintenance practices that are identified as acceptable standard practices in the aviation industry and governmental regulations. 2) 3) 4) 5) No individual or corporate organization other than Cessna Aircraft Company is authorized to make or apply any changes to a Cessna-issued service bulletin, service letter, or flight manual supplement without prior written consent from Cessna Aircraft Company. Cessna Aircraft Company is not responsible for the quality of maintenance performed to comply with this document, unless the maintenance is accomplished at a Cessna-owned Citation Service Center. FLIGHT CREW OPERATIONS Refer to the attached Flight Crew Operations Summary. Make sure that the Flight Crew Operations Summary included with this service bulletin is given to the crew to inform them of the operational changes that come from the incorporation of this service bulletin. APPROVAL FAA approval has been obtained on technical data in this publication that affects airplane type design. This information shall be considered an amendment to the Cessna Manufacturer’s Maintenance Manual. MANPOWER WORK PHASE MAN-HOURS Modification * MATERIAL - Cost and Availability PART NUMBER AVAILABILITY COST SB560-34-122 * * * Refer to the attached Service Bulletin Supplemental Data sheet for man-hours, material cost and availability, and warranty information. Jul 26/2004 Revision 1 - Aug 13/2004 560-34-122 Page 2 SERVICE BULLETIN Citation SB560-34-122 TOOLING In addition to the above kit, the following tools, or equivalent, are required for the accomplishment of this service bulletin. NAME NUMBER Transponder Test Set ATC-601 or Equivalent MANUFACTURER IFR Systems Incorporated 10200 West York Street Wichita, KS 67125 USE To test Mode S transponders. Pitot-Static Test Set 6520-10 or Equivalent Laversab Incorporated 10435 Greenbough Suite 300 Stafford, TX 77477 To test the pitot-static systems. CHANGE IN WEIGHT AND BALANCE Negligible REFERENCES Cessna Model 560 Maintenance Manual PUBLICATIONS AFFECTED Cessna Model 560 Maintenance Manual Cessna Model 560 Illustrated Parts Catalog Cessna Model 560 Wiring Diagram Manual ACCOMPLISHMENT INSTRUCTIONS 1. Prepare the airplane for maintenance. A. Make sure that all switches are in the OFF/NORM position. B. Disconnect electrical power from the airplane. C. (1) Disconnect the airplane battery. (2) Disconnect external electrical power. Attach maintenance warning tags to the battery and external power receptacle that have "DO NOT CONNECT ELECTRICAL POWER - MAINTENANCE IN PROGRESS" written on them. 2. (Refer to Figure 1, Detail A.) Remove both 066-01143-0601 Transponders from the airplane. 3. Return the removed 066-01143-0601 Transponders to Cessna Aircraft Company. NOTE: Operators: The existing 066-01143-0601 Transponders may be modified. Contact Cessna Citation Repairs to schedule modification at 1.866.349.8436 (US/Canada) or 1.316.517.8079 (International) or telefax 316.206.4068 or email to: citationrepair@cessna.textron.com. This will require advance notification. Citation Repairs will schedule the units and arrange for their return. Allow twenty days for modification. This service bulletin may not be signed off as completed unless the units are scheduled through Cessna Citation Repairs. 4. (Refer to Figure 1, Detail B.) Remove the 071-01507-4404 (KFS-578A) TCAS Control Head from the airplane. 5. (Refer to Figure 1, Detail B.) Install the 071-01618-0125 (PS578A) TCAS Control Head in the airplane. 6. (Refer to Figure 2.) Change the electrical wiring as shown. (Refer to the following sections of the Wiring Diagram Manual, Chapter 20: Wiring - Maintenance Practices, Splices and Terminals, Electrical Connectors.) 7. (Refer to Figure 1, Detail A.) Install both 066-01143-2101 Transponders in the airplane. Jul 26/2004 Revision 1 - Aug 13/2004 560-34-122 Page 3 SERVICE BULLETIN Citation SB560-34-122 8. Remove maintenance warning tags and connect the airplane battery. 