2-pole design Semi-hermetic compressors with 2-pole drive motor for mains voltages of 60 Hz Ne w: No ma w f ins or 6 vo 0 H lta z ge HG seriesHG 2-pole - At a glance Baureihe 2-polig At a glance Type key | HG 2-pole Based on our compressors of the Pluscom series with its outstanding advantages and features, Bock offers already for some time a compressor version with 2-pole drive This compressor version makes mains voltages of 60 Hz possible and therefore a corresponding higher refrigerating capacity compared to an operation with 50 Hz mains voltage. This increase in the maximum possible compressor capacity can be realised through the use of a special valve plate system. The socalled Bock K-valve plate, which was developed by Bock especially for mobile applications, is already used thousands of times in the area of bus air-conditioning and sets the international standard for quality and reliability. HGX34P / 315 - 2 S A K Design Aluminium design Motor variant 4) Number of poles Swept volume Pluscom 3) Number of cylinders 3) Size Ester oil filling 2) Series 1) 1) HG = Hermetic Gas-cooled (suction gas-cooled) 2) X = Ester oil filling (HFC refrigerants e.g. R134a, R407C) = Additional declaration for Pluscom compressors S = More powerful motor e.g. air-conditioning applications 3) 4) Special features --High performance with 2-pole drive motor (up to 3.480 rpm) -- With oil pump lubrication as standard --Bock K-valve plate --Also available in aluminium lightweight design (option) (ca. 40% weight savings) -- Available with terminal box with reduced height 2.900 rpm 50 Hz The K-design for 60 Hz Available models Displacement 60 Hz (3.480 rpm) HG34P/315-2 K 65,6 m3/h HG34P/315-2 A K 65,6 m3/h HG34P/315-2 S K 65,6 m3/h HG34P/315-2 S A K 65,6 m3/h HG34P/380-2 K 79,3 m3/h HG34P/380-2 A K 79,3 m3/h 3.480 rpm 60 Hz Design for 50 Hz -- Valve design, tried and trusted all over the world, with one- The Bock K-valve plate with ring­fins for higher loads 2 I www.bock.de sided fixed finger reed valves, suction and pressure side -- Valve made out of high quality, impact resistant spring steel HG series 2-pole - Operating limits Baureihe HG 2-polig R134a Operating limits HGX34P 2-pole tc (°C) 90 82 Unlimited application range 80 70 tO Evaporating temperature (°C) tC Condensing temperature (°C) tOh Suction gas temperature (°C) 60 50 40 toh + 20 °C 30 20 Max. permissible operating pressure (LP/HP)1): 19/28 bar -15 -10 -5 0 5 10 15 to (°C) 1) LP = low pressure HP = high pressure R134a Notes Operating limits Performance data Compressor operation is possible within the limits shown on the application diagrams. Please note the coloured areas. Compressor application limits should not be chosen for design purposes or continuous operation. The performance data for R134a are based on EN 12900 at 50 Hz power supply frequency. This signifies: 20 °C suction gas temperature without liquid subcooling. This results in significant differences compared to specifications with liquid undercooling and/or suction-gas temperatures. For operation with frequency converter: Minimum frequency = 15 Hz Maximum frequency = 60 Hz Performance data for other operating points, see Bock software. Calculations Calculating the maximum possible frequency of the compressor under specific operating conditions: Calculating the corresponding refrigerating capacity: The following calculation is used to obtain the maximum possible frequency at the selected operating point: Refrigeration capacity can be determined as a function of frequency from the following calculation: P x 50 Hz fmax = max Pe fmax =maximum permissible frequency [Hz] • f xQ Qo operation= operation 0 50Hz 50 Hz • • Qo