“PROUDLY AUSTRALIAN” PRODUCT CATALOGUE ABN 53 003 971 417 UNIT 5-8, 13 GIBBENS ROAD, WEST GOSFORD NSW 2250 P.O. BOX 6258, WEST GOSFORD NSW 2250 HEAD OFFICE: TELEPHONE: +61 2 4323 4242 FACSIMILE: +61 2 4322 6197 EMAIL: sales@fultonindustries.com.au WEBSITE: www.fultonindustries.com.au QUEENSLAND OFFICE: EMAIL: qldsales@fultonindustries.com.au MANUFACTURERS AND SUPPLIERS OF: * OVERHEAD AND UNDERGROUND POWER PRODUCTS * SUBSTATION & TRANSMISSION FITTINGS * LIGHTNING PROTECTION EQUIPMENT * EARTHING RODS AND ACCESSORIES * REPETITION ENGINEERING SERVICES * 2D AND 3D CAD DESIGN FULTON INDUSTRIES AUSTRALIA – ACCREDITED ISO9001, ISO14001 & AS4801 PROUD AUSTRALIAN DISTRIBUTORS FOR HV TRANSMISSION & RAILWAY CATENARY FITTINGS 2011-2014 VERSION 1.5 ELECTRICAL SAFETY PRODUCTS FULTON INDUSTRIES AUSTRALIA PTY. LIMITED ABN: 53 003 971 417 Incorporating FULTON & JONES PTY. LIMITED and AUSTRALIAN EARTHING ELECTRODES WEBSITE: www.fultonindustries.com.au CATALOGUE 2011-2014 Fulton & Jones Pty. Limited commenced business operations in February 1981 manufacturing and supplying Underground Power Products, Aerial Connectors, Underground Pits, Flexible Copper Braids, Substation Fittings, Rising Main Connectors, as well as Kits for Underground Power Connection for the Electricity Supply Industry both Nationally and Internationally. This Catalogue covers a range of products we manufacture. We also manufacture to individual requirements as requested. Australian Earthing Electrodes Pty. Limited commenced business operations in 1986 manufacturing and supplying Earthing Rods (Stainless Steel Clad, Copper Clad, Solid Stainless Steel and Solid Copper), in a range of sizes as well as Earth Rod Clamps, Coupling Systems, Points, Driving Tools and Lightning Protection Equipment. Both companies amalgamated into one in March 2004 becoming Fulton Industries Australia Pty. Limited. This company will continue the policy ensuring production and supply of quality goods at competitive prices continuing the good reputation within the Electricity Supply Industry. The standards of workmanship are high for the supply of quality Australian made product and our continuing endeavours aim to provide excellent service with a readily available line of communication with our Customers, Production, Technical and Sales Personnel. With rapidly changing technology, product specifications in this Catalogue may be subject to change without notice and whilst every effort has been made to ensure accuracy of information, no responsibility can be accepted resulting from errors or omissions. Terms and Conditions of Sale follows. Credit Card and EFTPOS facilities available. In 2012, Fulton Industries Australia was certified by Best Practice Certification with ISO9001:2008 Quality Management, ISO14001:2004 Environmental Management & AS4801:2001 OH&S Management. i FULTON INDUSTRIES AUSTRALIA PTY. LIMITED ABN: 53 003 971 417 TERMS AND CONDITIONS OF SALE Fulton Industries Australia Pty. Ltd. is referred to in these Terms and Conditions of Sale as the “Company”. Those placing an order in original, faxed or emailed form on the “Company”, are referred to as the “Customer”. Orders to be in writing and signed by the “Customer”. Orders accepted shall be subject to these terms and conditions of sale. All prices quoted are NET prices excluding GST and are FOB West Gosford NSW 2250 unless quoted otherwise. Prices for products normally shown in the Fulton Industries Australia Pty. Ltd. Catalogue may be subject to alteration without prior notice and goods will be charged at the price ruling at the date of despatch. Every effort will be made to deliver the goods by the dates estimated in a Quotation or verbally however no guarantee of delivery by a specified date is made by the “Company”. The “Company” shall not be liable for any delay in delivery howsoever caused. The “Company” does not guarantee the suitability of goods supplied for any particular purpose other than specified by the “company”. When the “Customer” is ordering goods from the “Company”, it is the responsibility of the “Customer” to ensure that the goods ordered are correct/suitable for the “Customer’s” needs and requirements. The “Company” takes no responsibility for products that have been modified or damaged by misuse or negligence in use or in storage by the “Customer”. Physical dimensions obtained by or supplied by the “Company” must be accepted as correct by the “Customer” prior to commencement of manufacture. Acceptance of dimensions must be shown by the signature of an authorised representative of the “Customer” on the Drawings or Sketch relating to the product and all such drawings or sketches remain the intellectual property of the “Company” and become registered designs of the “Company”. Any product which is not a standard stock item of the “Company” and is manufactured to a “Customer” specification will not be accepted as a return for credit and no responsibility is taken by the “Company” as to its suitability for any application. When ordering Pits, please ensure that the order is for the correct size and type and that the pit is suitable for the application. No returns accepted for incorrectly ordered pits. ii Property in the products shall pass from the “Company” to the “Customer” when the contract price and all other monies payable under the contract have been paid in full. Risk of any loss, damage or deterioration of or to the products shall be borne by the “Customer” from the date of delivery of the products. For as long as the property in any of the products is retained by the “Company”, the “Customer” will, if so required by the “Company”, store separately these products in respect of which property is retained by the “Company” and clearly identify such goods as the property of the “Company”. No claim recognized or return accepted without prior approval by the “Company”. Delivery Docket Number must be quoted and returns made by approved carrier within seven (7) days from receipt of goods. Approved returns will attract a 15% restocking fee and the cost of the return to be borne by the “Customer”. Return Goods Authority must accompany all returns. Terms of Payment: Without Account - Prior to despatch by Cheque, EFT, Mastercard or Visa. With Account - Strictly thirty (30) days from the end of the Month in which the order is supplied. A 2% surcharge will apply to all Mastercard or Visa Payments made by Account Customers. Account Customers: Any orders placed with a total value in any one month over AU$25,000 will require a 20% deposit minimum prior to the commencement of any manufacture or supply, with payment for the balance 30 days from the end of the month in which the goods are supplied. Any account exceeding trading terms will automatically be placed on “Stop Credit” and account suspended reverting to a “non account customer” status until Account is brought up to date and evidence of adherence to our Terms of Payment is maintained. Failure to adhere to our Terms of Payment will result in Account Closure. Signature of Authorised Representative of (“Customer”) ……………………………..……… Printed Name: …………………………………… Office Held: …………………………..…………. “Customer” Name:…………………….….……… Date:…………………….………………………… iii ENERGY AUTHORITIES MATERIAL APPROVALS LIST (CONTESTABILITY) for FULTON INDUSTRIES AUSTRALIA PTY LTD ESSENTIAL ENERGY MATERIAL APPROVALS LIST A4 GEN 554-18 CDR-12-1440 TPS-12 BC12 LVUG-POLE KIT PB2G PPB2TVGCE Essential Energy Stock Code 115970 269945 283740 283890 285848 400400 400490 Bracket Term. Adaptor Pole Top Cu/Tinned Earth Rod 13mm x 1440mm Cu Driving Point Star Type Earth Rods Earth Rod 13mm Coupling Kit LVUG-Pole Pillar Base 550x350x510mm URD Pillar Cover 295x550x230mm URD FPB12VG 400500 Pillar Cover 630x720x420mm Commercial/Industrial LVUGCD-1A UGC-FUP6-100 TBAR TBSDHZP 2/LHPVC Good Earth 4472155 400615 402930 757633 757636 760180 800710 108580 CEM7410_A1 115771 Pillar 6 Switch Commercial/Industrial Fuse Enclosure for Pit Spanner Allen Bolt Spanner D Bolt Head Spanner Pit Lid Polycarbonate Handle Compound Earthing 15kg Bag Screw M10 x 32mm for Pillar S/S Bracket OHEW riser type A1 -Single EW - 1.2m EXT DRG CEM7410.01 CEM7410_A2 115772 CEM7410.04 CEM7410.05 CEM7410.19 CEM7410.20 CEM7410.03 CLA240M/90 ERDP1 CEM7410.09 CECCK PRP01 LP4CE ECW1 115773 115774 115775 115776 132471 231850 269941 272369 285840 286600 286675 291885 Part No. Product Description Bracket OHEW riser type A2 - Single EW - 2.0m EXT DRG CEM7410.01 Bracket Riser OHEW Type D1 Dual 0.5m Extension Bracket Riser OHEW Type D2 Dual 1.1m Extension Collar M20 Stay Spacer OHEW Bracket Horizontal Line Post Extension Lug 240mm Sector Compression M12 Hole Pin Driving Earth Rod Link Plate Triple 200kN Kit HV Cable Clamping