2-pole design New - Compressors for Commercial Refrigeration

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2-pole design
Semi-hermetic compressors with
2-pole drive motor for mains voltages of 60 Hz
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No
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ins or 6
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lta z
ge
HG seriesHG
2-pole
- At a glance
Baureihe
2-polig
At a glance
Type key | HG 2-pole
Based on our compressors of the Pluscom series with its outstanding advantages and features, Bock offers already for some time a
compressor version with 2-pole drive
This compressor version makes mains voltages of 60 Hz possible
and therefore a corresponding higher refrigerating capacity compared to an operation with 50 Hz mains voltage.
This increase in the maximum possible compressor capacity can
be realised through the use of a special valve plate system. The socalled Bock K-valve plate, which was developed by Bock especially
for mobile applications, is already used thousands of times in the
area of bus air-conditioning and sets the international standard for
quality and reliability.
HGX34P / 315 - 2 S A K
Design
Aluminium design
Motor variant 4)
Number of poles
Swept volume
Pluscom 3)
Number of cylinders 3)
Size
Ester oil filling 2)
Series 1)
1)
HG = Hermetic Gas-cooled (suction gas-cooled)
2)
X = Ester oil filling (HFC refrigerants e.g. R134a, R407C)
= Additional declaration for Pluscom compressors
S = More powerful motor e.g. air-conditioning applications
3)
4)
Special features
--High performance with 2-pole drive motor
(up to 3.480 rpm)
-- With oil pump lubrication as standard
--Bock K-valve plate
--Also available in aluminium lightweight design (option)
(ca. 40% weight savings)
-- Available with terminal box with reduced height
2.900 rpm
50 Hz
The K-design for 60 Hz
Available models
Displacement
60 Hz (3.480 rpm)
HG34P/315-2 K
65,6 m3/h
HG34P/315-2 A K
65,6 m3/h
HG34P/315-2 S K
65,6 m3/h
HG34P/315-2 S A K
65,6 m3/h
HG34P/380-2 K
79,3 m3/h
HG34P/380-2 A K
79,3 m3/h
3.480 rpm
60 Hz
Design for 50 Hz
-- Valve design, tried and trusted all over the world, with one-
The Bock K-valve plate with ring­fins
for higher loads
2 I www.bock.de
sided fixed finger reed valves, suction and pressure side
-- Valve made out of high quality, impact resistant spring steel
HG series 2-pole
- Operating
limits
Baureihe
HG 2-polig
R134a Operating limits
HGX34P 2-pole
tc (°C)
90
82
Unlimited application range
80
70
tO Evaporating temperature (°C)
tC Condensing temperature (°C)
tOh Suction gas temperature (°C)
60
50
40
toh + 20 °C
30
20
Max. permissible operating pressure (LP/HP)1): 19/28 bar
-15
-10
-5
0
5
10
15 to (°C)
1)
LP = low pressure HP = high pressure
R134a Notes
Operating limits
Performance data
Compressor operation is possible within the limits shown on
the application diagrams. Please note the coloured areas.
Compressor application limits should not be chosen for design
purposes or continuous operation.
The performance data for R134a are based on EN 12900 at
50 Hz power supply frequency. This signifies: 20 °C suction
gas temperature without liquid subcooling.
This results in significant differences compared to specifications with liquid undercooling and/or suction-gas temperatures.
For operation with frequency converter:
Minimum frequency = 15 Hz
Maximum frequency = 60 Hz
Performance data for other operating points, see Bock software.
Calculations
Calculating the maximum possible frequency of the
compressor under specific operating conditions:
Calculating the corresponding refrigerating capacity:
The following calculation is used to obtain the maximum
possible frequency at the selected operating point:
Refrigeration capacity can be determined as a function of
frequency from the following calculation:
P x 50 Hz
fmax = max
Pe
fmax =maximum permissible frequency [Hz]
•
f
xQ
Qo operation= operation 0 50Hz
50 Hz
•
•
Qo operation= refrigerating capacity at the chosen
operating point [W]
Pmax = maximum power consumption [kW]
(see technical data, compressors)
f operation = frequency at the chosen operating point [Hz]
Pe =power consumption at the operating point
at 50 Hz [kW] (see performance data, compressors)
Qo 50 Hz = refrigerating capacity at the operating point at
50 Hz [W] (see performance data, compressors)
i
•
As a rule, the maximum permissible power consumption of the compressor Pmax must not be exceeded.
The maximum permissible frequency is always restricted in case of high evaporation temperatures associated
with high condensing pressures with refrigerant R407C.
www.bock.de I 3
HG seriesHG
2-pole
- Performance data
Baureihe
2-polig
R134a
Type
Performance data
40
HGX34P/315-2 K
HGX34P/315-2 A K
50
60
70
30
40
HGX34P/380-2 K
HGX34P/380-2 A K
•
Cond.
temp.
