Plastic Film Capacitors Tantalum Electrolytic Capacitors Mica Capacitors Catalog PLASTIC FILM CAPACITORS Description Page General information Characteristics reference Tapping & packing Part number system Polyester Film Capacitor Characteristics reference PEI Polyester film capacitor- inductive, radial dipped PES Polyester film capacitor – non-inductive construction, radial , miniature size PEN Polyester film capacitor- radial, non-inductive construction Metallized polyester film capacitor Characteristics reference MPE Metallized polyester film capacitor – radial dipped MES Metallized polyester film capacitor miniature size MEM Minibox metallized polyester film capacitor- stacked construction MMB Minibox metallized polyester film capacitor- encapsulated winding construction MEB Metallized polyester film capacitor – encapsulated MET & MEF Metallized polyester film capacitor- axial lead Polypropylene film capacitor Characteristics reference PPL Polypropylene film capacitor- inductive-radial dipped PPN Polypropylene film capacitor- radial dipped PPT Polypropylene film capacitor – axial tubular Metallized polypropylene film capacitor Characteristics reference MPP Metallized polypropylene film capacitor- radial dipped MPB Metallized polypropylene film capacitor – encapsulated MPT& MPF Metallized polypropylene film capacitor- axial lead MPS Metallized polypropylene film capacitor D.C. and pulse applications – radial dipped MSB Metallized polypropylene film capacitor D.C. and pulse applications – encapsulated Metallized polyphenylene sulphide (PPS) Characteristics reference PST Metallized polyphenylene sulphide (PPS) capacitor- axial lead PSC Metallized polyphenylene sulphide (PPS) capacitor-encapsulated HI-voltage metallized polypropylene film capacitor Characteristics reference PPS HI-voltage metallized polypropylene film capacitor – radial dipped PSM Metallized polypropylene film capacitor A.C. applications –radial dipped PSB Metallized polypropylene film capacitor A.C. applications – encapsulated PSH Double sided metallized polypropylene film capacitor A.C. applications – radial dipped PHB Double sided metallized polypropylene film capacitor A.C. applications – encapsulated Interference suppression capacitor and R.C. unit Characteristics reference MPX Metallized polypropylene film capacitor – interference suppression class-X2 MX1 Metallized polypropylene film capacitor- interference suppression class - X1 MPY Metallized polyester & polypropylene film capacitor – interference suppression class - Y2 SKC Spark quenchers capacitor Precision capacitors Characteristics reference PSA & PSR Polystyrene film capacitor-inductive PCC Metal foil, polystyrene film capacitor-box type PAC Metal foil, polystyrene film capacitor-Axial type 2 3 to 4 5 6 to 8 9 to 12 13 to 23 14 to 15 16 to 18 19 to 20 21 to 22 23 to 42 24 to 25 26 to 28 29 to 30 31 to 33 34 to 37 38 to 39 40 to 42 43 to 51 44 to 45 46 to 47 48 to 49 50 to 51 52 to 67 53 to 55 56 to 57 58 to 59 60 to 61 62 to 64 65 to 67 68 to 73 69 70 to 71 72 to 73 74 to 87 75 to 77 78 to 79 80 to 81 82 to 83 84 to 85 86 to 87 88 to 99 89 to 90 91 to 93 94 to 95 96 to 97 98 to 99 100 to 106 101 102 to 103 104 105 to 106 CAMEL TECHNOLOGY PLASTIC FILM CAPACITORS General information Climatic category The climatic category which the capacitor belongs to is expressed in three numbers separated by slashes, (IEC 60068-1: EXAMPLE 55/100/56). 