R RO O S T A O L I D S R Y N O T O R R E S O L V E R T YPICAL A PPLICATIONS Solid rotor, variable reluctance, frameless, brushless resolvers for severe applications. • Industrial tachometer • High-speed spindles Admotec’s RO Series Rotasyn variable reluctance frameless resolvers provide high performance in measurement and feedback applications where traditional resolvers fail. Perfect for aerospace, downhole, nuclear, and other severe applications, these solidrotor resolvers offer original equipment manufacturers reliable solutions at any quantity—from prototype units all the way up to high-volume production. • Motor feedback • AC and DC servo motors • Angle measurement • Flight control systems • Aerospace • Hydraulic pumps • Downhole (oilwell) • Nuclear environments Non-contact design No wear or aging The Rotasyn has fewer parts and a solid rotor without windings, making it much simpler than traditional brushless resolvers. Since the solid rotor has no coils and the stator has only half the number of windings of a traditional brushless resolver, reliability is significantly increased. And the solid rotor allows operation with the rotor immersed in hydraulic oil or other liquids. Rugged construction Tolerates vibration and shock Solid rotor Higher speed, lower inertia Lower impedance Better noise immunity Fewer coils Higher reliability Functionally equivalent to traditional brushless resolvers Higher performance replacement for obsolete or unavailable devices The Rotasyn resolver is mechanically and electrically compatible with traditional brushless resolvers and can replace them as original equipment or in existing applications. And if our standard products don’t meet your needs, custom versions can be quickly designed for your application. Absolute over 360° No homing at power up Admotec—motion and position sensing for original equipment manufacturers. admotec Advanced Motion Technology F EATURES & B ENEFITS G ENERAL S PECIFICATIONS Operating Temperature ROxxxx-M –40 to +130 ROxxxx-K –60 to +230 Shock 20 Vibration 10 Radial Air Gap 0.3 Excitation Frequency 5 to 50 10 Excitation Amplitude 2 to 12 Transformation Ratio 0.50 Accuracy ±60 Insulation Resistance 100 Dielectric Strength (Hipot) Winding to Winding 250 Winding to Housing 500 Lead Wire Size 26 Lead Length 300 °C °C G G (10–500 Hz, 0.5 Hr) mm nominal kHz typical kHz recommended Vrms typical nominal arc-minutes Megohm minimum Vdc Vdc AWG mm R 08 O S RO2010 S PECIFICATIONS Mass (Weight) Maximum Speed RO2010-x-R Models RO2010-x-V Models Rotor Moment of Inertia RO2010-x-R Models RO2010-x-V Models Primary DC Resistance Secondary DC Resistance 30 grams 100 200 kRPM kRPM 1 2 10 23 gram•cm2 gram•cm2 Ω nominal Ω␣ nominal A S E R I E S Y N R O 2 0 1 0 RO2010 I MPEDANCES 1000 Impedance (Ω) Series RO2010 is a frameless size 8 solid-rotor resolver with a 20mm stator OD and a 10mm airgap diameter. It fits shafts up to 4mm in diameter. T Zpo (Ω) Zps (Ω) Zso (Ω) Zss (Ω) 100 10 1 10 100 Excitation Frequency (kHz) RO2010 P HASE S HIFT 60° 50° RO2010 OUTLINE & MOUNTING DIMENSIONS* 18(+/-0.05) Phase Shift 40° 30° 20° 10° 0° -10° -30° 1 4H7 10 20 (+0/-0.05) -20° 10 100 Excitation Frequency (kHz) RO2010 T RANSFORMATION R ATIO 1.0 RO2010 I NPUT C URRENT AND P OWER 10000 Transformation Ratio 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 4Vrms Excitation 0.0 1 Current (mA) 1000 10 100 Excitation Frequency (kHz) Power (mW) RO2010 O RDERING I NFORMATION 100 RO2010 - ■ - ■ ■ ■ ■ 10 Stator Construction