P OW E R F O R M E D ® S u b s ta t i o n s Ca t a l o g u e : S e c t i o n
2
BUSLIGN™ Fittings
For Rigid Busbar
Section 2 - BUSLIGN™ Fittings For Rigid Busbar
Table of Contents
Sec/Page
Table of Contents
Sec/Page
Endcaps
Supports
Busbar End Caps (Weld-on)...................................... 2-2
Busbar Support Assembly (Sliding Type) .............. 2-14
Busbar End Caps (Spherical).................................... 2-2
Busbar Support Assembly (Clamp Type).............. 2-14
Busbar End Caps (Plug) .......................................... 2-2
Busbar Fixed Support (Weld-on ‘U’-Type) ............. 2-15
Busbar End Cap (Corona Dome).............................. 2-2
Busbar End Palm (L-Type)..................................... 2-15
Aluminium Busbar Support Clamp (ABS).............. 2-16
Earthing
Copper Busbar Support Clamp (BS)..................... 2-16
Earthing Stirrup Plate.......................................
2-3
Tube Connector (TF Copper & ATF Aluminium)......... 2-17
Busbar Earthing Stirrup....................................
2-3
Tube Connector (TPC Copper)............................... 2-17
Busbar Support Assembly (Double)...................... 2-18
Palms/Flags
Busbar Aluminium Palm (Inline)................................ 2-4
Bolted Connections
Busbar Aluminium Palm (Transverse) ....................... 2-4
Aluminium Straight Connector Busbar to Busbar
(Type AST)............................................................. 2-19
Straight Connector Busbar to Busbar
(Type ST Copper)................................................... 2-19
Busbar End Cap Palm............................................... 2-4
Busbar End Palm (Capped)....................................... 2-5
Busbar End Palm (L-Type)........................................ 2-5
A-Frames
Flange Type - Aluminium........................................... 2-6
Bolted Type - Aluminium............................................ 2-6
Angled Elbow Type - Aluminium................................ 2-6
Welded Type - Aluminium.......................................... 2-6
Busbar Joint Sleeves
Reducer Busbar or Studs (Type RS - Copper)...... 2-20
Reducer Busbars (Type RT - Copper).................... 2-20
Aluminium Tee Connector Busbar to Busbar
(Type ATT)............................................................. 2-21
Tee Connector Busbar to Busbar
(Type TT Copper)................................................... 2-22
Aluminium Terminal Lug Busbar to Palm
(Type ABT)............................................................ 2-23
Right Angle Aluminium Terminal Lug
Busbar to Palm (Type ABT-L)................................. 2-23
Flexible Connectors
Terminal Lug Busbar To Palm (Type BT Copper)... 2-24
Tinned Coper Right Angle Terminal Lug
Busbar to Palm (Type LS)...................................... 2-25
Terminal Lug Stud or Busbar to Palm
(Type CS Copper).......................................................... 2-25
Aluminium Type A..................................................... 2-8
Busbar Terminal Lug.............................................. 2-26
Aluminium Type B .................................................... 2-8
Busbar Terminal Lug - Short................................... 2-26
Aluminium Type C .................................................... 2-8
Busbar Bolted Inline Palm............................................. 2-26
Aluminium Type D .................................................... 2-9
Busbar Bolted Earth Stirrup.......................................... 2-26
Aluminium Type E .................................................... 2-9
Busbar Bolted Terminal Palm........................................ 2-27
Busbar Joint Sleeve.................................................. 2-7
Busbar Bolted Joint Sleeve....................................... 2-7
Copper Type FL-C .................................................... 2-10
Copper Bonding Lead (Single Hole)......................... 2-11
Copper Bonding Lead (Double Hole)........................ 2-11
Tinned Type F Series (Flat Braid)............................. 2-12
Tinned Type R Series (Round Braid)........................ 2-13
End Caps
BBEC
Busbar End Cap (Weld-on)
Cast Aluminium End Caps, designed to effectively seal the ends of Busbars. Busbar
end caps are manufactured to suit the following standard sizes of Busbars. Spherical
type end caps provide maximum corona protection for extra high voltage bus systems.
Please contact PLP for custom sizes.
Part
Number
BBEC-120-PLP
BBEC-145-PLP
Busbar Ø
(mm)
100
125
Part Number System
BBEC
Busbar End Cap
120
End Cap Outer Diameter
PLP
End Cap Type – PLP Welded
BBEC
Busbar End Cap (Spherical)
Part
Number
BBEC-100-SPH
BBEC-125-SPH
BBEC-141-SPH
BBEC-160-SPH
Busbar Ø
(mm)
100
125
141
160
Part Number System
BBEC
Busbar End Cap
100
Busbar Outer Diameter
SPH
End Cap Type - Spherical
BBEC
Busbar End Cap (Plug)
Part
Number
BBEC-72-PLUG
BBEC-68-PLUG
BBEC-92-PLUG
BBEC-88-PLUG
BBEC-80-PLUG
BBEC-113-PLUG
BBEC-105-PLUG
BBEC-140-PLUG
Busbar Ø
(mm)
72
68
92
88
80
113
105
140
Part Number System
BBEC
Busbar End Cap
72
Busbar Inner Diameter
PLUG
End Cap Type - Plug
BBEC
Busbar End Cap (Corona Dome)
Part
Number
BBEC-70-CD
2-2
Busbar Ø
(mm)
80
Part Number System
BBEC
Busbar End Cap
70
Busbar Inner Diameter
CD
Corona Dome
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Earthing
Part
Number
ESP-AS# - *
Palm Type
Stirrup
Ø (mm)
AS#
22.2
Stirrup Bend
Angle°
BUSLIGN™ Fittings
For Rigid Busbar
ESP
Earthing Stirrup Plate
*
Part Number System
ESP
Earthing Stirrup Plate
AS#
Palm Type E.g. AS1, AS2 etc...
*
Stirrup bend angle (0,15,30,45 or 90)
Example: ESP-AS5-45
BBES
Busbar Earthing Stirrup
Welded to tubular busbar. Please contact PLP for various other sizes and styles.
