CS DETAILED ESTIMATE FOR FIRE FIGHTING ARRANGEMENT (WET SYSTEM) PUMPS WITH OTHER ACCESSORIES AND MISCELLANEOUS ELECTRICAL WORKS FOR PROPOSED EXTENSION OF 3 FLOORS OF LIBRARY BUILDING FOR INDIAN ASSOCIATION FOR THE CULTIVATION OF SCIENCE AT 2A & 2B RAJA S C MULLICK ROAD, KOLKATA SUMMARY Sl. No Fire Fighting Arrangement (Wet System) Pumps with other accessories and miscellaneous Electrical Works Rs. Total Rs. IA 1 Amount Description FSQ-1 DETAILED ESTIMATE FOR FIRE FIGHTING ARRANGEMENT (WET SYSTEM) PUMPS WITH OTHER ACCESSORIES AND MISCELLANEOUS ELECTRICAL WORKS Unit Quantity Rate Per Description 1 Providing and fixing M S ERW Pipes as per IS 3589 and IS 1239 (heavy quality) with necessary fittings, flanged/threaded/welded joints as per direction, MS supports/clamps, chase/hole cutting in walls and floors and mending good the same and earth work in excavation and back filling to proper compaction incluing disposal of surplus earth and painting the pipes with single coat of epoxy primer and two coats of coal tar epoxy for buried pipes or two coats of post office red enamel paint for exposed pipes. After painting the buried pipes with coal tar epoxy (white tacky) two layers of fibre glass cloth (approx 0.5 mm thick) shall be wrapped around pipe and further 2 coats of coal tar epoxy paint shall be applied. Drying time shall be 24 hours before back filling. a) 200 mm dia (6.0 mm minimum thickness as per IS 3589). Mtrs 300 mtr b) 150 mm dia (Heavy Quality) - IS : 1239 Mtrs 65 mtr c) 100 mm dia (Heavy Quality) - IS : 1239 Mtrs 49 mtr CS Sl. No. Amount 2 IA Note : The rates should include all reducers and flanges to match the companion flange of the fixture viz. pump inlet and outlet ports, landing valves etc. Providing and fixing CI sluice valve (PN 1.6) ISI stamped, with flanged ends drilled as per IS 1358 and having all cast iron components as per IS : 14846 - 2000 with solid forged AISI 304 inside screw spindle. Spindle nut, valve and seat faces of hard wear resistance, manufactured from best quality gun metal, tested to 24/16 kg per sq cm hydraulic pressures as per IS : 14846. Valve to be given 2 coats of epoxy primer paint and 2 coats of post office red enamel paint. a) 200 mm dia Nos 2 each b) 150 mm dia Nos 5 each c) 100 mm dia Nos 4 each d) 80 mm dia Nos 2 each FSQ-2 Unit Quantity 80 mm dia medium quality. Mtrs 45 mtr b) 32 mm dia (Medium Quality) Mtrs 5 mtr c) 25 mm dia (Medium Quality) Mtrs 2 mtr 80 mm dia Nos 2 each 32 mm dia No. 1 each No. 1 each Sl. No. Description 3 Supplying, fitting and fixing GI pipes of TATA make (IS 1239) with all necessary accessories, specials viz. socket, bend, tee, union, cross, elbow, nipple, long screw, reducing socket, reducing tee, short piece etc fitted with M S galvanised clamps/brackets, including cutting pipes, making threads, fitting, fixing etc complete in all respect including cost of all necessary fittings as required, jointing materials and two coats of painting with approved paint in any position. (Payment will be made on the centre line measurements of total pipe line including all specials. No separate payment will be made for accessories, specials). a) Rate Per Amount CS - Note : Rate should include the cost of earth work in excavation, back filling and effecting necessary connection with existing water main complete. a) b) 5 a) Supplying, fitting and fixing peets valve fullway gun metal standard pattern best quality of approved brand bearing ISI marking with fittings (tested to 21 kg/sq cm). IA 4 Providing and fixing gun metal non-return valve vertical/horizontal type (ISI mark). 