55/100/56 days relevant to the damp heat test (56days) the upper category temperature (+100℃) the lower category temperature(-55℃) Upper category temperature The highest environmental temperature determined by capacitor’s design and in which capacitor may continuously work. Lower category temperature The lowest environmental temperature determined by capacitor’s design and in which capacitor may continuously work. Rate voltage(UR) The maximum D.C. voltage or peak value of pulse voltage that can be applied continuously to capacitor at any temperature between lower category temperature and rated temperature. Dissipation factor (tgδ) The dissipation factor is ratio between reactive power of the impedance of the capacitor and effective power when capacitor is submitted to a sinusoidal voltage of specified frequency. Self-healing (Only to metallized film capacitor) The metal coatings of the metallized film , which are vacuum-deposited directly onto the plastic film, have a thickness of only several tens nanometer. At weak points or impurities in the dielectric, a dielectric breakdown would occur. The energy released by the arc discharge in the breakdown channel is sufficient to totally evaporate the thin metal coating in the vicinity of the channel. The insulated region thus resulting around the former faulty area will cause the capacitor to regain its full operation ability. Temperature coefficient of capacitance (a) The change rate of capacitance with temperature measured over a specified range of temperature. It is normally expressed in parts per million per Celsius degree (10-6/℃) and referred to 20℃ ai= Ci-Co Co(Ti-To) Ci: Capacitance at temperature Ti Co: Capacitance at temperature To(20±2) ℃ Insulation resistance (I.R)/Time Constant (t) The insulation resistance is the ratio between an applied D.C. voltage and the resulting leakage current after a minute of charge. It is expressed in MΩ. In general, insulation resistance is used for describing smaller capacitance capacitors’ insulation character, Time constant for describing larger ones’ , for example: CR>0.33μF The time constant is expressed in seconds with the following formula: t[s]=I.R.[MΩ]xC[μF] 3 CAMEL TECHNOLOGY PLASTIC FILM CAPACITORS Caution items in using plastic film capacitors Operating voltage The plastic film capacitor varies in the maximum applicable voltage depending on the applied voltage waveform, current waveform, frequency, ambient temperature (capacitor surface temperature), capacitance value, etc.. Be sure to use capacitors within the specified values by checking the voltage waveform, current waveform, and frequency applied to them (In the application of high frequency, the permissible voltage varies with the type of the capacitor. For detail, see the specification) Operating current The pulse (or AC) current flowing through the capacitor is expressed as : I=Cxdv/dt. Due to the fact that dissipation factor of the capacitor will generate the internal heat under the application of high frequency or high pulse current, temperature rise in it will occur and may cause deterioration of withstanding voltage, even lead to breakdown (smoking of firing). Therefore, the safety use of capacitor must be within the rated voltage (or category voltage) and the permissible current. The rated current must be considered by dividing into pulse current (peak current ) and continuous current (rms current) depending on the breakdown mode, and when using, make sure the both currents are within the permissible values. Flame retardation Although flame retardation epoxy resin and plastic case (UL94/V-0) is used in the coating or encapsulating of plastic film capacitor, continuous outran high temperature of flame will break the coating layer or plastic case of the capacitor, and may lead to melting or firing or the capacitor element. Capacitor