Bulletin 193-EIMD 110/120V AC 50 / 60 Hz Input Interface Module

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Bulletin 193-EIMD 110/120V AC 50 / 60 Hz Input Interface Module
Bulletin 193-EIMD60 120V AC 60 Hz Input Interface Module
Installation Instructions
ATTENTION: The 193-EIMD60 module is designed for applications in 120VAC 60 Hz control circuits only.
ATTENTION: To prevent electrical shock, disconnect from power source before installing or servicing. Install in
suitable enclosure. Keep free from contaminants.
B
ATTENTION: The AC input interface module contains ESD (electrostatic discharge)-sensitive parts and assemblies.
Static control precautions are required when installing, testing, servicing, or repairing this assembly. Component
damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures,
refer to Allen-Bradley publication 8200-4.5.2, "Guarding Against Electrostatic Damage", or any other applicable
ESD protection handbook.
ATTENTION: An incorrectly applied or installed AC input interface module can result in damage to the components
or reduction in product life. Wiring or application errors such as supplying incorrect or inadequate supply voltage, or
operating/storing in excessive ambient temperatures may result in malfunction of the AC input interface module.
ATTENTION: Only personnel familiar with the AC input interface module and associated machinery should plan to
install, start up, and maintain the system. Failure to comply may result in personal injury and/or equipment damage.
C
ATTENTION: The purpose of this document is to serve as a guide for proper installation. The National Electrical
Code and any other governing regional or local code will take precedence. Rockwell Automation cannot assume
responsibility for the compliance or proper installation of the AC input interface module or associated equipment. A
hazard of personal injury and/or equipment damage exists if codes are ignored during installation.
ATTENTION: The AC input interface module is intended to be earth grounded by means of a properly sized wire
(see "Wire Size and Torque Specifications") connecting the EGND terminal to a suitable Earth Ground. Care should
be used to select the shortest possible wire. Failure to ground could result in compromised EMC emissions and/or
immunity.
ATTENTION: For reliable input signal processing, input wiring shall be routed in raceways separate from power
cabling. For distances exceeding 200 M (656 Ft), the use of shielded cable is recommended.
D
IMPORTANT: Power cable connections to the E3 Overload relay terminals 2/T1, 4/T2 and 6/T3 must be made
prior to assembling the input interface module to the E3 overload relay.
Dimensions
Approximate dimensions for panel adapter installed units. Dimensions are not intended to be used for manufacturing purposes.
45
(1-25/32)
E
193-ECPM1
193-ECPM1
193-ECPM2
193-ECPM3
158.5
6 - 1/4"
153.4
6 - 1/32"
155.1
6 - 7/64"
193-ECPM2
193-ECPM3
14.1
9/16"
9.0
23/64"
15.5
39/64"
F
19.4 (49/64) 193-EC_ _B, 193-EC_ _D
13.2 (33/64) 193-EC_ _E
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REFERENCE
REVISION
AUTHORIZATION
H
1
22-01-1
2
1621-01
3
1002483
BULLETIN 193 E3 OVERLOAD RELAY
AC INPUT INTERFACE MODULE
INSTRUCTION SHEET
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
.XX:
N/A
.XXX:
N/A
41053
N/A
THIS DRAWING IS THE PROPERTY OF
ROCKWELL INTERNATIONAL CORPORATION
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL INTERNATIONAL CORPORATION
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
DR.
ANGLES:
E - DOC
CHKD.
APPD.
C. KACZYNSKI
M. JUTZ
D. BOLDA
DATE
DATE
DATE
8-6-03
8-6-03
8-6-03
DWG.
SIZE
B
SHEET
1
OF
4
41053-157
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Installation
0.55 Nm
5 lb-in.
x7
x7
B
1
C
3
2
Wire Size and Torque Specifications
Stranded/Solid
AWG
Single Conductor
Multiple Conductor
Torque
24...12 AWG
24...16 AWG
5 lb-in.
Flexible-Stranded w/
Ferrule Metric
Single Conductor
Multiple Conductor
Torque
0.25...2.5 mm²
0.5...0.75 mm²
0.55 Nm
Coarse-Stranded/Solid Single Conductor
Multiple Conductor
Metric
Torque
0.2...4.0 mm²
0.2...1.5 mm²
0.55 Nm
D
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Terminal Designations
Terminal Reference
Designation
1
2
3
4
5
6
F
Description
IN 1
IN 2
IN 3
IN 4
AC COM
AC COM
General-purpose AC input number 1
General-purpose AC input number 2
General-purpose AC input number 3
General-purpose AC input number 4
AC supply common
AC supply common
EGND
Earth Ground
Funtional only with the E3 Plus Overload Relay
G
REFERENCE
REVISION
AUTHORIZATION
H
1
22-01-1
2
1621-01
3
1002483
BULLETIN 193 E3 OVERLOAD RELAY
AC INPUT INTERFACE MODULE
INSTRUCTION SHEET
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
.XX:
N/A
.XXX:
N/A
41053
N/A
THIS DRAWING IS THE PROPERTY OF
ROCKWELL INTERNATIONAL CORPORATION
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL INTERNATIONAL CORPORATION
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
DR.
ANGLES:
E - DOC
CHKD.
APPD.
----------------------------------
DATE
DATE
DATE
-------------------------
DWG.