Part
Number
BBES-200150
Width
(mm)
200
Height
(mm)
150
Stirrup
Ø (mm)
22.2
Part Number System
BBES
Busbar Earthing Stirrup
200
Stirrup Width
150
Stirrup Height
2-3
Palms/Flags
BBAP
Busbar Aluminium Palm (Inline)
Palms can be welded to busbars or end caps and current ratings are matched to the rating
of the Busbars. Choose palm types from the selection below. Please contact PLP for various other sizes and styles.
Part Number
BBAP-AS#
Palm Type
AS#
Part Number System
BBAP
Busbars Aluminium Palm Inline
AS#
Palm Type E.g. AS1, AS2 etc...
Example: BBAP-AS5
BBAPT
Busbar Aluminium Palm (Transverse)
Part
Number
BBAPT-080-AS#
BBAPT-100-AS#
BBAPT-125-AS#
BBAPT-141-AS#
BBAPT-160-AS#
Busbar
Outer Ø
(mm)
80
100
125
141
160
Palm
Type
AS#
AS#
AS#
AS#
AS#
Part Number System
BBAPT
Busbar Aluminium Palm Transverse
080
Busbar Outer Diameter
AS#
Palm Type E.g. AS1, AS2 etc...
Example: BBAP-080-AS5
BBECP
Busbar End Cap Palm
Part
Number
BBECP-080-AS#
BBECP-100-AS#
BBECP-125-AS#
BBECP-141-AS#
BBECP-160-AS#
2-4
Busbar
Outer Ø
(mm)
80
100
125
141
160
Palm
Type
AS#
AS#
AS#
AS#
AS#
Part Number System
BBECP
Busbar End Cap Palm
080
Busbar Outer Diameter
AS#
Palm Type E.g. AS1, AS2 etc...
Example: BBECP-080-AS5
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Palms/Flags
BUSLIGN™ Fittings
For Rigid Busbar
BBEP
Busbar End Palm (Capped)
Part
Number
BBECP-080-AS#
BBECP-100-AS#
BBECP-125-AS#
BBECP-141-AS#
BBECP-160-AS#
Busbar
Outer
Ø (mm)
80
100
125
141
160
Palm
Type
AS#
AS#
AS#
AS#
AS#
Part Number System
BBECP Busbar End Palm Capped
080
Busbar Outer Diameter
AS#
Palm Type E.g. AS1, AS2 etc...
Example: BBECP-080-AS5
BBEPL
Busbar End Palm (L-Type)
Can be used as an end cap palm and/or fixed support.
Part
Number
BBEPL-080-AS#
BBEPL-100-AS#
BBEPL-125-AS#
BBEPL-141-AS#
BBEPL-160-AS#
Busbar
Outer
Ø (mm)
80
100
125
141
160
Palm
Type
AS#
AS#
AS#
AS#
AS#
Part Number System
BBEPL
Busbar End Palm (L Type)
080
Busbar Outer Diameter
AS#
Palm Type E.g. AS1, AS2 etc...
Example: BBEPL-080-AS5
2-5
A Frames
BBAFA
Busbar A-Frame Aluminium
A - Frames can be supplied as components for on-site welding, bolted or pre-fabricated in PLP factory. Contact PLP with height, width,
flange size and tube details.
2-6
Flange Type
Bolted Type
Angled Elbow Type
Welded Type
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Busbar Joint Sleeve
Part
Number
BBJS-100-80
BBJS-100-88
BBJS-100-92
BBJS-100-94
BBJS-125-105
BBJS-125-113
Busbar
Outer
Ø (mm)
100
100
100
100
125
125
Busbar
Inner
Ø (mm)
80
88
92
94
105
113
Length
(mm)
BUSLIGN™ Fittings
For Rigid Busbar
BBJS
Busbar Joint Sleeve
300
300
300
300
300
300
Part Number System
BBJS
Busbar Joint Sleeve
100
Busbar Outer Diameter (mm)
80
Busbar Inner Diameter (mm)
BBBJS
Busbar Bolted Joint Sleeve
Part
Number
BBJS-100
Busbar
Outer
Ø (mm)
100
Part Number System
BBJS
Busbar BoltedJoint Sleeve
100
Busbar Outer Diameter (mm)
2-7
Aluminium Flexible Connectors
AFC
Aluminium Flexible Connector - TYPE A
Type ‘A’ flexible connectors are designed for mounting on the side of Busbars where they
may be used with double roller or roller/fixed supports. Common palms are No. AS5 and
AS8.
Note: maximum ratings are shown for various palms. Other palms can be requested for
custom applications; however fittings may be de-rated to suit.
Current Rating
(A)
1200
1500
2000
2500
Laminations
10 x 1.2mm
13 x 1.2mm
13 x 1.2mm
16 x 1.2mm
Lamination
Width
100
100
130
130
Palm
Number
AS5
AS5
AS8
AS8
• Nominate palm type e.g. (AS5, AS8, etc...)
• Nominate separation length and height
• Offset palms available
AFC
Aluminium Flexible Connector - TYPE B
Type ‘B’ flexible connectors are designed for mounting on the top of Busbars where they
may be used with double roller or roller/fixed supports. Common palms used are No.
AS5 and AS8.
Note: maximum ratings are shown for various palms. Other palms can be requested
for custom applications; however fittings may be de-rated to suit.
Current Rating
(A)
1200
1500
2000
Laminations
10 x 1.2mm
13 x 1.2mm
13 x 1.2mm
Lamination
Width
100
100
130
Palm
Number
AS5
AS5
AS8
• Nominate palm type e.g. (AS5, AS8, etc...)
• Nominate separation length
AFC
Aluminium Flexible Connector - TYPE C
Type ‘C’ is another style of flexible connector incorporating conductor rather than
laminations and may also be used with double roller or roller/fixed supports or attachment
on to disconnectors.
Note: maximum ratings are shown for various palms. Other palms can be requested for
custom applications; however fittings may be de-rated to suit.
