02-004
LED Light Kit
will fit *e-z-go® rxv®
installation instructions
included:
tools needed:
2 LED Headlights
2 LED Tail Lights
Upgrade Wiring Harness
Screws
Straps
Rocker Switch
#2 Phillips bit
Cutting Tool
Sandpaper
Power Drill
15/32 Drill Bit
Marking Pen
LED Headlights
LED Tail Lights
Madjax recommends professional installation. If you choose to not have this product installed
by a professional, we highly recommend that you exercise caution, care, and patience when
installing this product as it involves drilling holes into your cart’s body.
1
There are optional daytime runlights
in the LED headlights. For instructions
on how to utilize this feature skip to
STEP 8.
Cut out template and place it
against cart using the body lines
for alignment.
2
Draw the inside of the template
out with a marking pen. Next drill
a pilot hole so you will have a
starting point to begin cutting.
3
Using the template you drew on
the cart, cut out the light area of
the body starting at the pilot hole
from step 2.
4
Place LED tail light into the rear of
the vehicle. Insert four screws into
Tail light using supplied hardware.
*Repeat process on opposite side
5
Place headlight template against
cart using the body lines for
alignment. Draw the inside of the
template out with a marking pen.
6
Drill a pilot hole and cut out the
shape of the headlight.
7
Insert LED headlights and attach
to cart using clips located behind
the headlight.
NOTE: If you wish to run daytime lights a MJ1230 Convertor will be needed to operate
them through your keyswitch. If you do not, the daytime run lights will still come on with
your headlights and you can skip to STEP 11.
8
9
10
Unplug bullet connector’s on Headlight side
of 3 pin connectors as shown.
Using a 16-18 AWG wire with a female bullet
connector, attach to the red accessory wire
from your MJ1230 Convertor.
Bullet
connector from
LED Headlight
Red accessory
wire to
1230 Convertor.
When you turn on the key switch the daytime run lights will now come on. They will
stay on when you turn on the headlights
and will only turn off when the keyswitch
is off.
11
Run wiring harness down the side
of the frame of the cart as shown.
12
Run wiring harness beside the
frame so it doesn’t hang. Secure
it with wire ties to keep it in place
while you are riding.
13
Using a 15/32’’ drill bit, drill
out the hole for the rocker
switch.*Drill gently.
14
Feed threaded end of switch through
the dash where the hole was drilled.
Attach the nut to secure.
Earth
Load
Supply
spin nut
Earth - Ground (black)
Load - 12v(+) switched (blue)
Supply - 12v(+) constant (red)
15
Attach harness to Rocker Switch
as shown.
12v(+)
12v(-)
16
CAUTION: THIS LIGHT KIT IS A 12V SYSTEM. SUPPLYING MORE
THAN 12V TO THE SYSTEM WILL DAMAGE THE LIGHT KIT AND
VOID YOUR WARRANTY. DO NOT OVERLOAD.
E-Z-GO®, E-Z-Go® TXT®, and E-Z-Go® RXV® are registered trademarks of Textron Innovations, Inc. Club Car®, Club Car® Precedent®, and Club Car® DS® are registered trademarks
of Ingersoll Rand, Inc. Yamaha®, Yamaha® Drive®, G-14®, G-16®, G-19®, and G-22® are registered trademarks of Yamaha Golf-Car Company. Any reference to Club Car®, E-Z-Go®,
or Yamaha® or their associated trademarks, word marks, and products are only for purposes of identifying golf carts with which this Madjax product is compatible. Madjax products
are aftermarket parts and are not original equipment parts. Madjax is not connected to, affiliated with, sponsored by, or endorsed by either Textron Innovations, Inc., Ingersoll Rand,
Inc., Yamaha Golf Cart Company, or any of their parent or subsidiary companies.
QUICK TIPS & TROUBLESHOOTING
Troubleshooting tips reflect common issues among all light kits. Some information stated below may
regard to other Madjax Light kits. If you have more questions please contact customer service 866-4105297.
The headlights won’t stay adjusted?
Make sure the adjustment screw is tight and if it will not stay tight you can add a star washer to help
hold it in place.
Everything is connected and nothing is working?
Make sure you are getting at least a full 12 volts at the light kit. Unplug each light to make sure it is
not a short in one of the lights. Check the inline fuse connected to the positive battery post to make
sure it is not blown.
PLEASE VISIT WWW.MYMADJAX.COM
FOR MORE INSTALLATION
VIDEOS AND SUPPORT
if further technical assistance is needed please call customer service 866-410-5297
02-004 - LED LIGHT KIT FOR E-Z-Go RXV
2L
2R
4
3
1R
1L
02-004
No.
Part No.
Description
1R
W02-4-1
LED Headlight Assembly R/H
1L
W02-4-2
LED Headlight Assembly L/H
2R
W02-4-3
LED Tail Light Assembly R/H
2L
W02-4-4
LED Tail Light Assembly L/H
3
W02-822
Universal Upgrade Harness (w/o Switch)
4
W02-5-1
Universal Rocker Switch
Date Issued: 6/19/15
A
B
C
D
1
RED
BLUE
GRAY
GREEN
BLACK
WHITE
BROWN
YELLOW
PURPLE
=
=
=
=
=
=
=
=
=
12V CONSTANT
12V+
FLASHER,DRIVER HEADLIGHT
FLASHER,PASSENGER HEADLIGHT
GROUND
FLASHER,DRIVER TAIL LIGHT
FLASHER,PASSENGER TAIL LIGHT
12V BRAKE
12V HORN
BLACK
WHITE
BLUE
3700mmBLACK
3700mmBLUE
3200mmBROWN
800mmBLACK
800mmBLUE
2600mmWHITE
2
2
RED CONNECTORS ARE FOR PASSENGER LIGHTS
BLACK
BROWN
BLUE
1
15A Fuse
2530mmRED
500mmBLACK
1180mmYELLOW
550mmRED
YELLOW
WHITE
PURPLE
BLACK
BROWN
Front View
GRAY
GREEN
RED
740mmGREEN
4
670mmPURPLE
3
3
550mmBLUE
550mmBLACK
550mmRED
02-018 ULTIMATE LIGHT KIT HARNESS
1200mmBLACK
4
400mmBLACK
350mmBLUE
740mmGRAY
350mmBLACK
5
5
BLUE
GREEN
BLACK
BLUE
GRAY
BLACK
A
B
C
D