1 2 3 4 5 6 7 8 A Bulletin 193-EIMD 110/120V AC 50 / 60 Hz Input Interface Module Bulletin 193-EIMD60 120V AC 60 Hz Input Interface Module Installation Instructions ATTENTION: The 193-EIMD60 module is designed for applications in 120VAC 60 Hz control circuits only. ATTENTION: To prevent electrical shock, disconnect from power source before installing or servicing. Install in suitable enclosure. Keep free from contaminants. B ATTENTION: The AC input interface module contains ESD (electrostatic discharge)-sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing, or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, refer to Allen-Bradley publication 8200-4.5.2, "Guarding Against Electrostatic Damage", or any other applicable ESD protection handbook. ATTENTION: An incorrectly applied or installed AC input interface module can result in damage to the components or reduction in product life. Wiring or application errors such as supplying incorrect or inadequate supply voltage, or operating/storing in excessive ambient temperatures may result in malfunction of the AC input interface module. ATTENTION: Only personnel familiar with the AC input interface module and associated machinery should plan to install, start up, and maintain the system. Failure to comply may result in personal injury and/or equipment damage. C ATTENTION: The purpose of this document is to serve as a guide for proper installation. The National Electrical Code and any other governing regional or local code will take precedence. Rockwell Automation cannot assume responsibility for the compliance or proper installation of the AC input interface module or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation. ATTENTION: The AC input interface module is intended to be earth grounded by means of a properly sized wire (see "Wire Size and Torque Specifications") connecting the EGND terminal to a suitable Earth Ground. Care should be used to select the shortest possible wire. Failure to ground could result in compromised EMC emissions and/or immunity. ATTENTION: For reliable input signal processing, input wiring shall be routed in raceways separate from power cabling. For distances exceeding 200 M (656 Ft), the use of shielded cable is recommended. D IMPORTANT: Power cable connections to the E3 Overload relay terminals 2/T1, 4/T2 and 6/T3 must be made prior to assembling the input interface module to the E3 overload relay. Dimensions Approximate dimensions for panel adapter installed units. Dimensions are not intended to be used for manufacturing purposes. 45 (1-25/32) E 193-ECPM1 193-ECPM1 193-ECPM2 193-ECPM3 158.5 6 - 1/4" 153.4 6 - 1/32" 155.1 6 - 7/64" 193-ECPM2 193-ECPM3 14.1 9/16" 9.0 23/64" 15.5 39/64" F 19.4 (49/64) 193-EC_ _B, 193-EC_ _D 13.2 (33/64) 193-EC_ _E G REFERENCE REVISION AUTHORIZATION H 1 22-01-1 2 1621-01 3 1002483 BULLETIN 193 E3 OVERLOAD RELAY AC INPUT INTERFACE MODULE INSTRUCTION SHEET DIMENSIONS APPLY BEFORE SURFACE TREATMENT (DIMENSIONS IN INCHES) TOLERANCES UNLESS OTHERWISE SPECIFIED .XX: N/A .XXX: N/A 41053 N/A THIS DRAWING IS THE PROPERTY OF ROCKWELL INTERNATIONAL CORPORATION OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL INTERNATIONAL CORPORATION LOCATION: MILWAUKEE, WISCONSIN U.S.A. DR. ANGLES: E - DOC CHKD. APPD. C. KACZYNSKI M. JUTZ D. BOLDA DATE DATE DATE 8-6-03 8-6-03 8-6-03 DWG. SIZE B SHEET 1 OF 4 41053-157 B-vertical.ai 1 2 3 4 5 6 7 8 A Installation 0.55 Nm 5 lb-in. x7 x7 B 1 C 3 2 Wire Size and Torque Specifications Stranded/Solid AWG Single Conductor Multiple Conductor Torque 24...12 AWG 24...16 AWG 5 lb-in. Flexible-Stranded w/ Ferrule Metric Single Conductor Multiple Conductor Torque 0.25...2.5 mm² 0.5...0.75 mm² 0.55 Nm Coarse-Stranded/Solid Single Conductor Multiple Conductor Metric Torque 0.2...4.0 mm² 0.2...1.5 mm² 0.55 Nm D E Terminal Designations Terminal Reference Designation 1 2 3 4 5 6 F Description IN 1 IN 2 IN 3 IN 4 AC COM AC COM General-purpose AC input number 1 General-purpose AC input number 2 General-purpose AC input number 3 General-purpose AC input number 4 AC supply common AC supply common EGND Earth Ground Funtional only with the E3 Plus Overload Relay G REFERENCE REVISION AUTHORIZATION H 1 22-01-1 2 1621-01 3 1002483 BULLETIN 193 E3 OVERLOAD RELAY AC INPUT INTERFACE MODULE INSTRUCTION SHEET DIMENSIONS APPLY BEFORE SURFACE TREATMENT (DIMENSIONS IN INCHES) TOLERANCES UNLESS OTHERWISE SPECIFIED .XX: N/A .XXX: N/A 41053 N/A THIS DRAWING IS THE PROPERTY OF ROCKWELL INTERNATIONAL CORPORATION OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL INTERNATIONAL CORPORATION LOCATION: