Long Term Measurement of Central Chilled Water System Energy

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SS 591 : 2013

Long Term Measurement of Central

Chilled Water System Energy Efficiency

Adapted for SEI/PSS

30March2015

Lee Eng Lock

Co-convenor of SS 591 : 2013 Working Group

Overview of SS 591 : 2013

Purpose

Enable an organization to design and implement a measurement and verification (M&V) system for the long term, continuous and accurate tracking of the energy efficiency of central chilled water systems;

The objectives of long term, continuous and accurate tracking of energy efficiency, important process parameters and relevant performance data of central chilled water systems are to:

Ensure correct sizing of plant components;

Facilitate proper operation, maintenance, sizing, and control of the system to improve energy efficiency, and to reduce greenhouse gas emissions and water consumption;

• Allow buyers to specify energy efficiency requirements that must be met and guaranteed by suppliers, Energy Services Companies (ESCOs), contractors, and designers of equipment and systems; and

• Facilitate the reporting of the performance of the chilled water system to relevant authorities.

Information on this slide is confidential and strictly for use by SPRING Singapore officers only. It should not be used or referred to by third parties without prior written consent from SPRING Singapore.

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Main clauses

Section

1.

General

2.

Description of measurement and verification system

3.

Measurement and instrumentation requirements

4.

Data handling and presentation

5.

Testing and commissioning

6.

Long term and continuous monitoring

Content

• Scope

• Normative references

• Definitions

• General (Annex A)

• Data points

• Performance metrics (Annex B)

• Uncertainty and calibration

• Installation (Annex C)

• Instrument documents (Annex D)

• Data point naming (Annex E)

• Trending & storage

• Graphics display

• Checks on installation

• Demo/ witness test

• Verification

• Training & submittals (Annex F)

• Monitoring procedures

• Instrument service life

• Maintenance checklist

Overview of SS 591 : 2013

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Overview of SS 591 : 2013

References

 ASHRAE Guideline

14:2002

 IEEE 519:1992

Measurement of energy and demand savings

IEC 61869-2:2012

IEC 61869-3:2011

IEC 61869-5:2011

IEC 62053-22:2003

IEEE Recommended practices and requirements for harmonic control in electrical power systems

Instrument transformers - Part 2: Additional requirements for current transformers

Instrument transformers - Part 3: Additional requirements for inductive voltage transformers

Instrument transformers - Part 5: Additional requirements for capacitor voltage transformers

Electricity metering equipment (a.c.) - Particular Requirements - Part 22:

Static meters for active energy (classes 0,2 S and 0,5 S)

Measurement of liquid flow in closed conduits-weighing method  ISO 4185:1980/Cor

1:1993

 ISO 8316:1987

 ISO/IEC 17025:2005

 SS ISO 50001 : 2011

Measurement of liquid flow in closed conduits- method by collection of the liquid in a volumetric tank

General requirement for the competence of testing and calibration laboratories

Energy management systems- Requirements with guidance for use

Information on this slide is confidential and strictly for use by SPRING Singapore officers only. It should not be used or referred to by third parties without prior written consent from SPRING Singapore.

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Overview of SS 591 : 2013

Section Two – clause 2.2 Data points

• Lists the data points where measuring instruments shall be supplied and installed to monitor at 1 minute interval and trended over the entire life-cycle of the chilled water system.

Minimum Requirements

Temperature

Flow

CHW & CDW Header return/supply temperature

CHW & CDW Header flow

Power

Weather

Station

Group of equipment (chillers,

CHW & CDW pumps and cooling towers)

Dry-bulb air temp and RH

Minimally 1 set along the cooling towers

Recommended Requirements

Temperature

Flow

Power

CHW & CDW return/supply temperature at individual chillers

CHW & CDW flow at individual chillers

Power at individual equipment

Minimum requirement

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Overview of SS 591 : 2013

Section Three – clause 3.1.2 Uncertainty under laboratory conditions

Provides the uncertainty of each measurement system as well as the overall uncertainty under laboratory conditions

Measurement System

Maximum allowable uncertainty (%)

(includes sensor and

(calibration under laboratory condition) data acquisition system)

Temperature

Flow

Power

Overall

Each temperature measurement system: ± 0.05

⁰ C .

Between the supply and return of the chilled or condenser water:

(0.05

C )

2 

(0.05

5.5

C

C )

2

100 %

 ± 1.3

± 1

± 2

Overall maximum allowable uncertainty of the M&V system :

1 .