25 mm dia 6 Providing and fixing cast iron horizontal NRV without bypass (PN 1.6) ISI stamped with flanged ends (IS 5312), single door pattern for unidirectional flow of water. Flanges to be drilled as per IS 1538. Body with hinge and diaphragn of grey cast iron; hinge pin of high tensile brass, nuts/bolts AISI 304, bearing bushes, face and seal ring of leaded tin brouze. a) 150 mm dia Nos 2 each b) 80 mm dia No. 1 each FSQ-3 Description Unit 7 Providing and fixing horizontal centrifugal Fire Pump rated for 2400 litres per minutes for TDH of 70 m pump unit shall be of high efficiency (not less than 70%), volute type end suction cast iron housing and bronze impeller. Pump shall be coupled to a squirrel cage induction motor of suitable HP (not less than 55 KW having efficiency not less than 70%) for the above pump's discharge capacity and TDH. The motor shall be TEFC with supply conditions 415V, 3 phase 50 Hz, insulation Class-F, IP-55, appropriate RPM with mounting arrangement, coupling and coupling guard, floor mounted type including MSEP fabricated common base frame vibration damping synthetic rubber pad, necessary cement concrete base (1:2:4) as required, 12 mm thick cement plaster (1:4) and neat cement finish and holding down bolts etc complete with 25 mm dia rigid PVC drain pipe and valve, necessary testing and commissioning. Sets 2 set Providing, fitting fixing and commissioning electrically driven jockey pump rated for approximately 180 litre per minute at 75 mtrs head, not exceeding 2900 RPM, coupled to horizontal TEFC foot mounted, squirrel cage, induction motor, suitable to operate with 415V + 10% 50 HZ AC supply and suitable HP (not more than 10 HP having efficiency not less than 70%) including all accessories such as flexible love-joy coupling and coupling guard, base plate, cement concrete base (1:2:4) as required with 12 mm thick (1:4) cement plaster and neat cement finish and foundation bolts etc complete with 25 mm dia drain pipe and valve. Painting of pump and motor shall be same as that of fire pump. Set 1 set IA 8 9(i) Quantity Rate CS Sl. No. Per Amount MCC PANEL Designing, manufacturing, testing, supplying and erecting at site vertical floor mounting free standing/wall mounting extensible on either side, compartmentalised cubical type panel board made of 14 G (= 2.00 mm) CRCA MS sheet suitable for 500/415V, 50 HZ, AC, 3 Phase and neutral system having the following features : i) The panel shall be designed to ensure IP 4X protection degree also that the weight of the components is adequately supported without deformation or loss in alignment. FSQ-4 Sl. No. 9(i) Description Unit Quantity Rate Per Amount (contd) The doors of the cubicle shall be fitted with dust excluding neophrene gaskets with fastners for proper compression of the gaskets. iii) The panel shall be multitier compartmentalised cubical type, extensible on either side and shall be treated with all anticorrosive process (Seven tank process) before powder coated painting of approved shade. iv) Busbars shall be of continuous rated HDHC tinned copper confirming to IS 1897 as ammended up to date adequate for specified rated continuous and short circuit current covered by proper graded colour coded heat shrinkable PVC sleeves. Busbars shall be supported by suitable hylam insulator supports. High tensile bolts and spring washers are to be provided on all busbars and suitable drilled holes for connection joints. The busbars shall have a through fault withstand capacity of 31 MVA RMS symmetrical for one second. The interconnections between the busbars and the circuit breakers shall be made by continuous rated tinned copper strips suitably covered by proper graded heat shrinkable colour coded PVC sleeves or by unarmoured copper cable. The earth busbar/s shall run through the length of the panel and terminated at two ends. v) vi) IA CS ii) All the MCCBs shall be provided with extended rotary operated mechanism. Safety interlocks are to be provided to prevent the doors of the compartments housing the MCCBs to prevent the doors to open when the MCCBs are in `ON' position. All control wiring in the panel shall be carried out with 1.1 KV grade single core PVC insulated copper conductors