Product Index SECTION PAGES 1 Copper Building Wire Products 11–21 2 Flexiloy™ Aluminum Wire and Cable Products 22–30 3 Power and Control Tray Cable Products 31–39 4 Armored Products 40–52 5 Merchandising 53–61 6 Technical Information 62–90 BUILDING WIRE 1 Product Selection Locator Section 1 Page Copper Building Wire Products Bare Copper Distributor Packages . . Bare Copper Master Cutting Reels . . Type TFFN . . . . . . . . . . . . . . . . Type THHN/THWN. . . . . . . . . . . . Genkene® Type XHHW-2 . . . . . . . . Genkene® Type USE-2/RHH/RHW-2 . ROMEX® Type NM-B . . . . . . . . . . ROMEX® Type UF-B and Type NMC . Service Entrance Type SE, Style U . . Service Entrance Type SE, Style R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexiloy™ Aluminum Wire and Cable Products 2 Type XHHW-2 . . . . . . . . . . . . . Type USE-2/RHH/RHW-2 . . . . . . Service Entrance Type SE, Style U . Service Entrance Type SE, Style R . Mobile Home Feeder . . . . . . . . . URD 600 Volts, Triplex . . . . . . . . URD 600 Volts, Triplex – Tri-Rated . URD 600 Volts, Quadruplex . . . . . 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power and Control Tray Cable Products 4 BUILDING WIRE 23 24 25 26 27 28 29 30 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Armored Products MinuteMan® Aluminum MC . . . . . . . . MinuteMan® Stranded MC . . . . . . . . . MCAA® Aluminum MC Isolated Ground . MinuteMan® MC Multi-Neutral. . . . . . . MinuteMan® MC Oversized Neutral . . . Grand Slam™ Multiple Circuit Cable . . . MinuteMan® Jacketed MC . . . . . . . . . MinuteMan® Aluminum AC . . . . . . . . . Safetymax® HCF Aluminum . . . . . . . . MinuteMan® Datacom. . . . . . . . . . . . Genflex™ Aluminum Flexible Conduit . . Genflex™ Steel Flexible Conduit . . . . . 12 13 14 15 16 17 18 19 20 21 22 Type TC Control Cable, 18 AWG, TFFN/PVC . . . . . . . . . . . . . . . . . . . Type TC Control Cable, 16 AWG, TFN/PVC. . . . . . . . . . . . . . . . . . . . Type TC Control Cable, 14 AWG, THHN-THWN/PVC . . . . . . . . . . . . . . Type TC Control Cable, 12 AWG, THHN-THWN/PVC . . . . . . . . . . . . . . Type TC Control Cable, 10 AWG, THHN-THWN/PVC . . . . . . . . . . . . . . Type TC Power Cable, 14 AWG – 10 AWG, THHN-THWN/PVC with ground Type TC Power Cable, 8 AWG – 500 MCM, THHN-THWN/PVC . . . . . . . . Type TC Control and Power Composite Cable, THHN-THWN/PVC . . . . . 2 . . . . . . . . . . 32 33 34 35 36 37 38 39 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 42 43 44 45 46 47 48 49 50 51 52 Product Selection Locator Section 5 Page Merchandising 53 2' ROMEX® Merchandiser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2' ROMEX®/Carol® Electrical Wire Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3' ROMEX®/Carol® Electrical Wire Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4' ROMEX®/Carol® Electrical Wire Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Point-of-Purchase Building Wire Headers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Point-of-Purchase Building Wire Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Point-of-Purchase Building Wire Area of Use Guide . . . . . . . . . . . . . . . . . . . . . . . Point-of-Purchase Building Wire Selection & Gauge Guide, Wire & Cable Selector Guide. 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Information Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . Solid Annealed Copper Conductors Constructions . . . . . . . . . . Concentric Stranded Annealed Copper Conductors Constructions Tray Cable Ampacity and Minimum Bending Radii . . . . . . . . . . Electrical Circuit Formulas . . . . . . . . . . . . . . . . . . . . . . . . . Conversion Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Temperature Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . Recommended Reel Capacities. . . . . . . . . . . . . . . . . . . . . . Ampacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Building Wire Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 55 56 57 58 59 60 61 62 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63-64 . . 65 . . 66 . . 67 . . 68 . . 69 . . 70 71-72 73-75 . . 76 77-88 89-90 BUILDING WIRE 3 Copper Building Wire Products 1 Index Copper Building Wire is the most frequently specified wiring solution today for commercial, industrial and residential applications. General Cable offers a complete line of Copper Building Wire to serve the demanding electrical industry. For commercial and industrial projects, THHN is widely specified for power distribution. From service entrance and feeders to branch circuits, it can handle most electrical wiring needs. For harsh industrial and transportation environments, Genkene® XLPE insulation is an ideal wiring solution. Type XHHW is well suited for building wire power distribution and Type USE can be utilized as underground service entrance. Both products offer excellent dielectric, tensile strength and cut resistance properties. For residential construction, contractors demand Romex®, invented by General Cable in 1922. Types NM and UF are very popular for branch wiring. Romex® is lightweight and easy to install, perfect for home building and remodeling. Residential and commercial service entrance cables are also available from General Cable. Type SE is well suited to carry electric power from service entrance equipment and can be used as branch circuits. General Cable Type TFFN can be utilized in a wide array of applications as fixture wire, machine tool wire and appliance wiring material. The General Cable line of Copper Building Wire products is fully stocked in our network of Regional Distribution Centers. We have the flexibility to support distributor’s and home center’s stocking needs or can ship to meet specific customer requirements. Page Bare Copper Distributor Packages 12 Bare Copper Master Cutting Reels 13 Type TFFN 14 Type THHN/THWN 15 Genkene® Type XHHW-2 16 Genkene® Type USE-2/RHH/RHW-2 17 ROMEX® Type NM-B 18 ROMEX® Type UF-B and Type NMC 19 Service Entrance Type SE, Style U 20 Service Entrance Type SE, Style R 21 BUILDING WIRE 11 Copper Building Wire Products Bare Copper Distributor Packages Solid and Stranded Product Construction: Conductor: • Soft-drawn bare annealed copper Applications: • Equipment and circuit grounding Industry Standards: • ASTM B-3 for soft drawn temper, solid copper wire • ASTM B-8 for soft drawn temper, concentric lay stranded copper conductors Packaging: • 25 pound non-returnable spools CATALOG NUMBER COND. SIZE AWG NO. OF STRANDS FEET PER SPOOL COPPER WT. LBS/MFT UNIT SHIPPING WT. 61014036 61012037 61010038 61008032 61006040 61004041 61002042 61083032 61063040 61043041 61023042 14 12 10 8 6 4 2 8 6 4 2 Solid Solid Solid Solid Solid Solid Solid 7 7 7 7 2000 1250 800 500 315 200 125 500 315 200 125 12.4 19.8 31.4 50.0 79.4 126.3 200.9 51.0 81.1 128.9 204.9 27 27 27 27 27 27 27 27 27 27 27 The above data are subject to normal manufacturing tolerances. BUILDING WIRE 12 Copper Building Wire Products Bare Copper Master Cutting Reels Solid and Stranded Product Construction: Conductor: • Soft-drawn bare annealed copper Applications: • Equipment and circuit grounding Industry Standards: CATALOG NUMBER COND. SIZE AWG/MCM NO. OF STRANDS ASTM STRANDING CLASS 62014000100 62012000100 62010000100 62008000100 62008000300 62006000100 62006000300 62004000100 62004000300 62002000100 62002000300 62001000300 62110000300 62110000400 62210000300 62210000400 62310000300 62310000400 62410000300 62410000400 62250000500 62350000500 62500000500 62750000600 14 12 10 8 8 6 6 4 4 2 2 1 1/0 1/0 2/0 2/0 3/0 3/0 4/0 4/0 250 350 500 750 Solid Solid Solid Solid 7 Solid 7 Solid 7 Solid 7 7 7 19 7 19 7 19 7 19 37 37 37 61 B B A, B A, B A AA, A B AA, A B AA, A B AA, A B B B A, B A, B NOM. O.D. (INCHES) COPPER WT. LBS/MFT 0.064 0.081 0.102 0.129 0.146 0.162 0.184 0.204 0.232 0.258 0.292 0.328 0.368 0.373 0.414 0.419 0.464 0.470 0.522 0.528 0.575 0.681 0.813 0.998 12.4 19.8 31.4 50.0 51.0 79.4 81.1 126.3 128.9 200.9 204.9 258.4 326.0 326.0 411.0 411.0 518.1 518.1 653.3 653.3 771.9 1081.0 1544.0 2316.0 • ASTM B-3 for soft drawn temper, solid copper wire • ASTM B-8 for soft drawn temper, concentric lay stranded copper conductors • ASTM B-787 for 19 wire combination unilay-stranded copper conductors Packaging: • Master cutting lengths on non-returnable wooden reels The above data are subject to normal manufacturing tolerances. BUILDING WIRE 13 Copper Building Wire Products Type TFFN 600 Volts, 90˚C, NEC® Article 402 Product Construction: Conductor: • Fully annealed bare copper per ASTM B-3 and B-174 Insulation: • Color coded premium grade flame retardant PVC (polyvinyl chloride) Jacket: • Tough polyamide nylon • Temperature rating not to exceed: TFFN: 90°C dry, 60011V MTW: 90°C dry, 80°C wet or in oil, 600V AWM: 90°C dry, 80°C in oil, 1000V AWM: 105°C dry, 75°C in oil, 600V Print Legend: • GCC {SIZE} AWG VW-1 TYPE MTW OR TFFN (UL) 600 VOLTS GASOLINE AND OIL RESISTANT II OR AWM Applications: • Internal wiring of fixtures • Fixture raceways • Fire alarm circuits in raceways Features: • Slick nylon jacket • VW-1 Flame Test rated • Gasoline and Oil Resistant II • Resistant to abrasion, acids, alkalines, ozone, and water Industry Standards: • ASTM B-3 and B-174 • UL Standard 62 for fixture wire • UL Standard 1063 for machine tool wire • NY State DOS 16120-880926-2008 • NFPA 70 (NEC ®) • NFPA 79 AWM 600V 105°C (75°C in oil) Packaging: • 4 x 500' in a carton • 2500' reels BUILDING WIRE 14 CATALOG COLOR PKG. NUMBER CODES CODES 28018 28016 All All 32, 34 32, 34 COND. INSULATION JACKET NOM. COPPER SHIPPING SIZE NO. OF STRAND THICKNESS THICKNESS O.D. WT. WT. AWG STRANDS CLASS (MILS) (MILS) (INCHES) LBS/MFT LBS/MFT 18 16 16 26 K K 15 15 4 4 0.088 0.101 5.02 7.97 8 11 To determine ampacity by conductor size, consult the National Electrical Code. The above data are approximate and subject to normal manufacturing tolerances. COLOR CODE 1 2 3 4 5 6 COLOR Black White Red Green Yellow Brown COLOR CODE 7 8 9 A B C COLOR Blue Orange Gray Purple Pink Tan PACKAGING CODE PACKAGE 32 34 500' Spools 2500' Reels Copper Building Wire Products Type THHN/THWN 600 Volts, 90˚C Dry, 75˚C Wet, NEC ® Article 310 Product Construction: Conductor: • Bare annealed copper per ASTM B-3 • Stranded conductors per ASTM B-8 or B-787 Insulation: • Color coded premium grade flame retardant PVC (polyvinyl chloride) 23014 23012 23010 24014 24012 24010 25008 25006 25004 25003 25002 25001 26110 26210 26310 26410 27250 27300 27350 27400 27500 27600 27750 1-B All 1-B All All 1-B 1-8 1-8 1-4, 7 1 1-4, 7 1 1 1&4 1 1&4 1 1 1 1 1 1 1 COND. INSULATION JACKET NOM. COPPER SHIPPING SIZE NO. OF STRAND THICKNESS THICKNESS O.D. WT. WT. AWG STRANDS CLASS (MILS) (MILS) (INCHES) LBS/MFT LBS/MFT PKG. CODES CATALOG COLOR NUMBER CODES 12, 13, 32, 34 12, 13, 32, 34 32, 34 12, 13, 32, 34 12, 13, 32, 34 12, 13, 32, 34 00, 32, 33, 34 00, 32, 33, 34 00, 32, 33, 34 00, 32, 33, 34 00, 32, 33, 34 00,32,33 00,32,33 00,32,33 00,32,33 00,32,33 00,32,33 00,32,33 00,32,33 00,32,33 00,32,33 00,32,33 00,32,33 14 12 10 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 Solid Solid Solid 19 19 19 19 19 19 19 19 19 19 19 19 19 37 37 37 37 37 61 61 C C C C C C C C B B B B B B B B B B B B 15 15 20 15 15 20 30 30 40 40 40 50 50 50 50 50 60 60 60 60 60 70 70 4 4 4 4 4 4 6 6 6 6 6 7 7 7 7 7 8 8 8 8 8 9 9 .105 .122 .153 .112 .129 .162 .214 .252 .323 .349 .381 .439 .481 .523 .573 .628 .705 .758 .809 .851 .935 1.031 1.136 12.4 19.8 31.4 12.7 20.2 32.1 51.0 81.1 128.9 162.5 204.9 258.4 325.8 410.9 518.1 653.3 771.9 926.3 1081 1235 1544 1853 2316 16 24 37 17 25 39 65 98 157 194 240 305 379 470 584 728 866 1030 1193 1354 1679 2023 2508 To determine ampacity by conductor size, consult the National Electrical Code. The above data are approximate and subject to normal manufacturing tolerances. COLOR CODE 1 2 3 4 5 6 COLOR Black White Red Green Yellow Brown COLOR CODE 7 8 9 A B C COLOR Blue Orange Gray Purple Pink Tan Through 4/0 PACKAGING CODE PACKAGE 12 13 32 33 34 00 50' Spool 100' Spool 500' Reel 1,000' Reel 2,500' Reel Cut to order 1/0 and Larger Jacket: • Tough polyamide nylon • Temperature rating not to exceed: THHN: 90°C dry and damp, 600V THWN: 75°C dry, wet or in oil, 600V MTW: 90°C dry, 80°C in oil, 600V AWM: 90°C dry, 80°C in oil, 1000V AWM: 105°C dry, 75°C in oil, 600V Print Legend: • 14 AWG through 10 AWG solid: GCC {SIZE} AWG VW-1 TYPE THHN OR THWN (UL) 600 VOLTS GASOLINE AND OIL RESISTANT II OR AWM • 14 AWG through 1 AWG stranded: GCC {SIZE} AWG VW-1 TYPE THHN OR THWN OR MTW (UL) 600 VOLTS GASOLINE AND OIL RESISTANT II OR AWM • 1/0 AWG and larger: GCC {SIZE} TYPE THHN OR THWN 600 VOLTS GASOLINE AND OIL RESISTANT II SUNLIGHT RESISTANT FOR CT USE OR AWM Applications: • General purpose building wire for services, feeders and branch circuits • Conduit and raceways • 1/0 and larger for cable tray use Features: • Slick nylon jacket for easy pulling • VW-1 rated through 1 AWG • 1/0 AWG and larger rated for CT use • 1/0 AWG and larger rated Sunlight Resistant • Gasoline and Oil Resistant II • Resistant to abrasion, acids, alkalines, ozone, and water Industry Standards: • ASTM B-3 and B-8 or B-787 • UL Standard 83 – THHN/THWN • UL Standard 1063 for machine tool wire • NEMA WC5/ICEA S-61-402 • Federal Specification JC-30B • NFPA 70 (NEC ®) • NFPA 79 AWM 600V 105°C (75°C in oil) • NY State DOS 16120-880926-2008 • For CSA T90 – call your sales representative Packaging: • 14 and 12 AWG: 4 x 500' in a carton or 2500' reels • 10 AWG: 2 x 500' in a carton or 2500' reels • 8 AWG through 2 AWG: 500', 1000', 2500' reels, and cut to order • 1 AWG and larger: 500' and 1000' reels, and cut to order BUILDING WIRE 15 Copper Building Wire Products Genkene® Type XHHW-2 600 Volts, 90˚C Wet or Dry, NEC® Article 310 Product Construction: Conductor: • Fully annealed class B stranded copper per ASTM B-3 and B-8 or B-787 Insulation: • Genkene® thermoset cross-linked polyethylene (XLPE) • ICEA S-66-524 Table 3.1 Column B, wall thickness Print Legend: • GCC {SIZE} AWG TYPE XHHW-2 (UL) 600 VOLTS XLPE GASOLINE AND OIL RESISTANT II Applications: • General purpose building wire in air conductor other raceways • Low leakage applications where 3.5 maximum dielectric constant is specified • Industrial environments where superior insulation toughness and chemical resistance is required • Broad industrial, institutional, commercial, and transportation applications • Maximum operating temperature not to exceed 90˚C in dry or wet location • 600 volts, approved for use as specified by the NEC ® • Low leakage inductive (loop) vehicle detector wire Features: • Single layer XLPE extrusion • Free stripping • Dielectric constant less than 3.5 • Excellent cut-through strength and abrasion resistance • Circuit sizes are available in colors Industry Standards: • UL Standard 44 • Federal Specification JC-30B • NEC ® Article 310 (NFPA 70) • ICEA S-66-524/NEMA WC7 • Meets physical and electrical requirement of IMSA Specification 51-3 for Loop Detector Wire • For CSA RW90 - call your sales representative Packaging: • 14 AWG and 12 AWG: 2 x 500' reel, 1000’ per carton, or 2500' reels • 10 AWG: 1 x 500' reel in a carton, or 2500' reels • 8 AWG and larger cut to order BUILDING WIRE 16 CATALOG NUMBER COLOR CODE 29.14 29.12 29014 29012 29010 29008 29006 29004 29003 29002 29001 29110 29210 29310 29410 29250 29300 29350 29400 29500 29600 29750 29000 1- 9 1- 9 1- 9 1- 9 1- 9 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PKG. CODES 32, 32, 32, 32, 32, 34 34 34 34 34 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 AWG OR MCM NO. OF STRANDS INSULATION THICKNESS (MILS) NOM. O.D. (INCHES) COPPER WT. LBS/MFT SHIPPING WT. LBS/MFT 14 12 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 1000 Solid Solid 7 7 7 7 7 7 7 7 19 19 19 19 19 37 37 37 37 37 61 61 61 30 30 30 30 30 45 45 45 45 45 55 55 55 55 55 65 65 65 65 65 80 80 80 .140 .160 .140 .160 .180 .240 .280 .330 .349 .390 .450 .490 .535 .590 .645 .715 .770 .820 .870 .955 1.040 1.150 1.300 12.4 19.8 12.7 20.2 32.1 51.0 81.1 128.9 162.5 204.9 258.4 325.8 410.9 518.1 653.3 771.9 926.3 1081.0 1235.0 1544.0 1853.0 2316.0 3008.0 17 26 18 27 41 67 100 153 190 236 292 363 452 562 702 831 1000 1160 1322 1643 1982 2461 3257 To determine ampacity by conductor size, please consult the National Electrical Code, latest edition. The above data are approximate and subject to normal manufacturing tolerances. COLOR CODE 1 2 3 4 5 COLOR Black White Red Green Yellow COLOR CODE 6 7 8 9 COLOR Brown Blue Orange Gray PACKAGING CODE 32 34 00 PACKAGE 500' Reel 2500' Reel Master Reel Copper Building Wire Products Genkene® Type USE-2/RHH/RHW-2 600 Volts, 90˚C Wet or Dry, NEC® Articles 310 and 338 Product Construction: Conductor: • Fully annealed class B stranded copper per ASTM B-3 and B-8 or B-787 Insulation: CATALOG NUMBER 300141 300121 300101 300081 300061 300041 300031 300021 300011 301101 302101 303101 304101 302501 303001 303501 304001 305001 306001 307501 300001 PKG. CODES 32, 34 32, 34 32, 34 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 AWG OR MCM 14* 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 1000 NO. OF STRANDS 7 7 7 7 7 7 7 7 19 19 19 19 19 37 37 37 37 37 61 61 61 INSULATION THICKNESS (MILS) 45 45 45 60 60 60 60 60 80 80 80 80 80 95 95 95 95 95 110 110 110 NOM. O.D. (INCHES) .16 .17 .20 .27 .31 .35 .39 .41 .49 .53 .58 .63 .70 .76 .83 .87 .94 1.02 1.11 1.22 1.36 • Black Genkene® thermoset cross-linked polyethylene (XLPE) • ICEA S-66-524 Table 3.1 Column A, wall thickness COPPER WT. LBS/MFT 12.7 20.2 32.1 51.0 81.1 128.9 162.5 204.9 258.4 325.8 410.9 518.1 653.3 771.9 926.3 1081.0 1235.0 1544.0 1853.0 2316.0 3008.0 SHIPPING WT. LBS/MFT 22 31 45 74 108 161 198 244 319 392 484 599 743 889 1053 1217 1379 1703 2056 2540 3343 To determine ampacity by conductor size, please consult the National Electrical Code, latest edition. The above data are approximate and subject to normal manufacturing tolerances. * 14 AWG is available as RHH or RHW-2 only. Print Legend: • GCC {SIZE} AWG TYPE USE-2 OR RHH OR RHW-2 (UL) 600 VOLTS XLPE GASOLINE AND OIL RESISTANT II Applications: • General purpose building wire in air conductor other raceways • Suitable for direct burial • Underground service entrance wet locations per NEC ® Article 338 • 600 volt Airport Lighting and Highway Lighting • Low leakage applications where 3.5 maximum dielectric constant is specified • Industrial environments where superior insulation toughness and chemical resistance is required • Broad industrial, institutional, commercial, and transportation applications Features: • Single layer XLPE heavy wall extrusion • Free stripping • Dielectric constant less than 3.5 • Excellent cut-through strength and abrasion resistance Industry Standards: • UL Standards 44 and 854 • Federal Specification JC-30B • NEC ® Articles 310* and 338* (NFPA 70) • ICEA S-66-524/NEMA WC7 • Meets FAA L824C for 600 volt Airport Lighting Cable (AC150/5345-7D) Packaging: COLOR CODE COLOR 1 Black PACKAGING CODE PACKAGE 32 34 00 500' Reel • 14 AWG: 2 x 500' in a carton or 2500' reel • 12 AWG and 10 AWG: 1 x 500' in a carton or 2500' reel • 8 AWG and larger cut to order 2500' Reel Cut to order BUILDING WIRE 17 Copper Building Wire Products ROMEX® Type NM-B 600 Volts, 60°C, NEC® Article 336 Product Construction: Conductor: • Bare annealed copper per ASTM B-3 • Stranded conductors per ASTM B-8 Insulation: • Color coded PVC (polyvinyl chloride) with a nylon jacket • Type THHN inners, rated 90°C • Ampacity is limited to that for 60°C conductors per NEC ® Article 336 Jacket: • PVC (polyvinyl chloride) rated 75°C per UL. 14 AWG through 10 AWG – white jacket. 8 AWG and larger – black jacket Print Legend: • GCC ROMEX® {SIZE} WITH GROUND TYPE NM-B 600 VOLTS (UL) {DATE} Applications: • One- and two-family dwellings and any multifamily dwelling not exceeding three floors above grade per NEC • Exposed or concealed wiring • May be fished through walls, ceilings, and masonry blocks • New wiring or replacement wiring • Only for use in normally dry locations Without Ground CATALOG NUMBER PACKAGING CODES 331422 331222 331022 331432 331232 331032 330832 330632 27 27, 33 27, 32, 33 27 27 27, 32, 33 25, 32, 33 25, 32 CONST. NO. OF AWG/NO. STRANDS 14/2 12/2 10/2 14/3 12/3 10/3 8/3 6/3 Solid Solid Solid Solid Solid Solid 7 7 GROUND WIRE SIZE NOM. O.D. (INCHES) COPPER WT. LBS/MFT N/A N/A N/A N/A N/A N/A N/A N/A .16 x .35 .17 x .38 .21 x .43 .30 .33 .40 .54 .61 25.3 40.2 63.7 38.2 60.3 95.9 155.3 245.4 GROUND WIRE SIZE NOM. O.D. (INCHES) COPPER WT. LBS/MFT SHIPPING WT. LBS/MFT 38.2 60.3 95.9 133.4 193.4 51.0 81.0 127.3 186.7 277.1 442.0 672.4 58 83 124 196 273 82 118 174 316 373 572 829 SHIPPING WT. LBS/MFT 46 63 92 69 98 142 233 342 With Ground CATALOG NUMBER PACKAGING CODES CONST. NO. OF AWG/NO. STRANDS Features: • Color coded inners for circuit identification • Available with ground and without ground • Flame retardant and moisture resistant jacket per NEC ® Article 336 • Marked every foot for measuring purposes (certain constructions) Industry Standards: • Listed under UL Standard 719 • Federal Specification JC-30B • ASTM B-3 and B-8 • NY State DOS 16120-880923-2017 Color Code: • 2 conductor: black, white • 3 conductor: black, white, red 311422 311222 311022 320822 320622 321432* 321232* 321032* 320832* 320632* 320432* 320232* 27, 25, 25, 17, 17, 17, 27, 25, 25, 27, 27, 32, 32, 32, 27, 27, 32, 32, 32, 33 33 33 33 33 33 33 33 33 33 32 32 14/2 12/2 10/2 8/2 6/2 14/3 12/3 10/3 8/3 6/3 4/3 2/3 Solid Solid Solid 7 7 Solid Solid Solid 7 7 7 7 14 12 10 10 10 14 12 10 10 10 8 8 .16 .17 .21 .29 .33 x .35 x .38 x .43 x .58 x .68 .33 .36 .44 .64 .72 .84 1.15 To determine ampacity by conductor size, please consult the National Electrical Code, latest edition. The above data are approximate and subject to normal manufacturing tolerances. *3/C NM-B with ground complies with U.L. specifications 719 and 1581 eliminating the need for fillers. PACKAGING CODE 17 25 27 BUILDING WIRE 18 PACKAGE 250' Carton – Coil 125' Reel 250' Clear-Pak® – Coil PACKAGING CODE PACKAGE 32 33 1000' Reel 500' Reel Copper Building Wire Products ROMEX® Type UF-B and Type NMC 600 Volts, 60˚C, NEC® Articles 336 and 339 Product Construction: Conductor: • Bare annealed copper per ASTM B-3 • Stranded conductors per ASTM B-8 Insulation: Without Ground CATALOG NUMBER PACKAGING CODES 351429 351229 351029 351439 351239 351039 350839 350639 27, 27, 27, 27, 27, 27, 25, 25, CONST. NO. OF AWG/NO. STRANDS 33 33 33 33 33 33 32 32 14/2 12/2 10/2 14/3 12/3 10/3 8/3 6/3 Solid Solid Solid Solid Solid Solid 7 7 GROUND WIRE SIZE N/A N/A N/A N/A N/A N/A N/A N/A NOM. O.D. (INCHES) .20 .21 .23 .20 .21 .23 .34 .40 x x x x x x x x .39 .42 .46 .57 .62 .68 .96 1.20 COPPER WT. SHIPPING WT. LBS/MFT LBS/MFT 25.3 40.1 63.7 38.2 60.3 95.9 155.3 245.4 60 79 107 97 130 173 284 467 With Ground CATALOG NUMBER 341429 341229 341029 340829 340629 341439 341239 341039 340839 340639 PACKAGING CODES 17, 17, 17, 27, 25, 25, 17, 17, 17, 25, 27, 27, 32, 32, 32, 27, 27, 32, 32, 25, CONST. NO. OF AWG/NO. STRANDS 33 33 33 33 33 33 33 33 33 32 14/2 12/2 10/2 8/2 6/2 14/3 12/3 10/3 8/3 6/3 Solid Solid Solid 7 7 Solid Solid Solid 7 7 GROUND WIRE SIZE 14 12 10 10 10 14 12 10 10 10 NOM. O.D. (INCHES) .21 .22 .24 .32 .41 .20 .21 .23 .34 .40 x x x x x x x x x x .40 .43 .47 .62 .81 .57 .62 .68 .96 1.20 COPPER WT. SHIPPING WT. LBS/MFT LBS/MFT 38.2 60.3 95.9 133.4 193.4 51.0 81.0 127.3 186.7 277.1 79 107 148 246 358 111 151 207 317 501 To determine ampacity by conductor size, please consult the National Electrical Code, latest edition. The above data are approximate and subject to normal manufacturing tolerances. PACKAGING CODE 17 25 27 32 33 PACKAGE 250' Carton – Coil • Color coded PVC (polyvinyl chloride) with a nylon jacket • Type THHN inners, rated 90°C • Ampacity is limited to that for 60°C conductors per NEC ® Articles 336 and 339 Jacket: • Gray PVC (polyvinyl chloride) Print Legend: • GCC ROMEX® {SIZE} WITH GROUND TYPE UF-B SUNLIGHT RESISTANT 600 VOLTS (UL) {DATE} Applications: • Direct burial • One- and two-family dwellings and any multifamily dwelling not exceeding three floors above grade per NEC • Underground feeder to outdoor lighting or apparatus • Exposed or concealed wiring in damp, moist, wet, dry, and corrosive locations • General branch circuit wiring • New wiring or replacement wiring Features: • Color coded inners for circuit identification • Available with ground and without ground • Sunlight resistant jacket • Suitable for direct burial • PVC jacket is Flame retardant, moisture, fungus, and corrosion resistant per NEC ® Article 339 • Marked every foot for measuring purposes (certain constructions) Industry Standards: • Listed under UL Standard 493 • Federal Specification JC-30B • ASTM B-3 and B-8 • NY State DOS 16120-880923-2002 Color Code: • 2 conductor: black, white • 3 conductor: black, white, red 125' Reel 250' Clear-Pak® – Coil 500' Reel 1000' Reel BUILDING WIRE 19 Copper Building Wire Products Service Entrance Type SE, Style U 600 Volts, 90˚C Dry, 75˚C Wet, NEC® Article 338 Product Construction: Conductor: • Fully annealed class B copper per ASTM B-3 and ASTM B-8 or B-787 Insulation: • Color coded PVC (polyvinyl chloride) with a nylon jacket per UL 83 for Type THHN/ THWN Conductor Identification: • Base colored insulation: black and red Bare Conductor: • Uninsulated concentric neutral served around parallel phase conductors Tape: • Fiberglass reinforced binder tape Jacket: • Gray PVC (polyvinyl chloride) Print Legend: • GCC 2 CDRS {SIZE} 1 CDR {SIZE} TYPE SE CABLE STYLE U TYPE THHN CDRS 600 VOLTS (UL) Applications: • Above ground service entrance and branch circuit • Maximum operating temperature of phase conductors not to exceed 90˚C for dry locations or 75˚C for wet locations • 600 volts, approved for use as specified by the NEC ® CATALOG NUMBER PACKAGING CODES 370839 376289 370639 374269 370439 373259 370339 372249 370239 370139 37A309 37B309 37C309 17, 16, 15, 15, 15, 15, 15, 32, 32, 32, 32, 32, 32, 32, 13, 13, 13, 13, 13, 13, 33 33 33 33 33 33 33 32 32 32 32 32 32 COND. SIZE AWG 8/2 6/2 6/2 4/2 4/2 3/2 3/2 2/2 2/2 1/2 1/0-2 2/0-2 3/0-2 Industry Standards: • UL Standard 854 • Federal Specification JC-30B • NEC ® Articles 230, 310, and 338 (NFPA 70) BUILDING WIRE 20 7 7 7 7 7 7 7 7 7 19 19 19 19 8 8* 6 6* 4 5* 3 4* 2 1 1/0 2/0 3/0 NOM. O.D. (INCHES) COPPER WT. LBS/MFT SHIPPING WT. LBS/MFT .38 x .67 .42 x .74 .42 x .74 .47 x .84 .48 x .85 .51 x .91 .53 x .92 .54 x .97 .56 x .99 .68 x 1.09 .70 x 1.17 .72 x 1.25 .81 x 1.37 153.0 213.0 243.0 338.8 386.7 427.5 487.5 538.7 614.7 775.2 977.4 1232.7 1554.3 230 302 333 438 486 554 615 684 759 945 1165 1440 1800 To determine ampacity by conductor size, please consult the National Electrical Code, latest edition. The above data are approximate and subject to normal manufacturing tolerances. * Reduced Neutral. Features: • Color coded phase conductors • Full or reduced neutral constructions • Fiberglass reinforced tape under the outer jacket • Sunlight and moisture resistant, flame retardant jacket NO. OF GROUND STRANDS WIRE SIZE PACKAGING CODE PACKAGE 13 15 16 17 32 33 100' Coil 150' Coil 200' Coil 250' Coil 500' Reel 1000' Reel Copper Building Wire Products Service Entrance Type SE, Style R ® 600 Volts, 90˚C Dry, 75˚C Wet, NEC Article 338 Product Construction: Conductor: • Fully annealed class B copper per ASTM B-3 and ASTM B-8 or B-787 Insulation: CATALOG NUMBER PACKAGING CODES 388389 386369 384369 383359 382349 381339 38A329 38B319 32, 32, 32, 32, 32, 32, 32, 32, 33 33 33 33 33 33 33 33 • Color coded PVC (polyvinyl chloride) with a nylon jacket per UL 83 for Type THHN/ THWN COND. SIZE AWG NO. OF STRANDS GROUND WIRE SIZE NOM. O.D. (INCHES) COPPER WT. LBS/MFT SHIPPING WT. LBS/MFT 8/3 6/3 4/3 3/3 2/3 1/3 1/0-3 2/0-3 7 7 7 7 7 19 19 19 8 6 6 5 4 3 2 1 .65 .72 .84 .93 1.00 1.15 1.25 1.36 206.0 327.6 472.5 595.6 751.0 947.0 1194.1 1506.0 310 450 614 784 928 1150 1425 1765 To determine ampacity by conductor size, please consult the National Electrical Code, latest edition. The above data are approximate and subject to normal manufacturing tolerances. Conductor Identification: • Base colored insulation: black, white, red Bare Conductor: • Stranded bare ground Tape: • Fiberglass reinforced binder tape Jacket: • Gray PVC (polyvinyl chloride) Print Legend: • GCC 3 CDRS {SIZE} 1 CDR {SIZE} TYPE SE CABLE STYLE SER TYPE THHN CDRS 600 VOLTS (UL) Applications: PACKAGING CODE PACKAGE 32 33 1000' Reel 500' Reel • Above ground service entrance, panel feeder in multiple dwellings, range and dryer and other branch circuits • Maximum operating