Conditions for Smart Specialisation
strategies in business area
Štefan Rosina
Vicepresident AIA
18th October 2012
ZAP SR – AIA SR
Automotive Industry Association of the Slovak Republic is a voluntary association of
societies, enterprises, co-operative producers working in automotive and relevant
industry.
ZAP SR was established 22nd June 1993
156 members on 16th October 2012
Organizational chart ZAP SR
ZAP SR
Executive Committee
Member of other associations
Secretariat
Supervisory Board
Final Manufacturer Division
3 members
Automotive Importers Division
37 members
Suppliers & Specific
Organizations Division
57 members
Motorcycle Importers Division
13 members
Noncontributory Division
16 members
Trailers Importers Division
30 member
2
ACEA
AIA CZ
Passenger cars production in SR (pcs.)
900000
800000
700000
561 993
463 340
575 776
295 390
218 349
223 542
281 160
181 618
100000
180 803
200000
225 442
300000
571 071
400000
639 763
500000
850 000
600000
0
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
Source: ZAP SR
Production of passenger cars per 1000
inhabitants for year 2011
117,4
120
114,5
100
84,9
77,3
80
52,1
60
35,2
40
23,7
22,2
20,2
20
0
SK
CZ
SL
DE
ES
FR
UK
PL
Source: ACEA
HU
Export development in milliard €
60
50
40
30
20
10
0
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
SR
18,2 20,27 21,64 26,65 29,57 32,86 40,89 47,35 49,52 39,72 48,27 56,88
Transportation equipment 4,25 4,85 5,81 8,33 9,16 9,63 13,34 18,72 17,73 16,95 17,52 17,95
Source: Statistical Office of the Slovak Republic, Slovstat
Employment in automotive industry
in Slovak Republic
80000
70000
60000
50000
40000
30000
20000
10000
0
1993
1994
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
Estim.
2012
Staff 21827 23711 26517 27746 29152 34640 35615 35931 44367 50214 54680 55000 57376 66875 76865 74000 68000 69800 71480 74000
Source: ZAP SR
Strategic imperatives - summary
• Automotive Industry Association of Slovakia is in the interests of its
Mission
Vision
Core Values
members, open, representative, opinion and unifying organization
critical of Slovak industry .
• Creating optimum conditions for sustainable competitiveness of the
automotive industry.
•
•
•
•
•
•
Focus on members
Openness and collaboration
Expertise
Credibility and reliability
Judgment creativity
Apolitical
Strategic objectives ZAP SR 2012-16
MAIN:
1.
2.
3.
Improve co-operation with manufacturers of finished suppliers in the
automotive industry
Initiate and participate in the direction of vocational secondary and
higher education.
Initiate and encourage research and development base for the
automotive industry
OTHER:
4.
Improve awareness of the importance and prospects of the automotive industry
5.
6.
7.
Increase the impact of ZAP SR in shaping the business environment
Activate and expand the membership base
Activate our position in international organisation – ACEA,... to ensure the competitive
of the slovak automotive industry
Map of SR indicating the infrastructure and
constistence of the suppliers
West region with developed infrastructure 202 suppliers
All regions 274 suppliers
East region 72 suppliers
Suppliers per part structure in SR
Textile& upholstery fabric, Seat covers
Interior modules, Dash boards
Lear, Sai Automotive, SAS Automotive,
Grupo Antolin, Polimoon, Treves,
Tramico Slovakia,Eissmann, IAC
Group, Emerson,ZINdustries, CRW
Slovakia, Bourbon Fabi
Kabrio roof systems
Antennas & equipment.
Calearo, Automotive Group
Heiland Slowakei, Trim Leader,
Tomatex, Eybl, Sklotex, Coba AutomotiveSeats
Johnson Controls, Faurecia,
Krasplat Hanil E-HWA
Coba Automotive, Treves
Webasto Edscha Daschsysteme
Slovakia, INTEVA Product
Metal sheet & tineplate
pressing
Comax-TT, Tower Automotive,
Matador Automotive, Creamer,
Huhn Press, Motokom, Clamason, US
Steel Košice,Mobis, Arcelor
Mital, Donghee,
TOWERglas
Windows,
Automotive, RF
Bekaert,
s. r. o., Izolex, Inteva,
Steering wheels
Adtool
Airbags
Cable bundles, Elektronics componentsCoba Automotive, Adtool
Pilkington
Delphi, Leoni, Schut, Siemens,
Denisart Technology, Se Bornetze,
Yazaki, Kromber-Schubert, Hefra,
Wabash, Prysmian Kablo, Mkem s. r. o
Molex, TRW Steering Systems Slovakia,
Fuel tanks
Plastik
Omnium, Plasmet,
Inergy Automotive
systems
Engines, Engine parts & components
Mirrors int. ext.
