Renewable Energy 29 (2004) 1997–2010 www.elsevier.com/locate/renene Technical note Estimation of photovoltaic module yearly temperature and performance based on Nominal Operation Cell Temperature calculations M.C. Alonso Garcı́a , J.L. Balenzategui Departamento de Energı́as Renovables, CIEMAT, Av. Complutense 22, E-28040 Madrid, Spain Received 10 November 2003; accepted 23 March 2004 Abstract The simulation of module temperature from Nominal Operation Cell Temperature (NOCT) is widely used to easily estimate module performance along the year. In this context, it is important to determine this parameter in a reliable way, as it is used to compare the performance of different module designs and can influence system predictions. At present there are several international standards that indicate the method to calculate NOCT in crystalline and thin-film terrestrial photovoltaic modules. This work presents the results obtained when applying these standards to different types of PV modules, including glass– glass and glass–tedlar structures, crystalline and thin-film technologies, and some special module designs for building integration applications. NOCT values so calculated have been used to estimate the yearly module temperature and performance for different orientations and tilted angles, analysing temperature influence in these estimations. Possible error sources that could bring about erroneous values of NOCT are also analysed. # 2004 Elsevier Ltd. All rights reserved. Keywords: Qualification and testing; PV module; Yearly performance 1. Introduction Module temperature is a parameter that has great influence in the behaviour of a PV system, as it modifies system efficiency and output energy [1]. It depends on the Corresponding author. Tel.: +34-91-346-6360; fax: +34-91-346-6037. E-mail address: carmen.alonso@ciemat.es (M.C. Alonso Garcı́a). 0960-1481/$ - see front matter # 2004 Elsevier Ltd. All rights reserved. doi:10.1016/j.renene.2004.03.010 1998 M.C. Alonso Garcı́a, J.L. Balenzategui / Renewable Energy 29 (2004) 1997–2010 module encapsulating material, its thermal dissipation and absorption properties, the working point of the module, the atmospheric parameters such as irradiance level, ambient temperature and wind speed [2] and the particular installing conditions. It is common to use NOCT as an indicative of module temperature, in fact, manufacturers usually include this parameter in module data sheets. It is defined as the mean solar cell junction temperature within an open-rack mounted module in Standard Reference Environment (SRE): tilt angle at normal incidence to the direct solar beam at local solar noon; total irradiance of 800 W/m2; ambient temv perature of 20 C; wind speed of 1 m/s and nil electrical load. It is an important parameter in module characterisation, since it is a reference of how the module will work when operating in real conditions. Furthermore, in PV system design and simulation programs, many of the calculations are based on the determination of module temperature from ambient temperature and NOCT. There are several international standards that include the means to calculate NOCT in crystalline PV modules (EN-61215) [3], thin-film PV modules (EN-61646) [4] or both (non-concentrator terrestrial PV modules and arrays, ASTM E1036M) [5]. All of them are based on the fact that difference between module temperature minus ambient temperature is largely independent of air temperature and is essentially linearly proportional to irradiance level. Besides, some methods have been proposed to determine NOCT from indoor measurements with solar simulator if NOCT of a reference module is known [6] although they have been also questioned in some publications [7]. Work presented in this paper is addressed to two general objectives: – To verify the suitability of the procedure to determine NOCT according to the international standards in a country with a Mediterranean climate such as Spain, with elevated summer temperatures. This has been performed in different types of modules, including special designs for building integration application and thin-film modules. – To apply NOCT values in yearly simulations of module temperature and energy yields. This has been calculated for PV modules with different tilt angles and orientations, analysing the influence of temperature and NOCT measured values on the obtained results. 2. Procedure The procedure to determine the NOCT of a PV module included in the standards EN-61215 and EN-61646 is based on the fact that the difference between the module temperature Tj and the ambient temperature Tamb can be considered independent of the ambient temperature and linearly proportional to the irradiance at levels above 400 W/m2. The procedure calls for plotting (Tj Tamb ) against irradiance for a period when wind conditions are favourable. All data points taken during the following conditions must be rejected: irradiance below 400 W/m2, M.C. Alonso Garcı́a, J.L. Balenzategui / Renewable Energy 29 (2004) 1997–2010 1999 wind speed outside the range 1 0:75 m=s, ambient temperatures outside the range v 20 15 or varying by more than 5 C, a 10 min. interval after a wind gust of more v than 4 m/s and wind direction within 20 of east or