temperature of phase conductors not to exceed 90˚C for dry locations or 75˚C for wet locations • 600 volts, approved for use as specified by the NEC ® Features: • Color coded phase conductors • Single ground wire, not segmented • Fiberglass reinforced tape under the outer jacket • Sunlight and moisture resistant, flame retardant jacket Industry Standards: • UL Standard 854 • Federal Specification JC-30B • NEC ® Articles 230, 310, and 338 (NFPA 70) BUILDING WIRE 21 Flexiloy™ Aluminum Wire and Cable Products Index Page Type XHHW-2 23 Type USE-2/RHH/RHW-2 24 Flexibility is a key attribute of General Cable’s new line of Flexiloy™ aluminum wire and cable products, as the name states. This new and improved line of aluminum wire and cable products meets the continuing demands of the electrical contractor. Service Entrance Type SE, Style U 25 Service Entrance Type SE, Style R 26 Mobile Home Feeder 27 Today, 8000 series aluminum alloy URD 600 Volts, Triplex 28 URD 600 Volts, Triplex – Tri-Rated 29 URD 600 Volts, Quadruplex 30 provides a reliable and proven alternative to copper insulated building wire. Electrical system designers have long appreciated the economic advantage of aluminum building wire. Electrical contractors value its flexibility, light weight and ease of installation. Compact stranding provides reduced conductor diameters, meaning that in some applications, 8000 series aluminum equals the current carrying capacity of copper installed in the same sized conduit. Our new aluminum conductors are three times more flexible. This allows for ease of installation, especially for those tight bends in service entrance applications. The Genkene® thermoset cross-linked polyethylene (XLPE) insulation is 60% more resistant to abrasion than the leading competitor. This tough, abrasion resistant insulation protects the conductors from the typical job site scrapes and scratches, reducing downtime. BUILDING WIRE 22 2 Our designs offer considerable savings for commercial and industrial wiring applications as well as residential service entrance. General Cable’s 8000 series aluminum building wire is recognized by the National Electric Code (NEC®) and is listed by Underwriters Laboratories (UL®). General Cable’s aluminum building wire products are fully stocked in our network of Regional Distribution Centers. We have the flexibility to support distributors’ stocking needs, or we can ship direct to job sites to meet specific customer requirements. Flexiloy™ Aluminum Wire and Cable Products Flexiloy™ Type XHHW-2 ® 600 Volts, 90˚C Wet or Dry, NEC Article 310 Product Construction: Conductor: Print Legend: • Compact stranded 8000 series aluminum alloy Insulation: • Black Genkene® cross-linked polyethylene (XLPE) • Abrasion, heat and moisture resistant CATALOG NUMBER 420061 420041 420021 420011 421101 422101 423101 424101 422501 423001 423501 424001 425001 426001 427001 427501 PACKAGING PUT-UP CODE 00, 00, 00, 00, 33, 00, 00, 33, 00, 00, 00, 33 33 33 32 33 32 33 33 33 00 00, 33 00 00, 33 00 00 00, 33 Applications: • GCC Flexiloy (SIZE) AL TYPE XHHW-2 600 VOLTS (UL) 8000 SERIES ALLOY GASOLINE AND OIL RESISTANT II Industry Standards: • UL Standard 44 for Type XHHW-2 • Federal specification JC-30B • ASTM Standards B-800 and B-801 • General purpose wiring in air, conduit or other recognized raceway • Maximum operating temperature of 90°C in dry or wet locations • 600 volts, approved for use as specified by the NEC® COND. SIZE AWG OR MCM NO. OF STRANDS INSULATION THICKNESS (MILS) NOM. O.D. (INCHES) ALUMINUM WEIGHT PER MFT SHIPPING WEIGHT PER MFT ALLOWABLE AMPACITIES* 90°C 6 4 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 7 7 7 19 19 19 19 19 37 37 37 37 37 61 61 61 45 45 45 55 55 55 55 55 65 65 65 65 65 80 80 80 0.260 0.305 0.360 0.415 0.450 0.490 0.540 0.590 0.660 0.715 0.760 0.800 0.880 0.980 1.050 1.090 25 39 63 79 99 125 158 199 235 282 329 376 471 565 659 706 44 63 92 113 136 166 202 253 306 359 412 464 571 684 798 846 60 75 100 115 135 150 175 205 230 255 280 305 350 385 420 435 The above data are subject to normal manufacturing tolerances. * Allowable ampacities shown are for general use as specified by the 1999 edition of the National Electric code, section 310-15 90°C-wet or dry locations. Put-Up Code Packaging 32 33 00 1000' Reel 500' Reel Master Reel BUILDING WIRE 23 Flexiloy™ Aluminum Wire and Cable Products Flexiloy™ Type USE-2/RHH/RHW-2 ® 600 Volts, 90˚C Wet or Dry, NEC Articles 310 and 338 Product Construction: Conductor: Print Legend: • Compact stranded 8000 series aluminum alloy Insulation: • Black Genkene® cross-linked polyethylene (XLPE) • Abrasion, heat and moisture resistant Applications: • GCC Flexiloy (SIZE) AL TYPE USE-2 or RHW-2 OR RHH 600 VOLTS XLPE (UL) 8000 SERIES GASOLINE AND OIL RESISTANT II Industry Standards: • UL Standard 854 for Type USE-2 • UL Standard 44 for Type RHH/RHW-2 • Federal specification JC-30B • ASTM Standards B-800 and B-801 • General purpose wiring in air, conduit or other recognized raceway • Direct burial applications • Maximum operating temperature of 90°C in dry and wet locations • 600 volts, approved for use as specified by the NEC® CATALOG NUMBER PACKAGING PUT-UP CODE COND. SIZE AWG OR MCM NO. OF STRANDS INSULATION THICKNESS (MILS) NOM. O.D. (INCHES) ALUMINUM WEIGHT PER MFT SHIPPING WEIGHT PER MFT ALLOWABLE AMPACITIES* 90°C 430081 430061 430041 430021 430011 431101 432101 433101 434101 432501 433001 433501 434001 435001 436001 437001 437501 00, 33 00, 33, 32 00, 33, 32 00, 33, 32 00, 33 00, 33, 32 00, 33 00, 33 00, 33 00, 33 00 00, 33 00 00, 33 00 00 00 8 6 4 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 7 7 7 7 19 19 19 19 19 37 37 37 37 37 61 61 61 60 60 60 60 80 80 80 80 80 95 95 95 95 95 110 110 110 0.255 0.290 0.334 0.390 0.468 0.506 0.547 0.596 0.649 0.726 0.777 0.824 0.868 0.940 1.110 1.120 1.140 16 25 39 63 79 99 125 158 199 235 282 329 376 471 565 659 706 39 50 68 100 130 155 185 225 275 335 395 440 505 610 725 835 905 45 60 75 100 115 135 150 175 205 230 255 280 305 350 385 420 435 The above data are subject to normal manufacturing tolerances. * Allowable ampacities shown are for general use as specified by the 1999 edition of the National Electric code, section 310-15 90°C-wet or dry locations. Put-Up Code 32 33 00 BUILDING WIRE 24 Packaging 500' Reel 1000' Reel Master Reel Flexiloy™ Aluminum Wire and Cable Products Flexiloy™ Service Entrance Type SE, Style U ® 600 Volts, 90˚C Wet or Dry, NEC Article 338 Product Construction: Conductor: Construction: • Compact stranded 8000 series aluminum alloy Insulation: Jacket • Genkene® cross-linked polyethylene (XLPE) • Type XHHW-2 Print Legend: • GCC Flexiloy (#) CDRS (SIZE) AL (#) CDR (SIZE) AL TYPE SE CABLE STYLE U TYPE XHHW-2 CDRS 600 VOLTS (UL) • Base colored insulation: black and red INSULATED CONDUCTORS PACKAGING PUT-UP CODE 440839 440639 444269 440439 442249 440239 440139 44A309 44B219 44B309 44C309 44D2B9 44D309 17, 17, 16, 16, 16, 16, 16, 13, 13, 13, 13, 13, 13, 32, 32, 32, 32, 32, 32, 32, 32, 32, 32, 32, 32, 32, 33 33 33 33 33 33 33 33 33 33 33 33 33 • UL Standard 854 • Federal specification JC-30B • ASTM Standards B-800 and B-801 Applications: • Sunlight resistant gray PVC Conductor Identification: CATALOG NUMBER Industry Standards: • Insulated conductors laid parallel with bare ground wires helically wound around core • Covered with a reinforced binder tape BARE CONDUCTOR • Above ground service entrance and branch circuit • Maximum operating temperature of phase conductors not to exceed 90°C in wet or dry locations • 600 volts, approved for use as specified by the NEC® COND. SIZE AWG NO. OF STRANDS COND. SIZE AWG NO. OF STRANDS** NOM. O.D. (INCHES) ALUMINUM WEIGHT PER MFT SHIPPING WEIGHT PER MFT 8-2 6-2 4-2 4-2 2-2 2-2 1-2 1/0-2 2/0-2 2/0-2 3/0-2 4/0-2 4/0-2 7 7 7 7 7 7 19 19 19 19 19 19 19 8 6 6 4 4 2 1 1/0 1 2/0 3/0 2/0 4/0 7 11 11 16 16 15 14 18 14 18 24 18 30 .380 x .667 .420 x .738 .471 x .839 .477 x .845 .543 x .968 .560 x .985 .676 x 1.164 .720 x 1.262 .750 x 1.336 .761 x 1.348 .845 x 1.482 .872 x 1.570 .902 x 1.600 47 74 103 118 164 188 236 298 329 375 474 523 597 110 150 190 205 265 295 375 435 480 525 640 695 775 ALLOWABLE AMPACITIES* 90°C DWELLING 45 60 75 75 100 100 115 135 150 150 175 205 205 – – – – 100 100 110 125 150 150 175 200 200 The above data are subject to normal manufacturing tolerances. * Allowable ampacities shown are for general use as specified by the 1999 edition of the National Electric code, section 310-15 90°C-wet or dry locations. Dwelling–for dwelling units, conductors shall be permitted as 120/240-volt, 3-wire, single phase service-entrance conductors, service laterals and feeders that serve as the main power feeder per NEC 310-15 (6). **Except as permitted by ASTM B-801, UL 44 or UL 854 Put-Up Code Packaging 13 16 17 32 33 100' Coil 200' Coil 250' Coil 500' Reel 1000' Reel BUILDING WIRE 25 Flexiloy™ Aluminum Wire and Cable Products Flexiloy™ Service Entrance Type SE, Style R ® 600 Volts, 90˚C Wet or Dry, NEC Article 338 Product Construction: Conductor: Construction: • Compact stranded 8000 series aluminum alloy Insulation: Industry Standards: • Three or four insulated conductors and a bare ground cabled together • Covered with a reinforced binder tape Jacket • Genkene® cross-linked polyethylene (XLPE) • Type XHHW-2 Applications: • Sunlight resistant gray PVC Print Legend: Conductor Identification: • Base colored insulation: black, white, red and blue (5-wire) • UL Standard 854 • Federal specification JC-30B • ASTM Standards B-800 and B-801 • GCC Flexiloy (#) CDRS (SIZE) AL (#) CDR (SIZE) AL TYPE SE CABLE STYLE SER TYPE XHHW-2 CDRS 600 VOLT (UL) • Above ground service entrance, panel feeder in multiple dwellings, range and dryer and other branch circuits • Maximum operating temperature of phase conductors not to exceed 90°C in wet or dry locations • 600 volts, approved for use as specified by the NEC® 4-Wire INSULATED CONDUCTORS BARE CONDUCTOR CATALOG NUMBER PACKAGING PUT-UP CODE COND. SIZE AWG NO. OF STRANDS COND. SIZE AWG NO. OF STRANDS NOM. O.D. (INCHES) ALUMINUM WEIGHT PER MFT SHIPPING WEIGHT PER MFT 458381 456361 454361 452341 451331 45A321 45B311 45C3A1 45D3B1 17, 33 17, 32, 33 17, 32, 33 32, 33 32, 33 32, 33 32, 33 32, 33 32, 33 8/3 6/3 4/3 2/3 1/3 1/0-3 2/0-3 3/0-3 4/0-3 7 7 7 7 19 19 19 19 19 8 6 6 4 3 2 1 1/0 2/0 7 7 7 7 7 7 19 19 19 0.609 0.708 0.814 0.949 1.072 1.161 1.260 1.374 1.502 62 99 143 228 287 363 456 576 726 140 190 250 360 460 550 660 810 980 CATALOG NUMBER PACKAGING PUT-UP CODE COND. SIZE AWG NO. OF STRANDS COND. SIZE AWG NO. OF STRANDS NOM. O.D. (INCHES) ALUMINUM WEIGHT PER MFT SHIPPING WEIGHT PER MFT 452441 45B411 45D4B1 32 32 32 2/4 2/0-4 4/0-4 7 19 19 4 1 2/0 7 19 19 0.950 1.290 1.600 292 586 931 465 825 1250 ALLOWABLE AMPACITIES* 90°C DWELLING 45 60 75 100 115 135 150 175 205 – – – 100 110 125 150 175 200 5-Wire INSULATED CONDUCTORS BARE CONDUCTOR ALLOWABLE AMPACITIES* 90°C DWELLING 100 150 200 100 150 200 The above data are subject to normal manufacturing tolerances. * Allowable ampacities shown are for general use as specified by the 1999 edition of the National Electric code, section 310-15 90°C-wet or dry locations. Dwelling–for dwelling units, conductors shall be permitted as 120/240-volt, 3-wire, single phase service-entrance conductors, service laterals and feeders that serve as the main power feeder per NEC 310-15 (6). Put-Up Code Packaging 17 32 33 250' Coil BUILDING WIRE 26 500' Reel 1000' Reel Flexiloy™ Aluminum Wire and Cable Products Flexiloy™ Mobile Home Feeder ® 600 Volts, 90˚C Wet or Dry, NEC Articles 338 and 550 Product Construction: Conductor: Construction: • Compact stranded 8000 series aluminum alloy Insulation: • Genkene cross-linked polyethylene (XLPE) • Type USE-2/RHH/RHW-2 ® Conductor Identification: PKG. PUT-UP CODE 46246M 462341M 46B14M 46DB4M 46D3B1M 32, 33 32 32, 33 32, 33 32 Print Legend: • GCC Flexiloy (SIZE) AL TYPE USE-2 OR RHW-2 OR RHH 600 VOLTS XLPE (UL) 8000 SERIES ALLOY Industry Standards: • Base phase conductors • White striped grounded neutral • Green striped grounding conductor CATALOG NUMBER Applications: • Four cabled conductors in a quadruplex construction • Connection of mobile homes to a supply of electricity where permanent wiring is required • Maximum operating temperature of 90°C in dry and wet locations • Direct burial application • 600 volts, approved for use as specified by the NEC® • UL Standard 854 and 44 • Federal specification JC-30B • ASTM Standards B-800 and B-801 PHASE CONDUCTOR NEUTRAL CONDUCTOR GROUNDING CONDUCTOR COND. SIZE AWG NO. OF STRANDS COND. SIZE AWG NO. OF STRANDS COND. SIZE AWG NO. OF STRANDS NOM. O.D. (INCHES) ALUMINUM WEIGHT PER MFT SHIPPING WEIGHT PER MFT ALLOWABLE AMPACITY* 2-2 2-2 2/0-2 4/0-2 4/0-2 7 7 19 19 19 4 2 1 2/0 4/0 7 7 19 19 19 6 4 4 4 2/0 7 7 7 7 19 0.850 0.945 1.300 1.500 1.587 193 228 375 574 722 315 361 570 805 1014 100 100 150 200 200 The above data are subject to normal manufacturing tolerances. * Allowable Ampacity: 90˚C conductor temperature, 20˚C ambient, RHO 90, 100% load factor with neutral carrying only unbalanced load. Put-Up Code Packaging 32 33 1000' Reel 500' Reel BUILDING WIRE 27 Flexiloy™ Aluminum Wire and Cable Products Flexiloy™ URD 600 Volts, Triplex Underground Residential Distribution Product Construction: Conductor: Construction: • Compact stranded 1350 series aluminum alloy Insulation: • Genkene cross-linked polyethylene (XLPE) • Type USE-2 ® Conductor Identification: Print Legend: • GCC Flexiloy (SIZE) AL TYPE USE-2 600 VOLTS XLPE (UL) 1350 SERIES ALLOY Industry Standards: PHASE CONDUCTORS 460631 460431 462241 460231 46A221 46A301 46B211 46B301 46C2A1 46C301 46D2B1 46D301 46E2C1 46G2D1 46J2G1 PKG. PUT-UP CODE 33, 33, 33, 33, 33, 33, 33, 33, 33, 32 32 32 32 32 33 32 32 33 33 32 33 33 32 33 28 ALLOWABLE AMPACITY* NEUTRAL CONDUCTOR ALUMINUM ASSOCIATION CODE WORD COND. SIZE/ STRANDING INSULATION (MILS) COND. SIZE/ STRANDING INSULATION (MILS) NOM. O.D. (INCHES) DIRECT BURIAL IN DUCTS SHIPPING WEIGHT PER MFT ERSKINE VASSAR STEPHENS RAMAPO BRENAU BERGEN CONVERSE HUNTER HOLLINS ROCKLAND SWEETBRIAR MONMOUTH PRATT WESLEYAN RIDER 6-7 4-7 2-7 2-7 1/0-19 1/0-19 2/0-19 2/0-19 3/0-19 3/0-19 4/0-19 4/0-19 250-37 350-37 500-37 60 60 60 60 80 80 80 80 80 80 80 80 95 95 95 6-7 4-7 4-7 2-7 2-7 1/0-19 1-19 2/0-19 1/0-19 3/0-19 2/0-19 4/0-19 3/0-19 4/0-19 350-37 60 60 60 60 60 80 80 80 80 80 80 80 80 80 95 0.625 0.754 0.824 0.874 1.064 1.130 1.174 1.228 1.291 1.305 1.389 1.457 1.538 1.736 2.015 95 125 165 165 215 215 245 245 280 280 315 315 345 415 495 70 90 120 120 160 160 180 180 205 205 240 240 265 320 395 152 203 264 294 408 465 502 560 606 678 739 828 893 1166 1663 The above data are subject to normal manufacturing tolerances. * Allowable Ampacity: 90˚C conductor temperature, 20˚C ambient, RHO 90, 100% load factor with neutral carrying only unbalanced load. Put-Up Code Packaging 32 33 1000' Reel BUILDING WIRE • Underground distribution from a supply source to the service entrance equipment of a building • Maximum operating temperature of 90˚C in dry and wet locations • Direct burial application or in ducts • 600 volts • UL Standard 854 • ICEA S-66-524 • REA approved • Black phase conductors • Triple yellow striped neutral CATALOG NUMBER Applications: • Multiplexed cable conductors with a left hand lay in a Triplex (3 conductor) assembly 500' Reel Flexiloy™ Aluminum Wire and Cable Products Flexiloy™ URD 600 Volts, Triplex – Tri-Rated Underground Residential Distribution Product Construction: Conductor: Construction: • Compact stranded 8000 series aluminum alloy Insulation: • Genkene cross-linked polyethylene (XLPE) • Type USE-2/RHH/RHW-2 ® Conductor Identification: Print Legend: • GCC Flexiloy (SIZE) AL TYPE USE-2 OR RHH OR RHW-2 600 VOLTS XLPE (UL) 8000 SERIES ALLOY • UL Standard 854 for Type USE-2 • UL Standard 44 for Type RHH/RHW-2 • ICEA S-66-524 • REA approved PHASE CONDUCTORS 660431 662241 660231 66A221 6602B1 66E2C1 PKG. PUT-UP CODE 33, 33, 33, 33, 33, 32 32 32 32 32 33 • Underground distribution from a supply source to the service entrance equipment of a building • Maximum operating temperature of 90°C in dry and wet locations • Direct burial application or in ducts • 600 volts Industry Standards: • Black phase conductors • Triple yellow striped neutral CATALOG NUMBER Applications: • Multiplexed cable conductors with a left hand lay in a Triplex (3 conductor) assembly ALLOWABLE AMPACITY* NEUTRAL CONDUCTOR ALUMINUM ASSOCIATION CODE WORD COND. SIZE/ STRANDING INSULATION (MILS) COND. SIZE/ STRANDING INSULATION (MILS) NOM. O.D. (INCHES) DIRECT BURIAL IN DUCTS SHIPPING WEIGHT PER MFT VASSAR STEPHENS RAMAPO BRENAU SWEETBRIAR PRATT 4-7 2-7 2-7 1/0-19 4/0-19 250-37 60 60 60 80 80 95 4-7 4-7 2-7 2-7 2/0-19 3/0-19 60 60 60 60 80 80 0.754 0.824 0.874 1.064 1.389 1.538 125 165 165 215 315 345 90 120 120 160 240 265 203 264 294 408 739 893 The above data are subject to normal manufacturing tolerances. * Allowable Ampacity: 90˚C conductor temperature, 20˚C ambient, RHO 90, 100% load factor with neutral carrying only unbalanced load. Put-Up Code 32 33 Packaging 500' Reel 1000' Reel BUILDING WIRE 29 Flexiloy™ Aluminum Wire and Cable Products Flexiloy™ URD 600 Volts, Quadruplex Underground Residential Distribution Product Construction: Conductor: Construction: • Compact stranded 1350 series aluminum alloy Insulation: • Genkene cross-linked polyethylene (XLPE) • Type USE-2 ® Conductor Identification: Print Legend: • GCC Flexiloy (SIZE) AL TYPE USE-2 600 VOLTS XLPE (UL) 1350 SERIES ALLOY • Underground distribution from a supply source to the service entrance equipment of a building • Maximum operating temperature of 90°C in dry and wet locations • Direct burial application or in ducts • 600 volts Industry Standards: • Black phase conductors • Triple yellow striped neutral • UL Standard 854 for Type USE-2 • ICEA S-66-524 • REA approved PHASE CONDUCTORS ALLOWABLE AMPACITY* NEUTRAL CONDUCTOR CATALOG NUMBER PKG. PUT-UP CODE ALUMINUM ASSOCIATION CODE WORD COND. SIZE/ STRANDING INSULATION (MILS) COND. SIZE/ STRANDING INSULATION (MILS) NOM. O.D. (INCHES) DIRECT BURIAL IN DUCTS SHIPPING WEIGHT PER MFT 464401 462341 462401 46A321 46A401 46B311 46C401 46D3B1 46D401 33 33, 32 33 33 33 33 33 33, 32 33 TULSA DYKE WITTENBERG NOTRE DAME PURDUE SYRACUSE DAVIDSON WAKE FOREST EARLHAM 4-7 2-7 2-7 1/0-19 1/0-19 2/0-19 3/0-19 4/0-19 4/0-19 60 60 60 80 80 80 80 80 80 4-7 4-7 2-7 2-7 1/0-19 1-19 3/0-19 2/0-19 4/0-19 60 60 60 60 80 80 80 80 80 0.845 0.945 0.955 1.250 1.265 1.370 1.490 1.587 1.635 120 155 155 200 200 225 250 290 290 85 115 115 150 150 170 195 225 225 270 361 391 562 619 688 903 1014 1103 The above data are subject to normal manufacturing tolerances. * Allowable Ampacity: 90˚C conductor temperature, 20˚C ambient, RHO 90, 100% load factor with neutral carrying only unbalanced load. Put-Up Code 32 33 BUILDING WIRE 30 Applications: • Multiplexed cable conductors with a left hand lay in a Quadruplex (4 conductor) assembly Packaging 500' Reel 1000' Reel Power and Control Tray Cable Products 3 Index Commercial and industrial specifiers of wire and cable systems have always appreciated the value engineered characteristics of Power and Control Tray Cable. This cabling system facilitates installation resulting in considerable time and labor savings. In some applications, the need for conduit or raceway is eliminated. Flexibility is another chief advantage of Tray Cable systems. The “open-tray” concept allows for easy access from power source to branch circuits. Given today’s flexible manufacturing work centers, these systems offer savings long after the initial installation. As a major manufacturer of wire and cable, our role is to ensure that our Tray Cable products meet the needs and requirements of the user. These cables, like all others, meet or exceed the strict requirements of all applicable UL and ASTM standards. Type TC cables are specified where small diameter, flame retardant cables are desired. Designs range from 2 through 37 conductors and are available with a ground. Our product has proven itself: approved for direct burial, wet or dry locations, outdoor use requiring sunlight resistance and hazardous locations. General Cable’s Tray Cable is conveniently stocked in our network of Regional Distribution Centers. We can supply master cutting reels for distributor stock or ship direct to meet specific end user requirements. Page Type TC Control Cable, 18 AWG, TFFN/PVC 32 Type TC Control Cable, 16 AWG, TFN/PVC 33 Type TC Control Cable, 14 AWG, THHN-THWN/PVC 34 Type TC Control Cable, 12 AWG, THHN-THWN/PVC 35 Type TC Control Cable, 10 AWG, THHN-THWN/PVC 36 Type TC Power Cable, 14 AWG – 10 AWG, THHN-THWN/PVC with ground 37 Type TC Power Cable, 8 AWG – 500 MCM, THHN-THWN/PVC 38 Type TC Control and Power Composite Cable, THHN-THWN/PVC 39 BUILDING WIRE 31 Power and Control Tray Cable Products Type TC Control Cable 18 AWG (7 strands) TFFN/PVC 600 Volts, 90˚C Dry, NEC® Article 340 Product Construction: Conductor: • Bare annealed copper per ASTM B-3 Insulation: • Heat resistant PVC with an oil and gasoline resistant nylon jacket per UL 62 for Type TFFN Construction: • Multiconductor construction of 2 through 37 conductors • Ripcord Jacket: • Heat, moisture and sunlight resistant PVC Print Legend: • GCC 18 AWG {#CDRS} TYPE TC TFFN CDRS SUNLIGHT RESISTANT 600 VOLTS (UL) DIRECT BURIAL {MFG DATE} Applications: • Industrial control, lighting and signal circuits where small diameter, flame retardant cables are desired • Primary installations in cable trays, raceways or outdoor locations where supported by a messenger wire • Approved for direct burial, Class I, Div. 2 hazardous locations per NEC® Article 501 and Class 1 circuits per NEC® Article 725 • Rated to 600 volts at temperatures not to exceed 90˚C for dry locations Industry Standards: • UL standard 1581 for CT use • UL standard 1277 for direct burial and sunlight resistance • IEEE 383 (70,000 Btu/hr) and ICEA T-29-520 (210,000 Btu/hr) vertical cable tray flame tests Color Code: • ICEA S-66-524, Method 1, Table K-2 Packaging: • Master cutting lengths on non-returnable wooden reels BUILDING WIRE 32 CATALOG NUMBER NO. OF CONDUCTORS NOM. JKT. THICKNESS (MILS) NOM. O.D. (INCHES) COPPER WEIGHT PER MFT 6175R02.9018F 6175R02.9018 6175R03.9018 6175R04.9018 6175R05.9018 6175R06.9018 6175R07.8018 6175R09.8018 6175R10.8018 6175R12.8018 6175R15.8018 6175R16.8018 6175R19.8018 6175R20.8018 6175R25.8018 6175R30.8018 6175R37.8018 2 (Flat) 2 (Round) 3 4 5 6 7 9 10 12 15 16 19 20 25 30 37 45 45 45 45 45 45 45 45 45 45 45 60 60 60 60 60 60 .18 X .26 0.27 0.28 0.30 0.32 0.35 0.37 0.44 0.45 0.46 0.49 0.51 0.57 0.58 0.65 0.69 0.75 10 10 15 20 25 30 35 45 50 60 75 80 95 100 125 150 185 The above data are subject to normal manufacturing tolerances. Color Code – ICEA Method 1, K-2 CONDUCTOR NUMBER BASE COLOR TRACER STRIPE CONDUCTOR NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Black - Red - Blue - Orange - Yellow - Brown - Red Black Blue Black Orange Black Yellow Black Brown Black Black Red Blue Red Orange Red Yellow Red Brown Red Black Blue Red Blue 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Orange Blue BASE COLOR TRACER STRIPE Yellow Blue Brown Blue Black Orange Red Orange Blue Orange Yellow Orange Brown Orange Black Yellow Red Yellow Blue Yellow Orange Yellow Brown Yellow Black Brown Red Brown Blue Brown Orange Brown Yellow Brown Red Black-Blue SHIPPING WEIGHT PER MFT 41 42 50 60 71 80 89 112 127 156 169 191 214 226 285 330 390 Power and Control Tray Cable Products Type TC Control Cable 16 AWG (7 strands) TFN/PVC 600 Volts, 90˚C Dry, NEC® Article 340 Product Construction: Conductor: • Bare annealed copper per ASTM B-3 Insulation: • Heat resistant PVC with an oil and gasoline resistant nylon jacket per UL 62 for Type TFN CATALOG NUMBER NO. OF CONDUCTORS NOM. JKT. THICKNESS (MILS) NOM. O.D. (INCHES) COPPER WEIGHT PER MFT SHIPPING WEIGHT PER MFT 6175R02.9016F 6175R02.9016 6175R03.9016 6175R04.9016 6175R05.9016 6175R06.9016 6175R07.8016 6175R08.8016 6175R09.8016 6175R10.8016 6175R12.8016 6175R16.8016 6175R19.8016 6175R20.8016 6175R25.8016 6175R30.8016 6175R37.8016 2 (Flat) 2 (Round) 3 4 5 6 7 8 9 10 12 16 19 20 25 30 37 45 45 45 45 45 45 45 45 45 45 45 60 60 60 60 60 80 .19 X .30 0.29 0.30 0.33 0.36 0.39 0.41 0.44 0.45 0.48 0.49 0.60 0.64 0.65 0.71 0.77 0.82 16 16 24 32 40 48 56 64 73 81 97 129 153 161 202 242 299 48 50 59 72 86 98 110 126 140 158 193 240 282 294 362 428 520 The above data are subject to normal manufacturing tolerances. Color Code – ICEA Method 1, K-2 CONDUCTOR NUMBER BASE COLOR TRACER STRIPE CONDUCTOR NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Black - Red - Blue - Orange - Yellow - 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Brown - Red Black Blue Black Orange Black Yellow Black Brown Black Black Red Blue Red Orange Red Yellow Red Brown Red Black Blue Red Blue Orange Blue BASE COLOR TRACER STRIPE Yellow Blue Brown Blue Black Orange Red Orange Blue Orange Yellow Orange Brown Orange Black Yellow Red Yellow Blue Yellow Orange Yellow Brown Yellow Black Brown Red Brown Blue Brown Orange Brown Yellow Brown Red Black-Blue Construction: • Multiconductor construction of 2 through 37 conductors • Ripcord Jacket: • Heat, moisture and sunlight resistant PVC Print Legend: • GCC 16 AWG {#CDRS} TYPE TC TFN CDRS SUNLIGHT RESISTANT 600 VOLTS (UL) DIRECT BURIAL {MFG DATE} Applications: • Industrial control, lighting and signal circuits where small diameter, flame retardant cables are desired • Primary installations in cable trays, raceways or outdoor locations where supported by a messenger wire • Approved for direct burial, Class I Div. 2 hazardous locations per NEC® Article 501 and Class 1 circuits per NEC® Article 725 • Rated to 600 volts at temperatures not to exceed 90˚C for dry locations Industry Standards: • UL standard 1581 for CT use • UL standard 1277 for direct burial and sunlight resistance • IEEE 383 (70,000 Btu/hr) and ICEA T-29-520 (210,000 Btu/hr) vertical cable tray flame tests Color Code: • ICEA S-66-524, Method 1, Table K-2 Packaging: • Master cutting lengths on non-returnable wooden reels BUILDING WIRE 33 Power and Control Tray Cable Products Type TC Control Cable 14 AWG (7 strands) THHN-THWN/PVC 600 Volts, 90˚C Dry, 75˚C Wet, NEC® Article 340 Product Construction: Conductor: • Bare annealed copper per ASTM B-3 • Class B stranding per ASTM B-8 Insulation: • Heat resistant PVC with an oil and gasoline resistant nylon jacket per UL 83 for Type THHN/THWN Construction: • Multiconductor construction of 2 through 37 conductors • Ripcord Jacket: • Heat, moisture and sunlight resistant PVC Print Legend: • GCC 14 AWG {#CDRS} TYPE TC THHN OR THWN CDRS SUNLIGHT RESISTANT 600 VOLTS (UL) DIRECT BURIAL {MFG DATE} Applications: • Industrial control, lighting and signal circuits where small diameter, flame retardant cables are desired • Primary installations in cable trays, raceways or outdoor locations where supported by a messenger wire • Approved for direct burial, Class I, Div. 2 hazardous locations per NEC® Article 501 and Class 1 circuits per NEC® Article 725 • Rated to 600 volts at temperatures not to exceed 90˚C for dry locations or 75˚C for wet locations Industry Standards: • UL standard 1581 for CT use • UL standard 1277 for direct burial and sunlight resistance • IEEE 383 (70,000 Btu/hr) and ICEA T-29-520 (210,000 Btu/hr) vertical cable tray flame tests Color Code: • ICEA S-66-524, Method 1, Table K-2 Packaging: • Master cutting lengths on non-returnable wooden reels BUILDING WIRE 34 CATALOG NUMBER NO. OF CONDUCTORS NOM. JKT. THICKNESS (MILS) NOM. O.D. (INCHES) COPPER WEIGHT PER MFT SHIPPING WEIGHT PER MFT 6170R02.9014F 6170R02.9014 6170R03.9014 6170R04.9014 6170R05.9014 6170R06.9014 6170R07.8014 6170R08.8014 6170R09.8014 6170R10.8014 6170R12.8014 6170R15.8014 6170R16.8014 6170R19.8014 6170R20.8014 6170R25.8014 6170R30.8014 6170R37.8014 2 (Flat) 2 (Round) 3 4 5 6 7 8 9 10 12 15 16 19 20 25 30 37 45 45 45 45 45 45 45 45 60 60 60 60 60 60 60 60 80 80 .20 X .32 0.32 0.34 0.37 0.40 0.43 0.45 0.48 0.51 0.57 0.59 0.66 0.67 0.71 0.72 0.80 0.91 0.98 25 26 38 51 64 77 89 102 115 128 153 192 204 243 256 319 383 473 60 65 80 100 120 140 160 185 220 230 275 330 350 400 420 520 660 780 The above data are subject to normal manufacturing tolerances. Color Code – ICEA Method 1, K-2 CONDUCTOR NUMBER BASE COLOR TRACER STRIPE CONDUCTOR NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Black - Red - Blue - Orange - Yellow - Brown - Red Black Blue Black Orange Black Yellow Black Brown Black Black Red Blue Red Orange Red Yellow