Current Rating
(A)
1800
2500
Stranding
3 x 37/3.00
4 x 37/3.00
Palm
Type
4 Hole 60 x 70
4 Hole 60 x 70
• Nominate palm type e.g. (AS5, AS8, etc...)
• Nominate separation length and height
2-8
Hole Ø
(mm)
18
18
Palm Thickness
(mm)
16
16
P OW E R F O R M E D ® S u b s ta t i o n s Ca t a l o g u e : S e c t i o n
2
Aluminium Flexible Connectors
Type ‘D’ flexible connectors are similar to type ‘B’ but incorporating
conductor rather than laminations and are designed for mounting to an
end or a side palm where they may be used with double roller or roller/
fixed supports. Commonly used palms are No. 5 and 7.
BUSLIGN™ Fittings
For Rigid Busbar
AFC
Aluminium Flexible Connector - TYPE D
Note: maximum ratings are shown for various palms. Other palms can be
requested for custom applications; however fittings may be de-rated to suit.
Current rating (A)
600
1000
Stranding
1 x 37/3.75
1 x 61/3.75
• Nominate palm type e.g. (AS6, AS7, etc...)
• Nominate separation length and height
AFC
Aluminium Flexible Connector - TYPE E
Type ‘E’ flexible connectors are used at disconnector positions and in conjunction
with fixed or roller supports. They are designed to be mounted under the
disconnector palm. Centre of busbar to upper palm surface dimension should be
130mm + thickness of disconnector palm.
Note: Maximum ratings are shown for various palms. Other palms can be
requested for custom applications; however fittings may be de-rated to suit.
Current
Rating (A)
1500
1650
2000
2500
2500
3150
Laminations
14 x 1.2mm
16 x 1.2mm
13 x 1.2mm
16 x 1.2mm
16 x 1.2mm
17 x 1.2mm
Lamination
Width (mm)
100
100
130
130
130
200
Palm
Number
AS5
AS5
AS8
AS8
AS9
AS9
Palm Thickness
(mm)
16
20
16
20
20
20
• Nominate palm type e.g. (AS5, AS8, etc...)
• Nominate separation length and height
2-9
Copper Flexible Connectors
FL_C
Copper Flexible Connector - TYPE FL_C
Designed for flexible end to end connections between rectangular busbars or connections
between busbars and terminal palms. Connectors consist of a series of high conductivity
copper laminates pre-formed to allow movement during expansion of the busbar system.
Laminated connectors of other sizes and forms can be made to customers’ specifications.
Dimensions (mm)
Part
Number
Fig.
No.
D-FL4C 800
D-FL4C 1200
D-FL4C 1800
D-FL4C 2400
1
1
1
1
A
C
D
E
W
L
50
50
50
50
25
25
25
25
50
50
50
50
M12
M12
M12
M12
102
102
102
102
400
400
400
400
Approx.
Current
Rating
(amp)
800
1200
1800
2400
Note: Other lengths and drilling to customer specifications are available.
C
D
W A
Bolt Size E
2 - 10
Approx.
Thickness
(mm)
6
9
13
17
P OW E R F O R M E D ® S u b s ta t i o n s Ca t a l o g u e : S e c t i o n
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Copper Flexible Connectors
BUSLIGN™ Fittings
For Rigid Busbar
CBL
Copper Bonding Lead (Single Hole)
Copper bonding leads comprise of one to six tinned copper flat braids
depending on the current ratings required. Single and double hole
configurations come in the following standard configurations, please
contact PLP for other sizes available.
Part
Number
CBL-100300-M10
CBL-300300-M10
CBL-450300-M10
CBL-100300-M12
CBL300300-M12
CBL450300-M12
Current
Rating (A)
100
300
450
100
300
450
Length
(mm)
300
300
300
300
300
300
Width
(mm)
25
25
25
25
25
25
Bolt
Size
M10
M10
M10
M12
M12
M12
No.
Braids
1
4
6
1
4
6
CBL
Copper Bonding Lead (Double Hole)
Part
Number
CBL-100300-29
CBL-300300-22
CBL-450300-22
CBL-100300-29
CBL300300-29
CBL450300-29
Current
Rating (A)
100
300
450
100
300
450
Length
(mm)
300
300
300
300
300
300
Hole
Centres
(mm)
22
22
22
29
29
29
Width
(mm)
25
25
25
25
25
25
Bolt
Size
M10
M10
M10
M10
M10
M10
No.
Braids
1
4
6
1
4
6
2 - 11
Tinned Flexible Connectors
D-F
Tinned Flexible Connector - Flat Braid (Type F Series)
Series “F” flexible braid connectors consist of one or more tinned copper flat braids. Specially
formed tinned copper ferrules are swaged onto the ends of the braids under high pressure
to form solid rectangular terminals. Short Time Rating - Based on maximum density being
below 115 amps per mm2. Time period basis, 3 seconds.
Part
Number
D-FA10300
D-FA30300
D-FA45300
D-FX10300
D-FX30300
D-FX45300
D-FB10300
D-FB30300
D-FB45300
D-FC10300
D-FC30300
D-FC45300
Current
Rating
100
300
450
100
300
450
100
300
450
100
300
450
Short
Time
Current
Rating
2600
10700
16100
2600
10700
16100
2600
10700
16100
2600
10700
16100
No.
of
Braids
Thicknesses
A
1
4
6
1
4
6
1
4
6
1
4
6
6
8
10
6
8
10
6
8
10
6
8
10
25
25
25
25
25
25
54
54
54
54
54
54
Dimensions (mm)
B
C D
L
14
14
14
14
14
14
13
13
13
13
13
13
22
22
22
22
22
22
25
25
25
25
25
25
25
25
25
25
25
25
300
300
300
300
300
300
300
300
300
300
300
300
Note: 300mm Standard length. Other lengths and drilling to customer specifications
available.
