MAKING MODERN LIVING POSSIBLE Technical Information Universal Development Board UDB-12/24 powersolutions.danfoss.com Technical Information UDB-12/24 Universal Development Board Revision history Table of revisions 2 Date Changed Rev November 2015 Converted to Danfoss layout 0102 March 2008 First edition AA 11040749 • Rev 0102 • November 2015 Technical Information UDB-12/24 Universal Development Board Contents Overview Getting started Example application Technical data Pin identification Supported PLUS+1® components...............................................................................................................................................4 Features................................................................................................................................................................................................4 Ordering information......................................................................................................................................................................4 Service parts..................................................................................................................................................................................5 Common internal connections....................................................................................................................................................6 Locations of common internal connections..................................................................................................................... 6 Power and CAN connections........................................................................................................................................................6 Connect power and ground....................................................................................................................................................7 Connect CAN.................................................................................................................................................................................7 Connect CAN terminating resistor........................................................................................................................................7 Power and CAN connections for PLUS+1® MC024-010................................................................................................. 7 UDB-12/24 example application.................................................................................................................................................8 Connections to potentiometer and LED..................................................................................................................................8 Connect power to the potentiometer.................................................................................................................................8 Connect ground to the potentiometer...............................................................................................................................8 Connect the wiper of the potentiometer to the mulitfunction input c2-P5......................................................... 9 Connect the LED to the multifunction output C2-P9.....................................................................................................9 Parameters........................................................................................................................................................................................10 Pin identification inserts..............................................................................................................................................................11 11040749 • Rev 0102 • November 2015 3 Technical Information UDB-12/24 Universal Development Board Overview The UDB-12/24 Universal Development Board provides a quick and easy way to simulate Danfoss PLUS +1® mobile machine applications with actual inputs and outputs. The UDB-12/24 allows switch, sensor, potentiometer and pulse inputs and low current electrical outputs to coils and relays to be connected to PLUS+1® components, allowing quick and easy bench testing of applications. The UDB-12/24 ordering number includes three connection cables required to interface with supported PLUS+1® components. See Pin identification inserts on page 11 Supported PLUS+1® components The following PLUS+1® components are supported by the UDB-12/24: • Microcontrollers ‒ MC012-xxx ‒ MC024-x1x, MC024-x2x • Input/output expansion modules ‒ IX012-xxx, OX012-xxx, IOX012-xxx ‒ IX024-xxx, OX024-xxx • Displays ‒ DP2xx ‒ DP6xx Features • • • • • • • • • • • Rugged packaging 9 to 36 Vdc power supply range Integrated D-type connector to interface with Danfoss CG150 USB/CAN Gateway Four output incandescent bulbs for ramp and analog outputs Four LEDs for digital outputs Four two-position switches Two three-position switches Four 10 kΩ potentiometers Two independent dual-range pulse generators (0 to 20 Hz and 50 to 1 kHz) Common battery +, ground and sensor power circuits Three connection cables: ™ ‒ 12 pin Molex® Minifit Jr. to DEUTSCH DTM06-12SA Grey ™ ‒ 12 pin Molex® Minifit Jr. . to DEUTSCH DTM06-12SB Black ™ ‒ 12 pin Molex® Minifit Jr. to DEUTSCH DTM06-6S Grey Ordering information Ordering part number 4 Description Danfoss ordering number UDB-12/24 11039062 11040749 • Rev 0102 • November 2015 Technical Information UDB-12/24 Universal Development Board Overview Service parts UDB-12/24 components Component Manufacturer Part number Lampholder T1.75 6 mm bi-pin CML Innovative Technologies 4999-004 Bulb 28 Vdc 40 mA T1.75 6 mm bi-pin filament lamp CML Innovative Technologies 7327 LED red diffused 20 mA 5 mm Kingbright L-53HD LED green diffused 20 mA 5 mm Kingbright L-53GD Connector 2 pin spring clip IMO 20.3001M/2 Connector 3 pin spring clip IMO 20.3001M/3 Connector 4 pin spring clip IMO 20.3001M/4 Connector 12 pin vertical PCB header, Mini-Fit Jr Molex 3928-1123 Connector 12 pin receptacle, Mini-Fit Jr Molex 3901-2120 Connector standard receptacle contact for above,16 awg Molex 39-00-0078 Connector 9 pin female D-type PCB mount TYCO Electronics / AMP 1-1634222-2 Connector red 4 mm socket PCB mount Hirschmann 973 582-101 Connector black 4 mm socket PCB mount Hirschmann 974 582-100 Potentiometer 10K vertical linear 9 mm ALPS 21 1258 Switch straight PCB mount on-on toggle switch C&K ET01MD1CBE Switch straight PCB mount on-off-on toggle switch C&K ET03MD1CBE Switch red SPST momentary keyboard switch C&K D6C40 F1 LFS 12 pin Molex Minifit Jr to Deutsch DTM06-12SA Grey Danfoss 12 pin Molex Minifit Jr to Deutsch DTM06-12SB Black Danfoss 12 pin Molex Minifit Jr to Deutsch DTM06-6S Grey Danfoss 11040749 • Rev 0102 • November 2015 5 Technical Information UDB-12/24 Universal Development Board Getting started Setting up the UDB-12/24 for the first time includes internal connections and the external connections that are common to every application (power +, ground – and Controller Area Network (CAN) communications). Common internal connections The UDB-12/24 is designed to offer the user maximum flexibility in simulating application inputs and outputs. For this reason, it is provided with a minimum of internal-to-the-device connections. Common internal connections include the following (see Locations of common internal connections on page 6, for locations of common internal connections): • D-type connector suitable for interface with the Danfoss CG150 CAN to USB gateway tied to CAN H and CAN L spring clips • 120 Ω CAN terminating resistor tied to 3-pin spring clips • • • • Power+ (designated VBB) connected to all spring clips labeled VBB and red 4mm socket at the top of the UDB-12/24 board Power- (designated GND) connected to all spring clips labeled GND and black 4mm socket at the top of the UDB-12/24 board Sensor power+ (designated as S+) connected to all spring clips labeled S+ Sensor power- (designated as S-) connected to all spring clips labeled S- Locations of common internal connections UDB-12/24 common internal connections 261.00 [10.28] 216.00 [08.50] Pin identification (ID) inserts kwa1392920897553 Power and CAN connections Before the UDB-12/24 can be used with a PLUS+1® component for the first time, several essential connections must be made. These are for VBB, GND, CAN H and CAN L. Assuming that an MC024-010 microcontroller is to be interfaced with the UDB-12/24, do the steps in Connect power and ground on page 7, Connect CAN on page 7, and Connect CAN terminating resistor on page 7. 6 11040749 • Rev 0102 • November 2015 Technical Information UDB-12/24 Universal Development Board Getting started Connect power and ground 1. Connect a jumper cable between the VBB spring clip along the top edge of the board and the spring clip labeled c1p2.Vbb. 2. Connect a jumper cable between the GND spring clip along the top edge of the board and the spring clip labeled c1p1.Gnd. Connect CAN 1. Connect a jumper cable between the CAN H spring clip along the top edge of the board and the spring clip labeled c1p3.CANH. 2. Connect a jumper cable between the CAN L spring clip along the top edge of the board and the spring clip labeled c1p4.CANL. Connect CAN terminating resistor 1. Connect a jumper cable between the middle and right most spring clip labeled c1p3.CANH. 2. Connect a jumper cable between the middle and left most spring clip labeled c1p3.CANL. Both terminals for the 2-pin spring clips labeled c1pX or c2pX (for example, clp2.Vbb,c1p1.Gnd in) are common. This is not the case with the 3-pin connectors (clp3.CANH and clp4.CANL). With these connectors, one of the pins are connected to one side of a 120 Ω resistor—this can be determined by observing the white silk-screen markings next to these spring clips. If the control application being simulated requires the use of a PLUS+1® microcontroller sensor power output, the following two connections are required 3. Connect a jumper cable between the S+ spring clip along the top edge of the board and the spring clip labeled c1p8.S+. 