76 TECH CORNER HDMI Cable Quality Matters in Pro AV By Ron Justice, Director of Technical Services But the typical home AV system intended for entertainment is not the and strain reliefs, and how they’re all same as a custom-designed, fully put together, are equal contributors to integrated conference room, boardroom, cable performance. And even if they’re or classroom that’s essential to the purchased from well-known, established productivity or institutional mission of brands, low-cost or seemingly “bargain” an organization. In these environments, cables are not immune from quality signal integrity and system reliability go issues. In practice, these cables may not hand in hand. Saving a few dollars with save you any money at all. bargain cables, against a total AV system cost of perhaps $25,000 to $50,000 T cable, connectors, termination, moldings or more, is simply bad economics. In Cables Can Damage Your Equipment A few months ago, we began here’s a popular belief, widely tossed commercial AV, you truly do “get what hearing about HDMI connector failures around on the Internet, that all HDMI you pay for,” and cables can be the on competitors’ products. About the cables are the same. If there’s a picture determining factor in whether or not same time, calls starting coming in at the end of the cable, it’s impossible the system works. on our technical support line about to tell the difference between a cheap cable and one that costs two or three or ten times as much. I suppose that’s a There’s more to an HDMI cable, for that matter any pre-terminated cable, than just the wire from which intermittent performance and damaged HDMI input/output connectors on our DXP HDMI and SMX HDMI Series digital fair statement if one is connecting it’s constructed. matrix switchers. What was puzzling is a $99 Blu-ray player to a $500 flat The quality that we’ve shipped thousands of these panel purchased from the local of the raw switchers over the past couple of years discount warehouse. In the typical, without any mechanical issues, and simple home entertainment nothing’s changed on our bill of materials system, the source in regard to the HDMI connectors that and display are rarely we use. Connector damage is highly more than a few feet unusual with Extron switchers, and apart. If the signal is the number and frequency of these occasionally intermittent, complaints merited a full investigation. the system can usually be We take issues such as this to heart: we “fixed” with a little judicious want to get the products repaired and wiggling of cables. back into service as quickly as possible, but we also need to determine the root cause of the problem so that we can advise our customers on preventative actions. Further troubling, but hinting toward an underlying cause, was the fact that the repaired switchers were exhibiting the same problems after they were reinstalled by the customer. As our technical support team began digging into the issue, we found a commonality among these failures – in all cases, the HDMI cables in use were from one popular, on-line supplier of low-price cables. When we put these cables under the microscope, we discovered that some cables had connectors that were damaged in manufacturing, and others Tech Corner AV SYSTEMS DESIGN Summer 2012 TECH CORNER optimum conductivity and corrosion HDMI connector, damaged by a faulty cable; pins are lifted or pushed back, resulting in intermittent or lost signals. There is a cost to terminating cables in resistance. We sell products worldwide this fashion, but we feel that it’s the best for installations in virtually every type way to ensure signal integrity within a of climate. We want to be confident complex AV system design. that our cables will work equally well Next, wire gauge is an important whether ambient conditions are dry contributor to signal integrity, particularly or humid, or where there’s a high salt as cables grow in length, although content in the air as is typical in many advances in technology are helping to coastal environments. increase performance with smaller gauge How the connector and wires are wires. Rather than take a “one AWG terminated is absolutely critical to overall fits all” approach, we offer a range of cable performance, and this is an area in high quality, high performance cables which many manufacturers take shortcuts that fit specific integration needs. For in order to meet cost targets. In the connections between devices within Extron HDMI Pro Series cable, notice the rack, we have the MDC HDMI had a particular HDMI connector design that all of the signal grounds are tied Series MicroDigital cables in 36 AWG, that causes pins in the switcher I/O together, and then tied to the connector and the HDMI Ultra Flex Series cables connectors to be lifted or pushed back, shell. This provides better grounding in 30 AWG. These lightweight, highly resulting in intermittent or lost signals and better EMI immunity, helping to flexible cables are available in lengths and “fatal” damage to the I/O ports. protect the HDMI signal from external from 1.5 to 15 feet, and were created When repaired switchers are reinstalled interference. We use this same technique in response to integrator requests for with Extron HDMI cables or those from in our other HDMI cable lines as well. high performance cables that could be a different manufacturer, no additional damage occurs and the switchers work as expected. Given our recent experience, I think it’s safe to say at