°C
30
50
60
70
Cooling capacity QO [W]
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
12,5
10
7,5
5
0
45056
8,67
39420
10,36
33792
11,71
28212
12,73
22719
13,45
49596
12,62
44002
13,52
38280
14,47
32437
15,38
26484
16,11
40993
8,62
35838
10,14
30698
11,34
25612
12,23
20620
12,83
45243
12,00
40109
12,89
34842
13,79
29450
14,61
23944
15,23
37189
8,51
32488
9,87
27807
10,92
23187
11,69
18667
12,18
41160
11,41
36453
12,28
31607
13,12
26632
13,85
21538
14,34
33638
8,34
29362
9,55
25113
10,47
20930
11,12
16854
11,51
37338
10,86
33023
11,68
28565
12,46
23973
13,08
19257
13,44
27263
7,86
23754
8,79
20284
9,47
16893
9,91
13620
10,14
30436
9,81
26803
10,54
23018
11,15
19091
11,53
15030
11,57
Performance data
40
50
60
70
30
40
HGX34P/380-2 K
HGX34P/380-2 A K
50
60
70
Cooling capacity QO [W]
Power consumption Pe [kW]
Evaporating temperature °C
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Relating to 20 °C suction gas temperature,
without liquid subcooling
4 I www.bock.de
60 Hz
•
Cond.
temp.
°C
30
HGX34P/315-2 K
HGX34P/315-2 A K
Power consumption Pe [kW]
Evaporating temperature °C
R134a
Type
50 Hz
12,5
10
7,5
5
0
50326
10,45
44031
12,50
37744
14,12
31512
15,36
25377
16,23
55398
15,23
49149
16,31
42757
17,46
36231
18,55
29582
19,44
45788
10,39
40030
12,23
34289
13,68
28607
14,75
23031
15,48
50535
14,48
44801
15,54
38917
16,64
32895
17,62
26745
18,37
41539
10,26
36288
11,90
31060
13,17
25899
14,10
20850
14,70
45975
13,77
40717
14,81
35304
15,83
29748
16,70
24057
17,30
37572
10,06
32797
11,52
28050
12,68
23379
13,41
18825
13,89
41705
13,10
36885
14,09
31906
15,03
26777
15,78
21510
16,21
30452
9,48
26533
10,60
22657
11,42
18869
11,95
15213
12,23
33996
11,83
29938
12,71
25711
13,45
21324
13,91
16788
13,95
HG series 2-pole
- Operating
limits
Baureihe
HG 2-polig
R407C Operating limits
HGX34P 2-pole
tc (°C)
Unlimited application range
80
70
61 60
tO Evaporating temperature (°C)
tC Condensing temperature (°C)
tOh Suction gas temperature (°C)
1
50
40
20
1
toh + 20 °C
30
-15
-10
-5
0
5
10
12,5
15 to (°C)
HGX34P/380-2 (A) K
Please note operating limits
Max.
permissible operating pressure (LP/HP)1): 19/28 bar
1)
LP = low pressure HP = high pressure
R407C Notes
Operating limits
Performance data
Compressor operation is possible within the limits shown on
the application diagrams. Please note the coloured areas.
Compressor application limits should not be chosen for design
purposes or continuous operation.
The performance data for R134a are based on EN 12900 at
50 Hz power supply frequency. This signifies: 20 °C suction
gas temperature without liquid subcooling.
For operation with frequency converter:
Minimum frequency = 15 Hz
Maximum frequency = 60 Hz
This results in significant differences compared to specifications with liquid undercooling and/or suction-gas temperatures.
Performance data for other operating points, see Bock software.
www.bock.de I 5
HG seriesHG
2-pole
- Performance data
Baureihe
2-polig
R407C
Type
Performance data
•
Cond.
temp.
°C
Cooling capacity QO [W]
HGX34P/315-2 K
HGX34P/315-2 A K
40
50
60
30
HGX34P/380-2 K
HGX34P/380-2 A K
40
50
60
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
40
50
60
30
40
50
60
0
52726
12,79
46464
14,30
39976
15,83
33448
17,25
62453
17,54 55067
19,12 47330
20,81 39256 22,31 47944
12,32
42175
13,76
36199
15,18
30202
16,44
56995
16,70 50164
18,19 43034
19,75 35622
21,08 39278
11,40
34404
12,68
29362
13,84
24339
14,75
46946
15,07 41150
16,38 35163
17,68 29001
18,68 -5
-10
-15
31740
25246
19713
10,50
9,59
8,65
27642
21804
16806
11,57
10,40
9,14
23414
18271
12,42
10,89
19243
12,92
38072
30389
23916
13,53 12,08 10,73
33212
26367
20634
14,65 13,01 11,45
28269
22369
15,69 13,77
23257
16,34
60 Hz
Cooling capacity QO [W]
Power consumption Pe [kW]
Evaporating temperature °C
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Relating to 20 °C suction gas temperature,
without liquid subcooling
6 I www.bock.de
5
•
Cond.
temp.