suit ABB Switchgear Pit Service U/G Pit and Lid 830x350x710 For U/G Enclosure ECW1 – Earth Clamp – Wedge Clamp (Shear Lok) iv ESSENTIAL ENERGY MATERIAL APPROVALS LIST 08LLCCE1 Essential Energy Stock Code 292005 Clamp M12 Spindle L/L c/w Bolt 08LLCCE2 292005 Clamp M12 Spindle L/L c/w Bolt -fine thread & shroud TOD-719 SP CEM7410.02 CEM7410.13A CEM7410.13B CEM7410.23 CEM7410.14 CEM7410.14 CEM7410.12 CEM7410.11 TBSDH-ZP 2 / LHPVC 292220 400611 602510 602511 602512 602513 602521 602522 602523 757636 760180 Clamp PG 2Bolt 7-19mm c/w Springs Base Bendable Extension Stub Stay Anchor Rod 200kN 4500mm Stay Anchor Rod 200kN 5800mm Stay Anchor Extension Rod 200kN Stay Extension Link - 200kN Anchor Rod Stay Extension 100kN Anchor Rod Stay 100kN ULT Galv Channel Cleat Stay Spanner D Bolt Head Spanner Pit Lid Polycarbonate Handle Part No. Product Description ENDEAVOUR ENERGY MATERIAL APPROVAL LISTS Part No. BC - 12 CO/70 FPB1TVB TPPB3M PPB3T PPB3M TPPB3T MCB-2 CDR-15-2400 C70/95 BC-15 GE MDP-1 CO/95 CDR-15-1200 C2/120CRM PPB2TVG PPB2MVG PB-2G FB-1 Endeavour Energy Stock Code 1020705 1104595 SP13527 ST16897 SP18073 SP18065 ST16900 SB16752 1020936 1116870 SC17222 1069878 1020730 1544998 SR10411 1116862 1075093 1075603 1112002 15551795 Product Description Earth Rod Brass Coupler "6" Profile Compression Connector Fibreglass Beige Pillar Green Poly URD Service Pillar Top (or PPB3M) Large Green Round URD Mains Pillar Small Green Round URD Service Pillar Green Poly URD Mains Pillar Top (or PPB3T) Al. URD Mains Block/Service connections Copper Clad Earth Rod 15mm Dia. *2.4m Large "C" Compression Connector Brass Coupler Earthing Compound Earthing Rod Driving Pin 95sqmm Compression Connector Copper Clad Earth Rod 15mm Dia. *1.2m Bridging Compression Connector 70sqmm Pillar URD Mains Poly Tall Vented Green Pillar URD Services Poly Short Vented Green Pillar URD Poly Green Base Fibreglass Beige Vandal Proof NOTE: AUSGRID DO NOT PROVIDE A ‘MATERIAL APPROVALS LIST’ v Approval Number 520028* 520029* 30006 30008* 30009* 30010* 30007* 120003* 520009 520023 520010 520019 520027 520024 520025 5200017 30011* 30012* 30013* 30005 PART 1 RED SECTION UNDERGROUND DISTRIBUTION & ACCESSORIES UNDERGROUND DISTRIBUTION www.fultonindustries.com.au 1-1 PART 1 – UNDERGROUND DISTRIBUTION U.R.D. PILLARS - PLASTIC PPB2MVG PB – 2B PB – 2G **NOTE: BEIGE COLOUR PILLAR AND BASE AVAILABLE ** CATALOGUE NO. PPB2MVG PPB2MVB PB – 2G PB - 2B PB – 2G/1 DESCRIPTION POLY PILLAR – VENTED - GREEN POLY PILLAR – VENTED - BEIGE POLY BASE - GREEN POLY BASE - BEIGE POLY BASE WIDE OPENING - GREEN PDP190 PDP280 BDP240 BDP240W PLASTIC DISTRIBUTION PANEL PLASTIC DISTRIBUTION PANEL TYPE X SWITCHPANEL TYPE X SWITCHPANEL PSFB2 SECURITY BOLTS/WASHER 4 PER PILLAR G304 S/STEEL PSDB30 SLP – 3 SLB – 2 ‘D' HEAD BOLT/WASHERS (4 PER PILLAR) LOCKING PLATE TO SUIT PADLOCK LOCKING BOLT FOR SLP-3 4 PER PILLAR 1 PER PILLAR 1 PER PILLAR G304 S/STEEL G304 S/STEEL G304 S/STEEL SIZE (mm) 305H x 355W x 320D 305H x 355W x 320D 355H x 556W x 524D 355H x 556W x 524D 355H x 556W x 524D 190H x 205W 280H x 205W 240H x 205W 240H x 283W x 10THICK x 10THICK x 10THICK x 10THICK COLOUR GREEN BEIGE GREEN GREEN GREEN WEIGHT (kg) 1.6 1.6 2.8 2.8 2.7 BLACK BLACK BLACK BLACK 0.26 0.385 0.7 0.95 The Locking Plate and Bolt are optional. Only 3 security bolts/ washers are required if used with locking bolt. Pillars and Bases are Fire Retardant to 750oC and UV stabilized. Panels are blank unless quoted to include accessories. NATA Test Reports available upon request. ALLEN KEY OR ‘D’ BOLT SPANNER 1-2 PSFB2 PSDB30 SLB – 2 UNDERGROUND DISTRIBUTION www.fultonindustries.com.au SLP– 3 PART 1 – UNDERGROUND DISTRIBUTION U.R.D. PILLARS - PLASTIC BDP495 BDP390 BDP240 PB-2G PPB2TVG **NOTE: BEIGE COLOUR PILLAR AND BASE AVAILABLE ** CATALOGUE NO. PPB2TVG PPB2TVB PB - 2G PB-2B PB – 2G/1 DESCRIPTION POLY PILLAR – VENTED - GREEN POLY PILLAR – VENTED - BEIGE POLY BASE – GREEN POLY BASE – BEIGE POLY BASE WIDE OPENING - GREEN PDP190 PDP280 BDP390 BDP495 BDP390W BDP495W PLASTIC DISTRIBUTION PANEL PLASTIC DISTRIBUTION PANEL TYPE X SWITCHPANEL TYPE X SWITCHPANEL TYPE X SWITCHPANEL TYPE X SWITCHPANEL PSFB2 SECURITY BOLTS/WASHER ‘D' HEAD BOLT/WASHERS (4 PER PILLAR) LOCKING PLATE TO SUIT PADLOCK LOCKING BOLT FOR SLP-3 PSDB30 SLP – 3 SLB – 2 SIZE (mm) 540H x 355W x 320D 540H x 355W x 320D 355H x 556W x 524D 355H x 556W x 524D 355H x 556W x 524D 190H x 205W 280H x 205W 390H x 205W 495H x 205W 390H x 283W 495H x 283W x 10THICK x 10THICK x 10THICK x 10THICK x 10THICK x 10THICK COLOUR GREEN BEIGE GREEN GREEN GREEN WEIGHT (kg) 2.4 2.4 2.8 2.8 2.7 BLACK BLACK BLACK BLACK BLACK BLACK 0.26 0.385 1.1 1.4 1.47 1.85 4 PER PILLAR G304 S/STEEL 4 PER PILLAR 1 PER PILLAR 1 PER PILLAR G304 S/STEEL G304 S/STEEL G304 S/STEEL The Locking Plate and Bolt are optional. Pillars and Bases are Fire Retardant to 750oC and UV stabilized. Panels are blank unless quoted to include accessories. NATA Test Reports available upon request. ALLEN KEY OR ‘D’ BOLT SPANNER PSFB2 PSDB30 SLB – 2 UNDERGROUND DISTRIBUTION www.fultonindustries.com.au SLP – 3 1-3 PART 1 – UNDERGROUND DISTRIBUTION U.R.D. PILLARS - PLASTIC PB – 2G/1 GREEN PLASTIC BASE WITH WIDE OPENING CATALOGUE NO. PB – 2G/1 PPB2MVG PPB2TVG DESCRIPTION POLY BASE WIDE OPENING - GREEN POLY PILLAR – VENTED SMALL- GREEN POLY PILLAR – VENTED TALL - GREEN SIZE (mm) 355H x 556W x 524D 305H x 355W x 320D 540H x 355W x 320D COLOUR GREEN GREEN GREEN WEIGHT (kg) 2.7 1.6 2.4 The PB2G/1 is basically an identical Plastic Base to the PB-2G except slots for the Panels have been removed, leaving a Wider Opening in the top. 1-4 UNDERGROUND DISTRIBUTION www.fultonindustries.com.au PART 1 – UNDERGROUND DISTRIBUTION U.R.D. PILLARS - PLASTIC PPB2TVG50R PPB2TVG50R Mounted on PB-2G Base COMPLETE ASSEMBLY CATALOGUE NO. PPB2TV50R/G PPB2TV50R/B DESCRIPTION POLY PILLAR RISER – 50mm HIGH – GREEN SUPPLIED WITH 85mm LONG BOLTS POLY PILLAR RISER – 50mm HIGH – BEIGE SUPPLIED WITH 85mm LONG BOLTS SIZE (mm) COLOUR WEIGHT (kg) 50H x 355W x 320D GREEN 0.7 50H x 355W x 320D GREEN 0.7 Plastic Pillar Riser increases the height of the Pillar when top dressing covers the pillar bolts, making access difficult. **Different Heights available, Conditions Apply** UNDERGROUND DISTRIBUTION www.fultonindustries.com.au 1-5 PART 1 – UNDERGROUND DISTRIBUTION U.R.D. PILLARS - PLASTIC PPB4TV on PB – 4G BASE PB – 4G BASE and PANEL **OTHER COLOURS AVAILABLE UPON REQUEST – CONDITIONS APPLY** NOTE: Pillar and Base are made from Virgin Grade UV Stabilised Material. CATALOGUE NO. DESCRIPTION SIZE(mm) COLOUR WEIGHT (kg) PPB4TVG POLY PILLAR VENTED 645H x 325W x 330D GREEN 6.1 PB – 4G POLY BASE 300H x 530W x 530D GREEN 3.8 BDP4/600 TYPE 'X' SWITCH PANEL 600H x 320W x 10THICK BLACK 0.28 SPHPB4 SLIDING PANEL HOLDER FOR SMALLER PANELS THAN BDP4/600 35H x 365W x 40THICK BLACK 0.56 PSFB2 SECURITY BOLT/WASHER (4 PER PILLAR) 4 PER PILLAR G304 STAINLESS STEEL PSDB30 ‘D' HEAD BOLT/WASHERS (4 PER PILLAR) 4 PER PILLAR G304 STAINLESS STEEL SLP4/12 LOCKING PLATE TO SUIT PADLOCK 1 PER PILLAR G304 STAINLESS STEEL SLB2 LOCKING BOLT FOR SLP4/12 1 PER PILLAR G304 STAINLESS STEEL ALLEN KEY OR ‘D’ BOLT SPANNER 1-6 PSFB2 PSDB30 UNDERGROUND DISTRIBUTION www.fultonindustries.com.au SLIDING PANEL HOLDER PART 1 – UNDERGROUND DISTRIBUTION U.R.D. PILLARS - PLASTIC PPB3M and BASE PPB3M BASE with PANEL **NOTE: OTHER COLOURS AVAILABLE – MINIMUM ORDER QUANTITIES APPLY ** CATALOGUE NO. DESCRIPTION SIZE (mm) COLOUR WEIGHT (kg) PPB3M POLY PILLAR/BASE COMBINATION 750H x 355 DIAMETER BASE GREEN 3.2 BDP180 TYPE X SWITCHPANEL 180H x 200W x 6.35 THICK BLACK 0.325 PSFB2 SECURITY BOLTS/WASHER (2 PER PILLAR) 2 PER PILLAR G304 STAINLESS STEEL 2 PER PILLAR G304 STAINLESS STEEL 1 PER PILLAR GALVANISED STEEL 1 PER PILLAR G304 STAINLESS STEEL SLP - 2S ‘D' HEAD BOLT/WASHERS (2 PER PILLAR) LOCKING PLATE FOR PADLOCK SLB - 2 LOCKING BOLT FOR SLP2S PSDB30 The Locking Plate and Bolt are optional. Pillar/Base is Fire Retardant, UV stabilized and made from Virgin Grade Material. Nominate Security Bolts required. Endeavour (Integral) Energy Approved. Panels are blank unless quoted to include accessories. ALLEN KEY OR ‘D’ BOLT SPANNER PSFB2 PSDB30 SLB – 2 UNDERGROUND DISTRIBUTION www.fultonindustries.com.au SLP – 2S 1-7 PART 1 – UNDERGROUND DISTRIBUTION U.R.D. PILLARS - PLASTIC PPB3T BDP370 **NOTE: OTHER COLOURS AVAILABLE – MINIMUM ORDER QUANTITIES APPLY ** CATALOGUE NO. SIZE (mm) 872H x 440 DIAMETER BASE COLOUR WEIGHT (kg) PPB3T DESCRIPTION POLY PILLAR/BASE COMBINATION GREEN 5.3 BDP370 TYPE X SWITCHPANEL 370H x 270W x 6.35 THICK BLACK 0.57 PSFB2 SECURITY BOLTS/WASHER (2 PER PILLAR) 2 PER PILLAR G304 STAINLESS STEEL PSDB30 ‘D' HEAD BOLT/WASHERS (2 PER PILLAR) 2 PER PILLAR G304 STAINLESS STEEL SLP - 2L LOCKING