Polycarbonate and PMMA Sheets

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Member of KafritGroup
Polycarbonate and PMMA Sheets
for a transparent view with
Kafrit Masterbatches and Compounds
Giving Life to Plastic
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Silon Compounds
Canada
CONSTAB
Germany
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Kafrit
Israel
Founded in 1974 in Israel, the company has
grown primarily via acquisition. CONSTAB
Poly­olefin Additives in Germany, China’s Suzhou Constab Engineering Plastics and Canada
based Silon Compounds are part of the Group.
For more than 40 years the company has been
unifiying experience and know-how. Kafrit Group
places high value on sustainability – a pillar of
our corporate strategy. Our dedication to
environmental, social and financial issues makes
us one of the leading businesses in the industry.
At the same time as focusing on our businesses
we don‘t lose track of environmental, social and
financial issues. In our customers‘ opinion, we
are among the world’s best within our industry
and dedicated to environmental, social and
financially viable goals.
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We develop, produce and sell cost-effective solu­tions which will ensure the evolution of top quality end products in areas such as packaging films
(BOPP, CPP, PE), PC sheet, agricultural films and
derivatives, biopolymers, flame retardant applications, PEX pipes, fibers and nonwovens.
Among others the Group supplies the following
Masterbatches and compounds:
• Acid Scavengers
•Antiblock
•Antifog
•Antimicrobial
Agents
•Antislip
•Antistatic
• Color Concentrates
• Flame Retardants
•Fillers
• Foaming Agents
• IR Absorbers
• Light Stabilizers
•Lubricants
• Matting Agents
Suzhou Constab
China
Kafrit production sites
Agencies/Distribution
Defining new production goals:
Experience the new high performance products
from the Kafrit Group.
Kafrit Group is a leading producer of Masterbatches and Compounds for the plastics indus­try
and employs more than 400 people worldwide
with a 180 million US $ turnover in 2012, and
with more than 60,000 MT available capacity.
The company is active globally with production
locations around the world.
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• Metal Deactivators
• Nucleating Agents
• Optical Brighteners
• Processing Aids
• Purge Agents
• Release Agents
• Slip Agents
• UV Absorbers
• UV Blockers
•White Masterbatches
2 | Polycarbonate and PMMA Sheets for a transparent view with Kafrit Masterbatches and Compounds
3,16m
Research that takes us to the top
Research and development are Kafrit’s key areas
of expertise. A staff of 386 employees works
on innovative products, based on fundamental
knowledge of more than 40 years.
They develop and optimize additive concentrates, flame retardants, color concentrates and
compounds for various applications. Kafrit has
close cooperation with well-known institutes
like Shenkar University (Israel) and University of
Salerno (Italy). Furthermore, we have a close
relationship to well-known suppliers as well as
machine suppliers who recommend our products
to be used on their machines.
Our vision:
We aim to be the
preferred technological
partner for the plastics
indus­try, providing our global
customers with long-term
innovative and quality
solutions suited to their
needs.
Polycarbonate
2. Anti-Glare
All PC sheets are protected by a thin co-extruded layer (Cap Layer). This layer is based on PC resin,
enriched with a high level of UV absorbers. The recommended layer thickness is taking into consideration the layer erosion over the service life and the UV additive optical density, so no harmful UV light will
penetrate the Cap Layer to the unprotected Polycarbonate.
Kafrit UV compounds are designed and tailored according to the customer‘s specifications and Kafrit‘s
vast experience in this field. All Kafrit solutions are colored with a bluish tint to hide the UVA yellow shade, and contain optical-brightener to enable layer identification by the sheet producer.
Kafrit is offering unique coloring abilities to meet customer demand.
The compound flow properties are a key factor in uniform and stable layer distribution across the sheet‘s
width. The Cap Layer flow is determined by the PC type, lubricant level and, most importantly, the UV
absorbers types and level.
