SERVICE INSTRUCTIONS
SI-61X0D
Note with regard to the inner cable end
SB-7S40
BL-IM40
CJ-7S40
7. Install the wire end hooking cover of the Revo-shift lever.
Revo-shift Lever
Wire end hooking
cover
Brake Lever
OK
Not OK
Not OK
If it is difficult to pass the inner cable through the wire end
hooking cover hole, do it by the following procedure.
Cassette Joint
Before use‚ read these instructions carefully‚ and follow them for correct use.
1. Loosen the pulley cover fixing
Pulley cover
fixing screw
screw and then remove the
pulley cover.
Be sure to read these service instructions in conjunction
with the service instructions for the Inter-7 hub before use.
the outer casing
8. Secure
to the frame with the
Pulley cover
outer casing bands.
10 cm
15 cm
10 cm
CAUTION
Outer casing bands
Be sure to shift the lever one gear at a time, and reduce the
force being applied to the pedals during shifting. If you try to
force operation of the shifting lever while the pedals are being
turned strongly, your feet may come off the pedals and the
bicycle may topple over, which could result in serious injury.
2. Pass the inner cable through the wire end hooking cover
hole, and then pass it along the three pulleys and through
the cable adjusting bolt hole.
3
Pass through the cable adjusting bolt hole.
2
Revo-shift lever operation
Adjusting the cassette joint
Pass along the pulleys.
the Revo-shift lever to 4 .
1. Set
Check to be sure that the red setting lines on the cassette joint
bracket and pulley are aligned at this time.
Turn the Revo-shift lever to shift to each of the seven gears.
Pedaling becomes heavier
1
Indicator moves toward 7
Indicator
Red setting lines
Pass through the wire end
hooking cover hole.
3. Replace the pulley cover and tighten it with the pulley cover
fixing screw. Be careful not to clamp the inner cable
between the pulleys and the pulley cover at this time.
Set to 4
Revo-shift lever
checking that the end of the outer casing is sitting securely
3. After
in the cable adjusting bolt of the Revo-shift lever, attach the
inner cable fixing bolt unit to the inner cable.
The red setting lines on the cassette joint are located in
two places. Use the one that is easiest to see.
Inner cable fixing bolt unit
Note: Do not use this inner cable fixing bolt unit with
Pedaling becomes lighter
When bicycle is upside down
the CJ-4S30 cassette joint.
Indicator moves toward 1
Should be straight
Cassette joint pulley
Inner cable fixing nut
Inner cable fixing washer
10 mm (Black)
Install the lever as shown in the illustration.
Bracket
1
Attach to the straight
section of the handlebars.
Inner cable fixing bolt
Pass the inner cable
through the hole.
Cassette joint bracket
Handlebar
101 mm
3
When bicycle is standing up
Should be straight
22.2 mm
2
Tighten
5 mm Alley key
Cassette joint pulley
Pull the inner cable while attaching the
inner cable fixing bolt unit.
LOCK
Clamp bolt
Leave a gap of 0.5 mm
between the lever and
the half grip.
Tightening torque:
6 – 8 Nm
{60 – 80 kgfcm}
2
LOCK
Installation of the lever
Tightening torque: 4 – 6 Nm {40 – 60 kgfcm}
Half grip
1
Bracket
5 mm Alley key
3
22.2 mm
Tighten
Cassette joint bracket
the cable around to the
4. Bring
cassette joint pulley, hold so that
Flats part of inner
cable fixing washer
the inner cable fixing nut is facing to
the outside (toward the fork end),
and then slide the flats part of
the inner cable fixing
washer into the
gap in the
pulley.
Gap in pulley
If the red setting lines are not aligned, turn the cable
adjusting bolt of the Revo-shift lever to align the setting
lines. After this, move the Revo-shift lever once more from
4 to 1 and then back to 4 , and then re-check to be sure
that the red setting lines are aligned.
Cable adjusting bolt
Inner cable fixing nut
LOCK
Handlebar
Clamp bolt
Cassette joint pulley
Grip
Installation of the shifting cable
1.
5. Turn the cable 60
Set the Revo-shift lever to 1 .
Next, slide the wire end hooking cover of the Revo-shift lever as
shown in the illustration to remove it.
counterclockwise and attach it to the hook.
adjusting the cassette joint, cut off the excess length of
2. After
inner cable and then install the inner end cap.
Hook
LOCK
Wire end hooking
cover
Inner end cap
Turn the
cable 60
15 – 20 mm
LOCK
Set to 1
the inner cable to the pulley as shown in the illustration,
6. Attach
pass the inner cable through the slit in the cassette joint bracket,
and then insert the end of the outer casing securely into the
outer casing holder.
2. Pass the inner cable through the wire end hooking cover hole.
Outer casing holder
Slit
1
Pass through
the slit.
2
These service instructions explain how to use and maintain the Shimano
bicycle parts which have been used on your new bicycle. For any
questions regarding your bicycle or other matters which are not related
to Shimano parts‚ please contact the place of purchase or the bicycle
Please note: Specifications are subject to change for improvement without notice. (English)
These service instructions are
printed on recycled paper and
can be recycled again.
Insert into the outer
casing holder.
One Holland Irvine CA 92618 U.S.A. Phone 9 4 9 - 9 5 1 -5 0 0 3
Pass the inner cable
through the hole.
Industrieweg 24 NL- 8 0 7 1 CT Nunspeet‚ Holland Phone 3 1 -3 4 1 2 - 7 2 2 2 2
Inner cable
Pulley
Bracket
3 -7 7 Oimatsucho‚ Sakai‚ Osaka‚ Japan Phone 07 2 2 - 2 3 - 3 2 4 3
C May 1998 by Shimano Inc. PIT. SZK. Printed in Japan