west. From the linear regression of the plotting of the difference between module minus ambient temperature against the irradiation, a preliminary value of NOCT is obtained. This v value will be corrected to 800 W/m2 and 20 C depending on the average values of ambient temperature and wind speed during the test. The procedure will be repeated at least in another day. 2.1. Experimental details An outdoor facility with a data acquisition system has been set-up at Ciemat following the indications of the above mentioned standards. It consists of an open rack to place the modules similar to the ones used in PV power plants and the necessary instrumentation to record the parameters used in NOCT determination. Irradiance, ambient temperature, wind speed, wind direction and module temperature have been recorded every 30 s during the testing periods. For the special cases of modules with an air camera between the front and rear side, several thermocouples have been adhered in both sides to evaluate temperature differences. 2.2. Sample description NOCT facility was used to measure conventional PV modules and some special designs for building integration. Table 1 lists the main characteristics of the conventional modules tested. Samples m-1 to m-6 are m-Si modules belonging to the same manufacturer whose main difference is the cell area and the number of cells per module. Front cover is glass, back cover is white tedlar, the encapsulant is EVA and the frame anodised aluminium. Besides, a-1 is an a-Si module encapsulated in glass–EVA–white tedlar and a-2 is another a-Si module from a different manufacturer encapsulated in glass–glass. Table 2 summarized the main characteristic of the second group of modules tested, denoted from now S-1 to S-9. They are modules specially designed for building Table 1 First group of modules subjected to the test. Nc is the number of cells in the module and P.F. the packing factor, indicated only for the modules with the same type of cell from the same manufacturer Name Nc Module area (m2) Cell area (cm2) Cell type P.F. m-1 m-2 m-3 m-4 m-5 m-6 a-1 a-2 36 36 36 36 36 36 14 57 110 0.96989 0.47601 0.63120 0.47601 0.335 0.513 0.191 0.600 235.8 117.9 147.5 117.9 73.75 117.9 0.911 133.4 m-Si m-Si m-S m-Si m-Si m-Si a-Si a-Si 0.875 0.892 0.841 0.892 0.792 0.820 – – Nc 72 72 36 72 72 30 30 30 57 Name S-1 S-2 S-3 S-4 S-5 S-6 S-7 S-8 S-9 0.8996 0.8996 0.4400 0.8996 0.8996 0.6000 0.6000 0.6656 0.6656 Module area (m2) 100 100 104.5 100 100 174.6 174.6 174.6 104.4 Cell area (cm2) LI (TG) CG (TG) LI (TG) CG (TG) LI (TG) TCO TCO HG/PVB/TCO HG/PVB/TCO Front cover FG (TG) FG (CT) Transp. tedlar FG (CT) FG (TG) TG TG FG/air/TG FG/air/TG Rear cover EFG/multi EFG/multi Mono-Si EFG EFG ASITHRU a-Si ASITHRU ASITHRU Cell Resin EVA EVA EVA Resin EVA EVA PVB Resin Encapsulant 2 mm tape None Anodised Al frame None Hot melt None None Sealing material Sealing material Edge seal Table 2 Second group of PV modules under test. ASITHRU are amorphous silicon semitransparent cells, while standard a-Si cells are opaque. EFG/multi are multicrystalline-Si substrate cells processed as EFG technology. Used key: LI, low iron glass; CG, cerium-doped low iron glass; CT, chemically tempered glass; TG, tempered glass; TCO, glass with transparent conductor oxide; FG, float glass; PVB, poly-vinil-butilen adhesive; Nc, number of cells 2000 M.C. Alonso Garcı́a, J.L. Balenzategui / Renewable Energy 29 (2004) 1997–2010 M.C. Alonso Garcı́a, J.L. Balenzategui / Renewable Energy 29 (2004) 1997–2010 2001 integration under an EC funded project, and they include m-Si, multi-Si and a-Si cells with different transparency degrees and encapsulated with different materials. 3. Results on NOCT determination 3.1. Consideration on the method When applying the procedure to the modules listed in Tables 1 and 2, first thing observed was that different periods along one day that could fulfil the conditions expressed in the standard were possible to find. Fig. 1 shows an example of a typical plot of Tj Tamb versus irradiance for a clear sunny day. It can be observed that, even though at high irradiances the two lines seems to come near, for irradiances below 700 or even 800 W/m2 the lines separate with differences that can v reach more than 5 C at the same irradiance. This fact has also been observed previously by some authors [8]. One of the specifications of the standard is that ambiv ent temperatures outside the range 20 15 or varying by more than 5 C should be rejected. Paying attention to that, one might think that the temperature should not v change in more than 5 C in the period of testing. If we apply that to the graph of Fig. 1, only a portion of it would be valid, furthermore, several different portions of it would be valid depending on the temperature range. Calculations on NOCT were made for different temperature intervals along the day in all the samples here tested. It was found that when NOCT is calculated with data measured only in the Fig. 1. Differences in module temperature for the same irradiance depending on the period of the day. Ambient temperature is also plotted. 