for electromagnetic interference suppression of AC power supply When using a capacitor across-the-line as means for prevention of noise, not only the supply voltage is always applied, but also abnormal surge such as lighting is applied, which may lead to smoking of firing. Therefore, the across-the-line capacitor is strictly regulated in safety standard in each country. Charging and discharging Because the charging and discharging current of capacitor is obtained by the product of voltage rise rate (dv/dt) and capacitance, low voltage charging or discharging may also cause deterioration of capacitor such as shorting and open due to sudden charging and discharging current. When charging or discharging, pass though a resistance of 20 to 1000Ω/V or more to limit current. When connecting multiple film capacitors in parallel in withstand voltage test or life test, connect a resistance of 20 to 100Ω/V or more in series to each capacitor. (For detail, see the specification) When placing an order or inquiring sample please specify the following, as much as you can: 1. Rated voltage: DC, AC. 2. Capacitance value and capacitance tolerance: F, G, J, K, M. 3. Finished product: color TV, monitor, switching power, lighting etc. 4. Application or circuit diagram: DC circuit, AC pulse circuit(S-shaping correction, horizontal resonance circuit, peak absorption circuit), interference suppression circuit, high stability circuit etc. 5. Condition of operation: pulse peak, frequency, waveform, current etc. 6. Operating temperature. 7. Dimensions: body, lead space, etc. 8. Shape: enclosure (dip, box, etc), lead wire(straight, kinked, tapping etc) 9. Safety: Influence to the other component when the capacitor gets short-circuited or open. Influence to the capacitor when the other component or the circuit works irregularly. CHARACTERISTICS REFERENCE : 4 TYPICAL GRAPHS Capacitance change vs. temperature at 1KHz Dissipation factor vs. temperature at 1KHz △C/C(%) 12 tgδx10-4 150 Polyester 10 8 Polystyerene 120 Polyester 6 4 90 2 PPS 0 60 -2 Polypropylene -4 -6 30 PPS Polystyerene -8 -75 -50 -25 0 25 50 75 100 Polypropylene 0 125 T(℃) -75 Time constant vs. temperature -50 -25 0 25 50 75 100 125 T(℃) Capacitance change vs. relative humidity (RH) MΩ x µF (s) 3 106 △C/C(%) Polyester 2 PPS 105 Polypropylene 1 Polypropylene 0 -1 Polyester 104 Polystyerene -2 -3 103 0 25 50 75 100 0 10 20 30 40 50 60 70 80 90 100 T(℃) 125 T(℃) Dissipation change vs. frequency(Room temperature) Capacitance change vs. frequency(Room temperature) tgδx10-4 100 △C/C(%) 90 2 Polyester 80 70 Polypropylene PPS 0 60 -2 50 40 Polyester -4 0.1 30 1 10 100(KHz) PPS 20 Polyester 10 Polystyerene Polypropylene 0 0.1 5 1 10 100(KHz) CAMEL TECHNOLOGY PLASTIC FILM CAPACITORS LEAD TAPING AND PACKAGING OF RADIAL COMPONENTS FOR ROBOT INSERTION MACHINES P2 P P2 P △h △h t t t d H P1 H P1 W1 W1 W0 W W0 W W2 W2 F D0 P0 F Fig. 2 Fig. 1 D0 P0 Pitch= 7.5mm Pitch=5 and 7.5mm P P2 P △h △h t t P1 P1 W1 H H d W2 F D0 F D0 P0 Pitch= 7.5mm Pitch=5 and 7.5mm P2 P P △h △h t t P1 W1 W P0 Fig. 2 Fig. 1 P2 d W0 W W0 W H W1 H d P1 W1 W W0 d H W0 W2 F P0 F D0 D0 P0 Fig. 3 Fig. 4 Pitch=10 and 15mm Pitch=22.5 and 27.5mm 6 CAMEL TECHNOLOGY PLASTIC FILM CAPACITORS Description Letter Lead wire diameter d Fig. 1 P=5mm 0.5/0.6 Taping pitch P 12.7 12.7 25.4 25.4 38.1 38.1 ±1 Feed hole pitch PO 12.7 12.7 12.7 12.7 12.7 12.7 ±0.2 Centering of the lead wire P1 3.85 2.6/3.75 7.7 5.2 7.8 5.3 ±0.7 Centering of the body P2 6.35 6.35 12.7 12.7 19.05 19.05 Lead spacing (pitch) F 5 7.5 10 15 22.5 27.5 △h 0 0 0 0 0 0 ±1.3 +0.6; 01 ±2 H 18.5 18.5 18.5 18.5 18.5 18.5 ±0.5 Component