M = Standard 1 1 10 Excitation Frequency (kHz) admotec Advanced Motion Technology 100 K = Hi Temp/Hi Rad (Kapton insulation) Custom constructions available Rotor Bore (mm) 004 = 4mm (Standard) Smaller bores available. Rotor Construction R = Standard V = Hi Speed * All dimensions in mm. R O 15 T A S S Y E R I E S N RO3620 RO3620 I MPEDANCES Series RO3620 is a frameless size 15 solid-rotor resolver with a 36mm stator OD and a 20mm airgap diameter. It fits shafts up to 10mm in diameter. Impedance (Ω ) RO3620 S PECIFICATIONS Mass (Weight) Maximum Speed RO3620-x-R Models RO3620-x-V Models Rotor Moment of Inertia RO3620-x-R Models RO3620-x-V Models Primary DC Resistance Secondary DC Resistance 85 grams 50 150 kRPM kRPM 20 40 10 25 10000 Zpo (Ω) Zps (Ω) Zso (Ω) Zss (Ω) 1000 100 10 1 gram•cm gram•cm2 Ω nominal Ω␣ nominal 2 10 100 Excitation Frequency (kHz) RO3620 P HASE S HIFT 50° 40° RO3620 OUTLINE & MOUNTING DIMENSIONS* 2.5 Ø 10.00 +0.01 -0 ISO H7 3.0 0.02 A (When mounted) A Phase Shift 30° 20° 10° 0° -10° -20° -30° -40° 10 100 Excitation Frequency (kHz) 34.0 36.83 +0 -0.03 1 RO3620 T RANSFORMATION R ATIO 1.0 18.0 20.0 RO3620 I NPUT C URRENT AND P OWER Transformation Ratio 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 1000 Current (mA) 0.0 Power (mW) 1 100 10 100 Excitation Frequency (kHz) 4Vrms Excitation RO3620 O RDERING I NFORMATION RO3620 - ■ - ■ ■ ■ ■ 10 1 1 10 Excitation Frequency (kHz) admotec Advanced Motion Technology 100 Stator Construction M = Standard K = Hi Temp/Hi Rad (Kapton insulation) Custom constructions available Rotor Bore (mm) 010 = 10mm (Standard) Smaller bores available. Rotor Construction R = Standard V = Hi Speed * All dimensions in mm. R 21 O S T A E R I E S S Y N R O 5 0 3 2 RO5032 I MPEDANCES Series RO5032 is a frameless size 21 solid-rotor resolver with a 50mm stator OD and a 32mm airgap diameter. It fits shafts up to 20mm diameter. Impedance (Ω ) 10000 Zpo (Ω) Zps (Ω) Zso (Ω) Zss (Ω) 1000 100 RO5032 S PECIFICATIONS 190 grams 10 1 40 65 140 200 22 34 kRPM kRPM RO5032 OUTLINE & MOUNTING DIMENSIONS* 2.5 Ø 20.00 +0.02 -0 3.0 100 Excitation Frequency (kHz) gram•cm2 gram•cm2 Ω nominal Ω␣ nominal ISO H7 A 10 RO5032 P HASE S HIFT 0.03 A 50° 40° 30° Phase Shift Mass (Weight) Maximum Speed RO5032-x-R Models RO5032-x-V Models Rotor Moment of Inertia RO5032-x-R Models RO5032-x-V Models Primary DC Resistance Secondary DC Resistance 20° 10° 0° -10° -20° -30° -40° (When mounted) 1 10 100 Excitation Frequency (kHz) 1.0 47.0 0.9 Transformation Ratio +0 50.0 -0.1 RO5032 T RANSFORMATION R ATIO 20.0 RO5032 I NPUT C URRENT AND P OWER 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 1 1000 Current (mA) Power (mW) 100 RO5032 O RDERING I NFORMATION 4Vrms Excitation 100 10 Excitation Frequency (kHz) RO5032 - ■ - ■ ■ ■ ■ 10 Stator Construction M = Standard K = Hi Temp/Hi Rad (Kapton insulation) 1 1 10 Excitation Frequency (kHz) admotec Advanced Motion Technology 100 Custom constructions available Rotor Bore (mm) 020 = 20mm (Standard) Smaller bores available. Rotor Construction R = Standard V = Hi Speed * All dimensions in mm. R 30 O S T E A R I S E Y S N R O 7 5 5 7 RO7557 I MPEDANCES Series RO7557 is a frameless size 30 solid-rotor resolver with a 75mm stator OD and a 57mm airgap diameter. It fits shafts up to 45mm in diameter. Impedance (Ω) 10000 Zpo (Ω) Zps (Ω) Zso (Ω) Zss (Ω) 1000 100 RO7557 S PECIFICATIONS 300 grams 20 35 kRPM kRPM 1.1 1.8 28 40 kg•cm2 kg•cm2 Ω nominal Ω␣ nominal 3.0 10 100 Excitation Frequency (kHz) +0.03 