°C
30
HGX34P/380-2 K
HGX34P/380-2 A K
7,5
Performance data
12,5
HGX34P/315-2 K
HGX34P/315-2 A K
10
63241
57821
13,80
13,29
55904
51037
15,40
14,85
48302
44007
17,11
16,48
40621
36918
18,81
18,04
74227 68198
19,29 18,40 65658 60233
21,04 20,07 56631 51863
22,97 21,88 R407C
Type
Power consumption Pe [kW]
Evaporating temperature °C
12,5
30
50 Hz
10
70638
64585
16,65
16,03
62443
57007
18,58
17,91
53952
49155
20,64
19,87
45373
41236
22,68
21,76
82909
76175
23,26
22,20
73338
67278
25,38
24,21
63255
57929
27,71
26,40
7,5
5
0
58893
15,43
51899
17,25
44652
19,10
37360
20,81
69758
21,16
61509
23,07
52866
25,10
43848
26,91
53551
14,86
47108
16,60
40433
18,32
33735
19,83
63661
20,14
56031
21,94
48067
23,82
39789
25,43
43872
13,75
38429
15,30
32797
16,70
27185
17,79
52438
18,18
45964
19,76
39276
21,33
32393
22,53
-5
-10
35452
28199
12,66
11,57
30875
24354
13,96
12,55
26153
20408
14,98
13,14
21494
15,59
42525
33943
16,32
14,57
37097
29451
17,68
15,69
31575
24986
18,92
16,61
25978
19,71
-15
22018
10,43
18772
11,03
26714
12,94
23048
13,82
HG series 2-pole
- Technical
data
Baureihe
HG 2-polig
HG
Number Displacement
of
50 / 60 Hz
cylinders (2.900 / 3480 rpm)
Electrical data 3
Voltage
Max. working Max. power
current
consumption
Weight
Connections 5
Oil charge
Discharge line
DV
Suction line
SV
kg
mm I inch
mm I inch
Ltr.
117
95
22 I 7/8
35 I 1 3/8
1,4
117
58
22 I 7/8
35 I 1 3/8
1,4
Starting
current
(rotor locked)
1
m³/h
Type
2
2
A
kW
Y
A
Y
HG34P/315-2 K
4
54,7 / 65,6
4
24,3
14,7
HG34P/315-2 A K
4
54,7 / 65,6
4
24,3
14,7
HG34P/315-2 S K
4
54,7 / 65,6
4
32,2
19,0
172
103
22 I /8
35 I 1 /8
1,4
HG34P/315-2 S A K
4
54,7 / 65,6
4
32,2
19,0
172
68
22 I 7/8
35 I 1 3/8
1,4
HG34P/380-2 K
4
66,1 / 79,3
4
38,0
23,5
172
102
22 I 7/8
35 I 1 3/8
1,4
HG34P/380-2 A K
4
66,1 / 79,3
4
38,0
23,5
172
67
22 I 7/8
35 I 1 3/8
1,4
7
3
Explanations:
1
Tolerance (± 10%) relates to the mean value of the voltage
range. Other voltages and current types on request.
2
Take account of the max. operating current / max. power
consumption when designing contactors, leads and fuses.