alignment Height of component from tape center Carrier tape width Fig.1/ Fig.2 P=7.5mm 0.5/0.6 Dimension (mm) Fig.3 Fig.3 Fig.4 P=10mm P=15mm P=22.5mm 0.6 0.6/0.8 0.8 Fig.4 P=27.5mm 0.8 Tol. ±0.05 W 18 18 18 18 18 18 +1; -0.5 Hold down tape width WO 6 6 9 10 10 10 min Hole position W1 9 9 9 9 9 9 ±0.5 Hold down tape position W2 3 3 3 3 3 3 max Feed hole diameter Do 4 4 4 4 4 4 ±0.2 t 0.7 0.7 0.7 0.7 0.7 0.7 ±0.2 Tape thickness Remark: *Allowance of accumulated pitch less than 1mm at the sum of 20 pitches. *Continuous empty component less than 3 pcs. *Total empty on one reel less than 1%. PACKING SPECIFICATIONS AMMO BOX PACKING REEL PACKING B A PACKING TYPE W1 W2 DIMENSIONS UNIT:MM PACKING Q’TY PER REE/BOX D A 14~30 A 50 B 80 MIN B 260±2 D 370 MAX C 330±2 +5 -2 W1 45 W2 55MAX C≦0.022 1500 PCS +5 -2 C>0.022 1000 PCS 7 C≦0.047 1500 PCS C>0.047 1000 PCS CAMEL TECHNOLOGY PLASTIC FILM CAPACITORS EIA STANDARD RS-296-D Hub recess I.D. “E” Optional design Arbor hole “C” B 6.35mm ≦1.2mm Label Dia “D” A Recess depth 9.5mm (0.374”) minimum ≦0.8mm 1. Reel label consists of: 2. Component type 3. Electrical values 4. Manufacturer’s name 5. Date 6. Component quantity EIA Std. RF Spec Core diameter ”F” CAPACITOR BODY DIAMETER CAPACITOR PITCH”A”±0.5mm (0.020”) ≧5mm (≧ 0.197”) 5.01~10mm (0.197~0.394”) 10.01~15mm (0.394~0.591”) 5mm or 0.200” 10mm or 0.400” 15mm or 0.600” CAPACITOR BODY LENGTH INSIDE TAPE SPACING “B” ±1.5mm (0.059”) ≧16.50mm (≧0.65”) 16.51~28.45mm (0.651~1.12”) 28.46~37.00mm (1.121~1.45”) 52.44mm or 2.062” 63.5mm or 2.500” 76.0mm or 2.874” C D E F 13.9~38.1mm (0.54~1.50”) 14.50mm (0.570”) 76.2~355.6mm (3.0~14.0”) 381.0mm (15”) 28.6~78.0mm (1.126~3.071”) 54.2mm (2.130”) 34.5~92.0mm(1.374’3.626”) 61.0mm (2.401”) CAPACITOR BODY DIA. ≧ 5.0mm 5.1~7.0mm 7.1~9.5mm PITCH QUANTITY PCS/REEL 6mm 10mm 10mm 4000 max 2000 max 1000 max 8 CAMEL TECHNOLOGY PLASTIC FILM CAPACITORS PART NUMBER SYSTEM .1 .. 2 …. 3 4 5 6 7 8 9 10 .. PPL PSM PPN PSB □□□ □□□ □ □□ □□ □□ □ □ □ □□ 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. SERIES RATED CAPACITANCE TOLERANCE RATED VOLTAGE WIDTH OR DIAMETER PITCH OR LENGTH LEAD STYLE LEAD LENGTH CONSTRUCTION CODE DESIGN CODE 1. SERIES PEI PPT PSH PES MPP PHB PEN MPB MPX MPE MPT MX1 MES MPF MPY MEM MPS SKC MMB MSB PSA MEB PST PSR MET PSC PCC MEF PPS PAC 2. RATED CAPACITANCE CODE PF NF µF 101 100PF 102 1000PF 1 NF 0.001µF ±1% F ±2% G 103 10000PF 10 NF 0.01µF 104 100000PF 100 NF 0.1µF 105 1000000PF 1000 NF 1.0µF 106 10µF ±10% K ±20% M 3. TOLERANCE Tolerance Symbols ±2.5% H ±3% I ±5% J 4. RATED VOLTAGE A B C D E F G H 0 1.0 1.25 1.6 2.0 2.5 3.15 4.0 1 10 12.5 16 20 25 31.5 40 2 100 125 160 200 250 315 400 I J K 5.0 6.3 8.0 50 63 80 500 630 800 L 3 1000 1250 1600 2000 2500 3150 4000 5000 6300 8000 4 10000 12500 16000 20000 25000 31500 40000 50000 63000 80000 5 125VAC 225VAC 325VAC 425VAC 525VAC 625VAC 725VAC 825VAC 925VAC 1025VAC 1125VAC 6 150VAC 250VAC 350VAC 450VAC 550VAC 650VAC 750VAC 850VAC 950VAC 1050VAC 1150VAC 1250VAC 7 175VAC 275VAC 375VAC 475VAC 575VAC 675VAC 775VAC 875VAC 975VAC 1075VAC 4175VAC 1275VAC 8 200VAC 300VAC 400VAC 500VAC 600VAC 700 VAC 800 VAC 900 VAC 1000 VAC 1100 VAC 1200 VAC 1225VAC 1300 VAC SPECIAL RULE FOR AC PURPOSE □ □ SECONDDIGITMEANSTHEDIGITOFTHEHUNDREDBASE A STANDS FOR 1, B STANDS FOR 2, C STANDSFOR 3, AS FOLLOWING. FIRST DIGIT MEANS THE MULTIPLY OF 25, 5→25; 6→50; 7→75; 8→100 9 M N O P CAMEL TECHNOLOGY PLASTIC FILM CAPACITORS 5. WIDTH OR DIAMETED mm 0 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 1 1 11 21 31 41 51 61 71 81 91 101 111 121 131 141 151 161 171 181 191 201 211 221 231 241 251 261 A1=11mm, -1=1mm , -2=2.5mm, -7=7.5mm 