UDB-12/24 Universal Development Board Technical

MAKING MODERN LIVING POSSIBLE
Technical Information
Universal Development Board
UDB-12/24
powersolutions.danfoss.com
Technical Information
UDB-12/24 Universal Development Board
Revision history
Table of revisions
2
Date
Changed
Rev
November 2015
Converted to Danfoss layout
0102
March 2008
First edition
AA
11040749 • Rev 0102 • November 2015
Technical Information
UDB-12/24 Universal Development Board
Contents
Overview
Getting started
Example application
Technical data
Pin identification
Supported PLUS+1® components...............................................................................................................................................4
Features................................................................................................................................................................................................4
Ordering information......................................................................................................................................................................4
Service parts..................................................................................................................................................................................5
Common internal connections....................................................................................................................................................6
Locations of common internal connections..................................................................................................................... 6
Power and CAN connections........................................................................................................................................................6
Connect power and ground....................................................................................................................................................7
Connect CAN.................................................................................................................................................................................7
Connect CAN terminating resistor........................................................................................................................................7
Power and CAN connections for PLUS+1® MC024-010................................................................................................. 7
UDB-12/24 example application.................................................................................................................................................8
Connections to potentiometer and LED..................................................................................................................................8
Connect power to the potentiometer.................................................................................................................................8
Connect ground to the potentiometer...............................................................................................................................8
Connect the wiper of the potentiometer to the mulitfunction input c2-P5......................................................... 9
Connect the LED to the multifunction output C2-P9.....................................................................................................9
Parameters........................................................................................................................................................................................10
Pin identification inserts..............................................................................................................................................................11
11040749 • Rev 0102 • November 2015
3
Technical Information
UDB-12/24 Universal Development Board
Overview
The UDB-12/24 Universal Development Board provides a quick and easy way to simulate Danfoss PLUS
+1® mobile machine applications with actual inputs and outputs. The UDB-12/24 allows switch, sensor,
potentiometer and pulse inputs and low current electrical outputs to coils and relays to be connected to
PLUS+1® components, allowing quick and easy bench testing of applications.
The UDB-12/24 ordering number includes three connection cables required to interface with supported
PLUS+1® components. See Pin identification inserts on page 11
Supported PLUS+1® components
The following PLUS+1® components are supported by the UDB-12/24:
• Microcontrollers
‒ MC012-xxx
‒ MC024-x1x, MC024-x2x
•
Input/output expansion modules
‒ IX012-xxx, OX012-xxx, IOX012-xxx
‒ IX024-xxx, OX024-xxx
•
Displays
‒ DP2xx
‒ DP6xx
Features
•
•
•
•
•
•
•
•
•
•
•
Rugged packaging
9 to 36 Vdc power supply range
Integrated D-type connector to interface with Danfoss CG150 USB/CAN Gateway
Four output incandescent bulbs for ramp and analog outputs
Four LEDs for digital outputs
Four two-position switches
Two three-position switches
Four 10 kΩ potentiometers
Two independent dual-range pulse generators (0 to 20 Hz and 50 to 1 kHz)
Common battery +, ground and sensor power circuits
Three connection cables:
™
‒ 12 pin Molex® Minifit Jr. to DEUTSCH DTM06-12SA Grey
™
‒ 12 pin Molex® Minifit Jr. . to DEUTSCH DTM06-12SB Black
™
‒ 12 pin Molex® Minifit Jr. to DEUTSCH DTM06-6S Grey
Ordering information
Ordering part number
4
Description
Danfoss ordering number
UDB-12/24
11039062
11040749 • Rev 0102 • November 2015
Technical Information
UDB-12/24 Universal Development Board
Overview
Service parts
UDB-12/24 components
Component
Manufacturer
Part number
Lampholder T1.75 6 mm bi-pin
CML Innovative Technologies
4999-004
Bulb 28 Vdc 40 mA T1.75 6 mm bi-pin filament lamp
CML Innovative Technologies
7327
LED red diffused 20 mA 5 mm
Kingbright
L-53HD
LED green diffused 20 mA 5 mm
Kingbright
L-53GD
Connector 2 pin spring clip
IMO
20.3001M/2
Connector 3 pin spring clip
IMO
20.3001M/3
Connector 4 pin spring clip
IMO
20.3001M/4
Connector 12 pin vertical PCB header, Mini-Fit Jr
Molex
3928-1123
Connector 12 pin receptacle, Mini-Fit Jr
Molex
3901-2120
Connector standard receptacle contact for above,16 awg
Molex
39-00-0078
Connector 9 pin female D-type PCB mount
TYCO Electronics / AMP
1-1634222-2
Connector red 4 mm socket PCB mount
Hirschmann
973 582-101
Connector black 4 mm socket PCB mount
Hirschmann
974 582-100
Potentiometer 10K vertical linear 9 mm
ALPS
21 1258
Switch straight PCB mount on-on toggle switch
C&K
ET01MD1CBE
Switch straight PCB mount on-off-on toggle switch
C&K
ET03MD1CBE
Switch red SPST momentary keyboard switch
C&K
D6C40 F1 LFS
12 pin Molex Minifit Jr to Deutsch DTM06-12SA Grey
Danfoss
12 pin Molex Minifit Jr to Deutsch DTM06-12SB Black
Danfoss
12 pin Molex Minifit Jr to Deutsch DTM06-6S Grey
Danfoss
11040749 • Rev 0102 • November 2015
5
Technical Information
UDB-12/24 Universal Development Board
Getting started
Setting up the UDB-12/24 for the first time includes internal connections and the external connections
that are common to every application (power +, ground – and Controller Area Network (CAN)
communications).
