OSM Outdoor Circuit Breaker 12 kV, ...20 kA, ...630 A 15 kV, ...16 kA, ...630 A 27 kV, ...12.5 kA, ...630 A Technical Manual The present Technical Manual contains information necessary for the installation, commissioning and operation. It is absolutely necessary for the proper use of the OSM to read the Technical Manual carefully before starting and to adhere to the instructions and the relevant regulations. Safety First · Installation, operation and maintenance shall only be carried out by trained and experienced personnel who are familiar with the equipment and the electrical safety requirements. · During installation, commissioning, operation and maintenance of the equipment the relevant legal regulations (such as DIN/VDE/IEC), accident prevention regulations and the connecting conditions of the electric utilities shall be followed. · Take note that during operation of the OSM certain parts are subject to dangerous voltage. Mechanical parts, also remote-controlled, can move quickly. Failure to comply may result in death, severe personal injury or damage to equipment. · Pay attention to the hazard statements located throughout this manual. · The operating conditions of the OSM shall comply with the technical data specified in this manual. · Personnel installing, operating and maintaining the equipment shall be familiar with this manual and its contents. For special configurations please contact Tavrida Electric AG. Control Modules (CM) of all types meet the requirements of the EMC Directive 89/336/EEC and Low Voltage Directive 73/23/EEC. Table of Contents 1. Introduction 1 2 3 4 5 6 · Applicability · Hazard Statements · Safety Instructions · Definitions · General 8 8 8 9 9 2. OSM Outdoor Circuit Breaker · Overview · Protective Tank · Main Circuit Bushings · Bushing extensions · Clamp · Current Transformers · Mechanical Trip · Mechanical Position Indicator · Protective lid · Vacuum Circuit Breaker - SM 12 13 14 14 15 16 17 17 17 18 3. Control Module · Design and Method of Operation of the CM 22 4. Switching and Control Functions · Charging of the Capacitors · Ready-LED and Ready-Relay Output · Malfunction-LED and Malfunction-Relay Output · Switching the OSM on and off via the Dry Contact Inputs of the CM · Internal Electrical Interlock · Electrical Closing Lock-Out (optional) · OSM forced Trip by an Under-Voltage Relay · Antipumping Duty · Blocking Duty · Combined Blocking and Antipumping Duty · Output to Magnetic Actuator and Input for OSM Position Switch 24 24 24 24 24 24 25 26 26 26 26 · LED Indicators and Dry Contacts · Malfunction Indication Table 28 28 5. Indication 6. Installation Secondary part · Secondary Connections of the OSM · Auxilary circuit terminations · Connections of the CM · Installation of the CM · Installation of Secondary Cables between OSM/TEL and CM/TEL · Plug assembling instruction · CM Auxiliary Power Supply · Auxiliary Cables for CM and OSM · Auxiliary Cables for OSM Sensors 32 32 36 37 38 40 43 43 43 Primary part · General, Preparation · Bracket Mounting · Main Terminal Connection · Protective Earthing · Fitting of the Manual Trip Hook 44 44 45 46 46 7. Comissioning, Maintenance · General · Commissioning Primary part · Commissioning Secondary part · Maintenance · Non-Conformity 48 48 48 49 49 8. Goods Entry · Packing · Transport · Unpacking, Goods Recieved Control · Rating Plate, Seal · Storage 52 53 53 55 55 7 9. Product Line · Outdoor Circuit Breaker (OSM) · Control Modules (CM) · Accessories 58 58 58 10. Dimensions and Weights · Dimensions and Weights of the OSM · Dimensions of the Earthing Provisions OSM · Dimensions of the Mounting Provisions · Dimensions and Weights of the CM 60 60 61 61 11. Circuit Diagrams · Explanation of Switching Symbols Used · Circuit Diagrams 64 65 72 74 76 13. Legal Information · Warranty · Quality Regulations · Complaints and Transport Damage · Environmental Friendliness · Non-conformity Report · Liability · Copyright · General Terms of Delivery · Form for Non-Conformity Report 9 10 11 12 12. Technical Data · Outdoor Circuit Breaker (OSM) · Control Modules (CM) · Ambient Conditions 8 78 78 78 79 79 79 79 80 84 13 6 Introduction 1 7 Applicability This Technical Manual applies to a range of Outdoor Circuit Breakers (OSM) manufactured by Tavrida Electric. The following products are covered by this manual: · OSM/TEL 12-20/200-216 · OSM/TEL 12-20/50-217 · OSM/TEL 12-20/630-218 · OSM/TEL 12-20/300-219 · OSM/TEL 12-20/100-220 · OSM/TEL 15.5-16/630-221 · OSM/TEL 15.5-16/300-222 · OSM/TEL 15.5-16/100-223 · OSM/TEL 27-12.5/630-224 · OSM/TEL 27-12.5/300-225 · OSM/TEL 27-12.5/100-226 1 The model number is shown on the equipment rating plates. If your equipment does not correspond to this number then this manual is not applicable. Please contact your nearest Tavrida Electric office or Distributor. Every care has been taken in preparation of this manual. However, please note that not all the details or variations in the equipment or process being described can be covered. Neither is it expected to address all contingencies associated with the installation and operation of this equipment. For any further information please contact your nearest Tavrida Electric office or Distributor. Hazard Statements This manual contains three types of hazard statements, as follows: DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation that, if not avoided, could result in personal injury or equipment damage. Safety Instructions General hazard statements applying to this equipment are described in this section. Statements relating to specific tasks or procedures are located throughout this manual. 8 DANGER: Contact with hazardous voltage will cause death or severe personal injury. Contact with Recloser or Control Cubicle terminals should only be undertaken when equipment is isolated from applicable sources of voltage. WARNING: This equipment is not intended to protect human life. Follow all locally approved safety procedures when installing or operating this equipment. Failure to comply may result in death or severe personaly injury. WARNING: Before working with equipment described in this manual carefully read and understand the contents of this manual. Improper handling, installation, operation or maintenance can result in death, severe personal injury or damage to equipment. WARNING: Power distribution equipment must be properly selected for the intended operation. It must be installed, used and understand all relevant safety procedures. Failure to comply can result in death, personal injury or equipment damage. Definitions The following abbreviations are used in this operating manual: AR CM CO SM LED MCB Automatic reclosing Control module Close open cycle Switching module Light emitting diode Miniature circuit breaker NC Normally closed contact NO Normally open contact OSM Outdoor Circuit Breaker PCD Pole center distance SCADA Supervisory control and data aquisition VCB Vacuum circuit breaker VI Vacuum interrupter 1 Make time The make time is the time period from the energising of the closing circuit to the time when the current begins to flow in the first pole. Closing time The closing time is the time period from the energising of the closing circuit to the time when all three poles have contact. Pre-arcing time Interval of time between the initiation of current flow in the first pole during a closing operation and the instant when the contacts touch in all poles for three-phase conditions and the instant when the contacts touch in the arcing pole for single-phase conditions. Opening time The opening time is the time period from energising of the closing circuit up to the time when all the switching poles are separated. Break time The break time is the time period from the energising of the closing circuit up to the time when the arcs of all the poles are extinguished. Open-close time (during AR) Interval of time between the instant when the arcing contacts have separated in all poles and the instant when the contacts touch in the first pole during a reclosing cycle. Dead time (during AR) Interval of time between final arc extinction in all poles in the opening operation and the first reestablishment of current in any pole in the subsequent closing operation. General The Outdoor Circuit Breaker (OSM) is designed for use as an automatic circuit recloser or a sectionalizer on overhead distribution lines and as an outdoor circuit breaker in distribution substation applications for voltages up to 27 kV. Figure 1 The OSM comes together with a Control Module (CM) for the operation of the OSM and the monitoring of modules (Figure 2). Figure 2 9 10 OSM Outdoor Circuit Breaker 2 11 Overview Tavrida Electric’s outdoor circuit breaker provides the following advantages: Environmental friendly The OSM is an air insulated outdoor circuit breaker. The patented combined insulation makes them the environmental friendly option. The reliability of the design is proven by the worlds most severe climate and pollution conditions test in Koeberg. Insulator Pollution Test Station (KIPTS) in South Africa. Smallest Dimensions and lowest Weight Tavrida Electric’s light weight vacuum circuit breaker and the robust aluminium tank contribute to the total weight of the OSM of not more than 75kg making these the most light weight outdoor circuit breaker in the market. Consequently shipment, handling and installation are simplified to the greatest extend. 2 Highest Availability 30,000 C-O operations with rated current and up to 200 operations with full short circuit breaking current without any maintenance makes them the most reliable product in the market. Optimized Measurement The current transformers guarantee high accuracy over a wide measurement range. 1 2 1. Terminal 2. Six HV bushings 3 4 5 6 3. Current transformers built into the bushings 4. Vacuum circuit breaker 5. Protective tank 6. Mechanical position indicator 7. Manual trip operation mechanism 8. Protective lid with Harting connector 7 9. Support rail 8 9 12 Figure 3 General arrangement of the OSM Protective Tank The OSM are constructed from an aluminium tank incorporating the vacuum circuit breaker with single coil magnetic actuator. The protective tank consists of two main parts: the housing and the bottom protective cover riveted to the housing. The OSM housing and the cover are made of a corrosion resistant aluminium alloy. Watertight aluminium rivets are used to fit the cover. The tank is powder coated in light grey (RAL 7038). The tank including the fitted control cable cover provides IP65 degree of protection. Four threaded holes (M12x30) on each side of the tank allow mounting equipment for pole or substation installation to be fitted. Two of these threaded holes are used to install the set of lifting lugs on the tank. The earthing provision (M12x30 threaded hole) is labelled for identification. 2 Provisions for Lifting lugs Mounting Provisions Earthing Provision Figure 4 The tank supports provide a firm, stable support. The supports are protected against chipping of the powder coating during transportation by a metallized rubber profile. The profile shall be removed after installation on the pole. The protective tank is equipped with a ceramic breather. It is placed on the bottom. The breather ensures that no dust or pollution can ingress. Drainage filter Figure 5 Tank supports Each OSM has the following rating plates: · Serial number plate · Rating plate Rating plate Figure 6 Serial number plate 13 Main Circuit Bushings The main circuit bushings are manufactured from UV stable polymer. They are covered by light grey silicon rubber bushing boots which provide a creepage distance of 500mm for the 12 & 15.5 kV version and 860 mm for the 27 kV version. The bushings are indelibly marked by stickers with the terminal designation X1, X2, X3 for the normal incoming side and X4, X5 and X6 for the normal outgoing side. Allowable wire pull at the connection place is 300 N. 2 Figure 7 Phase marking Bushing extensions Bushings extensions of OSM end with cylinder rod with milled surface for connection of cables. This surface is necessary for placing of cable conductors. All parts are tin plated, which allows to connection of both aluminum and cooper conductor. Special clamp is used for connection of the cables. Bushing extension of 12 and 15.5 kV OSMs Bushing extension of 27 kV OSMs Figure 8 Figure 9 Each type of bushing extensions has special inserts into bull-end. Initially inserts are covered by plastic plugs that shall be moved away before connection of lugs. Plastic plugs Insert Figure 10 14 Figure 11 Clamp Clamp allows providing reliable connection of cable conductors from 35 to 240 mm2. Cramp Cleat Nut Plain washer Spring lock washer 2 Figure 12 It is enough to use one clamp for connection of cables up to 90 mm2. Two clamps shall be used for connection of cables 120 mm2 and more. Figure 13 Torque of nuts is 20±1 Nm. For protection of connections against environments Protective covers are used. Figure 14 If diameter of connected cable more than 10 mm the end of covers shall be cut off on corresponding length to provide tight stretching of cover to cable. Figure 15 Figure 16 15 In case of connection of cables with lugs the lugs shall have 10.5 mm holes. Figure 17 The range of connected cables with lugs is from 16 to 240 mm2. Bolts M10±25 at torque 30±2 Nm are used. In this case protective covers are not placed. 