Red Brown Red Black Blue Red Blue 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Orange Blue BASE COLOR TRACER STRIPE Yellow Blue Brown Blue Black Orange Red Orange Blue Orange Yellow Orange Brown Orange Black Yellow Red Yellow Blue Yellow Orange Yellow Brown Yellow Black Brown Red Brown Blue Brown Orange Brown Yellow Brown Red Black-Blue Power and Control Tray Cable Products Type TC Control Cable 12 AWG (7 strands) THHN-THWN/PVC 600 Volts, 90˚C Dry, 75˚C Wet, NEC® Article 340 Product Construction: Conductor: • Bare annealed copper per ASTM B-3 • Class B stranding per ASTM B-8 Insulation: • Heat resistant PVC with an oil and gasoline resistant nylon jacket per UL 83 for Type THHN/THWN CATALOG NUMBER NO. OF CONDUCTORS NOM. JKT. THICKNESS (MILS) NOM. O.D. (INCHES) COPPER WEIGHT PER MFT 6160R02.9012F 6160R02.9012 6160R03.9012 6160R04.9012 6160R05.9012 6160R06.9012 6160R07.8012 6160R08.8012 6160R09.8012 6160R10.8012 6160R12.8012 6160R15.8012 6160R16.8012 6160R19.8012 6160R20.8012 6160R25.8012 6160R30.8012 6160R37.8012 2 (Flat) 2 (Round) 3 4 5 6 7 8 9 10 12 15 16 19 20 25 30 37 45 45 45 45 45 45 60 60 60 60 60 60 60 60 80 80 80 80 .23 X .36 0.36 0.38 0.41 0.45 0.49 0.53 0.57 0.60 0.64 0.67 0.74 0.76 0.80 0.82 0.96 1.03 1.12 40 41 61 81 102 122 142 163 183 203 244 305 325 386 406 508 610 752 The above data are subject to normal manufacturing tolerances. Color Code – ICEA Method 1, K-2 CONDUCTOR NUMBER BASE COLOR TRACER STRIPE CONDUCTOR NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Black - Red - Blue - Orange - 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Yellow - Brown - Red Black Blue Black Orange Black Yellow Black Brown Black Black Red Blue Red Orange Red Yellow Red Brown Red Black Blue Red Blue Orange Blue BASE COLOR TRACER STRIPE Yellow Blue Brown Blue Black Orange Red Orange Blue Orange Yellow Orange Brown Orange Black Yellow Red Yellow Blue Yellow Orange Yellow Brown Yellow Black Brown Red Brown Blue Brown Orange Brown Yellow Brown Red Black-Blue SHIPPING WEIGHT PER MFT 75 86 109 135 165 191 220 263 295 318 375 452 484 565 630 768 895 1089 Construction: • Multiconductor construction of 2 through 37 conductors • Ripcord Jacket: • Heat, moisture and sunlight resistant PVC Print Legend: • GCC 12 AWG {#CDRS} TYPE TC THHN OR THWN CDRS SUNLIGHT RESISTANT 600 VOLTS (UL) DIRECT BURIAL {MFG DATE} Applications: • Industrial control, lighting and signal circuits where small diameter, flame retardant cables are desired • Primary installations in cable trays, raceways or outdoor locations where supported by a messenger wire • Approved for direct burial, Class I, Div. 2 hazardous locations per NEC® Article 501 and Class 1 circuits per NEC® Article 725 • Rated to 600 volts at temperatures not to exceed 90˚C for dry locations or 75˚C for wet locations Industry Standards: • UL standard 1581 for CT use • UL standard 1277 for direct burial and sunlight resistance • IEEE 383 (70,000 Btu/hr) and ICEA T-29-520 (210,000 Btu/hr) vertical cable tray flame tests Color Code: • ICEA S-66-524, Method 1, Table K-2 Packaging: • Master cutting lengths on non-returnable wooden reels BUILDING WIRE 35 Power and Control Tray Cable Products Type TC Control Cable 10 AWG (7 strands) THHN-THWN/PVC 600 Volts, 90˚C Dry, 75˚C Wet, NEC® Article 340 Product Construction: Conductor: • Bare annealed copper per ASTM B-3 • Class B stranding per ASTM B-8 Insulation: • Heat resistant PVC with an oil and gasoline resistant nylon jacket per UL 83 for Type THHN/THWN Construction: • Multiconductor construction of 2 through 12 conductors • Ripcord Jacket: • Heat, moisture and sunlight resistant PVC Print Legend: • GCC 10 AWG {#CDRS} TYPE TC THHN OR THWN CDRS SUNLIGHT RESISTANT 600 VOLTS (UL) DIRECT BURIAL {MFG DATE} Applications • Industrial control, lighting and signal circuits where small diameter, flame retardant cables are desired • Primary installations in cable trays, raceways or outdoor locations where supported by a messenger wire • Approved for direct burial, Class I, Div. 2 hazardous locations per NEC® Article 501 and Class 1 circuits per NEC® Article 725 • Rated to 600 volts at temperatures not to exceed 90˚C for dry locations or 75˚C for wet locations Industry Standards: • UL standard 1581 for CT use • UL standard 1277 for direct burial and sunlight resistance • IEEE 383 (70,000 Btu/hr) and ICEA T-29-520 (210,000 Btu/hr) vertical cable tray flame tests Color Code: • ICEA S-66-524, Method 1 Table K-2 Packaging: • Master cutting lengths on non-returnable wooden reels BUILDING WIRE 36 CATALOG NUMBER NO. OF CONDUCTORS NOM. JKT. THICKNESS (MILS) NOM. O.D. (INCHES) COPPER WEIGHT PER MFT SHIPPING WEIGHT PER MFT 6150R02.9010F 6150R02.9010 6150R03.9010 6150R04.9010 6150R05.9010 6150R06.9010 6150R07.8010 6150R08.8010 6150R09.8010 6150R10.8010 6150R12.8010 2 (Flat) 2 (Round) 3 4 5 6 7 8 9 10 12 45 45 45 45 60 60 60 60 60 60 60 .26 X .42 0.42 0.45 0.49 0.57 0.62 0.66 0.69 0.72 0.79 0.80 63 65 97 129 161 194 226 258 290 323 387 108 115 162 198 255 298 344 395 435 475 560 The above data are subject to normal manufacturing tolerances. Color Code – ICEA Method 1, K-2 CONDUCTOR NUMBER BASE COLOR TRACER STRIPE CONDUCTOR NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Black - Red - Blue - Orange - Yellow - Brown - Red Black Blue Black Orange Black Yellow Black Brown Black Black Red Blue Red Orange Red Yellow Red Brown Red Black Blue Red Blue 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Orange Blue BASE COLOR TRACER STRIPE Yellow Blue Brown Blue Black Orange Red Orange Blue Orange Yellow Orange Brown Orange Black Yellow Red Yellow Blue Yellow Orange Yellow Brown Yellow Black Brown Red Brown Blue Brown Orange Brown Yellow Brown Red Black-Blue Power and Control Tray Cable Products Type TC Power Cable 14 AWG – 10 AWG (7 strands) THHN-THWN/PVC WITH GROUND 600 Volts, 90˚C Dry, 75˚C Wet, NEC® Article 340 Product Construction: Conductor: • Bare annealed copper per ASTM B-3 • Class B stranding per ASTM B-8 Insulation: • Heat resistant PVC with an oil and gasoline resistant nylon jacket per UL 83 for Type THHN/THWN CONDUCTORS CATALOG NUMBER SIZE AWG NO. OF COND. GROUND SIZE AWG NOM. JKT. THICKNESS (MILS) NOM. O.D. (INCHES) COPPER WEIGHT PER MFT SHIPPING WEIGHT PER MFT 6152R02.9010W10 6152R03.9010W10 6152R04.9010W10 6162R02.9012W12 6162R03.9012W12 6162R04.9012W12 6172R02.9014W14 6172R03.9014W14 10 10 10 12 12 12 14 14 2 3 4 2 3 4 2 3 10 10 10 12 12 12 14 14 45 45 60 45 45 45 45 45 0.45 0.48 0.57 0.38 0.41 0.45 0.34 0.37 97 129 161 61 81 102 38 51 162 198 255 109 135 165 80 100 The above data are subject to normal manufacturing tolerances. Other constructions available upon request. Color Code – ICEA Method 1, K-2 CONDUCTOR NUMBER BASE COLOR TRACER STRIPE 1 2 3 4 Black - Red - Blue - Orange - Construction: • Multiconductor construction of 2 through 4 conductors with a bare ground • Ripcord • Other conductor count configurations are available – subject to minimum run quantities and manufacturing lead time. For availability call your General Cable sales representative Jacket: • Heat, moisture and sunlight resistant PVC Print Legend: • GCC {SIZE} {#CDRS} WG TYPE TC THHN OR THWN CDRS SUNLIGHT RESISTANT 600 VOLTS (UL) DIRECT BURIAL {MFG DATE} Applications: • Industrial power to motors and other electrical devices • Primary installations in cable trays, raceways or outdoor locations where supported by a messenger wire • Approved for direct burial, Class I, Div. 2 hazardous locations per NEC® Article 501 and Class 1 circuits per NEC® Article 725 • Rated to 600 volts at temperatures not to exceed 90˚C for dry locations or 75˚C for wet locations Industry Standards: • UL standard 1581 for CT use • UL standard 1277 for direct burial and sunlight resistance • IEEE 383 (70,000 Btu/hr) and ICEA T-29-520 (210,000 Btu/hr) vertical cable tray flame tests Color Code: • ICEA S-66-524, Method 1, Table K-2 Packaging: • Master cutting lengths on non-returnable wooden reels BUILDING WIRE 37 Power and Control Tray Cable Products Type TC Power Cable 8 AWG – 500 MCM THHN-THWN/PVC 600 Volts, 90˚C Dry, 75˚C Wet, NEC® Article 340 Product Construction: Conductor: • Bare annealed copper per ASTM B-8 • Class B stranding per ASTM B-8 or B-787 Insulation: • Heat resistant PVC with an oil and gasoline resistant nylon jacket per UL 83 for Type THHN/THWN CONDUCTORS Construction: • Multiconductor construction of 3 or 4 conductors with a bare ground per UL 1277 • Constructions without ground are available • Non-hygroscopic fillers are used when necessary Jacket: • Heat, moisture and sunlight resistant PVC Print Legend: • GCC {SIZE} {#CDRS} TYPE TC THHN OR THWN CDRS SUNLIGHT RESISTANT 600 VOLTS (UL) DIRECT BURIAL {MFG DATE} Applications: • Industrial power supply to motors and other devices • Primary installations in cable trays, raceways or outdoor locations where supported by a messenger wire • Approved for direct burial, Class I, Div. 2 hazardous locations per NEC® Article 501 and Class 1 circuits per NEC® Article 725 • Rated to 600 volts at temperatures not to exceed 90˚C for dry locations or 75˚C for wet locations Industry Standards: • UL standard 1581 for CT use • UL standard 1277 for direct burial and sunlight resistance • IEEE 383 (70,000 Btu/hr) and ICEA T-29-520 (210,000 Btu/hr) vertical cable tray flame tests Color Code: • ICEA S-66-524, Method 4 Packaging: • Master cutting lengths on non-returnable wooden reels CATALOG NUMBER 6140.03.8008BLK 6140.03.8BLKWOG 6140.03.8006BLK 6140.03.6BLKWOG 6140.03.8004 6140.03.8004WOG 6140.03.8002 6140.03.8002WOG 6140.03.8001 6140.03.7110 6140.03.6210 6140.03.5310 6140.03.4410 6140.03.4250 6140.03.3350 6140.03.2500 6140.04.8008BLK 6140.04.8BLKWOG 6140.04.8006BLK 6140.04.6BLKWOG 6140.04.8004 6140.04.8004WOG 6140.04.8002 6140.04.7110 6140.04.6210 6140.04.5310 6140.04.4410 6140.04.4250 6140.04.3350 6140.04.2500 NO. OF SIZE AWG/MCM STRAND 8 8 6 6 4 4 2 2 1 1/0 2/0 3/0 4/0 250 350 500 8 8 6 6 4 4 2 1/0 2/0 3/0 4/0 250 350 500 7 7 7 7 7 7 7 7 19 19 19 19 19 37 37 37 7 7 7 7 7 7 7 19 19 19 19 37 37 37 NO. OF COND. 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 The above data are subject to normal manufacturing tolerances. * Sectioned grounding conductor per UL 1277 Color Code – ICEA Method 4 BUILDING WIRE 38 CONDUCTOR NUMBER BASE COLOR PRINTED SURFACE 1 2 3 4 Black 1 - ONE Black 2 - TWO Black 3 - THREE Black 4 - FOUR GROUND NOM JKT. NOM. COPPER SHIPPING SIZE THICKNESS O.D. WEIGHT WEIGHT AWG (MILS) (INCHES) PER MFT PER MFT 10 8 8 6 6 6 6 4 4 4 3 2 10* 8* 8* 6* 6 4 4 4 4 3 2 60 60 60 60 60 60 80 80 80 80 80 80 80 110 110 110 60 60 60 60 60 60 80 80 80 80 110 110 110 110 0.65 0.65 0.73 0.73 0.85 0.85 1.01 1.01 1.21 1.25 1.38 1.42 1.55 1.75 1.98 2.25 0.71 0.71 0.79 0.79 0.95 0.95 1.10 1.35 1.45 1.58 1.78 1.94 2.20 2.52 185 153 294 243 450 398 718 632 884 1092 1355 1737 2149 2527 3515 4972 236 204 375 324 582 515 929 1427 1778 2270 2819 3323 4624 6557 315 285 430 380 705 655 990 910 1205 1460 1840 2190 2750 3310 4510 6340 385 352 543 492 825 757 1230 1810 2450 2665 3500 4120 5675 8160 Power and Control Tray Cable Products Type TC Control and Power Composite Cable* THHN-THWN/PVC 600 Volts, 90˚C Dry, 75˚C Wet, NEC® Article 340 Product Construction: Conductor: • Bare annealed copper per ASTM B-3 • Class B stranding per ASTM B-8 Insulation: • Heat resistant PVC with an oil and gasoline resistant nylon jacket per UL 83 for Type THHN/THWN POWER CONDUCTORS CONTROL CONDUCTORS CATALOG NUMBER SIZE AWG NO. OF COND. SIZE AWG NO. OF COND. 6141R07.9012W12 6141R07.9010W10 6141R07.8008W10 6141R07.8006W08 6141R07.8004W08 6141R07.8002W06 6143R07.8008W10 6143R07.8006W06 6143R07.8004W08 6143R07.8002W06 12 10 8 6 4 2 8 6 4 2 3 3 3 3 3 3 3 3 3 3 14 14 14 14 14 14 12 12 12 12 4 4 4 4 4 4 4 4 4 4 COPPER SHIPPING GROUND NOM. JKT. NOM THICKNESS O.D. WEIGHT WEIGHT SIZE (MILS) (INCHES) PER MFT PER MFT AWG 12 10 10 8 8 6 10 8 8 6 45 60 60 60 80 80 60 60 80 80 0.48 0.55 0.69 0.74 0.96 1.05 0.75 0.79 0.98 1.08 The above data are subject to normal manufacturing tolerances. Other constructions available upon request. Color Code ICEA Method 4 – Power CONDUCTOR NUMBER BASE COLOR PRINTED SURFACE 1 2 3 Black 1 - ONE Black 2 - TWO Black 3 - THREE Color Code ICEA Method 1, K-2 – Control CONDUCTOR NUMBER BASE COLOR 1 2 3 4 Black Red Blue Orange 133 181 236 345 488 746 266 375 533 798 220 300 395 515 760 1035 435 550 780 1070 Construction: • Multiconductor construction of 3 power conductors, 4 control conductors and a bare ground • Non-hygroscopic fillers are used when necessary • Ripcord Jacket: • Heat, moisture and sunIight resistant PVC Print Legend: • GCC {SIZE} {#CDRS} AND {SIZE} {#CDRS} WG TYPE TC THHN CDRS SUNLIGHT RESISTANT 600 VOLTS (UL) DIRECT BURIAL {MFG DATE} Applications: • Industrial power to motors and other electrical devices that also require control circuits • Primary installations in cable tray, raceways or outdoor locations where supported by a messenger wire • Approved for direct burial, Class I, Div. 2 hazardous locations per NEC® Article 501 and Class 1 circuits per NEC® Article 725 • Rated to 600 volts at temperatures not to exceed 90˚C for dry locations or 75˚C for wet locations Industry Standards: • UL standard 1581 for CT use • UL standard 1277 for direct burial and sunlight resistance • IEEE 383 (70,000 Btu/hr) and ICEA T-29-520 (210,000 Btu/hr) vertical cable tray flame tests Color Code: • ICEA S-66-524, Method 1, Table K-2 for control conductors • ICEA S-66-524, Method 4 for power conductors Packaging: • Master cutting lengths on non-returnable wooden reels * Non-stock items subject to minimum run quantities and manufacturing lead time. For availability call your General Cable sales representative. BUILDING WIRE 39 Armored Products Index 4 Page MinuteMan® Aluminum MC 41 MinuteMan® Stranded MC 42 Flexible armored cables offer an economic wiring solution to residential, commercial and industrial projects. General Cable stocks Type MC and Type AC armored cables in a variety of constructions to address most electrical wiring needs. MCAA® Aluminum MC Isolated Ground 43 MinuteMan® MC Multi-Neutral 44 Commercial and Industrial specifiers recognize that installation costs can be reduced up to 50 percent! Armored cables are installed much faster than traditional pipe and wire designs requiring only a few simple hand tools. Time intensive tasks such as pipe bending, coupling and wire pulling are eliminated. MinuteMan® MC Oversized Neutral 45 Grand Slam™ Multiple Circuit Cable 46 MinuteMan® Jacketed MC 47 the advantages of armored cables. Economic consideration is just one of Contractors and owners appreciate the quick installation for fast-track projects. MinuteMan Aluminum AC 48 Safetymax® HCF Aluminum 49 MinuteMan® Datacom 50 Genflex™ Aluminum Flexible Conduit 51 Genflex™ Steel Flexible Conduit 52 ® BUILDING WIRE 40 Type AC and Type MC armored cables can be utilized as branch circuits and power feeders. In addition, General Cable offers armored cables for special applications: hospital care facilities, isolated ground receptacles and constructions that address harmonics. These cabling systems offer tremendous flexibility. They can be used in exposed or concealed areas, cable trays and raceways. Armored cables can also be fished behind walls, above ceilings and installed as a free run of cable. General Cable’s Armored Products are fully stocked in our network of Regional Distribution Centers. We have the flexibility to support distributor’s stocking needs or can ship direct to meet specific customer requirements. Armored Products MinuteMan® Aluminum MC Type MC, Aluminum Interlocked Armor, NEC® Article 334 Product Construction: Conductor: • Bare annealed copper per ASTM B-3 • Stranding, where specified, per ASTM B-8 Insulation: • Flame retardant, heat resistant PVC with flame, oil, and gasoline resistant nylon jacket • Rated as Types THHN and THWN Insulated Copper Ground Wire Ground Wire: CATALOG NUMBER PKG. CODES 741420 741430 741440 741220 741230 741240 741020 741030 741040 740820 740830 740840 740620 740630 740640 740430 740440 740230 740240 17, 17, 17, 17, 17, 17, 17, 17, 17, 16, 16, 14, 14, 14, 13, 13, 13, 13, 13, CONST. AWG/ NO. STRANDING 14/2 14/3 14/4 12/2 12/3 12/4 10/2 10/3 10/4 8/2 8/3 8/4 6/2 6/3 6/4 4/3 4/4 2/3 2/4 Solid Solid Solid Solid Solid Solid Solid Solid Solid 19 19 19 19 19 19 19 19 19 19 GROUND WIRE OUTSIDE DIAMETER (INCHES) SHIPPING WEIGHT (LBS/MFT) 14 14 14 12 12 12 10 10 10 10 10 10 8 8 8 8 8 6 6 .465 .475 .505 .490 .524 .560 .555 .595 .638 .705 .765 .830 .790 .860 .935 1.025 1.125 1.175 1.236 88 110 140 120 150 180 172 223 260 265 345 420 375 480 595 710 910 1050 1275 • Copper, sized per the NEC® and UL, with green THHN/THWN insulation Construction: 33 33 33 33 33 33 33 33 33 32 32 32 32 32 32 32 32 32 32 277/480 Volt Colors with Alternate Circuit Identification • Conductors and ground wire cabled and wrapped with a polyester tape Marker Tape: • GCC MINUTEMAN TYPE MC CABLE, FOR USE IN CABLE TRAYS, 600V (UL) {SIZE} THHN/THWN Armor: • MinuteMan® Aluminum Interlocked Armor Applications: • May be used for branch, feeder, and service power distribution in commercial, industrial, institutional, and multi-residential construction • Suitable for installation in places of assembly and theaters • Approved for hazardous locations to Class I & II, Div. 2 and Class III, Div. 1 • May be installed exposed or concealed, may be run in environmental air handling spaces, in approved raceway, as open runs of cable or as aerial cable on a messenger • Rated 600 volts, 90˚C dry • 277/480 system applications Features: CATALOG NUMBER CONST. PKG. AWG/ CODES NO. 741226 741228 741225 741236 741246 741026 741036 741046 17, 17, 17, 17, 17, 17, 17, 17, 33 33 33 33 33 33 33 33 STRANDING GROUND WIRE Solid Solid Solid Solid Solid Solid Solid Solid 12 12 12 12 12 10 10 10 12/2 12/2 12/2 12/3 12/4 10/2 10/3 10/4 COLORS Brn, Gry, Grn Org, Gry, Grn Yel, Gry, Grn Brn, Org, Gry, Grn Brn, Org, Yel, Gry, Grn Brn, Gry, Grn Brn, Org, Gry, Grn Brn, Org, Yel, Gry, Grn OUTSIDE DIAMETER (INCHES) SHIPPING WEIGHT (LBS/MFT) .490 .490 .490 .524 .560 .555 .595 .638 120 120 120 150 180 172 223 260 The above data are approximate and subject to normal manufacturing tolerances. To determine ampacity by conductor size, please consult the latest edition of the National Electrical Code. PUT-UP CODE PACKAGING PUT-UP CODE PACKAGING 13 14 16 100' Coil 125' Coil 200' Coil 17 32 33 250' Coil 500' Reel 1000' Reel • 45% lighter than steel MC • Tested to ANSI standards E119 and E814 for penetration of one and two hour fire rated assemblies • Inner conductors pass UL VW-1 flame test • Insulated bushings supplied with cable Industry Standards: • UL Standards 83 and 1569 • ANSI Standards E119 and E814 • NEC® 334, 230-43, 300-22(c), 501, 502, 503, 505, 518, 520, 530, 645 • IEEE 383 • Federal Specification JC-30B Color Code: • ICEA Method 1 (colored compounds) • Black, white, red, blue; or as specified • Green insulated ground wire Packaging: • Standard coils and reels per chart BUILDING WIRE 41 Armored Products MinuteMan® Stranded MC Type MC, Aluminum Interlocked Armor, NEC® Article 334 Product Construction: Conductor: • Bare annealed copper per ASTM B-3 • Stranding per ASTM B-8 Insulation: • Flame retardant, heat resistant PVC with flame, oil, and gasoline resistant nylon jacket • Rated as Types THHN and THWN Stranded Circuit Conductors Ground Wire: • Copper, sized per the NEC® and UL, with green THHN/THWN insulation CATALOG NUMBER PKG. CODES 741220__.1 741230__.1 741240__.1 741020__.1 741030__.1 741040__.1 17, 33 17, 33 17, 33 CONST. AWG/ NO. STRANDING GROUND WIRE COLORS OUTSIDE DIAMETER (INCHES) SHIPPING WEIGHT (LBS/MFT) Construction: • Conductors and ground wire cabled and wrapped with a polyester tape Marker Tape: • GCC MINUTEMAN TYPE MC CABLE, FOR USE IN CABLE TRAYS, 600V (UL) {SIZE} THHN/THWN Armor: • MinuteMan® Aluminum Interlocked Armor Applications: • May be used for branch, feeder, and service power distribution in commercial, industrial, institutional, and multi-residential construction • Suitable for installation in places of assembly and theaters • Approved for hazardous locations to Class I & II, Div. 2 and Class III, Div. 1 • May be installed exposed or concealed, may be run in environmental air handling spaces, in approved raceway, as open runs of cable or as aerial cable on a messenger • Rated 600 volts, 90˚C dry Features: • 45% lighter than steel MC • Tested to ANSI standards E119 and E814 for penetration of one and two hour fire rated assemblies • Inner conductors pass UL VW-1 flame test • Insulated bushings supplied with cable Industry Standards: • UL Standards 83 and 1569 • ANSI Standards E119 and E814 • NEC® 334, 230-43, 300-22(c), 501, 502, 503, 505, 518, 520, 530, 645 • IEEE 383 • Federal Specification JC-30B Color Code: • ICEA Method 1 (colored compounds) • Black, white, red, blue; or as specified • Green insulated ground wire Packaging: • Standard coils and reels per chart BUILDING WIRE 42 12/2 19/W 12 Blk, Wht, Grn .500 125 12/3 19/W 12 Blk, Wht, Red, Grn .534 155 12/4 19/W 12 Blk, Wht, Red, Blu, Grn .570 185 19/W 10 Blk, Wht, Grn .565 178 17, 33 10/2 19/W 10 Blk, Wht, Red, Grn .605 228 17, 33 10/3 19/W 10 Blk, Wht, Red, Blu, Grn .648 265 17, 33 10/4 Insert the two digit packaging code into the catalog number to complete part number call-out. The above data are approximate and subject to normal manufacturing tolerances. To determine ampacity by conductor size, please consult the latest edition of the National Electrical Code. PUT-UP CODE PACKAGING 17 33 250' Coil 1000' Reel Armored Products MCAA® Aluminum MC Isolated Ground Metal Clad Cable with Isolated Ground, NEC® Article 334 Product Construction: Conductor: • Bare annealed copper per ASTM B-3 Insulation: • Flame retardant, heat resistant PVC with flame, oil, and gasoline resistant nylon jacket • Rated as Types THHN and THWN CATALOG NUMBER PKG. CODES CONST. AWG/ NO. 74122G 17, 33 12/2 74123G 17, 33 12/3 74124G 17, 33 12/4 74102G 17, 33 10/2 74103G 17, 33 10/3 74104G 17, 33 10/4 COND. Phase Neutral Grounds Phase Neutral Grounds Phase Neutral Grounds Phase Neutral Grounds Phase Neutral Grounds Phase Neutral Grounds SIZE - COLORS 12 12 12 12 12 12 12 12 12 10 10 10 10 10 10 10 10 10 - Blk Wht Grn, Grn/Yel Blk, Red Wht Grn, Grn/Yel Blk, Red, Blu Wht Grn, Grn/Yel Blk Wht Grn, Grn/Yel Blk, Red Wht Grn, Grn/Yel Blk, Red, Blu Wht Grn, Grn/Yel Ground Wires: STRANDING OUTSIDE DIAMETER (INCHES) LBS/MFT Solid .524 150 Solid .560 180 Solid .590 204 Solid .595 223 • Copper, sized per the NEC® and UL; green insulated equipment ground plus isolated ground Construction: • Conductors and ground wires cabled and wrapped with a polyester tape Marker Tape: • GCC MINUTEMAN TYPE MC CABLE, FOR USE IN CABLE TRAYS, 600V (UL) {SIZE} THHN/THWN Armor: • MinuteMan® Aluminum Interlocked Armor Applications: Solid .638 260 Solid .688 307 The above data are approximate and subject to normal manufacturing tolerances. To determine ampacity by conductor size, please consult the latest edition of the National Electrical Code. • Meets isolated, dedicated, or redundant grounding requirements • Approved for installation in places of assembly and theaters as well as environmental air handling spaces • Approved for hazardous locations to Class I & II, Div. 2 and Class III Div. 1 • Wherever Type MC is approved • Rated 600 volts, 90˚ C dry Features: PACKAGING CODE PACKAGE 17 33 250' Coil 1000' Reel • Redundant, isolated grounding wire • Tested to ANSI standards E119 and E814 for penetration of one and two hour fire rated assemblies • Inner conductors pass UL VW-1 flame test • Insulated bushings supplied with cable Industry Approvals: • UL Standards 83 and 1569 • ANSI Standards E119 and E814 • NEC® 334, 230-43, 250-91(b), 300-22(c), 501, 502, 503, 505, 517, 518, 520, 530, 645 • IEEE 383 • Federal Specification JC-30B Color Code: • ICEA Method 1 (colored compounds with stripes) • Color sequence per table Packaging: • Standard coils and reels per chart BUILDING WIRE 43 Armored Products MinuteMan® MC Multi-Neutral Type MC with Enhanced Grounded Neutral Conductor Ampacity, NEC® Article 334 Product Construction: Conductor: • Bare annealed copper per ASTM B-3 Insulation: • Flame retardant, heat resistant PVC with flame, oil and gasoline resistant nylon jacket • Rated as Types THHN and THWN Neutral per Phase with Isolated Ground Neutral Conductors: • One neutral per phase provided, or one oversized neutral per two (2) phase conductors, to accommodate additive harmonic currents created by non-linear switching loads CONST. AWG/ NO. CATALOG NUMBER PKG. CODES 74124V 17, 33 12/4 IGN 74126V 17, 33 12/6 IGN 74106V 17, 33 10/6 IGN COND. Construction: • Conductors and ground wires cabled and wrapped with a polyester tape Marker Tape: • GCC MINUTEMAN TYPE MC CABLE, FOR USE IN CABLE TRAYS, 600V (UL) {SIZE} THHN/THWN Armor: • Ideal where there is a high density of personal computers, video display units, magnetic or electronic ballasts, variable frequency drives, file servers, computer power units, copiers or other office equipment • Wherever Type MC cable is approved • Rated 600 volts, 90˚C dry CONST. AWG/ NO. CATALOG NUMBER PKG. CODES 74126Z 17, 33 12/4 10/2 IGN COND. Phase Neutrals Grounds Industry Standards: • UL Standards 83 and 1569 • ANSI Standards E119 and E814 • NEC® 334, 230-43, 250-91(b) 300-22(c), 501, 502, 503, 517, 518, 520, 530, 645 • IEEE 383 • Federal Specification JC-30B Color Code: • ICEA Method 1 (colored compounds with stripes) • Color sequence per table or as specified Packaging: • Standard coils and reels per chart BUILDING WIRE 44 Solid .590 204 Solid .680 305 Solid .845 415 SIZE - COLORS STRANDING OUTSIDE DIAMETER (INCHES) LBS/MFT 12 - Blk, Red, Blu, Pink 10 - Wht, Wht/Pink 12 - Grn, Grn/Yel Solid .690 331 The data above are approximate and subject to normal manufacturing tolerances. To determine ampacity by conductor size, please consult the latest edition of the National Electrical Code. Features: • Multiple grounded neutral conductors • Redundant, isolated grounding wire • Tested to ANSI standards E119 and E814 for penetration of one and two hour fire rated assemblies • Rated for use in cable trays • Inner conductors pass UL VW-1 flame test • Insulated bushings supplied with cable LBS/MFT Multiple Oversized Neutral with Isolated Ground • MinuteMan® Aluminum Interlocked Armor Applications: OUTSIDE DIAMETER (INCHES) Phase 12 - Blk, Red Neutrals 12 - Wht/Blk, Wht/Red Grounds 12 - Grn, Grn/Yel Phase 12 - Blk, Red, Blu Neutrals 12 - Wht/Blk, Wht, Wht/Blu Grounds 12 - Grn, Grn/Yel Phase 10 - Blk, Red, Blu Neutrals 10 - Wht/Blk, Wht, Wht/Blu Grounds 10 - Grn, Grn/Yel Ground Wires: • Copper, sized per the NEC® and UL, green insulated equipment ground plus isolated ground STRANDING SIZE - COLORS PACKAGING CODE PACKAGE 17 33 250' Coil 1000' Reel Armored Products MinuteMan® MC Oversized Neutral Type MC with Enhanced Grounded Neutral Conductor Ampacity, NEC® Article 334 Product Construction: Conductor: • Bare annealed copper per ASTM B-3 • Stranding, where specified, per ASTM B-8 Insulation: • Flame retardant, heat resistant PVC with flame, oil and gasoline resistant nylon jacket • Rated as Types THHN and THWN Oversized Neutral CONST. AWG/ NO. CATALOG NUMBER PKG. CODES 74122N 17, 33 12/2 10/1 COND. 74123N 17, 33 12/3 10/1 74124N 17, 33 12/4 10/1 74102N 17, 32 10/2 8/1 74103N 17, 32 10/3 8/1 74104N 17, 32 10/4 8/1 Phase Neutral Ground Phase Neutral Ground Phase Neutral Ground Phase Neutral Ground Phase Neutral Ground Phase Neutral Ground SIZE - COLORS 12 10 12 12 10 12 12 10 12 10 8 10 10 8 10 10 8 10 - Blk - Wht - Grn - Blk, Red - Wht - Grn - Blk, Red, Blu - Wht - Grn - Blk - Wht - Grn - Blk, Red - Wht - Grn - Blk, Red, Blu - Wht - Grn STRANDING Solid Solid Solid Solid Solid Solid Solid Solid Solid Solid 19 Solid Solid 19 Solid Solid 19 Solid Neutral Conductor: OUTSIDE DIAMETER (INCHES) LBS/MFT .525 135 Ground Wire(s): .575 166 .620 198 .585 205 .650 251 PKG. CODES CONST. AWG/ NO. COND. 74122D 17, 33 12/2 10/1 IG 74123D 17, 33 12/3 10/1 IG 74124D 17, 33 12/4 10/1 IG Phase Neutral Ground Phase Neutral Ground Phase Neutral Ground SIZE - COLORS 12 10 12 12 10 12 12 10 12 - Blk - Wht - Grn, Grn/Yel - Blk, Red - Wht - Grn, Grn/Yel - Blk, Red, Blu - Wht - Grn, Grn/Yel PACKAGING 17 32 33 250' Coil 500' Reel 1000' Reel • Conductors and ground wires cabled and wrapped with a polyester tape Marker Tape: • GCC MINUTEMAN TYPE MC CABLE, FOR USE IN CABLE TRAYS, 600V (UL) {SIZE} THHN/THWN Armor: • MinuteMan® Aluminum Interlocked Armor .730 288 STRANDING OUTSIDE DIAMETER (INCHES) LBS/MFT