A
Type FA & FX
B
D
A
C B
Type FB, FC
D
L
2 - 12
Bolt
Size
M10
M12
M10
M10
P OW E R F O R M E D ® S u b s ta t i o n s Ca t a l o g u e : S e c t i o n
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Tinned Flexible Connectors
Series “R” flexible braid connectors consist of one or more tinned copper round
braids with specially formed tinned copper ferrules swaged onto the ends of the
braids under high pressure to form solid rectangular terminals.
BUSLIGN™ Fittings
For Rigid Busbar
D-R
Tinned Flexible Connector - Round Braid (Type R Series)
Short Time Rating - Based on maximum density being below 115 amps per mm2.
Time period basis - 3 seconds.
Part
Number
D-RA20300
D-RA40300
D-RB20300
D-RB40300
D-RC20300
D-RC40300
D-RC50300
D-RE70*
D-RE80*
D-RF60*
D-RF1K*
Current
Rating
200
400
200
400
200
400
500
700
800
600
1000
Short
Time
Current
Rating
6200
12500
6200
12500
6200
12500
20000
30000
37000
25000
50000
No.
of
Braids
1
2
1
2
1
2
2
3
3
2
4
Approx.
Thickness
7.0
8.5
7.0
8.5
7.0
8.5
12.0
14.0
17.0
10.5
17.0
A
Dimensions (mm)
B C D
L
25
25
54
52
54
54
54
83
83
152
152
13
13
13
13
13
13
13
19
19
25
25
22
22
29
29
29
40
40
50
50
25
25
25
25
25
25
25
40
40
49
49
Bolt
Size
300
300
300
300
300
300
300
*
*
*
*
M10
M10
M10
M10
M16
Note: *OVERALL LENGTH For types RA, RB & RC - standard length 300mm. Other
lengths and drilling to customer specifications are available.
For types RE and RF - required length in millimetres to be added to catalogue number
e.g. D-RE70450.
A
Type RA
D
B
A
Type RB, RC, RE
D
B
C
A
Type RF
D
L
C
C
B
2 - 13
Support - Single
BBSA
Busbar Support Assembly (Roller Type)
PLP roller supports are designed for mounting on disconnector palms or
post insulators. Standard centre heights are 130mm over mounting palm to
busbar centre line - up to busbar diameter of 141mm.
Please contact PLP for various other sizes and styles.
Part
Number
BBSA-080-R
BBSA-02
BBSA-02A
BBSA-04
BBSA-125-R
BBSA-141-R
BBSA-160-R
Busbars
Outer
Ø
(mm)
80
100
100
100
125
141
160
Base Size
LxWxH
(mm)
150 x 130 x 12
180 x 130 x 12
180 x 130 x 12
180 x 130 x 12
200 x 130 x 12
240 x 150 x 12
225 x 225 x 20
Hole Diameters and Centres
No.5
No.8
76
127
(Holes) (Holes)
P.C.D.
P.C.D.
(Holes)
(Holes)
14mm
18mm
14mm
18mm
18mm
14mm
14mm
14mm
14mm
18mm
18mm
18mm
BBSA
Busbar Support Assembly (Fixed Type)
Available for the range of Busbar diameters below, with hole diameters and centres listed.
Please contact PLP for various other sizes and styles.
Part
Number
BBSA-080-F
BBSA-01
BBSA-100-F
BBSA-125-F
BBSA-141-F
BBSA-160-F
2 - 14
To
Suit
Busbar
Ø (mm)
80
100
100
125
141
160
Base Size
LxWxH
(mm)
150 x 130 x 12
180 x 130 x 12
180 x 130 x 12
200 x 130 x 12
240 x 150 x 12
225 x 225 x 20
No.5
(Holes)
14mm
Hole Diameters and Centres
No.8
76
127
No.9
P.C.D. (Holes)
(Holes)
P.C.D.
(Holes) (Holes)
14mm
18mm
14mm
18mm
14mm
14mm
14mm
18mm
18mm
18mm
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Support - Single
Part
Number
BBFS-080-#
BBFS-100-#
BBFS-125-#
BBFS-141-#
BBFS-200-#
Busbar Outer
Ø (mm)
80
100
125
141
200
P.C.D
BUSLIGN™ Fittings
For Rigid Busbar
BBFS
Busbar Fixed Support (Weld-On U-Type)
#
#
#
#
#
Part Number System
BBFS
Busbar Fixed Support U-Type
080
Busbar Outer Diameter (mm)
#
P.C.D. (76 or 127)
BBEPL
Busbar End Palm (L-Type)
Can be used as an end cap palm and or fixed support
Part
Number
BBEPL-080-AS#
BBEPL-100-AS#
BBEPL-125-AS#
BBEPL-140-AS#
BBEPL-160-AS#
Busbar Outer
Ø (mm)
80
100
125
140
160
Palm
Type
AS#
AS#
AS#
AS#
AS#
Part Number System
BBEPL
Busbar End Palm L-Type
080
Busbar outer Diameter
AS#
Palm Type E.g. AS1, AS2 etc...
BBEPLS
Busbar End Palm L Type (Sliding Support)
Part
Number
BBEPLS-080-AS#
BBEPLS-100-AS#
BBEPLS-125-AS#
Busbar Outer
Ø (mm)
80
100
125
Palm
Type
AS#
AS#
AS#
Part Number System
BBEPLS Busbar End Palm L Type Sliding Support
080
Busbar outer Diameter
AS#
Palm Type E.g. AS1, AS2 etc...
2 - 15
Support - Single
D-ABS
Aluminium Busbar Support Clamp (Type ABS)
Busbar support clamps are cast to size in Aluminium Alloy and fitted with stainless
steel bolts. Clamps may be converted from clamping to sliding type or vice versa, by
simply reversing the cap.