operation= refrigerating capacity at the chosen operating point [W] Pmax = maximum power consumption [kW] (see technical data, compressors) f operation = frequency at the chosen operating point [Hz] Pe =power consumption at the operating point at 50 Hz [kW] (see performance data, compressors) Qo 50 Hz = refrigerating capacity at the operating point at 50 Hz [W] (see performance data, compressors) i • As a rule, the maximum permissible power consumption of the compressor Pmax must not be exceeded. The maximum permissible frequency is always restricted in case of high evaporation temperatures associated with high condensing pressures with refrigerant R407C. www.bock.de I 3 HG seriesHG 2-pole - Performance data Baureihe 2-polig R134a Type Performance data 40 HGX34P/315-2 K HGX34P/315-2 A K 50 60 70 30 40 HGX34P/380-2 K HGX34P/380-2 A K • Cond. temp. °C 30 50 60 70 Cooling capacity QO [W] Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P 12,5 10 7,5 5 0 45056 8,67 39420 10,36 33792 11,71 28212 12,73 22719 13,45 49596 12,62 44002 13,52 38280 14,47 32437 15,38 26484 16,11 40993 8,62 35838 10,14 30698 11,34 25612 12,23 20620 12,83 45243 12,00 40109 12,89 34842 13,79 29450 14,61 23944 15,23 37189 8,51 32488 9,87 27807 10,92 23187 11,69 18667 12,18 41160 11,41 36453 12,28 31607 13,12 26632 13,85 21538 14,34 33638 8,34 29362 9,55 25113 10,47 20930 11,12 16854 11,51 37338 10,86 33023 11,68 28565 12,46 23973 13,08 19257 13,44 27263 7,86 23754 8,79 20284 9,47 16893 9,91 13620 10,14 30436 9,81 26803 10,54 23018 11,15 19091 11,53 15030 11,57 Performance data 40 50 60 70 30 40 HGX34P/380-2 K HGX34P/380-2 A K 50 60 70 Cooling capacity QO [W] Power consumption Pe [kW] Evaporating temperature °C Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Relating to 20 °C suction gas temperature, without liquid subcooling 4 I www.bock.de 60 Hz • Cond. temp. °C 30 HGX34P/315-2 K HGX34P/315-2 A K Power consumption Pe [kW] Evaporating temperature °C R134a Type 50 Hz 12,5 10 7,5 5 0 50326 10,45 44031 12,50 37744 14,12 31512 15,36 25377 16,23 55398 15,23 49149 16,31 42757 17,46 36231 18,55 29582 19,44 45788 10,39 40030 12,23 34289 13,68 28607 14,75 23031 15,48 50535 14,48 44801 15,54 38917 16,64 32895 17,62 26745 18,37 41539 10,26 36288 11,90 31060 13,17 25899 14,10 20850 14,70 45975 13,77 40717 14,81 35304 15,83 29748 16,70 24057 17,30 37572 10,06 32797 11,52 28050 12,68 23379 13,41 18825 13,89 41705 13,10 36885 14,09 31906 15,03 26777 15,78 21510 16,21 30452 9,48 26533 10,60 22657 11,42 18869 11,95 15213 12,23 33996 11,83 29938 12,71 25711 13,45 21324 13,91 16788 13,95 HG series 2-pole - Operating limits Baureihe HG 2-polig R407C Operating limits HGX34P 2-pole tc (°C) Unlimited application range 80 70 61 60 tO Evaporating temperature (°C) tC Condensing temperature (°C) tOh Suction gas temperature (°C) 1 50 40 20 1 toh + 20 °C 30 -15 -10 -5 0 5 10 12,5 15 to (°C) HGX34P/380-2 (A) K Please note operating limits Max. permissible operating pressure (LP/HP)1): 19/28 bar 1) LP = low pressure HP = high pressure R407C Notes Operating limits Performance data Compressor operation is possible within the limits shown on the application diagrams. Please note the coloured areas. Compressor application limits should not be chosen for design purposes or continuous operation. The performance data for R134a are based on EN 12900 at 50 Hz power supply frequency. This signifies: 20 °C suction gas temperature without liquid subcooling. For operation with frequency converter: Minimum frequency = 15 Hz Maximum frequency = 60 Hz This results in significant differences compared to specifications with liquid undercooling and/or suction-gas temperatures. Performance data for other operating