Common internal connections
The UDB-12/24 is designed to offer the user maximum flexibility in simulating application inputs and
outputs. For this reason, it is provided with a minimum of internal-to-the-device connections. Common
internal connections include the following (see Locations of common internal connections on page 6,
for locations of common internal connections):
• D-type connector suitable for interface with the Danfoss CG150 CAN to USB gateway tied to CAN H
and CAN L spring clips
• 120 Ω CAN terminating resistor tied to 3-pin spring clips
•
•
•
•
Power+ (designated VBB) connected to all spring clips labeled VBB and red 4mm socket at the top of
the UDB-12/24 board
Power- (designated GND) connected to all spring clips labeled GND and black 4mm socket at the top
of the UDB-12/24 board
Sensor power+ (designated as S+) connected to all spring clips labeled S+
Sensor power- (designated as S-) connected to all spring clips labeled S-
Locations of common internal connections
UDB-12/24 common internal connections
261.00 [10.28]
216.00 [08.50]
Pin identification (ID) inserts
kwa1392920897553
Power and CAN connections
Before the UDB-12/24 can be used with a PLUS+1® component for the first time, several essential
connections must be made. These are for VBB, GND, CAN H and CAN L.
Assuming that an MC024-010 microcontroller is to be interfaced with the UDB-12/24, do the steps in
Connect power and ground on page 7, Connect CAN on page 7, and Connect CAN terminating resistor
on page 7.
6
11040749 • Rev 0102 • November 2015
Technical Information
UDB-12/24 Universal Development Board
Getting started
Connect power and ground
1. Connect a jumper cable between the VBB spring clip along the top edge of the board and the spring
clip labeled c1p2.Vbb.
2. Connect a jumper cable between the GND spring clip along the top edge of the board and the spring
clip labeled c1p1.Gnd.
Connect CAN
1. Connect a jumper cable between the CAN H spring clip along the top edge of the board and the
spring clip labeled c1p3.CANH.
2. Connect a jumper cable between the CAN L spring clip along the top edge of the board and the
spring clip labeled c1p4.CANL.
Connect CAN terminating resistor
1. Connect a jumper cable between the middle and right most spring clip labeled c1p3.CANH.
2. Connect a jumper cable between the middle and left most spring clip labeled c1p3.CANL.
Both terminals for the 2-pin spring clips labeled c1pX or c2pX (for example, clp2.Vbb,c1p1.Gnd in) are
common. This is not the case with the 3-pin connectors (clp3.CANH and clp4.CANL). With these
connectors, one of the pins are connected to one side of a 120 Ω resistor—this can be determined by
observing the white silk-screen markings next to these spring clips.
If the control application being simulated requires the use of a PLUS+1® microcontroller sensor power output, the following two
connections are required
3. Connect a jumper cable between the S+ spring clip along the top edge of the board and the spring
clip labeled c1p8.S+.
4. Connect a jumper cable between the S- spring clip along the top edge of the board and the spring
clip labeled c1p9.S-.
Power and CAN connections for PLUS+1® MC024-010
By using the 12-pin connection cables supplied with the UDB-12/24 (blue multiwire cable), the
MC024-010 can be connected to the UDB-12/24. This is simply done by making a link between either of
the connectors labeled C1 on the UDB-12/24 and C1 on the microcontroller, and a link between either
connector labeled C2 on the UDB-12/24 and C2 on the microcontroller. The C1 and C2 connectors on the
top left and top right sides of the UDB-12/24 are linked, allowing the microcontroller to be connected to
either.
Blue cable
kwa1398712501396
11040749 • Rev 0102 • November 2015
7
Technical Information
UDB-12/24 Universal Development Board
Example application
UDB-12/24 example application
This section provides a “Getting started with the UDB-12/24” example application, see following Example
PLUS+1 application. The example shows the connections and PLUS+1® GUIDE application required to test
an MC024-010 analog input and a digital output.