2002 M.C. Alonso Garcı́a, J.L. Balenzategui / Renewable Energy 29 (2004) 1997–2010 v morning, their values were around 3 C lower than when it is calculated with data measured only in the afternoon, after midday. This is probably due to a combined effect of different parameters affecting the final module temperature, as ambient and sky temperature, spectral irradiance distribution, the own module thermal lag, and infrared radiation reflexion and emission from the floor and surrounding objects. For example, with reference to the irradiance distribution, it has been demonstrated that, at least in the case of Madrid (location where this work has been developed), afternoon spectra have relative higher contents on infrared radiation than in the morning [9]. If all data points are taken into account for NOCT computation, the value of NOCT obtained is an average between morning and afternoon ones, and is very close to the value obtained when only the portion of the graph with higher irradiances is observed (notice that the irradiance range should be of at least 300 W/m2 according to the standard). This difference is less strong for the case of modules whose back cover is tedlar, when compared to glass–glass modules as it can be seen in Fig. 1. This is an expected behaviour derived form the worse thermal cooling of a glass–glass structure when compared with a glass–tedlar arrangement, conducting to different temperature gradients between cell and rear covers. For the temperatures measured in the front cover of sample S-8, the effect gets stronger, obtaining differences in Tj v Tamb of more than 10 C for the same level of irradiance measured in the morning and in the evening. The values that have been considered as the most representative of the module behaviour along the day have been those obtained taking into account all possible acceptable data points, including morning and afternoon, as they give an averaged value of NOCT. Nevertheless, special care must be taken when only a portion of the day is taken to calculate NOCT, i.e. for example, when only half of the day has stable irradiance conditions, as it could result in NOCT values over or under estimated. 3.2. Temperature measurements on special module designs For modules listed in Table 2, a problem arose when determining module temperature. Samples S-8 and S-9 are specially designed for the integration into buildings, and count on an air camera in their back side. In these cases, the temperature measured with a thermocouple in the back side serves only as a rough indicative of the insulating capability of the module structure, but not to estimate cell temperature since there is no thermal coupling between the cells and the sensors placed in the rear side. Several thermocouples were attached in the front and rear side of one v of these modules, obtaining temperature differences of more than 15 C. An example is shown in Fig. 2, where the temperature of thermocouples attached in the front and rear side of a module with air camera (S8), and the temperature of a thermocouple in the rear side of a quite similar module (S6) without air camera during one day is plotted. It can be noticed that this last temperature is in between the two measurements of sample S8. In these cases, or in general in non-conventional PV modules in which the temperature of the rear side of the module is not M.C. Alonso Garcı́a, J.L. Balenzategui / Renewable Energy 29 (2004) 1997–2010 2003 Fig. 2. Differences in module temperatures along the day depending on the position of the thermocouples. indicative of the cell temperature, it would be helpful to count on internal temperature sensors provided by manufacturers inside the encapsulation or to state alternative methods to correctly determine module temperature. 3.3. NOCT values The values of NOCT obtained for the two groups of samples are presented in the following. For the second group of samples, NOCT values of S-8 and S-9 are not presented because, as it has been analysed in the preceding section, the measured module temperatures are not indicatives of the cell temperature, and the obtained values of NOCT would be erroneous. All the calculations of NOCT have been performed in at least three days per sample, and the values presented are the average of the different values encountered. In Table 3 are presented NOCT values obtained for the first group of samples. Samples m-1 to m-6, that belong to the same manufacturer, have NOCT in a range Table 3 NOCT values of samples in Table 1 Sample m-1 v 48.1 NOCT ( C) v Mean Ta ( C) 33.0 Test period September m-2 m-3 m-4 m-5 m6 a-1 a-2 49.0 18.8 March 50.3 18.8 March 49.1 18.8 March 47.5 18.4 April 47.8 18.4 April 49.2 48.8 25 25 April–June 2004 M.C. Alonso Garcı́a, J.L. Balenzategui / Renewable Energy 29 (2004) 1997–2010 Table 4 NOCT values of samples in Table 2 Sample S-1 NOCT 49.4 v Mean Ta ( C) 18.5 Test period S-2 S-3 S-4 S-5 S-6 S-7 50.2 18.5 46.8 18.5 April–May 49.1 18.5 50.4 18.5 46.5 28.7 July 48.5 28.7 July v of 2.8 C of difference between maximum and minimum. Samples m-2 and m-4, that correspond to the same module type, with the same cell size but different power class, present almost the same NOCT value as it can be observed in Table 3. Besides, sample m-5, with the lowest cell area, has also the lowest NOCT. Nevertheless, no conclusion related to cell size can be inferred from these