SIZE
B
SHEET
2
OF
4
41053-157
B-vertical.ai
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Wiring Diagram
Basic wiring of input devices is shown below.
ATTENTION: Be careful when stripping wires. Wire fragments that fall into the module could cause damage at power up. Once
wiring is complete, ensure the module is free of all metal fragments.
Commons are connected internally.
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IN 1
IN 2
1
2
IN 4
3
4
AC
COM
AC
COM
5
EGND
6
EIMD = 110/120 V ac 50/60 Hz
EIMD60 = 120 V ac 60 Hz
L1
C
IN 3
L2
Troubleshooting
D
Failure
Type
Failure
Description
Corrective Action
Input 1..4
1. Input 1,2,3 or 4 does not appear to
recognize a contact closure.
1. Check to ensure that the AC input interface module is properly
secured to the E3 overload relay, and that it's finger connections
to the E3 overload relay terminals are securely tightened.
2. Verify that AC neutral of the input control circuit is properly
connected to one of the AC COM terminals.
3. Check the supply voltage. (See "Input Specifications")
4. If the applicable contact closes but the E3 Overload Relay Input
does not recognize the closure (LED does not illuminate), check
the continuity and wiring to the connected contact.
E
5. Check the IN 1,2,3 and 4 status LEDs. If the appropriate LED
does not illuminate, measure the voltage across and current
through the applicable input. Verify they are within the ratings of
the module (See "Input Specifications").
6. If the appropriate Input LED illuminates, but the input status is not
reported properly over the DeviceNet network, check the
programmable controller ladder logic and the I/O mapping.
F
G
REFERENCE
REVISION
AUTHORIZATION
H
1
22-01-1
2
1621-01
3
1002483
BULLETIN 193 E3 OVERLOAD RELAY
AC INPUT INTERFACE MODULE
INSTRUCTION SHEET
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
.XX:
N/A
.XXX:
N/A
41053
N/A
THIS DRAWING IS THE PROPERTY OF
ROCKWELL INTERNATIONAL CORPORATION
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL INTERNATIONAL CORPORATION
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
DR.
ANGLES:
E - DOC
CHKD.
APPD.
----------------------------------
DATE
DATE
DATE
-------------------------
DWG.
SIZE
B
SHEET
3
OF
4
41053-157
B-vertical.ai
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General Specifications
B
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Approximate Shipping Weight
(with carton)
60g
Storage Temperature
-40 to 85C
Operating Temperature (Open)
Operating Temperature (Closed)
-20 to 55C
-20 to 40C
Relative Humidity
5% to 95% non-condensing
Vibration (IEC 68-2-6)
3G
Shock (IEC 68-2-27)
30G
Maximum Altitude
2000m
Pollution Environment
Terminal Marking
Pollution Degree 2
EN 50012
Degree of Protection
1P2LX
Electrical / EMC:
The module has passed testing at the following levels:
ESD Immunity (IEC 10000-4-2)
6 kV contact, 8 kV air
Radiated Immunity (IEC 10000-4-3)
10 V/m
Fast Transient Burst (IEC 10000-4-4)
4 kV (Power), 2 kV (Control)
Surge Immunity (IEC 10000-4-5)
Radiated and Conducted Emissions
2 kV (L-E),1kV (L-L)
Class A
Input Specifications
D
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Catalog Number
193-EIMD
193-EIMD60
Voltage Category
110V / 120V ac
120V ac
Operating Voltage Range
Frequency Range
79V ac to 132V ac
47 Hz to 63 Hz
79V ac to 132V ac
57 Hz to 63 Hz
Number of Inputs
4
4
Heat Dissipation
0.10 W per input
0.10 W per input
Signal Delay (max.)
On Delay: 30 ms
Off Delay: 30 ms
On Delay: 30 ms
Off Delay: 30 ms
Off-State Voltage (max.)
Off-State Current (max.)
20V ac
1.0 mA
20V ac
1.0 mA
On-State Voltage (min.)
79V ac
79V ac
On-State Current
2.0 mA at 79V ac (min.)
10.0 mA at 132V ac (max.)
2.0 mA at 79V ac (min.)
10.0 mA at 132V ac (max.)
Inrush Current (max.)
150 mA
150 mA
Nominal Impedance
28k ohm at 50 Hz
21k ohm at 60 Hz
21k ohm at 60 Hz
IEC Input Compatibility
Type 1
Type 1
F
41053-157-01 (3)
Printed in U.S.A.
G
-01
3
TWO SIDES PRINTED
BODY STOCK WHITE
BODY INK BLACK
PART CHG.
NO. CHAR.
MATERIAL
H
1
22-01-1
2
1621-01
3
1002483
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
N/A
.XXX:
N/A
41053
N/A
FOLD
E - DOC
THIS DRAWING IS THE PROPERTY OF
ROCKWELL INTERNATIONAL CORPORATION
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL INTERNATIONAL CORPORATION
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
DR.
ANGLES:
FLAT
BULLETIN 193 E3 OVERLOAD RELAY
AC INPUT INTERFACE MODULE
INSTRUCTION SHEET
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
.XX:
2-1/8" W x 2-3/4" H
SIZE
REFERENCE
REVISION
AUTHORIZATION
8 1/2" W x 11" H
CHKD.
APPD.
----------------------------------
DATE
DATE
DATE
----------------------------
DWG.
SIZE
B
SHEET
4
OF
4
41053-157
B-vertical.ai
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