Hyundai Mobis, Pankl, Miba Sinter,
Nemak, Webasto Edscha AG,
GlacierTribometal, Ford Getrag,
Honeywell, Magneti Marelli,
Magna
Exhaut systems
Tower Automotive,
Miba Slovakia
Airconditions
,
Visteon, Molpir
Springs holders & consoles
PSL, PFS, LLEMI Slovakia,
Bateries
Doors, Reinforcement
Akutrade, Aku
ma Slovakia
Brose Slovakia, Dura Automotive
Systems, Matador Automotive
Dong Wong, Visteon, Emerson,
Gaskets- seal,
vibration dampers, silent-blocksCable & gearshif linkage, shift gate
Bumpers
Matador Automotive
Plastic Omnium, HBPO,
Plasmet, JM
SaarGummi, Contitech,
ZF Boge Elastmetal, I.G. Gasket,
Rubena, Coba Automotive, REHAU
Transmisions, Clutch, Power steerings
AVC, AFC ZTS, ZF Sachs, Miba Slovakia, Getrag Ford,
Continental Teves, VW SK Martin, SauerDanfoss
Tires, Discs, Tire
valves, Balance weights
Continental Matador, Etop
Trading, Festo, Rotobalance, Gum
VAP Prešov, Knott, Fragokov Export, Huhn Press, ZF, Valeo
on,Premier,
Brakes, Brake pads, Brake workking cylinders
Lightsfront,rear.int.
Hella Slovakia, Osram,
HBPO,Služba Nitra VD, Valeo,
Kuster, Kongsberg Driveline Systems
Bearings
Kinex, Ina, ZVL Auto
...
E
P
T
M
RDICI
Technológie
Odlievanie Zváranie Vstrekovanie Lepenie
Obrábanie Tvárnenie
Procesy
Montážny Logistický Kontrolný ...
Výrobný
Construction
Industry
Metal
Plastics
Composites
Ceramics
Fe
Al
Cu
Mg
Ľudia
Vzdelávanie Tréning Motivácia Odmeňovanie ...
E
P
T
M
Machining
Forming
Welding
Injection
Strojársky priemysel
Automobilový priemysel
Elektrotechnický priemysel
Hutnícky priemysel
Stavebný priemysel
Slovak Industry
Metallurgical
Industry
Production
Assembly
Logistic
Control
Research – Development and Innovation centre of Industry
Materiály
Kompozity Keramika ...
Electrotechnical
Industry
E
P
T
M
Plasty
Automotive
Industry
E
P
T
M
Kovy
Mechanical
Industry
E
P
T
M
Education
Training
Motivation
Renumeration
RDICI –
Research,
Development
and Innovation
Centre of
Industry
Knowledge
intensive
services
E - Employees
P – Processes
T - Technologies
M - Materials
© 2012, ZAP-SR
Innovation Research & Development Centres
for Industry (RDICI)
Academic institutions
universities + SSA
RDICI
Basic
research
Education
science, research
Industry
Aplicable
research
Technological basis
Development
Production
Innovations
© ZAP-SR
R&D on Materials & Technology
3 main technical universities (Bratislava, Ţilina, Košice)
12 institutes of Slovak Academy of Sciences
8 private research institutes
R&D on Materials Science & Technology
at Slovak Academy of Sciences
Institute of Experimental
Physics
Institute of Informatics
Institute of Construction &
Architecture
Institute of Geotechnics
Institute of Electrical
Engineering
Institute of Chemistry
Institute of Materials &
Machine Mechanics
Polymer Institute
Institute of Measurement
Science
Institute of Inorganic
Chemistry
Institute of Materials
Research
Institute of Physics
http://www.sav.sk
Success innovation cases – aluminium composites





Young's modulus: 100 GPa
Density 2,6 g/ccm
excellent wear resistance
controllable CTE
stability at elevated temperature
potential for radical weight reduction
Success innovation cases – aluminium composites
Joint development of:
Slovak Academy of sciences,
SAPA Profily, Ţiar nad
Hronom (SK)
Alulight GmbH, Ranshofen
(A)
SHW GmbH, Wasseralfingen
(D)
Camshaft phaser stator ring
• engine BMW, 900.000 pcs/year
Success innovation cases – aluminium foam
Stiffener of side rail Audi Al2:
 start of serial production 2001 at Neuman Alufoam GmbH, Marktl (A)
 developed by Slovak Academy of Sciences
firts attempt for serial application of Al foam in automotive
AUFEER DESIGN R&D COMPETENCIES
COMPETENCIES :
Die & Press Tool Design
Design & Surfacing Team
layouts, simulations, process optimizing & consulting
exterior and interior
Prototype Development & Manufacturing
E&D Car Body
parts and complete vehicle
body-in-white, platform, exterior systems
Welding Lines Design
E&D Interior and exterior plastics
bumpers, tuning, accessories, seats, door panels, etc.