2 Figure 18 Current Transformers The OSM/TEL-216...220 are equipped with protection transformers in the bushings X1, X2, X3 and with measurement transformers in the bushings X4, X5, X6. The OSM/TEL-221...226 are equipped with protection transformers in the bushings X1, X2, X3. The parameters of the current transformers are specified in the Chapter “Technical Data” on page 73. 16 Figure 19 Current Transformer Mechanical Trip The mechanical trip hook is made of zinc anodised steel and coated with powder polymer paint RAL1023 (Figure 20). When pulled down, the OSM is mechanically locked in the OPEN position and electrically interlocked against closing. Until the hook stick lever is pushed back in the closed position, the OSM remains locked and cannot be electrically operated. Figure 20 2 Manual trip hook Mechanical Position Indicator The position indicator is located under a protective cover underneath the tank and is clearly visible from the ground. The indicator colour is red when the OSM is closed and green when it is opened. Figure 21 IO character Protective lid The OSM are delivered with a Protective lid. It provides protection for the wiring terminals. The lid provides IP 65 degree of protection and is mounted on the tank by using eight captive screws (M5x20). The cover has provisions to fix additional equipment: · 4 studs M3x14 (see Figure 22) · 2 standoffs with threaded hole M3 (see Figure 22) Figure 22 Protective lid 17 Vacuum Circuit Breaker - SM Each OSM is equipped with Tavrida Electric’s innovative vacuum circuit breaker SM. Tavrida Electric has simplified the mechanical structure of the vacuum circuit breaker to the greatest possible degree. It uses three single-coil magnetic actuators, one per pole. All switching elements are assembled along a single axis. All mechanical movements are therefore direct and linear. The three actuators are mounted in a steel frame and mechanically linked by a synchronizing shaft. Optimal selection of all components makes these the most compact vacuum circuit breaker in the world. Failure of critical components, such as · mechanical latching · gears, chains, bearings and levers · tripping and closing coils · motors to charge springs are completely avoided. 2 Maximizing the benefits of the drive mechanism requires vacuum interrupters that combine small dimensions with an extraordinary long mechanical and electrical lifespan. The use of a predefined axial magnetic field shape provides even distribution of current density and consequently substantial improvement of vacuum interrupting performance. Carefully selected contact material and expert contact design as well as optimized movement and switching speed result in bounce-free closing. Substantial increase in mechanical lifespan as well as size reduction of Tavrida Electric vacuum interrupters was achieved by utilizing metal bellows consisting of welded single discs as opposed to the conventional use of folded steel. The result is 30,000 C-O cycles at rated current or up to 200 operations at full short-circuit breaking current without the need to replace or adjust any parts of the vacuum circuit breaker. Tavrida Electric´s vacuum circuit breaker are entirely maintenance free over a total life expectancy of at least 30 years. Vacuum Circuit Breaker (SM) 1. Upper terminal 2. VI 1 3. Lower terminal 4. Movable contact with bellows 5. Flexible junction shunt 2 3 4 15 5 6. Drive insulator 7. Opening and contact pressure springs 8. Magnetic actuator (complete module) 9. Armature 10. Synchronizing shaft 11. Actuator coil 12. Interlocking pins 6 7 14 13 12 11 10 9 8 13. Auxiliary contacts 14. Frame 15. Support insulator Figure 23 View into the SM 18 Position main contacts Start anchor movement 2 Open position kept by opening springs Manual Trip When the manual trip hook is pulled down the synchronizing shaft is rotated. Thus a force exceeding the magnetic attraction forces of the ring magnet is applied to the armature, which subsequently starts to move. As the air gap increases, the opening springs and the contact pressure springs overcome the magnetic holding force, and the vacuum interrupter opens. SM main contacts open Trip impuls to SM-coils Manual Closing The SM can only be closed electrically via the CM. In the case of a failure of auxiliary power supply the contacts can be closed using an alternative auxiliary power supply such as a battery. Mechanical closing is not possible and leads to the destruction of the SM. Trip command CM (dry contact) Warning Switch off actuator current for close operation Opening To open the contacts a current impulse in the reverse polarity derived from the opening capacitors of the CM is injected in the coils of the magnetic actuators releasing the magnetic holding force. The compressed opening springs and contact pressure springs open the contacts (Figure 24). SM main contacts closed Stop anchor movement Close impuls to SM-coils Closing Closing operation is possible only if manual trip hook is in upper position. In the open position the contacts are kept open by the force of the opening springs. To close the contacts the coils of the magnetic actuators are excited by a current impulse of the close capacitors of the CM. As a result the contacts close. At the same time the opening springs are compressed. In the close position the contacts are kept closed by means of the magnetic force only. The SM maintains the closed position without mechanical latching also in case of a failure of the auxiliary power supply (Figure 24). Close command CM (dry contact) Open Closed Actuator coil current 0 Closed Anchor travel Open 0 Anchor velocity 0 0 20 40 60 80 100 120 140 160 Time (ms) Figure 24 Typical oscillogram of SM operation 19 20 Control Module 3 21 Design and Method of Operation of the CM The CMs of 12 and 14 series are encapsulated in an ABS-housing, CM of 15 series – in aluminum housing. Each of them have four holes to fix it on flat surfaces. Terminals, LED indicators and operating elements are placed on the front side of CMs of 12 and 14 series and on the side face of CM of 15 series (Figure 25). The control and monitoring functions are performed by microprocessors. Based on its extended functions the CM/TEL-X/X-14-01 is equipped with threefold capacitance of close capacitors compared with CM/TEL-X/X-12-01A and CM/TEL-100/220-15-01. The capacitors are charged as soon as the CM is connected to the auxiliary power supply. Control Module (CM) 3 1 1 2 2 3 Figure 25 CM/TEL...-12-01A (left) and CM/TEL...-15-01 (right) 1. Fastening holes 2. LED indicators 3. Terminals 22 3 Switching and Control Functions 4 23 Charging of the Capacitors Closing and trip capacitors of the CM are charged when auxiliary power is applied to the CM. The charged closing capacitors correspond with the charged springs of a conventional circuit breaker. After the failure of auxiliary power supply any pending trip or any trip command arriving the CM up to 30s for CMs of 12 and 14 series and 60s for CM of 15 series after failure of auxiliary power supply will be executed. Ready-LED and Ready-Relay Output While charging the capacitors, the Ready-LED blinks. When the capacitors are charged the Ready-LED is lit continuously and Ready-relay contact X2:1,2 is closed (X2:1,3 is open) - for CMs of 12 and 14 series and X2:1,2 is closed (X2:2,3 is open) - for CM of 15 series. With blinking or extinguished Ready-LED, the Ready-relay contact X2:1,2 is closed (X2:1,3 is open) - for CMs of 12 and 14 series and X2:1,2 is closed (X2:2,3 is open) - for CM of 15 series. The Ready-relay output, for instance, can be used as release condition for switch control. 4 Malfunction-LED and Malfunction-Relay Output If the CM detects an internal or external malfunction, the Malfunction-LED will blink according to the type of malfunction (see chapter: “Indication”). At the same time the Malfunction-relay contact X2:4,6 will close (X2:4,5 will open) - for CMs of 12 and 14 series and X2:8,9 will close (X2:9,10 will open) - for CM of 15 series. In this way a collective CM-Malfunction can be transmitted to an alarm or SCADA system. In case of malfunction the Ready- LED is extinguished and the Ready-relay contact X2:1,2 is opened. The Malfunction-relay contact X2:4,5 is closed (X2:4,6 is open) - for CMs of 12 and 14 series and X2:9,10 is closed (X2:8,9 is open) - for CM of 15 series, if CM is powered off. Switching the OSM on and off via the Dry Contact Inputs of the CM The OSM can only be switched on electrically via the CM. Dry contact inputs are available at all CMs for close and trip operations. Each of these inputs can be connected with one or more parallel-switched dry contacts. Warning Under no circumstances shall external voltage be applied to these inputs as this will destroy the CM. Internal Electrical Interlock In down position of trip hook, at tripped OSM, the internal electrical interlock contact is open. The actuator coils are interupted and closing of OSM is not possible. The opened electrical interlock contact causes in each case a 3-blink malfunction indication (Refer to chapter “Indication/Malfunction Indication Table” page 28). Electrical Closing Lock-Out Internal electric interlock (optional) Close conditions for the OSM, for instance · Earthing switch OFF · Disconnector is in the “on-position” · Release key switch is in the “operation-position” · etc. can be carried out according to the three following variants: X2:9(X3:3)* X1:1 X2:10(X3:4)* X1:2 X2:7(X3:1)* X1:5 X2:8(X3:2)* X1:7 Figure 26 Circuit diagram for internal Closing lock-out contact electrical interlock and closing * - terminals of CM-15 lock-out. 24 OSM CM are given in brackets Variant 1 - In the CM close command circuit (e.g. for CMs of 12 or 14 series use of the dry contact input X1:9, X1:10) Variant 2 - In the OSM auxiliary switch circuit (between CM/X2:8 or X3:2 and OSM/XT3:4), Figure 26 Variant 3 - In the close command circuit (e.g. for CMs of 12 or 14 series use of the dry contact input X1:9, X1:10) and in the OSM position switch circuit (between CM/X2:8 or X3:2 and OSM/XT3:4) If despite effective electrical closing lock-out a close attempt is made, the Malfunction LED will blink 2 times (see Malfunction Indication Table, page 28). The reason for the malfunction must be eliminated to abolish the electrical closing lock-out and to activate the close readiness. OSM Forced Trip by an Under-Voltage Relay In case the OSM shall trip because the auxiliary power supply voltage drops below the minimum value an additional under voltage relay is required (not part of the scope of supply). The trip contact of the under voltage relay shall be integrated into the dry contact trip command circuit. If the CM was ready for operation before the voltage dropped below the minimum value, tripping of the OSM is possible within 30s for CMs of 12 and 14 series and 60s for CM of 15 series after the voltage dropped below the minimum level (Figure 27). Switching commands (dry contacts) OFF ON U= U~ -F1 ...... . . . . 9 . . 10 the dry contact input X10,12) Alternative auxilliary power supply -X2 11 12 1 Position OSM IGBT ON 3 4 5 6 OFF 1 -X1 2 Fault ~- relays (CM/TEL…-12-01A with the use of Relay output Ready + ~ 4 Example of a forced trip with undervoltage undervoltage relay . . . -X1 3 Figure 27 PCC1 PBT PBC CCO . . CCO . . . . . . CM/TEL...12-01A 1A (100,230V) 2A (60V) 4A /24V) Auxiliary power supply 4 12 7 8 9 10 -X2 25 Output to magnetic actuator Closed Open Trip command ~ ~ Close command ~ ~ Trip contact Open t t ON ~ ~ For close and trip inputs the following rule is applicable: During close operation, if a trip instruction is received before the close instruction becomes passive then the close instruction will be blocked. For the next close operation the close instruction must be reapplied after the trip instruction has become passive (Figure 28). Closed Close contact OFF OSM auxiliary switch OFF ~ ~ ~ ~ Antipumping Duty ON t t For close and trip inputs the following rule is applicable: If a close instruction is received whilst a trip instruction remains active then the close instruction is blocked. For the next close operation the close instruction must be reapplied after the trip instruction has become passive (Figure 29). Open Trip contact Closed Open Output to magnetic actuator Close command Trip command ~ ~ 4 Closed Close contact t t ON ~ ~ Blocking Duty ~ ~ Figure 28 OFF ~ ~ ~ ~ OSM auxiliary switch OFF ON t t Trip contact Closed Open Output to magnetic actuator Close command Trip command ~ ~ Open OFF OSM auxiliary switch OFF ON Figure 30 Output to Magnetic Actuator and Input for OSM Position Switch The connection between the OSM and the CM and the coils of the magnetic actuator and OSM position switch are monitored permanently (see Malfunction Indication Table, page 28). 