PLATE FOR PADLOCK 1 PER PILLAR SLB - 2 LOCKING BOLT FOR SLP2S 1 PER PILLAR GALVANISED STEEL G304 STAINLESS STEEL The Locking Plate and Bolt are optional. Pillar/Base is Fire Retardant, UV stabilized and Virgin Grade Material. Nominate Security Bolts required. Endeavour (Integral) Energy Approved. Panels are blank unless quoted to include accessories. ALLEN KEY OR ‘D’ BOLT SPANNER 1-8 PSFB2 PSDB30 SLB-2 UNDERGROUND DISTRIBUTION www.fultonindustries.com.au SLP –2L PART 1 – UNDERGROUND DISTRIBUTION FPB2MG U.R.D. PILLARS - FIBREGLASS FPB2MV1DG PB – 2G **NOTE: OTHER COLOURS AVAILABLE – MINIMUM ORDER QUANTITIES APPLY ** CATALOGUE NO. FPB2MV FPB2MV1D FPB2MV2D PB - 2G BDP240 BDP240W PSFB2 PSDB30 SLP - 3 SLB - 2 DESCRIPTION FIBREGLASS PILLAR VENTED FIBREGLASS VENTED SINGLE DOOR FIBREGLASS VENTED TWO DOOR POLY BASE SIZE (mm) 304H x 270W x 220D COLOUR GREEN/BEIGE WEIGHT (kg) 4 304H x 270W x 220D GREEN/BEIGE 5 304H x 270W x 220D 355H x 556W x 524D GREEN/BEIGE GREEN 5 2.8 TYPE X SWITCHPANEL TYPE X SWITCHPANEL SECURITY BOLTS/WASHER ‘D' HEAD BOLT/WASHERS (4 PER PILLAR) LOCKING PLATE TO SUIT PADLOCK LOCKING BOLT FOR SLP-1 240H x 205W x 10THICK 240H x 283W x 10THICK 4 PER PILLAR BLACK 0.67 BLACK 0.95 G304 STAINLESS STEEL 4 PER PILLAR G304 STAINLESS STEEL 1 PER PILLAR 1 PER PILLAR G304 STAINLESS STEEL G304 STAINLESS STEEL The Locking Plate and Bolt are optional. Pillars and Base are Fire Retardant and UV stabilized. Panels are blank unless quoted to include accessories. Lock provided for pillar with door. ALLEN KEY OR ‘D’ BOLT SPANNER PSFB2 PSDB30 SLB – 2 UNDERGROUND DISTRIBUTION www.fultonindustries.com.au SLP – 3 1-9 PART 1 – UNDERGROUND DISTRIBUTION U.R.D. PILLARS - FIBREGLASS FPB2TV BDP495 PB - 2G CATALOGUE NO. PB – 2G WEIGHT (kg) DESCRIPTION SIZE (mm) 510H x 270W x 220D FPB2TV2D FIBREGLASS PILLAR - VENTED FIBREGLASS PILLAR - VENTED SINGLE DOOR FIBREGLASS PILLAR - VENTED TWO DOOR PB-2 POLY BASE 355H x 556W x 524D COLOUR GREEN/ BEIGE GREEN/ BEIGE GREEN/ BEIGE GREEN/ BEIGE PDP190 PDP280 BDP390 BDP495 BDP390W BDP495W PLASTIC DISTRIBUTION PANEL PLASTIC DISTRIBUTION PANEL TYPE X SWITCHPANEL TYPE X SWITCHPANEL TYPE X SWITCHPANEL TYPE X SWITCHPANEL 190H x 205W x 10THICK 280H x 205W x 10THICK 390H x 205W x 10 THICK 495H x 205W x 10 THICK 390H x 283W x 10 THICK 495H x 283W x 10 THICK BLACK BLACK BLACK BLACK BLACK BLACK PSFB2 SECURITY BOLTS/WASHERS ‘D' HEAD BOLT/WASHERS (4 PER PILLAR) LOCKING PLATE TO SUIT PADLOCK LOCKING BOLT TO SUIT SLP-3 4 PER PILLAR G304 STAINLESS STEEL 4 PER PILLAR G304 STAINLESS STEEL 1 PER PILLAR 1 PER PILLAR G304 STAINLESS STEEL G304 STAINLESS STEEL FPB2TV FPB2TV1D PSDB30 SLP - 3 SLB - 2 510H x 270W x 220D 510H x 270W x 220D 5 6 7 2.8 0.26 0.26 1.14 1.4 1.47 1.85 The Locking Plate and Bolt are optional. Pillars and Base are Fire Retardant and UV stabilized. Pillar with Door fitted with lock. Panels blank unless quoted to include accessories. Pillars can be supplied unvented for diving bell application. ALLEN KEY OR ‘D’ BOLT SPANNER 1-10 PSFB2 PSDB30 SLB – 2 UNDERGROUND DISTRIBUTION www.fultonindustries.com.au SLP – 3 PART 1 – UNDERGROUND DISTRIBUTION FPB1MV2D (SPECIAL) U.R.D. PILLARS - FIBREGLASS FDP1M FB-1 FB -1 CATALOGUE NO. DESCRIPTION SIZE (mm) COLOUR WEIGHT (kg) FPB1MV FIBREGLASS PILLAR - VENTED 475H x 320W x 257D GREEN/ BEIGE 5 475H x 320W x 257D GREEN/ BEIGE 6 475H x 320W x 257D GREEN/ BEIGE 6 FPB1MV2D FIBREGLASS PILLAR - VENTED SINGLE DOOR FIBREGLASS PILLAR - VENTED TWO DOOR FB-1 FIBREGLASS BASE 260H x 380W x 370D GREEN/ BEIGE 4.8 FB-1/4SS FIBREGLASS BASE WITH FOUR SLOPING SIDES 260H x 380W x 370D GREEN/ BEIGE 4.8 FPB1MV1D PSDB30 FIBREGLASS BLANK PANEL SECURITY BOLTS/WASHERS ‘D' HEAD BOLT/WASHERS (4 PER PILLAR) SLP - 1 LOCKING PLATE TO SUIT PADLOCK 1 PER PILLAR G304 STAINLESS STEEL SLB - 1 LOCKING BOLT TO SUIT SLP-1 1 PER PILLAR G304 STAINLESS STEEL FDP1M PSFB2 430H x 230W 4 PER PILLAR NEUTRAL 1.4 G304 STAINLESS STEEL 4 PER PILLAR G304 STAINLESS STEEL The Locking Plate and Bolt are optional. Pillars and Base are Fire Retardant and UV stabilized. Panels are blank unless quoted to include accessories. Pillars with doors are supplied with locks. ALLEN KEY OR ‘D’ BOLT SPANNER PSFB2 PSDB30 SLB – 1 UNDERGROUND DISTRIBUTION www.fultonindustries.com.au SLP – 1 1-11 PART 1 – UNDERGROUND DISTRIBUTION FPB1TVB PILLAR & FB-1VBB BASE CATALOGUE NO. U.R.D. PILLARS - FIBREGLASS FDP1T/E & FB-1VBG BASE FPB1TV1DG PILLAR & FB-1VBG BASE DESCRIPTION SIZE (mm) COLOUR WEIGHT (kg) FIBREGLASS PILLAR VENTED FIBREGLASS PILLAR - VENTED SINGLE DOOR FIBREGLASS PILLAR - VENTED TWO DOOR 610H x 320W x 257D GREEN/ BEIGE 5.9 610H x 320W x 257D GREEN/ BEIGE 6.4 610H x 320W x 257D GREEN/ BEIGE 6.9 260H x 380W x 370D GREEN/ BEIGE 4.8 260H x 380W x 370D GREEN/ BEIGE 4.8 FDP1T/E FIBREGLASS BASE FIBREGLASS BASE WITH FOUR SLOPING SIDES FIBERGLASS PANEL C/W ESCUTCION FDP1T FIBREGLASS PANEL - BLANK 620H x 230W NEUTRAL 1 FDP1TRA FIBREGLASS RIGHT ANGLE PANEL - BLANK 620H x 230W NEUTRAL 1.5 FPB1TV FPB1TV1D FPB1TV2D FB-1VB FB-1/4SS PSFB2 PSDB30 M1025 SLP - 1 SLB - 1 SECURITY BOLTS/WASHERS ‘D' HEAD BOLT/WASHERS (4 PER PILLAR) PANEL HARDWARE LOCKING PLATE TO SUIT PADLOCK LOCKING BOLT TO SUIT SLP-1 4 PER PILLAR G304 STAINLESS STEEL 4 PER PILLAR 2 PER PILLAR G304 STAINLESS STEEL G304 STAINLESS STEEL 1 PER PILLAR 1 PER PILLAR G304 STAINLESS STEEL G304 STAINLESS STEEL The Locking Plate and Bolt are optional. Pillars and Base are Fire Retardant and UV stabilized. Panels are blank unless quoted to include accessories. Pillars with doors are supplied with locks. ALLEN KEY OR ‘D’ BOLT SPANNER 1-12 PSFB2 PSDB30 SLB – 1 UNDERGROUND DISTRIBUTION www.fultonindustries.com.au SLP – 1 PART 1 – UNDERGROUND DISTRIBUTION U.R.D. PILLARS - FIBREGLASS FPBNF1V1DG FPBNF1V/W WITH PHOTOELECTRIC CELL WINDOW GSFPNF1/E FBNF1G FBNF1G FBNF1 CATALOGUE NO. DESCRIPTION SIZE (mm) COLOUR WEIGHT (kg) FPBNF1V FIBREGLASS PILLAR - VENTED 760H x 450W x 330D GREEN/ BEIGE 7 FPBNF1V1D FPBNF1V2D FIBREGLASS PILLAR - VENTED SINGLE DOOR FIBREGLASS PILLAR - VENTED TWO DOOR 760H x 450W x 330D 760H x 450W x 330D GREEN/ BEIGE GREEN/ BEIGE GREEN/ BEIGE 8 9 GSFPNF1/E FIBREGLASS BASE BLANK PANEL / FRAME ASSEMBLY C/W ESCUTHEON 310H x 565W x 335D 700H x 420W x 10THICK (PANEL) GSFPNF1 TYPE X SWITCHPANEL - BLANK WITH FRAME ASSEMBLY 700H x 420W x 10THICK (PANEL) 4 PER PILLAR G304 STAINLESS STEEL 4 PER PILLAR G304 STAINLESS STEEL SLP - 1 SECURITY BOLTS/WASHER ‘D' HEAD BOLT/WASHERS (4 PER PILLAR) LOCKING PLATE TO SUIT PADLOCK 1 PER PILLAR G304 STAINLESS STEEL SLB - 1 LOCKING BOLT TO SUIT SLP - 1 1 PER PILLAR G304 STAINLESS STEEL FBNF1 PSFB2 PSDB30 4.7 5 The Locking Plate and Bolt are optional. Pillars and Base are Fire Retardant and UV stabilized. Panels are blank unless quoted to include accessories. Add /E to the panel for an Escutcheon panel. Lockwood Nightlatches are provided for the Pillars with doors. Panel Frame is galvanized and all hardware is stainless steel. ALLEN KEY OR ‘D’ BOLT SPANNER PSFB2 PSDB30 SLB – 1 UNDERGROUND DISTRIBUTION www.fultonindustries.com.au SLP – 1 1-13 PART 1 – UNDERGROUND DISTRIBUTION U.R.D. PILLARS - FIBREGLASS FPBNF2V1DB GSFPNF2 FB-NF2G FB-NF2B CATALOGUE NO. DESCRIPTION SIZE (mm) COLOUR WEIGHT (kg) FPBNF2V1D FIBREGLASS PILLAR – VENTED - SINGLE DOOR 1300H x 450W x 330D GREEN/ BEIGE 20 FPBNF2V2D FIBREGLASS PILLAR - VENTED - TWO DOOR 1300H x 450W x 330D GREEN/ BEIGE 21 FBNF2 FIBREGLASS BASE 310H x 565W x 335D GREEN/ BEIGE 5.2 GSFPNF2 TYPE X S/PANEL - BLANK FRAME AND ASSEMBLY 1200H x 420W x 10 THICK BLACK 15 4 PER PILLAR G304 STAINLESS STEEL 4 PER PILLAR G304 STAINLESS STEEL SLP - 1 SECURITY BOLTS/WASHERS ‘D' HEAD BOLT/WASHERS (4 PER PILLAR) LOCKING PLATE TO SUIT PADLOCK 1 PER PILLAR G304 STAINLESS STEEL SLB - 1 LOCKING BOLT FOR SLP - 1 1 PER PILLAR G304 STAINLESS STEEL PSFB2 PSDB30 The Locking Plate and Bolt are optional. Pillars and Base are Fire Retardant and UV stabilized. Panels are blank unless quoted to include accessories. Nightlatches are provided for the pillars. Panel frame is galvanized and all hardware is stainless steel. ALLEN KEY OR ‘D’ BOLT SPANNER 1-14 PSFB2 PSDB30 SLB – 1 UNDERGROUND DISTRIBUTION www.fultonindustries.com.au SLP – 1 PART 1 – UNDERGROUND DISTRIBUTION U.R.D. PILLARS – FIBREGLASS FPBNF8VG GSFPNF8 FBNF1G CATALOGUE NO. FPBNF8V DESCRIPTION FIBREGLASS PILLAR VENTED 480H x 500W x 340D FBNF1 FIBREGLASS BASE GSFPNF8 PSFB2 PSDB30 SLP1 SLB1 TYPE X S/PANEL - BLANK - FRAME ASSEMBLY SECURITY BOLTS/WASHERS ‘D' HEAD BOLT/WASHERS (4 PER PILLAR) LOCKING PLATE TO SUIT PADLOCK LOCKING BOLT FOR SLP1 SIZE (mm) WEIGHT (kg) 310H x 565W x 335D COLOUR GREEN/ BEIGE GREEN/ BEIGE 400H x 420W x 10THICK BLACK 3 7 4.7 4 PER PILLAR G304 STAINLESS STEEL 4 PER PILLAR G304 STAINLESS STEEL 1 PER PILLAR G304 STAINLESS STEEL 1 PER PILLAR G304 STAINLESS