Switches: Service category AC3
3 All data are based on the mean value of the voltage range.
4 380-420 V Y - 3 - 50 Hz
440-480 V Y - 3 - 60 Hz
5 For soldering connections
www.bock.de I 7
HG
seriesHG
2-pole
- Dimensions and connections
Baureihe
2-polig
HG34P/380-2 K
HG34P/380-2 S K
115
A1 A SV
E
F
4x
ca.170(185)
ca.170(185)
46310
310
79
419 (452)
419 (452)
ca.540 (570)
Dimensions in ( ) = H
G34P/315-2 S K
HG34P/380-2 K
H,D1
O,K
O,K
J
J
F
4x
12
230
272
ca.135
ca.540 (570)
E
H,D1
12
230
272
X
View X
X
B
A1 A SV
*) With the accessory “Terminal box with reduced height” about 300 mm
(Motor protectionca.170(185)
MP10 as an extra item for control cabinet installation)
46
79
310
419 (452)
ca.540 (570)
HG34P/315-2 A K
HG34P/315-2 S A K
HG34P-2 A K
HG34P/380-2 A K
HG34P/380-2 S A K
ca.291 ca.291
DV
B1 DV
B1
A
B,L
B,L
ca.540 (570)
ca.540 (570)
Dimensions in ( ) = H
G34P/315-2 S A K
HG34P/380-2 A K
Dimensions in mm
1)
SV 90° rotatable
Centre of gravity
8 I www.bock.de
12
ca.185 (215)
J
46
310
*) With the
reduced
79accessory “Terminal box with
419
(452)height” about 300 mm
(Motor protection MP10 as an extra item for control cabinet installation)
ca.540 (570)
4x
230
272
X
12
View X
O,K
O,K
ca.315
F
4x
H,D1
A
230
272
X
A1 A SV
B,L
273
273
ca.315
273
A1 A SV
A1 A SV
F
E
H,D1
115
ca.185 (215)
ca.185 (215)
J
J
46
310
310
79
419 (452) 419 (452)
X
115
X
E
ca.135
46
79
X
115
ca.135
ca.135
X
ca.315 *
)
A
A
273
X
ca.315
B,L
273
B,L
ca.291
DV
B1
115
A1 A SV
A
115
ca.135
46
79
X
X
A
273
X
ca.315 *)
ca.291
DV
B1
ca.315
HG34P/315-2 K
HG34P/315-2 S K
HG34P-2 K
E
F
E
F
HG series 2-pole - Dimensions
and connections
Baureihe
HG 2-polig
Connections
SV Suction line
DV Discharge line
HG34P-2 / HG34P-2 A
See technical data! Page 7
A
Connection suction side,
not lockable
1
A1
Connection suction side,
lockable
7
B
Connection discharge side,
not lockable
1
B1
Connection discharge side,
lockable
7
D1
Connection oil return from
oil separator
1
E
Connection oil pressure
gauge
1
F
Oil drain
H
Oil charge plug
1
J
Oil sump heater
Ø 15 mm 1)
K
Sight glass
L
Connection thermal
protection thermostat
O
Connection
oil level regulator
/8 " NPTF
/16 " UNF
/8 " NPTF
/16 " UNF
/4 " NPTF
/8 " NPTF
M 10
/4 " NPTF
11/8" - 18 UNEF
/8 " NPTF
1
11/8" - 18 UNEF
=Possibility of connection of oil sump heater
1)
www.bock.de I 9
HG seriesHG
2-pole
- Scope of supply
Baureihe
2-polig
Scope of supply
Semi-hermetic 2 cylinder reciprocating compressor with drive motor for direct start
380-420 V Y - 3 - 50 Hz / 440-480 V Y - 3 - 60 Hz
Single-section compressor housing in cast iron with hermetically integrated electric motor
Semi-hermetic 4 cylinder reciprocating compressor with drive motor for direct start
380-420 V Y - 3 - 50 Hz / 440-480 V Y - 3 - 60 Hz
Single-section compressor housing in aluminium lightweight design with hermetically integrated
electric motor
Winding protection with PTC resistor sensors and electronic triggering unit Bock MP10
Oil charge:
HG: FUCHS Reniso SP 46
HGX: FUCHS Reniso Triton SE 55
Sight glass
Suction and discharge line valve
Inert gas charge
10 I www.bock.de
HG34P-2
HG34P-2 A
HG series Baureihe
2-pole - Accessories
HG 2-polig
Accessories
HG34P-2 / HG34P-2 A
1 Start unloader by means of a Bock-ESS (Electronic Soft Start)
IP20 (Connection clamps IP00) for installation in switch cabinet, with control voltage 230 V
2 Capacity regulator 24 V DC
Capacity regulator 110 V AC
Capacity regulator 230 V AC
3 Oil sump heater 24 V DC (option), 80 W, IP65 permanently set version
Oil sump heater 400 V - 1 - 50/60 Hz, 80 W, IP65 permanently set version
Oil sump heater 110-240 V - 1 - 50/60 Hz, 50-120 W, IP65
PTC heater self-regulating
4 Thermal protection thermostat (PTC sensor) IP67
5 Terminal box with reduced height (-15 mm)
(Motor protection MP10 as an extra item for installation in switch cabinet)
6 MP 10 with control voltage 24 DC
MP 10 with control voltage 110 V AC
Special voltage and/or frequency (on request)
ESS Electronic Soft Start
Capacity regulator
Oil sump heater
1
2
3
Thermal protection thermostat
Terminal box with reduced height
MP10 Motor Protection
5
6
4
www.bock.de I 11
Bock Kältemaschinen GmbH
Benzstraße 7
D-72636 Frickenhausen
Telephone: +49 7022 9454-0
Fax: +49 7022 9454-137
mail@bock.de
www.bock.de
Art.No. 96161-09.2010-Gb
Subject to change without notice
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