26 t t ON ~ ~ A close command during a pending trip command is not executed (blocking duty) even it is pending longer than the trip command (antipumping duty) (Figure 30). Closed Close contact ~ ~ ~ ~ Combined Blocking and Antipumping Duty ~ ~ Figure 29 t t Indication 5 27 LED Indicators and Dry Contacts Functionality Results Switch on auxiliary power supply Power supply On CM is ready to carry out control commands Operational readiness Malfunction CM or OSM Malfunction Dry contacts of Ready and Malfunction relays LED indicators CM/TEL... -12 -01A CM/TEL... -14 -01 CM/TEL... -15 -01 CM/TEL... -12 -01A CM/TEL... -14 -01 CM/TEL... -15 -01 · · · · · · · · · · · · · · · LED indicators are situated on the front side of CMs of 12 and 14 series (Figure 31). Figure 31 5 Operating and malfunction indications for CMs of 12 and 14 series Malfunction Indication Table The monitoring system inside the CM detects potential malfunctions and reports them via the MALFUNCTION LED with various blink signals. The meaning of the blink codes and the variations are shown in the following table. Error group External error 28 Recommendation Affected for malfunction CM elimination Malfunction LED blinks Function, type of malfunction Description of malfunction variants 1 blink signal, then 1.5 s pause, periodic (about 4 min for CM/ TEL...-12 series and CM/TEL...-15 series, about 10 min for CM/ TEL...-14-01) The power supply has failed for >1.5 s (> 3.5s for CM/ TEL…-14-01) or has been out-side the operating range. The operating range of the power supply of the CM, depending on the type of voltage, its value and switch command, is between 65-70% and 125% (Trip commands) and 80-125% (Close commands) of the nominal voltage. With continuous failure of the power supply, the blink signals continue until the capacitors are unloaded. - Switch on MCB - Check for cable break - Check terminal connections 2 blink signals, then 1.5s pause, periodic The Close or Trip command of the CM is carried out but the corresponding OSM position signal is missing. Malfunction variant 1: The Close command of the CM is carried out by the OSM. The normally closed OSM auxiliary switch S2 has been bridged already due to a malfunction before the Close command was given (despite the existing malfunction, the OSM can be switched off again by the CM. This deletes the malfunction indication although the malfunction still exists). - Check for short circuit in the cable - Check for short circuited terminals - Check OSM position switch S2 Malfunction variant 2: The Trip command of the CM is carried out by the OSM. The OSM auxiliary switch S2 has been interrupted due to a malfunction (the OSM can only be placed in the close position after the malfunction has been eliminated). - Check for cable break - Check terminal connections - Check OSM position switch S2 All CM Error group External error Internal error Malfunction LED blinks Recommendation Affected for malfunction CM elimination Function, type of malfunction Description of malfunction variants 2 blink signals, then 1.5s pause, periodic The Close command of the CM is not carried out as the OSM is electrically locked in OFF position. Malfunction variant 3: The Close command of the CM is not carried out by the OSM as the closing lock-out contact in OSM S2 auxiliary switch circuit is open. The malfunction indication has been purposely taken into account. Closing of the OSM is only possible if closing lock-out contact is closed. 3 blink signals, then 1.5s pause, periodic The magnetic actuator coil circuit is interrupted Malfunction variant 1: Possible causes: cable break, loose terminal connections, defect (open) internal electrical interlock contact at unlatched position of interlocking shaft, defect magnetic actuator coils. - Check for cable break - Check terminal connections - Check internal electrical inter-locking contact Malfunction variant 2: In OSM position „opened and mechanically locked“ the internal electrical interlock contact is opened. The malfunction indication has been purposely take into account. Closing of the OSM is only possible if manual trip hook is in the head position CM-internal malfunction Malfunction variant 3: CM-defect. - CM must be replaced 4 blink signals, then 1.5s pause, periodic The magnetic actuator coil circuit is short circuited. Possible causes: Short circuited cable strands, short circuited terminal connections. - Check for short circuit in the cable - Check for short circuited terminals 5 blink signals, then 1.5s pause, periodic OSM was tripped without CM command Malfunction variant 1: Mechanical emergency trip via manual trip hook. Indication: After mechanical emergency trip the 3 blink signal instead 5 blink signal is indicated due to its higher priority. Delete the malfunction indication at unlatched position of manual trip hook with the CM Trip command OSM is closed, a trip is simulated. Malfunction variant 2: The OSM was properly closed by the CM and the close position feedback exists. Then a malfunction occurs in the OSM auxiliary switch S2 circuit in which the normally closed switch S2 is bridged (the OSM can still be tripped again via the CM despite the existing malfunction. This deletes the malfunction indication but the cause of the indication is still there). - Check for short circuit in the cable - Check for short circuited terminals - Check OSM position switch S2 All CM 6 blink signals, then 1.5s pause, periodic Overheating of the CM. Let CM get cool CM/TEL of 15 series 17 or more blink signals, then 1.5s pause, periodic Various internal malfunction of the CM. - CM must be replaced CM/TEL of 12 and 14 series Continuous light without any blinks Various internal malfunction of the CM. - CM must be replaced CM/TEL of 15 series 5 Explanatory notes to malfunction indications and operational readiness · If the OSM is in OFF position and malfunction indications exist, the OSM can be closed only after all malfunctions have been eliminated. · If several malfunctions appear at the same time malfunctions regarding the magnetic actuator are indicated with priority otherwise the last malfunction that occurred. · Usually failures need to be fixed to stop malfunction indication. During several malfunction variants of 2- or 6- blink failures, the malfunction indication will disappear with a trip CM command. · In case of internal CM failures please contact your nearest Tavrida Electric partner. 29 30 Installation 6 31 Secondary part Secondary Connections of the OSM The secondary connections of the OSM is realized with help of Harting terminal Han-K 8/24 type which is placed on the Protective lid. Protective lid is installed on the bottom of OSM protective tank. Figure 32 Protective lid is intended for water and dust protection in place of auxiliary circuit connection. It is made from aluminum and it has finish similar with protective tank. They are supplied with rectangular rubber seal to provide IP65 degree of protection of the module. 6 Auxiliary circuit terminations Pin arrangement of Harting terminal Han-K 8/24 is as follows: Figure 33 32 Termination of Harting terminals of: OSM/TEL 12-20/200-216 OSM/TEL 12-20/50-217 OSM/TEL-12-20/630-218 OSM/TEL-12-20/300-219 OSM/TEL-12-20/100-220 1 Terminal No. Designation Note Connected internal WAGO terminals of OSM1 1 SC.1 Actuator coil (1) XT3.1 - SC.1 2 Gnd Ground XT3.11 - Gnd 3 SC.2 Actuator coil (2) XT3.2 - SC.2 4 Gnd Ground XT3.11 - Gnd 5 1NC.1 NC auxiliary switch 1(1) XT3.3 - 1NC.1 6 Gnd Ground XT3.12 - Gnd 7 1NC.2 NC auxiliary switch 1(2) XT3.4 - 1NC.2 8 Gnd Ground XT3.12 - Gnd 9 2NC.1 NC auxiliary switch 2(1) XT3.5 - 2NC.1 10 TX1.1 Input of protection CT into X1 bushing XT5.1 - TX1.1 11 TX2.1 Input of protection CT into X2 bushing XT5.2 - TX2.1 12 TX3.1 Input of protection CT into X3 bushing XT5.3 - TX3.1 13 2NC.2 NC auxiliary switch 2(2) XT3.6 - 2NC.2 14 TC Common point of coil ends of protection CTs 15 - - - 16 - - - 17 3NC.1 NC auxiliary switch 3(1) XT3.7 - 3NC.1 18 TX4.1 Input of protection CT into X4 bushing XT5.5 - TX4.1 19 TX5.1 Input of protection CT into X5 bushing XT5.6 - TX5.1 20 TX6.1 Input of protection CT into X6 bushing XT5.7 -TX6.1 21 3NC.2 NC auxiliary switch 3(2) XT3.8 - 3NC.2 22 Gnd Ground XT5.11 - Gnd 23 Gnd Ground XT5.11 - Gnd 24 Gnd Ground XT5.11 - Gnd 25 1NO.1 NO auxiliary switch 1(1) XT3.9 - 1NO.1 26 TX4.2 End of measured CT into X4 bushing XT5.8 - TX4.2 27 TX5.2 End of measured CT into X5 bushing XT5.9 - TX5.2 28 TX6.2 End of measured CT into X6 bushing XT5.10 - TX6.2 29 1NO.2 NO auxiliary switch 1(2) XT3.10 - 1NO.2 30 Gnd Ground XT5.12 - Gnd 31 Gnd Ground XT5.12 - Gnd 32 Gnd Ground XT5.12 - Gnd 6 XT5.4 - TC Internal WAGO terminal is placed under the Protective lid. 33 Termination of Harting terminals of: OSM/TEL-15.5-16/630-221 OSM/TEL-15.5-16/300-222 OSM/TEL-15.5-16/100-223 OSM/TEL-27-12.5/630-224 OSM/TEL-27-12.5/300-225 OSM/TEL-27-12.5/100-226 Terminal No. Designation Note Connected internal WAGO terminals of OSM2 1 SC.1 Actuator coil (1) XT3.1 - SC.1 2 Gnd Ground XT3.11 - Gnd 3 SC.2 Actuator coil (2) XT3.2 - SC.2 4 Gnd Ground XT3.11 - Gnd 5 1NC.1 NC auxiliary switch 1(1) XT3.3 - 1NC.1 6 Gnd Ground XT3.12 - Gnd 7 1NC.2 NC auxiliary switch 1(2) XT3.4 - 1NC.2 8 Gnd Ground XT3.12 - Gnd 9 2NC.1 NC auxiliary switch 2(1) XT3.5 - 2NC.1 10 TX1.1 Input of protection CT into X1 bushing XT5.1 - TX1.1 11 TX2.1 Input of protection CT into X2 bushing XT5.2 - TX2.1 12 TX3.1 Input of protection CT into X3 bushing XT5.3 - TX3.1 13 2NC.2 NC auxiliary switch 2(2) XT3.6 - 2NC.2 14 TC Common point of coil ends of protection CTs 15 - - - 16 - - - 17 3NC.1 NC auxiliary switch 3(1) XT3.7 - 3NC.1 18 CX1 Outlet of high arm capacitor into X1 bushing XT5.5 - CX1 19 CX2 Outlet of high arm capacitor into X2 bushing XT5.6 - CX2 20 CX3 Outlet of high arm capacitor into X3 bushing XT5.7 - CX3 21 3NC.2 NC auxiliary switch 3(2) XT3.8 - 3NC.2 22 Gnd Ground XT5.11 - Gnd 23 Gnd Ground XT5.11 - Gnd 24 Gnd Ground XT5.11 - Gnd 25 1NO.1 NO auxiliary switch 1(1) XT3.9 - 1NO.1 26 CX4 Outlet of high arm capacitor into X4 bushing XT5.8 - CX4 27 CX5 Outlet of high arm capacitor into X5 bushing XT5.9 - CX5 28 CX6 Outlet of high arm capacitor into X6 bushing XT5.10 - CX6 29 1NO.2 NO auxiliary switch 1(2) 30 Gnd Ground XT5.12 - Gnd 31 Gnd Ground XT5.12 - Gnd 32 Gnd Ground XT5.12 - Gnd 6 2 34 Internal WAGO terminal is placed under the Protective lid. XT5.4 - TC XT3.10 - 1NO.2 Connection of short circuit bridge on the internal OSM terminal Warning A short circuit bridge is necessary if no cables are connected or the secondary loop are open. Unscrew fixing screws and open the protective lid. Mind the sealing rubber gasket – do not damage or lose it. Figure 34 Connect the wires 1.5 mm2 of short circuit bridge to the internal WAGO terminal of OSM. The connection of short circuit bridge for OSM/TEL…-216 to 220 should be done to the terminals XT5:1 to CT5:10 according to Figure 35. Figure 35 6 The connection of short circuit bridge for OSM/TEL…-221 to 226 should be done to the terminals XT5:1 to CT5:4 according to Figure 36. Figure 36 The cables are fixed with a special screwdriver supplied with every OSM and CM (Figure 37). Solid or multi-wire cables with or without sleeves with a cross section of 0.5 to 2.5 mm2 can be connected to the terminals. The bare ends of the cables shall be 8 to 9 mm. 1- Insert screwdriver into the rectangular hole and press the contact spring. 2- Insert wire into the corresponding round hole. 3- Remove the screwdriver and pull the wire slightly to check the reliability connection Figure 37 Install the protective lid on the tank and fix it with M5x8 screws tightened hard. Attention! The installation of protective lid should be done with sealing rubber gasket to prevent ingress of moisture. The joint must secure IP65 degree of protection. Note that fitting of the protective lid without sealing rubber gasket or damage of this gasket may cause damage to the module. 35 Connections of the CM The connections for basic and extended functions of all available CM can be seen from the following terminal arrangements (Figures 38, 39). X1 X2 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 Figure 38 CM/TEL…-12-01A Terminal arrangement X1 6 X2 Terminal No. Connection Terminal No. Connection 1 Earth 1 Ready (com) 2 Free 2 Ready (NO) 3 Auxiliary power supply ~ (+) Auxiliary power supply ~ (_) 3 Ready (NC) 4 4 Malfunction (com) 5 Free 5 Malfunction (NC) 6 Free 6 Malfunction (NO) 7 Free 7 Auxiliary switch OSM (1AS1) 8 Free 8 Auxiliary switch OSM (1AS2) 9 Dry contact “Close” 9 Output actuator coil (SC1) 10 Dry contact “Common” 10 Output actuator coil (SC2) 11 Dry contact “Common” 11 Free 12 Dry contact “Trip” 12 Earth X1 1 2 3 4 5 6 7 8 9 10 11 12 X2 1 2 3 4 5 6 7 8 9 10 11 12 Figure 39 CM/TEL…-14-01 Terminal arrangement X1 36 X2 Terminal No. Connection Terminal No. Connection 1 Earth, internally used 1 Ready (com) 2 Free 2 Ready (NO) 3 3 Ready (NC) 4 Auxiliary power supply ~ (+) Auxiliary power supply ~ (_) 4 Malfunction (com) 5 Free 5 Malfunction (NC) 6 Free 6 Malfunction (NO) 7 Free 7 Auxiliary switch OSM (1AS1) 8 Free 8 Auxiliary switch OSM (1AS2) 9 Dry contact “Close” 9 Output actuator coil (SC1) 10 Dry contact “Common” 10 Output actuator coil (SC2) 11 Dry contact “Common” 11 Free 12 Dry contact “Trip” 12 Earth Terminal arrangement for the basic functions The control modules CM/TEL…-12-01A and CM/TEL...