Solid .575 166 Solid .620 198 Solid .640 235 To determine ampacity by conductor size, please consult the latest edition of the National Electrical Code. The above data are approximate and subject to normal manufacturing tolerances. PUT-UP CODE • Copper, sized per the NEC® and UL, Green insulated equipment ground and optional isolated ground Construction: Oversized Neutral with Isolated Ground CATALOG NUMBER • Oversized to accommodate additive harmonic currents created by non-linear switching loads Applications: • Ideal where there is a high density of personal computers, video display units, magnetic or electronic ballasts, variable frequency drives, file servers, computer power units, copiers or other office equipment • Wherever Type MC cable is approved • Rated 600 volts, 90˚C dry Features: • Oversized neutral conductor • Optional redundant, isolated grounding wire • Tested to ANSI standards E119 and E814 for penetration of one and two hour fire rated assemblies • Rated for use in cable trays • Inner conductors pass UL VW-1 flame test • Insulated bushings supplied with cable Industry Standards: • UL Standards 83 and 1569 • ANSI Standards E119 and E814 • NEC® 334, 230-43, 250-91(b) 300-22(c), 501, 502, 503, 517, 518, 520, 530, 645 • IEEE 383 • Federal Specification JC-30B Color Code: • ICEA Method 1 (colored compounds with stripes) • Color sequence per table or as specified • Green insulated ground wire Packaging: • Standard coils and reels per chart BUILDING WIRE 45 Armored Products Grand Slam™ Multiple Circuit Cable Type MC; Metal Clad Cable for Multiple Circuits, NEC® Article 334 Product Construction: Conductor: • Bare annealed copper per ASTM B-3 Insulation: • Flame retardant, heat resistant PVC with flame, oil and gasoline resistant nylon jacket • Rated as Types THHN/THWN Ground Wires: • Copper, sized per the NEC and UL, with green THHN/THWN insulation ® Construction: CONST. AWG/ NO. CATALOG NUMBER PKG. CODES 741260 32 12/6 741280 32 12/8 741212 32 12/12 741080 32 10/8 • Conductors and ground wires cabled and wrapped with a polyester tape Marker Tape: • GCC MINUTEMAN TYPE MC CABLE, FOR USE IN CABLE TRAYS, 600V (UL) {SIZE} THHN/THWN Armor: • MinuteMan® aluminum interlocked armor Applications: • Multi-conductor runs • Branch, feeder and service circuits • Places of assembly and theaters • In environmental air handling spaces • Hazardous locations to Class I & II, Div. 2 and Class III Div. 1 • Exposed or concealed • In approved raceway, as open runs of cable, or as aerial cable on a messenger; • Rated 600 volts, 90˚C dry, 75˚C wet Features: • Tested to ANSI standards E119 and E814 for penetration of one and two hour fire rated assemblies • Rated for use in cable trays • Inner conductors pass UL VW-1 flame test • Insulated bushings supplied with cable Industry Standards: • UL Standards 83 and 1569 • ANSI Standards E119 and E814 • NEC® 334, 230-43, 250-91(b) 300-22(c), 501, 502, 503, 517, 518, 520, 530, 645 • IEEE 383 • Federal Specification JC-30B Color Code: • ICEA Method 1 (colored compounds with stripes) • Color sequence per chart • Green insulated ground wire and isolated ground — green with a yellow stripe (Standard) or uninsulated (optional) Packaging: • Standard coils and reels per chart BUILDING WIRE 46 COND. SIZE - COLORS Phase & 12 - Blk, Blk/Wht, Wht Neutrals 12 - Wht/Blk, Red, Red/Wht Ground 12 - Grn Phase & 12 - Blk, Blk/Wht, Wht Neutrals 12 - Wht/Blk, Red, Red/Wht 12 - Blu, Blu/Wht Ground 12 - Grn Phase & 12 - Blk, Blk/Wht, Neutrals Blk/Red 12 - Wht, Wht/Blk, Wht/Red 12 - Red, Red/Wht, Red/Blk 12 - Blu, Blu/Wht, Blu/Red Ground 12 - Grn Phase & 10 - Blk, Blk/Wht, Wht Neutrals 10 - Wht/Blk, Red, Red/Wht 10 - Blu, Blu/Wht Ground 10 - Grn STRANDING OUTSIDE DIAMETER (INCHES) LBS/MFT Solid .635 255 Solid .719 333 Solid .795 422 Solid .886 458 The data above are approximate and subject to normal manufacturing tolerances. To determine ampacity by conductor size, please consult the latest edition of the National Electrical Code. PACKAGING CODE PACKAGE 17 32 250' Coil 500' Reel Armored Products MinuteMan® Jacketed MC Type THHN Conductors with Ground, Aluminum Interlocked Armor, PVC Jacket, NEC ® Article 334 Product Construction: Conductor: • Bare annealed copper per ASTM B-3 • Stranding, where specified, per ASTM B-8 Insulation: • Flame retardant, heat resistant PVC with flame, oil and gasoline resistant nylon jacket • Rated as Types THHN and THWN CATALOG NUMBER PKG. CODES 741421 741431 741441 741221 741231 741241 741021 741031 741041 740821 740831 740841 740621 740631 740641 740431 740441 740231 17, 17, 17, 17, 17, 17, 17, 17, 17, 16, 16, 14, 14, 14, 13, 13, 13, 13, 33 33 33 33 33 33 33 33 33 32 32 32 32 32 32 32 32 32 CONST. AWG/ NO. GROUND WIRE SIZE WEIGHT LBS/MFT DIAMETER OVER ARMOR DIAMETER OVER JACKET Ground Wire: STRANDING 14/2 14/3 14/4 12/2 12/3 12/4 10/2 10/3 10/4 8/2 8/3 8/4 6/2 6/3 6/4 4/3 4/4 2/3 Solid Solid Solid Solid Solid Solid Solid Solid Solid 19 19 19 19 19 19 19 19 19 14 14 14 12 12 12 10 10 10 10 10 10 8 8 8 8 8 6 169 196 221 247 255 263 276 298 356 354 414 473 526 613 700 820 959 1197 .465 .475 .505 .490 .524 .560 .555 .595 .638 .705 .765 .830 .790 .860 .935 1.025 1.125 1.175 .570 .580 .610 .595 .629 .665 .660 .700 .743 .810 .870 .935 .895 .965 1.040 1.130 1.230 1.280 Construction: The data above are approximate and subject to normal manufacturing tolerances. To determine ampacity by conductor size, please consult the latest edition of the National Electrical Code. PUT-UP CODE PACKAGING 13 14 16 17 32 33 100' Coil 125' Coil 200' Coil 250' Coil 500' Reel 1000' Reel • Copper, sized per the NEC® and UL, with green THHN/THWN insulation • Conductors and ground wire cabled and wrapped with a polyester tape Armor: • MinuteMan® Aluminum Interlocked Armor Jacket: • Heavy duty flame retardant Black PVC per UL 1569 • Impervious to moisture and gasses Jacket Print: • GCC MINUTEMAN TYPE MC CABLE (UL) 600 VOLTS WET LOCATION SUNLIGHT RESISTANT FOR CT USE 60˚C OIL RESISTANT DIRECT BURIAL {SIZE} THHN/THWN Applications: • Especially suited for direct burial in earth or embedded in concrete • Ideal for site lighting applications and under slab work • May be used for branch, feeder and service circuit power distribution • Approved for hazardous locations to Class I & II, Div. 2 and Class III Div. 1 • May be installed exposed or concealed as open runs of cable, or as aerial cable on a messenger • Rated 600 volts, 90˚C dry, 75˚C wet Features: • PVC jacket impervious to water and gasses • Sunlight resistant and rated for direct burial • Inner conductors pass UL VW-1 flame test Industry Standards: • UL Standards 83 and 1569 • IEEE 383 • NEC® 334, 230-43, 300-22(c), 501, 502, 503, 505, 518, 520, 530, 645 • Federal Specification JC-30B Color Code: • ICEA Method 1 (colored compounds) • Black, white, red, blue • Green insulated ground wire Packaging: • Standard coils and reels per chart BUILDING WIRE 47 Armored Products MinuteMan® Aluminum AC Type ACTHH, Aluminum Bond Wire, Aluminum Interlocked Armor, NEC® Article 333 Product Construction: Conductor: • Bare annealed copper per ASTM B-3 Insulation: • Flame retardant, heat resistant PVC with flame, oil and gasoline resistant nylon jacket • Rated as Types THHN and THWN Insulation Covering: • Each insulated conductor is individually wrapped with a moisture resistant, flame retardant fibrous covering Bond Wire: • Aluminum bond wire in intimate contact with the armor Construction: • Individually wrapped conductors are twisted together, the bond wire runs longitudinally along the cabled core Marker Tape: • GCC MINUTEMAN TYPE ACTHH CABLE, FOR USE IN CABLE TRAYS, 600V (UL) {SIZE} THHN/THWN Armor: CATALOG NUMBER PKG. CODES 731420 731430 731440 731220 731230 731240 731020 731030 731040 17, 17, 17, 17, 17, 17, 14, 14, 14, 33 33 33 33 33 33 32 32 32 CONST. AWG/ NO. STRANDING PVC/NYLON THICKNESS ALUMINUM BOND WIRE AWG OUTSIDE DIAMETER (INCHES) WEIGHT LBS/MFT 14/2 14/3 14/4 12/2 12/3 12/4 10/2 10/3 10/4 Solid Solid Solid Solid Solid Solid Solid Solid Solid 19 19 19 19 19 19 24 24 24 16 16 16 16 16 16 16 16 16 .433 .450 .468 .467 .489 .503 .484 .509 .552 96 113 133 112 143 172 146 189 239 The data above are approximate and subject to normal manufacturing tolerances. To determine ampacity by conductor size, please consult the latest edition of the National Electrical Code. • MinuteMan® Aluminum Interlocked Armor Applications: • May be used for branch circuits and feeders for power distribution in commercial, industrial, institutional and multi-residential construction • May be installed exposed or concealed, may be run in environmental air handling spaces, fished in the air spaces of masonry block or tile walls that are not excessively damp nor below grade, or embedded in plaster finish, brick, or other masonry, in dry locations • Rated 600 volts, 90˚C in dry locations Features: • Tested to ANSI standards E119 and E814 for penetration of one and two hour fire rated assemblies • Inner conductors pass UL VW-1 flame test • Insulated bushings supplied with cable Industry Standards: • UL Standards 4 and 83 • ANSI Standards E119 and E814 • NEC® 333 • IEEE 383 • Federal Specification JC-30B Color Code: • ICEA Method 1 (colored compounds) • Black, white, red, blue Packaging: • Standard coils and reels per chart BUILDING WIRE 48 PACKAGING CODE PACKAGE 14 17 32 33 125' Coil 250' Coil 500' Reel 1000' Reel Armored Products Safetymax® HCF Aluminum Type ACTHH, Green Ground Wire, Aluminum Bond Wire, Aluminum Interlocked Armor with Insulated Ground Wire, NEC® Article 333 Product Construction: Conductor: • Bare annealed copper per ASTM B-3 Insulation: • Flame retardant, heat resistant PVC with flame, oil and gasoline resistant nylon jacket • Rated as Types THHN and THWN Ground Wire: CATALOG NUMBER PKG. CODES 73142H 73143H 73144H 73122H 73123H 73124H 73102H 73103H 73104H 17, 17, 17, 17, 17, 17, 14, 14, 14, 33 33 33 33 33 33 32 32 32 CONST. AWG/ NO. 14/2 14/3 14/4 12/2 12/3 12/4 10/2 10/3 10/4 STRANDING GROUND WIRE SIZE ALUMINUM BOND WIRE AWG OUTSIDE DIAMETER (INCHES) WEIGHT LBS/MFT Solid Solid Solid Solid Solid Solid Solid Solid Solid 14 14 14 12 12 12 10 10 10 16 16 16 16 16 16 16 16 16 .450 .468 .518 .489 .503 .540 .509 .552 .586 113 133 155 193 172 212 189 239 284 The data above are approximate and subject to normal manufacturing tolerances. To determine ampacity by conductor size, please consult the latest edition of the National Electrical Code. • Copper, sized per the NEC® and UL, with green THHN/THWN insulation Insulation Covering: • Moisture resistant, flame retardant fibrous wrap Bond Wire: • Aluminum bond wire in intimate contact with the armor Construction: • Individually wrapped conductors and ground wire are twisted together, the bond wire runs longitudinally along the cabled core Marker Tape: • GCC MINUTEMAN TYPE ACTHH CABLE, FOR USE IN CABLE TRAYS, 600V (UL) {SIZE} THHN/THWN Armor: • MinuteMan® Aluminum Interlocked Armor Applications: PACKAGING CODE PACKAGE 14 17 32 33 125' Coil 250' Coil 500' Reel 1000' Reel • May be used for branch circuits and feeders in patient care areas of hospitals, medical and dental offices and outpatient centers; other than hazardous anesthetizing locations • Excellent for areas with a high density of data processing equipment where isolated ground receptacles are in use • Any location where Type AC cable is approved and where isolated or redundant ground is specified • Rated 600 volts, 90˚C in dry locations Features: • Redundant grounding provided by a) approved bond wire and armor combination and b) insulated green ground wire • Tested to ANSI standards E119 and E814 for penetration of one and two hour fire rated assemblies • Inner conductors pass UL VW-1 flame test • Insulated bushings supplied with cable Industry Standards: • UL Standards 4 and 83 • ANSI Standards E119 and E814 • NEC® 333 and 517 • IEEE 383 • Federal Specification JC-30B Color Code: • ICEA Method 1 (colored compounds) • Black, white, red, blue • Green insulated ground wire Packaging: • Standard coils and reels per chart BUILDING WIRE 49 Armored Products MinuteMan® Datacom Metal Clad Electronics and Instrumentation Cables Product Construction: Inner Cable: • Call out by General Cable Datacom or Electronics part number • Proven in the areas of sound and security, Fire System security, Data and Electronic signal transmission, and Communication and Control • Fabricated with solid or stranded bare copper conductors, with insulations and jackets manufactured from premium grades of PVC • Paired and cabled constructions, shielded and unshielded • See Electronics catalog for exact requirements Armor: • MinuteMan® Aluminum Interlocked Armor applied over specified cables • For cables less than .45" in diameter, add .205" for estimate of diameter over armor; for larger cables, add .255" for rough estimate • Aluminum armor is not to be used with set-screw type connectors Jacket: (Optional) • Heavy duty flame retardant PVC where specified • Jacket is impervious to moisture and gasses • Ideal for industrial applications or other harsh environments • .050" minimum average thickness for cables up to 1.5" diameter over armor, inclusive, per UL 1569 Jacket Print: • Inner cable printed in accordance with industry standards Applications: • Where communication, control, and instrumentation cables require additional mechanical protection for electronic signal circuits in industrial, utility, institutional, or commercial construction Features: • MinuteMan® Aluminum Interlocked Armor or Ironman™ Galvanized Steel Interlocked Armor • When jacketed, sunlight resistant and rated for direct burial BUILDING WIRE 50 • Refer to General Cable Datacom & Electronics catalogs for wire selection • All orders are made-to-order and subject to minimum runs • Please consult your local representative for order assistance Armored Products Genflex™ Aluminum Flexible Conduit NEC® Article 350 Product Construction: Armor: • MinuteMan® Aluminum Interlocked Armor Applications: • Environmental air-handling spaces, office lighting fixture whips and motor leads • For installation in concealed, exposed or approved raceways CATALOG NUMBER PKG. CODES CONSTRUCTION AWG/NO. OUTSIDE DIAMETER IN/MAX. (INCHES) APPROX. WEIGHT (LBS/100ft) 770380 770120 770340 771000 771140 771120 772000 772120 773000 773120 774000 13, 33 13, 33 13, 33 12 12 11 11 11 11 11 11 3/8" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4" .560/.610 .860/.920 1.045/1.105 1.300/1.380 1.550/1.630 1.850/1.950 2.350/2.450 2.860/3.060 3.360/3.560 3.860/4.060 4.360/4.560 7.0 9.5 13.5 24.0 31.0 47.0 67.0 92.0 107.0 122.0 142.0 The above data are approximate and subject to normal manufacturing tolerances. PUT-UP CODE 11 12 13 33 Features: • Reverse wound • Size 3/8" CSA approved • Manufactured in the USA • Smooth interior for fast & easy wire pulling • Firewall penetration tested and rated for use in cable trays Industry Standards: • UL Standard 1 • NEC® 350 • Federal Specification WW-C-566C Marking: • Conduit stamped with RW, UL, manufacturing and material ID mark Packaging: • Standard coils and reels per chart PACKAGING 25' Coil 50' Coil 100' Coil 1000' Reel BUILDING WIRE 51 Armored Products Genflex™ Steel Flexible Conduit NEC® Article 350 Product Construction: Armor: • MinuteMan® Galvanized Steel Interlocked Armor Applications: • Environmental air-handling spaces, office lighting fixture whips and motor leads • For installation in concealed, exposed or approved raceways Features: • Size 3/8" CSA approved • Manufactured in the USA • Smooth interior for fast & easy wire pulling • Firewall penetration tested and rated for use in cable trays • Rust and corrosion resistant Industry Standards: • UL Standard 1 • NEC® 350 • Federal Specification WW-C-566C Marking: • Conduit stamped with RW, UL, manufacturing and material ID mark Packaging: • Standard coils and reels per chart CATALOG NUMBER PKG. CODES CONSTRUCTION AWG/NO. OUTSIDE DIAMETER IN/MAX. (INCHES) APPROX. WEIGHT (LBS/100ft) 750380 750120 750340 751000 751140 751120 752000 752120 753000 753120 754000 13, 33 13, 33 13, 33 12 12 11 11 11 11 11 11 3/8" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4" .560/.610 .860/.920 1.045/1.105 1.300/1.380 1.550/1.630 1.850/1.950 2.350/2.450 2.860/3.060 3.360/3.560 3.860/4.060 4.360/4.560 18.0 26.5 33.0 52.0 65.0 86.0 100.0 150.0 190.0 220.0 270.0 The above data are approximate and subject to normal manufacturing tolerances. ** UL does not list reduced wall steel in 3 1/2" and 4" sizes. PUT-UP CODE 11 12 13 33 BUILDING WIRE 52 PACKAGING 25' Coil 50' Coil 100' Coil 1000' Reel Merchandising General Cable offers the industry’s most innovative merchandising concepts. Each of these merchandising programs bundles different types of wire and cable in concise, user friendly displays. To help guide your customer to the best wiring solution for their particular application, General Cable offers an extensive array of building wire point-ofpurchase headers, labels, and selection guides. 5 For a more comprehensive view of all of the merchandising programs available from General Cable, consult your General Cable representative. Index Page 2' ROMEX® Merchandiser 54 General Cable’s Building Wire product line is ideally complemented by informational signage. These merchandising tools, available to retailers and distributors who offer a full line of General Cable Building Wire products, provide point-of-purchase information that educates consumers on how to select the right product for the job and increase sales. 2' ROMEX®/Carol® Electrical Wire Center 55 3' ROMEX®/Carol® Electrical Wire Center 56 4' ROMEX®/Carol® Electrical Wire Center 57 Point-of-Purchase Building Wire Headers 58 Point-of-Purchase Building Wire Labels 59 Point-of-Purchase Building Wire Area of Use Guide 60 Point-of-Purchase Building Wire Selection & Gauge Guide, Wire & Cable Selector Guide 61 BUILDING WIRE 53 Merchandising 2' ROMEX® Merchandiser Description: The following products may be ordered for use in the 2' ROMEX® Merchandiser: The most popular sizes and types of Romex Brand NM-B (non-metallic) and UF (underground feeder) cable are offered in an attractive Electrical Wire Center. ® The sturdy two foot display neatly houses the wire and is engineered to bring you the highest possible sales per square foot. An informative wire selection chart and color coded product indentification tags are supplied with the display. Merchandiser Catalog Numbers: • Side Panels: 17000001 • Hardware and Accessories: 17000002 Dimensions: • 72"H x 27"W x 16"D CATALOG NUMBER 17142200 17122200 17102200 17143200 17123200 17103200 17082200 17083200 17062200 17063200 18142900 18122900 18102900 DESCRIPTION 14/2 12/2 10/2 14/3 12/3 10/3 8/2 8/3 6/2 6/3 14/2 12/2 10/2 NM-B with Ground NM-B with Ground NM-B with Ground NM-B with Ground NM-B with Ground NM-B with Ground NM-B with Ground NM-B with Ground NM-B with Ground NM-B with Ground UF with Ground UF with Ground UF with Ground Each merchandiser comes with a Wire Application Guide: Front BUILDING WIRE 54 Back LENGTH 450' 400' 350' 300' 250' 200' 100' 100' 100' 90' 400' 400' 300' Merchandising 2' Romex®/Carol® Electrical Wire Center The following products may be ordered for use in the 2' Electrical Wire Center: CATALOG NUMBER Row 1 02301.R5.02 02301.R5.08 02304.R5.90 02305.R5.15 02306.R5.20 05782.R8.40 05482.R8.02 DESCRIPTION 18/2 18/2 18/2 18/2 18/2 20/2 20/2 SPT-1 Lamp Cord, White SPT-1 Lamp Cord, Brown SPT-1 Lamp Cord, Clear SPT-1 Lamp Cord, Clear Gold SPT-1 Lamp Cord, Silver Bell Wire, Red & White Thermostat Wire, White LENGTH 250' 250' 250' 250' 250' 500' 500' Description: The most popular sizes and types of Carol® Brand cord and Romex® Brand building wire are offered in an attractive Electrical Wire Center. The sturdy two foot display neatly houses the wire and is engineered to bring you the highest possible sales per square foot. An informative wire selection chart and color coded product indentification tags are supplied with the display. Merchandiser Catalog Numbers: • Side Panels: 17000005 • Hardware and Accessories: 17000006 Dimensions: • 77 1/2"H x 28"W x 18"D Row 2 02303.R5.02 02303.R5.08 C4404.18.17 C1357.18.90 16/2 SPT-2 Lamp Cord, White 16/2 SPT-2 Lamp Cord, Brown 22/4C Telephone Wire, Beige 18/2 Speaker Wire, Clear 250' 250' 500' 500' Row 3 C5770.18.01 01342.15.01 86333.15.04 RG 59/U Coaxial Cable, Black 16/3 SJOW-A Portable Cord, Black 14/3 SJT Portable Cord, Orange 500' 250' 250' Row 4 17142200 17122200 14/2 NM-B WG Building Wire 12/2 NM-B WG Building Wire 450' 400' Row 5 17102200 18122900 10/2 NM-B WG Building Wire 12/2 UF WG Building Wire 350' 400' Each merchandiser comes with a Wire Application Guide: Front Back ® BUILDING WIRE 55 Merchandising 3' Romex®/Carol® Electrical Wire Center Description: The most popular sizes and types of Carol® Brand cord and Romex® Brand building wire are offered in an attractive Electrical Wire Center. The sturdy three foot display neatly houses the wire and is engineered to bring you the highest possible sales per square foot. An informative wire selection chart and color coded product identification tags are supplied with the display. Merchandiser Catalog Numbers: • Side Panels: 17000007 • Hardware and Accessories: 17000008 Dimensions: • 77 1/2"H x 37 1/2"W x 18"D The following products may be ordered for use in the 3' Electrical Wire Center: CATALOG NUMBER DESCRIPTION LENGTH Row 1 02301.R5.01 02301.R5.02 02301.R5.08 02304.R5.90 02305.R5.15 02306.R5.20 02303.R5.02 02303.R5.08 18/2 18/2 18/2 18/2 18/2 18/2 16/2 16/2 Row 2 25212.R5.01 05782.R8.40 05482.R8.02 05483.R8.02 C4404.18.17 C1357.18.90 16/2 HPN Heater Cord, Black 20/2 Bell Wire, Red & White 20/2 Thermostat Wire, White 20/3 Thermostat Wire, White 22/4C Telephone Wire, Beige 18/2 Speaker Wire, Clear 250' 500' 500' 500' 500' 500' Row 3 C5770.18.01 01342.15.01 86333.15.04 02309.18.01 RG 59/U Coaxial Cable, Black 16/3 SJOW-A Portable Cord, Black 14/3 SJT Portable Cord, Orange 16/2 Low Voltage Landscape Wire, Black 500' 250' 250' 500' Row 4 17142200 17122200 14/2 NM-B WG Building Wire 12/2 NM-B WG Building Wire 450' 400' Row 5 17102200 18122900 10/2 NM-B WG Building Wire 12/2 UF WG Building Wire 350' 400' SPT-1 Lamp Cord, Black SPT-1 Lamp Cord, White SPT-1 Lamp Cord, Brown SPT-1 Lamp Cord, Clear SPT-1 Lamp Cord, Clear Gold SPT-1 Lamp Cord, Silver SPT-2 Lamp Cord, White SPT-2 Lamp Cord, Brown 250' 250' 250' 250' 250' 250' 250' 250' Each merchandiser comes with a Wire Application Guide: Front Back ® BUILDING WIRE 56 Merchandising 4' Romex®/Carol® Electrical Wire Center The following products may be ordered for use in the 4' Electrical Wire Center: CATALOG NUMBER DESCRIPTION LENGTH SPT-1 Lamp Cord, Black SPT-1 Lamp Cord, White SPT-1 Lamp Cord, Brown SPT-1 Lamp Cord, Clear SPT-1 Lamp Cord, Clear Gold SPT-1 Lamp Cord, Silver SPT-2 Lamp Cord, White SPT-2 Lamp Cord, Brown HPN Heater Cord, Black SVT Vacuum Cleaner Cord, Gray 250' 250' 250' 250' 250' 250' 250' 250' 250' 250' Row 1 02301.R5.01 02301.R5.02 02301.R5.08 02304.R5.90 02305.R5.15 02306.R5.20 02303.R5.02 02303.R5.08 25212.R5.01 86002.R5.10 18/2 18/2 18/2 18/2 18/2 18/2 16/2 16/2 16/2 18/2 Row 2 05782.R8.40 05482.R8.02 05483.R8.02 23012132 23012232 23012332 23012432 C4404.18.17 C1357.18.90 20/2 Bell Wire, Red & White 20/2 Thermostat Wire, White 20/3 Thermostat Wire, White 12 Solid THHN, Black 12 Solid THHN, White 12 Solid THHN, Red 12 Solid THHN, Green 22/4C Telephone Wire, Beige 18/2 Speaker Wire, Clear 500' 500' 500' 500' 500' 500' 500' 500' 500' Row 3 C5770.18.01 C5770.18.02 01342.15.01 86333.15.04 23805.18.01 02309.18.01 RG 59/U Coaxial Cable, Black RG 59/U Coaxial Cable, White 16/3 SJOW-A Portable Cord, Black 14/3 SJT Portable Cord, Orange 18/5 Sprinkler & Irrigation Wire, Black 16/2 Low Voltage Landscape Wire, Black 500' 500' 250' 250' 500' 500' Row 4 17142200 17122200 17102200 14/2 NM-B WG Building Wire 12/2 NM-B WG Building Wire 10/2 NM-B WG Building Wire 450' 400' 350' Row 5 17123200 18122900 18102900 12/3 NM-B WG Building Wire 12/2 UF WG Building Wire 10/2 UF WG Building Wire 250' 400' 300' Description: The most popular sizes and types of Carol® Brand cord and Romex® Brand building wire are offered in an attractive Electrical Wire Center. The sturdy four foot display neatly houses the wire and is engineered to bring you the highest possible sales per square foot. An informative wire selection chart and color coded product identification tags are supplied with the display. Merchandiser Catalog Numbers: • Side Panels: 17000009 • Hardware and Accessories: 17000010 Dimensions: • 77 1/2"H x 48"W x 18"D Each merchandiser comes with a Wire Application Guide: Front Back ® BUILDING WIRE 57 Merchandising Point-of-Purchase Building Wire Headers Description: General Cable’s Building Wire product line is ideally complemented by informational signage. These merchandising tools, available to retailers and distributors who offer a full line of General Cable Building Wire products, provide point-ofpurchase information that educates consumers on how to select the right product for the job and increase sales. CATALOG NUMBER DESCRIPTION DIMENSIONS (W X H) H0013-4816-0196 H0014-4816-0196 ROMEX® Header #1 ROMEX® Header #2 48" x 16" 48" x 16" ROMEX® #1 ROMEX® #2 BUILDING WIRE 58 Merchandising Point-of-Purchase Building Wire Labels The following products may be ordered: Description: CATALOG NUMBER DESCRIPTION DIMENSIONS (W X H) BL-ROMEX Set of ROMEX® Brand Building Wire Beam Labels 5" x 3" General Cable offers a set of Romex® Brand Beam Labels for the most popular sizes and types of Building Wire products. These merchandising tools, available to retailers and distributors who offer a full line of General Cable Building Wire products, provide point-ofpurchase information that educates consumers on how to select the right product for the job and increase sales. BUILDING WIRE 59 Merchandising Point-of-Purchase Building Wire Area of Use Guide Description: General Cable’s Building Wire product line is ideally complemented by informational signage. These merchandising tools, available to retailers and distributors who offer a full line of General Cable Building Wire products, provide point-ofpurchase information that educates consumers on how to select the right product for the job and increase sales. CATALOG NUMBER DESCRIPTION DIMENSIONS (W X H) D0001-2020-0196 Building Wire Area of Use Guide 20" x 20" Note: Front and back of sign have the same information BUILDING WIRE 60 Merchandising Point-of-Purchase Building Wire Selection & Gauge Guide, Wire & Cable Selector Guide CATALOG NUMBER D0002-2020-0196 BW-0017-REV1097 Building Wire Guide DESCRIPTION Building Wire Guide Wire and Cable Selector DIMENSIONS (W X H) 20" x 20" 9" x 4" Description: General Cable’s Building Wire product line is ideally complemented by informational signage. These merchandising tools, available to retailers and distributors who offer a full line of General Cable Building Wire products, provide point-ofpurchase information that educates consumers on how to select the right product for the job and increase sales. Front Building Wire Guide Back Wire and Cable Selector BUILDING WIRE 61 Technical Information Index Page As applications become more complex, Installation Guidelines 63-64 Solid Annealed Copper Conductors Constructions 65 Concentric Stranded Annealed Copper Conductors Constructions 66 Tray Cable Ampacity and Minimum Bending Radii 67 Electrical Circuit Formulas 68 Conversion Factors 69 Temperature Conversion 70 Recommended Reel Capacities 71-72 Ampacities 73-75 Building Wire Types 76 Glossary 77-88 Part Number Index 89-90 BUILDING WIRE 62 specifying wire and cable products to meet residential, commercial and industrial requirements has become more time consuming and complex. Today’s designers, installers and contractors must be aware of general power transmission line types and of the myriad of materials available to meet specific environmental and electrical performance criteria. 