The application functions as follows: An analog input, ranging between 0 and 5 Vdc (0 to 5000 from volt
connection in GUIDE) is read from a potentiometer. This value is then compared against two levels. If it is
below 1000, the MC024-010 output (connected to the red LED) will be off. If over 1000, but below 4000,
the output will be steady on, and if over 4000, the output will flash at 2.5 Hz. To implement this
application in PLUS+1® GUIDE, the logic shown in Example PLUS+1 Application, must be placed in the
application page of a blank MC024-010 template. The false symbol must also be deleted from the digital
output in the MC024-010 template page Outputs->c2p09_MFOut.
Example PLUS+1 application
Inputs
C2p05_MF1n
C2p09_MFOut
Volt
A
1
>
B
2
4
4
A
T
B
UNIT
>
DigOut
P
T1M
Outputs
kwa1392921030191
Connections to potentiometer and LED
To be able to test the example application with an analog voltage a potentiometer must be connected to
the microcontroller. The steps required to achieve this, see Connect power to the potentiometer on page
8, Connect ground to the potentiometer on page 8, and can be seen completed in Connect the wiper of
the potentiometer to the mulitfunction input c2-P5 on page 9.
Connect power to the potentiometer
Connect a jumper cable between the terminal labeled + of the POT1 spring clip along the bottom
edge of the board, and the S+ spring clip.
Connect ground to the potentiometer
Connect a jumper cable between the terminal labeled - of the POT1 spring clip along the bottom
edge of the board, and the S- spring clip.
8
11040749 • Rev 0102 • November 2015
Technical Information
UDB-12/24 Universal Development Board
Example application
Connect the wiper of the potentiometer to the mulitfunction input c2-P5
1. Connect a jumper cable between the terminal labeled W of the POT1 spring clip along the bottom
edge of the board, and either of the terminals of spring clip labeled c2p5.MFI.
UDB-12/24 complete with all connections required for the example application
If not already complete, the following steps are needed in order to connect the microcontrollers
sensor power supply to the S+ and S- sensor power nets on the UDB-12/24.
2. Connect a jumper cable between the S+ spring clip along the top edge of the board and the spring
clip labeled c1p8.S+.
3. Connect a jumper cable between the S- spring clip along the top edge of the board and the spring
clip labeled c1p9.S-.
Connect the LED to the multifunction output C2-P9
Finally, the following 2 connections are required to allow the microcontroller to drive the red LED labeled
LED1.
1. Connect a jumper cable between the LED1+ spring clip and either of the terminals of the spring clip
labeled c2p9.MFO.
2. Connect a jumper cable between the LED1- spring clip and any of the terminals of any of the spring
clips labeled GND.
This completes setting up the application. The example program can now be compiled and downloaded
to the connected M024-010 controller.
11040749 • Rev 0102 • November 2015
9
Technical Information
UDB-12/24 Universal Development Board
Technical data
Parameters
10
Component
Reference
Details
Incandescent lamp
LAMP1 to LAMP4
T1¾, 6 mm, Bi-pin, 28 Vdc, 100 mA
Red and green LED
LED1 to LED4
20 mA, 5 mm, LED with 1K2 series resistor
2-way switch
2W-SW1 to 2W-SW4
100 mA, 36 Vdc maximum
3-way switch
3W-SW1 & 3W-SW2
100 mA, 36 Vdc maximum
Push button switch
PB
100 mA, 36 Vdc maximum
Potentiometer
POT1 to POT4
10K linear, 50 Vdc maximum
Pulse pickup simulator
PPU1 and PPU2
Low range, 1 to 20 Hz in 1 Hz steps
High range, 50 to 1 KHz in 50 Hz steps
(Error: Both ranges ± 2.5%)
CAN terminating resistor
120 Ω
120 Ω ± 1%, 0.125 W
11040749 • Rev 0102 • November 2015
Technical Information
UDB-12/24 Universal Development Board
Pin identification
Pin identification inserts
Pin identification (ID) inserts allow designation of UDB-12/24 input and output pins for each of the
supported PLUS+1® hardware devices. The appropriate pin insert template can be printed, cut out and
inserted into the UDB-12/24. This allows the user to mark the specific function of a pin on the replaceable
inserts (for example: start button or propel left) and then when the project is complete, print a
replacement set for the next project. Inserts from PLUS+1® MC012-010 pin ID inserts template are used as
an example in Locations of common internal connections on page 6.