Part
Number
C
K Bolt Size
B
R
S
A
Clamped
Sliding
O.D. Tube
(mm )
Dimensions (mm)
D-ABS15
D-ABS17
12.7
15.9
A
21
23
D-ABS25
D-ABS30
D-ABS35
D-ABS40
D-ABS42
D-ABS45
D-ABS50
D-ABS55
D-ABS60
D-ABS65
D-ABS70
D-ABS75
D-ABS80
D-ABS85
D-ABS100
D-ABS102
19.1
25.4
25.4
31.8
41.3
31.8
38.1
38.1
50.8
57.2
60.3
63.5
80.0
76.2
88.9
100.0
25
25
25
27
33
29
32
33
40
43
43
54
54
54
60
61
B
76
51
C
25
25
K
M12
M10
37
36
R
38
37
S
76
51
76
51
76
76
51
76
76
76
76
127
127
127
127
127
25
32
38
38
38
38
32
38
38
38
38
51
51
51
51
51
M12
M10
M12
M10
M12
M12
M10
M12
M12
M12
M12
M16
M16
M16
M16
M16
41
41
46
46
56
52
57
57
70
76
76
98
103
103
110
110
42
46
51
51
59
54
59
59
72
78
79
100
105
105
111
112
D-BS
Copper Busbar Support Clamp (Type BS)
Part
Number
C
K Bolt Size
R
B
S
A
Clamped
2 - 16
Sliding
O.D. Tube
(mm )
Dimensions (mm)
D-BS5
D-BS10
6.35
12.70
A
14.0
19.0
B
50.8
50.8
C
25.4
28.5
K
M10
M10
R
25.4
31.7
S
26.9
33.3
D-BS15
D-BS17
D-BS20
D-BS25
D-BS30
D-BS35
D-BS40
D-BS45
D-BS50
D-BS55
D-BS60
D-BS70
12.70
15.88
19.05
19.05
25.40
25.40
31.75
31.75
38.10
38.10
50.80
63.50
19.0
22.0
22.0
25.4
25.4
25.4
28.5
28.5
31.7
31.7
38.0
44.5
76.2
50.8
50.8
76.2
50.8
76.2
50.8
76.2
50.8
76.2
76.2
127.0
28.5
25.4
28.5
28.5
28.5
28.5
28.5
28.5
28.5
28.5
28.5
31.7
M12
M10
M10
M12
M10
M12
M10
M12
M10
M12
M12
M16
36.5
38.1
34.9
39.7
46.0
41.2
49.2
42.8
53.9
49.2
68.2
82.5
38.1
36.5
36.5
41.2
47.6
42.8
50.8
44.4
55.5
50.8
69.8
84.1
Note: Adaptor plate part no. E8045 available to suit 127mm PCD insulators and above
BS type connectors.
P OW E R F O R M E D ® S u b s ta t i o n s Ca t a l o g u e : S e c t i o n
2
Rigid Support - Single
BUSLIGN™ Fittings
For Rigid Busbar
D-TF
Tube Connector (Type TF Copper & ATF Aluminium)
These connectors provide an inexpensive tube to flat termination. They also
combine with the flexible braid connections to provide expansion joints between
tubes in lines, tubes at right angles and between tube and flat terminals.
Connectors can be supplied with stainless steel bolts and nuts.
C
C
D
B
B
E
E
A
10mm
Part Number
Without
With
Bolts
Bolts
10
D-TF10B
D-TF15
D-TF15B
D-TF20
D-TF20B
D-TF25
D-TF25B
D-TF30
D-TF30B
D-TF34
D-TF34B
D-TF35
D-TF35B
D-TF40
D-TF40B
D-TF45
D-TF45B
D-TF4522
D-TF4522B
D-TF45A
D-TF45AB
D-TF46
D-TF46B
D-TF47
D-TF47B
D-TF49
D-TF49B
D-TF50
D-TF50B
D-TF52
D-TF52B
D-TF53
D-TF53B
D-TF54
D-TF54B
D-TF55
D-TF55B
D-TF56
D-TF56B
D-TF57
D-TF57B
D-TF60
D-TF60B
D-TF65
D-TF65B
D-TF67
D-TF67B
D-TF70
D-TF70B
D-TF75
D-TF75B
O.D.
Tube
(mm)
12.7
15.9
15.9
19.1
19.1
25.4
25.4
25.4
25.4
25.4
27.0
28.6
28.6
30.0
31.8
34.0
35.0
38.1
38.1
38.1
40.0
48.0
50.8
60.0
63.5
76.2
Fig.
No.
1
1
2
1
2
1
1
2
2
2
2
1
2
2
2
2
2
1
2
2
2
2
2
2
2
2
A
32
32
32
38
35
44
44
41
41
40
43
44
44
46
48
51
51
57
54
60
56
64
67
80
84
95
Dimensions (mm)
B
C
D
E
25
25
48
25
48
22
29
48
54
76
54
29
54
54
54
54
54
22
54
76
55
57
54
54
54
54
54
54
54
57
57
57
60
60
64
76
64
60
64
70
70
70
70
70
76
83
76
83
89
98
105
114
22
22
22
29
51
29
29
29
29
29
29
29
44
29
29
29
29
29
29
29
29
29
32
32
38
38
38
38
51
38
38
38
44
44
44
44
51
51
54
51
57
64
73
80
89
Bolt
Size
M10
M19
M10
M10
M10
M10
M10
M10
M10
M10
M10
M10
M10
M10
M12
M10
M10
M10
M10
M12
M10
M10
M10
M10
M10
M10
Note: For current rating of parts on this page, contact PLP direct.
D-PTC
Tube Connector (Type TPC Copper)
For the connection of tubular busbar to switchgear terminal plates with four 14mm
diameter holes at 50mm centres. Two PTC connectors are required per termination.
Materials: High copper content alloy castings. Stainless steel bolts, washers and nuts.
50mm
25mm
A
13mm
2 - 17
Support - Double
BBSA
Busbar Support Assembly (Double)
Double supports are designed to be mounted on Post insulators where busbars
need to be connected via flexible connectors. Standard centre heights are 130mm
over mounting palm to busbar centre line – up to busbar diameter of 141mm.
Please contact PLP for various other sizes and styles.