2 2.5 12.5 22.5 32.5 42.5 52.5 62.5 72.5 82.5 92.5 102.5 112.5 122.5 132.5 142.5 152.5 162.5 172.5 182.5 192.5 202.5 212.5 222.5 232.5 242.5 252.5 262.5 3 3 13 23 33 43 53 63 73 83 93 103 113 123 133 143 153 163 173 183 193 203 213 223 233 243 253 263 4 4 14 24 34 44 54 64 74 84 94 104 114 124 134 144 154 164 174 184 194 204 214 224 234 244 254 264 5 5 15 25 35 45 55 65 75 85 95 105 115 125 135 145 155 165 175 185 195 205 215 225 235 245 255 265 6 6 16 26 36 46 56 66 76 86 96 106 116 126 136 146 156 166 176 186 196 206 216 226 236 246 256 266 7 7.5 17.5 27.5 37.5 47.5 57.5 67.5 77.5 87.5 97.5 107.5 117.5 127.5 137.5 147.5 157.5 167.5 177.5 187.5 97.5 207.5 217.5 227.5 237.5 247.5 257.5 267.5 8 8 18 28 38 48 58 68 78 88 98 108 118 128 138 148 158 1368 178 188 198 208 218 228 238 248 258 268 9 9 19 29 39 49 59 69 79 89 99 109 119 129 139 149 159 169 179 189 199 209 219 229 239 249 259 269 B3=23mm 6. PITCH OF LENGTH mm 0 - 1 2 3 4 5 6 7 8 9 1 2.5 3 4 5 6 7.5 8 9 A 10 11 12.5 13 14 15 16 17.5 18 19 B 20 21 22.5 23 24 25 26 27.5 28 29 C 30 31 32.5 33 34 35 36 37.5 38 39 D 40 41 42.5 43 44 45 46 47.5 48 49 E 50 51 52.5 53 54 55 56 57.5 58 59 69 F 60 61 62.5 63 64 65 66 67.5 68 G 70 71 72.5 73 74 75 76 77.5 78 79 H 80 81 82.5 83 84 85 86 87.5 88 89 I 90 91 92.5 93 94 95 96 97.5 98 99 J 100 101 102.5 103 104 105 106 107.5 108 109 K 110 111 112.5 113 114 115 116 117.5 118 119 L 120 121 122.5 123 124 125 126 127.5 128 129 M 130 131 132.5 133 134 135 136 137.5 138 139 N 140 141 142.5 143 144 145 146 147.5 148 149 O 150 151 152.5 153 154 155 156 157.5 158 159 P 160 161 162.5 163 164 165 166 167.5 1368 169 Q 170 171 172.5 173 174 175 176 177.5 178 179 R 180 181 182.5 183 184 185 186 187.5 188 189 199 S 190 191 192.5 193 194 195 196 97.5 198 T 200 201 202.5 203 204 205 206 207.5 208 209 U 210 211 212.5 213 214 215 216 217.5 218 219 229 V 220 221 222.5 223 224 225 226 227.5 228 W 230 231 232.5 233 234 235 236 237.5 238 239 X 240 241 242.5 243 244 245 246 247.5 248 249 Y 250 251 252.5 253 254 255 256 257.5 258 259 Z 260 261 262.5 263 264 265 266 267.5 268 269 A1=11mm, -1=1mm , -2=2.5mm, -7=7.5mm B3=23mm 10 CAMEL TECHNOLOGY PLASTIC FILM CAPACITORS 7. LEAD STYLE wire shape code forming style RADIAL 0. No forming 1. KINK Strait forming 2. Outward kink Flat forming 3. Inward kink Stand kink 4. Strait cut short lead 5. KINK Forming and cut short lead 6. Outward short lead 7. Inward lead 8. Double kink short lead kink forming Flat forming short lead short Stand form short lead 11 AXIAL CAMEL TECHNOLOGY PLASTIC FILM CAPACITORS 8. LEAD LENGTH mm Code Meaning Code Meaning Code Meaning Code Meaning 9. T Tapping A 10 M 21 Z 60above 0 3.5 B 11 N 22 1 3.8±0.3 C 12 P 23 2 4±0.5 D 13 Q 24 3 4.5 E 14 R 25 4 5±0.5 F 15 S 30 5 5±1 G 16 U 35 6 6 H 17 V 40 7 7 J 18 W 45 8 8 K 19 X 50 9 9 L 20 Y 55 CONSTRUCTION CODE (internal use) 10.Design code There is only two digit for design code, it means that after the segregation of the front 16 digit, we are still get an similar design so we must use design code to do the final distinguish to prevent mistake. This design code should only publish by an engineer from our headquarter. Please be noted that digit 10 to 13 is not for segregation use, this means if those 4 digits different, maybe they are exactly the same parts. You will not be able to see the design code from capacitors body. DATE CODE YEARS MONTH marked at the back of the capacitance YEARS 2004 C + a 104a 2007 2005 +C b 104b 2008 2006 c 104c d 104d 2008 C+ + C C - e 2009 ∣C f 2007 MONTH marked at the back of the capacitance g 104g h 104h 2009 C∣ C C · i 104i 2010 ·C j 104j 104e k 104k 104f l 104l 12