Kafrit solutions offer an optimized MVI based on years of experience. Our know-how allows us to offer
a variety of MVIs according to the final application and production process.
We use different types of UVA compounds and Masterbatches to insure optimal UV protection, process
optimization and the best value each and every customer needs for their products.
The purpose of this product group is to eliminate the sheets‘ glossy surface appearance. As this is a
surface “problem”, the AG products are always combined with UVA and applied to the sheets in the
same manner as the UV cap layers.
The effect obtained can also be referred to as a “matt-effect”. The AG products are based on crosslinked polymeric spheres (similar to the light diffuser additives) that create a kind of micro-structure on
the surface and, as such, interfere with the glossy appearance. The AG products contain different types
of polymeric spheres, with different diameters. Both parameters are very important factors in the AG‘s
performance, appearance and processability. It is recommended to apply the AG compounds at a layer
thickness of 40-50µ to get the best effect.
Code
Description
Comments
UVA 69600 PC
UVA and Antiglaire Bluish
PC sheets UV and AG
Cap layer
compound
UVA 6C670 PC
UVA and Antiglaire Bluish
PC sheets UV and AG
UVA 60D23 PC
UVA and Antiglaire Bluish
PC sheets UV and AG
CB 6C230 PC
UVA and Antiglaire Bluish
PC sheets UV and AG
UVA 60F66I PC
UVA and Antiglaire Bluish
PC sheets UV and AG
1. UV Cap Layer
Code
Description
UVA 60452A PC
Bluish
PC sheets UV
UVA 63970 PC
Bluish
PC sheets UV
The most standard product; based on 5 % Benzotriazole
Dimeric UVA (BTA); with good protection performances
Improved product. Based on 6% Benzotriazole Dimeric UVA
(BTA); with improved protection performances
UVA 6B130 PC
Bluish
PC sheets UV
UVA 6D49D PC
Bluish
PC sheets UV
UVA 6E340 PC
Bluish
PC sheets UV
UVA 607890 PC
Bluish
PC sheets UV
Based on 5 % Cyano-Acrylate UVA; with good protection
performances and very low plate out level, but with significantly reduced plate out level
Based on new UVA chemistry. With very low plate out level.
With good protection performances, but with significantly
reduced plate out level
Based on 7% BTA; with improved protection performances;
mainly serving the Far-East and other hot climate markets
Based on 10 % BTA; with very good protection performances; for longer service life: 15 years, or for world locations
with high UV radiation (e.g. Australia)
4 | Polycarbonate and PMMA Sheets for a transparent view with Kafrit Masterbatches and Compounds
Comments
Contains extra UV protection and based on a very fine
polymeric sphere as the anti-glare agent; this product provides very good AG properties, but with a milky effect on
the sheet surface; high thermal stability
Contains standard UV protection and based on a very
fine polymeric sphere as the anti-glare agent; this product
provides very good AG properties, but with a milky effect
on the sheet surface; high thermal stability
Contains standard UV protection; has very good AG
properties and has a natural color (no milky effect); with
medium surface roughness, processing temp. is 270°C
Contains standard UV protection; this product provides
a very good AG property and has a natural color (no milky
effect); with fine surface roughness, processing temp. is
270°C
With standard UV protection, this product provides a very
good AG property and has a natural color (no milky effect);
with a very rough surface, processing temp. is 270°C
Cap layer
compound
Cap layer
compound
Cap layer
compound
Cap layer
compound
3. Antiblock
5. Light Diffuser
Code
AB 0G380 PC
Antiblock
Description
PC sheets AB
Anti-block masterbatch for corrugated PC sheets;
has minimal effect on the product transparency or haze;
LDR ~ 0.5% in the UV Cap Layer
Comments
LDR = 0.5 – 1%
in the UV Cap
Layer
4. Heat management
IR 0A250 PC
PC sheets NIR
The most standard NIR MB; transparent with greenish
appearance; solar factors obtained on 3mm solid sheet
IR 0K320 PC
PC sheets NIR
Based on new chemistry of NIR absorber; very transparent
with slightly bluish shade; solar factors obtained on 3mm
solid sheet.