this point that all Anatomy of High Quality HDMI Cable: Extron HDMI Pro Series HDMI cables are not the same. As I mentioned earlier, a cable is more than just wire. Extron HDMI cables are built to our specifications, starting with the bare wire. All attributes of the cable – the wire gauge of the conductors, jacket material, construction, connectors, molding Gold-plated contacts and connector shell for exceptional conductivity and corrosion resistance Solder Braid Inner Mold Foil Shield Conductor wire gauge is optimized by cable length for superior performance and strain relief – are made to Extron specification. How the cable is designed and manufactured has a huge effect on its performance in an AV system. Often, it’s the details that help to separate a Continuous connection between Connector Shell, Solder Braid, and Foil Shield provides maximum rejection of EMI/RFI interference to maintain signal integrity throughout the length of the cable merely-functional cable from one that you can rely upon for critical AV system performance, day in and day out. It’s What’s Inside That Counts Let’s take a look inside an Extron HDMI Pro Series cable and I’ll show you what I mean. First, we start with a very high-quality HDMI connector, Molded Strain Relief provides 360° bend radius, reducing cable stress for long-term reliability TMDS signal grounds are tied together for improved grounding and additional EMI immunity with gold-plated contacts and shell for www.avsystemsdesign.com Tech Corner 77 78 TECH CORNER easily and neatly dressed within the rack. always fairly priced, manufactured to another time at which the meeting can For longer cable runs, from the rack to be rescheduled. A lost client is worth our exacting standards, and backed by the display, for example, our HDMI Pro far more than the few dollars saved the Extron 100% Satisfaction Guarantee. Series is available in two wire gauges: on cables. And when you do install them, you can 24 AWG for lengths up to 12 feet, and a As I said at the outset, in commercial be confident that Extron cables will work heavier 22 AWG for lengths from 12 feet AV, you get what you pay for. When as advertised for the life of the project, up to 200 feet. asked, we will always recommend with the quality and performance you’ve come to expect from all Extron products. Finally, all Extron cables are fully that you use Extron HDMI cables for tested and run through a rigorous QA your AV system installation. While our process before delivery. We take the HDMI cables will likely never be the same conservative approach with cable lowest-priced on the market, they’re Ron Justice is Director of Technical Services for Extron Electronics. specifications that we do with specs for our powered products. Rather than simply say “meets HDMI High Speed Extron HDMI Cables specifications” or “exceeds HDMI Standard Speed specifications” and assume that the average customer knows what those terms mean, we clearly spell out the tested performance criteria that a particular cable, or cable HDMI Pro length, meets or exceeds – data rate, resolution, refresh rate, color bit depth, and at what length an external cable HDMI Ultra equalizer is needed. We think it’s important to provide cable performance criteria up front, so that you can make an informed purchase decision before MDC HDMI the installation begins. Making the Right Choice: Why Cable Quality Matters At its core, your choice of cables for an AV system installation ultimately comes down to the intended use of the system and its importance to the day to day needs of the client. If your home entertainment system, for example, fails just before the big game because of a bad cable, it’s upsetting and you’re disappointed, but life goes on – you can catch the game at a neighbor’s house or a local sports bar, or watch it online. If a bad cable causes the boardroom AV system to fail in front of your client’s CEO and other senior staff, there’s likely hundreds if not thousands Wire gauge is an important contributor to signal integrity, particularly as cables grow in length. Rather than take a “one AWG fits all” approach, Extron offers a range of high quality, high performance cables that fit specific integration needs. The Extron MDC HDMI MicroDigital Series and HDMI Ultra Flex Series of lightweight, ultra-flexible cables are available in lengths up to 15 feet, and are ideal for interconnection of devices within a rack, or for use within a Cable Cubby or TLP TouchLink Cable Cubby enclosure. For longer cable runs, from the rack to the display, for example, Extron HDMI Pro Series is available in two wire gauges: 24 AWG for lengths up to 12 feet, and a heavier 22 AWG for lengths from 25 feet up to 200 feet. An Extron HDMI 101 Plus Cable Equalizer is recommended for use with cables longer than 75 feet. AWG Lengths (in feet) HDMI Spec Max. Data Rate Resolution Supported MDC HDMI 36 1.5, 3 High Speed 10.2 Gbps 1920×1080 @ 60 Hz, 16-bit color MDC HDMI 36 6 Standard Speed 4.95 Gbps 1920×1080 @ 60 Hz, 8-bit color HDMI Ultra 30 6, 9, 12, 15 High Speed 10.2 Gbps 1920×1080 @ 60 Hz, 16-bit color HDMI Pro 24 3, 6, 12 High Speed 10.2 Gbps 1920×1080 @ 60 Hz, 16-bit color HDMI Pro 22 25, 35, 50, 75, 100, 125, 150, 175, 200 Standard Speed 4.95 Gbps 1920×1080 @ 60 Hz, 8-bit color Series of dollars worth of productivity on the line – there may not be another room Please visit www.extron.com/hdmicables for more info. available with the same capabilities, or Tech Corner AV SYSTEMS DESIGN Summer 2012