6 This technical section is presented to aid in the selection of building wire products to best suit specific designs and applications. For technical issues and questions, please contact your local General Cable distributor or our customer service department. Technical Information Installation Guidelines Tests have shown that cable failures are often due to damage caused during installation. The recommended practices detailed are based on information compiled from field experience installing electrical conductors that are recognized by applicable codes and standards. Cables must not be installed below the minimum installation temperature without warming the cables. When installing in cold weather, cables should be stored in a heated environment for at least 24 hours prior to installation. Cables installed in trays should follow the requirements of NEC® Article 318. Be sure the cable is suitable for use in cable trays and the capacity of the tray is not exceeded. Straight cable runs may be installed by simply laying the cable in place. Where pulls are required, use large radius sheaves around bends and smaller Be sure that the raceway is sized in accordance with the requirements of the NEC® and planned conductor additions in the future. Run a “fish” line through the raceway. This may be done by attaching the line to a piston-type device which is propelled through the raceway by compressed air. Another method is to push a round flexible steel wire through the raceway. Polyethylene fish tapes may be used for shorter runs up to 100 feet. Attach a clean-out brush to the fish line and pull through the raceway to remove or loosen any burrs. Then pull a swab through to clean out foreign objects. Attach a pull line to the conductors utilizing a properly sized basket grip. Stagger the conductor ends and anchor JACKET/INSULATION TYPE PVC XLPE MINIMUM INSTALLATION TEMPERATURE -10˚C 14˚F -40˚C -40˚F sheaves on straight sections to facilitate installation. Care should be taken so that pulling attachments are protected to prevent damage to sheaves and trays that could result in damage to conductors or insulation. Minimum Installation Temperature Guidelines Guidelines for Installing Conductors in Cable Trays Straps and other cable anchoring devices must not cut into the insulation. in position with a wide tape. This provides maximum flexibility around bends. For single conductors on a reel, stagger reels one behind the other to prevent conductor crossover and jamming. Guidelines for Pulling Conductors in Raceways Use a UL listed pulling compound that is compatible with the conductor insulation and apply to the conductors as they are fed into the raceway. Utilize adequate pulling equipment that makes a steady pull on the cables; avoid sudden jolting or lurching motions. When possible, feed conductors into the raceway end closest to the sharpest bend to minimize required pulling tension. Pulling conductors in a downward direction allows gravity to assist in pulling with reduced tension. BUILDING WIRE 63 Technical Information Installation Guidelines Recommended Tension for Pulling Conductors in Raceways The force required to pull a cable into a raceway depends on the raceway length, cable weight, coefficient of friction and the attachment method employed. When pulling a cable, the maximum tension must not be exceeded. A. When pulling a cable, the maximum stresses must not be exceeded. 1. The maximum tension should not exceed 0.008 times the circular mil area when pulled with a pulling eye attached to the copper or aluminum conductors. Tmax = 0.008 x n x CMA x LS Where: Tmax = Maximum tension (lbs.) n= Number of conductors in cable CMA = Circular Mill Area of copper conductors LS = .8 Load sharing factor for pulling multiple cables (parallel or multiplex constructions, or parallel pulls); or LS = 1.0 For pulling single conductors or jacketed multi-conductor cables. 2. Maximum tension shall not exceed 1,000 lbs. for non-leaded cables pulled with a basket grip. However, a maximum stress calculated for Item 1 cannot be exceeded. When using a pulling eye, maximum tension for 1 conductor cable must not exceed 5,000 Ibs. Maximum tension for two or more conductors shall not exceed 6,000 Ibs. ANGLE OF BEND DEGREES RADIANS 15˚ 30˚ 45˚ 60˚ 90˚ BUILDING WIRE 64 0.2618 0.5236 0.7854 1.0472 1.5703 3. Maximum tension at a bend must not exceed 300 times radius of curvature of duct expressed in feet. (Still not exceeding max. tension calculated for Item 1 or 2.) Therefore, minimum radius should not exceed R(ft.) = T/300 where T is maximum tension under Item 1 or 2. B. The pulling tension in any given horizontal duct section may be calculated from: 1. In a straight section, the required pulling tension is equal to length of duct multiplied by weight per foot of cable and coefficient of friction which varies depending on lubrication used. For an upper limit, a value of 0.5 may be used. T=Lxwxf L = length of duct run in feet w = weight of cable in pounds/foot f = coefficient of friction 2. For curved sections of ducts, the following formula is applicable: Ttotal = T2 + T1 (efa) T2 = tension for straight section at pulling end T1 = tension for straight section at feeding end f = coefficient of friction a = angle of bend in radians As an aid to using above formula, values for efa for specific angles of bend and coefficients of friction are listed in the table below. VALUES OF EFA FOR COEFFICIENTS OF FRICTION F = 0.5 0.4 0.3 1.14 1.30 1.48 1.68 2.20 1.11 1.23 1.36 1.52 1.83 1.08 1.17 1.27 1.36 1.60 Technical Information Solid Annealed Copper Conductors Constructions SIZE AWG MAXIMUM RESISTANCE OHMS/MFT 68˚F (20°C) LBS./MFT DIAMETER (MILS) AREA (CIRCULAR MILS) 2 3 4 6 8 10 12 14 .15630 .19700 .24850 .39510 .62820 .99890 1.53800 2.52500 200.90 159.30 126.40 79.46 49.97 31.43 19.77 12.43 257.60 229.40 204.30 162.00 128.50 101.90 80.81 64.08 66,370 52,630 41,740 26,250 16,500 10,380 6,530 4,107 Soft (Annealed) Copper, All Sizes: • Resistivities: ASTM @ 68°F (20˚C) • Ohms (mile, pound): 875.20 • Equivalent IACS % Conductivity: 100.00 Breaking Strengths: • Based on nominal wire diameters • Tolerances conform to tolerance in wire diameter (area) Resistances: • Based on nominal wire diameters and ASTM resistivities The above data are approximate and subject to normal manufacturing tolerances. BUILDING WIRE 65 Technical Information Concentric Stranded Annealed Copper Conductors Constructions SIZE AWG AREA CIRCULAR (MILS) RESIST. @ 68˚F (20˚C) OHMS/MFT COPPER LBS/MFT NO. OF STRANDS CLASS A DIAM. OF INDIVID. STRANDS (MILS) 4/0 3/0 2/0 1/0 1 2 3 4 5 6 7 8 9 10 12 14 16 18 1,000,000 750,000 600,000 500,000 400,000 350,000 300,000 250,000 211,600 167,800 133,100 105,500 83,690 66,370 52,630 41,740 33,100 26,250 20,820 16,510 13,090 10,380 6,530 4,107 2,583 1,624 .01058 .01410 .01763 .02116 .02645 .03022 .03526 .04231 .04999 .06304 .07949 .10020 .12640 .15940 .20100 .25340 .31960 .40300 .50810 .64070 .80800 1.01900 1.62000 2.57600 4.09600 6.50300 3,088.000 2,316.000 1,853.000 1,544.000 1,235.000 1,081.000 926.300 771.900 653.300 518.100 410.900 325.800 258.400 204.900 162.500 128.900 102.200 81.050 64.280 50.970 40.420 32.060 20.160 12.680 7.974 5.015 61 61 37 37 19 19 19 19 7 7 7 7 7 7 7 7 128.0 110.9 127.3 116.2 145.1 135.7 125.7 114.7 173.9 154.8 137.9 122.8 109.3 97.4 86.7 77.2 The above data are approximate and subject to normal manufacturing tolerances. BUILDING WIRE 66 OVERALL DIAM. (INCHES) 1.152 .998 .891 .813 .726 .679 .629 .574 .522 .464 .414 .368 .328 .292 .260 .232 NO. OF STRANDS CLASS B DIAM. OF INDIVID. STRANDS (MILS) OVERALL DIAM. (INCHES) NO. OF STRANDS CLASS C DIAM. OF INDIVID. STRANDS (MILS) 61 61 61 37 37 37 37 37 19 19 19 19 19 7 7 7 7 7 7 7 7 7 7 7 7 7 128.0 110.9 99.2 116.2 104.0 97.3 90.0 82.2 105.5 94.0 83.7 74.5 66.4 97.4 86.7 77.2 68.8 61.2 54.5 48.6 43.2 38.5 30.5 24.2 19.2 15.2 1.152 .998 .893 .813 .728 .681 .630 .575 .528 .470 .419 .373 .332 .292 .260 .232 .206 .184 .164 .146 .130 .116 .092 .073 .058 .046 91 91 91 61 61 61 61 61 37 37 37 37 37 19 19 19 19 19 19 19 19 19 19 19 19 19 104.8 90.8 81.2 90.5 81.0 75.7 70.1 64.0 75.6 67.3 60.0 53.4 47.6 59.1 52.6 46.9 41.7 37.2 33.1 29.5 26.2 23.4 18.5 14.7 11.7 9.2 OVERALL DIAM. (INCHES) 1.153 .998 .893 .815 .729 .682 .631 .576 .530 .472 .420 .374 .333 .297 .264 .235 .209 .186 .166 .148 .132 .117 .093 .074 Technical Information Tray Cable Ampacity and Minimum Bending Radii Allowable Ampacities Of Insulated Copper NEC® Table 310-16 Rated 0–2,000 Volts, 60˚C to 90˚C Ampacities For More Than Three Current-Carrying Conductors In A Cable Not More Than Three Conductors in Raceway or Cable or Earth (Directly Buried), Based on Ambient Temperature of 30°C Where the number of current-carrying conductors in a cable exceeds three, the allowable ampacities shall be reduced as shown in the following table: SIZE AWG OR MCM TEMPERATURE RATING OF CONDUCTOR 60°C 75°C 90°C 18 16 14 12 10 8 6 4 2 1 0 00 000 0000 250 350 500 *20 *25 30 40 55 70 95 110 125 145 165 195 215 260 320 *20 *25 35 50 65 85 115 130 150 175 200 230 255 310 380 14 18 *25 *35 *40 55 75 95 130 150 170 195 225 260 290 350 430 *Over current protection shall not exceed 15 amps for 14 AWG, 20 amps for 12 AWG and 30 amps for 10 AWG after any correction factors. Ampacity Correction Factors For Ambient Temperatures Other Than 30˚C, Multiply the Ampacities from NEC® Table 310-16 by the Appropriate Factor Shown Below TEMPERATURE RATING OF CABLE AMBIENT TEMP °C 60°C 75°C 90°C AMBIENT TEMP °F 21–25 26–30 31–35 36–40 41–45 46–50 51–55 56–60 61–70 71–80 1.08 1.00 .91 .82 .71 .58 .41 - 1.05 1.00 .94 .88 .82 .75 .67 .58 .33 - 1.04 1.00 .96 .91 .87 .82 .76 .71 .58 .41 70–77 79–86 88–95 97–104 106–113 115–122 124–131 133–140 142–158 160–176 NO. OF CURRENT-CARRYING CONDUCTORS PERCENT OF VALUES IN NEC® SECTION 310-15 4 through 6 7 through 9 10 through 20 21 through 30 31 through 40 41 and above 80 70 50 45 40 35 Minimum Bending Radii In Inches As A Multiple of Cable Diameter (Non-Shielded Power Cables) The table below gives the minimum values for the radii to which insulated cables may be bent for permanent training during installation. This refers to those bends which are made within manholes, switchgear, etc. after the cable has been pulled in. These values do not apply to flexing applications or to sheaves, conduit/duct bends, or any other curved surface around which the cable may be pulled under tension while being installed. Larger radii bends are required for these conditions. A factor of two times the value in the table has been found to be satisfactory in most instances. THICKNESS OF CONDUCTOR INSULATION (IN.) .156 and less .157 to .315 OVERALL DIAMETER OF CABLE (INCHES) 1.000 AND LESS 1.001 TO 2.000 2.001 AND OVER 4 5 5 6 6 7 NOTES: (1) The minimum radius specified refers to the inner surface of the cable not the axis of the cable. For flat cables, the minor diameter is used. (2) Round off all values to next highest I/4 inch. BUILDING WIRE 67 Technical Information Electrical Circuit Formulas Formulas for Calculating Electrical Properties of Circuits SINGLE PHASE ALTERNATING CURRENT TWO-PHASE* FOUR-WIRE THREE-PHASE DIRECT CURRENT I E cos u 1000 2 I E cos u 1000 1.73 I E cos u 1000 IE 1000 IE 1000 2IE 1000 1.73 I E 1000 IE 1000 Horsepower Output I E cos u x Eff. 746 2 I E cos u x Eff. 746 1.73 I E cos u x Eff. 746 I E x Eff. 746 Amperes When Horsepower is Known HP x 746 E cos u x Eff. HP x 746 2 E cos u x Eff. HP x 746 1.73 E cos u x Eff. HP x 746 E x Eff. Amperes When Kilowatts are Known KW x 1000 E cos u KW x 1000 2 E cos u KW x 1000 1.73 E cos u KW x 1000 E Amperes When Kilovolt-Amperes are Known KVA x 1000 E KVA x 1000 2E KVA x 1000 1.73 E KVA x 1000 E DESIRED DATA Kilowatts Kilovolt Amperes er When es I, cos u are Known =es2 - I2 (X cos u 7 R sin u)2 - I (R cos u 6 X sin u) *In two-phase three-wire circuits, the current in the common conductor is 1.41 times that in either phase conductor. Notation cos u = Power factor of load E = Volts between conductors e = Volts to neutral Eff. = Efficiency of motor er = Volts at receiving end es = Volts at sending end I = Line current amperes R = Resistance in ohms to neutral sin2 u = 1 - cos 2 u X = Reactance in ohms to neutral When double signs, such as 7 or 6, are shown, use upper one for lagging and lower one for leading power factor. BUILDING WIRE 68 es - I R Technical Information Conversion Factors Unit Conversion Factors UNIT BTU BTU BTU centimeters (cm) centimeters (cm) centimeters (cm) centimeters (cm) centimeters (cm) circular mils circular mils circular mils circular mils cubic centimeter (cm3) cubic centimeter (cm3) cubic centimeter (cm3) cubic centimeter (cm3) cubic foot (ft3) cubic foot (ft3) cubic inch (in3) cubic inch (in3) cubic inch (in3) cubic meter (m3) cubic meter (m3) cubic meter (m3) feet (ft) feet (ft) feet (ft) feet (ft) feet (ft) feet (ft) feet (ft) feet/pound (ft/lb) foot-pound (ft-lb) foot-pound (ft-lb) foot-pound (ft-lb) X CONSTANT 778.0 1054.8 0.293 0.032808 0.3937 0.00001 0.010 10.0 0.00064516 0.0000007854 0.00050671 0.7854 0.000035314 0.061023 0.000001 0.0026417 1728.0 28317.016 0.00057870 0.000016387 16.387162 1000000.0 35.314456 264.17 0.00018939 0.33333 12 0.00030480 0.30480 30.480 304.80 0.00067197 0.001285 1.356 0.1383 = UNIT UNIT foot-pound (ft-lb) joules watt-hours (w-hr) feet (ft) inches (in) kilometers (km) meters (m) millimeters (mm) circular millimeters inches 2 (in2 ) square millimeters (mm2 ) mils2 cubic foot (ft 3 ) cubic inch (in3 ) cubic meter (m3 ) gallons cubic inch (in3 ) cubic centimeter (cm3 ) cubic feet (ft3 ) cubic meter (m3 ) cubic centimeter (cm3 ) centimeter (cm) cubic foot (ft 3 ) gallons miles yards (yd) inches (in) kilometers (km) meters (m) centimeters (cm) millimeters (mm) meters/grams (m/g) BTU joules kilogram/meter (kg/m) gallons gallons gallons gallons grams (g) gram/centimeter3 (gm/cm3) horsepower (hp) horsepower (hp) horsepower (hp) inch (in) inch (in) inch (in) inch (in) inch (in) inch (in) inch (in) joules joules liters (l) meters (m) meters (m) meters (m) meters (m) miles miles miles millimeters (mm) millimeters (mm) millimeters (mm) millimeters (mm) millimeters (mm) millimeters (mm) watts (w) watts (w) watts (w) watt-hours (w-hr) X CONSTANT = UNIT 3.785332 0.13368 231.0 3785.332 15.432 0.0361275 33000.0 550.0 745.7 0.027178 0.083333 0.00002540 0.025400 2.54000514 25.4000514 1000.0 0.000948 107 61.0250 1.093611 3.2808333 39.37 100.0 1760.0 5280.0 1.6093 0.0032808 0.03937 0.001 0.01 39.3701 1000.0 44.25 0.737562 0.001341 3.41266 liters (l) cubic foot (ft 3 ) cubic inch (in3 ) cubic centimeter (cm3 ) grains pounds/in3 (lb/in3 ) ft-lb/min ft-lb/sec watts (w) yards (yd) feet (ft) kilometer (km) meter (m) centimeter (cm) millimeter (mm) mils BTU ergs cubic inch (in3 ) yard (yd) feet (ft) inch (in) centimeter (cm) yards (yd) feet (ft) kilometer (km) feet (ft) inch (in) meters (m) centimeters (cm) mils microns (u) ft-lb/minute ft-lb/sec horsepower (hp) BTU AWG to Metric (MM2) Conversion Chart SIZE (AWG) 18 16 14 12 10 9 8 6 4 2 1 MM 2 0.82 1.31 2.08 3.31 5.26 6.63 8.37 13.30 21.15 33.62 42.40 SIZE (AWG) 1/0 2/0 3/0 4/0 250 300 350 500 600 750 1000 MM 2 53.5 67.4 85.0 107.0 127.0 152.0 177.0 253.0 304.0 380.0 507.0 BUILDING WIRE 69 Technical Information Temperature Conversion To use this chart, find your known temperature (˚F or ˚C) in the shaded column. If the known temperature is in ˚C and you wish to know its value in ˚F, move to the adjacent right-hand column. If the known temperature is in ˚F and you wish to know its value in ˚C, move to the adjacent left-hand column. Temperature Conversion Formulas ˚C = ˚F = BUILDING WIRE 70 ( 5 9 (˚F - 32 ) 9 5 x ˚C ) + 32 ˚C KNOWN TEMP ˚F ˚C KNOWN TEMP ˚F -45.0 -44.4 -43.9 -43.3 -42.8 -42.2 -41.7 -41.1 -40.6 -40.0 -39.4 -38.9 -38.3 -37.8 -37.2 -36.7 -36.1 -35.6 -35.0 -34.4 -33.9 -33.3 -32.8 -32.2 -31.7 -31.1 -30.6 -30.0 -29.4 -28.9 -28.3 -27.8 -27.2 -26.7 -26.1 -25.6 -25.0 -24.4 -23.9 -23.3 -22.8 -22.2 -21.7 -21.1 -20.6 -20.0 -19.4 -18.9 -18.3 -17.8 -49.0 -48.0 -47.0 -46.0 -45.0 -44.0 -43.0 -42.0 -41.0 -40.0 -39.0 -38.0 -37.0 -36.0 -35.0 -34.0 -33.0 -32.0 -31.0 -30.0 -29.0 -28.0 -27.0 -26.0 -25.0 -24.0 -23.0 -22.0 -21.0 -20.0 -19.0 -18.0 -17.0 -16.0 -15.0 -14.0 -13.0 -12.0 -11.0 -10.0 -9.0 -8.0 -7.0 -6.0 -5.0 -4.0 -3.0 -2.0 -1.0 0.0 -56.2 -54.4 -52.6 -50.8 -49.0 -47.2 -45.4 -43.6 -41.8 -40.0 -38.2 -36.4 -34.6 -32.8 -31.0 -29.2 -27.4 -25.6 -23.8 -22.0 -20.2 -18.4 -16.6 -14.8 -13.0 -11.2 -9.4 -7.6 -5.8 -4.0 -2.2 -0.4 -1.4 3.2 5.0 6.8 8.6 10.4 12.2 14.0 15.8 17.6 19.4 21.2 23.0 24.8 26.6 28.4 30.2 32.0 -17.2 -16.7 -16.1 -15.6 -15.0 -14.4 -13.9 -13.3 -12.8 -12.2 -11.7 -11.1 -10.6 -10.0 -9.4 -8.9 -8.3 -7.8 -7.2 -6.7 -6.1 -5.6 -5.0 -4.4 -3.9 -3.3 -2.8 -2.2 -1.7 -1.1 -0.6 0.0 0.6 1.1 1.7 2.2 2.8 3.3 3.9 4.4 5.0 5.6 6.1 6.7 7.2 7.8 8.3 8.9 9.4 10.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0 26.0 27.0 28.0 29.0 30.0 31.0 32.0 33.0 34.0 35.0 36.0 37.0 38.0 39.0 40.0 41.0 42.0 43.0 44.0 45.0 46.0 47.0 48.0 49.0 50.0 33.8 35.6 37.4 39.2 41.0 42.8 44.6 46.4 48.2 50.0 51.8 53.6 55.4 57.2 59.0 60.8 62.6 64.4 66.2 68.0 69.8 71.6 73.4 75.2 77.0 78.8 80.6 82.4 84.2 86.0 87.8 89.6 91.4 93.2 95.0 96.8 98.6 100.4 102.2 104.0 105.8 107.6 109.4 111.2 113.0 114.8 116.6 118.4 120.2 122.0 ˚C KNOWN TEMP 10.6 51.0 11.1 52.0 11.7 53.0 12.2 54.0 12.8 55.0 13.3 56.0 13.9 57.0 14.4 58.0 15.0 59.0 15.6 60.0 16.1 61.0 16.7 62.0 17.2 63.0 17.8 64.0 18.3 65.0 18.9 66.0 19.4 67.0 20.0 68.0 20.6 69.0 21.1 70.0 21.7 71.0 22.2 72.0 22.8 73.0 23.3 74.0 23.9 75.0 24.4 76.0 25.0 77.0 25.6 78.0 26.1 79.0 26.7 80.0 27.2 81.0 27.8 82.0 28.3 83.0 28.9 84.0 29.4 85.0 30.0 86.0 30.6 87.0 31.1 88.0 31.7 89.0 32.2 90.0 32.8 91.0 33.3 92.0 33.9 93.0 34.4 94.0 35.0 95.0 35.6 96.0 36.1 97.0 36.7 98.0 37.2 99.0 37.8 100.0 ˚F ˚C KNOWN TEMP ˚F ˚C KNOWN TEMP ˚F 123.8 125.6 127.4 129.2 131.0 132.8 134.6 136.4 138.2 140.0 141.8 143.6 145.4 147.2 149.0 150.8 152.6 154.4 156.2 158.0 159.8 161.6 163.4 165.2 167.0 168.8 170.6 172.4 174.2 176.0 177.8 179.6 181.4 183.2 185.0 186.8 188.6 190.4 192.2 194.0 195.8 197.6 199.4 201.2 203.0 204.8 206.6 208.4 210.2 212.0 38.3 38.9 39.4 40.0 40.6 41.1 41.7 42.2 42.8 43.3 43.9 44.4 45.0 45.6 46.1 46.7 47.2 47.8 48.3 48.9 49.4 50.0 50.6 51.1 51.7 52.2 52.8 53.3 53.9 54.4 55.0 55.6 56.1 56.7 57.2 57.8 58.3 58.9 59.4 60.0 60.6 61.1 61.7 62.2 62.8 63.3 63.9 64.4 65.0 65.6 101.0 102.0 103.0 104.0 105.0 106.0 107.0 108.0 109.0 110.0 111.0 112.0 113.0 114.0 115.0 116.0 117.0 118.0 119.0 120.0 121.0 122.0 123.0 124.0 125.0 126.0 127.0 128.0 129.0 130.0 131.0 132.0 133.0 134.0 135.0 136.0 137.0 138.0 139.0 140.0 141.0 142.0 143.0 144.0 145.0 146.0 147.0 148.0 149.0 150.0 213.8 215.6 217.4 219.2 221.0 222.8 224.6 226.4 228.2 230.0 231.8 233.6 235.4 237.2 239.0 240.8 242.6 244.4 246.2 248.0 249.8 251.6 253.4 255.2 257.0 258.8 260.6 262.4 264.2 266.0 256.8 269.6 271.4 273.2 275.0 276.8 278.6 280.4 282.2 284.0 285.8 287.6 289.4 291.2 293.0 294.8 296.6 289.4 300.2 302.0 66.1 66.7 67.2 67.8 68.3 68.9 69.4 70.0 70.6 71.1 71.7 72.2 72.8 73.3 73.9 74.4 75.0 75.6 76.1 76.7 77.2 77.8 78.3 78.9 79.4 80.0 80.6 81.1 81.7 82.2 82.8 83.3 83.9 84.4 85.0 85.6 86.1 86.7 87.2 87.8 88.3 88.9 89.4 90.0 90.6 91.1 91.7 92.2 92.8 93.3 151.0 152.0 153.0 154.0 155.0 156.0 157.0 158.0 159.0 160.0 161.0 162.0 163.0 164.0 165.0 166.0 167.0 168.0 169.0 170.0 171.0 172.0 173.0 174.0 175.0 176.0 177.0 178.0 179.0 180.0 181.0 182.0 183.0 184.0 185.0 186.0 187.0 188.0 189.0 190.0 191.0 192.0 193.0 194.0 195.0 196.0 197.0 198.0 199.0 200.0 303.8 305.6 307.4 309.2 311.0 312.8 314.6 316.4 318.2 320.0 321.8 323.6 325.4 327.2 329.0 330.8 332.6 334.4 336.2 338.0 339.8 341.6 343.4 345.2 347.0 348.8 350.6 352.4 354.2 356.0 357.8 359.6 361.4 363.2 365.0 366.8 368.6 370.4 372.2 374.0 375.8 377.6 379.4 381.2 383.0 384.8 386.6 388.4 390.2 392.0 Technical Information Recommended Reel Capacities For a Given Wire Diameter and Reel Size Reel Capacity Calculations T The length of round cable that will fit on a given reel is calculated as follows: p L = 12 FD A D+ (F-(2C)-D) * (.95D) (1.9d) (F-(2C)-D) * .95T * (1.9d) d * Round down the result to the nearest whole number. Where: L = Length on the reel F = Flange of the reel T = Traverse of the reel D = Drum of the reel C = Clearance left between the outer cable layer and flange (the greater of 1" or d is recommended for warehouses; 2" minimum for jobsites) d = Diameter of the cable F - Flange T - Traverse D - Drum A - Arbor A 5% nesting factor and 95% traverse utilization are factored in. Reprinted from NEMA WC 26 by permission of the National Electrical Manufacturers Association. CUT LENGTH PACKAGING STANDARD THHN/MTW MAXIMUM FOOTAGE PER REEL SIZE HWB ESTIMATED MINIMUM CABLE REEL F 54 PRODUCT DIAMETER DRUM T 32 SIZE (INCHES) DIAMETER D 28 1000 MCM 750 MCM 600 MCM HWB 44 30 24 HWB 40 24 17 HWB 36 22 18 LWB 32 24 16 LWB 30 22 16 LWB 27 18 12 LWB 24 18 10 PLY 21 16 10 PLY 18 14 8 PLY 16 14 8 PLY 18 11 5 PLY 16 11 5 PLY 14 11 5 PLY 11 10 4 1.320 1.166 1.061 20 18 16 1,687 2,460 3,053 1,284 1,692 2,075 903 1,244 1,636 ––– ––– 1,215 ––– 581 782 ––– ––– 630 ––– ––– 437 ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– 3,706 4,411 5,044 5,861 6,739 2,581 3,133 3,525 3,845 4,397 2,078 2,564 2,714 3,183 3,778 1,561 1,873 2,213 2,498 2,976 1,008 1,309 1,361 1,649 1,767 867 1,101 1,188 1,410 1,749 607 835 872 1,101 1,182 ––– ––– ––– 757 905 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 8,005 5,741 9,741 6,694 12,048 8,171 14,376 9,969 17,153 11,402 4,624 5,445 6,451 8,042 9,257 3,497 4,440 5,189 6,327 7,215 2,160 2,664 3,142 4,032 4,712 1,909 2,356 2,851 3,676 4,288 1,486 1,874 2,251 2,724 3,242 1,145 1,414 1,711 2,036 2,389 877 1,096 1,339 1,607 1,899 535 682 876 1,093 1,196 ––– ––– ––– 704 754 ––– ––– ––– 484 518 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 10,157 6,231 5,749 4,413 11,905 7,586 6,998 5,150 13,986 9,071 8,058 5,944 22,728 14,294 12,865 9,929 31,178 19,884 18,278 13,239 3,252 3,770 4,580 7,050 9,802 2,613 3,043 3,506 5,795 7,791 1,670 2,004 2,369 3,937 5,390 1,100 1,313 1,583 2,498 3,311 706 875 1,089 1,679 2,321 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – ––– ––– 734 1,215 1,636 ––– ––– ––– 582 824 1.5 1.5 1 1 500 400 350 300 250 MCM MCM MCM MCM MCM 0.959 0.874 0.827 0.776 0.721 15 14 13 12 11 4/0 3/0 2/0 1/0 #1 AWG AWG AWG AWG AWG 0.651 0.593 0.542 0.496 0.455 10 9 9 8 7 #2 #3 #4 #6 #8 AWG AWG AWG AWG AWG 0.391 0.359 0.331 0.261 0.223 6 6 5 4 4 Flange Clearance ––– HWB 48 28 24 23,157 27,261 32,346 52,317 71,543 15,800 18,506 22,431 36,192 48,957 12,734 15,297 18,096 28,651 39,291 2 2 2 2 2 1.5 1.5 – – – – – – – – – – – – – – – 1 – – – – – – – – – – 1 – – – – – – – – – – 1 – – – – – 1 1 Insufficient drum diameter to accommodate these reel sizes Flange clearance equal to two times cable diameter F = Flange Diameter T = Inside Traverse Width D = Drum Diameter BUILDING WIRE 71 Technical Information Recommended Reel Capacities For a Given Wire Diameter and Reel Size CUT LENGTH PACKAGING STANDARD XHHW-2 MAXIMUM FOOTAGE PER REEL SIZE HWB ESTIMATED MINIMUM CABLE REEL F 54 DIAMETER DRUM T 32 (INCHES) DIAMETER D 28 PRODUCT SIZE 1000 MCM 750 MCM 600 MCM HWB 48 28 24 HWB 44 30 24 HWB 40 24 17 HWB 36 22 18 LWB 32 24 16 LWB 30 22 16 LWB 27 18 12 LWB 24 18 10 PLY 21 16 10 PLY 18 14 8 PLY 16 14 8 PLY 18 11 5 PLY 16 11 5 PLY 14 11 5 PLY 11 10 4 1.320 1.166 1.061 14 12 11 1,687 2,460 3,053 1,284 1,692 2,075 903 1,244 1,636 731 959 1,215 408 581 782 403 454 630 256 390 437 ––– 270 364 ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– 3,706 4,533 5,177 5,861 6,892 2,581 3,133 3,632 4,166 4,860 2,078 2,564 2,714 3,267 3,870 1,734 1,873 2,213 2,581 2,976 1,054 1,309 1,361 1,649 1,767 868 1,102 1,189 1,459 1,749 635 835 873 1,102 1,182 415 558 720 757 942 356 480 531 652 710 171 260 276 366 501 ––– ––– ––– 216 288 ––– ––– ––– 148 158 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 4,624 5,554 6,568 8,177 9,400 3,594 4,440 5,189 6,459 7,722 2,225 2,664 3,488 4,032 4,811 2,179 2,592 3,110 3,752 4,371 1,531 1,874 2,308 2,724 3,310 1,145 1,414 1,711 2,036 2,450 877 1,096 1,339 1,607 1,948 536 709 876 1,093 1,329 322 427 568 704 779 236 261 372 484 536 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – ––– ––– ––– 343 374 – – – – – – – – – – – – – – – 10,157 6,597 5,749 4,413 12,085 7,586 7,104 5,150 14,181 9,209 8,170 6,034 19,460 12,763 11,516 8,342 26,786 16,493 15,162 11,145 3,252 3,770 4,580 6,333 8,369 2,613 3,043 3,506 4,934 6,606 1,712 2,004 2,369 3,462 4,510 1,131 1,348 1,583 2,199 2,865 726 898 1,089 1,440 1,970 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 561 601 734 1,041 1,402 255 334 357 476 698 1.5 1.5 1 1 1 1 1 1 1 500 400 350 300 250 MCM MCM MCM MCM MCM 0.949 0.864 0.817 0.766 0.711 10 9 9 8 8 4/0 3/0 2/0 1/0 #1 AWG AWG AWG AWG AWG 0.644 0.586 0.535 0.489 0.448 7 6 6 5 5 8,505 5,741 9,924 7,112 12,048 8,332 14,601 10,147 17,398 12,141 #2 #3 #4 #6 #8 AWG AWG AWG AWG AWG 0.388 0.356 0.328 0.280 0.242 4 4 4 3 3 23,443 27,261 32,683 45,395 60,649 16,022 19,440 22,698 31,154 41,969 12,902 15,482 18,297 25,099 34,005 2 2 2 Flange Clearance 2 2 1.5 1.5 – – – – – CUT LENGTH PACKAGING STANDARD RHH/RHW-2/USE-2 MAXIMUM FOOTAGE PER REEL SIZE HWB ESTIMATED MINIMUM CABLE REEL F 54 PRODUCT DIAMETER DRUM T 32 SIZE (INCHES) DIAMETER D 28 1000 MCM 750 MCM 600 MCM HWB 48 28 24 HWB 44 30 24 HWB 40 24 17 HWB 36 22 18 LWB 32 24 16 LWB 30 22 16 LWB 27 18 12 LWB 24 18 10 PLY 21 16 10 PLY 18 14 8 PLY 16 14 8 PLY 18 11 5 PLY 16 11 5 PLY 14 11 5 PLY 11 10 4 ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– 159 182 259 276 365 – – – – – – – – –– –– –– –– 148 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –– –– –– –– 343 – – – – – – – – – – – – – – – 1.372 1.218 1.113 14 13 12 1,612 2,100 2,558 1,045 1,353 1,768 859 1,190 1,298 688 908 1,156 406 579 739 284 429 599 255 291 413 ––– ––– 289 ––– ––– ––– 500 400 350 300 250 MCM MCM MCM MCM MCM 1.009 0.924 0.877 0.826 0.771 10 10 9 9 8 3,164 3,819 4,411 5,044 5,861 2,162 2,670 3,035 3,525 3,845 1,700 2,145 2,564 2,714 3,183 1,435 1,734 1,873 2,213 2,581 824 1,054 1,145 1,361 1,649 662 870 1,101 1,188 1,458 461 637 695 872 1,101 389 527 558 687 757 267 377 399 506 652 4/0 3/0 2/0 1/0 #1 AWG AWG AWG AWG AWG 0.694 0.636 0.585 0.539 0.498 7 7 6 6 5 7,045 8,679 9,924 12,048 14,376 4,985 5,875 7,112 8,171 9,969 3,963 4,725 5,554 6,451 8,042 3,066 3,594 4,551 5,189 6,327 2,029 2,448 2,664 3,142 4,032 1,802 2,179 2,657 3,110 3,676 1,221 1,531 1,874 2,251 2,724 942 1,188 1,414 1,711 2,036 710 909 1,096 1,339 1,607 425 559 709 876 1,093 304 338 427 546 704 167 247 261 357 484 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – #2 #3 #4 #6 #8 AWG AWG AWG AWG AWG 0.418 0.386 0.358 0.310 0.272 5 4 4 4 3 20,175 23,443 27,261 36,808 47,784 13,512 16,022 18,746 25,635 32,685 11,301 12,902 15,297 20,106 26,725 8,700 5,445 5,036 10,323 6,597 5,843 12,085 7,586 7,104 16,026 10,079 9,071 20,758 13,090 11,922 3,805 4,413 5,150 6,698 9,006 2,837 3,252 3,770 5,193 6,842 2,268 2,613 3,043 4,001 5,356 1,443 1,712 2,004 2,710 3,523 933 1,131 1,348 1,696 2,243 665 726 898 1,166 1,616 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 463 561 601 857 1,068 ––– 255 276 436 551 2 2 2 1.5 1.5 1 1 1 1 1 Flange Clearance 2 2 1.5 1.5 ––– BUILDING WIRE 72 –– –– –– –– 216 1 1 Insufficient drum diameter to accommodate these reel sizes Flange clearance equal to two times cable diameter F = Flange Diameter T = Inside Traverse Width D = Drum Diameter Technical Information Ampacities TYPE THHN & THWN Allowable Ampacities* SIZE AWG OR KCMIL 18 16 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 1000 75ºC 90ºC TYPE TFFN Allowable Ampacities* TFFN MTW 6 8 7 10 TYPE XHHW-2 Allowable Ampacities* 90ºC 90ºC COPPER ALUMINUM CONDUCTOR CONDUCTOR 15 20 30 50 65 85 100 115 130 150 175 200 230 255 285 310 335 380 420 15 20 30 55 75 95 110 130 150 170 195 225 260 290 320 350 380 430 475 15 20 30 55 75 95 110 130 150 170 195 225 260 290 320 350 380 430 475 475 545 535 615 535 615 * Allowable ampacities shown are for general use as specified by the 1999 Edition of the National Electric Code, section 310-16. 75ºC - THWN dry, wet or in oil. MTW dry locations. 90ºC - THHN dry and damp locations. * Allowable ampacities shown are for general use as specified by the 1999 Edition of the National Electric Code, section 402-5 for TFFN and as specified by NFPA 79 for MTW. 60 75 85 100 115 135 150 175 205 230 255 280 305 350 385 420 435 500 * Allowable ampacities shown are for general use as specified by the 1999 Edition of the National Electric Code, section 310-16. 90º C - wet or dry locations. TYPE USE-2/RHH/RHW-2 Allowable Ampacities* 90ºC 90ºC COPPER ALUMINUM CONDUCTOR CONDUCTOR 15 20 30 55 75 95 110 130 150 170 195 225 260 290 320 350 380 430 475 535 615 45 60 75 85 100 115 135 150 175 205 230 255 280 305 350 385 420 435 500 * Allowable ampacities shown are for general use as specified by the 1999 Edition of the National Electric Code, section 310-16. 90º C - RHH dry and damp locations. 