Double Supports are available in the following three designs;
• Roller/Roller
• Roller/Fixed
• Fixed/Fixed
• Fixed/Sliding
Part
Number
BBSA-05
BBSA-100-FF
BBSA-100-RF
BBSA-100-RR
BBSA-125-RR
BBSA-141-RF
BBSA-141-RR
BBSA-160-RR
2 - 18
To
Suit
Busbar
Ø (mm)
100
100
100
100
125
141
141
160
Support
Type
Roller-Roller
Fixed-Fixed
Roller-Fixed
Roller-Roller
Roller-Roller
Roller-Fixed
Roller-Roller
Roller-Roller
Base Size
LxWxH
(mm)
270x180x12
270x180x12
270x180x12
400x225x12
270x200x20
250x240x12
250 x 240 x 12
270 x 200 x 20
Hole Diameters and
Centres (mm)
76
P.C.D.
(Holes)
14
127
P.C.D.
(Holes)
18
18
18
18
18
18
18
18
P OW E R F O R M E D ® S u b s ta t i o n s Ca t a l o g u e : S e c t i o n
2
Bolted Connections
BUSLIGN™ Fittings
For Rigid Busbar
D-AST
Aluminium Busbar to Busbar (Type AST)
Type AST straight connectors are cast to size in high strength aluminium alloy and
fitted with stainless steel bolts and nuts. Both connector halves are identical.
L
Part
Number
D-AST5
D-AST20
D-AST35
D-AST50
D-AST85
D-AST86
D-AST88
D-AST90
D-AST95
D-AST80M
D-AST100
D-AST100M
O.D. Tube
(mm)
19.1
25.4
31.8
38.1
50.8
57.2
60.3
63.5
76.2
80.0
88.9
101.6
Length L
(mm)
105
127
152
152
178
191
191
191
216
178
216
184
Bolt
Size
M10
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
Note: Favailable to suit a wide range of busbar sizes, contact PLP for further
details.
D-ST
Straight Connector Busbar to Busbar (Type ST Copper)
This heavy duty connector is cast to size. The minute surface projections provide a
multiple point high pressure contact which gives a low resistance joint. Both connector
halves are identical. Connectors are supplied with stainless steel bolts, nuts and spring
washers.
L
Part
Number
D-ST5
D-ST20
D-ST20C
D-ST27
D-ST35
D-ST50
D-ST85
D-ST95
O.D. Tube
(mm)
19.1
25.4
25.4
28.6
31.8
38.1
50.8
76.2
Fig.
1
1
2
2
1
1
2
2
Dim. L
(mm)
70
83
127
140
102
102
159
229
Bolt
Size
M10
M12
M10
M10
M12
M12
M12
M12
Note: For current rating of parts on this page, contact PLP direct.
2 - 19
Bolted Connections
D-RS
Reducer Busbar or Studs (Type RS - Copper)
The type RS reducer is designed for use with solid copper busbar tube and equipment
studs.
Materials: High copper content alloy casting. Stainless steel bolts, washers and nuts.
Part
Number
D-RS1110
D-RS1210
D-RS1508
D-RS1509
D-RS1511
D-RS1512
D-RS1514
D-RS1610
D-RS1818
L
B
A
Bolt Size
O.D. Tube (mm)
Tube1 Tube2
28.6
30.2
38.1
38.1
38.1
38.1
38.1
39.7
44.5
25.4
25.4
22.2
25.0
28.6
30.2
34.9
25.4
44.5
Dimensions (mm)
A
B
L
57
57
60
60
60
60
60
60
76
51
51
57
57
54
54
54
57
76
108
108
117
117
114
114
114
117
152
Bolt
Size
M10
M10
M10
M10
M10
M10
M10
M10
M12
D-RT
Reducer Busbars (Type RT - Copper)
The type RT is a two piece design suitable for use with tubular busbar. It is cast in high
copper content alloy and fitted with stainless steel bolts, nuts and spring washers.
Part
Number
D-RT15
D-RT30
D-RT32C
D-RT45
D-RT47
D-RT60
D-RT65
D-RT75
D-RT80
D-RT90
L
O.D. Tube (mm)
Tube1 Tube2
25.4
31.8
31.8
38.1
38.1
44.5
44.5
50.8
50.8
76.2
19.1
19.1
25.4
25.4
30.2
25.4
31.8
25.4
38.1
38.1
Dimensions (mm)
A
B
L
44
48
57
51
51
54
62
54
64
64
35
32
56
51
51
44
46
44
48
51
79
79
114
102
102
98
108
98
111
114
Bolt
Size
M10
M10
M10
M12
M12
M12
M12
M12
M12
M12
Note: For current rating of parts on this page, contact PLP direct.
B
2 - 20
A
P OW E R F O R M E D ® S u b s ta t i o n s Ca t a l o g u e : S e c t i o n
2
Bolted Connections
Type ATT tee connectors are cast to size in high strength aluminium alloy. Both
connector halves are identical. Supplied with stainless steel bolts and nuts.
Part
Number
W
L
A
D-ATT28
D-ATT35
D-ATT3830
D-ATT50
D-ATT75
D-ATT2020
D-ATT2410
D-ATT2413
D-ATT2415
D-ATT88
D-ATT89
D-ATT93
D-ATT95
D-ATT8064
D-ATT8080
D-ATT99
D-ATT100
D-ATT3535
D-ATT10060
D-ATT10080
D-ATT100100
D-ATT4525
D-ATT11480
D-ATT4533
O.D. Tube (mm)
Run
Tap
28.6
31.8
38.1
38.1
50.8
50.8
60.3
60.3
60.3
60.3
63.5
76.2
76.2
80.0
80.0
88.9
88.9
88.9
100.0
100.0
100.0
114.3
114.3
114.3
25.4
31.8
30.0
38.1
25.4
50.8
25.4
31.8
38.1
60.3
63.5
50.8
76.2
63.5
80.0
50.8
60.3
88.9
60.3
80.0
100.0
63.5
80.0
82.6
Dimensions (mm)
A
B
C
75
108
106
111
108
127
114
114
114
133
137
130
175
184
175
143
146
197
201
202
305
194
210
210
111
152
149
156
159
178
171
171
171
187
191
194
238
248
238
222
219
270
282
283
283
292
298
298
44
83
86
90
76
102
89
102
102
108
121
99
114
114
114
105
108
146
127
143
143
117
152
152
BUSLIGN™ Fittings
For Rigid Busbar
D-ATT
Aluminium Tee Connector Busbar to Busbar (Type ATT)
Bolt
Size
M10
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M16
M16
M16
M12
M16
M16
Note: For current rating of parts on this page, contact PLP direct.