11040749 • Rev 0102 • November 2015
11
Technical Information
UDB-12/24 Universal Development Board
Pin identification
PLUS+1® MC012-010 pin ID inserts template
kwa1392920908187
12
11040749 • Rev 0102 • November 2015
Technical Information
UDB-12/24 Universal Development Board
Pin identification
PLUS+1® MC024-010 pin ID inserts template
kwa1392920918613
11040749 • Rev 0102 • November 2015
13
Technical Information
UDB-12/24 Universal Development Board
Pin identification
PLUS+1® MC024-020 pin ID inserts template
kwa1392920929509
14
11040749 • Rev 0102 • November 2015
Technical Information
UDB-12/24 Universal Development Board
Pin identification
PLUS+1® IX012-010 pin ID inserts template
kwa1392920939753
11040749 • Rev 0102 • November 2015
15
Technical Information
UDB-12/24 Universal Development Board
Pin identification
PLUS+1® IX024-010 pin ID inserts template
kwa1392920949833
16
11040749 • Rev 0102 • November 2015
Technical Information
UDB-12/24 Universal Development Board
Pin identification
PLUS+1® OX012-010 pin ID inserts template
kwa1392920958592
11040749 • Rev 0102 • November 2015
17
Technical Information
UDB-12/24 Universal Development Board
Pin identification
PLUS+1® OX024-010 pin ID inserts template
kwa1392920968438
18
11040749 • Rev 0102 • November 2015
Technical Information
UDB-12/24 Universal Development Board
Pin identification
PLUS+1® IOX012-010 pin ID inserts template
kwa1392920976783
11040749 • Rev 0102 • November 2015
19
Technical Information
UDB-12/24 Universal Development Board
Pin identification
PLUS+1® DP-2XX-00 pin ID inserts template
kwa1392920984574
20
11040749 • Rev 0102 • November 2015
Technical Information
UDB-12/24 Universal Development Board
Pin identification
PLUS+1® DP-2XX-01 pin ID inserts template
kwa1392920993224
11040749 • Rev 0102 • November 2015
21
Technical Information
UDB-12/24 Universal Development Board
Pin identification
PLUS+1® DP-2XX-04 pin ID inserts template
kwa1392921001248
22
11040749 • Rev 0102 • November 2015
Technical Information
UDB-12/24 Universal Development Board
Pin identification
PLUS+1® DP-6XX pin ID inserts template
kwa1392921007422
11040749 • Rev 0102 • November 2015
23
Technical Information
UDB-12/24 Universal Development Board
Pin identification
PLUS+1® blank pin ID inserts template
kwa1392921016471
24
11040749 • Rev 0102 • November 2015
Technical Information
UDB-12/24 Universal Development Board
11040749 • Rev 0102 • November 2015
25
Technical Information
UDB-12/24 Universal Development Board
26
11040749 • Rev 0102 • November 2015
Technical Information
UDB-12/24 Universal Development Board
11040749 • Rev 0102 • November 2015
27
Products we offer:
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Bent Axis Motors
Closed Circuit Axial Piston
Pumps and Motors
Displays
Electrohydraulic Power
Steering
Electrohydraulics
Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and
electronic components. We specialize in providing state-of-the-art technology and solutions
that excel in the harsh operating conditions of the mobile off-highway market. Building on
our extensive applications expertise, we work closely with our customers to ensure
exceptional performance for a broad range of off-highway vehicles.
We help OEMs around the world speed up system development, reduce costs and bring
vehicles to market faster.
Danfoss – Your Strongest Partner in Mobile Hydraulics.
Hydraulic Power Steering
Go to www.powersolutions.danfoss.com for further product information.
Integrated Systems
Wherever off-highway vehicles are at work, so is Danfoss. We offer expert worldwide support
for our customers, ensuring the best possible solutions for outstanding performance. And
with an extensive network of Global Service Partners, we also provide comprehensive global
service for all of our components.
Joysticks and Control
Handles
Microcontrollers and
Software
Open Circuit Axial Piston
Pumps
Orbital Motors
Please contact the Danfoss Power Solution representative nearest you.
PLUS+1® GUIDE
Proportional Valves
Sensors
Steering
Transit Mixer Drives
Comatrol
www.comatrol.com
Schwarzmüller-Inverter
www.schwarzmuellerinverter.com
Local address:
Turolla
www.turollaocg.com
Hydro-Gear
www.hydro-gear.com
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com
Danfoss
Power Solutions (US) Company
2800 East 13th Street
Ames, IA 50010, USA
Phone: +1 515 239 6000
Danfoss
Power Solutions GmbH & Co. OHG
Krokamp 35
D-24539 Neumünster, Germany
Phone: +49 4321 871 0
Danfoss
Power Solutions ApS
Nordborgvej 81
DK-6430 Nordborg, Denmark
Phone: +45 7488 2222
Danfoss
Power Solutions Trading
(Shanghai) Co., Ltd.
Building #22, No. 1000 Jin Hai Rd
Jin Qiao, Pudong New District
Shanghai, China 201206
Phone: +86 21 3418 5200
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to
products already on order provided that such alterations can be made without changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
11040749 • Rev 0102 • November 2015
www.danfoss.com
© Danfoss A/S, 2015