STEEL The Locking Plate and Bolt are optional. Pillar and Base are Fire Retardant and UV stabilized. Panels are blank unless quoted to include accessories. Frame for the panel is galvanized and all hardware is stainless steel. Pillars made to order. ALLEN KEY OR ‘D’ BOLT SPANNER PSFB2 PSDB30 SLB – 1 UNDERGROUND DISTRIBUTION www.fultonindustries.com.au SLP – 1 1-15 PART 1 – UNDERGROUND DISTRIBUTION U.R.D. PILLARS – FIBREGLASS FPB6V1DG FB6G CATALOGUE NO. FPB6V1D DESCRIPTION FIBREGLASS PILLAR VENTED 795H x 630W x 490D FB6 FIBREGLASS BASE GSFP6 PSFB2 PSDB30 SLP1 SLB1 TYPE X S/PANEL - BLANK - FRAME ASSEMBLY SECURITY BOLTS/WASHERS ‘D' HEAD BOLT/WASHERS (4 PER PILLAR) LOCKING PLATE TO SUIT PADLOCK LOCKING BOLT FOR SLP1 SIZE (mm) WEIGHT (kg) 390H x 700W x 490D COLOUR GREEN/ BEIGE GREEN/ BEIGE 742H x 605W x 10THICK BLACK 5 4 PER PILLAR G304 STAINLESS STEEL 4 PER PILLAR G304 STAINLESS STEEL 1 PER PILLAR G304 STAINLESS STEEL 1 PER PILLAR G304 STAINLESS STEEL The Locking Plate and Bolt are optional. Pillar and Base are Fire Retardant and UV stabilized. Panels are blank unless quoted to include accessories. Frame for the panel is galvanized and all hardware is stainless steel. Pillars made to order. ALLEN KEY OR ‘D’ BOLT SPANNER 1-16 PSFB2 PSDB30 SLB – 1 UNDERGROUND DISTRIBUTION www.fultonindustries.com.au SLP – 1 PART 1 – UNDERGROUND DISTRIBUTION U.R.D. PILLARS - PANELS PANELS ON PB-2 BASE CATALOGUE NO. PDP280 BDP240 BDP240W BDP390 DESCRIPTION POLYETHYLENE PANEL WILL ACCOMMODATE 6 x 100 AMP. SERIES 7 FUSES PLUS NEUTRAL LINK PLUS 1 x STREET LIGHT FUSE, OR 4 x 100 AMP FUSES, 3 x ACTIVE LINKS AND A NEUTRAL LINK. PANELS SIZE: 280H x 205W. PILLAR: PPB2TV or PPB2MV TYPE X SWITCHPANEL WILL ACCOMMODATE 8 x 60/80 AMP. SERIES 7 FUSES PLUS NEUTRAL LINK, OR 3 x ACTIVE LINKS AND A NEUTRAL LINK. PANEL SIZE: 240H x 205W. PILLAR: PPB2MV TYPE X SWITCHPANEL AS ABOVE. PANEL SIZE: 240H x 283W. PILLAR: PPB2MV TYPE X SWITCHPANEL WILL ACCOMMODATE 8 x 60/80 AMP. SERIES 7 FUSES PLUS 3 x ACTIVE LINKS AND A NEUTRAL LINK. PANEL SIZE: 390H x 205W x 10THICK. PILLAR: PPB2TV BDP180 TYPE X SWITCHPANEL. PANEL SIZE: 390H x 283W x 10THICK. PILLAR: PPB2TVG TYPE X SWITCHPANEL WILL ACCOMMODATE 12 x 60/80 AMP. SERIES 7 FUSES PLUS NEUTRAL LINK, OR 8 x 60/80 AMP. SERIES 7 FUSES PLUS 3 x ACTIVE LINKS AND A NEUTRAL LINK PANEL SIZE: 495H x 205W x 10THICK. PILLAR: PPB2TV TYPE X SWITCHPANEL. PANEL SIZE: 495H x 283W x 10THICK. PILLAR: PPB2TV 1.835kg TYPE X SWITCHPANEL WILL ACCOMMODATE 3 x 60/80 AMP. SERIES 7 FUSES AND A NEUTRAL LINK. PANEL SIZE: 180H x 200W x 6.35 THICK. PILLAR: PPB3M BDP370 TYPE X SWITCHPANEL WILL ACCOMMODATE 3 x 60/80 AMP. SERIES 7 FUSES AND AN ACTIVE LINK. PANEL SIZE: 370H x 270W. PILLAR: PPB3T BDP390W BDP495 BDP495W * Escutcheon panels can be fitted to accommodate circuit breakers. UNDERGROUND DISTRIBUTION www.fultonindustries.com.au 1-17 PART 1 – UNDERGROUND DISTRIBUTION FDP1M FDP1T/E CATALOGUE NO. GSFPNF1/E GSFPNF2 DESCRIPTION FDP1T FIBREGLASS BLANK PANEL WILL ACCOMMODATE 12 x 60/80 AMP. SERIES 7 FUSES PLUS NEUTRAL LINK OR 6 x 60/80 AMP SERIES 7 FUSES, 3 x ACTIVE LINKS AND NEUTRAL LINK PANEL SIZE: 430H x 230W. PILLAR: FPB1MV **Add ‘/E’ to CATALOGUE NO. FOR ESCUTCHEON PANEL e.g. FDP1M/E** FIBREGLASS BLANK PANEL WILL ACCOMMODATE 12 x 60/80 AMP. SERIES 7 FUSES, 3 x ACTIVE LINKS AND NEUTRAL LINK. PANEL SIZE: 620H x 230W. PILLAR: FPB1TV. **Add ‘/E’ to CATALOGUE NO. FOR ESCUTCHEON PANEL e.g. FDP1T/E** FDP1TRA FIBREGLASS BLANK RIGHT ANGLE PANEL WILL ACCOMMODATE 12 x 60/80 AMP. SERIES 7 FUSES, 3 X ACTIVE LINKS AND NEUTRAL LINK OR 12 x 60/80 AMP. SERIES 7 FUSES ON THE VERTICAL TOGETHER WITH 3 x 400 AMP. REMOVABLE ISOLATING LINKS CAN BE ACCOMMODATED ON THE HORIZONTAL. PILLAR: FPB1TV **Add ‘/E’ to CATALOGUE NO. FOR ESCUTCHEON PANEL e.g. FDP1TRA/E** FDP1M GSFPNF2 TYPE X SWITCHPANEL BLANK AND SECURED TO GALVANISED STEEL FRAME DESIGNED TO ACCOMMODATE A RANGE OF 3 PHASE FUSE DISCONNECTORS AND SINGLE PHASE FUSES. PANEL SIZE: 700H x 420W x 10THICK. PILLAR: FPBNF1V **Add ‘/E’ to CATALOGUE NO. FOR ESCUTCHEON PANEL e.g. GSFPNF1/E** TYPE X SWITCHPANEL BLANK AND SECURED TO GALVANISED STEEL FRAME DESIGNED TO ACCOMMODATE A RANGE OF 3 PHASE FUSE SWITCH DISCONNECTORS AND SINGLE PHASE FUSES. **Add ‘/E’ to CATALOGUE NO. FOR ESCUTCHEON PANEL e.g. GSFPNF2/E** GSFPNF7 TYPE X SWITCHPANEL BLANK AND SECURED TO GALVANISED STEEL FRAME DESIGNED TO ACCOMMODATE A RANGE OF 3 PHASE FUSE SWITCH DISCONNECTORS AND SINGLE PHASE FUSES. PANEL SIZE: 1100H x 640W x 10THICK. PILLAR: FPB7V1D **Add ‘/E’ to CATALOGUE NO. FOR ESCUTCHEON PANEL e.g. GSFPNF7/E** GSFPNF8 TYPE X SWITCHPANEL BLANK AND SECURED TO GALVANISED STEEL FRAME DESIGNED TO ACCOMMODATE A RANGE OF 3 PHASE FUSE SWITCH DISCONNECTORS AND SINGLE PHASE FUSES. PANEL SIZE: 400H x 420W x 10THICK **Add ‘/E’ to CATALOGUE NO. FOR ESCUTCHEON PANEL e.g.GSFPNF8/E** USFBDP12 TYPE X SWITCHPANEL 590H x 490W x 10THICK, UNISTRUT FRAME **Add ‘/E’ to CATALOGUE NO. FOR ESCUTCHEON PANEL e.g. USFBDP12/E** GSFP3 TYPE X SWITCH PANEL BLANK 1110L x 655W x 10THICK AND SECURED TO GALVANISED STEEL FRAME / UNISTRUT FRAME GSFPNF1 1-18 U.R.D. PILLARS - PANELS UNDERGROUND DISTRIBUTION www.fultonindustries.com.au PART 1 – UNDERGROUND DISTRIBUTION FB12 & USFBDP12 c/w FD400x2 & LEXAN SHROUD TO COVER BUSBARS CATALOGUE NO. FB12 & USFBDP12 c/w FD400x2 OP2W OP3W SWITCHES OP2W DESCRIPTION FPB12 Fibreglass Pillar, FB12 Fibreglass Base and USFBDP12 UniStrut Frame with Panel c/w 2 x 400Amp Fuse Disconnectors and Interlinking Busbars covered by Lexan Shroud Paralleling/Open Point Load Break – Load Make Touch Safe Switches – 400amp (2-way) fits PPB2TVG Pillar Paralleling/Open Point Load Break – Load Make Touch Safe Switches – 400Amp (3-way) fits PPB4TVG and FPB1TV Pillars (not shown above) UNDERGROUND DISTRIBUTION www.fultonindustries.com.au 1-19 PART 1 – UNDERGROUND DISTRIBUTION COMMERCIAL/INDUSTRIAL CABINETS COMMERCIAL DISTRIBUTION POWER CONNECTION FPB12VG USFBDP12 FB12G FB12G CATALOGUE NO. FPB12V FB12 DESCRIPTION FIBREGLASS PILLAR VENTED FIBREGLASS BASE FOR FPB12V SLP4/12 BLANK PANEL/FRAME TO SUIT FPB12V SECURITY BOLTS/WASHERS LOCKING PLATE TO SUIT PADLOCK SLB2 LOCKING BOLT FOR SLP4/12 USFBDP12 PSFB40 SIZE (mm) COLOUR WEIGHT (kg) 750H x 500W x 420D 280H x 940W x 835D (including flange) GREEN/ BEIGE 8 GREEN/ BEIGE 7 590H x 490W 4 PER PILLAR G304 S/STEEL 1 PER PILLAR G304 STAINLESS STEEL 1 PER PILLAR G304 STAINLESS STEEL The Pillar and Base are Fire Retardant and UV stabilized and constructed from a high impact fibreglass material to enhance strength. The 12mm vent holes have stainless steel insect proof gauze moulded on the inside to stop wasps and bees entering. The base is constructed from fibreglass, reducing breakage in transit. The vertical back on the base allows for close installation of the pillar (base to a wall in restricted pedestrian areas). The frame is made from UniStrut which allows the panel to be adjusted from front to back for varying switch and fuse depths. Panels supplied blank unless quoted to include accessories. The Panel is capable of fitting 2 x 400Amp Fuse Disconnectors side by side. Pillar and Base Approved for use on Essential (Country) Energy Network. 1-20 UNDERGROUND DISTRIBUTION www.fultonindustries.com.au PART 1 – UNDERGROUND DISTRIBUTION COMMERCIAL/INDUSTRIAL CABINETS FPB3CD1DG FPB3CD1DG FB-3G FB-3G CATALOGUE NO. FPB3CD1D FPB3CD2D FB3 GSFP3 DESCRIPTION FIBREGLASS PILLAR SINGLE DOOR FIBREGLASS PILLAR TWO DOOR FIBREGLASS BASE TYPE X SWITCH PANELBLANK - FRAME ASSEMBLY SIZE (mm) (dimensions include flange) COLOUR GREEN/ BEIGE GREEN/ BEIGE GREEN/ BEIGE 1110H x 655W x 10THICK BLACK 1280H x 710W x 280D 1280H x 710W x 280D 236H x 944W x 520D WEIGHT (kg) 23 25 10 20 Pillars and Base are Fire Retardant and UV stabilized. Panels are blank unless quoted to include accessories. Nightlatches are provided for the pillars. Each door has two (2) locks. Panel Frame is galvanized and all hardware is stainless steel. Full front door and removable bottom section allows the movement of large conductors onto the fuse gear without bending the cables. UNDERGROUND DISTRIBUTION www.fultonindustries.com.au 1-21 PART 1 – UNDERGROUND DISTRIBUTION COMMERCIAL/INDUSTRIAL CABINETS FPB3CDEB FIBREGLASS PILLAR AND BASE FPB3CD1D FB3CDEB (EXTENDED BASE) The Fibreglass Pillar – FPB3CD was primarily designed to be equipped with Vertical Fuse Disconnectors and able to distribute loads of up to 2500 Amperes (shown in photo above). The Extended Base allows for larger bending radius of cables, hence reducing the stress on the cable and making termination of cables onto busbars or Fuse Disconnector etc, easier. The Pillar itself has a removable door with two (2) Nightlatches and a Removable Front Panel, secured with six (6) Allen Head Set Screws. The base has a 10mm Thick Aluminium Chequered Plate Areas of Application Cable Distribution Cabinets (CDC) Installation Low Voltage distribution in Transformer Substations Switchboard for industry, housing and office building. 