2 - 21
Bolted Connections
D-TT
Tee Connector Busbar to Busbar (Type TT Copper)
This heavy duty connector is cast to size. The minute surface projections provide
a multiple point high pressure contact which gives a low resistance joint. Both
connector halves are identical. Connectors are supplied with stainless steel bolts
and nuts. Refer to table on adjoining page for conductor ranges and dimensions.
Part
Number
W
W
L
A
W
O.D. Tube (mm)
Run
Tap
Fig.
No.
Dimensions (mm)
A
L
W
D-TT3
D-TT5
D-TT7
D-TT10
D-TT15
D-TT17
D-TT20
D-TT20C
D-TT21
D-TT25
D-TT27
15.9
19.1
20.6
19.1
25.4
22.2
25.4
25.4
28.6
25.4
28.6
15.9
19.1
20.6
25.4
19.1
20.6
25.4
25.4
28.6
38.1
15.9
1
1
1
1
1
1
1
2
1
1
2
55
57
57
68
62
68
70
68
71
87
73
80
83
83
98
92
98
103
98
107
121
108
35
38
38
44
38
44
43
76
44
44
50
M10
M10
M10
M12
M10
M12
M12
M10
M12
M12
M10
D-TT28
D-TT30
D-TT32
D-TT35
D-TT40
D-TT45
D-TT45C
D-TT50
D-TT50C
D-TT55
D-TT60
D-TT65
D-TT70
D-TT75
D-TT78
D-TT79
D-TT80
D-TT83
D-TT84
D-TT85
D-TT86
D-TT88
D-TT90
D-TT95
D-TT100
30.2
31.8
31.8
31.8
31.8
38.1
38.1
38.1
38.1
38.1
44.5
44.5
44.5
50.8
48.4
50.8
50.8
48.4
48.4
50.8
54
63.5
76.2
76.2
88.9
25.4
19.1
25.4
31.8
44.5
25.4
25.4
38.1
38.1
50.8
25.4
31.8
44.5
25.4
31.8
31.8
38.1
50.8
48.4
50.8
50.8
38.1
38.1
76.2
60.3
1
1
1
1
2
1
2
2
2
2
1
1
2
1
2
2
2
2
2
2
2
2
2
3
2
75
64
75
76
102
76
76
105
80
110
80
110
110
84
102
102
108
116
116
116
116
114
114
156
140
111
95
111
114
138
117
114
146
117
149
124
156
154
133
151
151
157
164
164
162
168
168
178
216
211
44
44
44
44
86
50
92
83
92
97
50
73
89
50
90
90
90
95
95
95
95
95
83
95
109
M12
M10
M12
M12
M12
M12
M10
M12
M10
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
Note: For current rating of parts on this page, contact PLP direct.
2 - 22
Bolt
Size
P OW E R F O R M E D ® S u b s ta t i o n s Ca t a l o g u e : S e c t i o n
2
Bolted Connections
For terminating tubular aluminium busbar at switchgear palms. Castings are in high
strength aluminium. Bolts and nuts are stainless steel.
Part
Number
A
B
E
C
B
L
D
K Bolt Size
D-ABT20
D-ABT30
D-ABT40
D-ABT50
D-ABT54
D-ABT57
D-ABT63
D-ABT64
D-ABT80
D-ABT95
D-ABT105
O.D.
Tube
(mm)
No. of
holes
in Palm
25.4
31.8
38.1
50.8
57.2
60.3
61.0
63.5
80.0
76.2
88.9
2
2
4
4
2
4
4
-
A
B
C
38
38
67
83
83
83
83
83
83
83
102
38
38
38
50
50
50
50
-
16
16
16
16
30
16
15
-
Dimensions (mm)
D
E
K
83
83
76
76
80
83
83
83
83
83
83
83
83
86
100
105
108
100
100
130
171
140
M12
M12
M12
M12
M12
M12
M12
-
L
T
Z
162
162
156
165
168
171
172
172
172
172
184
10
10
11
14
14
14
14
14
16
16
14
32
32
35
42
44
46
46
46
57
55
61
BUSLIGN™ Fittings
For Rigid Busbar
D-ABT
Aluminium Terminal Lug Busbar to Palm (Type ABT)
Z
D-ABTL
Right Angle Aluminium Terminal Lug Busbar to Palm
(Type ABT-L)
Designed for terminating tubular aluminium busbar at right angles to the contact surface.
Castings are in high strength aluminium. Bolts and nuts are stainless steel.
Part
Number
B
D-ABT30L
D-ABT40L
D-ABT57L
D-ABT250L
C
O.D.
Tube
(mm)
31.8
38.1
60.3
63.5
No. of
holes
in Palm
2
4
4
A
B
C
67
67
83
89
38
38
38
16
16
25
Dimensions (mm)
D
E
L
83
76
79
89
81
87
105
111
156
143
185
216
K
T
M12
M12
M12
13
13
14
14
Note: For current rating of parts on this page, contact PLP direct.
B A
E
L
D
T
K Bolt Size
2 - 23
Bolted Connections
D-BT
Terminal Lug Busbar To Palm (Type BT Copper)
Designed for tube to flat connections. Castings are of high copper content
alloy. Lugs are machined on underside. Lugs are supplied with stainless
steel bolts and nuts. Note type BT20A is machined on both sides of the
lug.
Part
Number
D-BT2
D-BT3
D-BT5
D-BT10
D-BT20
D-BT20A
D-BT30
D-BT33
D-BT40
D-BT46
D-BT50
O.D.