90º C - RHW-2 & USE-2 wet or dry locations. BUILDING WIRE 73 Technical Information Ampacities CONDUCTOR SIZE AWG/QTY TYPE SEU - COPPER Allowable Ampacities* DWELLING 90ºC SERVICES & FEEDERS 8-2 55 6-2 4-2 3-2 2-2 1-2 1/0-2 2/0-2 3/0-2 4/0-2 8-3 6-3 4-3 3-3 2-3 1-3 1/0-3 2/0-3 3/0-3 4/0-3 2-4 2/0-4 4/0-4 75 95 110 130 150 170 195 225 TYPE SEU - ALUMINUM Allowable Ampacities* DWELLING 90ºC SERVICES & FEEDERS TYPE SER - COPPER Allowable Ampacities* DWELLING 90ºC SERVICES & FEEDERS TYPE SER - ALUMINUM Allowable Ampacities* DWELLING 90ºC SERVICES & FEEDERS 55 75 95 110 130 150 170 195 45 60 75 85 100 115 135 150 175 205 100 150 205 45 100 110 125 150 175 200 225 60 75 85 100 115 135 150 175 205 100 110 125 150 175 200 100 110 125 150 175 200 100 110 125 150 175 200 100 150 200 * Allowable ampacities shown are for general use as specified by the 1999 Edition of the National Electric Code, section 310-16. 90º C - For wet or dry locations. For dwelling units, conductors shall be permitted to be utilized as 120/240-volt, 3-wire, single phase service-entrance conductors, per the National Electric Code, section 310-15(b)(6). BUILDING WIRE 74 Technical Information Ampacities URD TRIPLEX - ALUMINUM Allowable Ampacities* URD QUADRUPLEX - ALUMINUM Allowable Ampacities* CODE WORD DIRECT BURIAL IN DUCTS CODE WORD DIRECT BURIAL IN DUCTS ERSKINE VASSAR STEPHENS RAMAPO BRENAU BERGEN CONVERSE HUNTER HOLLINS ROCKLAND SWEETBRIAR MONMOUTH PRATT WESLEYAN RIDER 95 125 165 165 215 215 245 245 280 280 315 315 345 415 495 70 90 120 120 160 160 180 180 205 205 240 240 265 320 395 TULSA DYKE WITTENBURG NOTRE DAME PURDUE SYRACUSE DAVIDSON WAKE FOREST EARLHAM 120 155 155 200 200 225 250 290 290 85 115 115 150 150 170 195 225 225 * Allowable ampacities - 90ºC conductor temperature, 20ºC ambient, RHO 90, 100% load factor with neutral carrying only unbalanced load. * Allowable ampacities - 90ºC conductor temperature, 20ºC ambient, RHO 90, 100% load factor with neutral carrying only unbalanced load. TYPE NM-B Allowable Ampacities* TYPE UF-B Allowable Ampacities* 14-2 12-2 10-2 8-2 6-2 15 20 30 40 55 15 20 30 40 55 14-3 12-3 10-3 8-3 6-3 4-3 2-3 15 20 30 40 55 70 95 15 20 30 40 55 CONDUCTOR SIZE AWG/QTY * Allowable ampacities shown are for general use as specified by the 1999 Edition of the National Electric Code, section 310-16 for not more than 3 conductors in a cable. BUILDING WIRE 75 Technical Information Building Wire Types WIRE TYPE THHN TFFN TFN THW-2 TC XHHW-2 USE-2 THWN UF-B MC MTW AC AWM NM-B SE-R SE-U RHH RHW-2 RW-90 T-90 BUILDING WIRE 76 DESCRIPTION Thermoplastic Insulation (PVC), High Heat Resistant, 90˚C Rating, Dry or Damp Locations, Nylon Jacket Thermoplastic Insulation (PVC), Flexible Fixture Wire, 90˚C, Dry Locations, Nylon Jacket Thermoplastic Insulation (PVC), Fixture Wire, 90˚C, Dry Locations, Nylon Jacket Thermoplastic Insulation (PVC), Heat Resistant 90˚C Rating, Wet Locations Tray Cable, Several Combinations of Insulation and Jacket Compounds, Cable Tray Use Cross-linked Polyethylene Insulation (XLPE), High Heat Resistant 90˚C Rating, Wet and Dry Locations Underground Service Entrance, Cross-linked Polyethylene Insulation (XLPE), Direct Burial, 90˚C Rating Thermoplastic Insulation (PVC), Heat Resistant 75˚C Rating, Wet Locations, Nylon Jacket ROMEX®, Underground Feeder THHN Individual Conductors (B), Overall PVC Jacket Metal Clad Cable, THHN or XHHW Individual Conductors, Aluminum or Steel Interlocked Armor Machine Tool Wire, Thermoplastic Insulation (PVC), With or Without Nylon, 90˚C, Dry Locations Armored Cable, THHN or XHHW Individual Conductors Aluminum or Steel Interlocked Armor Appliance Wiring Material, Thermoplastic Insulation (PVC), With or Without Nylon, 105˚C, Dry Locations ROMEX®, Nonmetallic Sheathed Cable, THHN Individual Conductors (B), Overall PVC Jacket Service Entrance Round, XHHW or THHN Individual Conductors, Overall PVC Jacket Service Entrance Unarmored, XHHW or THHN Individual Conductors, Overall PVC Jacket Rubber Equivalent Insulation (XLPE), High Heat Resistant 90˚C Rating, Dry or Damp Locations Rubber Equivalent Insulation (XLPE), Heat Resistant 90˚C Rating, Wet Locations CSA Designation for XHHW, Cross-linked Polyethylene Insulation (XLPE), 90˚C Rating, Wet and Dry Locations CSA Designation for THHN, Thermoplastic Insulation (PVC), 90˚C Rating, Dry Locations, Nylon Jacket Technical Information Glossary Abrasion Resistance: Ability of material or cable to resist surface wear. Accelerated Aging: A test performed on material or cable meant to duplicate long time environmental conditions in a relatively short space of time. Accelerator: A chemical additive which hastens a chemical reaction under specific conditions. A.C. Resistance: The total resistance offered by a device in an alternating current circuit due to inductive and capacitive effects, as well as the direct current resistance. Activator: A chemical additive used to initiate the chemical reaction in a specific chemical mixture. Active Current: In an alternating current, a component in phase with the voltage. The working component as distinguished from the idle or wattless component. Active Pressure: In an A.C. circuit, the pressure which produces a current, as distinguished from the voltage impressed upon the circuit. Adhesion: The state in which two surfaces are held together by interfacial forces which may be chemical or mechanical in nature. Adjacent Conductor: Any conductor next to another conductor either in the same multiconductor cable layer or in adjacent layers. Admittance: The measure of the ease with which an alternating current flows in a circuit. The reciprocal of impedance. Aerial Cable: A cable suspended in the air on poles or other overhead structure. Aging: The change in properties of a material with time under specific conditions. Air Core Cable: A telephone cable in which the interstices in the cable core are not filled with a moisture barrier. Air Spaced Coaxial Cable: One in which air is the essential dielectric material. A spirally wound synthetic filament or spacer may be used to center the conductor. Alloy: A combination of two or more metals to form a new or different metal, having specific or desirable qualities. Alpeth: A telephone cable having an aluminum shield and a polyethylene jacket. Alternating Current (A.C.): An electric Alternating Voltage: The voltage developed across a resistance or impedance through which alternating current is flowing. Ambient Temperature: Any all encompassing temperature within a given area. American Wire Gauge: A standard used in the determination of the physical size of a conductor determined by its circular mil area. Usually expressed as AWG. Also referred to as Brown and Sharpe (B&S) wire gauge. Ampacity: The maximum current an insulated wire or cable can safely carry without exceeding either the insulation or jacket material limitations. (Same as Current Carrying Capacity.) Ampere: The unit of current. One ampere is the current flowing through one ohm of resistance at one volt potential. Anneal: To subject to high heat with subsequent cooling. When annealing copper, the act of softening the metal by means of heat to render it less brittle. Anode: The electrode through which a direct current enters the liquid, gas or other discrete part of an electrical circuit; the positively charged pole of an electrochemical cell. ANSI: The American National Standards Institute. Anti-Oxidant: A substance which prevents or slows down oxygen decomposition (oxidation) of a material exposed to air. Anti-Ozonant: A substance which prevents or slows down material degradation due to ozone reaction. Apparatus Wire and Cable: Apparatus wire is an overall term used to describe a number of specific wire types including non-auto-motive battery cables, defroster wire, electric furnace cables, and gas tube sign ignition cables. Also included under this heading in AWG sizes 14 and heavier are appliance wire, fixture wire, machine tool wire, motor and transformer lead wire, pump or well cable, and switchboard and control wire. The National Electrical Manufacturers Association states that apparatus wire is “insulated wire and cable used in connecting electrical apparatus to a power source, also including wire and cable used in the apparatus itself.” Appliance Wire and Cable: Appliance wiring material is a classification of Underwriters’ Laboratories, Inc., covering insulated wire and cable intended for internal wiring of appliances and equipment. Each construc-tion satisfies the requirements for use in particular applications. Area of Conductor: The size of a conductor cross-section, measured in circular mils, square inches, etc. Armor: A braid or wrapping of metal, usually steel or aluminum, used for mechanical protection. Armored Cable: A cable having a metallic covering for protection against mechanical injury. Also a specific cable construction; Type AC defined by UL4 and NEC® Article 333. ASA: The American Standards Association, former name of ANSI. ASME: The American Society of Mechanical Engineers. ASP: A filled direct burial telephone cable used in areas subject to rodent attack. It consists of a filled cable core, corrugated aluminum shield, corrugated steel tape, flooding compound and polyethylene jacket. ASTM: The American Society for Testing and Materials. Attenuation: The reduction in a transmitted signal as it passes through wires or equipment in an electrical circuit. Audio Frequency: Pertaining to that band of frequency which is audible to the human ear. Usually 20-20,000 cycles per second. AWG: Abbreviation for American Wire Gauge. AWM: Designation for appliance wiring material. Balanced Circuit: A circuit so arranged that the impressed voltages on each conductor of the pair are equal in magnitude but opposite in polarity with respect to ground. Band Marking: Repeated circumferential bands applied to a conductor at regular intervals for identification. Band Width: The frequency range of transmitted electrical signals, expressed in Hertz. Bank Wire: An insulated wire used for the interconnection of selector switches in automatic telephone exchanges. current that continually reverses its direction giving a definite plus and minus wave form at fixed intervals. BUILDING WIRE 77 Technical Information Glossary Bare Conductor: A conductor having no covering. A conductor with no coating or cladding on the copper. Basic Conductor Load: The limiting conductor-load per unit length assumed for the purposes of design. Battery Cable: A single conductor cable, insulated or uninsulated, used for carrying current from batteries to the point power is needed. Bedding: A layer of material applied to a cable immediately below the armoring. Bell Wire: Insulated copper wire for making doorbell and thermostat connections in homes. Binder: A spirally served tape or thread used for holding assembled cable components in place awaiting subsequent manufacturing operations. Bonded Flat Cable: Flat cable consisting of individually insulated conductors Iying parallel and bonded together: application in electronics, telecommunications or computers. Boot: A protective covering over any portion of a cable or conductor in addition to its jacket or insulation. Braid: A fibrous or metallic group of filaments interwoven in cylindrical form to form a covering over one or more wires. Braid Angle: The smaller of the two angles formed by the shielding strand and the axis of the cable being shielded. Brake Wire: Wire used in mobile-home, travel and truck trailers to supply current to the electrical braking system. Breakdown (Puncture): A disruptive discharge through the insulation. Breakdown of Insulation: Failure of an insulation resulting in a flow of current through the insulation. It may be caused by the application of too high voltage or by defects or decay. Breakdown Voltage: The voltage at which the insulation between two conductors breaks down. Breakout: A term used to define a wire or group of wires in a multi-conductor configuration which terminate somewhere other than at the end of the configuration. BUILDING WIRE 78 Building Wire: Wire used for light and power in permanent installations utilizing 600 volts or less. Usually in an enclosure and which will not be exposed to outdoor environments. Bunch Strand: Any number of conductor strands twisted together in one direction with the same lay length. Buried Cable: A cable installed directly in the earth without use of underground conduit. Also called “direct burial cable.” Butyl Rubber: A synthetic rubber with good electrical insulating properties. Cable: A group of individually insulated conductors in twisted or parallel configuration, with or without an overall covering. Cable Assembly: A completed cable and its associated hardware ready to install. Cable Filler: The material used in multiple conductor cables to occupy the spaces formed by the assembly of components, thus forming a core of the desired shape (normally cylindrical). Cable-in-Duct: System for direct burial in which a flexible conduit is extruded over electrical cables for a single preassembled unit. Cable, Star Quad: A multicore radio or television relay cable in which the conductors are arranged in quads and each quad consists of four conductors twisted together, the diagonally opposite conductors constituting a pair circuit. Also known as spiral four cable. Cabling: The act of twisting together two or more insulated components by machine to form a cable. Cabling Factor: Used in the formula for calculating the diameter of an unshielded, unjacketed cable. D = Kd, where D is the cable diameter. K is the factor and d is the diameter of one insulated conductor. Capacitance: Storage of electrically separated charges between two plates having different potentials. The value depends largely on the surface area of the plates and the distance between them. Capacitance, Direct: The capacitance measured directly with all other conductors, including shield, short circuited to ground. Capacitance, Mutual: The capacitance between two conductors with all other conductors, including shield, short circuited to ground. Capacitance Unbalance: The inequalities of the capacitances of the wires of a telephone circuit to other wires or to earth which will produce interference. Various forms of unbalance arise according to the circuits concerned in the measurement, hence side-to-side, pair-to-pair, pair-toearth unbalance. Capacitance Unbalance to Ground: An inequality of capacitance between the ground capacitance of the conductors of a pair which results in a pickup of external source energy, usually from power transmission lines. Capacitive Coupling: Electrical interaction between two conductors caused by the capacitance between them. Capillary Action: The phenomenon of liquid rising in a small interstice due to surface tension. Certified Test Report (CTR): A report providing actual test data on a cable. Tests are normally run by a Quality Control Department, which shows that the product being shipped conforms to test specifications. Characteristic Impedance: The impedance that, when connected to the output terminals of a transmission line of any length, makes the line appear infinitely long. The ratio of voltage to current at every point along a transmission line on which there are no stranding waves. Charge: The quantity of electricity held statically in a condenser or an insulated conductor. Changing Current: The current produced when a D.C. voltage is first applied to conductors of an unterminated cable. It is caused by the capacitive reactance of the cable, and decreases exponentially with time. Circuit: A complete path over which electrons can flow from the negative terminals of a voltage source through parts and wires to the positive terminals of the same voltage source. When the continuity of the circuit is broken it is called an open circuit: when continuity is maintained it is called a closed circuit. Technical Information Glossary Circuit Sizes: A popular term for building wire sizes 14 through 10 AWG. Circular Mil: A measurement used for the area of wire, calculated by squaring the diameter. 1 circular mil = (.001)2 x 106 Cladding: A method of applying a layer of metal over another metal whereby the junction of the two metals is continuously welded. Coating: A material applied to the surface of a conductor to prevent environmental deterioration, facilitate soldering or improve electrical performance. Coaxial Cable: A cable consisting of two cylindrical conductors with a common axis, separated by a dielectric. Cold Bend: Test procedure whereby a sample of wire or cable is wound around a mandrel of a specified size within a cold chamber, at a specified temperature for a given number of turns at a given rate of speed. The sample is then removed and examined for defects or deterioration in the materials or construction. Cold Flow: Permanent deformation of the insulation due to mechanical forces without the aid of heat softening of the insulating material. Cold Joint: A soldered joint made with insufficient heat. Cold Test: Any test to determine the performance of cables during or after subjection to a specified low temperature for a specified time. Cold Work: The hardening and embrittlement of a metal by repeated flexing action. Color Code: A color system for circuit identification by use of solid colors, tracers, braids, surface printing, etc. Common Axis Cabling: In multiple cable constructions, a twisting of all conductors about a “common axis” with two conductor groups then selected as pairs. This practice yields smaller diameter constructions than does a separate axis construction, but tends to yield greater susceptance to EMI and ESI. Common Mode: (Noise), caused by a difference in “ground potential.” By grounding at either end rather than both ends (usually grounded at source) one can reduce this interference. Compatibility: The ability of dissimilar materials to exist in mutual proximity or contact without changing their physical or electrical properties. Composite Cable: A cable consisting of two or more different types or sizes of wires. Compound: A term used to designate an insulating and jacketing material made by mixing two or more ingredients. To compound; the mixing together of two or more different materials to make one material. Concentricity: In a wire or cable, the measurement of the location of the center of the conductor with respect to the geometric center of the circular insulation. Concentric Stranding: A group of uninsulated wires twisted so as to contain a center core with one or more distinct layers of spirally wrapped, uninsulated wires laid overall to form a single conductor. Conductance: The ability of a conductor to carry electric current. It is the reciprocal of resistance and is measured in Mhos. Conductivity: A term used in describing the capability of a material to carry an electrical charge. Usually expressed as a percentage of copper conductivity copper being one hundred (100%) percent. Conductor: Any material capable of carrying an electrical charge easily. Conduit: A tube or trough for protecting electrical wires and cables. It may be a solid or flexible tube in which insulated electrical wires are run. Connector: A device used to physically and electrically connect two or more conductors. Contacts: The parts of a connector which actually carry the electrical current, and are touched together or separated to control the flow. Continuity Check: A test to determine whether electrical current flows continuously throughout the length of a single wire or individual wires in a cable. Continuous Vulcanization: Simultaneous extrusion and vulcanization of wire coating materials in a continuous process. Control Cable: A multi-conductor cable made for operation in control or signal circuits. Copolymer: A resin resulting from the polymerization together of two or more different monomers. The copolymer formed is not the same as a physical mixture of the respective separate polymers, e.g., vinylchloride-acetate copolymer. Copper Clad: Steel with a coating of copper welded to it, as distinguished from copperplated. Same as Copperweld. Cord: A small, very flexible insulated cable constructed to withstand mechanical abuse. (Note: There is no sharp dividing line with respect to size between a cord and a cable, but generally, a cord is considered to be a size No. 10 and smaller.) Core: In cables, a term used to denote a component or assembly of components, over which other materials are applied, such as additional components, shield, sheath, or armor. Corona: A discharge of electricity which appears around a conductor when the potential gradient at the surface of the conductor exceeds a certain value. Corrosion: The process or result of a material being eaten or worn away, usually by chemical reaction. Counterpoise: Bare copper, usually soft drawn, buried around the perimeter of a structure for grounding purposes. When grounding electrical transmission towers – usually running parallel to the overhead lines along the right-of-way. A grounding installation employed where deep ground rods cannot effectively be used due to dry, rocky, or poor soil. Crazing: The minute cracks on the surface of plastic materials. Creep: See "Heat Distortion." Creepage: Electrical leakage on a solid dielectric surface. Crimp Termination: A wire termination that is applied by physical pressure of terminal to wire. Crosslinked: Inter-molecular bonds between long chain thermoplastic polymers by chemical or electron bombardment means. The properties of the resulting thermosetting material are usually improved. Cross-Sectional Area: The area of the cut surface of an object cut at right angles to the length of the object. BUILDING WIRE 79 Technical Information Glossary Crosstalk: Signal interference between nearby conductors caused by pickup of stray energy. It is also called induced interference. C.S.A.: Abbreviation for Canadian Standards Association. The Canadian counterpart of Underwriters’ Laboratories. CSPE: Insulating and jacketing compound based on chlorosulfonated polyethylene. Also known as Hypalon (DuPont registered trademark). Cure: To change the physical properties of a material by chemical reaction, by the action of heat and catalysts, alone or in combination, with or without pressure. Curl: The degree to which a wire tends to form a circle after removal from a spool. An indication of the ability of the wire to be wrapped around posts in long runs. Current: The rate of flow of electricity in a circuit, measured in amperes. Current, Alternating (A.C.): An electric current that periodically reverses direction of electron flow. The number of full cycles occurring in a given unit of time (one second) is called the frequency of the current. Current Carrying Capacity: The maximum current an insulated conductor or cable can continuously carry without exceeding its temperature rating. It is also called ampacity. Current, Direct (D.C.): Electrical current whose electrons flow in one direction only; it may be constant or pulsating as long as their movement is in the same direction. Current Penetration: The depth a current of a given frequency will penetrate into the surface of a conductor carrying the current. Cut-Through Resistance: The ability of a material to withstand mechanical pressure, usually a sharp edge of prescribed radius, without separation. Cycle: The complete sequence of alternation or reversal of the flow of an alternating electric current. (See Hertz.) D.C.: Abbreviation for “Direct Current.” Decibel (dB): A unit to express differences of power level. Used to express power gain in amplifiers or power loss in passive circuits or cables. BUILDING WIRE 80 Delay Line: A cable made to provide very low velocity of propagation with long electrical delay for transmitting signals. Derating Factor: A factor used to reduce the current carrying capacity of a wire when used in environments other than that for which the value was established. Dielectric: 1) Any insulating medium which intervenes between two conductors and permits electrostatic attraction and repulsion to take place across it. 2) A material having the property that energy required to establish an electric field is recoverable in whole or in part, as electric energy. Dielectric Absorption: That property of an imperfect dielectric whereby there is an accumulation of electric charges within the body of the material when it is placed in an electric field. Dielectric Breakdown: The voltage at which a dielectric material is punctured, which is divisible by thickness to give dielectric strength. Dielectric Constant (K): The ratio of the capacitance of a condenser with dielectric between the electrodes to the capacitance when air is between the electrodes. Also called Permittivity and Specific Inductive Capacity. Dielectric Strength: The voltage which an insulation can withstand before breakdown occurs. Usually expressed as a voltage gradient (such as volts per mil). Dielectric Test: A test in which a higher than the rated voltage is applied for a specified time to determine the adequacy of the insulation under normal conditions. Direct Burial Cable: A cable installed directly in the earth. Direct Capacitance: The capacitance measured directly from conductor to conductor through a single insulating layer. Direct Current (D.C.): An electric current which flows in only one direction. Direct Current Resistance (DCR): The resistance offered by any circuit to the flow of direct current. Direction of Lay: The direction, either clockwise or counterclockwise, of a conductor or group of conductors when looking axially down a cable length. Dissipation Factor: The tangent of the loss angle of the insulating material. (Also referred to as loss tangent, tan and approximate power factor.) Drain Wire: In a cable, an uninsulated wire laid over the component or components and used as a ground connection. Normally laid in contact with a foil shield. Drawing: In the manufacturing of wire, pulling the metal through a die or series of dies for reduction of diameter to a specified size. Drop Wire: A telephone cable, usually consisting of one insulated telephone pair, which is used to connect a subscribers premises to open wire lines on poles. Duct: An underground or overhead tube used for carrying electrical conductors. Earth: British terminology for zero reference ground. Eccentricity: Like concentricity, a measure of the center of a conductor’s location with respect to the circular cross-section of the insulation; expressed as a percentage of center displacement of one circle within the other. EIA: Abbreviation for Electronic Industries Association. Elastomer: Any elastic, rubber-like substance such as natural or synthetic rubber. Electrolytic Tough Pitch: A term describing the method of raw copper preparation to ensure a good physical and electrical grade copper finished product containing less than 1/10 of 1% impurities. (ASTM B5.) Electromagnetic: Pertaining to the combined electric and magnetic fields associated with movements of electrons through conductors. Electromotive Force (E.M.F): Pressure or voltage. The force which causes current to flow in a circuit. Electrolysis: The production of chemical changes by passage of current through an electrolyte. Electrostatic: Pertaining to static electricity or electricity at rest. A constant intensity electric charge. Elongation: The fractional increase in length of a material stressed in tension. Technical Information Glossary Elongation at Break: The tensile strain in a test piece stretched to breaking point, the conditions being such that the stress is substantially uniform over the cross-section. Embossing: A means of marker identification by means of thermal identification leaving raised lettering on the sheath material or cable. Emergency Overloads: Loads which occur when larger than normal currents are carried through a cable or wire over a short period of time. EMI: Abbreviation for Electromagnetic Interference. External Interferences: The effects of electrical waves or fields which cause sounds other than the desired signal (static). Extrusion: The process of continuously forcing a plastic or elastomer and a conductor core through a die, thereby applying a continuous coating of insulation or jacket to the core or conductor. FAA: Federal Aviation Administration. Farad: A unit of electrical capacity. Fatigue Resistance: Resistance to metal crystallization which leads to conductors or wires breaking from flexing. FEP: Fluorinated ethylene propylene, a melt extrudable fluorocarbon resin. Teflon is the DuPont registered trademark. Fext: Far end crosstalk. Field: Area through which passes electric and/or magnetic lines of force. Figure 8 Cable: An aerial cable