MILWAUKEE, WISCONSIN U.S.A. DR. ANGLES: E - DOC CHKD. APPD. ---------------------------------- DATE DATE DATE ------------------------- DWG. SIZE B SHEET 2 OF 4 41053-157 B-vertical.ai 1 2 3 4 5 6 7 8 A Wiring Diagram Basic wiring of input devices is shown below. ATTENTION: Be careful when stripping wires. Wire fragments that fall into the module could cause damage at power up. Once wiring is complete, ensure the module is free of all metal fragments. Commons are connected internally. B IN 1 IN 2 1 2 IN 4 3 4 AC COM AC COM 5 EGND 6 EIMD = 110/120 V ac 50/60 Hz EIMD60 = 120 V ac 60 Hz L1 C IN 3 L2 Troubleshooting D Failure Type Failure Description Corrective Action Input 1..4 1. Input 1,2,3 or 4 does not appear to recognize a contact closure. 1. Check to ensure that the AC input interface module is properly secured to the E3 overload relay, and that it's finger connections to the E3 overload relay terminals are securely tightened. 2. Verify that AC neutral of the input control circuit is properly connected to one of the AC COM terminals. 3. Check the supply voltage. (See "Input Specifications") 4. If the applicable contact closes but the E3 Overload Relay Input does not recognize the closure (LED does not illuminate), check the continuity and wiring to the connected contact. E 5. Check the IN 1,2,3 and 4 status LEDs. If the appropriate LED does not illuminate, measure the voltage across and current through the applicable input. Verify they are within the ratings of the module (See "Input Specifications"). 6. If the appropriate Input LED illuminates, but the input status is not reported properly over the DeviceNet network, check the programmable controller ladder logic and the I/O mapping. F G REFERENCE REVISION AUTHORIZATION H 1 22-01-1 2 1621-01 3 1002483 BULLETIN 193 E3 OVERLOAD RELAY AC INPUT INTERFACE MODULE INSTRUCTION SHEET DIMENSIONS APPLY BEFORE SURFACE TREATMENT (DIMENSIONS IN INCHES) TOLERANCES UNLESS OTHERWISE SPECIFIED .XX: N/A .XXX: N/A 41053 N/A THIS DRAWING IS THE PROPERTY OF ROCKWELL INTERNATIONAL CORPORATION OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL INTERNATIONAL CORPORATION LOCATION: MILWAUKEE, WISCONSIN U.S.A. DR. ANGLES: E - DOC CHKD. APPD. ---------------------------------- DATE DATE DATE ------------------------- DWG. SIZE B SHEET 3 OF 4 41053-157 B-vertical.ai 1 2 3 4 5 6 7 8 A General Specifications B C Approximate Shipping Weight (with carton) 60g Storage Temperature -40 to 85C Operating Temperature (Open) Operating Temperature (Closed) -20 to 55C -20 to 40C Relative Humidity 5% to 95% non-condensing Vibration (IEC 68-2-6) 3G Shock (IEC 68-2-27) 30G Maximum Altitude 2000m Pollution Environment Terminal Marking Pollution Degree 2 EN 50012 Degree of Protection 1P2LX Electrical / EMC: The module has passed testing at the following levels: ESD Immunity (IEC 10000-4-2) 6 kV contact, 8 kV air Radiated Immunity (IEC 10000-4-3) 10 V/m Fast Transient Burst (IEC 10000-4-4) 4 kV (Power), 2 kV (Control) Surge Immunity (IEC 10000-4-5) Radiated and Conducted Emissions 2 kV (L-E),1kV (L-L) Class A Input Specifications D E Catalog Number 193-EIMD 193-EIMD60 Voltage Category 110V / 120V ac 120V ac Operating Voltage Range Frequency Range 79V ac to 132V ac 47 Hz to 63 Hz 79V ac to 132V ac 57 Hz to 63 Hz Number of Inputs 4 4 Heat Dissipation 0.10 W per input 0.10 W per input Signal Delay (max.) On Delay: 30 ms Off Delay: 30 ms On Delay: 30 ms Off Delay: 30 ms Off-State Voltage (max.) Off-State Current (max.) 20V ac 1.0 mA 20V ac 1.0 mA On-State Voltage (min.) 79V ac 79V ac On-State Current 2.0 mA at 79V ac (min.) 10.0 mA at 132V ac (max.) 2.0 mA at 79V ac (min.) 10.0 mA at 132V ac (max.) Inrush Current (max.) 150 mA 150 mA Nominal Impedance 28k ohm at 50 Hz 21k ohm at 60 Hz 21k ohm at 60 Hz IEC Input Compatibility Type 1 Type 1 F 41053-157-01 (3) Printed in U.S.A. G -01 3 TWO SIDES PRINTED BODY STOCK WHITE BODY INK BLACK PART CHG. NO. CHAR. MATERIAL H 1 22-01-1 2 1621-01 3 1002483 (DIMENSIONS IN INCHES) TOLERANCES UNLESS OTHERWISE SPECIFIED N/A .XXX: N/A 41053 N/A FOLD E - DOC THIS DRAWING IS THE PROPERTY OF ROCKWELL INTERNATIONAL CORPORATION OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL INTERNATIONAL CORPORATION LOCATION: MILWAUKEE, WISCONSIN U.S.A. DR. ANGLES: FLAT BULLETIN 193 E3 OVERLOAD RELAY AC INPUT INTERFACE MODULE INSTRUCTION SHEET DIMENSIONS APPLY BEFORE SURFACE TREATMENT .XX: 2-1/8" W x 2-3/4" H SIZE REFERENCE REVISION AUTHORIZATION 8 1/2" W x 11" H CHKD. APPD. ---------------------------------- DATE DATE DATE ---------------------------- DWG. SIZE B SHEET 4 OF 4 41053-157 B-vertical.ai