4. Connect a jumper cable between the S- spring clip along the top edge of the board and the spring clip labeled c1p9.S-. Power and CAN connections for PLUS+1® MC024-010 By using the 12-pin connection cables supplied with the UDB-12/24 (blue multiwire cable), the MC024-010 can be connected to the UDB-12/24. This is simply done by making a link between either of the connectors labeled C1 on the UDB-12/24 and C1 on the microcontroller, and a link between either connector labeled C2 on the UDB-12/24 and C2 on the microcontroller. The C1 and C2 connectors on the top left and top right sides of the UDB-12/24 are linked, allowing the microcontroller to be connected to either. Blue cable kwa1398712501396 11040749 • Rev 0102 • November 2015 7 Technical Information UDB-12/24 Universal Development Board Example application UDB-12/24 example application This section provides a “Getting started with the UDB-12/24” example application, see following Example PLUS+1 application. The example shows the connections and PLUS+1® GUIDE application required to test an MC024-010 analog input and a digital output. The application functions as follows: An analog input, ranging between 0 and 5 Vdc (0 to 5000 from volt connection in GUIDE) is read from a potentiometer. This value is then compared against two levels. If it is below 1000, the MC024-010 output (connected to the red LED) will be off. If over 1000, but below 4000, the output will be steady on, and if over 4000, the output will flash at 2.5 Hz. To implement this application in PLUS+1® GUIDE, the logic shown in Example PLUS+1 Application, must be placed in the application page of a blank MC024-010 template. The false symbol must also be deleted from the digital output in the MC024-010 template page Outputs->c2p09_MFOut. Example PLUS+1 application Inputs C2p05_MF1n C2p09_MFOut Volt A 1 > B 2 4 4 A T B UNIT > DigOut P T1M Outputs kwa1392921030191 Connections to potentiometer and LED To be able to test the example application with an analog voltage a potentiometer must be connected to the microcontroller. The steps required to achieve this, see Connect power to the potentiometer on page 8, Connect ground to the potentiometer on page 8, and can be seen completed in Connect the wiper of the potentiometer to the mulitfunction input c2-P5 on page 9. Connect power to the potentiometer Connect a jumper cable between the terminal labeled + of the POT1 spring clip along the bottom edge of the board, and the S+ spring clip. Connect ground to the potentiometer Connect a jumper cable between the terminal labeled - of the POT1 spring clip along the bottom edge of the board, and the S- spring clip. 8 11040749 • Rev 0102 • November 2015 Technical Information UDB-12/24 Universal Development Board Example application Connect the wiper of the potentiometer to the mulitfunction input c2-P5 1. Connect a jumper cable between the terminal labeled W of the POT1 spring clip along the bottom edge of the board, and either of the terminals of spring clip labeled c2p5.MFI. UDB-12/24 complete with all connections required for the example application If not already complete, the following steps are needed in order to connect the microcontrollers sensor power supply to the S+ and S- sensor power nets on the UDB-12/24. 2. Connect a jumper cable between the S+ spring clip along the top edge of the board and the spring clip labeled c1p8.S+. 3. Connect a jumper cable between the S- spring clip along the top edge of the board and the spring clip labeled c1p9.S-. Connect the LED to the multifunction output C2-P9 Finally, the following 2 connections are required to allow the microcontroller to drive the red LED labeled LED1. 1. Connect a jumper cable between the LED1+ spring clip and either of the terminals of the spring clip labeled c2p9.MFO. 2. Connect a jumper cable between the LED1- spring clip and any of the terminals of any of the spring clips labeled GND. This completes setting up the application. The example program can now be compiled and downloaded to the connected M024-010 controller. 11040749 • Rev 0102 • November 2015 9 Technical Information UDB-12/24 Universal Development Board Technical data Parameters 10 Component Reference Details Incandescent lamp LAMP1 to LAMP4 T1¾, 6 mm, Bi-pin, 28 Vdc, 100 mA Red and green LED LED1 to LED4 20 mA, 5 mm, LED with 1K2 series resistor 2-way switch 2W-SW1 to 2W-SW4 100 mA, 36 Vdc maximum 3-way switch 3W-SW1 & 3W-SW2 100 mA, 36 Vdc maximum Push button switch PB 100 mA, 36 Vdc maximum Potentiometer POT1 to POT4 10K linear, 50 Vdc maximum Pulse pickup simulator PPU1 and PPU2 Low range, 1 to 20 Hz in 1 Hz steps High range, 50 to 1 KHz in 50 Hz steps (Error: Both ranges ± 2.5%) CAN terminating resistor 120 Ω 120 Ω ± 1%, 0.125 W 11040749 • Rev 0102 • November 2015 Technical Information UDB-12/24 Universal Development Board Pin identification Pin identification inserts Pin identification (ID) inserts allow designation of UDB-12/24 input and output pins for each of the supported PLUS+1® hardware devices. The appropriate pin insert template can be printed, cut out and inserted into the UDB-12/24. This allows the user to mark the specific function of a pin on the replaceable inserts (for example: start button or propel left) and then when the project is complete, print a replacement set for the next project. Inserts from PLUS+1® MC012-010 pin ID inserts template are used as an example in Locations of common internal connections on page 6. 