9. Configure the 071-01618-0125 (PS578A) TCAS Control Head. 10. A. With a grounding wire, connect J1 (PI825) pin 24 to the airplane ground. B. Turn avionics power ON. C. With the A/N/B range selector dial in the PS-578A control head, dial in part number -4404. D. Turn avionics power OFF. E. Remove the grounding wire. Enter the flight ID into the PS-578A control head. A. Select the FID push-button on the PS-578A control head. (1) 11. This will let you enter the alphanumeric flight identification and annunciates FID on the PS-578A control head display. B. Select the right inner push-button to cycle through the eight characters to be changed. C. Rotate the right inner knob to change the contents of the selected FID (flashing) character. Select FID when complete to disable the flight ID entry procedure. Do a test of the MST-67A transponders. A. Connect the pitot/static test set to the airplane and simulate altitude and airspeed. (Refer to the Maintenance Manual, Chapter 34, Pitot-Static System - Inspection/Check.) B. Put the FMS in DEMO mode and make sure that the GPS signal is received. C. Use the transponder test set to make sure that the MST-67A transponders send the correct Mode S code, altitude, flight ID, magnetic heading ground speed, and indicated airspeed. D. Remove the pitot/static test set to the airplane. (Refer to the Maintenance Manual, Chapter 34, Pitot-Static System - Inspection/Check.) E. Take the FMS out of DEMO mode. 12. Make sure that the Flight Crew Operations Summary included with this service bulletin is given to the crew to tell them of the operational changes resulting from incorporation of this service bulletin. 13. Insert the Airplane Flight Manual Supplement into the flight manual. 14. A. (Airplanes that use a US Airplane Flight Manual.) Make sure that the Airplane Flight Manual Supplement 71, Revision 0 or later, Dual Honeywell MST-67A Enhanced Mode S Transponders , is inserted into the Airplane Flight Manual. B. (Airplanes that use a UK Airplane Flight Manual.) Make sure that the Airplane Flight Manual Supplement 13, Revision 0 or later, Dual Honeywell MST-67A Enhanced Mode S Transponders , is inserted into the Airplane Flight Manual. C. (Airplanes that use a Brazilian Airplane Flight Manual.) Make sure that the Airplane Flight Manual Supplement 11, Revision 0 or later, Dual Honeywell MST-67A Enhanced Mode S Transponders , is inserted into the Airplane Flight Manual. Record that this service bulletin has been completed. A. Complete a Maintenance Transaction Report. B. Put a copy of the completed Maintenance Transaction Report in the airplane logbook. C. Send a copy of the completed Maintenance Transaction Report to: CESCOM, P.O. Box 7706, Wichita, KS 67277. Jul 26/2004 Revision 1 - Aug 13/2004 560-34-122 Page 4 SERVICE BULLETIN Citation SB560-34-122 MATERIAL INFORMATION NOTE: The parts included in this service bulletin cover installation for one airplane. NEW P/N QUANTITY KEY WORD SB560-34-122 1 Kit, consisting of the following parts: 071-01618-0125 1 TCAS Control Head C489242 24 Inches Jumper Wire C733109 144 Inches Wire - marked 69PN825 /12PN369 (WHT) and 70 PN825 - /25PN369 (BLU) C733109 144 Inches Wire - marked 83PN825 - /12PN370 (WHT) and 84PN825 - /25PN370 (BLU) C733109 144 Inches Wire - marked 69PN827 - /12PN369 (WHT) and 70PN827 - /25PN369 (BLU) C733109 144 Inches Wire - marked 83PN827 - /12PN370 (WHT) and 84PN827 - /25PN370 (BLU) C733109 144 Inches Wire - marked 99PN825 - /1PN381(WHT) and 100PN825 - /22PN381(BLU) C733109 144 Inches Wire - marked 99PN827 - /1PN381 (WHT) and 100PN827 - /22PN381 (BLU) C489242 100 Inches Wire - marked 92PN825 ANDC29 C489242 100 Inches Wire - marked 92PN827 BNDC29 M39029/22-192 2 Contact M83519/1-2 12 Splice