-14-01 have the same basic functions and the same terminal arrangements. · Auxiliary power supply (terminals X1:3,4) · Earth connections (terminals X1:1, X2:12) · Dry contact inputs (terminals X1:9,10,11,12) · Output actuator coil (terminals X2:9,10) · Dry contact input for OSM position (terminals X2:7,8) · Dry contact output ”Ready” (terminals X2:1,2,3) · Dry contact output ”Malfunction” (terminals X2:4,5,6) Figure 40 CM/TEL…-15-01 Terminal arrangement X1 X2 Terminal No. Connection 1 Earth, internally used 2 Auxiliary power supply input 1 2 3 Auxiliary power supply input 1 4 5 Warning Terminal No. X3 Terminal No. Connection 1 Auxiliary switch OSM (1AS1) Ready (com) 2 Auxiliary switch OSM (1AS2) 3 Ready (NC) 3 Output actuator coil (SC1) Auxiliary power supply input 2 4 Dry contact “Close” 4 Output actuator coil (SC2) Auxiliary power supply input 2 5 Dry contact “Close” 5 Earth, internally used 6 Dry contact “Trip” 7 Dry contact “Trip” 1 Connection Ready (NO) 8 Ready (NO) 9 Ready (com) 10 Ready (NC) 6 Power supply voltage can be applies between terminals X1:2,3 and X1:4,5 of CM…-15-01 only. Terminals X1:2, X1:3 short-circuited inside of CM…-15-01, and terminals X1:4, X1:5 also short-circuited inside of module. Installation of the CM The CM shall be installed in a control cubicle together with the protection relay and control push buttons where applicable. The material of the box shall be mild steel with a thickness of not less than 1 mm. The CM can operate in any mounting position. Care must be taken for good access and visibility of the terminals, LEDs and setting elements for operation and maintenance. Control cubicle shall provide IP65 degree of protection. 37 Installation of secondary cables between OSM/TEL and CM/TEL Installation of the secondary cables between OSM and CM of 12 and 14 series is shown in Figure 40 and between OSM and CM 15 series - in Figure 41 1 2 6 5 3 4 4 6 1 CM 2 Terminal 2) 3 Earthing point at CM and OSM 4 OSM control cable 3) Lapp Ölflex classic 110 CY 4 x 1.5 mm² with two pairs of wires enclosed in shields (or equivalent)2) 5 Closing lock-out cable Lapp Ölflex classic 110 CY 2 x 1.5 mm² (or equivalent) 1) 6 Closing lock-out contact (optional) Figure 41 1) 2) 3) 4) For closing lock-out cable the cross section may be chosen between 0.5 mm2 and 1.5 mm2 The recommended type of plug is given on page 58 The degree of coverage of the cable shield shall be not less than 85% Notes and designation for OSM/TEL 12-20/200-216, OSM/TEL 12-20/50-217, OSM/TEL 12-20/630-218, OSM/TEL 12-20/300-219, OSM/TEL 12-20/100-220 5) Notes and designation for OSM/TEL 15.5-16/630-221, OSM/TEL 15.5-16/300-222, OSM/TEL 15.5-16/100-223, OSM/TEL 27-12.5/630-224, OSM/TEL 27-12.5/300-225, OSM/TEL 27-12.5/100-226 The length of connection between end of cable shields and the earthing point shall be not more than 10 cm. Unshielded parts of the wires to the OSM shall be not longer than 10 cm. The earthing point 38 shall be placed as close as possible to the CM. Installation of the secondary cables between OSM and CM of 15 series 2 1 6 5 3 4 4 6 1 CM 2 Terminal 2) 3 Earthing point at CM and OSM 4 OSM control cable 3) Lapp Ölflex classic 110 CY 4 x 1.5 mm² with two pairs of wires enclosed in shields (or equivalent)2) 5 Closing lock-out cable Lapp Ölflex classic 110 CY 2 x 1.5 mm² (or equivalent) 1) 6 Closing lock-out contact (optional) Figure 42 1) 2) 3) 4) For closing lock-out cable the cross section may be chosen between 0.5 mm2 and 1.5 mm2 The recommended type of plug is given on page 58 The degree of coverage of the cable shield shall be not less than 85% Notes and designation for OSM/TEL 12-20/200-216, OSM/TEL 12-20/50-217, OSM/TEL 12-20/630-218, OSM/TEL 12-20/300-219, OSM/TEL 12-20/100-220 5) Notes and designation for OSM/TEL 15.5-16/630-221, OSM/TEL 15.5-16/300-222, OSM/TEL 15.5-16/100-223, OSM/TEL 27-12.5/630-224, OSM/TEL 27-12.5/300-225, OSM/TEL 27-12.5/100-226 39 Plug assembling instruction Stage of assembling 1. Check the package con-tents of plug Photo 1 Note 2 3 4 7 8 2. Selection of internal diameter of sealing sleeve accord-ing to used ca-ble diameter 6 6 5 Package contents of plug includes: 1 – Crimp connec-tion; 2 – Hood; 3 – Adapter nut; 4 – Sealing nut; 5 – Sealing washers; 6 – Sealing sleeve; 7 – Crimp contact, 1.0 mm2; 8 – Crimp contact, 1.5 mm2 For selection of in-ternal diameter of sealing sleeve to fit to used cable diameter inInternal rings ternal rings of sleeve should be re-moved accordingly of sealing sleeve 3. Placing on cable the components for as-sembling of cable adaptor 4. Temporary assembling of cable adaptor 5. Cable makeup 6. Wires baring 40 To prevent falling of components of cable adaptor from the ca-ble Stage of assembling Photo Note 7. Installation of crimp contact(s) 8 Cramping 9. Installation of crimp contacts Cable should be passed through hood before installation of crimp contacts. Each crimp contact should be inserted up to click and then its installation should be checked by attempt of pulling it out. 10. Installation of crimp connection in hood To prevent falling of components of cable adaptor from the ca-ble 11. Disassem-bling of cable adaptor Disassembling to next installation of cable adaptor on the hood. 12. Installation of adapter nut Adapter nut should be screwed with 10 N*m torque 6 41 Stage of assembling Photo Note 13. Installation of sealing sleeve 14. Assembling of cable adap-tor Sealing nut should be screwed with 10 N*m torque 6 List of components included in Secondary plug. 42 Item number Description Quantity H10B-TSH-RO-PG21 Hood 1 CSM-21 Adaptor 1 CEM-1.5mm2 Crimp contact, 1.5mm2 8 CDM-1.0/CDM Crimp contact, 1.0mm2 20 HK8/24-032-M Crimp connection 1 CM Auxiliary Power Supply To ensure the functionality of the CM, it is recommended to connect the CM to the same auxiliary power supply like the protection relays and control devices (battery - buffered power supply). It is also possible to use a voltage transformer. Auxiliary power supply and selection of MCB for CM/TEL Technical data of the MCB: 24 V DC : 4A, 1-pole, characteristic B or C 60 V DC : 2A, 2-pole, characteristic B or C 100/220 V AC : 1A, 2-pole, characteristic B or C 100/220 V DC : 1A, 2-pole, characteristic B or C X1 X2 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 + ~ ~. . Figure 43 Example of auxiliary power supply for CM/TEL…-12-01A Caution If the CM is connected with DC voltage please pay attention to the correct polarity. Polarity of auxiliary power supply for CM of 12 and 14 series shown on pages 65, 66, 68 and 69. Polarity of auxiliary power supply for CM of 15 series can be applied to this module in any variant according to schemes on pages 67 and 70. 6 Auxiliary Cables for CM and OSM It is recommended to shield the feeder cables the CM auxiliary power supply, for the CM controls, the CM-signalling and the OSM auxiliary switch cables. Auxiliary cables for OSM Sensors Cable for current transformers connection should have screened wires with cross section not less than 1.5 mm² (For example: Lapp Ölflex classic 110 CY 2 x 1.5 mm²). Cable for voltage sensors connection should have screened twisted pairs with cross section not less than 0.5 mm². Linear capacitance of this cable should be no more than 70 nF/km (For example: DATEX-PiMf-CY Li2YCY-PiMf). Cables screens have to be connected to the earthing point only on one side of a signal receiver. The length of connection between end of cable shields and the earthing point shall be not more than 10 cm. Unshielded parts of the wires to the OSM shall be not longer than 10 cm. It is allowed to use one common cable for signal and control wires if wires are screened according to above recommendations and such cable has one common screen grounded on both sides. The cables should be placed in the metal hose to protect them from adverse environmental conditions. This hose can be used as common screen and should be grounded on its both sides in this case. 43 Primary part General, Preparation The following regulations must be adhered to during installation, commissioning and operation: · IEC 62271-1, General specification for high-voltage switchgear and control gear standards. · VDE 0105, Operation of electrical installations. · DIN VDE 0141, Earth systems for electrical power installations with nominal voltages above 1 kV. · All rules for accident prevention applicable in the respective countries. Bracket Mounting There are two different mounting bracket sets available on request. They can be complimented with surge arrestor brackets and PT brackets. After mounting of OSM its Support rails should be removed. Please contact your nearest Tavrida Electric partner for further information: Application sample for round wooden pole 6 Figure 44 Mounting kit 2TES.029.002 44 Application sample for trapezoidal concrete pole 6 Figure 45 Mounting kit 2TES.029.002-01 Main Terminal Connection Tools and lubricant required: · a torque wrench · Inhex socket head 8mm · CG60 contact lubricant (Electrolube, http://www.electrolube.co.uk). Procedure: · If an existing cable shall be reconnected the old lubricant shall be removed from the contact surfaces. · If an insulated cable is used the insulation of the connecting trip should be stripped for the length at least 70 mm (Figure 46). Figure 46 End of connected tail · Contact surfaces shall be preliminarily smoothed out with a card file or metallic brush and the abrasive dust shall be removed with rags. Then a thin layer of the lubricant, with a thickness not more than 1 mm, shall be applied onto the connection tip. · Connect tail to the OSM terminal according to Figures 13, 14 or 18. · Fix the tail tighten the nuts hard to 20 ± 1 Nm or bolt - to 30 ± 2 Nm. · For protection of connections against environments use protective covers according to Figures 15, 16 and 17. 45 Protective Earthing For personnel protection the metal housing of the OSM must be connected according to the applicable regulations, such as DIN VDE 0141, via the marked two earth screws of the OSM to the earth arrangement of the pole earth bus or substation. The earth connections can be carried out with cables or flat bar (zinccoated steel or copper). The cross section must be dimensioned such that a worst-case fault current (short circuit) does not cause a weakening of the earth connection (Figure 47). Tighten the earthing bolt to should be 30 ± 2 Nm torque. Reference values for cross sections of earth connection (copper): Duration of fault current (1 s) Max. temperature of earth connection Cross section earth connection <10 kA/10 kA 300 °C 35-70 mm² 16 kA 300 °C 70-95 mm² 20 kA 300 °C 95-120 mm² The area around the earth screws shall be cleaned before providing the earth connections. After the occurrence of a short circuit, the proper condition of the protective earthing must be checked. 6 OSM Voltage transformer CM power supply cable OSM earthing Earth bus Shielded control cable CM/TEL Control cubicle earthing Figure 47 Fitting of the Manual Trip Hook Fitting procedure: · Fit the hook after final OSM-installation · The M8 nut should be screwed on the threaded end of the hook · The hook with the nut to be drawn up at the mounting seat checking comfortable orientation of the hook · Holding the hook in this position tighten the M8 nut with 10 Nm as shown in Figure 48. Figure 48 Fitting of the manual trip hook 46 Commissioning, Maintenance 7 47 General Commissioning, operation and maintenance is only permitted for qualified and trained personnel. Insofar as installation, commissioning or retrofit is carried out on energized equipment, the relevant safety regulations must be adhered to (e.g. the 5 safety rules to DIN VDE 0105/078.3 Part 1 Point 9). Danger Caution The OSM must always be tested and operated together with the CM. Individual testing is not possible and may lead to the destruction of the OSM. Commissioning Primary Part Tests at the end of the installation shall include at least: · Operating conditions of OSM comply with requirements of the rating plate. · Check for damage, remove dirt. · Check bolted connections for fixing points and main terminals (also torques) according to page 45. · Protective earthing according to page 46. · Check the manual trip mechanism as follow: Pull down manual trip hook when module is in closed position. Manual trip hook shall fix in lower position and module shall open. Initiate ”Close“ instruction. It shall be ignored, as in this position of the manual trip hook an actuator coil is isolated. Push the hook upward. It shall fix in the upper position. Initiate ”Close“ instruction again. This time it shall be executed. 