configuration in which the conductors and the strand which supports the cable are integrally jacketed. A cross-section of the finished cable approx-imates the figure “eight.” Filled Cable: Construction where cable core is filled with material that prevents moisture from entering or passing though the cable. Filler: (1) A material used in the cable to fill large interstices between electrical components; (2) A substance, often inert, added to a compound to improve properties and/or decrease cost. Film: A thin plastic sheet. Fixture Wire: Fixture wires according to the National Electrical Code are designed for installation in lighting fixtures and in similar equipment where enclosed or protected and not subject to bending or twisting in use. They also are used for connecting lighting fixtures to the conductors of the circuit that supplies the fixtures. Fixture wires shall not be smaller than No. 18. Flexible stranding is used for most fixture wire but solid conduc-tors may be used in some applications. Flame Resistance: Ability of the material to extinguish flame once the source of heat is removed. Flame Retardance: Ability of a material to prevent the spread of combustion by a low rate of travel so the flame will not be conveyed. Flammability: The measure of the material’s ability to support combustion. Flammability Test: A test to determine the ability of a cable to resist ignition when placed near a source of heat or flame and to self-extinguish when removed from this source. Flat Cable: A cable with two smooth or corrugated but essentially flat surfaces. Flat Conductor: A wire having a rectangular cross-section as opposed to round or square conductors. Flat Under Carpet Cable: A cable containing one or more cores, each formed of a group of wires, the diameters of the wires being sufficiently small to afford flexibility. Flexible: The quality of a cable or cable component which allows for bending under the influence of outside force, as opposed to limpness which is bending due to the cable’s own weight. Flexible Cable: A cable containing one or more cores, each formed of a group of wires, the diameters of the wires being sufficiently small to afford flexibility. Flexibility: The ease with which a cable may be bent. Flex Life: The measurement of the ability of a conductor or cable to withstand repeated bending. Foamed Plastics: Plastic insulations having a cellular structure. Foamskin: Polyethylene foam insulation with polyethylene outerskin. F.P.A.: General Cable’s trademark for polyethylene fused to aluminum for use as cable shielding. FR-1: A flammability rating established by Underwriters’ Laboratories for wires and cables that pass a specially designed vertical flame test. This designation has been replaced by VW-1. Frequency: Number of times an alternating current reverses itself in one second. Expressed in Hertz (Hz), which is one cycle per second. Gang Strip: Simultaneous stripping of all conductors in a flat or ribbon cable. Gauge: A term used to denote the physical size of a wire. Ground: a) An electrical term meaning to connect to the earth or other large conducting body to serve as a ground thus making a complete electrical circuit. b) A wire intended to be used for grounding (also called grounding conductor). Ground Power Cable: A cable assembly fitted with appropriate terminations to supply power to an aircraft from ground power unit. Halar: A trade name of Allied Chemical for their copolymer of ethylene and chlorotrifluorethylene. Abbreviation ECTFE. Hard Drawn Copper Wire: Copper wire that has been drawn to size and not annealed. Harness: An arrangement of wires and cables, usually with many breakouts, which have been tied together or pulled into a rubber or plastic sheath, used to interconnect an electric circuit. Hash Mark Stripe: A noncontinuous helical stripe applied to a conductor for identification. Heat Distortion: Distortion or flow of a material or configuration due to application of heat. Heat Endurance: The time of heat aging that a material can withstand before failing a specific physical or electrical test. Heat Resistance: Ability of a substance to maintain physical and chemical identity and electrical integrity under specified temperature conditions. BUILDING WIRE 81 Technical Information Glossary Laminated Tape: A tape consisting of two or more layers of different materials bonded together. Lamp Cord: Flexible stranded paralleled 2-conductor cord, rubber or plastic insulated. Used for speaker cord, fans, lamps, etc., where not subject to hard usage. Lay: The axial distance required for one cabled conductor or conductor strand to complete one revolution about the axis around which it is cabled. Lay Direction: The direction in which the strands of a conductor run over the top of the conductor as they recede from an observer looking along the axis of the conductor. Leakage Current: The undesirable flow of current through or over the surface of an insulation. Life Cycle: A test performed on a material or configuration to determine the length of time before failure in a controlled, usually accelerated environment. Limiting Oxygen Index: Percentage of oxygen necessary to support combustion of a specified material. Limits of Error: The maximum deviation (in degrees or percent) of a thermocouple or thermocouple extension wire from standard emf-temperature to be measured. Line Cord: A cord terminating in a plug at one end used to connect equipment or appliances to a power outlet. Longitudinal Shield: A tape shield, flat or corrugated, applied longitudinally with the axis of the core being shielded. Longitudinal Wrap: A tape applied longitudinally with the axis of the core being covered, as opposed to a helical, or spiral, tape wrapped core. Loop Resistance: The total resistance of two conductors measured round trip from one end. Loss Factor: The product of the dissipation and dielectric constant of an insulating material. Low Loss Dielectric: An insulating material that has a relatively low dielectric loss, such as polyethylene or Teflon. Low Voltage: Defined by the National Electrical Code as 600 Volts and less. AEIC, ICEA, and UL generally define cables rated up to 2KV as Low Voltage. Lug: A term commonly used to describe a terminal, usually crimped or soldered to the conductor, with provision for screwing down to a terminal. Magnetic Field: The region within which a body or current experiences magnetic forces. Magnetic Flux: The rate of flow of magnetic energy across or though a surface (real or imaginary). Magnetic Noise: Caused by change in current level, e.g., A.C. power line (creates magnetic field around that cable) this magnetic field causes the magnetic noise. Marker Tape: A tape laid parallel to the conduc-tors under the sheath in a cable, imprinted with the manufacturer’s name and the specification to which the cable is made. Other information such as date of manu-facture may also be included. Marker Thread: A colored thread laid parallel and adjacent to the strands of an insulated conductor which identifies the cable manufacturer. It may also denote a temperature rating or the specification to which the cable is made. MCM: One thousand circular mils. Megohm: One million ohms. Medium Voltage: 2001 Volts to 35KV. Member: A group of insulated wires to be cabled with other stranded groups into multiple-membered cable. Messenger: The linear supporting member, usually a high strength steel wire, used as the supporting element of a suspended aerial cable. The messenger may be an integral part of the cable, or exterior to it. Mho: The unit of conductivity. The reciprocal of an ohm. MHz: Megahertz (one million cycles per second). Formerly mc. Microphonics: Noise in a system caused by mechanical vibration of components within the system. Microwave: A short (usually less than 30 cm) electrical wave. Mil: A unit used in measuring diameter of a wire or thickness of insulation over a conductor. One one-thousandth of an inch (.001"). Mining Cable: A flame retardant cable especially constructed to withstand long time immersion or exposure to moisture for underground use in the environment of a mine or tunnel. Mismatch: A termination having a different impedance from that for which a circuit or cable is designed. Modulus of Elasticity: The ratio of stress to strain in an elastic material. Moisture Absorption: The amount of moisture, in percentage, that a material will absorb under specified conditions. Moisture Resistance: The ability of a material to resist absorbing moisture from the air or when immersed in water. Molded Plug: A connector molded on either end of a cord or cable. Monomer: A term denoting a single property or ingredient. A molecule of low molecular weight used as a starting material for polymerization to produce molecules of larger molecular weight called polymers. Motor Lead Wire: Wire which connects to the usually fragile and easily damaged magnet wire found in coils, transformers, and stator or field windings. General requirements are abrasion resistance, toughness, flexibility, dielectric strength, thermal resistance, and low percent of extractables (where applic-able, such as in hermetic wires). Multi-Conductor: More than one conductor within a single cable. Mutual Capacitance: Capacitance between two conductors when all other conductors including ground are connected together and then regarded as an ignored ground. Mutual Inductance: The ratio of voltage induced in one conductor to the time rate of current change in the separate conductor causing this induction. Mylar: DuPont trademark for polyethylene terephthalate (polyester) film used in the form of a tape. National Electrical Code (NEC): A consensus standard published by the National Fire Protection Association (NFPA) and incor-porated in OSHA regulations. NBS: National Bureau of Standards. NEMA: National Electrical Manufacturers Association. BUILDING WIRE 83 Technical Information Glossary Neoprene: A synthetic rubber with good resistance to oil, chemical, and flame. Also called polychloroprene. NEXT: Near end crosstalk. NFPA: National Fire Protection Association. Noise: Unwanted and/or unintelligible signals picked up on a cable circuit. Nomax: DuPont trademark for a temperature resistant, flame retardant nylon. Nylon: An abrasion resistant thermoplastic with good chemical resistance used for wire and cable jacketings. OFHC: Abbreviation for oxygen-free, high conductivity copper. It has no residual deoxidant, 99.95% minimum copper content and an average annealed conductivity of 101%. Ohm: Unit of resistance such that a constant current of one ampere produces a force of one volt. OSHA: Abbreviation for Occupational Safety and Health Act. Specifically the WilliamsSteiger law passed in 1970 covering all factors relating to safety in places of employment. Overall Diameter: Finished diameter over wire or cable. Overcoat: Individual strands of tinned copper wire stranded together and then covered with a tin coating. Over Current: The current which causes an excessive temperature rise in a conductor. Overlap: The amount the trailing edge laps over the leading edge of a tape wrap. Overload Capacity: The maximum level of current, voltage, or power which a device can withstand before it is damaged. Oxygen Index: Percentage of oxygen necessary to support combustion of a specified material. Ozone Test: Exposure of material to a high concentration of ozone to give an accelerated indication of oxidation in normal environments and in proximity to ozone producing apparatus. Pair: Two insulated wires of a single circuit associated together. Pairing: The union of two insulated single conductors through twisting. BUILDING WIRE 84 PAP: A commonly used term for air core (unfilled) direct burial telephone cable with a corrugated aluminum shield. Parallel: A construction in which 2 or more conductors are laid parallel and surrounded and separated by an insulating material. Peak Voltage: The maximum instantaneous voltage. Percent Conductivity: Conductivity of a material expressed as a percentage of that of copper. Periodicity: The uniformly spaced variations in the insulation diameter of a transmission cable that result in reflections of a signal, when its wavelength or a multiple thereof is equal to the distance between two diameter variations. Permittivity: See dielectric constant. Phase: A particular stage or point of advancement in an electrical cycle. The fractional part of the period through which the time has advanced measured from some arbitrary point usually expressed in electrical degrees where 360° represents one cycle. PIC: A general term for any type of plastic insulated telephone cable. Pick: Distance between two adjacent crossover points of braid filaments. The measurement in picks per inch indicates the degree of coverage. Pitch: In flat cable, the nominal distance between the index edges of two adjacent conductors. Pitch Diameter: Diameter of a circle passing though the center of the conductors in any layer of a multi-conductor cable. Planetary Twister: A twisting machine whose payoff spools are mounted in rotating cradles that hold the axis of the spool in a fixed direction as the spools are revolved about one another so the wire will not kink as it is twisted. Plastic: Also called thermoplastic, high polymeric substances, including both natural and synthetic products, but excluding the rubbers, that are capable of flowing under heat and pressure. Plastic Deformation: Change in dimensions under load that is not recovered when the load is removed. Plasticizer: A chemical agent added in compounding plastics to make them softer and more flexible. Plating: The application of one metal over another. Plenum: The air return path of a central air handling system, either duct work or open space over a dropped ceiling. Plenum Cable: Cable approved by Underwriters’ Laboratories for installation in plenums without the need for conduit. Polychloroprene: Chemical name for Neoprene. A rubber-like compound used for jacketing where wire and cable will be subject to rough usage, moisture, oil, greases, solvents and chemicals. May also be used as low insulating material. Polyester: Polyethylene tetraphthalate which is used extensively in the production of a high strength moisture resistant film used as a cable core wrap. Polyethylene: A family of insulating materials derived from polymerization of ethylene gas They are basically pure hydrocarbon resins, with excellent dielectric properties. Polymer: A substance made of many repeating chemical units or molecules. The term polymer is often used in place of plastic, rubber, or elastomer. Polyolefin: A family of thermoplastics based upon the unsaturated hydrocarbons known as olefins. When combined with butylene or styrene polymers they form compounds such as polyethylene and polypropylene. Polypropylene: A thermoplastic polymer of propylene. Polyvinylchloride (PVC): A thermoplastic material composed of polymers of vinylchloride which may be rigid or elastomeric, depending on specific formulation. Porosity: Multiple air voids in an insulation or jacket wall. Portable Power Cable: Flexible, all rubber insulated for hard usage. Some cables have shielded conductors (metallic or non-metallic) and can have neoprene sheath overall. Potting: The sealing of a cable termination or other component with a liquid which thermo-sets into an elastomer or solid compound to exclude moisture. Technical Information Glossary Power Factor: The ratio of resistance to impedance. The ratio of the actual power of an alternating current to apparent power. Mathematically, the cosine of the angle between the voltage applied and the current resulting. Primary Insulation: A non-conductive material, usually the first layer over a current carrying conductor, whose prime function is to act as an electrical barrier for the applied potential. Propagation Delay: Time required for a signal to pass from the input to the output of a device. Propagation Time: Time required for an electrical wave to travel between two points on a transmission line. Pulse: A current or voltage which changes abruptly from one value to another and back to the original value in a finite length of time. Used to describe one particular variation in a series of wave months. Pulse Cable: A type of coaxial cable construct-ed to transmit repeated high voltage pulses without degradation. Pulling Eye: A device which may be fastened to the conductor or conductors of a cable or formed by or fastened to the wire armor and to which a hook or rope may be directly attached in order to pull the cable into or from a duct. Put Up: Refers to packaging of wire and cable. The term itself refers to the packaged product that is ready to be stored or shipped. Pyrometer: See Thermocouple Thermometer. Quad: A four-wire unit of insulated conductors. Rated Temperature: The maximum temperature at which an electric component can operate for extended periods without loss of its basic properties. Rated Voltage: The maximum voltage at which an electric component can operate for extended periods without undue degradation or safety hazard. REA: Rural Electrification Administration. Reactance: The opposition offered to the flow of alternating current by the inductance or capacitance of a component or circuit. Reactance Drop: With A.C., that component of the voltage drop which is in quadrature with the current and equals the current in amperes multiplied by the reactance in ohms between the two points. Redraw: The drawing of wire which has already been drawn to an intermediate size, through a series of dies, to reach a desired wire size. Reference Junction: The junction of a thermocouple which is at a known reference temperature. Also known as the “cold” junction. It is usually located at the emf measuring device. Reflection Loss: The part of a signal which is lost due to reflection of power at a line discontinuity. Reflow Soldering: The process of connecting two solder-coated conductive surfaces by remelting of the solder to cause fusion. Registration: Alignment of one object with relation to another. Also called Register. Reinforced Sheath: The outermost covering of a cable that has a cable sheath construction in layers with a reinforcing material, usually a braided or double spiral fiber, molded in place between layers. Reinforcement: A material used to reinforce, strengthen or give dimensional stability to another material. Resin: An organic substance of natural or synthetic origin characterized by being polymeric in structure and predominantly amorphous. Most resins, though not all, are of high molecular weight and consist of long chain or network molecular structure. Resistance: In D.C. circuits, the opposition a material offers to current, measured in ohms. In A.C. circuits, resistance is the real component of impedance, and may be higher than the value measured at D.C. Retractile Cable: A cable that returns by its own stored energy from an extended condition to its original contracted form. RFI: Radio Frequency Interference. RG/U: Radio Government, Universal. RG is the military designation for coaxial cable and U stands for “general utility.” RHH: Rubber-insulated, heat resistant building wire, 90°C, dry locations. RHH-2: Ditto, 90°C, wet or dry. RHW: Rubber-insulated building wire, heat and moisture resistant, 75°C dry or wet. Ribbon Cable: A flat cable of individually insulated conductors Iying parallel and held together by means of adhesive or woven textile yarn, generally used for telecommunication. Ridge Marker: One or more ridges running laterally along the outer surface of a plastic insulated wire for purposes of identification. Ringing Out: The process of locating or identifying specific conductive paths by means of passing current through selected conductors. Rip Cord: Two or more insulated conductors in a parallel configuration which may be easily separated leaving the insulation of each conductor intact. Romex®: General Cable Company’s trademark for nonmetallic sheathed cable and other wire and cable products. Rope Strand: A conductor composed of a center group of twisted strands surrounded by one or more layers of similar groups of twisted strands. Round Conductor: A conductor whose cross-section is substantially circular. Routing: The path followed by a cable or a conductor. Rulan: DuPont’s trade name for their flame retardant polyethylene insulating material. Rupture: In the breaking strength or tensile strength tests, the point at which the material physically comes apart, as opposed to elongation, yield strength, etc. Secondary Insulation: A high resistance dielectric material which is placed over primary insulation to protect it from abrasion. Self-Extinguishing: The characteristic of a material whose flame is extinguished after the igniting flame is removed. Self-Supporting Aerial Cable: A cable con-sisting of one or more insulated conductors factory-assembled with a messenger which supports the assemblage and which may or may not form a part of the electrical circuit. Self-Supporting Cable: Any assemblage of conductors which incorporates a steel rope or steel sheath for added tensile strength, thus enabling it to be suspended between widely spaced supports. Semiconducting Tape: A tape of such resistance that when applied between two elements of a cable, the adjacent surfaces of the two elements will maintain substantially the same potential. BUILDING WIRE 85 Technical Information Glossary Semiconductor: A non-conductive material made slightly conductive by the addition of a specified sum of conductive material. Semi-Rigid: A cable containing a flexible inner core and a relatively inflexible sheathing material, such as a metallic tube, but which can be bent for coiling or spooling and placing in a duct or cable run. Semi-Rigid PVC: A hard semi-flexible polyvinylchloride compound with low plasticizer content. Separator: Pertaining to wire and cable, a layer of insulating material such as textile, paper, etc., which is placed between a conductor and its dielectric, between a cable jacket and the components it covers, or between various components of a multi-conductor cable. It can be utilized to improve stripping qualities and/or flexibility, or can offer additional mechanical or electrical protection to the components it separates. Serve: Any filament or group of filaments, such as wires or fibers helically wound around a central core. Served Wire Armor: Spiral wrap of soft galvanized steel wires applied to a cable to afford mechanical protection and increase the cable pulling tension characteristics. Sheath: The material, usually an extruded plastic or elastomer, applied outer-most to a wire or cable. Very often referred to as a jacket. Shield: A metallic layer placed around an insulated conductor or group of conductors to prevent electrostatic or electromagnetic interference between the enclosed wires and external fields. This shield can be braided or served wires, foil wrap, foil backed tape, a metallic tube, or conductive vinyl or rubber. When a metallic braid or tinned or bare cop-per is applied over the insulated conductors, the shielding effectiveness is in proportion to the amount of coverage, usually expressed in percentage. Shield Coverage: The physical area of a cable that is actually covered by the shielding material and is expressed in percentage. Shield Effectiveness: The relative ability of a shield to screen out undesirable signals. BUILDING WIRE 86 Shock Test: A test to determine the ability of a cable to withstand a violent physical concussion such as might occur during handling or use. SIC: Specific Inductive Capacity. Signal: A current used to convey information, either digital, analog, audio or video. Signal Cable: A cable designed to carry current of usually less than one ampere per conductor. Skin Effect: The tendency of alternating current, as its frequency increases, to travel only on the surface of a conductor. Solid Conductor: A conductor consisting of a single wire. Spacing: Distance between the closest edges of two adjacent conductors. Span: In flat cables, the distance from the reference edge of the first conductor to the reference edge of the last conductor (in cables having round conductors), expressed in inches or centimeters. Span: In aerial cables, the distance between two suspension points. Spark Test: A test designated to locate imperfections (usually pin-holes) in a wire insulation by application of an electrical potential across the material for a very short period of time while the wire is drawn through an electrode field with one end of the wire grounded. Specific Gravity: The ratio of the weight of any volume of substance to a weight of an equal volume of some substance taken as a standard, usually water for liquids and hydrogen for gases. Specific Inductive Capacity (SIC): Same as dielectric constant. Spiral Marking: A continuous spiral mark applied to a conductor for identification. Spiral Wrap: The helical wrap of a material over a core. Square Mil: The area of a square one mil by one mil. Stability Factor: The difference between the percentage power factor at 80 volts/mil and at 40 volts/mil measured on wire immersed in water at 750C for a specified time. Standing Wave: The stationary pattern of waves produced by two waves of the same transmission line. The existence of voltage and current maxima and minima along a transmission line is a result of reflected energy from an impedance mismatch. Standing Wave Ratio (SWR): A ratio of the maximum amplitude to the minimum amplitude of a standing wave stated in current for voltage amplitudes. Static Condition: Used to denote the environmental conditions of an installed cable rather than the conditions existing during cable installation. Station Wire: PVC jacketed wire specially designed for use in ducts or stapled to surfaces for direct connection to subscriber’s phone. Strand: A single uninsulated wire. Stranded Conductor: A conductor composed of individual groups of wires twisted together to form an entire unit. Strand Lay: A distance of advance of one strand of a spirally stranded conductor, in one turn, measured axially. Strand Conductor Shield: A layer of semiconducting material or tape applied directly over the stranded conductor of cables rated 2,000 volts and higher. This reduces the possibility of high stress points occurring between the conductor and insulation. Strip Force: The force required to remove a small section of insulating material from the conductor it covers. Suggested Working Voltage: A.C. voltage that can be applied between adjacent conductors. Surface Resistivity: The resistance of a material between two opposite sides of a unit square of its surface. It is usually expressed in ohms. Surge: A temporary and relatively large increase in the voltage or current in an electrical circuit or cable. Also called transient. Surlyn: DuPont’s trade name for their thermoplastic resin with ionic crosslinks. Sweep Test: A method to determine the frequency response of a cable by generating an RF voltage whose frequency is varied at a rapid constant rate over a given range. Technical Information Glossary Switchboard Cable: Multicore telephone cables used for the internal wiring of telephone exchanges. Switchboard Wire: An insulated wire for general purpose connections in telephone exchanges. Tank Test: A term used to describe a voltage dielectric test where the specimen to be tested is submerged in a liquid (usually water) and a voltage potential applied between the conductor and the liquid as ground. Tape Wrap: A term denoting a spirally or longitudinally applied tape material wrapped around the wire, either insulated or uninsulated, used as an insulation or mechanical barrier. Tarnish: A term used to describe a discolored or stained conductor or shield wire caused by exposure to the atmosphere. Tear Strength: The force required to initiate or continue a tear in a material under specified conditions. Teflon: A DuPont Company trademark for polytetrafluorethylene. Temperature Rating: The maximum temperature at which insulating material may be used in continuous operation without loss of its basic properties. Tensile Strength: A term denoting the greatest longitudinal tensile stress a substance can bear without tearing apart or rupturing. Thermal Rating: The maximum and/or minimum temperature at which a material will perform its functions without undue degradation. Thermal Shock: A test to determine the ability of a material to withstand heat and cold by subjecting it to