1-22 UNDERGROUND DISTRIBUTION www.fultonindustries.com.au PART 1 – UNDERGROUND DISTRIBUTION COMMERCIAL/INDUSTRIAL CABINETS FPB7V1HD WITH GSF7 c/w NEUTRAL & ACTIVE BARS FPB7V1DG FPB7V1DG FB7RFG FB7G CATALOGUE NO. FPB7V1D FB7G DESCRIPTION FIBREGLASS PILLAR - VENTED SINGLE DOOR SIZE (mm) 1280H x 720W x 580D COLOUR GREEN/ BEIGE FB7RF FIBREGLASS PILLAR - VENTED SINGLE HINGED DOOR FIBREGLASS PILLAR - VENTED TWO DOOR FIBREGLASS BASE- RETURN FLANGE FB7 FIBREGLASS BASE 295H x 720W x 580D GREEN/ BEIGE GREEN/ BEIGE GREEN/ BEIGE GREEN/ BEIGE GSFPNF7 TYPE X S/PANEL - BLANK FRAME ASSEMBLED 1100H x 640W x 10THICK BLACK FPB7V1HD FPB7V2D 1280H x 720W x 580D 1280H x 720W x 580D 295H x 720W x 580D WEIGHT (kg) 26 27 30 9 9 Pillar and Base are Fire Retardant and UV stabilized. Panels blank unless quoted to include accessories. Busbars can be mounted to insulating bracket to allow for the mounting of strip fuses, will accommodate 5 strip fuse units 100mm wide. Neutral Bar also provided with 12mm diameter drilled holes. Hardware can be provided upon request. Frame for the panel is galvanized and all hardware is stainless steel. Pillars are made to order. Nightlatches are provided for the pillar with lift off door, hinged door pillar has 3-way locking mechanism. Pillar depth can be increased in increments of 290mm for use as an “on site” plinth pour. Pillar mounting bolts located inside pillar. UNDERGROUND DISTRIBUTION www.fultonindustries.com.au 1-23 PART 1 – UNDERGROUND DISTRIBUTION COMMERCIAL/INDUSTRIAL CABINETS FIBREGLASS CABINETS FOR HIGH AND LOW VOLTAGE CONNECTION CATALOGUE NO. SIZE (mm) COLOUR FPB10125V1D DESCRIPTION FIBREGLASS CABINET VENTED SINGLE DOOR 1000W x 1200H x 500D GREEN/ BEIGE FB-105 FIBREGLASS BASE TO MATCH FPB10125V1D 1000W x 300H x 500D GREEN/ BEIGE FPB10127V1D FIBREGLASS CABINET VENTED SINGLE DOOR 1000W x 1200H x 700D GREEN/ BEIGE FB-107 FIBREGLASS BASE TO MATCH FPB10127V1D 1000W x 300H x 700D GREEN/ BEIGE FPB13125V1D FIBREGLASS CABINET VENTED SINGLE DOOR 1300W x 1200H x 500D GREEN/ BEIGE FB-135 FIBREGLASS BASE TO MATCH FPB13125V1D 1300W x 300H x 500D GREEN/ BEIGE FPB13127V1D FIBREGLASS CABINET VENTED SINGLE DOOR 1300W x 1200H x 750D GREEN/ BEIGE FB-137 FIBREGLASS BASE TO MATCH FPB13127V1D 1300W x 300H x 750D GREEN/ BEIGE FPB15127FV1D FIBREGLASS CABINET VENTED SINGLE DOOR 1500W x 1200H x 750D GREEN/ BEIGE FB-1575 FIBREGLASS BASE TO MATCH FPB15127FV1D 1500W x 300H x 750D GREEN/ BEIGE The above Cabinets are made to order and can be provided with Unistrut frames fitted with stainless steel plates and earth bars for 2-way and 3-way High Voltage junctions. Low Voltage units supplied with Type X Switch Panel mounted onto a Unistrut frame. Pillars have a standard IP rating of IP34 and can be made to an IP rating of IP55 upon request. Please consult factory for details. Base Flange are 100mm Wide to aid in stability in soil and an internal flange can be supplied when bolting to a concrete pad. 1-24 UNDERGROUND DISTRIBUTION www.fultonindustries.com.au PART 1 – UNDERGROUND DISTRIBUTION CUSTOM MADE COMPONENTS The photos below depict just two of our custom made projects. You give us the specifications and we will endeavour to make it for you. Also available 2D and 3D Computer Aided Drafting, along with CNC machines and repetition lathes, to aid in the manufacturing process. Custom Made Distribution Board Custom made board shown with Circuits breakers, Fuses, Watt-Hour Meters, Active Links, Earth Bar and Neutral Link. Stainless Steel Pillar with Fibreglass Base Pillars can be custom made from Stainless Steel. As shown in the picture, pillar can be powder coated. FPB202010 - Large Industrial Cabinet (2000mm x 2000mm x 1000mm) Cabinet shows 6-Way High Voltage Junction Point and Earth bar. Cabinet was made with hinged removable doors (3-Way Locking) and removable centre upright. UNDERGROUND DISTRIBUTION www.fultonindustries.com.au 1-25 PART 1 – UNDERGROUND DISTRIBUTION CUSTOM MADE COMPONENTS Powder Coated Metal Cabinet – Double Door Metal Cabinets are made in various sizes, materials and can be powdercoated in numerous colours. All Cabinets are drawn on the latest technology in 3D Computer Aided Drafting before the start of manufacture. This ensures the customer knows exactly what they are going to receive when the product is finished. Fibreglass Cabinet Cover for Padmount Transformer The Fibreglass Cabinet Cover shown here was specifically designed as a replacement cover for a rusted metal Padmount Transformer Cabinet that was in close vicinity to the ocean. By using a Fibreglass Cabinet as a replacement there is no need to worry about the cabinet rusting. Lid is supported with Gas Struts and Locked with a 3-Way stainless Steel G316 Locking Mechanism. FRONT VIEW – LID OPEN 1-26 FRONT VIEW – LID AND FRONT DOOR OPEN UNDERGROUND DISTRIBUTION www.fultonindustries.com.au PART 1 – UNDERGROUND DISTRIBUTION WATERPROOF ENCLOSURES A range of Underground Waterproof Domes to IP68. Enclosures are available for installation in pits or on the side of a pole. Enclosures can be fitted with fuses, circuit breakers, as well as other items to suit customers needs. Short Dome enclosure Fitted with Fuses Long Dome Enclosure Long Dome enclosure inside PP05 Pit Long Dome next to PP05 Pit *These Enclosures and Pits are used in Essential (Country) Energy Network Standard UNDERGROUND DISTRIBUTION www.fultonindustries.com.au 1-27 PART 1 – UNDERGROUND DISTRIBUTION STREET LIGHTING PRODUCTS USED BY THE DEPARTMENT OF MAIN ROADS - QUEENSLAND PHOTOELECTRIC CONTROL SWITCH CAP FOR STREET LIGHTING STREET LIGHT TERMINAL SWITCH FPBNF1V1DGQ PILLAR & FB1 BASE 1-28 UNDERGROUND DISTRIBUTION www.fultonindustries.com.au PART 1 – UNDERGROUND DISTRIBUTION CONNECTORS & ACCESSORIES ALUMINIUM COMPRESSION LUGS – TYPE CLA CLA40/10 CLA240L CLA240/90-1-2-3-4 (sector lugs provided at 90o offsets) CONDUCTOR SIZE mm 40 40 120 150 185 240 630 CATALOGUE No. CLA40/10 CLA40/12 CLA120 CLA150 CLA185 CLA240L CLA630 A 73 73 87 87 103 110 155 B 26 26 32 37 36 35 57 C 8 8 9 9 9 10 15 D 32 32 35 41 50 63 70 E 14 14 18 18 17 17 30 HOLE SIZE 11 11 14 14 14 14 17 DIE SIZE 13.2 mm (A/F) 13.2 mm (A/F) 21.5 mm (A/F) 21.5 mm (A/F) 25.1 mm (A/F) 28.4mm (A/F) 43.2 mm (A/F) MATERIAL: Virgin Ingot Electrical Grade Aluminium Note: Cable entry hole supplied with round or sector shape. Hole partly filled with jointing compound and sealed with cap. UNDERGROUND DISTRIBUTION www.fultonindustries.com.au 1-29 PART 1 – UNDERGROUND DISTRIBUTION CONNECTORS & ACCESSORIES COPPER LUGS – TYPE CL (ELECTRO-TIN PLATED) PART NO. CL 1.5 - 4 CL 1.5 - 5 CL 1.5 - 6 CL 2.5 - 4 CL 2.5 - 5 CL 2.5 - 6 CL 2.5 - 8 CL 4 - 5 CL 4 - 6 CL 4 - 8 CL 4 - 10 CL 6 - 5 CL 6 - 6 CL 6 - 8 CL 6 - 10 CL 10 - 5 CL 10 - 6 CL 10 - 8 CL 10 - 10 CL 10 - 12 CL 16 - 6 CL 16 - 8 CL 16 - 10 CL 16 - 12 1-30 WIRE SIZE (sqmm) 1.5 1.5 1.5 2.5 2.5 2.5 2.5 4 4 4 4 6 6 6 6 10 10 10 10 10 16 16 16 16 STUD (mm) 4 5 6 4 5 6 8 5 6 8 10 5 6 8 10 5 6 8 10 12 6 8 10 12 A/F Hex Die Size øA B 1.8 7.5 2.4 7 N/A 3.1 9 4.4 3.8 9 5.7 4.7 10 6.3 5.5 19 D 8.0 8.0 10.0 8.0 10.0 10.0 11.0 10.0 10.0 12.0 12.0 10.0 12.0 12.0 16.0 12.0 12.0 14.0 16.0 18.0 11.0 14.0 16.0 18.0 øE 4.2 5.2 6.2 4.2 5.2 6.5 8.2 5.2 6.2 8.2 10.2 5.2 6.5 8.4 10.2 5.2 6.5 8.4 10.5 13.0 6.5 8.4 10.5 13.0 F 1.0 1.0 0.8 1.0 0.8 0.8 0.7 1.0 1.0 0.8 0.8 1.2 1.0 1.0 0.8 1.8 1.8 1.6 1.4 2.4 2.4 1.7 1.5 2.4 UNDERGROUND DISTRIBUTION www.fultonindustries.com.au G 4.0 4.0 5.0 4.0 5.0 5.0 6.5 5.0 5.0 5.0 6.5 6.5 5.0 6.0 5.5 9.0 6.0 6.0 7.0 8.5 6.0 7.0 8.0 H 5.0 55.0 6.0 5.0 6.0 6.0 8.5 6.0 6.0 8.5 10.5 6.0 9.0 9.5 11.0 8.0 8.0 9.0 10.5 J 18.5 18.5 20.5 18.0 20.0 20.0 24.0 22.0 22.0 26.0 32.0 23.0 27.0 27.0 32.0 27.0 27.0 29.0 32.0 8.0 9.0 10.0 13.0 37.0 39.0 41.0 46.0 PART 1 – UNDERGROUND DISTRIBUTION CONNECTORS & ACCESSORIES COPPER LUGS – TYPE CL (ELECTRO – TIN PLATED) PART NO. CL 25 - 6 CL 25 - 8 CL 25 - 10 CL 25 - 12 CL 35 - 6 CL 35 - 8 CL 35 - 10 CL 35 - 12 CL 50 - 6 CL 50 - 8 CL 50 - 10 CL 50 - 12 CL 70 - 6 CL 70 - 8 CL 70 - 10 CL 70 - 12 CL 70 - 16 CL 95 - 8 CL 95 - 10 CL 95 - 12 CL 95 - 16 CL 120 - 8 CL 120 - 10 CL 120 - 12 CL 120 - 16 CL 150 - 10 CL 150 - 12 CL 150 - 16 CL 185 - 10 CL 185 - 12 CL 185 - 16 CL 240 - 10 CL240 - 12 CL240 - 16 CL300 - 12 CL300 - 16 CL400 - X CL500 - X CL630 - X CL 1000 - X WIRE SIZE (sqmm) 25 25 25 25 35 35 35 35 50 50 50 50 70 70 70 70 70 95 95 95 95 120 120 12 120 150 150 150 185 185 185 240 240 240 300 300 400 500 630 1000 STUD (mm) 6 8 10 12 6 8 10 12 6 8 10 12 6 8 10 12 16 8 10 12 16 8 10 12 16 10 12 16 10 12 16 10 12 16 12 