Ø 45.00 -0 ISO H7 2.5 1 RO7557 P HASE S HIFT RO7557 OUTLINE & MOUNTING DIMENSIONS* A 10 Phase Shift Mass (Weight) Maximum Speed RO7557-x-R Models RO7557-x-V Models Rotor Moment of Inertia RO7557-x-R Models RO7557-x-V Models Primary DC Resistance Secondary DC Resistance 60° 50° 40° 30° 20° 10° 0° -10° -20° -30° -40° -50° 0.02 A (When mounted) 1 10 100 Excitation Frequency (kHz) 1.0 72.0 0.9 Transformation Ratio +0 75.00 -0.05 RO7557 T RANSFORMATION R ATIO 22.0 RO7557 I NPUT C URRENT AND P OWER 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 1000 1 4Vrms Excitation 10 100 Excitation Frequency (kHz) Current (mA) Power (mW) 100 RO7557 O RDERING I NFORMATION RO7557 - ■ - ■ ■ ■ ■ 10 Stator Construction M = Standard K = Hi Temp/Hi Rad (Kapton insulation) 1 1 10 Excitation Frequency (kHz) admotec Advanced Motion Technology 100 Custom constructions available Rotor Bore (mm) 045 = 45mm (Standard) Smaller bores available. Rotor Construction R = Standard V = Hi Speed * All dimensions in mm. R RO O T A S Y N S P RINCIPLE OF O PERATION R O L I D O T O R R E S O L V E R T YPICAL A PPLICATION Unlike traditional brushless resolvers, the Rotasyn has both primary and secondary windings in the stator and thus no transformer is required—the Rotasyn is intrinsically brushless! The transferred energy remains magnetic from the primary coil through the airgap to the sinusoidally shaped poles of the solid rotor. Rotasyns can be used directly with all commercially available Resolver-to-Digital (R/D) converters to provide digital angle and speed information. Rotasyn Excitation Oscillator Ref Primary Secondary Solid Rotor Digital Position Data The Rotasyn is similar to a rotary variable differential rotary transformer (RVDT) in which the rotor acts as a magnetic valve completing the flux path. The total flux through the gap is constant—the rotor determines the angular position within the stator bore where the coupling occurs, and thus the relative amplitudes of the output signals. R/D Converter Sin Cos C USTOM R OTASYNS In addition to the standard versions, Series RO Rotasyn resolvers may be fully customized to your needs. Available customization options include (but are not limited to) those shown below. Contact the factory with your requirements for customized versions. • Size 35, 40, 50, and 60 models E LECTRICAL S CHEMATIC R1 (Red/White) • Customized housings for different stator mounting S1 (Red) θ Secondary (Cosine) Primary R2 (Yellow/White) S3 (Black) S2 (Yellow) Secondary (Sine) • Larger airgap (up to 1mm) • Flooded rotor to eliminate rotating seal • Different windings for modified electrical characteristics • Bifilar winding for electrical redundancy • Duplex units for complete redundancy S4 (Blue) • Aerospace qualification testing V(S1–S3) = V(R1–R2) x TR x cos(θ) V(S2–S4) = V(R1–R2) x TR x sin(θ) θ increases for CW rotation when viewed from lead exit end admotec Advanced Motion Technology Admotec Inc. 85 Mechanic Street Lebanon NH 03766-1500 USA www.admotec.com Tel +1 603.448.7000 Fax +1 603.448.7007 • Multispeed (multipole) design • Complete enclosed units with bearings and shaft Admotec Precision AG Kartausstrasse 3 CH 8008 Zürich Switzerland www.admotec.ch Tel +41 44 422.2275 Fax +41 44 422.2276 The information contained in this document is subject to change without notice and should not be construed as a commitment by Admotec Inc. Admotec assumes no responsibility for any errors which may appear. © 2008 Admotec Inc., All rights reserved. RO0808