7 Commissioning Secondary Part Preparation before testing the functionality include at least: · Installation of CM according to page 37. · Availability of the CM auxiliary power supply. It is recommended to use the same auxiliary power supply as for protection and control devices. Check the voltage transformer function, if it is applied for CM auxiliary power supply. · Type of voltage and voltage level according to selected CM-type. · Polarity of auxiliary power supply and selection of MCB according to page 43. · Connection between CM and OSM acccording to pages 38, 39, 65, 66, 67, 68, 69, 70. · Check that all secondary connections have been pulled up tight. · Check whether the secondary current transformer connections are short circuited on terminal block XT3 according to Figure 35 or Figure 36, if no secondary equipment is connected here. 48 Operating test While testing the functionality, at first the OSM must be separated from high voltage. · Turn on the CM auxiliary power supply and check the following operating indications: - The POWER LED must light up immediately. - The READY LED must blink during charging of capacitors and light up continuously within 15s (90s for CM/TEL...-14-01) after switching on. - The READY relay contact (X2:1,2) must close within 15s (90s for CM/TEL...-14-01). - The MALFUNCTION LED must not light up. · Check of all basic and extended functions (if any) according to the chapters “Switching and Control Functions” and “Indication”. · During operation both CM-actuator voltage (on CM X2:9,10 and OSM XT3:1,2) and internal auxiliary voltage for OSM auxiliary switch S2 (on CM X2:7,8 and OSM XT3:3,4) amounts to approximately 230 VDC. · After switching off the CM, there is still a voltage at the terminals of the capacitors. Only after the Danger MALFUNCTION LED is extinguished the voltage has dropped to a safe value. In the factory the magnetic actuator coils are connected and tested according to the existing circuit diagram. If the actuator coil is connected with reversed polarity it is possible that the first operations cannot be performed successfully. This is no failure of the OSM and after a few switching operations this possible effect disappeared permanently (unless the polarity is changed again). After above listed functionality tests were performed succesfully the OSM can be tested under high voltage and with load connected. 7 Maintenance Under normal operating conditions (see chapter ”Ambient conditions”, page 76) the OSM is maintenance free for a period of at least 30 years or until it has reached the permissible number of operating cycles. Non-conformity If during installation, commissioning, operation or maintenance any non-conformity occurs, action shall be taken in accordance with the non-conformity report on pages 84, 85. 49 50 Goods Entry 8 51 Packing The OSM/TEL is delivered in a corrugated box with dimensions 810 (L) x 810 (b) x 890 (h) and a weight of not more than 76 kg. The following information are provided on the OSM packing cartons (Figure 52): · Handling symbols for transport and storage of the delivery unit (Figure 49) · Label 1 for manufacturers‘ and product information (Figure 50) · Label 2 for logistics data (Figure 51) 1 2 3 4 1. This side up 2. Fragile 3. Protect from rain 100 4. Max. weight on the delivery unit 5. Serial number 5 Figure 49 Figure 50 Handling symbols Label 1 for manufacturers‘ and product information Mark: TEG-C-000111 Place of delivery: Consignee: Consignee: Address Address Address Address Address Phone: Contact person P/O Number: Customer reference Article: Article description Serial Number: 150218 8 TAVRIDA ELECTRIC AG, Wetterkreuz 3, 91058 Erlangen, Germany, Phone: 0049-9131-972079-0 Figure 51 Figure 52 Label 2 Logistics data Packing carton A label with the following information is fixed on each CM carton package (Figure 53). 1 1. Manufacturer 2. Product name 3. Type of device 4. Serial number 2 3 5. Product code 6. Carton package for CM/TEL…-12-01A 5 6 Figure 53 CM carton package and label A CM carton package must not have a weight of more than 30 kg applied to it. 52 4 (270x230x80 mm) Transport OSM and CM shall be transported in the original packing only. The packed goods shall be handled in accordance with the handling symbols. Loading procedures for OSM packing units shall be carried out only with fork lifts or cranes. Lifting gear must not be attached to the bushings but used lifting slings shall be attached to the lugs side wise. During transportation the OSM and CM must not be hit or dropped. Unpacking, Goods Received Control Before unpacking, please check the carton for damage and dampness. Removal of the products from the original packing must be carried out with due care. Every OSM and every CM shall be subject to a completeness control. Unpacking procedure: · Remove corrugated box · Fit lifting lugs · Fit lifting slings (polyester) to the lifting lugs and lift the OSM · Do not attach the lifting slings to the HV-bushings Scope of delivery for the OSM: Figure 54 8 OSM/TEL Screwdriver Operating manual The following parts are included into corresponding installation kit: Hook 1 Bolt DIN933 M12x25 8 Nut DIN934 M8 1 Washer DIN 125A 13 8 Washer DIN 7980 12 8 Protective cover AXCA754529.001 6 Routine test certificate Protective cover 53 Scope of delivery for the CM: Figure 55 CM Screwdriver Routine test certificate CM/TEL...-14-01 contains additionally: Figure 56 Figure 57 3x Cable ferrite filter Ferroxcube Co. CSA 19/9.4/29-4S2-EN Installation of these filters is shown on pages 66, 69. Further, the intactness of the devices should be checked visually for: · Mechanical damage, scratches, discoloured places, corrosion · Damage to the seals (Figures 58, 59) 8 Any transport damage must be reported immediately to the carrier in writing. Cases of damage must be photographically documented. If nonconformities of packaging raise doubts in respect with module‘s serviceability commissioning test shall be made before application. 54 Rating Plate, Seal 1 3 2 OSM 1. Rating plate 3 4 4 2. Serial number 3. Seal CM 1. Serial number 2. Date of manufacture 3. Type description 6 5 4. Seal 5. Product code Figure 58 Figure 59 Seal of the OSM For example: labelling of the CM...-12-01A 1 6. Product name 2 8 Figure 60 Labelling of the OSM Please check that the rating plates of the delivered devices correspond to the data of the order and technical data given on a page 72. Tavrida Electric accepts no warranty for a device if the seal is broken or has been removed. Storage Should immediate installation not be possible, the OSM and CM shall be stored in the original packing under the following conditions: · The OSM is switched off. · Dessicants must be placed in the packing. · Storage must be closed dry, well ventilated and the room temperature should be between - 40°C and + 40°C (IEC62271-1/ DIN VDE 0670 Part 1000). · If several OSM are stacked a maximum of two layers is permitted. · If several CM are stacked a maximum of 10 vertical layers is permitted. If CM are stored longer than one year, the built-in capacitors shall be charged according to the following procedure before putting into operation: · Switch On auxiliary power supply to CM for 20 seconds. · Switch Off auxiliary power supply to CM for one minute. · Repeat the described switching on and off procedure two times. · Switch On auxiliary power supply to CM for at least 8 hours. 55 56 Product Line 9 57 Outdoor Circuit Breaker (OSM) Type Rated voltage Rated short-circuit breaking current Rated current Rated primary current of CTs kV kA A A 200 200 -216 50 50 -217 630 600 -218 300 300 -219 100 100 -220 630 600 -221 300 300 -222 100 100 -223 630 600 -224 300 300 -225 100 100 -226 12 OSM/ TEL 15.5 27 20 16 12.5 Type Example and explanation for complete type description of an OSM: Outdoor Circuit Breaker version Type description Outdoor Circuit Breaker OSM/TEL Rated voltage 27 kV 27 Rated short-circuit breaking current 16 kA 12.5 Rated current 300 A 300 Design type -225 Complete type description OSM/TEL 27-12.5/300-225 Control Modules (CM) 9 Auxiliary voltage 24...60 V DC CM/TEL 24/60-12-01A CM/TEL 24/60-14-01 100...220 V DC CM/TEL 100/220-12-01A 110...220 V AC CM/TEL 110/220-14-01 CM/TEL 110/220-15-01 Accessories Item number AXCA754529.001 58 Description Protective Cover Quantity Note 1 Rubber cover for protection of connection places from environmental effects. The set of these covers (6 pcs) is included in OSM package, but if it was incorrect cut during installation it can be ordered separately. Sibas-OSM/M-plug Secondary plug 1 Components for assembling of Plug for connecting of CM and other equipment to Harting terminal Han-K 8/24 type which is placed on the Protective lid of OSM Assembling of Plug is given on the page 40 2TES.029.002 Mounting Kit for wooden pole 1 For installation of OSM on the wooden pole 2TES.029.002-01 Mounting Kit for concrete pole 1 For installation of OSM on the concrete pole Dimensions and Weights 10 59 Dimensions and Weights of the OSM D Dimensions, mm Rated voltage, kV A B C D 12 216 260 652 637 500 203 68 15.5 216 260 652 637 500 203 65 27 296 294 731 703 860 203 75 Dimensions of the Earthing Provisions OSM 10 60 Minimum taut string distance Weights, kg Creepage distance Dimensions of the Mounting Provisions Dimensions and Weights of the CM 10 CM/TEL...-12-01A Weight: 1.8 kg CM/TEL 24/60-12-01A CM/TEL 100/220-12-01A CM/TEL...-14-01 Weight: 3 kg CM/TEL 24/60-14-01 CM/TEL 100/220-14-01 61 4 Holes CM/TEL...-15-01 Weight: 1.5 kg 10 62 CM/TEL 100/220-15-01 Circuit Diagrams 11 63 Explanation of the Switching Symbols Used VCB, three phase Push button with closing contact Magnetic actuator coil with mechanical coupling to the VCB Ferrite filter Auxiliary power supply unit / invertor Shielded cable Earthing point IGBT IGBT transistor bridge Current transformer (simplified symbol) Signal converter Current transformer Normally open contact (NO) Capacitive voltage sensor simplified symbol Normally closed contact (NC) Capacitive voltage sensor with over voltage protection 11 Change-over contact MCB 64 Circuit diagrams 11 65 11 66 11 67 11 68 11 69 11 70 Technical Data 12 71 Outdoor Circuit Breaker (OSM) Basic Operating Parameters ...-216 ...-217 ...-218 ...-219 ...-220 ...-221 ...-222 ...-223 ...-224 ...-225 ...-226 12 kV 15.5 kV 27 kV Rated data Rated voltage (Ur) Rated current (Ir) up to 630A depending on CT rated primary current Rated power frequency withstand voltage (Ud), 1 min dry 42 kV 50 kV 60 kV Rated power frequency withstand voltage (Ud), 10s wet 42 kV 45 kV 50 kV Rated lightning impulse withstand voltage (peak) (Up) 75 kV 110 kV 125 kV Partial discharge decay level, not less than, (at 10pc) 13.2 kV 13.2 kV 16.4 kV Rated short-circuit breaking current (Isc) 20 kA 16 kA 12.5 kA Rated short-circuit making current, peak 52 kA 41.6 kA 32.5 kA Rated short-time withstand current, 4s (Ik) 20 kA 16 kA 12.5 kA Rated frequency (fr) Cable charging current 50/60Hz 25 A 25 A Line charging current 31.5 A 10 A Switching performance Mechanical life 1) (CO-cycles) 30 000 1) Operating cycles , rated current (CO-cycles) 30 000 Maximum number of CO-cycles per hour Operating cycles 1), rated–short circuit breaking current refer to CM 100 200 2) Closing time , not more than 44/65 ms 2) 3) Opening time , not more than 27/32 ms 3) Break time 2), not more than 37/42 ms 3) Rated operating sequence (CM/TEL...12-01A) O-0.3s-CO-15s-CO Rated operating sequence (CM/TEL...14-01) O-0.1s-CO-1s-CO-1s-CO Rated operating sequence (CM/TEL...15-01) O-0.1s-CO-10s-CO-10s-CO Standards 12 International Standard American Standard Russian Standard Chinese Standard IEC 62271-100, IEC 62271-111 IEEE C37.60, IEEE C37.09 GOST R 52565-2006 GB 1984-2003 Other data Current sensing 6 current transformers 3 current transformers Voltage sensing Main contact resistance, not more than 6 voltage sensors < 85 µOhm Solar radiation ≤ Degree of protection Weight 72 < 95 µOhm 1.1 kW/m² IP65 68 kg 65 kg 75 kg ...-216 ...-217 ...-218 ...-219 ...-220 Basic Operating Parameters ...-221 ...-222 ...-223 ...-224 ...-225 ...