16 X X X X A/F Hex Die Size øA B 7.7 7.1 21 8.2 8.2 21 22 10.4 9.5 22 11.5 11.2 24 14.2 13.4 27 16.5 15.6 30 18.3 16.7 30 20 18.4 32 23.1 21.2 D 13.5 13.5 16.0 18.0 16.0 16.0 18.0 20.0 18.0 18.0 18.0 21.0 21.0 21.0 21.0 21.0 28.0 25.0 25.0 25.0 25.0 28.0 29.5 29.5 29.5 32.0 32.0 32.0 34.8 34.8 35.0 40.0 40.0 40.0 44.7 44.7 50.0 56.0 64.4 øE 6.5 8.4 10.5 13.0 6.5 8.4 10.5 13.0 6.5 8.4 10.5 13.0 6.5 8.4 10.5 13.0 17.0 8.4 10.5 13.0 17.0 8.4 10.5 13.0 17.0 10.5 13.0 17.0 10.5 13.0 17.0 10.5 13.0 17.0 13.0 17.0 F 2.4 2.4 1.9 1.6 3.0 3.0 2.6 2.2 3.3 3.3 3.3 2.7 3.5 3.5 3.5 3.5 3.5 4.0 4.0 4.0 3.4 5.0 5.0 5.0 5.0 5.8 5.8 5.8 5.8 5.8 5.8 7.0 7.0 7.0 7.8 7.8 G 10.0 7.0 7.0 9.0 10.0 8.0 8.0 9.0 11.0 9.0 9.0 9.0 11.0 11.0 11.0 11.0 11.0 14.0 12.0 12.0 12.0 14.0 12.0 12.0 12.0 14.0 16.0 20.0 20.0 16.0 20.0 20.0 H 9.0 9.0 10.0 13.0 10.0 10.0 11.0 13.0 11.0 11.0 11.0 13.0 13.0 13.0 13.0 13.0 16.0 14.0 14.0 14.0 16.0 14.0 14.0 14.0 16.0 16.0 21.0 21.0 16.0 21.0 21.0 21.0 21.0 21.0 21.0 21.0 21.0 21.0 23.0 23.0 23.0 23.0 J 41.0 41.0 44.0 48.0 44.0 44.0 46.0 51.0 48.0 48.0 48.0 52.0 54.0 54.0 54.0 54.0 64.0 60.0 60.0 60.0 64.0 64.0 64.0 64.0 68.0 71.0 80.0 80.0 71.0 83.0 83.0 92.0 92.0 92.0 101.0 101.0 114.0 124.0 134.0 38 UNDERGROUND DISTRIBUTION www.fultonindustries.com.au 1-31 PART 1 – UNDERGROUND DISTRIBUTION CONNECTORS & ACCESSORIES COPPER TINNED LUG – LONG BARREL – HEAVY WALL ESSENTIAL (COUNTRY) ENERGY APPROVED - STOCKCODE NO: 231798 1-32 UNDERGROUND DISTRIBUTION www.fultonindustries.com.au PART 1 – UNDERGROUND DISTRIBUTION CONNECTORS & ACCESSORIES MAINS CONSUMER BLOCKS MCB - 1 MCB – 2 CMCB – 1 3HTB MCB – 3B CMCB - 2 6HTB CATALOGUE NO. MCB - 1 MCB - 2 MB - 2 MCB - 3B CMCB - 1 CMCB - 2 3HTB 6HTB DESCRIPTION MAINS CONSUMER BLOCK, ALUMINIUM SINGLE HOLE, TWO CONSUMER TEE-OFF'S PER BLOCK MAINS CONSUMER BLOCK, ALUMINIUM. DOUBLE HOLE, FOR TWO, THREE AND FOUR WAY MAINS CONNECTION. TWO CONSUMER TEE-OFFS PER BLOCK MAINS CABLE CONNECTION BLOCK, ALUMINIUM. DOUBLE HOLE FOR 2, 3 AND 4 WAY MAINS CONNECTION, NO GRUB SCREW MAINS CONSUMER BLOCK, BRASS. PROVIDES LOOPING OF MAINS COPPER CABLES AND HAS CONSUMER TAKEOFFS FOR THREE SERVICES. COPPER MAINS CONSUMER BLOCK - 1 HOLE (ELECTRO-TIN PLATED - OPTIONAL) COPPER MAINS CONSUMER BLOCK - 2 HOLE (ELECTRO-TIN PLATED - OPTIONAL) THREE HOLE TERMINAL BLOCK, BRASS. INSULATED BY PLASTIC MOULDED COVER. 1 x 50sqmm & 2 x 25sqmm COPPER CABLE SIX HOLE TERMINALBLOCK, BRASS. INSULATED BY PLASTIC MOULDED COVER. 2 x 50sqmm & 4 x 25sqmm COPPER CABLE WEIGHT (kg) 0.06 0.13 0.08 0.255 0.11 0.215 0.19 0.44 Mains Consumer Blocks – Aluminium. Manufactured from High-Grade Electrical Aluminium, MCB-1 and MCB-2, Consumer Cable terminated by grub screws. UNDERGROUND DISTRIBUTION www.fultonindustries.com.au 1-33 PART 1 – UNDERGROUND DISTRIBUTION CONNECTORS & ACCESSORIES TERMINATION SHROUDS PVCSHR1 CATALOGUE NO. PVCSHR1 PVCSHR4 PVCSHR4 DESCRIPTION SHROUD TO SUIT MCB-1 MAINS BLOCK SHROUD TO SUIT MCB-2 MAINS BLOCK AMC2, AMC3 AND MCB3B A 90 SIZE B C 55 65 150 95 105 T 2 COLOUR BLACK BLACK Shrouds are used to cover electrical connections in Streetlight Columns, Pillar Boxes or on Aerial Connections. Made from Fire Retardant PVC Carbon Black Material. Two (2) holes are moulded into the bottom rim to allow a cable tie to hold the shroud in place. 1-34 UNDERGROUND DISTRIBUTION www.fultonindustries.com.au PART 1 – UNDERGROUND DISTRIBUTION CONNECTORS & ACCESSORIES ALUMINIUM MAINS CONNECTORS AMC2 AMC3 AMC2 - terminated with a 50mm2 dropper wire connected to a 3 Hole Terminal Block CATALOGUE NO. AMC2 AMC2-1 AMC3 AMC3-1 DESCRIPTION TWO WAY ALUMINIUM MAINS CONNECTOR (120-240sqmm) TWO WAY ALUMINIUM MAINS CONNECTOR (50-120sqmm) THREE WAY ALUMINIUM MAINS CONNECTOR (120-240sqmm) THREE WAY ALUMINIUM MAINS CONNECTOR (50-120sqmm) WEIGHT (kg) 0.265 0.265 0.280 0.280 * Replacement Shear Bolts can be supplied when fitting is re-used. Manufactured from high conductivity Aluminium. Grooves in the main body ensure good electrical contact when the shear bolts are tensioned to their breaking capacity. Pressure Pads are grooved and are attached to the shear bolt to ensure they are not lost. Dropper wires are provided if required, from connection points in three (3) places around the main body for service take-offs to feed consumer supply. The PVC No. 4 Shroud has been designed to fit the Mains Connector to ensure insulation between the cable phases. Holes are provided in the Shroud to allow cable ties to hold the Shroud captive on the connector. (Heatshrink Shrouds are also available). UNDERGROUND DISTRIBUTION www.fultonindustries.com.au 1-35 PART 1 – UNDERGROUND DISTRIBUTION UNDERGROUND KITS LOW VOLTAGE 2-WAY URD KITS 2-WAY KIT contains: NOTE: 1-36 1 x PPB2TVG POLY PILLAR 1 x PB-2G POLY BASE 4 x PSFB2S SECURITY BOLTS/WASHERS 4 x ALUMINIUM 2-WAY CONNECTOR 4 x 6 HOLE INSULATED TERMINAL BLOCKS 4 x HEATSHRINK CAP LARGE UNLINED BLACK (100-60mm) 4 x HEATSHRINK CAP SMALL ADHESIVE LINED BLACK (20-8mm) 4 x NYLON CABLE TIE - BLACK 50sqmm Red/White/Blue and Black droppers Complete with 50sqmm tinned Copper Lug ALL PACKAGED IN PLASTIC BAG UNDERGROUND DISTRIBUTION www.fultonindustries.com.au PART 1 – UNDERGROUND DISTRIBUTION UNDERGROUND KITS LOW VOLTAGE 3-WAY URD KITS 3-WAY KIT contains: NOTE: 1 x PPB2TVG POLY PILLAR 1 x PB-2G POLY BASE 4 x PSFB2S SECURITY BOLTS/WASHERS 4 x ALUMINIUM 3-WAY CONNECTOR 4 x 6 HOLE INSULATED TERMINAL BLOCKS 4 x HEATSHRINK CAP LARGE UNLINED BLACK (100-60mm) 4 x NYLON CABLE TIE – BLACK 50sqmm Red/White/Blue and Black droppers Complete with 50sqmm tinned Copper Lug ALL PACKAGED IN PLASTIC BAG UNDERGROUND DISTRIBUTION www.fultonindustries.com.au 1-37 PART 1 – UNDERGROUND DISTRIBUTION UNDERGROUND KITS ENERGY AUSTRALIA/ AUSGRID LOW VOLTAGE SWITCH PILLAR FOR 240SQMM FOUR CORE, SOLID ALUMINIUM CONDUCTOR, XLPE INSULATED, PVC SHEATHED CABLES (240 AL4 XQ Z/SAC) (LV1-61) NOTES (from EnergyAustralia / AUSGRID): 1. Switch Panel Assembly kit (including Switch) is available on Stockcode 180182 (or direct from Fulton Industries Australia) and shall be constructed in accordance with the installation instructions (EA_OPSP400/1) supplied in kit. 2. Only one service active is to be connected per hole in the service terminal block except when connecting a single phase street light service. 3. The maximum number of 100amp three phase services allowed in the switch pillar is two. Refer to NS110 Design and Construction Standards for URDs. 1-38 UNDERGROUND DISTRIBUTION www.fultonindustries.com.au PART 1 – UNDERGROUND DISTRIBUTION UNDERGROUND KITS Open Point Paralleling Pillar – 400AMP LOAD BREAK / LOAD MAKE – 2 Way. Currently on Trial at Endeavour (Integral) Energy - NSW and Alinta - VIC. For further details, please call the factory. UNDERGROUND DISTRIBUTION www.fultonindustries.com.au 1-39 PART 1 – UNDERGROUND DISTRIBUTION MISCELLANEOUS CABLE GUARD Catalogue No. PCG-1500 PCG-1500D FT-1 DESCRIPTION POLY CABLE GUARD 1.5 METRES x 110mm BLACK POLY CABLE GUARD 1.5 METRES LONG – 270mm WIDE x 140mm DEEP - BLACK F/GLS CABLE GUARD 1.2 METRES x 110mm LIGHT OLIVE GREEN PROFILE VIEWS OF THE PLASTIC CABLE GUARDS PCG-1500 PCG-1500D PCG-1500 The Poly Cable Guard is easily extendable, as one end is raised to accept the opposite end of another Poly Cable Guard, giving a much stronger join than butting ends together that are identical. PCG-1500D FIBREGLASS STREET LIGHT COLUMN COVER This product is used to protect the base of street light columns. The cover eliminates the need for cementing around the base of the column. It also acts as protection against protruding rag bolts. Catalogue No: PCC1 1-40 UNDERGROUND DISTRIBUTION www.fultonindustries.com.au PART 2 YELLOW SECTION PITS & ACCESSORIES PITS & ACCESSORIES www.fultonindustries.com.au 2-1 PART 2 – PITS PITS WHICH ACCESS COVER OR GRATE IS RIGHT FOR YOUR JOB There is some confusion in the marketplace about selection of appropriate Access Covers and Grates for particular applications. It should be noted that there is an Australian Standard (AS3996- 2006) for Access Covers and Grates. The appropriate class for a cover or grate depends upon the place of installation. Some places of installation, relative to class, are outlined in the table below. The selection of the appropriate class is the responsibility of the contractor or purchaser of requested items, if there is any doubt on the typical loads applied to the access covers or grates, a stronger class should be selected. Please refer to the table below for load classifications, which is taken from AS3996-2006. LOAD CLASSIFICATIONS OF COVERS AND GRATES CLASS TYPICAL USE NOMINAL WHEEL LOADING (kg) SERVICEABILITY DESIGN LOAD (kN) ULTIMATE LIMIT STATE DESIGN LOAD (kN) 330 6.7 10 B Area (including footways) accessible only to pedestrians and pedal cyclists and closed to other traffic (extra-light duty) Areas (including footways and light tractor paths) accessible to vehicle (excluding commercial vehicles) or livestock (light duty) 2670 53 80 C Malls and areas open to slow moving commercial vehicles (medium duty) 5000 100 150 D Carriageways of roads and areas open to commercial vehicles (heavy duty) 8000 140 210 E General docks and aircraft pavements (extra heavy duty - E) 13700 267 400 F Docks and aircraft pavements subject to high wheel loads (extra heavy duty - F) 20000 400 600 G Docks and aircraft pavements subject to very high wheel loads (extra heavy duty - G) 30000 600 900 A Notes: 1. Nominal wheel loads are given for guidance only. Consideration should be given to the type, size and pneumatic pressure of the load applied. 