11040749 • Rev 0102 • November 2015 11 Technical Information UDB-12/24 Universal Development Board Pin identification PLUS+1® MC012-010 pin ID inserts template kwa1392920908187 12 11040749 • Rev 0102 • November 2015 Technical Information UDB-12/24 Universal Development Board Pin identification PLUS+1® MC024-010 pin ID inserts template kwa1392920918613 11040749 • Rev 0102 • November 2015 13 Technical Information UDB-12/24 Universal Development Board Pin identification PLUS+1® MC024-020 pin ID inserts template kwa1392920929509 14 11040749 • Rev 0102 • November 2015 Technical Information UDB-12/24 Universal Development Board Pin identification PLUS+1® IX012-010 pin ID inserts template kwa1392920939753 11040749 • Rev 0102 • November 2015 15 Technical Information UDB-12/24 Universal Development Board Pin identification PLUS+1® IX024-010 pin ID inserts template kwa1392920949833 16 11040749 • Rev 0102 • November 2015 Technical Information UDB-12/24 Universal Development Board Pin identification PLUS+1® OX012-010 pin ID inserts template kwa1392920958592 11040749 • Rev 0102 • November 2015 17 Technical Information UDB-12/24 Universal Development Board Pin identification PLUS+1® OX024-010 pin ID inserts template kwa1392920968438 18 11040749 • Rev 0102 • November 2015 Technical Information UDB-12/24 Universal Development Board Pin identification PLUS+1® IOX012-010 pin ID inserts template kwa1392920976783 11040749 • Rev 0102 • November 2015 19 Technical Information UDB-12/24 Universal Development Board Pin identification PLUS+1® DP-2XX-00 pin ID inserts template kwa1392920984574 20 11040749 • Rev 0102 • November 2015 Technical Information UDB-12/24 Universal Development Board Pin identification PLUS+1® DP-2XX-01 pin ID inserts template kwa1392920993224 11040749 • Rev 0102 • November 2015 21 Technical Information UDB-12/24 Universal Development Board Pin identification PLUS+1® DP-2XX-04 pin ID inserts template kwa1392921001248 22 11040749 • Rev 0102 • November 2015 Technical Information UDB-12/24 Universal Development Board Pin identification PLUS+1® DP-6XX pin ID inserts template kwa1392921007422 11040749 • Rev 0102 • November 2015 23 Technical Information UDB-12/24 Universal Development Board Pin identification PLUS+1® blank pin ID inserts template kwa1392921016471 24 11040749 • Rev 0102 • November 2015 Technical Information UDB-12/24 Universal Development Board 11040749 • Rev 0102 • November 2015 25 Technical Information UDB-12/24 Universal Development Board 26 11040749 • Rev 0102 • November 2015 Technical Information UDB-12/24 Universal Development Board 11040749 • Rev 0102 • November 2015 27 Products we offer: • • • • • • • • • • • • • • • • Bent Axis Motors Closed Circuit Axial Piston Pumps and Motors Displays Electrohydraulic Power Steering Electrohydraulics Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and electronic components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile off-highway market. Building on our extensive applications expertise, we work closely with our customers to ensure exceptional performance for a broad range of off-highway vehicles. We help OEMs around the world speed up system development, reduce costs and bring vehicles to market faster. Danfoss – Your Strongest Partner in Mobile Hydraulics. Hydraulic Power Steering Go to www.powersolutions.danfoss.com for further product information. Integrated Systems Wherever off-highway vehicles are at work, so is Danfoss. We offer expert worldwide support for our customers, ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide comprehensive global service for all of our components. Joysticks and Control Handles Microcontrollers and Software Open Circuit Axial Piston Pumps Orbital Motors Please contact the Danfoss Power Solution representative nearest you. PLUS+1® GUIDE Proportional Valves Sensors Steering Transit Mixer Drives Comatrol www.comatrol.com Schwarzmüller-Inverter www.schwarzmuellerinverter.com Local address: Turolla www.turollaocg.com Hydro-Gear www.hydro-gear.com Daikin-Sauer-Danfoss www.daikin-sauer-danfoss.com Danfoss Power Solutions (US) Company 2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239 6000 Danfoss Power Solutions GmbH & Co. OHG Krokamp 35 D-24539 Neumünster, Germany Phone: +49 4321 871 0 Danfoss Power Solutions ApS Nordborgvej 81 DK-6430 Nordborg, Denmark Phone: +45 7488 2222 Danfoss Power Solutions Trading (Shanghai) Co., Ltd. Building #22, No. 1000 Jin Hai Rd Jin Qiao, Pudong New District Shanghai, China 201206 Phone: +86 21 3418 5200 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved. 11040749 • Rev 0102 • November 2015 www.danfoss.com © Danfoss A/S, 2015