SHGC = 0.45
SC = 0.52
LT = 75%
LSC = 1.7
SHGC = 0.50
SC = 0.58
LT = 82%
LSC = 1.6
Code
PC sheets NIR
CB 60F79 PC
UV & IR
PC sheets NIR
UVA 60F27D PC
IR BLUISH
PC sheets NIR
UVA 60F27C PC
IR BLUISH
PC sheets NIR
Modification of IR 0A250, combined with UVA for a single-layer implementation
Modification of IR 0K220 PC, combined with UVA for a single-layer implementation
Modification of IR 0K220 PC, combined with UVA for a single-layer implementation
6 | Polycarbonate and PMMA Sheets for a transparent view with Kafrit Masterbatches and Compounds
Comments
Recommended let-down ratio (LDR) is based on a 1mm chip and a haze of 104 % at the
Haze Guard Plus
DIF 0J160 PC
Diffuser
PC sheets DIF
DIF 09540 PC
Diffuser
PC sheets DIF
DIF 0K780 PC
Diffuser
PC sheets DIF
DIF 00R61 PC
Diffuser
PC sheets DIF
SHGC = 0.38
SC = 0.44
New combination of NIR additives based on advanced
technology; covers large area of the energetic part in the NIR LT = 65%
LSC = 1.7
region. Application 50 micron co-extruded layer under the
UV layer on 10 mw sheet
IR 0K220 PC
Description
»
Light diffuser for standard applications, based on PMMA
chemistry; recommended LDR is based on a 1mm chip and
haze of 104 % at the Haze Guard Plus (BYK)
A more concentrated product and economical version of
DIF 0J160 PC Diffuser where no dispersion problems are
experienced, based on PMMA chemistry
A very stable diffuser recommended for solid sheets, based
on silicon chemistry
Diffuser with advanced LT/haze ratio, based on special
PMMA chemistry
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Kafrit is very flexible regarding
changes in delivery times.
We appreciate the great reliability.
LDR = 4% in
order to
achieve 83%
light transmission
LDR = 2.5 %
in order to
achieve
83 % light
transmission
LDR = 2 %
in order to
achieve
80 % light
transmission
LDR = 3 %
in order to
achieve
90 % light
transmission
6. Flame Retardants
The Single Burning Item standard (SBI) EN 13823 is the main building standard for PC sheets in
Europe. The same goes for the ASTM E84 in North America. In addition to the various required standards in different countries, the PC sheet geometry, type of polycarbonate resin mixed with the FR MB,
thickness and weight have an important impact on the FR performances.
The various factors described above are used by our experts and customers alike to offer a suitable
solution so as to fulfill the requirements of the standards.
Our lab developed skills and an extrapolation method of Flame Retardants to evaluate the FR performance using UL-94 and LOI tests. Different building standards require different testing methods using
the final sheet structure produced by our customers.
Code
Description
Comments
FR 0I670 PC
PC sheets FR
FR 0I670 PC
has no effect
on the product
transparency
or haze
Based on brominated compound;
LDR = 8 % – 15 %
UL-94 V0 @ 3.2 mm
FR 00 P90 PC
PC sheets FR
HFFR Polycarbonate MB;
LDR = 15 % – 20 %
UL-94 V0 @ 1.6 mm
FR 04530 PC
PC sheets FR
HFFR Polycarbonate MB;
LDR = 2 – 4.5%
UL-94 V0 @ 1.6 mm
FR 0K520 PC
PC sheets FR
HFFR Polycarbonate MB;
LDR = 6 – 9 %
UL-94 V0 @ 0.8 mm
8 | Polycarbonate and PMMA Sheets for a transparent view with Kafrit Masterbatches and Compounds
FR 00P90 PC
has no effect
on the product
transparency
or haze – for
clear and
transparent
products
FR 04530 PC
has an effect
on the product
transparency
and haze
FR 0K520 PC
has an effect
on the product
transparency
and haze
»
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I greatly appreciate the
reliable handling and top
quality. The technical support
is excellent and the staff are
always there to help.