2. Class B design loads exceed AS5100.2 requirements for footway loading 3. Class D design loads exceed AS5100.2 requirements for a W80 wheel load. 4. Class C units are based on an intermediate load. 5. The serviceability load is set at 2/3 of the ultimate limit state design load. 6. A force of 1kN is approximately equal to the weight of 100kg. 2-2 PITS & ACCESSORIES www.fultonindustries.com.au PART 2 – PITS CATALOGUE NO. FUP1 AL1 FUP2 AL2 FUP8 AL8 FUP9 AL9 FUP10 SL10 FUP11 SL11 FUP12 SL12 FUP13 SL13 FUP14 SL14 FIBREGLASS PITS DESCRIPTION FIBREGLASS PIT 310mm x 150mm x 230mm DEEP 5mm THICK ALUMINIUM TREADPLATE LID TO SUIT FUP1 FIBREGLASS PIT 485mm x 220mm x 300mm 5mm THICK ALUMINIUM TREADPLATE LID TO SUIT FUP2 FIBREGLASS PIT 600mm x 400mm x 490mm DEEP 5mm THICK ALUMINIUM TREADPLATE LID TO SUIT FUP8 FIBREGLASS PIT 425mm x 300mm x 295mm DEEP 5mm THICK ALUMINIUM TREADPLATE LID TO SUIT FUP9 FIBREGLASS PIT 800mm x 450mm x 470mm 8mm THICK STEEL CHEQUERPLATE LID TO SUIT FUP10 FIBREGLASS PIT 1200mm x 1200mm x 1200mm DEEP 8mm THICK STEEL CHEQUERPLATE LID TO SUIT FUP11 FIBREGLASS PIT 1500mm x 1500mm x 1400mm DEEP 8mm THICK STEEL CHEQUERPLATE LID TO SUIT FUP12 FIBREGLASS PIT 2000mm x 1500mm x 800mm DEEP 8mm THICK STEEL CHEQUERPLATE LID TO SUIT FUP13 FIBREGLASS PIT 2000mm x 1500mm x 1500mm DEEP 8mm THICK STEEL CHEQUERPLATE LID TO SUIT FUP14 *The range of Fibreglass Pits from FUP11 through to FUP14 are made with a steel frame, covered with fibreglass panels. Lids are blank and all Pits and Lids are made to order. Please choose the correct pit for your application as these are non returnable items. PITS & ACCESSORIES www.fultonindustries.com.au 2-3 PART 2 – PITS 2-4 CONCRETE PITS PITS & ACCESSORIES www.fultonindustries.com.au PART 2 – PITS CONCRETE PITS PITS & ACCESSORIES www.fultonindustries.com.au 2-5 PART 2 – PITS 2-6 CONCRETE PITS PITS & ACCESSORIES www.fultonindustries.com.au PART 2 – PITS CONCRETE PITS PITS & ACCESSORIES www.fultonindustries.com.au 2-7 PART 2 – PITS 2-8 CONCRETE PITS PITS & ACCESSORIES www.fultonindustries.com.au PART 2 – PITS CONCRETE PITS PITS & ACCESSORIES www.fultonindustries.com.au 2-9 PART 2 – PITS GLASS REINFORCED CONCRETE PITS GRCP300/3 - Glass Reinforced Concrete 300mm x 300mm x 300mm depth PIT DATA Description Part No. Weight (kg) Item A: Glass Reinforced Concrete Pit GRCP300/3 12 COVER DATA Description Solid Top Ductile Iron Cover Part No. Weight (kg) Class Rating GRCIC300/3 7 Class B * All Weights are approximate values. 2-10 PITS & ACCESSORIES www.fultonindustries.com.au PART 2 – PITS GLASS REINFORCED CONCRETE PITS GRCP375/45-Glass Reinforced Concrete 375mm x 375mm x 450mm depth PIT DATA Description Item A: Glass Reinforced Concrete Pit Item B: Riser - 450mm Deep Part No. Weight (kg) GRCP375/45 21 GRCR375/45 19 COVER DATA Description Part No. Weight (kg) Class Rating Item D: Galvanised Mild Steel Cover GRCGSC375/45A 5 Class A GRCGSC375/45C 5 Class C GRCGRC375/45 7 Class A Item D: Galvanized Mild Steel Cover Item E: Lightweight Glass-Reinforced Concrete Cover * All Weights are approximate values. * Galvanized covers also available as “Bolt down” PITS & ACCESSORIES www.fultonindustries.com.au 2-11 PART 2 – PITS GLASS REINFORCED CONCRETE PITS GRCP450/5 & GRCP450/8 - Glass Reinforced Concrete 450mm x 450mm x 500mm depth 450mm x 450mm x 800mm depth PIT DATA Description Item A: Glass Reinforced Concrete Pit Item B: Glass Reinforced Concrete Pit Item C: Riser - 600mm Deep Item D: Riser - 300mm Deep Part No. Weight (kg) GRCP450/5 35 GRCP450/8 59 GRCR450/6 39 GRCR450/3 24 COVER DATA Description Item E: Concrete Surround with Gastight Access Cover & Frame, 100mm Thick concrete surround Item F: Solid Top Ductile Iron Cover & GMS Frame - Watertight Item G: Galvanised Mild Steel Cover Item G: Galvanised mild steel cover Item H: Lightweight GlassReinforced Concrete Cover * Weight (kg) Class Rating 72 Class B, C & D Available GRCIC450/45 19 Class C GRCGSC450/45A 8 Class A GRCGSC450/45C 8 Class C GRCGRC450/45 12 Class A Part No. GRCCSB450/45 (B for class B) Heavier Duty lids also available. * All Weights are approximate values. *Galvanised covers also available as ‘Boltdown’ or ‘Z’ Lock Padlock 2-12 PITS & ACCESSORIES www.fultonindustries.com.au PART 2 – PITS GLASS REINFORCED CONCRETE PITS GRCP600/3/5 - Glass Reinforced Concrete 600mm x 300mm x 500mm depth PIT DATA Description Item A: Glass Reinforced Concrete Pit Part No. Weight (kg) GRCP600/3/5 28 COVER DATA Description Item C: Solid Top Ductile Iron Cover & GMS Frame - Watertight Part No. Weight (kg) Class Rating GRCIC600/3 18 Class C Item D: Galvanised Mild Steel Cover GRCGSC600/3A 45 Class A GRCGSC600/3C 45 Class C GRCGRC600/3 14 Class A Item D: Galvanised Mild Steel Cover Item E: Lightweight Glass-reinforced Concrete Cover * All Weights are approximate values. * Galvanised Steel Covers also available as ‘Boltdown’ or ‘Z’ Lock Padlock PITS & ACCESSORIES www.fultonindustries.com.au 2-13 PART 2 – PITS GLASS REINFORCED CONCRETE PITS GRCP600/6/5 & GRCP600/6/8 - Glass Reinforced Concrete 600mm x 600mm x 500mm depth 600mm x 600mm x 800mm depth PIT DATA Description Item A: Glass Reinforced Concrete Pit Part No. Weight (kg) GRCP600/6/5 63 Item B: Glass Reinforced Concrete Pit GRCP600/6/8 96 Item C: Riser - 600mm Deep GRCR600/6/6 52 Item D: Riser - 300mm Deep GRCR600/6/3 32 Item E: Riser - 175mm Deep GRCR600/6/175 29 COVER DATA Weight (kg) Class Rating (B for class B) 100,113 &150 Class B, C & D Available GRCIC600/6 30 Class C GRCGSC600/6 12 Class A Item H: Galvanised Mild Steel Cover GRCGSC600/6C 12 Class C Item I: Lightweight GlassReinforced Concrete Cover GRCGRC600/6 20 Class A Description Item F: Concrete Surround with Gastight Access Cover & Frame,100mm Thick concrete surround Item G: Solid Top Ductile Iron Cover & GMS Frame Watertight Item H: Galvanised Mild Steel Cover Part No. GRCCSB600/6 * Heavier Duty lids also available. * All Weights are approximate values. * Galvanised Steel Covers also available as ‘Boltdown’ or ‘Z’ Lock Padlock 2-14 PITS & ACCESSORIES www.fultonindustries.com.au PART 2 – PITS GLASS REINFORCED CONCRETE PITS GRCP600/9/75 - Glass Reinforced Concrete 600mm x 900mm x 750mm depth PIT DATA Description Part No. Weight (kg) Item A: Glass Reinforced Concrete Pit Item B: Riser - 600mm Deep Item C: Riser - 300mm Deep GRCP600/9/75 GRCR600/9/6 GRCR600/9/3 85 69 31 COVER DATA Description Item D: Concrete Surround with Gastight Access Cover & Frame,150mm Thick concrete surround Item F: Galvanised Mild Steel Cover Item F: Galvanised Mild Steel Cover (2 – Piece) Item G: Lightweight GlassReinforced Concrete Cover (2-Piece), T-support required Weight (kg) Class Rating (B for class B) 232, 250 & 300 Class B, C & D Available GRCGSC600/9 30 Class A GRCGSC600//9C 48 Class C GRCGRC600/9 30 Class A Part No. GRCCSB600/9 * Heavier Duty lids also available. * All Weights are approximate values. * Galvanised Steel Covers also available as ‘Boltdown’ or ‘Z’ Lock Padlock PITS & ACCESSORIES www.fultonindustries.com.au 2-15 PART 2 – PITS GLASS REINFORCED CONCRETE PITS GRCP900/9/75 - Glass Reinforced Concrete 900mm x 900mm x 750mm depth 900mm x 900mm x 900mm depth PIT DATA Description Part No. Weight (kg) GRCP900/9/75 143 GRCP900/9/9 150 Item B: Riser - 900mm Deep GRCR900/9/9 135 Item C: Riser - 600mm Deep GRCR900/9/6 92 Item D: Riser - 300mm Deep GRCR900/9/3 49 Item E: Riser - 175mm Deep GRCR900/9/175 37 Item A: Glass Reinforced Concrete Pit Item A: Glass Reinforced Concrete Pit COVER DATA Weight (kg) Class Rating (B for class B) 280, 290, & 350 Class B, C & D Available GRCGSC900/9A 40 Class A GRCGSC900/9C 50 Class C Description Part No. Item F: Concrete Surround with Gastight Access Cover & Frame,150mm Thick concrete surround GRCCSB900/9 Item H: Galvanised Mild Steel Cover (2 – Piece) Item H: Galvanised Mild Steel Cover (2 – Piece) * Heavier Duty lids also available. * All Weights are approximate values. * Galvanised Steel Covers also