E&D Lighting
headlights, rear lamps, fog lamps, small lightings
E&D Electro
SYS&KAB plans, development of 3D wire harness
installation, data interface in Logical Cable
Concept + design, cinematic simulation, offline
programming, launch, postlaunch support
Development of Jigs and Fixtures
Welding fixtures, check and measuring
fixtures, assembly jigs,semi automatic, full
automatic, robotic lines
CAE/FEA/CFD
static & dynamic analyses
, biomechanics, ergonomics, meshing, FEM model
assembly, etc.
SOFTWARE :
- CATIA V 5
- CATIAV V4
- ALIAS STUDIO
- ICEM SURF
-
PAM CRASH
MADYMO
-
NASTRAN
ANSA
AUTOFORM
MATADOR INDUSTRIES R&D COMPETENCIES
COMPETENCIES :
A/ Mechanical Design Projects
-
Line for asymetric bearings
Post curing box for truck tyres
Rotary pressing machine + cutter
Pre-lubrication of Differential
Shafts
C/ Process simulation
- Complete, integrated, large-scaled and
effective solutions for sheet metal pressing
(from tool design to forming and validation
including prediction of suspension and
correction)
B/ Applied Design
- Rapid generation of preliminary
3D-Layout
- Rapid redistribution of processes
- Generation of time and procedural
analyses
- 3D presentation with support of .jt
and .JT2Go files
- Synchronisation of robotic
workplaces
- Off-line programming, Layouts optimalisation
- Detection of interference zones
SOFTWARE :
- CATIA V 5
- PRO ENGINEER
- ROB CAD
- PAM STAMP
- ELECTRO EPLAN - AUTOCAD
- INVENTOR
- SOLID EDGE
- PROCESS DESIGNER
MATADOR AUTOMOTIVE VRÁBLE R&D COMPETENCIES
COMPETENCIES :
•
•
•
•
Project management – tracking of dies and
press tools for structural automotive parts
•
2D drawing creation ( Project SK 251
CCB, Yeti,VW Jetta)
•
Technical sales support
•
Welding process consulting
•
3D measurement consulting +project
quality support
Design of Trip layouts
Project management for start up
production in MAV for
VW, Suzuki,Škoda, Audi,
Engineering support to customer in
structural parts production + CCB
production
SOFTWARE :
- CATIA V 5
- CATIAV V4
- PAM STAMP
- FAST BLANK
-
SIEMENS NX4
PRO ENGINEER
- AUTOCAD
Possibilities for support of R&D activities
from public funding in Slovakia
ERDF – program Research and Development (1,8 bil. euro)
•
Support for building research infrasctructure and competencies
Slovak Act 185/2009 on Stimuli for R&D (of 23 April 2009)
•
Suppot for establishing R&D depertments and R&D activities in
industry
FP7 EU projects:
•
Current call FP7-2013-NMP-ICT-FoF
Deadline: 4th December 2012
Activity:
NMP
Topic: Manufacturing Processes for Products Made of
Composites or Engineered Metallic Materials,
Funding Scheme: Small or medium-sized collaborative projects
Funding: up to 4 mil.euro
Governmental support for building R&D in automotive in
Slovakia: Type Fraunhofer Institute - assigned
Thank you for your attention!
H.P.Degischer
Contact:
Doc. Ing. Štefan Rosina
Managing Vicepresident ZAP
Bojnická 3
83104 Bratislava
Phone:
+421 2 4910 2622
Mail:
stefan.rosina@matador-group.eu