-226 Design, switching capacity of auxiliary contacts OSM 3 NC + 1 NO Number of available auxiliary contacts for OSM Minimum current for (12-30) V AC / DC, ohmic load 100 mA Minimum current for 12 V AC / DC, inductive load (t=20 ms, cosj =0.3) 100 mA Maximum current for 30 V DC, ohmic load 5A Maximum current for 30 V DC, inductive load (t=20 ms) 3A Maximum current for 50 V DC, ohmic load 1A Maximum current for 50 V DC, inductive load (t=20 ms) 1A Maximum current for 75 V DC, ohmic load 0.75 A Maximum current for 75 V DC, inductive load (t=20 ms) 0.75 A Maximum current for 125 V DC, ohmic load 0.5 A Maximum current for 125 V DC, inductive load (t=20 ms) 0.03 A Maximum current for 250 V DC, ohmic load 0.25 A Maximum current for 250 V DC, inductive load (t=20 ms) 0.03 A Maximum current for 125 V AC, ohmic load 5A Maximum current for 125 V AC, inductive load (cosj =0.3) 5A Maximum current for 250 V AC, ohmic load 5A Maximum current for 250 V AC, inductive load (cosj =0.3) 5A Parameter of Current Transformers and Voltage Sensors -216 -217 -218 -219 -220 -221 -222 -223 -224 -225 -226 200 50 600 300 100 600 300 100 600 300 100 Current transformers Rated primary current A Rated secondary current A 1 Rated output, VA at PF=0.8...1 2.5 0.5 2.5 2.5 1.0 2.5 2.5 1.0 2.5 2.5 1.0 Instrument security factor of measuring transformers not more 5 15 5 5 5 5 5 5 5 5 5 Accuracy limit factor for protective current transformers 15 20 25 20 20 25 20 20 25 20 20 320 100 630 320 100 Accuracy class of protective transformers acc. to IEC 60044 at the rated output, PF=0.8...1 5P10 Accuracy class of measuring transformers acc. to IEC 60044 at the rated output, PF=0.8...1 0.5s Rated continuous thermal current, A 200 50 630 320 100 630 12 Voltage Sensors Capacitance of high arm n.a. 20...25pF -770 ppm/oC Temperature coefficient of capacitance Continuous reverse voltage of shunted varistor of low arm n.a. 22 - 40V real dispersion Notes: 1) 2) See Figure 62 / page 75 In combination with the associated CM 3) With control module of 15 series/with control modules of 12 and 14 series 73 Control Modules (CM) Basic Operating Parameters CM/TEL...-12-01A CM/TEL...-14-01 CM/TEL...-15-01 Type of operation Rated operating sequence O-0.3s-CO-15s-CO O-0.1s-CO-1s-CO-1s-CO Maximum CO operating cycles per hour 60 O-0.1s-CO-10s-CO10s-CO 60 100 24 V DC to 60 V DC n.a. 19.2 V DC to 75 V DC n.a. Auxiliary power supply 24/60 Auxiliary power supply Operating range (80-125%) Auxiliary power supply 100/220 Auxiliary power supply Operating range 110 V DC to 220 V DC 88 V DC to 275 V DC for close operations 77 V DC to 275 V DC for trip operations Auxiliary power supply Operating range 85 V DC to 370 V DC 100 V AC to 220 V AC 80 V AC to 275 V AC for close operations 65 V AC to 275 V AC for trip operations 85 V AC to 265 V AC Power consumption Charging the close and trip capacitors Permanent power consumption (standby) ≤50 ≤10 W/70 VA ≤20 W ≤5 W/25 VA W/15 VA ≤5 W/8 VA Preparation time for the operation of the CM after switching on the auxiliary power supply, not more than 15 s 90 s 15 s Preparation time for the close operation of the CM after a previous close operation, at most 9s 1s 10 s Reaction times Preparation time for the trip operation of the CM after switching on the auxiliary power supply, not more than Trip capability after failure of the auxiliary power supply, at least 0.5 s 30 s 5s 60 s Electric strength 12 Power-frequency withstand voltage, 1 min (to IEC 60 255-5) 2 kV Lightning impulse withstand voltage, 1.2 µs/ 50 µs / 0.5 J (according to IEC 60 255-5) 5 kV Insulation resistance at 1000 V DC at most 1 min at 2000 V DC (according to IEC 60 255-5) > 5 MOhm Electromagnetic compatibility Interference immunity to voltage dips short inter-ruptions and voltage swings in accordance with IEC 61000-4-11, Class V (A) Interference immunity to fast electrical transients/bursts to IEC 61 000-4-4, Class IV (A) 74 Voltage oscillations of 15% for a period of 2 to 3 s, periodic for 5 to 10 s 4 kV Interference immunity to periodic oscillations to IEC 61000-4-12, Class IV (A) and taking into account IEC 60 255-22-1, Class III (A) 2.5 kV 1 MHz to earth 1 kV 1 MHz between the inputs Surge immunity to IEC 61 000-4-5, Class IV (A) 4 kV 1.2/50 µs to earth 2 kV 1.2/50 µs between the inputs Basic Operating Parameters CM/TEL...-1201A Interference immunity to magnetic fields to IEC 61 000-4-8, Class V (A) CM/TEL...-1401 CM/TEL...-1501 100 A/m for duration of 60 s 1000 A/m for duration of 2 s Interference immunity to pulsed magnetic fields to IEC 61 000-4-9, Class V (A) 1000 A/m Interference immunity to damped oscillations of the magnetic fields to IEC 61 000-4-10, Class V (B) 100 A/m 0.1 MHz 100 A/m 1 MHz, Class V (B) 100 A/m 0.1 MHz 100 A/m 1 MHz, Class V (A) Other data Weight 1.8 kg 3.0 kg Degree of protection 1.5 kg IP40 Life cycle of CM close and trip capacitors see Figure 63 Switching capacity of output relay contacts Minimum current at 12 V AC/DC ≥10 Maximum breaking at 250 V DC and t = 1 ms ≤0.12 Maximum breaking at 250 V AC and cosj = 0.3 ≤2 mA A ≤0.35 A ≤16 A A Inputs for dry type close and trip commands (X1: 9, 10, 11, 12) Control command (close or trip) acceptance time 15 ± 2 ms CM generated voltage at the dry type inputs ≤12 ≥30 Current at the time of closing the input current circuit ≥100 Time constant of reducing current ≥10 Continuous current value ≥5 Life cycle of OSM ms V mA ms mA Life cycle of CM close and trip capacitors Number of closing-opening cycles 12 Figure 62 Figure 63 75 Ambient Conditions The OSM and CM were designed for the following ambient and operating conditions for outdoor installations (OSM) and indoor installations (CM). Maximum ambient temperature + 55 °C Minimum ambient temperature - 40 °C Humidity 100% condensing Altidude to 3000 m Above 1000 m derating according to ANSI C37.60 12 76 Legal Information 13 77 Warranty Unless otherwise stated in the contract, the warranty period is 3 years from date of invoice. If agreed to otherwise, the contract conditions apply. No warranty is given in the case of … a) … the warranty period having run out during the period of storage with the customer. b) … the operating conditions, ambient conditions, transport and storage conditions have not been adhered to according to the application description or the Technical Manual. c) … an unauthorized manipulation of the device has been carried out, such as opening the housing or damaging the seal. d) … the device has not been properly installed, such as incorrect connection voltages. Quality Regulations All manufacturing facilities of the company have been certified by KEMA in the Netherlands and comply with (DIN EN) ISO 9001:2000. All technical data of the vacuum circuit breaker are stored in an electronic database for each step of the manufacturing process. Testing of the circuit breakers is carried out in accordance with the relevant standards and beyond that the following test are carried out: · 1000 C-O cycles · Insulation strength of the primary and auxiliary circuits at operating frequency · Measurement of the resistance of the main circuit · All test results are automatically stored Complaints and Transport Damage All products are shipped exclusively with original packing to ensure safe transport and avoid transport damage (see Packing, Goods Received). Tavrida Electric will not accept any claims for damages caused by improper transport, storage as well as unpacking. Transport damage must be reported in writing to the supplier as soon as it is discovered. A period of maximum 3 weeks after receipt is allowed for this. 13 For legitimate claims Tavrida Electric will supply replacement equipment free of charge according to our warranty regulations. Tavrida Electric reserves the right to verify any claim. 78 Environmental Friendliness The modules are manufactured from environmentally friendly material. Therefore, special disposal is not required. TAVRIDA ELECTRIC AG Non-conformity Report In order to be able to exchange or repair the device, we kindly ask you to fill the accompanied “Non-conformity report” and send it to our regional representative or directly to us. Please note: Your request can only be handled if the accompanying report is properly filled including the name and address as well as a copy of the invoice. For queries please contact your Tavrida Electric partner. Service Department Wetterkreuz 3 91058 Erlangen Germany Phone: +49 (0) 9131 972079-0 Fax: +49 (0) 9131 972079-9 E-Mail: service@tavrida.de Web: www.tavrida.de Liability Damages and demands for reimbursement of expenses incurred by the customer (in the following: compensation) for what-ever legal reasons, especially due to non-compliance of obligations of the contractual obligations and for unauthorized actions, are excluded. This does not apply, insofar as there is a compulsory liability such as according to the product liability law in cases of malice, gross negligence, because of damage to life, the body or health, because of damage to important contractual obligations. Compensation for damage to important contractual obligations, however, is limited to the damage which can be predicted as typical of the contract insofar as there is no malice or gross negligence, because of damage to life, the body or health. A change of the obligation to provide proof to the disadvantage of the customer is not connected with these regulations. Copyright Without our written permission, this documentation may not be used, also not in extract form, for own general publications, printouts, handbooks, training, lectures, etc. nor copied and further processed. This includes also the duplicating or re-copying in any form of data carriers and microfilms. A one-time written permission is not automatically to be taken as a part or complete surrender of the copyright provisions. We reserve the right to changes. The issue of a new version of these operating instructions renders all other older versions obsolete. Tavrida Electric and its associated companies make every effort to adapt the contents of their documentation to the latest and most current state of development of the products. 13 The present documentation was produced with the greatest care. However, we are not liable for possible errors in this information text, user-side incorrect interpretation and/or for consequences arising therefrom. © Copyright 2009; Tavrida Electric reserves the right to make changes to the design and data of their products. Tavrida Electric accepts no responsibility or liability for losses or damage caused by improper actions based on this publication. 79 TAVRIDA ELECTRIC AG General Terms of Delivery I. General (1) Scope of Application Regarding Subject-Matter & Parties Concerned The following terms apply to all our deliveries and services (including secondary services, such as e.g. proposals, planning aids, advice) pro-vided to businesses as defined in German Civil Code [Bürgerliches Gesetzbuch - BGB s. 14,] legal entities under public law, and special trusts under public law. They do not apply to legal relationships with consumers as defined in German Civil Code s. 13. (2) Exclusion of Other Terms of Business Customer’s diverging terms of business are herewith refuted, nor shall we be bound by them if we fail to expressly contradict them again on receipt. Our terms shall be deemed accepted on placement of the order, or on receipt of the confirmation of order, or at the latest on acceptance of our delivery. (3) Validity If any provisions are or become invalid, this shall not affect the validity of the remaining terms of these Terms of Delivery. In the event of any provision being invalid, an effective provision shall be deemed agreed such as approximates as nearly as possible that which was intended in business terms. (4) Written FormDivergences from the following terms, and other amendments or supplements to the order, must be confirmed by us in writing in order to become effective. This also applies to any cancellation of this requirement for written form. II. Assignments Written Confirmation (1) Our quotations shall be without obligation until an assignment (order) placed on the basis of a quotation is confirmed by us in writing. Each and every assignment (order) must be confirmed by us in writing in order for acceptance to have legal effect. In the case of deliveries without any written confirmation, our invoice shall count as a confirmation of order at the same time. (2) Essence of the Assignment We reserve the right to make due technical and design-related chang-es to the goods ordered provided this does not impair or only slightly alters the goods’ technical function, normal usage, and value. If any such change means that Customer may not reasonably be expected to accept delivery, then it may cancel the order. Further rights are excluded. (3) Technical Data The technical data given in our quotations, drawings and illustrations are approximate values, unless they have been expressly termed binding in writing and tolerance figures are given. In all other respects, the relevant technical regulations on acceptance and safety that apply in the country of origin shall apply exclusively to our deliveries. III. Obligation to Deliver (1) Subject to Own Deliveries Our own obligation to deliver shall be contingent upon our being properly supplied on time with the necessary goods and materials. In the event of a permanent obstacle for reasons for which we are not responsible, in particular force majeure, strikes, lock-outs, import and export 80 restrictions, transport problems, intervention by government authorities and suchlike, we shall be entitled to rescind the contract on exclusion of all and any obligation to pay compensation. We shall also be entitled to rescind the contract on exclusion of all and any obligation to pay compensation if any more than insubstantial change occurs in the availability, pricing or quality of the goods delivered to us by our own suppliers or in the services provided by other third parties on which proper performance of the order placed with us largely depends. (2) Part Deliveries, Excess & Short