of minimum 2.5 sq mm crosssection for potential circuits and CT circuits. Wiring should be neatly bunched, adequately supported, properly routed and finally crimped. Wires are to be identified by numbered ferules at either end. Terminal blocks used are of clamp type with barriered terminals and are to be numbered. FSQ-5 Sl. No. Description (contd) vii) Adequate cabling space should be available in the panel with cable supports, cable alleys etc. Provision for top/bottom entry and termination of required number of A2XFY/A2X WY cable as indicated in the SLD shall be provided. The position of control switches, push buttons, levers, etc requiring manual operation shall be at a height not exceeding 1850 mm from the finished floor level. viii) The panel shall also comprise of necessary meters, CTs, protection MCBs fuses, indication lamps, thermal relays, contactors, auto manual switches, lifting bolts, label inscriptions (metallic engraved identification tags) describing the rating of the breakers, designation of the feeders etc including all other accessories, complete as per IE Rules and regulations conforming to relevant IS and duly approved and inspected at works after manufacturing by IACS/Consultant. The rate shall include necessary cutting chases and mending good damages during installation. The panel shall have the following major components. Quantity Rate Per Amount CS 9(i) Unit IA Note : All MCCBs should have adjustable thermal and fixed magnetic releases unless stated otherwise. Incoming a) b) 1 No. - 250A 4P ATS (Category : AC 23A atleast) with in-built time delay. 1 No - 250A, 4P MCCB of rated service voltage upto 690V, Icu not less than 35/36 KA, Ics = 100% Icu at 415V, 50 Hz with adjustable thermal and fixed magnetic release including extended rotary operated mechanism, auxiliary contacts, spreaders, etc. c) 1 Set (3 Nos) - 250/5A, CL-1.0, 5 VA cast resin type current transformers. d) 1 Set - 0 - 250A analogue type CL-1.0 ammeter (MISC) (96 mm sq and pointer deflection 0 … 90 degree) with selector switch. e) 1 Set - 0 - 500V AC, analogue type CL-1.0 voltmeter (96 mm sq) (MISC) with 1 No. TP 6A control MCB (C-curve) with selector switch. FSQ-6 Sl. No. 9(i) Description Unit Quantity Rate Per Amount (contd) f) 1 Set (3 Nos) - R-Y-B cluster type phase indication lamps (LED Cluster Type). g) 1 Set (3 Nos) - ON-OFF-TRIP indication type Lamps (LED Cluster Type) for the above breaker Busbars 1 Set - 415V, 50 HZ, 31 MVA RMS symmetrical continuous rated HDHC tinned copper busbars (4 Nos 25 x 10 mm busbars for each phases and neutral) mounted on suitable FRP/DMC/SMC insulator supports with proper graded colour coded heat shrinkable PVC sleeves. Feeder-1 & 2 CS Outgoing 1 Set - 160A, TP MCCB of rated service voltage upto 690V, Icu not less than 35/36 KA, Ics = 100% Icu at 415V, 50 HZ with magnetic release including extended rotary operated mechanism, auxiliary contacts, spreaders, etc. b) 1 Set (3 Nos) - ON-OFF-TRIP indication cluster type LED Lamps for the above breaker. c) d) e) f) IA a) 1 Set (3 Nos) - 200/5A, CL-1.0, 5 VA, CTs (cast resin type). 1 Set - 0 - 200A analogue type, CL-1.0 ammeter (96 mm sq, pointer deflection 0 ….. 90 degree) (MISC) with selector switch. 1 Set - Overload Relay of category-10A at 415V, 50 HZ. 1 Set - TP contactors (AC3), star/delta timer, illuminated start/stop push buttons, cluster type LED indication lamps for ON/OFF indication, control fuse auto/manual selector switch, etc to satisfy star/delta starting of 55 KW Motor having efficiency not less than 70%. Feeder-3 a) 1 Set - 32A, TP MCCB of rated service voltage upto 690V, Icu not less than 35/36 KA, Ics = 100% Icu at 415V, 50 HZ with magnetic release including extended rotary operated mechanism, auxiliary contacts, etc. FSQ-7 Sl. No. 10(i) Description Rate Per Amount c) 1 Set (3 Nos) - 40/5A, CL-1.0, 5VA, CTs (Cast resin type). d) 1 Set - 0 - 40A analogue type, CL-1.0 ammeter (96 mm sq, pointer deflection 0 … 90 degree) (MISC) with selector switch. e) 1 Set - Overload Relay of category-10A at 415V, 50 Hz. f) 1 Set - TP Contactor (AC3), illuminated start/stop push buttons, with cluster type LED indication Lamps for ON/OFF indication, control fuse auto/manual selector switch, etc to satisfy DOL starting of not more than 10 HP Motor having efficiency not less than 70%. Feeder-4 CS 1 Set (3 Nos) - ON-OFF-TRIP indication cluster type LED lamps for the above breaker. 