points, see Bock software. www.bock.de I 5 HG seriesHG 2-pole - Performance data Baureihe 2-polig R407C Type Performance data • Cond. temp. °C Cooling capacity QO [W] HGX34P/315-2 K HGX34P/315-2 A K 40 50 60 30 HGX34P/380-2 K HGX34P/380-2 A K 40 50 60 Q P Q P Q P Q P Q P Q P Q P Q P 40 50 60 30 40 50 60 0 52726 12,79 46464 14,30 39976 15,83 33448 17,25 62453 17,54 55067 19,12 47330 20,81 39256 22,31 47944 12,32 42175 13,76 36199 15,18 30202 16,44 56995 16,70 50164 18,19 43034 19,75 35622 21,08 39278 11,40 34404 12,68 29362 13,84 24339 14,75 46946 15,07 41150 16,38 35163 17,68 29001 18,68 -5 -10 -15 31740 25246 19713 10,50 9,59 8,65 27642 21804 16806 11,57 10,40 9,14 23414 18271 12,42 10,89 19243 12,92 38072 30389 23916 13,53 12,08 10,73 33212 26367 20634 14,65 13,01 11,45 28269 22369 15,69 13,77 23257 16,34 60 Hz Cooling capacity QO [W] Power consumption Pe [kW] Evaporating temperature °C Q P Q P Q P Q P Q P Q P Q P Q P Relating to 20 °C suction gas temperature, without liquid subcooling 6 I www.bock.de 5 • Cond. temp. °C 30 HGX34P/380-2 K HGX34P/380-2 A K 7,5 Performance data 12,5 HGX34P/315-2 K HGX34P/315-2 A K 10 63241 57821 13,80 13,29 55904 51037 15,40 14,85 48302 44007 17,11 16,48 40621 36918 18,81 18,04 74227 68198 19,29 18,40 65658 60233 21,04 20,07 56631 51863 22,97 21,88 R407C Type Power consumption Pe [kW] Evaporating temperature °C 12,5 30 50 Hz 10 70638 64585 16,65 16,03 62443 57007 18,58 17,91 53952 49155 20,64 19,87 45373 41236 22,68 21,76 82909 76175 23,26 22,20 73338 67278 25,38 24,21 63255 57929 27,71 26,40 7,5 5 0 58893 15,43 51899 17,25 44652 19,10 37360 20,81 69758 21,16 61509 23,07 52866 25,10 43848 26,91 53551 14,86 47108 16,60 40433 18,32 33735 19,83 63661 20,14 56031 21,94 48067 23,82 39789 25,43 43872 13,75 38429 15,30 32797 16,70 27185 17,79 52438 18,18 45964 19,76 39276 21,33 32393 22,53 -5 -10 35452 28199 12,66 11,57 30875 24354 13,96 12,55 26153 20408 14,98 13,14 21494 15,59 42525 33943 16,32 14,57 37097 29451 17,68 15,69 31575 24986 18,92 16,61 25978 19,71 -15 22018 10,43 18772 11,03 26714 12,94 23048 13,82 HG series 2-pole - Technical data Baureihe HG 2-polig HG Number Displacement of 50 / 60 Hz cylinders (2.900 / 3480 rpm) Electrical data 3 Voltage Max. working Max. power current consumption Weight Connections 5 Oil charge Discharge line DV Suction line SV kg mm I inch mm I inch Ltr. 117 95 22 I 7/8 35 I 1 3/8 1,4 117 58 22 I 7/8 35 I 1 3/8 1,4 Starting current (rotor locked) 1 m³/h Type 2 2 A kW Y A Y HG34P/315-2 K 4 54,7 / 65,6 4 24,3 14,7 HG34P/315-2 A K 4 54,7 / 65,6 4 24,3 14,7 HG34P/315-2 S K 4 54,7 / 65,6 4 32,2 19,0 172 103 22 I /8 35 I 1 /8 1,4 HG34P/315-2 S A K 4 54,7 / 65,6 4 32,2 19,0 172 68 22 I 7/8 35 I 1 3/8 1,4 HG34P/380-2 K 4 66,1 / 79,3 4 38,0 23,5 172 102 22 I 7/8 35 I 1 3/8 1,4 HG34P/380-2 A K 4 66,1 / 79,3 4 38,0 23,5 172 67 22 I 7/8 35 I 1 3/8 1,4 7 3 Explanations: 1 Tolerance (± 10%) relates to the mean value of the voltage range. Other voltages and current types on request. 2 Take account of the max. operating current / max. power consumption when designing contactors, leads and fuses. Switches: Service category AC3 3 All data are based on the mean value of the voltage range. 