Deliveries Part deliveries are permitted, and with regard to payments and complaints they shall be deemed separate independent deliveries. We are entitled to make excess or short deliveries of up to 10% of the am-ount ordered, insofar as Customer may be reasonably expected to accept this. (3) Substantial Deterioration in Customer’s Financial Circumstances If, after the contract has been concluded, any substantial deterioration in Customer’s financial circumstances and/or liquidity occurs, or if any such circumstances or events existing prior to conclusion of the contract subsequently become known, then we may rescind the contract or demand immediate payment in cash of all outstanding bills, at our option, even if extra time has already been allowed for all or any invoiced amounts or if such amounts have already been fully or partly paid by bill of exchange. In particular, the following shall be deemed such deterioration: a reduced credit rating by a credit reporting agency, protests involving bills of exchange and cheques, liens, suspension of payments, institution of insolvency proceedings, and the dismissal of such proceedings due to lack of assets. In the event that we do not rescind the contract in spite of a deterioration in financial circumstances, we shall deliver only in return for ongoing instalments, and in the case of bigger orders only in return for advance payment. IV. Delivery Date (1) General Provisions on Delivery Dates Unless otherwise agreed, all delivery dates and periods quoted are to be understood to be approximate and non-binding. The delivery date shall be deemed reasonably extended if it cannot be met due to circumstances for which we are not responsible, whereby as a matter of principle a period of one month shall be regarded as reasonable, unless some shorter period is agreed in writing in individual cases, taking both parties’ interests into account. (2) Fixed-Date Transactions Agreements on binding fixed dates or fixed delivery periods must be explicitly labelled fixed-date transactions and confirmed in writing. Delivery periods commence on the date of our written confirmation, but not before all the implementation details and other requirements having to be met by Customer for proper handling of the contract have been sorted out. The same applies to delivery dates. (3) Obligation to Cooperate Customer is under obligation to provide all the data, records and other instructions needed for performing the contract along with the placement of order or immediately thereafter. If such records and data are not received on time, Customer may not insist on delivery dates or periods being met. In any such case, the assertion of compensation for delay is excluded. The delivery date or period shall be deemed reasonably extended. V. Passing of Risk VIII. Reservation of Title (1) Passing of Risk on Dispatch The risk of the delivery’s destruction or deterioration shall pass to Customer as soon as it has left the works from which it is being dispatched. This shall also apply if the consignment is made at our expense or with our means of transport. Dispatch shall in any event be at Customer’s risk, even if freight-paid delivery has been agreed. (1) Agreement on Reservation of Title The goods delivered (goods subject to reservation of title) shall remain our property until such time as all and any claims to which we are entitled vis-à-vis Customer on the basis of the business relationship have been satisfied. Bills of exchange and cheques shall only be deemed to effect payment once they have been honoured. (2) Passing of Risk on Notification of Readiness for Dispatch If dispatch of the consignment is delayed at Customer’s request or for reasons for which we are not responsible, then the risk shall pass to Customer on notification of readiness for dispatch. VI. Prices (1) General Terms on Prices Our prices are ex works plus packaging and statutory value added tax [Mehrwertsteuer]. Agreement of fixed prices must be expressly confirmed in writing. Unless otherwise agreed, our prices for all deliveries, including ones outside the European Currency Union, shall be in Euro. (2) Packaging & Packaging Materials We shall take back packaging and packaging materials. The cost of return transport shall be paid by Customer. In the case of deliveries outside Germany, returning any manner of packaging is excluded. VII. Terms of Payment (1) Payment Dates Unless otherwise agreed, the invoiced amounts are payable without deduction within 30 days of the date of invoice, and with 2% discount within 10 days of the date of invoice. (2) Default Interest In the event of Customer defaulting in payment, it shall pay interest on the outstanding amount at a rate of 8% over and above the European Central Bank’s base rate; the right to claim further default damages is reserved. (3) Payment by B/E and Cheque Bills of exchange shall only be taken if expressly agreed, and - like cheques - by way of payment only, subject to our acceptance in each individual case. Discount fees and other charges must be paid by Customer. (4) Other Factors Interfering with Counter-PerformanceDeliveries shall be made contingent upon Customer’s credit standing and liquidity. In the event of default in payment, non-payment of cheques or bills of exchange, the suspension of payments, the institution of proceedings for settling debts, non-compliance with the terms of payment, a poorer credit rating by a credit reporting agency, and in the event of circumstances likely to impair Customer’s credit standing, we shall be entitled at any time to reasonably amend the contractual terms and to rescind the contract if performance is ultimately refused. (5) Set-Off, Right of Retention In respect of our due claims, Customer shall only be entitled to a right of setoff or retention based its own counter-claims up to the amount of demands which have been established res judicata or acknowledged in writing. (2) Extended Reservation of Title If the goods subject to reservation of title are processed or combined by Customer with other goods not belonging to us to make a new single object, then we shall be entitled to co-ownership of the new object up to the value of our goods in proportion to the other processed and/or added goods at the time of processing and/or combination. Our coownership thus created shall be deemed reservation of title as defined in these provisions. (3) Sale, Advance Assignment Customer may only sell the goods subject to our reservation of title during the course of normal business, and only as long as it does not default in settling all our claims. Customer here and now assigns to us its claims based on a resale of the goods subject to reservation of title by way of securing all our claims arising from the business relationship. We herewith accept such assignment. If Customer sells the goods subject to reservation of title along with other goods not belonging to us or in which we have no rights of co-ownership, then the claim arising from such resale shall be assigned to us only up to the value of our goods subject to reservation of title. The value of the goods subject to reservation of title shall be assessed on the basis of the invoiced amount. Customer is entitled to collect the claims based on resale that have been assigned to us, unless we revoke such entitlement at any time. (4) Threat to Ownership Rights As long as we have reservation of title, Customer is not allowed to pledge the goods or assign them by way of security. In the event of liens, seizures or other third-party disposition or interference, in particular by way of levying execution, Customer must notify us as once in writing. (5) Obligation to Surrender If Customer defaults in settling our claims in whole or in part, then we shall be entitled to demand at any time that the goods subject to reservation of title be surrendered and to otherwise dispose thereof, and to withhold outstanding deliveries, even if we do not cancel the sales contract. No further reminder or deadline shall be required. Our assertion of rights to reservation of title shall not be deemed rescission of the contract. (6) Release of Security If the value of the security to which we are entitled under the above provisions exceeds outstanding invoiced amounts by more than 20%, then at Customer’s request we shall be obliged to release excess security at our own option, subject to the proviso however that, except for deliveries in an actual current account relationship, release of security shall only apply to deliveries or equivalents which have been paid in full. 81 IX. Material Defects (7) Exclusion of Claims to Recourse Customer shall only be entitled to have recourse to us pursuant to German Civil Code s. 478 (Contractor’s Recourse) insofar as Customer has not reached any agreements with its own customer going beyond the statutory claims for defects, and/or insofar as equivalent arrangements on compensation pursuant to German Civil Code s. 478 (4) have not otherwise been reached between Customer and ourselves. (2) Customer’s Obligation to Inspect & Lodge Complaints Customer must inspect our products immediately on receipt and lodge written complaints about any obvious defects within a period of two weeks of delivery. Defects which are not discovered within this period despite careful inspection must be reported to us in writing without delay, at the latest within two weeks of being discovered. If Customer fails to report defects in good time, then our delivery shall be deemed made in accordance with the contract and free of defects. (8) Returning Defective Products Insofar as Customer justifiably asserts warranty claims on us, it shall be under obligation to return the defective products to us freight paid, or to keep them ready for inspection and checking at the place where its establishment is located, at our option. (1) Specification of Characteristics The characteristics of the product to be supplied by us are conclusively specified in our written or electronic quotation records and/or in/on our catalogues, CDs or other data carriers. Unless otherwise agreed in writing, the usage given in our quotation shall be deemed the sole subject-matter of the contract. (3) Minor Defects, Wear & Tear, Improper Usage, External Factors Claims based on defects shall not be deemed to exist if there is only a minor deviation from the agreed characteristics, if usability is only slightly impaired, in cases of natural wear and tear or damage caused subsequent to passing of risk as a result of wrong or negligent handling, in cases of excess usage, unsuitable materials, defective building work, unsuitable building land, chemical, electrochemical, electronic, electric or other specific external influences which are not provided for under the contract, and in the case of non-reproducible software errors. If alterations or repairs are carried out improperly by Customer or third parties, there shall similarly be no claims for defects in respect of such alterations or repairs or for the consequences resulting therefrom. All claims under the warranty shall lapse if the Tavrida seal affixed to the defective product has been damaged, unless such damage is not due to the deliberate acts of one or more persons. Customer may not refuse to accept deliveries of goods due to minor defects. (4) Liability for Material Defects Our goods or services shall be subsequently improved or resupplied at our option - free of charge if any material defect occurs during the prescriptive period, provided the cause for such defect already existed at the time of passing of risk, furnishing proof of which shall be incumbent upon Customer. We must initially be granted a reasonable period for such post-performance. If our attempts at post-performance fail more than three times, Customer may rescind the contract or reduce the payment. Claims to compensation shall remain unaffected. (5) Warranty Period Claims based on material defects shall become statute-barred after twelve months. This shall not apply if longer periods are prescribed by law (German Civil Code s. 438 (1) no. 2 Buildings & Objects for Buildings , s. 479 (1) Claims under Right of Recourse , and s. 634 a) (1) no. 2 Constructional Defects ), or in cases of loss of life or limb or health hazards, or in instances of wilful or gross violation of duty on our part, or in the event of malicious non-disclosure of defects. The statutory regulations on the suspension, interruption and recommencement of periods with a fixed deadline shall remain unaffected. (6) Reimbursement of Expenses Customer’s claims to expenses required for the purpose of postperformance, in particular costs for transport, travel, labour and materials, are excluded insofar as such costs are increased due to the delivery object subsequently being removed to a place other than Customer’s establishment, unless such removal is in line with its intended usage. 