1 Set - 16A, TP MCB (10 KA). b) 1 Set (3 Nos) - 20/5A, CL-1.0, 5 VA, CTs (cast resin type). c) 1 Set - 0 - 20A analogue type, CL-1.0 ammeter (96 mm sq, pointer deflection 0 …. 90 degree) (MISC) with selector switch. IA a) e) Quantity (contd) b) d) Unit 1 Set - Overload Relay of Category - 10A at 415V, 50 Hz. 1 Set - TP Contactor (AC 3), illuminated start/stop push buttons with cluster type LED Indication Lamps for ON/OFF Indication, control fuse auto/manual selector switch, etc to satisfy DOL starting of motor not more than 1 HP having efficiency not less than 70%. Note : The panel shall have the provision to send signal to the D G for auto start of the same and necessary change over of the ATS at the incomer of the panel. All materials required to satisfy the above function shall be considered. FSQ-8 Sl. No. 9(i) Description Unit Quantity Set 1 Rate Per Amount (contd) Earth Busbar 1 Set - 25 mm x 10 mm Cu busbar running along the base frame covering entire length of the panel with high tensile bolts, nuts, washers, etc and number of drilled holes as required for earth connection. 1 No. - Danger Board Complete Board as stated above. Supply, installation, testing and commissioning of double metal door (reversible) surface/recess mounting horizontal type, 8-way, SPN DB not less than IP-42 protection with front MS cover confirming to IS 8623, incommer and outgoing MCBs with electrolytic copper main bus bars and neutral bus bar with insulation, earth bus bars with screws, interconnections, cable ties for cable management and all other accessories including door earthing, cutting chases and mending good damages in case of recess mounting and fixing of MS flat iron frame (20 mm x 5 mm), GI bolts, nuts, washers, etc for surface mounting, earthing, painting, complete as follows. CS 9(ii) set a) b) c) IA Note : All MCBs shall be above 9 KA short circuit rating. The DB shall be installed as per the direction of IACS/Consultant. d) 9(iii) a) 1 No. - 32A DP MCB (C-curve) as incomer. 2 Nos - 6A SP MCB (C-curve) as outgoing. 2 Nos - 16A SP MCB (C-curve) as outgoing. 2 Nos - SP Blank Plates. Set 1 set Mtrs 40 mtr Supply and laying of ISI marked BEMS conduit with all accessories, MS Junction Box/Draw-in-Box (16 G), GI fish wire for drawing wires as per requirement including cutting, chipping and mending good damages with all labour and materials as required complete. 25 mm dia BEMS Conduit. FSQ-9 Sl. No. Description 9(iv) Power point wiring in stranded (1100 V) grade PVC FR insulated copper wire including earth wire confirming to IS 694 in prelaid 25 mm dia BEMS conduit with all accessories complete. a) With 2 x 4 sq mm and 1 x 4 sq mm (earth) PVC FR insulated copper wires. 9(v) a) Quantity Rate Per Mtrs 50 mtr Nos 2 each Amount Supplying and fixing of 6/16A socket with switch on separate board with bakelite hylam cover and all accessories including necessary connections as required. 16A socket with switch on separate board. Point wiring including circuit wiring with 1.1 KV grade 3 x 2.5 sq mm (Cu) PVC FR insulated multistrand copper wire confirming to IS 694 in screwed type BEMS conduit including supply of requisite length of 25 mm dia BEMS conduit, 25 mm dia metal flexible conduit as necessary and supply of piano key type switch, bakelite hylam cover, MS box (= 1.6 mm thick), nuts, washers, CI circular box, MS bar saddles, ceiling rose etc complete. CS 9(vi) Unit Note : 1 Point wiring shall be inclusive of continuous wire lengths upto the connection block of light fittings/fans. a) b) IA 2 Fan regulators shall be Heavy Duty Electronic Type (Stepped) unless specified otherwise. 