3

2 

1

2 

2

2  ± 2.6

*Recommends that the calibration facilities meet the requirements of ISO/IEC 17025: 2005

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Overview of SS 591 : 2013

Section Three –

clauses 3.1.4 to 3.1.6 Requirements for each measurement system

Provides the uncertainty requirements and testing standards for each measurement system

– temperature, power and flow

Measurement System Important clauses

Temperature

Each temperature sensors shall be individually calibrated against a measurement standard with a maximum uncertainty rating of ±0.01

C.

Flow

Power

All tests conducted to measure the uncertainty of the flow measurement system shall be in accordance with ISO 4185:1980/Cor 1:1993, ISO

8316:1987 or equivalent test standards.

Type-test reports can be accepted as long as they demonstrate that the requirements in 3.1.5.3 (above) have been met.

All tests conducted to measure the uncertainty of power meters and their associated current and voltage transformers used in the power measurement system shall be in accordance with applicable test standards, i.e. IEC 62053-

22:2003 for power meters, IEC 61869-2:2012 for current transformers and

IEC 61869-3:2011/IEC 61869-5:2011 for voltage transformers. Equivalent test standards can also be adopted.

Type-test reports can be accepted as long as they demonstrate that the requirements in 3.1.6.3 (above) have been met.

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Overview of SS 591 : 2013

Section Three – clause 3.1.7 Data acquisition system

Provides the requirements of the data acquisition system

Measurement System Important clauses

The data acquisition system shall be able to record and store values up to at least 3 decimal places .

Data acquisition system

The memory space of the data acquisition system shall be sized for at least 36 months of storage capacity.

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Overview of SS 591 : 2013

Section Three –

Clause 3.2 Installation & set-up

Provides the minimum installation and set-up requirements for each measurement system

Flow meter Temp sensors

For magnetic flow meters

• Insertion types

• Installed in thermowells

• Test plugs before and after each temp sensor

Power meters

• Installed at the incoming side of the VSD

Wiring

• All measuring and control cables to have common screen

• Screens of control cables shall be connected to earthing points and from there, to the indoor earthing rings

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Overview of SS 591 : 2013

Section Four –

clause 4.2 Data point naming convention

Provides the name architecture and naming rules for the data points monitored by the

BMS/EMS

Description

Chilled water flow rate

Chilled water system

Chilled water pump

Chilled water return temperature

Chilled water supply temperature

Chiller

Common header

Condenser pump

Condenser water flow rate

Condenser water return temperature

Condenser water supply temperature

Cooling tower

Heat Exchanger

Power

Primary chilled water pump

Secondary chilled water pump

Abbreviation

CHWF

CHWSYS

CHWP

CHWRT

CHWST

CH

HDR

CDWP

CDWF

CDWRT

CDWST

CT

HX

KW

PCHWP

SCHWP

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Overview of SS 591 : 2013

Section Four –

clause 4.3 Trending

• Provides the list of data points to be trended in the BMS/EMS

Minimum Requirements

Clause 2.2: Data points

CHW and CW header return/supply temperature

CHW and CW header flow

Power input to groups of equipment (chillers,

CHW & CDW pumps, cooling towers)

Dry-bulb air temp and RH

Minimally 1 set along the cooling towers

Clause 2.3: Performance metrics

System cooling load

Supply chilled water temp

Temperature difference between chilled water supply and return

Heat rejected

Heat balance substantiating test

COP of chilled water system

Chilled water system energy efficiency

Equipment energy efficiency

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Overview of SS 591 : 2013

Section Four –

clause 4.5 Graphics Display

• Provides the requirements of the graphics display of the BMS/EMS

Minimum Requirements

• Sensor’s location and their dynamic values at 2 d.p.

Operating status of key equipment

Summary of set points

Instantaneous values of:

• Total cooling load and total condenser water tonnage

• Total power consumed by each group of equipment (chillers, CHW &CDW pumps and cooling towers)

System energy efficiency and COP

Equipment energy efficiency

• Instantaneous and cumulative values of total electrical energy consumed by the system

• System heat balance

Recommended Requirements

• Individual chiller energy efficiency

• Consistency checks (if instrumentation are installed at individual equipment level)

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Overview of SS 591 : 2013

Section Six –

clause 6.1 Monitoring Procedures

Recommends the procedure that the owner can adopt in monitoring the performance and accuracy of the M&V system

Post-installation monitoring conducted through

BMS/EMS

Heat balance substantiating test

Multipoint consistency check

Use highly accurate portable instruments

In the event that any of the instruments does not tally with the verification instrument, it is recommended to replace or recalibrate the instrument.

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