results as it is not a general tendency. It has been pointed out elsewhere [7] that more than cell size is the packing factor which influences NOCT due to the reduced absorption of module compound and high emissivity of tedlar sheet. In our case the sample with the lowest packing factor has also the lowest NOCT, in accordance to Ref. [7], but it is not a clear trend among the rest of the samples. Other aspects related either to module structure or to the environmental factors in the period of NOCT determination could influence the measurements. In Table 4 are presented the results on the second group of samples, excluding S-8 and S-9. First thing that can be observed in Table 4 are the lower values of NOCT for the a-Si modules when compared to the other glass–glass samples. Besides, the semitransparent a-Si module presents a specially low value of NOCT. Glass–tedlar crystalline Si modules presented in Table 4 show lower values of NOCT than glass–glass modules. Notice that this result is based on measurements carried out in the rear cover of the module. The thermal effects above mentioned could call for a modification in the application of NOCT standards paying attention to module structure in order to measure module temperatures as close as possible to cell temperatures. Despite the special structure of sample S-8 made it unsuitable for the application of the standard, the same calculations were carried out from the measurements of the thermocouple in its front and rear side. The average values so obtained were v v 36.20 C for the thermocouple adhered in the back side, and 50.20 C for the thermocouple in the front side. 4. Estimation of yearly module temperature and performance An example of application of NOCT determination is the calculation of module temperature from ambient temperature, available solar irradiance and NOCT M.C. Alonso Garcı́a, J.L. Balenzategui / Renewable Energy 29 (2004) 1997–2010 2005 following the known equation: Tm ¼ Tamb þ ðNOCT 20Þ E 800 ð1Þ where Tm is the module temperature, Tamb is the ambient temperature and E the irradiance in W/m2. Expression (1) is widely used to estimate in a simple way module temperature along the year [7,10], although it is only valid for open rack systems. The use of the Installed Nominal Operation Cell Temperature (INOCT) has also been reported [11], that is the cell temperature of an installed array taking into account the mounting configuration of the module and that it is connected to a load. For the case of an open rack, it is recommended that one use a value of v INOCT 3 C less than the NOCT value [11], or calculate it based on NOCT and the PV module efficiency, which gives similar results [8,12]. Roof integrated modules operate at temperatures higher than those in open rack, having INOCT values v from 10 to 20 C above depending on the convective cooling [11,13]. A simulation of the yearly module generation and module temperature has been performed using Eq. (1) and a calculation program developed by Ciemat based on the SRADLIB library [14] for module in-plane irradiance computation. Typical Meteorological Year of Madrid has been used as source of ambient temperature and global radiation values as a site that could present average weather data for many Spanish locations. The values of direct and diffuse irradiance on horizontal and tilted surfaces have been then calculated in an hourly basis by means of the models proposed by Macagnan [15] and Perez [16]. Ground radiation is calculated from an isotropic radiation model [17]. The module rating methodology is based on the experimental I–V curves measured for the reported samples at standard test conditions and the correction procedures suggested by the standard EN-60891 [18] for different working conditions. Although other rating procedures that have been proposed could give more refined results [12], we have used those included in the standards as a simple way to evaluate the relative influence of the module temperature and NOCT values on yearly performance estimations. Simulation has been performed for PV modules placed at different tiled angles and orientations. In Fig. 3 is shown an example of the calculated maximum daily v temperatures that can reach a module with NOCT ¼ 47 C along the year when it v is located on a south oriented vertical or tilted 35 surface. Notice that these temperature estimated values have been obtained despite the specific structure of the module (glass–glass or glass–tedlar), because neither the NOCT determination procedure nor Eq. (1) are taking into account a different thermal behaviour of different structures as other refined models does (for example model presented in Ref. [11]). Another example of NOCT influence is shown in Fig. 4, where the differences in the maximum module temperature have been calculated, in a monthly average basis, when the module orientation is changed from south-east to south-west, for different tilted angles. In general, it must be noticed the higher module temperatures in the south-west orientation when main insolation of the module takes place during the afternoon, specially for modules placed far from the optimum orien- 2006 M.C. Alonso Garcı́a, J.L. Balenzategui / Renewable Energy 29 (2004) 1997–2010 