Tube
(mm)
12.7
15.9
19.1
19.1
25.4
25.4
31.8
33.3
38.1
46.0
50.8
No. of
holes
in Palm
2
2
2
1
1
5
1
3
3
4
4
Dimensions (mm)
A
B
C
D
E
29
32
32
33
41
38
48
70
70
70
70
------29
38
--38
38
38
38
38
14
16
16
13
16
19
16
16
16
16
16
32
32
35
35
44
51
51
51
51
64
70
38
49
52
52
67
59
59
76
80
89
95
L
K
T
Z
64
70
73
94
121
108
127
130
130
146
152
M10
M10
M12
M10
M12
M12
M12
M12
M12
M12
M12
6
10
10
10
10
6
10
10
11
11
11
16
16
20
20
23
16
26
30
30
37
37
Note: For current rating of parts on this page, contact PLP direct.
D
T
Z
C
A
B
E
C
L
K Bolt Size
B
B
B
C
C
A
K Bolt Size
2 - 24
B
C
P OW E R F O R M E D ® S u b s ta t i o n s Ca t a l o g u e : S e c t i o n
2
Bolted Connections
Designed for terminating tubular copper busbar at right angles to the contact surface.
Castings are in high strength copper with a tinned surface finish. Bolts and nuts are
stainless steel.
Part
Number
D-LS5
D-LS7
D-LS20
D-LS20C
D-LS25
D-LS25C
D-LS28A
D-LS30
D-LS40
D-LS50
D-LS54
D-LS95
D-LS2018
E
L
K Bolt Size
50mm
C
H
O.D. Tube
mm
19.1
22.2
25.4
25.4
30.2
30.2
30.2
31.8
38.1
50.8
57.2
76.2
30.2
C
E
79
79
76
102
102
102
140
83
102
102
102
102
76
35
35
41
57
67
57
75
43
57
60
73
67
54
Dimensions (mm)
H
L
T
44
44
64
64
76
64
76
64
60
73
76
83
64
133
133
143
171
184
171
235
146
184
193
200
216
143
10
10
10
13
19
13
13
13
13
13
13
13
10
BUSLIGN™ Fittings
For Rigid Busbar
D-LS
Tinned Coper Right Angle Terminal Lug Busbar to Palm
(Type LS)
K
M12
M12
M12
M12
M12
M12
M16
M12
M12
M12
M12
M12
M10
T
Note: For current rating of parts on this page, contact PLP direct.
D-CS
Terminal Lug Stud or Busbar to Palm (Type CS Copper)
For the connection of vertical tubular busbar to switchgear terminal plates. Also used
on equipment studs to provide a flat contact palm.
Materials: Terminal lugs are cast in high copper content alloy. Bolts, nuts and spring
washers are stainless steel.
Part
Number
A
D
B
C
K Bolt Size
M
O.D.
D-CS5
D-CS20
D-CS20B
D-CS112
D-CS28
D-CS28C
D-CS30C
D-CS38
D-CS40C
D-CS42
D-CS42A
D-CS181
D-CS231
D-CS250
O.D. Tube
(mm)
19.1
25.4
25.4
28.6
30.2
30.2
31.8
34.9
38.1
39.7
39.7
46.0
58.7
63.5
Dimensions (mm)
A
16
16
19
16
--25
25
25
25
25
35
25
25
25
B
C
D
L
M
51
51
38
38
--51
51
51
51
51
70
38
38
38
51
51
38
38
--51
51
51
51
51
70
51
51
51
83
83
83
76
76
102
102
102
102
102
140
102
102
102
130
149
149
149
146
171
171
171
171
171
210
178
203
203
83
83
83
76
76
108
108
105
105
105
143
105
108
108
T
10
13
13
10
10
13
13
13
13
13
13
16
19
19
K
M12
M12
M10
M12
M12
M12
M12
M12
M12
M12
M16
M12
M12
M12
T
L
2 - 25
Bolted Connections
BBTL
Busbar Terminal Lug
Part
Number
BBTL-25-AS#-*
BBTL-30-AS#-*
BBTL-40-AS#-*
BBTL-50-AS#-*
Pin
Ø
25
30
40
50
Palm
Type
AS#
AS#
AS#
AS#
Bend
Angle
*
*
*
*
Part Number System
BBTL
Busbar Terminal Lug
080
Pin Diameter
AS#
Palm Type eg. AS1, AS2, AS3
Bend Angle 0,15, 30, 45 or 90
*
BBTLS
Busbar Terminal Lug - Short
Part
Number
BBTLS-25-AS#-*
BBTLS-30-AS#-*
BBTLS-40-AS#-*
BBTLS-50-AS#-*
Pin
Ø
25
30
40
50
Palm
Type
AS#
AS#
AS#
AS#
Bend
Angle
*
*
*
*
BBBIP
Busbar Bolted Inline Palm
Part
Number
BBBIP-050-AS#
BBBIP-080-AS#
BBBIP-100-AS#
Busbar
Outer Ø
(mm)
50
80
100
Palm
Type
AS#
AS#
AS#
Part Number System
BBBIP
Busbar Bolted Inline Palm
50
Busbar Outer Diameter
AS#
Palm Type E.g. AS1, AS2 etc...
BBBES
Busbar Bolted Earth Stirrup
Part
Number
BBBES-050
BBBES-080
BBBES-100
2 - 26
Busbar Outer
Ø (mm)
50
80
100
Part Number System
BBBES
Busbar Bolted Earth Stirrup
50
Busbar Outer Diameter
P OW E R F O R M E D ® S u b s ta t i o n s Ca t a l o g u e : S e c t i o n
2
Bolted Connections
Part
Number
BBBTP-050-AS#
BBBTP-080-AS#
BBBTP-100-AS#
Busbar Outer
Ø (mm)
50
80
100
Palm
Type
AS#
AS#
AS#
BUSLIGN™ Fittings
For Rigid Busbar
BBBTP
Busbar Bolted Terminal Palm
Part Number System
BBBTP
Busbar Bolted Terminal Palm
50
Busbar Outer Diameter
AS#
Palm Type E.g. AS1, AS2 etc...
2 - 27