1 light point controlled by 1 No. 6A switch. Sets 6 set Ceiling fan controlled by 1 No. Heavy Duty Electronic Type (Stepped) regulator and 1 No. 6A switch. Sets 2 set 9(vii) Supply and fixing of single fluorescent light fittings with lamps completely wired up to terminal in real ceiling including connection with 3 x 1.5 sq mm PVC FR insulated copper wire confirming to IS 694 with PVC flexdible conduit of 20 mm dia with fixing screws, bolts, nuts, washers, etc and other accessories complete. a) 1 x 40 W fluorescent fittings [Philips Make : TMS205 1 x TL 40W I]. Sets 6 set Supply and fixing of ceiling fan having 1200 mm sweep, suitable to operate with 240V, 50 Hz supply completely wired up to terminal, capacitor, down rod, etc complete. Sets 2 set 9(viii) FSQ-10 Unit Quantity 3.5C, 150 sq mm A2X FY cable. Mtrs 50 mtr b) 3C, 50 sq mm A2X WY cable. Mtrs 15 mtr c) 3C, 16 sq mm A2X WY cable. Mtrs 15 mtr 11 Supply and making indoor type cable end termination of 1.1 KV grade armoured XLPE insulated cable complete with supply and fixing of cadmium plated double compression brass glands, crimping type copper sockets, etc includig hire charges of tools and tackles as required. a) 3.5C, 150 sq mm A2X FY Cable Description 10 Supply and laying of 1.1 KV grade XLPE insulated galvanized steel wire/strip armoured cables confirming to IS 7098, Part-1 as amended upto date having PVC inner sheath and PVC (FR) outer sheath of type ST2 of IS 5831 to be layed partly on surface/cable trench including providing brick protection (16 Nos of brick per metre), excavation of soil, back filling, soil levelling up and restoring the surface duly rammed for cable layed within trench and supplying and fixing MS clamps, GI bolts, nuts, screws, etc including earthing for cable layed in surface. i) c) 12 Per Sets 2 set 3C, 50 sq mm A2X FY Cable. Sets 2 set 3C, 16 sq mm A2X WY Cable. Sets 2 set IA b) Rate CS Sl. No. Amount Supplying and laying of 1.1 KV grade copper unarmoured PVC insulated cable confirming to IS 1554 on surface including terminations, clamps, screws, etc complete. a) 10C, 1.5 sq mm PVC armoured cable. Mtrs 15 mtr b) 5C, 1.5 sq mm PVC armoured cable. Mtrs 15 mtr c) 3C, 1.5 sq mm PVC armoured cable. Mtrs 15 mtr 13 Supply and fixing of the following GI strip and GI wire for earthing of equipments, viz. starters, motor frame, etc. a) 25 mm x 3 mm hot dipped GI strips. Mtrs 20 mtr b) 8 SWG GI wire. Mtrs 20 mtr FSQ-11 Description Unit Quantity 14 Earthing with 50 mm dia GI pipe 3.64 mm thick 3 mtr long buried on an average depth of 3 mtr below ground level, 2.5 mtr bottom length of the pipe having 12 mm size drilled holes 75 mm apart crosswise and the bottom end chisel cut complete as per IS 3043 including providing and fixing 13 mm dia x 80 mm long GI bolts and nuts and double washers for connecting earth lead including excavation of earth, restoring the same and ramming of surface, complete. Set 1 set Providing masonry inspection pit having dimension when completed approx 0.56 m x 0.56 m outside dimensions 0.45 m deep having 125 mm thick brick wall including inside, outside and top plastering and neat cementing including supplying and fixing cast iron ring with lockable cover. Set 1 set 16 17 18 19 Per Supplying and fixing 25 mm x 6 mm GI strip inside pump room. Mtrs 10 mtr Supplying and fixing 25 mm x 6 mm GI strip outside pump room painted with 2 coats of anticorrosive bituminous paint including excavation of 300 mm deep trench for laying earth lead and backfilling the same. Mtrs 10 mtr Providing and fixing diaphragm type pressure gauge with control cock and U-syphon upto 17 kg/cm2 150 mm dia dial with shatter proof glass. Nos 3 each Nos 3 each IA 15 Rate CS Sl. No. Amount Providing and fixing pressure switch bellows type with differential 0 to 15 kg/sq cm including controlling cock, damper and adapter etc complete. 