4 380-420 V Y - 3 - 50 Hz 440-480 V Y - 3 - 60 Hz 5 For soldering connections www.bock.de I 7 HG seriesHG 2-pole - Dimensions and connections Baureihe 2-polig HG34P/380-2 K HG34P/380-2 S K 115 A1 A SV E F 4x ca.170(185) ca.170(185) 46310 310 79 419 (452) 419 (452) ca.540 (570) Dimensions in ( ) = H G34P/315-2 S K HG34P/380-2 K H,D1 O,K O,K J J F 4x 12 230 272 ca.135 ca.540 (570) E H,D1 12 230 272 X View X X B A1 A SV *) With the accessory “Terminal box with reduced height” about 300 mm (Motor protectionca.170(185) MP10 as an extra item for control cabinet installation) 46 79 310 419 (452) ca.540 (570) HG34P/315-2 A K HG34P/315-2 S A K HG34P-2 A K HG34P/380-2 A K HG34P/380-2 S A K ca.291 ca.291 DV B1 DV B1 A B,L B,L ca.540 (570) ca.540 (570) Dimensions in ( ) = H G34P/315-2 S A K HG34P/380-2 A K Dimensions in mm 1) SV 90° rotatable Centre of gravity 8 I www.bock.de 12 ca.185 (215) J 46 310 *) With the reduced 79accessory “Terminal box with 419 (452)height” about 300 mm (Motor protection MP10 as an extra item for control cabinet installation) ca.540 (570) 4x 230 272 X 12 View X O,K O,K ca.315 F 4x H,D1 A 230 272 X A1 A SV B,L 273 273 ca.315 273 A1 A SV A1 A SV F E H,D1 115 ca.185 (215) ca.185 (215) J J 46 310 310 79 419 (452) 419 (452) X 115 X E ca.135 46 79 X 115 ca.135 ca.135 X ca.315 * ) A A 273 X ca.315 B,L 273 B,L ca.291 DV B1 115 A1 A SV A 115 ca.135 46 79 X X A 273 X ca.315 *) ca.291 DV B1 ca.315 HG34P/315-2 K HG34P/315-2 S K HG34P-2 K E F E F HG series 2-pole - Dimensions and connections Baureihe HG 2-polig Connections SV Suction line DV Discharge line HG34P-2 / HG34P-2 A See technical data! Page 7 A Connection suction side, not lockable 1 A1 Connection suction side, lockable 7 B Connection discharge side, not lockable 1 B1 Connection discharge side, lockable 7 D1 Connection oil return from oil separator 1 E Connection oil pressure gauge 1 F Oil drain H Oil charge plug 1 J Oil sump heater Ø 15 mm 1) K Sight glass L Connection thermal protection thermostat O Connection oil level regulator /8 " NPTF /16 " UNF /8 " NPTF /16 " UNF /4 " NPTF /8 " NPTF M 10 /4 " NPTF 11/8" - 18 UNEF /8 " NPTF 1 11/8" - 18 UNEF =Possibility of connection of oil sump heater 1) www.bock.de I 9 HG seriesHG 2-pole - Scope of supply Baureihe 2-polig Scope of supply Semi-hermetic 2 cylinder reciprocating compressor with drive motor for direct start 380-420 V Y - 3 - 50 Hz / 440-480 V Y - 3 - 60 Hz Single-section compressor housing in cast iron with hermetically integrated electric motor Semi-hermetic 4 cylinder reciprocating compressor with drive motor for direct start 380-420 V Y - 3 - 50 Hz / 440-480 V Y - 3 - 60 Hz Single-section compressor housing in aluminium lightweight design with hermetically integrated electric motor Winding protection with PTC resistor sensors and electronic triggering unit Bock MP10 Oil charge: HG: FUCHS Reniso SP 46 HGX: FUCHS Reniso Triton SE 55 Sight glass Suction and discharge line valve Inert gas charge 10 I www.bock.de HG34P-2 HG34P-2 A HG series Baureihe 2-pole - Accessories HG 2-polig Accessories HG34P-2 / HG34P-2 A 1 Start unloader by means of a Bock-ESS (Electronic Soft Start) IP20 (Connection clamps IP00) for installation in switch cabinet, with control voltage 230 V 2 Capacity regulator 24 V DC Capacity regulator 110 V AC Capacity regulator 230 V AC 3 Oil sump heater 24 V DC (option), 80 W, IP65 permanently set version Oil sump heater 400 V - 1 - 50/60 Hz, 80 W, IP65 permanently set version Oil sump heater 110-240 V - 1 - 50/60 Hz, 50-120 W, IP65 PTC heater self-regulating 4 Thermal protection thermostat (PTC sensor) IP67 5 Terminal box with reduced height (-15 mm) (Motor protection MP10 as an extra item for installation in switch cabinet) 6 MP 10 with control voltage 24 DC MP 10 with control voltage 110 V AC Special voltage and/or frequency (on request) ESS Electronic Soft Start Capacity regulator Oil sump heater 1 2 3 Thermal protection thermostat Terminal box with reduced height MP10 Motor Protection 5 6 4 www.bock.de I 11 Bock Kältemaschinen GmbH Benzstraße 7 D-72636 Frickenhausen Telephone: +49 7022 9454-0 Fax: +49 7022 9454-137 mail@bock.de www.bock.de Art.No. 96161-09.2010-Gb Subject to change without notice