Earthing (grounding) system according to IEC, BS-EN and IEEE standards www.goodgrounding.eu Legal regulations being applied when designing earthing (grounding) systems 1. Good earthing (grounding) system according to IEC/BS EN 62305-3:2011 standard E.5.4 Earth-termination system E.5.4.1 General (...) The LPS designer and the LPS installer should select suitable types of earth electrodes and should locate them at safe distances from entrances and exits of a structure and from the external conductive parts in the soil, such as cables, metal ducts, etc. Hence the LPS designer and the LPS installer should make special provisions for protection against dangerous step voltages in the vicinity of the earth-termination networks if they are installed in areas accessible to the public (see Clause 8). The recommended value of the overall earth resistance of 10 Ω is fairly conservative in the case of structures in which direct equipotential bonding is applied. The resistance value should be as low as possible in every case but especially in the case of structures endangered by explosive material. Still the most important measure is equipotential bonding. E.5.4.2.2 Type B arrangement (...) The type B earth-termination system is preferred for meshed air-termination systems and for LPS with several down-conductors. This type of arrangement comprises either a ring earth electrode external to the structure, in contact with the soil for at least 80% of its total length, or a foundation earth electrode. E.5.4.3.2 Foundation earth electrodes (...) A further problem arises from electrochemical corrosion due to galvanic currents. Steel in concrete has approximately the same galvanic potential in the electrochemical series as copper in soil. Therefore, when steel in concrete is connected to steel in soil, a driving galvanic voltage of approximately 1 V causes a corrosion current to flow through the soil and the wet concrete and dissolve steel in soil. Earth electrodes in soil should use copper, copper coated steel or stainless steel conductors 2. where these are connected to steel in concrete. Good conductors and rods for earthing (grounding) system according to IEC/BS EN 62561-2:2012 Material, configuration and cross sectional area of earth electrodes Material ConfiguCross sectional area a Recommended dimensions ration Earth rod Earth conductor mm2 mm2 Copper coated steel c Solid round Solid round Solid round Solid tape ≥ 150 h www.goodgrounding.eu ≥ 50 ≥ 78 ≥ 90 14 mm diameter, if 250 µm minimum radial copper coating, with 99.9% copper content 8 mm diameter, if 250 µm minimum radial copper coating, with 99.9% copper content 10 mm diameter, if 70 µm minimum radial copper coating, with 99.9% copper content 3 mm thickness, if 70 µm minimum radial copper coating, with 99.9% copper content a Manufacturing tolerance ‒ 3% c The copper shall be intrinsically bonded to the steel. The coating can be measured using an electronic coating measuring thickness instrument h In some countries, the cross sectional area may be reduced to 125 mm2 1 3. Good cross section of earthing conductors according to IEEE Std 80-2000 11.2.2 Copper-clad steel (...) Copper-clad steel is usually used for underground rods and occasionally for grounding grids, especially where theft is a problem. Use of copper, or to a lesser degree copper-clad steel, therefore assures that the integrity of an underground network will be maintained for years, so long as the conductors are of an adequate size and not damaged and the soil conditions are not corrosive to the material used. Calculation of the cross section of earthing conductors based on IEEE standards 80-2000 A – earthing conductor cross section in mm2 I – rms current in kA TCAP – thermal capacity per unit volume in J/ (cm3 oC) tc – duration of current in s r – thermal coefficient of resistivity in 1/oC r – resistivity of the ground conductor in Ω-cm Ko – 1/o or (1/r) – Tr in oC Tm – maximum allowable temperature in oC Ta – ambient temperature in oC Samples cross section for copper clad conductors with different rms current in kA (I) and duration of current in s (tc) tc \ l 0.11 s 10 kA 20 kA mm2 25 mm2 50 0.5 s mm2 53 1s mm2 75 2s mm2 105 3s mm2 129 www.goodgrounding.eu A or C A or C D F H mm2 105 mm2 149 mm2 210 mm2 257 30.5 kA A or C F H 2xF H mm2 74 mm2 158 mm2 223 mm2 315 mm2 386 B or D H 2xG 2xH 2xI A) Ø 8 mm ‒ 50 mm2 B) Ø 10 mm ‒ 78 mm2 C) 20 x 3 mm ‒ 60 mm2 D) 25 x 3 mm ‒ 75 mm2 E) 30 x 3 mm ‒ 90 mm2 F) 30.5 x 3 mm ‒ 105 mm2 G) 30 x 4 mm ‒ 120 mm2 H) 40 x 4 mm ‒ 160 mm2 I) 40 x 5 mm ‒ 200 mm2 2 4. 