rapid and wide changes in temperature. Thermocouple: A device consisting of two dissimilar metals in physical contact, which when heated will develop an emf output. Thermocouple Element: A thermocouple designed to be used as part of an assembly, but without associated parts such as the terminal block, connecting head, or protecting tube. Thermocouple Extension Cable: A cable comprised of one or more twisted thermocouple extension wires under a common sheath. Thermocouple Extension Wire: A pair of wires of dissimilar alloys having such emf temperature characteristics complementing the thermocouple which is intended to be used, such that when properly connected, allows the emf to be faithfully transmitted to the reference junction. Thermocouple Wire: A two conductor cable, each conductor employing a dissimilar metal, made up especially for temperature measurements. Thermoplastic: Material that will resoften and distort from its formed shape by heating above a critical temperature peculiar to the material. Thermosetting: Term describing insulation that will not resoften or distort from its formed shape by heating until a destructive temperature is reached. THHN: 90°C, 600 volt, nylon jacketed building wire for dry and damp locations. THHN-2: Incorrect reference commonly misapplied when THWN-2 is called out. THW: Thermoplastic, vinyl insulated building wire. Flame retardant, moisture and heat resistant, 75°C, dry and wet locations. THWN: 75°C, 600 volt, nylon or PBT jacketed building wire for dry and wet locations. THWN-2: Ditto, 90˚C dry and wet locations. Tin Overcoat (TOC): Tinned copper wire, stranded, then coated with pure tin. Tinned Copper: Tin coating over copper to aid in soldering and inhibit corrosion. Tinned Wire: Copper wire that has been coated with a layer of tin or solder to simplify soldering. Tinsel: A type of electrical conductor comprised of a number of tiny threads, each thread having a fine, flat ribbon of copper or other metal closely spiralled about it. Used for small size cables requiring limpness and extra-long flex life. Tinsel Wire: A low voltage, stranded wire where each strand is a very thin conductor ribbon spirally wrapped around a textile yarn. Insulation is generally a textile braid. Intended usage is for severe flexing. Topcoat: Bare (untinned) copper wire, stranded, then coated with pure tin. Tracer Stripe: When more than one color coding stripe is required, the first, or widest, stripe is the base stripe, the other, usually narrower stripes, being termed tracer stripes. Transfer Impedance: For a specified cable length, transfer impedance is defined as the ratio of internal longitude in a voltage to external current flow on the cable shield. Transfer impedance is used to determine shield effectiveness against both the ingress and egress of interfering signals. Transmission Line: A signal-carrying circuit with controlled electrical characteristics used to transmit high-frequency or narrowpulse signals. Transmission Loss: The decrease or loss in power during transmission of energy from one point to another. Usually expressed in decibels. Tray: A cable tray is a unit or assembly of units or sections and associated fittings, made of noncombustible materials forming a rigid structural system used to support cables. Tray Cable: A factory-assembled multiconductor or multi-pair control, signal or power cable specifically approved under the National Electrical Code for installation in trays. Triaxial Cable: A cable construction having three coincident axes, such as conductor, first shield and second shield, all insulated from one another. Triboelectric Noise: Noise generated in a shielded cable due to variations in capacitance between shielding and conductor as the cable as flexed. Triple (Triad): A cable consisting of three insulated single conductors twisted together. Triplex: A cable composed of three insulated single conductor cables twisted together. True Concentric: A stranded wire or twisted cable in which each successive layer has a reversed direction of lay from the preceding layer. Tubing: A tube of extruded nonsupported plastic or metallic material. Twin Cable: A cable composed of two separately insulated stranded conductors laid parallel under a common covering. BUILDING WIRE 87 Technical Information Glossary Twin Coaxial Cable: A single cable consisting of two separate coaxial cables laid adjacent and parallel or twisted together. Twisted Pair: A twisted pair is composed of two small separately insulated wires twisted together without a common covering. Twisted Triad: Any three individually insulated conductors which are twisted together. UF: Thermoplastic underground feeder and branch circuit cable. UHF: Abbreviation for ultra high frequency, 300 to 3,000 MHz. Unbalanced Circuit: A transmission line in which voltages on the two conductors are unequal with respect to ground, e.g., a coaxial cable. Unidirectional Concentric Stranding: Volt: A unit of electrical pressure. One volt is the amount of pressure that will cause one ampere of current in one ohm of resistance. Voltage: The term most often used in place of electromotive force, potential, potential difference, or voltage drop, to designate electric pressure that exists between two points and is capable of producing a flow of current when a closed circuit is connected between the two points. Voltage Drop: The amount of voltage loss from original input in a conductor of given size and length or over a connection such as a termination. Voltage Rating: The highest voltage that may be continuously applied to a wire or cord in conformance with standards or specifications. Voltage Standing Wave Ratio (VSWR): Stranding where each successive layer has a different lay length thereby retaining a circular form without migration of strands from one layer to another. The ratio of the maximum effective voltage to the minimum effective voltage measured along the length of a mismatched radio frequency transmission line. Unidirectional Stranding: A term denoting Volume Resistivity: The electrical resistance that, in a stranded conductor, all layers have the same direction of lay. Unilay: More than one layer of helically laid wires with the direction of lay and length of lay the same for all layers. Unilay Stranding: A bunched construction having 19, 27, 37, or any number of strands which might be found in a concentric stranding. USE: Underground service entrance cable. Valley: Any void between the insulated conductors of a cable or between a cable core and its covering. See also interstice. Velocity of Propagation: The speed of an electrical signal down a length of cable compared to speed in free space expressed as a percent. It is the reciprocal of the square root of the dielectric constant of the cable insulation. VHF: Abbreviation for very high frequency, 30 to 300 MHZ. Video Pair Cable: A transmission cable containing low-loss pairs with an impedance of 125 ohms. Used for TV pick ups, closed circuit TV, telephone carrier circuits, etc. between opposite faces of a 1 cm cube of insulating material, commonly expressed in ohms/centimeter. 88 moisture. Wicking: The longitudinal flow of a liquid in a wire or cable construction due to capillary action. Wire: (1) A single piece of slender, flexible metal ranging in approximate size from a piece that is difficult to bend by hand to a fine thread; (2) Several wires (as in 1) twisted together; (3) Wires (as in 1 or 2) that are insulated. Wire Gauge: A measure of the diameter or sizes of wires. The sizes are expressed by numbers. Working Voltage: See Voltage Rating. XHHW: Heat and moisture resistant crosslinked polyethylene insulated building wire, 90°C dry, 75°C wet. XHHW-2: Ditto, 90°C wet or dry. XLP: Crosslinked polyethylene. XLPE: Also crosslinked polyethylene. Yield Strength: The lowest stress at which a material undergoes plastic deformation. Zytel: DuPont’s trade name for nylon resins. Vulcanization: A chemical reaction in which the physical properties of an elastomer are changed by reacting it with sulfur or other crosslinking agents. VW-1: A flammability rating established by Underwriters’ Laboratories for wires and cables that pass a specially designed vertical flame test, formerly designated FR-1. Wall Thickness: The thickness of the applied insulation or jacket. Water Absorption: Ratio of the weight or water absorbed by a material to the weight of the dry material. Watertight Cable: A cable specially constructed with no internal voids in order to allow no longitudinal water passage under a given pressure. Watt: A unit of electrical power. One watt is equivalent to the power represented by one ampere of current under a pressure of one volt in a D.C. circuit. Wavelength: The distance, measured in the direction of propagation, of a repetitive electrical pulse or waveform between two successive points. BUILDING WIRE Wetting: The ability of a material to absorb Sections of this glossary are reprinted with permission from December, 1985 issue of ELECTRI•ONICS copyright 1985. Lake Publishing Corporation, 17730 W. Peterson Rd., Libertyville, Illinois 60048-0159 U.S.A. Permission to reprint granted to the Carol Cable Company, no additional reproduction of this wire and Cable Glossary allowed without permission. Technical Information Part Number Index CATALOG NUMBER PAGE 01342.15.01 . . . 55, 56, 57 02301.R5.01 . . . . . . 56, 57 02301.R5.02. . . 55, 56, 57 02301.R5.08. . . 55, 56, 57 02303.R5.02. . . 55, 56, 57 02303.R5.08. . . 55, 56, 57 02304.R5.90. . . 55, 56, 57 02305.R5.15. . . 55, 56, 57 02306.R5.20. . . 55, 56, 57 02309.18.01 . . . . . . 56, 57 05482.R8.02. . . 55, 56, 57 05483.R8.02 . . . . . . 56, 57 05782.R8.40. . . 55, 56, 57 17062200. . . . . . . . . . . . 54 17063200. . . . . . . . . . . . 54 17082200. . . . . . . . . . . . 54 17083200. . . . . . . . . . . . 54 17102200. . 54, 55, 56, 57 17103200. . . . . . . . . . . . 54 17122200. . 54, 55, 56, 57 17123200 . . . . . . . . 54, 57 17142200. . 54, 55, 56, 57 17143200. . . . . . . . . . . . 54 18102900 . . . . . . . . 54, 57 18122900. . 54, 55, 56, 57 18142900. . . . . . . . . . . . 54 23010 . . . . . . . . . . . . . . . 15 23012 . . . . . . . . . . . . . . . 15 23012132. . . . . . . . . . . . 57 23012232. . . . . . . . . . . . 57 23012332. . . . . . . . . . . . 57 23012432. . . . . . . . . . . . 57 23014 . . . . . . . . . . . . . . . 15 23805.18.01 . . . . . . . . . 57 24010 . . . . . . . . . . . . . . . 15 24012 . . . . . . . . . . . . . . . 15 24014 . . . . . . . . . . . . . . . 15 25001 . . . . . . . . . . . . . . . 15 25002 . . . . . . . . . . . . . . . 15 25003 . . . . . . . . . . . . . . . 15 25004 . . . . . . . . . . . . . . . 15 25006 . . . . . . . . . . . . . . . 15 25008 . . . . . . . . . . . . . . . 15 25212.R5.01 . . . . . . 56, 57 26110 . . . . . . . . . . . . . . . 15 26210 . . . . . . . . . . . . . . . 15 26310 . . . . . . . . . . . . . . . 15 26410 . . . . . . . . . . . . . . . 15 27000 . . . . . . . . . . . . . . . 15 27250 . . . . . . . . . . . . . . . 15 27300 . . . . . . . . . . . . . . . 15 27350 . . . . . . . . . . . . . . . 15 27400 . . . . . . . . . . . . . . . 15 27500 . . . . . . . . . . . . . . . 15 27600 . . . . . . . . . . . . . . . 15 27750 . . . . . . . . . . . . . . . 15 CATALOG NUMBER PAGE 28016 . . . . . . . . . . . . . . . 14 28018 . . . . . . . . . . . . . . . 14 29.12. . . . . . . . . . . . . . . . 16 29.14. . . . . . . . . . . . . . . . 16 29000 . . . . . . . . . . . . . . . 16 29001 . . . . . . . . . . . . . . . 16 29002 . . . . . . . . . . . . . . . 16 29003 . . . . . . . . . . . . . . . 16 29004 . . . . . . . . . . . . . . . 16 29006 . . . . . . . . . . . . . . . 16 29008 . . . . . . . . . . . . . . . 16 29010 . . . . . . . . . . . . . . . 16 29012 . . . . . . . . . . . . . . . 16 29014 . . . . . . . . . . . . . . . 16 29110 . . . . . . . . . . . . . . . 16 29210 . . . . . . . . . . . . . . . 16 29250 . . . . . . . . . . . . . . . 16 29300 . . . . . . . . . . . . . . . 16 29310 . . . . . . . . . . . . . . . 16 29350 . . . . . . . . . . . . . . . 16 29400 . . . . . . . . . . . . . . . 16 29410 . . . . . . . . . . . . . . . 16 29500 . . . . . . . . . . . . . . . 16 29600 . . . . . . . . . . . . . . . 16 29750 . . . . . . . . . . . . . . . 16 300001 . . . . . . . . . . . . . . 17 300011 . . . . . . . . . . . . . . 17 300021 . . . . . . . . . . . . . . 17 300031 . . . . . . . . . . . . . . 17 300041 . . . . . . . . . . . . . . 17 300061 . . . . . . . . . . . . . . 17 300081 . . . . . . . . . . . . . . 17 300101 . . . . . . . . . . . . . . 17 300121 . . . . . . . . . . . . . . 17 300141 . . . . . . . . . . . . . . 17 301101 . . . . . . . . . . . . . . 17 302101 . . . . . . . . . . . . . . 17 302501 . . . . . . . . . . . . . . 17 303001 . . . . . . . . . . . . . . 17 303101 . . . . . . . . . . . . . . 17 303501 . . . . . . . . . . . . . . 17 304001 . . . . . . . . . . . . . . 17 304101 . . . . . . . . . . . . . . 17 305001 . . . . . . . . . . . . . . 17 306001 . . . . . . . . . . . . . . 17 307501 . . . . . . . . . . . . . . 17 311022 . . . . . . . . . . . . . . 18 311222 . . . . . . . . . . . . . . 18 311422 . . . . . . . . . . . . . . 18 320622 . . . . . . . . . . . . . . 18 320822 . . . . . . . . . . . . . . 18 320232 . . . . . . . . . . . . . . 18 320432 . . . . . . . . . . . . . . 18 320632 . . . . . . . . . . . . . . 18 320832 . . . . . . . . . . . . . . 18 321032 . . . . . . . . . . . . . . 18 CATALOG NUMBER PAGE 321232 . . . . . . . . . . . . . . 18 321432 . . . . . . . . . . . . . . 18 330632 . . . . . . . . . . . . . . 18 330832 . . . . . . . . . . . . . . 18 331022 . . . . . . . . . . . . . . 18 331032 . . . . . . . . . . . . . . 18 331222 . . . . . . . . . . . . . . 18 331232 . . . . . . . . . . . . . . 18 331422 . . . . . . . . . . . . . . 18 331432 . . . . . . . . . . . . . . 18 340629 . . . . . . . . . . . . . . 19 340639 . . . . . . . . . . . . . . 19 340829 . . . . . . . . . . . . . . 19 340839 . . . . . . . . . . . . . . 19 341029 . . . . . . . . . . . . . . 19 341039 . . . . . . . . . . . . . . 19 341229 . . . . . . . . . . . . . . 19 341239 . . . . . . . . . . . . . . 19 341429 . . . . . . . . . . . . . . 19 341439 . . . . . . . . . . . . . . 19 350639 . . . . . . . . . . . . . . 19 350839 . . . . . . . . . . . . . . 19 351029 . . . . . . . . . . . . . . 19 351039 . . . . . . . . . . . . . . 19 351229 . . . . . . . . . . . . . . 19 351239 . . . . . . . . . . . . . . 19 351429 . . . . . . . . . . . . . . 19 351439 . . . . . . . . . . . . . . 19 37A309. . . . . . . . . . . . . . 20 37B309. . . . . . . . . . . . . . 20 37C309. . . . . . . . . . . . . . 20 370139 . . . . . . . . . . . . . . 20 370239 . . . . . . . . . . . . . . 20 370339 . . . . . . . . . . . . . . 20 370439 . . . . . . . . . . . . . . 20 370639 . . . . . . . . . . . . . . 20 370839 . . . . . . . . . . . . . . 20 372249 . . . . . . . . . . . . . . 20 373259 . . . . . . . . . . . . . . 20 374269 . . . . . . . . . . . . . . 20 376289 . . . . . . . . . . . . . . 20 38A329. . . . . . . . . . . . . . 21 38B319. . . . . . . . . . . . . . 21 381339 . . . . . . . . . . . . . . 21 382349 . . . . . . . . . . . . . . 21 383359 . . . . . . . . . . . . . . 21 384369 . . . . . . . . . . . . . . 21 386369 . . . . . . . . . . . . . . 21 388389 . . . . . . . . . . . . . . 21 420011 . . . . . . . . . . . . . . 23 420021 . . . . . . . . . . . . . . 23 420041 . . . . . . . . . . . . . . 23 420061 . . . . . . . . . . . . . . 23 421101 . . . . . . . . . . . . . . 23 422101 . . . . . . . . . . . . . . 23 422501 . . . . . . . . . . 23 CATALOG NUMBER PAGE 423001 . . . . . . . . . . . . . . 23 423101 . . . . . . . . . . . . . . 23 423501 . . . . . . . . . . . . . . 23 424001 . . . . . . . . . . . . . . 23 424101 . . . . . . . . . . . . . . 23 425001 . . . . . . . . . . . . . . 23 426001 . . . . . . . . . . . . . . 23 427001 . . . . . . . . . . . . . . 23 427501 . . . . . . . . . . . . . . 23 430011 . . . . . . . . . . . . . . 24 430021 . . . . . . . . . . . . . . 24 430041 . . . . . . . . . . . . . . 24 430061 . . . . . . . . . . . . . . 24 430081 . . . . . . . . . . . . . . 24 431101 . . . . . . . . . . . . . . 24 432101 . . . . . . . . . . . . . . 24 432501 . . . . . . . . . . . . . . 24 433001 . . . . . . . . . . . . . . 24 433101 . . . . . . . . . . . . . . 24 433501 . . . . . . . . . . . . . . 24 434001 . . . . . . . . . . . . . . 24 434101 . . . . . . . . . . . . . . 24 435001 . . . . . . . . . . . . . . 24 436001 . . . . . . . . . . . . . . 24 437001 . . . . . . . . . . . . . . 24 437501 . . . . . . . . . . . . . . 24 44A309. . . . . . . . . . . . . . 25 44B219. . . . . . . . . . . . . . 25 44B309. . . . . . . . . . . . . . 25 44C309. . . . . . . . . . . . . . 25 44D2B9 . . . . . . . . . . . . . 25 44D309. . . . . . . . . . . . . . 25 440139 . . . . . . . . . . . . . . 25 440239 . . . . . . . . . . . . . . 25 440439 . . . . . . . . . . . . . . 25 440639 . . . . . . . . . . . . . . 25 440839 . . . . . . . . . . . . . . 25 442249 . . . . . . . . . . . . . . 25 444269 . . . . . . . . . . . . . . 25 45A321. . . . . . . . . . . . . . 26 45B311. . . . . . . . . . . . . . 26 45B411. . . . . . . . . . . . . . 26 45C3A1 . . . . . . . . . . . . . 26 45D3B1 . . . . . . . . . . . . . 26 45D4B1 . . . . . . . . . . . . . 26 451331 . . . . . . . . . . . . . . 26 452341 . . . . . . . . . . . . . . 26 452441 . . . . . . . . . . . . . . 26 454361 . . . . . . . . . . . . . . 26 456361 . . . . . . . . . . . . . . 26 458381 . . . . . . . . . . . . . . 26 462341M . . . . . . . . . . . . 27 46246M . . . . . . . . . . . . . 27 46A221. . . . . . . . . . . . . . 28 46A301. . . . . . . . . . . . . . 28 46A321. . . . . . . . . . . . . . 30 CATALOG NUMBER PAGE 46A401. . . . . . . . . . . . . . 30 46B14M . . . . . . . . . . . . . 27 46B211. . . . . . . . . . . . . . 28 46B301. . . . . . . . . . . . . . 28 46B311. . . . . . . . . . . . . . 30 46C2A1 . . . . . . . . . . . . . 28 46C301. . . . . . . . . . . . . . 28 46C401. . . . . . . . . . . . . . 30 46D2B1 . . . . . . . . . . . . . 28 46D301. . . . . . . . . . . . . . 28 46D3B1 . . . . . . . . . . . . . 30 46D3B1M. . . . . . . . . . . . 27 46D401. . . . . . . . . . . . . . 30 46DB4M. . . . . . . . . . . . . 27 46E2C1 . . . . . . . . . . . . . 28 46G2D1 . . . . . . . . . . . . . 28 46J2G1. . . . . . . . . . . . . . 28 460231 . . . . . . . . . . . . . . 28 460431 . . . . . . . . . . . . . . 28 460631 . . . . . . . . . . . . . . 28 462241 . . . . . . . . . . . . . . 28 462341 . . . . . . . . . . . . . . 30 462401 . . . . . . . . . . . . . . 30 464401 . . . . . . . . . . . . . . 30 61002042. . . . . . . . . . . . 12 61004041. . . . . . . . . . . . 12 61006040. . . . . . . . . . . . 12 61008032. . . . . . . . . . . . 12 61010038. . . . . . . . . . . . 12 61012037. . . . . . . . . . . . 12 61014036. . . . . . . . . . . . 12 61023042. . . . . . . . . . . . 12 61043041. . . . . . . . . . . . 12 61063040. . . . . . . . . . . . 12 61083032. . . . . . . . . . . . 12 6140R03.2500. . . . . . . . 38 6140R03.3350. . . . . . . . 38 6140R03.4250. . . . . . . . 38 6140R03.4410. . . . . . . . 38 6140R03.5310. . . . . . . . 38 6140R03.6210. . . . . . . . 38 6140R03.6BLKWOG . . 38 6140R03.7110. . . . . . . . 38 6140R03.8001. . . . . . . . 38 6140R03.8002. . . . . . . . 38 6140R03.8002WOG. . . 38 6140R03.8004. . . . . . . . 38 6140R03.8004WOG. . . 38 6140R03.8006BLK. . . . 38 6140R03.8008BLK. . . . 38 6140R03.8BLKWOG . . 38 6140R04.2500. . . . . . . . 38 6140R04.3350. . . . . . . . 38 6140R04.4250. . . . . . . . 38 6140R04.4410. . . . . . . . 38 6140R04.5310. . . . . . . . 38 BUILDING WIRE 89 Technical Information Part Number Index CATALOG NUMBER PAGE 6140R04.6210. . . . . . . . 38 6140R04.6BLKWOG . . 38 6140R04.7110. . . . . . . . 38 6140R04.8002. . . . . . . . 38 6140R04.8004. . . . . . . . 38 6140R04.8004WOG. . . 38 6140R04.8006BLK. . . . 38 6140R04.8008BLK. . . . 38 6140R04.8BLKWOG . . 38 6141R07.8002W06 . . . 39 6141R07.8004W08 . . . 39 6141R07.8006W08 . . . 39 6141R07.8008W10 . . . 39 6141R07.9010W10 . . . 39 6141R07.9012W12 . . . 39 6143R07.8002W06 . . . 39 6143R07.8004W08 . . . 39 6143R07.8006W06 . . . 39 6143R07.8008W10 . . . 39 6150R02.9010. . . . . . . . 36 6150R02.9010F . . . . . . 36 6150R03.9010. . . . . . . . 36 6150R04.9010. . . . . . . . 36 6150R05.9010. . . . . . . . 36 6150R06.9010. . . . . . . . 36 6150R07.8010. . . . . . . . 36 6150R08.8010. . . . . . . . 36 6150R09.8010. . . . . . . . 36 6150R10.8010. . . . . . . . 36 6150R12.8010. . . . . . . . 36 6152R02.9010W10 . . . 37 6152R03.9010W10 . . . 37 6152R04.9010W10 . . . 37 6152R07.8010W10 . . . 37 6160R02.9012. . . . . . . . 35 6160R02.9012F . . . . . . 35 6160R03.9012. . . . . . . . 35 6160R04.9012. . . . . . . . 35 6160R05.9012. . . . . . . . 35 6160R06.9012. . . . . . . . 35 6160R07.8012. . . . . . . . 35 6160R08.8012. . . . . . . . 35 6160R09.8012. . . . . . . . 35 6160R10.8012. . . . . . . . 35 6160R12.8012. . . . . . . . 35 6160R15.8012. . . . . . . . 35 6160R16.8012. . . . . . . . 35 6160R19.8012. . . . . . . . 35 6160R20.8012. . . . . . . . 35 6160R25.8012. . . . . . . . 35 6160R30.8012. . . . . . . . 35 6160R37.8012. . . . . . . . 35 6162R02.9012W12 . . . 37 6162R03.9012W12 . . . 37 6162R04.9012W12 . . . 37 6162R07.8012W12 . . . 37 BUILDING WIRE 90 CATALOG NUMBER PAGE 6170R02.9014. . . . . . . . 34 6170R02.9014F . . . . . . 34 6170R03.9014. . . . . . . . 34 6170R04.9014. . . . . . . . 34 6170R05.9014. . . . . . . . 34 6170R06.9014. . . . . . . . 34 6170R07.8014. . . . . . . . 34 6170R08.8014. . . . . . . . 34 6170R09.8014. . . . . . . . 34 6170R10.8014. . . . . . . . 34 6170R12.8014. . . . . . . . 34 6170R15.8014. . . . . . . . 34 6170R16.8014. . . . . . . . 34 6170R19.8014. . . . . . . . 34 6170R20.8014. . . . . . . . 34 6170R25.8014. . . . . . . . 34 6170R30.8014. . . . . . . . 34 6170R37.8014. . . . . . . . 34 6172R02.9014W14 . . . 37 6172R03.9014W14 . . . 37 6172R06.9014W14 . . . 37 6175R02.9016. . . . . . . . 33 6175R02.9016F . . . . . . 33 6175R02.9018. . . . . . . . 32 6175R02.9018F . . . . . . 32 6175R03.9016. . . . . . . . 33 6175R03.9018. . . . . . . . 32 6175R04.9016. . . . . . . . 33 6175R04.9018. . . . . . . . 32 6175R05.9016. . . . . . . . 33 6175R05.9018. . . . . . . . 32 6175R06.9016. . . . . . . . 33 6175R06.9018. . . . . . . . 32 6175R07.8016. . . . . . . . 33 6175R07.8018. . . . . . . . 32 6175R08.8016. . . . . . . . 33 6175R09.8016. . . . . . . . 33 6175R09.8018. . . . . . . . 32 6175R10.8016. . . . . . . . 33 6175R10.8018. . . . . . . . 32 6175R12.8016. . . . . . . . 33 6175R12.8018. . . . . . . . 32 6175R15.8018. . . . . . . . 32 6175R16.8016. . . . . . . . 33 6175R16.8018. . . . . . . . 32 6175R19.8016. . . . . . . . 33 6175R19.8018. . . . . . . . 32 6175R20.8016. . . . . . . . 33 6175R20.8018. . . . . . . . 32 6175R25.8016. . . . . . . . 33 6175R25.8018. . . . . . . . 32 6175R30.8016. . . . . . . . 33 6175R30.8018. . . . . . . . 32 6175R37.8016. . . . . . . . 33 6175R37.8018. . . . . . . . 32 62001000300 . . . . . . . . 13 CATALOG NUMBER PAGE 62002000100 . . . . . . . . 13 62002000300 . . . . . . . . 13 62004000100 . . . . . . . . 13 62004000300 . . . . . . . . 13 62006000100 . . . . . . . . 13 62006000300 . . . . . . . . 13 62008000100 . . . . . . . . 13 62008000300 . . . . . . . . 13 62010000100 . . . . . . . . 13 62012000100 . . . . . . . . 13 62014000100 . . . . . . . . 13 62110000300 . . . . . . . . 13 62110000400 . . . . . . . . 13 62210000300 . . . . . . . . 13 62210000400 . . . . . . . . 13 62250000500 . . . . . . . . 13 62310000300 . . . . . . . . 13 62310000400 . . . . . . . . 13 62350000500 . . . . . . . . 13 62410000300 . . . . . . . . 13 62410000400 . . . . . . . . 13 62500000500 . . . . . . . . 13 62750000600 . . . . . . . . 13 66A221. . . . . . . . . . . . . . 29 66E2C1 . . . . . . . . . . . . . 29 6602B1. . . . . . . . . . . . . . 29 660231 . . . . . . . . . . . . . . 29 660431 . . . . . . . . . . . . . . 29 662241 . . . . . . . . . . . . . . 29 73102H. . . . . . . . . . . . . . 49 73103H. . . . . . . . . . . . . . 49 73104H. . . . . . . . . . . . . . 49 731020 . . . . . . . . . . . . . . 48 731030 . . . . . . . . . . . . . . 48 731040 . . . . . . . . . . . . . . 48 731220 . . . . . . . . . . . . . . 48 73122H. . . . . . . . . . . . . . 49 73123H. . . . . . . . . . . . . . 49 73124H. . . . . . . . . . . . . . 49 73142H. . . . . . . . . . . . . . 49 73143H. . . . . . . . . . . . . . 49 73144H. . . . . . . . . . . . . . 49 731230 . . . . . . . . . . . . . . 48 731240 . . . . . . . . . . . . . . 48 731420 . . . . . . . . . . . . . . 48 731430 . . . . . . . . . . . . . . 48 731440 . . . . . . . . . . . . . . 48 740230 . . . . . . . . . . . . . . 41 740231 . . . . . . . . . . . . . . 47 740240 . . . . . . . . . . . . . . 41 740430 . . . . . . . . . . . . . . 41 740431 . . . . . . . . . . . . . . 47 740440 . . . . . . . . . . . . . . 41 740441 . . . . . . . . . . . . . . 47 740620 . . . . . . . . . . . . . . 41 740621 . . . . . . . . . . . . . . 47 CATALOG NUMBER PAGE 740630 . . . . . . . . . . . . . . 41 740631 . . . . . . . . . . . . . . 47 740640 . . . . . . . . . . . . . . 41 740641 . . . . . . . . . . . . . . 47 740820 . . . . . . . . . . . . . . 41 740821 . . . . . . . . . . . . . . 47 740830 . . . . . . . . . . . . . . 41 740831 . . . . . . . . . . . . . . 47 740840 . . . . . . . . . . . . . . 41 740841 . . . . . . . . . . . . . . 47 741020__.1 . . . . . . . . . . 42 74102G . . . . . . . . . . . . . 43 74102N. . . . . . . . . . . . . . 45 741030__.1 . . . . . . . . . . 42 74103G . . . . . . . . . . . . . 43 74103N. . . . . . . . . . . . . . 45 741040__.1 . . . . . . . . . . 42 74104G . . . . . . . . . . . . . 43 74104N. . . . . . . . . . . . . . 45 74106V . . . . . . . . . . . . . . 44 741020 . . . . . . . . . . . . . . 41 741021 . . . . . . . . . . . . . . 47 741026 . . . . . . . . . . . . . . 41 741030 . . . . . . . . . . . . . . 41 741031 . . . . . . . . . . . . . . 47 741036 . . . . . . . . . . . . . . 41 741040 . . . . . . . . . . . . . . 41 741041 . . . . . . . . . . . . . . 47 741046 . . . . . . . . . . . . . . 41 741080 . . . . . . . . . . . . . . 46 741212 . . . . . . . . . . . . . . 46 74122D. . . . . . . . . . . . . . 45 74122G . . . . . . . . . . . . . 43 74122N. . . . . . . . . . . . . . 45 741220__.1 . . . . . . . . . . 42 741220 . . . . . . . . . . . . . . 41 741221 . . . . . . . . . . . . . . 47 74123D. . . . . . . . . . . . . . 45 74123G . . . . . . . . . . . . . 43 74123N. . . . . . . . . . . . . . 45 741230__.1 . . . . . . . . . . 42 741225 . . . . . . . . . . . . . . 41 741226 . . . . . . . . . . . . . . 41 741228 . . . . . . . . . . . . . . 41 741230 . . . . . . . . . . . . . . 41 741231 . . . . . . . . . . . . . . 47 741236 . . . . . . . . . . . . . . 41 74124D. . . . . . . . . . . . . . 45 74124G . . . . . . . . . . . . . 43 74124N. . . . . . . . . . . . . . 45 74124V . . . . . . . . . . . . . . 44 741240__.1 . . . . . . . . . . 42 741240 . . . . . . . . . . . . . . 41 741241 . . . . . . . . . . . . . . 47 741246 . . . . . . . . . . . . . . 41 74126V . . . . . . . . . . . . . . 44 CATALOG NUMBER PAGE 74126Z . . . . . . . . . . . . . . 44 741260 . . . . . . . . . . . . . . 46 741280 . . . . . . . . . . . . . . 46 741420 . . . . . . . . . . . . . . 41 741421 . . . . . . . . . . . . . . 47 741430 . . . . . . . . . . . . . . 41 741431 . . . . . . . . . . . . . . 47 741440 . . . . . . . . . . . . . . 41 741441 . . . . . . . . . . . . . . 47 750120 . . . . . . . . . . . . . . 52 750340 . . . . . . . . . . . . . . 52 750380 . . . . . . . . . . . . . . 52 751000 . . . . . . . . . . . . . . 52 751120 . . . . . . . . . . . . . . 52 751140 . . . . . . . . . . . . . . 52 752000 . . . . . . . . . . . . . . 52 752120 . . . . . . . . . . . . . . 52 753000 . . . . . . . . . . . . . . 52 753120 . . . . . . . . . . . . . . 52 754000 . . . . . . . . . . . . . . 52 770120 . . . . . . . . . . . . . . 51 770340 . . . . . . . . . . . . . . 51 770380 . . . . . . . . . . . . . . 51 771000 . . . . . . . . . . . . . . 51 771120 . . . . . . . . . . . . . . 51 771140 . . . . . . . . . . . . . . 51 772000 . . . . . . . . . . . . . . 51 772120 . . . . . . . . . . . . . . 51 773000 . . . . . . . . . . . . . . 51 773120 . . . . . . . . . . . . . . 51 774000 . . . . . . . . . . . . . . 51 86002.R5.10 . . . . . . . . . 57 86333.15.04 . . . 55, 56, 57 BL-ROMEX . . . . . . . . . . 59 BW-0017-REV1097 . . . 61 C1357.18.90 . . 55, 56, 57 C4404.18.17 . . 55, 56, 57 C5770.18.01 . . 55, 56, 57 C5770.18.02 . . . . . . . . . 57 D0001-2020-0196 . . . . 60 D0002-2020-0196 . . . . 61 H0013-4816-0196 . . . . 58 H0014-4816-0196 . . . . 58