SECTION 16150 ELECTRICAL REQUIREMENTS FOR SHOP-ASSEMBLED EQUIPMENT PART 1 GENERAL 1.1 SUMMARY A. Section Includes: Requirements for providing, installing and testing shop-assembled equipment as indicated, in accordance with the Contract Documents. Shopassembled equipment panels and other items are specified under the driven equipment sections and may require external field connection to ancillary devices and other system components for interlocks and alarms. Provide all field wiring as required by the system and equipment specified under the driven equipment sections. This field wiring may not be specified or shown. This equipment includes but is not limited to the following: NOTE: Coordinate and edit list. Include all process as well as Hvac items 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. Absorption chiller Air blowers Air compressors Air conditioning units Air monitoring equipment Belt filter presses Belt thickeners Boilers Centrifuge equipment Chemical feed equipment Chlorination equipment Dechlorination Equipment Electric hoists and cranes Electric water coolers Electric water heaters Elevators Evaporative coolers Fuel oil pumps Grinding equipment Heat pumps Mechanically-cleaned screening equipment Miscellaneous control equipment Odor control equipment Overhead doors Ozone equipment Plate and frame presses Pump and fan equipment DRAFT: 01/26/00 Section 16150 ELECTRICAL REQUIREMENTS FOR SHOP ASSEMBLED EQUIPMENT Page 1 of 6 28. 29. 30. 31. B. Related Work Specified in Other Sections: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 1.2 Sump pump equipment Temperature control systems Vacuum pumps Valve and gate operators Section 03310 - Cast-in-Place Concrete Section 09900 - Painting Section 16050 - Basic Electrical Materials and Methods Section 16110 - Electrical Raceway Systems Section 16120 - Wires and Cables - 600 Volts and Below Section 16140 - Wiring Devices Section 16155 - Electric Motors Section 16195 - Electrical Identification Section 16450 - Grounding Section 16482 - Motor Control Centers REFERENCES A. 1.3 Codes and standards referred to in this Section are: 1. NEMA 250 - Enclosures for Electrical Equipment (1000 Volts Maximum) 2. UL 486A - Wire Connectors and Soldering Lugs for Use with Copper Conductors. SYSTEM DESCRIPTION A. 1.4 Design Requirements: Design the Shop Assembled equipment using the Components and Appurtenances meeting the requirements specified in Division 16. SUBMITTALS A. General: Provide all submittals, including the following, as specified in Division 1. B. Product Data and Information: Provide manufacturer's data on all equipment and devices in the assembly, including voltages, number of phases, current ratings, capacities and other relevant data. C. Shop Drawings: Provide shop drawings for the shop-assembled equipment, including the following: 1. Layout drawings of the assembly showing accurately scaled basic equipment sections, auxiliary compartments and combination sections. Show special relationships of assemblies to associated equipment, including plan and front views of the equipment. Provide a device summary. DRAFT: 01/26/00 Section 16150 ELECTRICAL REQUIREMENTS FOR SHOP ASSEMBLED EQUIPMENT Page 2 of 6 D. 1.5 2. Wiring diagrams for assemblies showing connections to electrical power. Clearly differentiate between shop-installed portions of wiring and field installed portions. 3. Provide construction drawings for equipment requiring field assembly. Clearly differentiate between shop-assembled portions and field assembled portions. Quality Control: Provide manufacturer's test reports and certified performance records of all equipment installed. Provide field test reports after equipment is installed. QUALITY ASSURANCE A. Codes: Comply with local codes and all other applicable codes. B. Regulatory Requirements: Comply with applicable Regulatory Agency requirements. 1.6 DELIVERY, STORAGE AND HANDLING A. Deliver, store and handle all products and materials as specified in Division 1. PART 2 PRODUCTS 2.1 FABRICATION A. General: Provide shop-assembled equipment as standard products manufactured by companies regularly engaged in the manufacture of such equipment. B. Factory Assembled Requirements: Provide control panels for shop-assembled equipment as complete factory assembled units that require only external connections for installation including main disconnect and all electrical features necessary for the proper operation of the units. C. Controls: 1. Motor 1/2 Hp and Larger: a. b. c. DRAFT: 01/26/00 Design motors for 480-volt, 3-phase, 60-hertz operation, with all controls at 115 volts or less. Provide a combination circuit breaker along with all required control transformers, relays, timers, heaters and other necessary incidentals to form a complete functioning unit. Provide NEMA size 1 or larger starters. Section 16150 ELECTRICAL REQUIREMENTS FOR SHOP ASSEMBLED EQUIPMENT Page 3 of 6 2. Motors less than 1/2 Hp: a. b. 3. D. Design motors for 120-volt, single phase operation/ Provide manual motor starter with neon pilot light. Provide all controls and equipment as specified in Section 16482. Control Components: enclosures as follows: AREA Install principal control components in NEMA 250 rated ENCLOSURE Above grade indoor NEMA 12 – Industrial Outdoor and below grade elevation NEMA 4 – Watertight indoor Corrosive areas NEMA 4X – Watertight and corrosion-resistant stainless steel external hardware. Provide all external operators made of the same materials as that of the enclosure All areas listed Class I, Division 1, NEMA 7 – Explosion-proof or 2, Group D E. Miscellaneous Controls: 1. Furnish float switches, pressure switches, limit switches, thermostats and other auxiliary control devices to satisfy the intended service. 2. Rate contacts at 10-amperes, 120 volts, 60-hertz ac, unless otherwise specified. 3. Provide limit switches to function in accordance with contact development charts. PART 2 EXECUTION 2.6 INSTALLATION A. General: Install shop-assembled equipment as indicated, in accordance with manufacturer's written instructions. B. Coordination: Coordinate cabling and wiring as necessary to interface installation of shop-assembled equipment. C. Torque Requirements: Tighten electrical connectors and terminals, including screws and bolts, in accordance with equipment manufacturer's published torque tightening values for equipment connectors. Where manufacturer's torque requirements are not indicated, tighten connectors and terminals in accordance with UL Standard 486A. DRAFT: 01/26/00 Section 16150 ELECTRICAL REQUIREMENTS FOR SHOP ASSEMBLED EQUIPMENT Page 4 of 6 D. Grounding Connections: Make equipment grounding connections for the shopassembled equipment as specified and shown. Tighten connections in accordance with UL Standard 486A to assure permanent and effective grounding. E. Adjustments: Make all necessary adjustments to the equipment to provide complete and satisfactory operation upon completion of the Contract. 2.7 CLEANING AND PAINTING A. Shop Painting: Section 09900. Paint the shop-assembled equipment enclosures as specified in B. Field Painting: Clean and touch up scratched and marred surfaces to match original finish. END OF SECTION DRAFT: 01/26/00 Section 16150 ELECTRICAL REQUIREMENTS FOR SHOP ASSEMBLED EQUIPMENT Page 5 of 6 (NO TEXT FOR THIS PAGE) DRAFT: 01/26/00 Section 16150 ELECTRICAL REQUIREMENTS FOR SHOP ASSEMBLED EQUIPMENT Page 6 of 6