4A In the points from 4A to 4D there are the guidelines to design earthing (grounding) systems to the particular building facilities and structures according to the standards for these facilities. GROUNDING SYSTEM OF TRANSMISSION LINE TOWER (HV AND MV) BS EN 50522:2010 Applied products: G100 11 G104 12 G100 14 G110 73(40M) G100 12 G100 22 G103 10 G103 80 G103 82 G103 97 G104 02 G104 03 G104 13 G110 74(30M) G110 75(30M) G110 81(20M) G110 83 G111 50 G114 01 G114 02 Resistance of the tower ground ring Resistance of the grounding rod with depth h D = L/π – diameter of the ring in m L – length of the grounding rod in m d – half the width of the tape in m ρE – soil resistivity in Ωm L – length of the ring tape in m ρE – soil resistivity in Ωm d – diameter of the grounding rod in m Resistance of the grounding system As the tapes and vertical rods of the external rods’ system are connected with the steel immersed in the stop footing concrete of the antenna tower, they have to made of precious metals, such as copper-bonded steel, stainless steel or solid copper. Copper-bonded steel materials were applied in the presented installation. This allowed to decrease the grounding (earthing) costs by 45% comparing to the stainless steel or solid copper. www.goodgrounding.eu 3 4B GROUNDING SYSTEM OF LV TRANSMISSION LINE TELECOMMUNICATION TOWERS HD 60364-5-54 Resistance of the tower ground ring L – length of the ring tape in m ρE – soil resistivity in Ωm Resistance of the grounding rod L – length of the grounding rod in m ρE – soil resistivity in Ωm Resistance of the grounding system Applied products: G100 11 G103 97 G110 75(30M) G100 14 G104 03 G110 83 G100 12 G100 22 G103 10 G103 80 G103 82 G104 02 G104 12 G104 13 G110 73(40M) G110 74(30M) G110 81(20M) G111 50 G114 01 G114 02 As the tapes and vertical rods of the external rods’ system are connected with the steel immersed in the stop footing concrete of the antenna tower, they have to made of precious metals, such as copper-bonded steel, stainless steel or solid copper. Copper-bonded steel materials were applied in the presented installation. This allowed to decrease the grounding (earthing) costs by 45% comparing to the stainless steel or solid copper. www.goodgrounding.eu 4 4C POWER STATION (HV and MV) IEEE Std 80-2000 14.3 Schwarz’s equations (...) Schwarz developed the following set of equations to determine the total resistance of a grounding system in a homogeneous soil consisting of horizontal (grid) and vertical (rods) electrodes. Schwarz’s equations extended accepted equations for a straight horizontal wire to represent the ground resistance, R1, of a grid consisting of crisscrossing conductors, and a sphere embedded in the earth to represent ground rods, R2. He also introduced an equation for the mutual ground resistance Rm between the grid and rod bed. Schwarz used the following equation introduced by Sunde and Rüdenberg to combine the resistance of the grid, rods, and mutual ground resistance to calculate the total system resistance, Rg. R1 – ground resistance of grid conductors in Ω R2 – ground resistance of all ground rods in Ω Rm – mutual ground resistance between the group of grid conductors, R1, and group of ground rods, R2 in Ω Ground resistance of the grid ρE – is the soil resistivity in Ωm Lc – is the total length of all connected grid conductors in m ’ – is for conductors buried at depth h in m 2 – is the diameter of conductor in m S – is the area covered by conductors in m2 k1, k2 – are the coefficients [see Figure 1 and 2] Lr – is the length of each rod in m 2b – is the diameter of rod in m nR – number of rods placed in area S A ‒ is the length of the grid, B ‒ is the width of the grid, A/B ‒ is the length-to-width ratio, h ‒ is the depth of the grounding grid www.goodgrounding.eu 5 Figure 1 curve 1 for depth h = 0 y1 = – 0.04x + 1.41 curve 2 for depth y2 = – 0.05x + 1.20 curve 3 for depth y3 = – 0.05x + 1.13 Figure 2 curve 1 for depth h = 0 y1 = 0.15x + 5.50 curve 2 for depth y2 = 0.10x + 4.68 