82 (9) Other Compensation In all other respects, Section XII of these Terms of Delivery (Other Claims to Compensation) shall apply to claims to damages. Claims based on material defects other than or going beyond those regulated in this Section IX that are imposed by Customer on ourselves and on those assisting us in performing our obligations, are excluded. X. Additional Product Warranty (1) General Terms of Warranty Over and above the warranty rights pursuant to Section IX of these Terms, we shall grant a product warranty for material and/or manufacturing defects. Unless otherwise agreed in writing, we permit Customer and each of its own customers to impose claims for material and/or manufacturing defects on us: a) if the Tavrida Electric product has been bought from us or from an authorised Tavrida Electric dealer; b) if the product has been properly employed by the user with the care of a diligent businessman in accordance with the normal usage stipulated in the product specifications; c) if damaging factors in the environment and/or surroundings - such as excessive heat, cold or moisture (going beyond the limits given in the manufacturer’s specifications) - can be ruled out, or if the user proves that such factors have had no influence on the product’s ability to function properly; d) if no force has been exerted due to accident, lightning or excess voltage (going beyond the range tested for the respective product); e) if the wrong functioning of our product due to installation errors, operating errors - in particular derogation from the rules laid down in the operating instructions - or other culpable third-party conduct can be ruled out; f) if the Tavrida seal is still affixed to the product undamaged. (2) Warranty Period The warranty period lasts 5 (five) years and commences on the day after the purchase date given on our invoice or on the invoice issued by an authorised Tavrida Electric dealer. The warranty period for a Tavrida Electric product shall not be extended due to the rendering of postperformance or warranty services, which shall not have the effect of the warranty period being interrupted or re-commencing. (3) Warranty Services If during the warranty period we are given proof of a warranty claim pursuant to the General Terms of Warranty (Section X, Item (1)), then we shall provide Customer/Buyer with a replacement of equal value. All the costs for transport, disassembly and installation and all other costs incurred in connection with the replacement of the part covered by the warranty shall be borne by Customer/Buyer. Customer’s contractual or statutory warranty rights shall remain unaffected by the handling of the warranty. (4) Obligation to Return If Customer/Buyer justifiably imposes claims on us under a warranty, it shall be obliged to return the replaced defective product to our main branch at its own expense. XI. Legal Defects, Industrial Property Rights, Copyright 1) Third-Party Protective Rights Unless otherwise agreed, we are only under obligation to make deliveries free of third-party industrial property rights and copyrights (referred to hereafter as “protective rights”) inside Germany. If a third party asserts on Customer legitimate claims due to a infringement of protective rights caused by deliveries made by us and used in accordance with the contract, then we shall be liable vis-à-vis Customer as follows during the period stipulated in Section IX, Item 5: a) At our own option and at our own expense, we shall either obtain a usufructuary right for the deliveries concerned, or alter the latter in such a manner that the protective right is not infringed, or exchange it. If we are unable to do so on reasonable terms, then Customer shall be entitled to its statutory right to rescind the contract or reduce the price. b) Any obligation on our part to pay damages shall be governed by Section XII of these Terms of Delivery. c) We shall only have the aforementioned obligations provided Customer informs us without delay in writing about the claims being asserted by third parties, fails to acknowledge any infringement, and leaves all the defence measures and settlement negotiations up to us. If Customer ceases using the delivered object so as to minimise losses or for other important reasons, then it shall be under obligation to point out to the third party that suspension of usage does not constitute any manner of acknowledgement. (2) Customer’s Responsibility Customer’s claims are excluded if it is responsible for the infringement of protective rights. (3) Other Grounds for Exclusion Customer’s claims shall moreover be excluded if the infringement of protective rights is due to Customer’s specific instructions, or due to a form of usage not predicted by us, or due to the delivery being altered or used by Customer in conjunction with other products not supplied by us. (4) Other Legal Defects In the event of other legal defects, the provisions laid down in Section IX shall apply mutatis mutandis. (5) Exclusion of Further Claims Claims due to legal defects asserted by Customer on us and on those assisting us in performing our obligations which go beyond or differ from those regulated in this Section IX and in Section X above are excluded. XII. Other Claims to Compensation (1) Exclusion of Liability Customer’s claims to compensation and reimbursement of costs,for whats oever legal cause, in particular due to violation of the obligations ensuing from the contractual relationship or in tort, are excluded. (2) Mandatory Liability This shall not apply insofar as liability is mandatory, e.g. under the Product Liability Act, in cases of intent or gross negligence, in the event of loss of life or limb or health hazards, due to the violation of cardinal duties, or due to the assumption of warrantys. However, claims to compensation and reimbursement of costs in the event of the violation of cardinal duties are limited to predictable damage typical for the type of contract, provided intent or gross negligence do not apply, and provided no liability arises by reason of loss of life or limb or health hazards. The foregoing arrangements do not shift the onus of proof to Customer’s disadvantage. (3) Prescription Insofar as Customer is entitled to claims to compensation pursuant to this Section XII, such claims shall become statute-barred on expiry of the prescriptive period for claims for material defects pursuant to Section IX, Item 5 above. In the case of claims to compensation under the Product Liability Act, the statutory regulations on prescription shall apply. XIII. Information about Products (1) Information about Products in Printed Matter & Advertising Unless expressly termed warranted characteristics, everything contained in our quotation records and other printed matter or on data carriers shall merely constitute a description of the product, and not imply any offer to conclude a warranty agreement. The same applies to information given in our advertisements. XIV. Miscellaneous (1) Rescission by Customer Customer’s statutory right to rescind the contract shall not depend on fault if the delivery is defective. In all other instances, Customer may only rescind the contract in the event of a violation of duty for which we are responsible. (2) Data Protection We draw our customers’ attention to the fact that with the help of EDP we process and disclose personal data for business purposes in line with the regulations laid down in the Data Protection Act. XV. Place of Performance, Venue, Governing Law (1) Place of Performance Place of performance for the services owing under the contract by both parties shall be Erlangen. (2) Venue Exclusive venue for all disputes arising directly or indirectly from the contractual relationship shall be Erlangen. However, we are also entitled to bring action at the location of Customer’s registered establishment. (3) Governing Law Legal relations between Customer and ourselves shall be exclusively governed by Federal German law on exclusion of CISG. 83 NON-CONFORMITY REPORT From: To: TAVRIDA ELECTRIC AG Service Department Address: Address: Rheinweg 7 8200 Schaffhausen, Switzerland Name: Phone: Phone: +41 (0) 52 625 0315 Fax: Fax: +41 (0) 52 625 2035 E-Mail: E-Mail: service@tavrida.ch Type designation OSM/TEL- Serial No.: Type designation CM/TEL- Serial No.: Date when non-conformity was noticed: Date of commissioning: When did the non-conformity occur: Incoming inspection Installation/Commissioning Service Place of installation of CM/TEL: Control cubicle Does your installation comply with the requirements of the Technical Manual, OSM? Primary Part (OSM): Operating conditions of OSM comply with technical data specified in Technical Manual (pages 72, 73) Fixing points (pages 13, 14, 15, 16) Protective earthing (page 46) Secondary part (CM): Installation of CM (page 37) Type of voltage and voltage level according to selected CM-type Polarity of auxiliary power supply and selection of MCB (page 43) Connection between CM and OSM (page 38, 39) Description of non-conformity: How many blinks occured on Malfunction-LED of CM? 1x 2x 3x Continuous light 4x 5x 6x ≥17x If other, how may blinks No blink signals Undefined blink signal Did you investigate the reason of malfunction blink signal with the help of malfunction indication table (page 28)? Yes No Non-conformity report issued by: Date: Name: Signature: Your warranty claim can only be handled if this non-conformity report is filled in completely including your name and address. NON-CONFORMITY REPORT From: To: TAVRIDA ELECTRIC AG Service Department Address: Address: Wetterkreuz 3 91058 Erlangen Name: Phone: Phone: +49 (0) 9131/ 97 20 79-0 Fax: Fax: +49 (0) 9131/ 97 20 79-9 E-Mail: E-Mail: service@tavrida.de Type designation OSM/TEL- Serial No.: Type designation CM/TEL- Serial No.: Date when non-conformity was noticed: Date of commissioning: When did the non-conformity occur: Incoming inspection Installation/Commissioning Service Place of installation of CM/TEL: Control cubicle Does your installation comply with the requirements of the Technical Manual, OSM? Primary Part (OSM): Operating conditions of OSM comply with technical data specified in Technical Manual (pages 72, 73) Fixing points (pages 13, 14, 15, 16) Protective earthing (page 46) Secondary part (CM): Installation of CM (page 37) Type of voltage and voltage level according to selected CM-type Polarity of auxiliary power supply and selection of MCB (page 43) Connection between CM and OSM (page 38, 39) Description of non-conformity: How many blinks occured on Malfunction-LED of CM? 1x 2x 3x Continuous light 4x 5x 6x ≥17x If other, how may blinks No blink signals Undefined blink signal Did you investigate the reason of malfunction blink signal with the help of malfunction indication table (page 28)? Yes No Non-conformity report issued by: Date: Name: Signature: Your warranty claim can only be handled if this non-conformity report is filled in completely including your name and address. Date: Applicable for the following types: OSM/TEL 12-20/200-216 OSM/TEL 12-20/50-217 OSM/TEL 12-20/630-218 OSM/TEL 12-20/300-219 OSM/TEL 12-20/100-220 OSM/TEL 15.5-16/630-221 OSM/TEL 15.5-16/300-222 OSM/TEL 15.5-16/100-223 OSM/TEL 27-12.5/630-224 OSM/TEL 27-12.5/300-225 OSM/TEL 27-12.5/100-226 CM/TEL...12-01A CM/TEL...14-01 CM/TEL...15-01 Australia China Germany Tavrida Electric Australia Pty Ltd. Unit 26, 59-61 Frankston Gardens Dr. Carrum Downs Victoria 3201 Australia Phone: +61 3 97708918 Fax: +61 3 90119681 E-Mail: info@tavrida.com.au Web: www.tavrida.com.au Tavrida Electric Beijing Ltd. First Floor West, Building 11, No. 28 Yuhua Road, Area B, Beijing Airport Industrial Zone, 101300 Beijing, China Phone: +86 (10) 80492474/-5474 Fax: +86 (10) 80497114 E-Mail: info@tavrida.cn Web: www.tavrida.cn Tavrida Electric AG Wetterkreuz 3 91058 Erlangen Germany Phone: + 49 (0) 9131 972079-0 Fax: + 49 (0) 9131 972079-9 E-Mail: info@tavrida.de Web: www.tavrida.de India South Africa Switzerland Tavrida Electric India Private Limited 15 NC, Block-A, New Alipore Kolkata - 700 053 West Bengal, India Phone: +91 33 2488 1715/3260 8634 Fax: +91 33 2488 1766 E-Mail: info@tavrida.in Web: www.tavrida.in Tavrida Electric Africa (Pty) Ltd. Cnr. Van Dyk and Commissioner Streets Boksburg East, Gauteng Republic of South Africa Phone: +27 11 9142199 Fax: +27 11 9180584 E-Mail: info@tavrida.co.za Web: www.tavrida.co.za Tavrida Electric AG Rheinweg 7 8200 Schaffhausen Switzerland Phone: + 41 (0) 52 6250315 Fax: + 41 (0) 52 6252035 E-Mail: info@tavrida.ch Web: www.tavrida.ch This document is copyright and is intended for users and distributors of Tavrida Electric product. It contains information that is the intellectual property of Tavrida Electric and the document, or any part thereof, should not be copied or reproduced in any form without written permission from Tavrida Electric. 2300-TM-001 OSM TM EN 12/2009 Tavrida Electric applies a policy of ongoing development and reserves the right to change product without notice. Tavrida Electric does not accept any responsibility for loss or damage incurred as a result of acting or refraining from action based on information in this Technical Manual.