S2974-8 2 Shield Termination 030-01157-0011 1 Pin 030-2259-000 16 Pin 219-2220-079 4 Pin M81824/1-1 7 Splice SB560-34-122 1 Instructions OLD P/N INSTRUCTIONS/ DISPOSITION 071-015074404 Return to Cessna NOTE: In addition to the SB560-34-122 Kit, the parts that follow will be needed to complete this service bulletin. Jul 26/2004 Revision 1 - Aug 13/2004 560-34-122 Page 5 Citation SERVICE BULLETIN SB560-34-122 NEW P/N 066-01143-2101 QUANTITY KEY WORD OLD P/N INSTRUCTIONS/ DISPOSITION 2 Transponder 066-011430601 Return to Cessna for upgrade. NOTE: Operators: The existing 066-01143-0601 Transponders may be modified. Contact Cessna Citation Repairs to schedule modification at 1.866.349.8436 (US/Canada) or 1.316.517.8079 (International) or telefax 316.206.4068 or email to: citationrepair@cessna.textron.com. This will require advance notification. Citation Repairs will schedule the units and arrange for their return. Allow twenty days for modification. This service bulletin may not be signed off as completed unless the units are scheduled through Cessna Citation Repairs. Jul 26/2004 Revision 1 - Aug 13/2004 560-34-122 Page 6 SERVICE BULLETIN Citation SB560-34-122 Figure 1. Transponder Upgrade for Enhanced Surveillance (Sheet 1) Jul 26/2004 Revision 1 - Aug 13/2004 560-34-122 Page 7 Citation SERVICE BULLETIN SB560-34-122 Figure 2. Wiring Modification (Sheet 1) Jul 26/2004 Revision 1 - Aug 13/2004 560-34-122 Page 8 Citation ATTACHMENT SB560-34-122 FLIGHT CREW OPERATIONS SUMMARY This summary provides additional information for the flight crew regarding operational changes as a result of accomplishment of this service bulletin. Please remove this summary from the service bulletin and give it to the flight crew. This summary is informational only and does not supersede any information in the FAA Approved Airplane Flight Manual. 1. The airplane is now compliant with JAA TGL 8, Revision 2, Certification for ACAS II. 2. The airplane is now compliant with JAA TGL 13, Revision 1, Certification for Mode S elementary surveillance. 3. The airplane is now compliant with JAA TGL 18, Certification for Mode S transponder systems for enhanced surveillance. SERVICE BULLETIN SUPPLEMENTAL DATA Citation SB560-34-122 TITLE NAVIGATION - HONEYWELL TRANSPONDER UPGRADE FOR ENHANCED SURVEILLANCE EFFECTIVITY MODEL SERIAL NUMBERS 560 -0260 thru -0538 NOTE: This service bulletin is only applicable to airplanes that have the MST-67A Transponders installed and want to upgrade to enhanced surveillance. NOTE: Limitations and Conditions: This Service Bulletin should not be extended to other specific airplanes of these models on which other previously approved modifications are incorporated, unless it is determined by the installer that the interrelationship between this change and any of those other previously approved modifications will introduce no adverse effect upon the airworthiness of that airplane. MANPOWER WORK PHASE MAN-HOURS Modification As Required MATERIAL - Cost and Availability PART NUMBER AVAILABILITY COST SB560-34-122 * * * Please contact Citation Parts Distribution for current cost and availability of parts listed in this service bulletin. Phone at 1-800-835-4000 (Domestic) or 1-316-517-7542 (International). Send Email to: citationparts@cessna.textron.com or telefax at 1-316-517-7711. Based on availability and lead times, parts may require advanced scheduling. In cases where the required part(s) are available as exchange, order the exchange part and, upon completion, expedite the return of the removed core to avoid return penalties. Contact the Citation Parts Distribution Sales Desk for availability of exchange parts. Jul 26/2004 560-34-122 Page 1 of 1 Cessna Aircraft Company, Citation Marketing Division, P.O. Box 7706, Wichita, KS 67277, U.S.A. 1-316-517-6000, Fax 1-316-517-8500 COPYRIGHT © 2004