20 Providing and fixing gun metal single head angular hydrant valve with female instantaneous 63 mm outlet and 80 mm flanged inlet with gunmetal blank cap and chain (ISI marked) complete with synthetic rubber gaskets and galvanised nuts and bolts. a) As per IS 5290 (Type `A') Nos 9 each 21 Providing and fixing gun metal short branch pipe with 63 mm instantaneous inlet, male threaded outlet complete with hexagonal based nozzles heavy quality conforming to IS 903/1975 (ISI marked). Nos 9 each FSQ-12 Sl. No. Description Unit Quantity 22 Providing and fixing rubber lined wooven jacketed fire fighting hose (Reinforced rubber lined type) with coupling as per IS 636 type `B' of 63 mm dia (copper wound) tested to a bursting pressure of 32 kg/cm2 including gun metal fire hose delivery coupling of 63 mm size with multi serrated tail and double instantaneous spring lock arrangements comprising of male and female half and rubber cap washer conforming to IS 903. Length of hose 15 mtrs. Sets 18 Providing and fixing fire brigade siamese connection to the underground ring main comprising of instantaneous pattern 63 mm dia inlets with non return valves and cap with chain complete with 150 mm dia CI sluice valve (ISI mark). The mainfold shall be mounted in a mild steel painted cabinet with glass front door. The cabinet shall be suitable for wall/floor mounting. a) Three way 24 Providing and fixing M S hose cabinets size 750 mm x 610 m x 255 mm deep fabricated from 16 gauge annealed sheets to accommodate two nos 15 meters length of delivery hose pipe and a branch pipe. The hose cabinet will have 4 mm thick glass fronted door with glass and locks, 2 nos keys and a break glass recess for key (Red colour) with brass hinges, door handles and necessary arrangements for suspending the same from walls/floors including necessary fixing materials. CS 23 Rate Per set No. 1 each Nos 9 each No. 1 each dioxide gas with cartidge etc (ISI marked). No. 1 each Supplying, fitting and fixing Fire Bucket as per IS 2546 including necessary post office red painting and fixing materials complete with brackets and stand. Nos 5 each IA Amount The hose cabinet is to be epoxy powder coated post office red after 10 tanks treatment. 25 Providing and fixing CI flanged end foot valve as per IS 4038/1979 with brass strainer with erection testing and commissioning and necessary rubber insertion/bolts and nuts etc complete. a) 200 mm dia 26 Providing and fixing CO2 fire extinguishers of 9 ltrs capacity with wall mounting heavy type brackets with fixing materials and first charge of carbon 27 FSQ-13 Unit Quantity Rate Per all incidental works and charges thereof. Item 1 L.S item Supply and installation of signage as per norms of West Bengal Fire & Emergency Services (WBFES). Payment shall be made on the basis of Purchase Voucher and Labour charges shall be considered as 20% on Purchase Voucher. Item P.S item Sl. No. Description 28 Charges for testing as per statutory requirements Amount the entire fire fighting system as per norms of Fire Directorate, commissioning and obtaining final NOC from local Fire Services Directorate including 29 Supplying, installation, testing and commissioning of suitable centrifugal core-coupled pump set with brass suction check valve, conforming to following parameters. a) Discharge capacity approx 50 lpm. b) Suction lift - approx 1 m. c) TDH - 6 m. d) Water source - floor workings with TSS about 20 mg/l. e) Type of pump - horizontal or vertical. f) Material of construction - all stainless steel. IA g) CS 30 Make of pump - Grundfos/DPS/CRI/MBH. Set 1 set Note : The pump can be a monoblock type or completed with motor area common base frame MS amp. Total carried over to Summary FSQ-14