Fig. 3. Calculated maximum module daily temperature for a module placed in south oriented vertical v v and 35 tilted surface in Madrid (NOCT ¼ 47 C). Fig. 4. Estimated monthly average difference in maximum module temperature between south-west and v south-east oriented surfaces at different tilted angles (NOCT ¼ 47 C). M.C. Alonso Garcı́a, J.L. Balenzategui / Renewable Energy 29 (2004) 1997–2010 2007 tation. This is in accordance with the results obtained previously of higher temperatures of the module in the evening than in the morning for the same level of irradiance. The same simulations were calculated with modules with different NOCT values, obtaining differences of the same order of the differences in input NOCT. For v example, when increasing NOCT from 47 to 50 C, the module temperature v increased during the year a mean of ~3 C for south oriented surfaces tilted 20 and v v 50 , and ~2 C for vertical south-west and south-east surfaces. Maximum differv ences obtained when NOCT is so changed in calculations were of ~4 C for the v two south oriented surfaces and ~5 C for the two vertical surfaces. An example of these results is shown in Fig. 5. However, besides these temperature differences so calculated, it becomes of higher importance their influence on the estimation of the yearly module performance. We have simulated the yearly energy production of the samples S3 and S5 for all orientations (from east to west) and slopes (from horizontal to vertical). For both samples, we have calculated the difference between module yearly performv ance when NOCT values are increased or decreased in 3 C from its measured value, taking into account that this could be a range of suitable values that could have been obtained with the indeterminations mentioned for the standard procedure. Calculation results, presented in Fig. 6, show that estimated differences as high as 1.3% for S3 sample and as high as 1.5% for S5 have been obtained in module output only when NOCT values are so changed. This is in reasonable agreement with previous results with more refined rating procedures which estimated Fig. 5. Calculated differences in maximum daily temperature for a south oriented module at two v different sloped angles, only by changing its NOCT value from 50 to 47 C. 2008 M.C. Alonso Garcı́a, J.L. Balenzategui / Renewable Energy 29 (2004) 1997–2010 Fig. 6. Relative estimated increase (in percentage) in yearly energy output for a module with (a) glass– v v tedler and (b) glass–glass structure when NOCT values are varied in 6 C (from NOCT þ3 C to v NOCT 3 C). v differences as high as 3% in energy output for NOCT values differing in 9 C [7]. Notice also that obtained differences are higher for orientations and slopes close to v optimum values (south oriented, 35 inclination) for modules placed in Madrid. M.C. Alonso Garcı́a, J.L. Balenzategui / Renewable Energy 29 (2004) 1997–2010 2009 5. Conclusions Main conclusions inferred from the application of the International Standards EN 61215 and EN-61646 to determine the NOCT of a PV device are the following: – When we consider the temperature of a PV module during the day, a heating of the module is observed during the afternoon–evening. This makes differences of Tmod Tamb higher in the afternoon than in the morning for the same values of v irradiance, causing differences of about 2–3 C in final NOCT values. NOCT calculated using the maximum possible data points in the morning and afternoon gives averaged values that seems to be more representative of module behaviour during the day. v – Despite these uncertainties in NOCT calculation, inaccuracies of about 3 C in NOCT value do not introduce excessive errors (about 1.5%) on yearly performance estimations, as temperature has a second order influence on module energy output. – The method as it is proposed in EN-61215 and EN-61646 is not the most adequate for modules integrated into buildings (modules located in vertical or horizontal surfaces, modules closed to walls or isolated in their back side, or window modules that count on air cameras between the two external glasses), as their working conditions will be very different to the those expressed in the standard. Improvements in relation to particular module location and installation could be considered. – A method for the correct determination of module temperature taking into account different encapsulations or structures (glass–glass, glass–tedlar, window thermally isolated modules) should be defined when it is necessary to obtain accurate predictions of temperature and performance. Acknowledgements Part of this work has been supported by the European funded Project JOR3CT97-0182. Authors wish to thank Mr. Faustino Chenlo for his valuable discussions and Mr. Miguel Angel Ariza for his collaboration in NOCT measurements. Typical Meteorological Year of Madrid was developed by Mr. Luis Zarzalejo at Ciemat. References [1] Nishioka K, Hatayama T, Uraoka Y, Fuyuki T, Hagihara R, Watanabe M. Field test analysis of PV system output characteristics focusing on module temperature. Solar Energy Materials and Solar Cells 2003;75:665–71. [2] Lasnier F, Gang-Ang T. Photovoltaic engineering hand-book. 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