curve 3 for depth y3 = – 0.05x + 4.40 Applied products: G100 11 G100 12 G100 14 G100 22 G103 10 G104 02 G110 73(40M) G110 83 G103 82 G104 12 G110 75(30M) G114 01 G103 80 G103 97 G104 03 G104 13 G110 74(30M) G110 81(20M) G111 50 G114 02 As the tapes and vertical rods of the external rods’ system are connected with the steel immersed in the stop footing concrete of the antenna tower, they have to made of precious metals, such as copper-bonded steel, stainless steel or solid copper. Copper-bonded steel materials were applied in the presented installation. This allowed to decrease the grounding (earthing) costs by 45% comparing to the stainless steel or solid copper. www.goodgrounding.eu 6 4D GROUNDING SYSTEM OF HIGH-VOLTAGE LINES WIND TURBINE FACILITIES CONSTRUCTION (IEC) BS EN 62305-3 E.5.4 Earth termination system E.5.4.1 General (...) the LPS designer and the LPS installer should make special provisions for protection against dangerous step voltages in the vicinity of the earth-termination networks if they are installed in areas accessible to the public (see Clause 8). The recommended value of the overall earth resistance of 10 Ω is fairly conservative in the case of structures in which direct equipotential bonding is applied. The resistance value should be as low as possible in every case but especially in the case of structures endangered by explosive material. Still the most important measure is equipotential bonding. www.goodgrounding.eu 7 E.5.4.2 Types of earth electrode arrangements E.5.4.2.1 Type A arrangement (...) This type of arrangement comprises horizontal or vertical electrodes connected to each down-conductor. Where there is a ring conductor, which interconnects the down-conductors, in contact with the soil the earth electrode arrangement is still classified as the type A if the ring conductor is in contact with the soil for less than 80% of its length. E.5.2.2 Type B arrangement (...) This type of arrangement comprises either a ring earth electrode external to the structure, in contact with the soil for at least 80% of its total length, or a foundation earth electrode. For bare soild rock, only the type B earthing arrangement is recommended. As the tapes and vertical rods of the external rods’ system are connected with the steel immersed in the stop footing concrete of the antenna tower, they have to made of precious metals, such as copper-bonded steel, stainless steel or solid copper. Copper-bonded steel materials were applied in the presented installation. This allowed to decrease the grounding (earthing) costs by 45% comparing to the stainless steel or solid copper. Applied products: G100 11 G104 12 G100 14 G110 73(40M) G100 12 G100 22 G103 10 G103 80 G103 82 G103 97 G104 02 G104 03 G104 13 G110 74(30M) G110 75(30M) G110 81(20M) G110 83 G111 50 G114 01 G114 02 www.goodgrounding.eu 8 5. Resistivity of soil Resistivity measurements for good earthing (grounding) system according to IEEE Std 80-2000 (...) A number of measuring techniques are described in detail in IEEE Std 81-1983. The Wenner four-pin method, as shown in Figure below, is the most commonly used technique. In brief, four probes are driven into the earth along a straight line, at equal distances a apart, driven to a depth b. The voltage between the two inner (potential) electrodes is then measured and divided by the current between the two outer (current) electrodes to give a value of resistance R. Wenner four-pin method then for b « a: where a ‒ is the apparent resistivity of the soil in Ωm R ‒ is the measured resistance (R = U/l) in a ‒ is the distance between adjacent electrodes in m b ‒ is the depth of the electrodes in m Resistivity for types of soil according to IEC 60364-5-54:2011 Nature of ground Resistivity Ωm Malleable clay Marl and compact clay Jurassic marl 50 100 to 200 30 to 40 Marshy ground Alluvium Humus Damp peat Clayey sand Siliceous sand Bare stony soil Stony soil covered with lawn Soft limestone Compact limestone Cracked limestone Schist Mica-schist Granite and sandstone according to weathering Granite and very altered sandstone www.goodgrounding.eu From some units to 30 20 to 100 10 to 150 5 to 100 50 to 500 200 to 3 000 1 500 to 3 000 300 to 500 100 to 300 1 000 to 5 000 500 to 1 000 50 to 300 800 1 500 to 10 000 100 to 600 9