Global supply, local partnership:
We are where you are.
Our Values:
Contact Details
Technology: We continue to rely
on advanced know-how and
technologies, securing our future.
Quality: We warrant our products are produced under strict
and advanced quality assurance
guidelines.
Safety: We ensure our employees
always follow safety procedures.
Environment: We are committed
to complying with environmental
regulations and promoting environmental responsibilities.
Employees: We value the different ideas, experiences and
backgrounds of our employees.
Leadership: We lead by example.
We coach, educate and guide
our workforce enabling them to
achieve their full potential.
Empowerment: We encourage
our employees to be innovative,
make decisions and take responsibility for their actions.
Teamwork: We strive to work as
a team and individuals, reaching
our common goals.
Continuous Improvement: We
are constantly striving to do the
right things even better.
Ethics: We are fair, truthful, and
consistent in our business and
personal practices
Optimized solutions for
Please request for further information:
Polyethylene Packaging
•Polyethylene Packaging
Polypropylene Cast and Calender Films
Rolling for Success with Kafrit Group
Masterbatches and Compounds
Polypropylene Cast and Calender Films
Agriculture
Polycarbonate
Flame Retardants
BOPP
Nonwovens
•Agricultural Film
Growing Success with Kafrit Group
Masterbatches and Compounds
•Flame Retardants
Enlightening Solutions with Kafrit
Masterbatches and Compounds
•Optimizing BOPP film production
with CONSTAB Masterbatches and
Compounds
•Adding value to Nonwovens
with CONSTAB Masterbatches
10 | Polycarbonate and PMMA Sheets for a transparent view with Kafrit Masterbatches and Compounds
:
Kafrit Industries (1993) Ltd
Kibbutz Kfar-Aza,
M.P. Negev, 85142, Israel
Tel: +972 8 6809845
Fax: +972 8 6809846
kafrit@kafrit.co.il
www.kafrit.com
CONSTAB
CONSTAB Polyolefin Additives GmbH
Industriestrasse Möhnetal 16
59602 Rüthen, Germany
Tel: +49 2952 8190
Fax: +49 2952 3140
info@constab.com
www.constab.com
SUZHOU CONSTAB
Suzhou Constab Engineering
Plastics Co. LTD
Yingyan Road (E), Tongli Town,
Wujiang, Jiangsu, P.R. China.
Tel: +86 512 63331654/63336478
Fax: +86 512 63336987
Postcode: 215217
info@constab.cn
www.constab.cn
SILON Compounds Ltd.
Partnership
Silon Compounds Ltd.
5411-275th Street, Langley
British Columbia, Canada, V4W 3X8
Tel: +604 607 6730
Fax: +604 607 6736
management@silon.ca
www.silon.ca
Legal Statement: The Information and recommendations contained in this brochure
are based upon data collected by the Kafrit Group and believed to be correct. However,
no warranty for fitness for use or any other guarantee of any kind, expressed or implied,
is made with respect to the Information and recommendations contained herein, and
Kafrit Group assumes no responsibility for results of the use of products, processes,
information and recommendations described herein. Specific recommendations and
applications for specific products should be considered and pre-checked by the user
to ensure compatibility with user‘s equipment and product requirements.
Kafrit Industries (1993) Ltd.
Israel
CONSTAB
CONSTAB Polyolefin Additives GmbH
Germany
SUZHOU CONSTAB
Suzhou Constab Engineering Plastics Co. LTD
China
SILON Compounds
Partnership
Silon Compounds Ltd.
Canada
Giving Life to Plastic
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