available as ‘Boltdown’ or ‘Z’ Lock Padlock 2-16 PITS & ACCESSORIES www.fultonindustries.com.au PART 2 – PITS GLASS REINFORCED CONCRETE PITS GRCP1200/12/9 - Glass Reinforced Concrete 1200mm x 1200mm x 900mm depth GRCP1250/45/9 - Glass Reinforced Concrete 1250mm x 450mm x 900mm depth PIT DATA Description Item A: Glass Reinforced Concrete Pit Item B: Riser 300mm Deep Item B: Riser 600mm Deep Part No. Weight (kg) GRCP1200/12/9 289 GRCR12/12/3 94 GRCR12/12/6 143 COVER DATA Description Item C: Concrete Surround with Gastight Access Cover & Frame, 200mm Thick concrete surround Item E: Galvanised Mild Steel Cover (2 – Piece) Item E: Galvanised Steel Cover (2 – Piece) Weight (kg) Class Rating 700 Class B, C&D Available GRCGSC1200/12A 75 Class A GRCGSC1200/12C 85 Class C Part No. GRCCSB1200/12 (B for class B) *Heavier Duty lids also available. * All Weights are approximate values. * Galvanised Steel Covers also available as ‘Boltdown’ or ‘Z’ Lock Padlock New Pit Available PIT DATA Description Glass Reinforced Concrete Pit Part No. Weight (kg) GRCP1250/45/9 118 COVER DATA Description Galvanised Mild Steel Cover Galvanised Mild Steel Cover Part No. Weight (kg) Class Rating GRCGSC1250/45A N/A Class A GRCGSC1250/45C N/A Class C PITS & ACCESSORIES www.fultonindustries.com.au 2-17 PART 2 – PITS POLYMER CONCRETE PITS PIT DATA Part No. Dimensions LxWxD Clear Opening LxW Weight (kg) P30 300 x 300 x 450 22.5 P45 450 x 450 x600 43 P60 600 x 600 x 600 60.5 P96 900 x 600 x 600 81 P90 900 x 900 x 600 135 RISER DATA Part No. Dimensions LxWxD Clear Opening LxW Weight (kg) R30 300 x 300 300 13.6 R45 450 x 450 x 300 20 R60 600 x 600 x 600 28 R96 900 x 600 x 300 35 R90 900 x 900 x 300 70 LIDS - GALVANISED CHEQUER PLATE STEEL - CLASS 'A' & 'C' Part No. Class 'A' Part No. Class 'C' Dimensions LxWxD C30A C30C 335 x 335 x 31 C45A C45C 485 x 485 x 48 C60A C60C 635 x 635 x 50 C96A C96C 935 x 635 x 50 C90A C90C 935 x 935 x 65 Weight (kg) LIDS - DUCTILE IRON COVERS - SOLID TOP - CLASS 'B' & 'D' Part No. Class 'B' Part No. Class 'D’ Dimensions LxWxD A30SB A30SD 335 x 335 x 31 A45SB A45SD 485 x 485 x 48 A60SB A60SD 635 x 635 x 50 A96SB A96SD 935 x 935 x 50 Weight (kg) A90SB A90SD 935 x 935 x 65 * RECESSED DUCTILE IRON COVERS IN CLASS ‘B’ & CLASS ‘D’ ALSO AVAILABLE 2-18 PITS & ACCESSORIES www.fultonindustries.com.au PART 2 – PITS PLASTIC PITS CABLE JOINING PITS – POLYETHYLENE ‘E’ SERIES E450PR RISER E450SCLD LID E450PP PIT Catalogue No. E300PP E300PPL E300PR E300SCLD E450PP E450PPS E450PR E450PP PIT E55CRL E450CLE E450CLC E450CLB E450SCLD E450SCMD E600PP E600PR E77CRL E600CLE Description 300mm x 300 mm x 300mm Deep - Series 300 Pit 300mm x 300 mm x 450mm Deep - Series 300 Pit - Long 150mm Poly Riser to suit E300PP/E300PPL Light Duty Blank Gal. Steel Lid to suit E300PP/L Pit 450mm x 450mm x 450mm Deep - Series 450 Pit 450mm x 450mm x 300mm Deep - Series 450 Pit - Short 300mm Poly Riser to suit E450PP/E450PPS Pits 546 x 546mm "Electricity" “Communications” Polymer Concrete Lid to suit E450PPS/S Pit 546 x 546mm "Electricity" Concrete Lid to suit E450PPS/S Pit 546 x 546mm "Communications" concrete Lid to suit E450PP/S Pit 546 x 546mm "Blank" concrete Lid to suit E450PP/S Pit Light Duty Blank Gal. Steel Lid to suit E450PP/S Pit Medium Duty Blank Gal. Steel Lid to suit E450PP/S Pit 600mm x 600mm x 600mm Deep - Series 600 Pit 300mm Poly Riser to suit E600PP Pit 690mm x 690mm Light Duty Resin Lid "Elec" "Comm" "Blank" to suit E600PP Pit 695mm x 695mm "Electricity" concrete Lid to suit E600PP Pit E600CLC E600CLB E600SCLD E600SCMD S/LIFT 695 x 695mm "Communications" concrete Lid to suit E600PP Pit 695 x 695mm "Blank" Concrete Lid to suit E600PP Pit Light Duty Blank Gal. Steel Lid to suit E600PP Pit Medium Duty Blank Gal. Steel Lid to suit E600PP Pit "Swift Lift" Pit Lid Lifter for E600CLE/C/B Pit Lid Weight (kg) 1.8 2.3 1 4.4 8 6 2.7 15.8 46.5 46.5 46.5 13 19 14 4.6 21 82 82 82 19 34 ** SECURITY LIDS AVAILABLE UPON REQUEST ** Pits and Risers are manufactured from polyethylene to 7mm wall thickness *When using these pits in trafficable area, pits must be installed with a concrete collar to fully support the top of the pit. This collar should be a minimum 150mm x 150mm around the top perimeter of the pit. A support brace is available, and when fixed as per instructions, will prevent deformation of the pit during backfill procedures. The support brace can be removed after installation is completed. Consult Appendix A for Installation Instructions. E450CLE/C/B Concrete Lids suitable for Driveways and parking Areas – Vehicle of 2.5T Tare. Designed for 13kN on 0.01sqm or 31kN on 0.025sqm, Lid has keyholes for lifting. E600CLE/C/B Concrete Lids designed as for E450CLE/C/B above. Lid has no keyholes for lifting as it is too heavy for manual lifting. “SWIFTLIFT” Pit Lid Lifter available – P.O.A. PITS & ACCESSORIES www.fultonindustries.com.au 2-19 PART 2 – PITS PLASTIC PITS CABLE JOINING PITS – POLYETHYLENE “T” SERIES PP01 PIT 505 L x 225 W x 404mm H Lid Opening: 475 x 198mm PP02 PIT 657 L x 286 W x 574mm H Lid Opening: 607 x 249mm PP04 PIT 712 L x 387 W x 824mm H Lid Opening: 652 x 337mm PP03 PIT 771 L x 351 W x 634mm H Lid Opening: 734 x 302mm PP05 PIT 710 L x 455 W x 635mm H Lid Opening: 650 x 400mm Catalogue No. PP01 CL01E Description 505mm x 225mm x 404mm D Pit Concrete Lid "Electricity" 470mm x 195mm x 40mm Thick Weight (kg) 3 10 CL01C PP02 CL02E Concrete Lid "Com Cable" 470mm x 195mm x 40mm Thick 657mm x 286mm x 574mm D Pit Concrete Lid "Electricity" 615mm x 245mm x 45mm Thick 10 6 13 CL02C PP03 CL03E Concrete Lid "Com Cable" 615mm x 245mm x 45mm Thick 771mm x 351mm x 634mm D Pit Concrete Lid "Electricity" 725mm x 300mm x 50mm Thick 13 8 28 CL03C PP04 CL04E Concrete Lid "Com Cable" 725mm x 300mm x 50mm Thick 712mm x 387mm x 824mm D Pit Concrete Lid "Electricity" 645mm x 350mm x 50mm Thick 28 10 27 CL04C PP05 CL05E Concrete Lid "Com Cable" 645mm x 350mm x 50mm Thick 710mm x 455mm x 635mm D pit Concrete Lid "Electricity" 650mm x 400mm x 50mm Thick 27 12 30 CL05C Concrete Lid "Com Cable" 650mm x 400mm x 50mm Thick 30 ** GALVANISED STEEL LIDS & GASKETS AVAILABLE UPON REQUEST ** 2-20 PITS & ACCESSORIES www.fultonindustries.com.au PART 2 – PITS PLASTIC PITS PP06 PIT 1375 L x 500 W x 670mm H Lid Opening: 1310 x 502mm PP07 PIT 1020 L x550 W x 1110mm H Lid Opening: 960 x 500mm PP08 PIT PP09 PIT 1375 L x 631 W x 900 mm H Lid Opening: 1310 x 502mm Catalogue No. PP06 CL06E CL06C PP07 CL07E CL07C PP08 CL08E CL08C PP09 CL09E CL09C 1980 L x 610 W x 920mm Lid Opening: 1980 x 500mm Description 1375mm x 615mm x 685mm D Pit Concrete Lid "Electricity" 1315mm x 505mm x 50mm Thick – Two Part Lid with Bridging Bar ‘T” Support Concrete Lid "Com Cable" 1315mm x 505mm x 50mm Thick – Two Part Lid with Bridging Bar ‘T” Support 1020mm x 550mm x 1110mm D Pit Concrete Lid "Electricity" 960mm x 500mm x 50mm Thick – Two Part Lid with Bridging Bar ‘T” Support Concrete Lid "Com Cable" 960mm x 500mm x 50mm Thick – Two Part Lid with Bridging Bar ‘T” Support 1375mm x 631mm x 900mm D Pit Concrete Lid "Electricity" 1315mm x 505mm x 50mm Thick – Two Part Lid with Bridging Bar ‘T” Support Concrete Lid "Com Cable" 1315mm x 505mm x 50mm Thick – Two Part Lid with Bridging Bar ‘T” Support 1980mm x 610mm x 920mm D Pit Concrete Lid "Electricity" 1980mm x 505mm x 50mm Thick Two Part Lid with Bridging Bar ‘T” Support Concrete Lid "Com Cable" 1980mm x 505mm x 50mm Thick – Three Part Lid with 2 x Bridging Bar ‘T” Support Weight (kg) ** GALVANISED STEEL LIDS & GASKETS AVAILABLE UPON REQUEST ** Lightweight, easy to handle and install, Pits have specially designed ribbing for in-ground stability and strength. Concrete Lids suitable for pedestrian traffic only. Please ensure that Pits ordered are correct and suitable for the job application, as they are supplied on a NO RETURN basis. PITS & ACCESSORIES www.fultonindustries.com.au 2-21 PART 2 – PITS PLASTIC PITS CABLE JOINING PITS – POLYETHYLENE ROUND PIT PIT LID LIFTER Catalogue No: LHPVC PIT, LID, GASKET & LIFTER ESSENTIAL ENERGY (Country Energy) APPROVED PRP01 LID GASKET Catalogue No. GASPRP01 Catalogue No. PRP01 CRL01 Description Polyethylene Round Pit Size: ID 300mm x 600mm Deep Concrete Lid Round 60mm Thick marked "Electricity" Weight (kg) 6 18 Knockouts – Polyethylene Pit can be supplied with drilled holes 100mm Diameter for Electrical or Communications use. 2-22 PITS & ACCESSORIES www.fultonindustries.com.au PART 2 – PITS PIT ACCESSORIES LIFTING KEYS FOR GASTIGHT ‘GATIC’ ACCESS COVERS Catalogue No: LKL Catalogue No: LKS PIT LID LIFTER Catalogue No: LHPVCCE ESSENTIAL ENERGY (Country Energy) APPROVED FIBREGLASS PIT LID LIFTER Catalogue No: 02LHFGM FIBREGLASS INSULATED LIFTING KEY, USED FOR LIFTING OF CONCRETE PIT LIDS – TELSTRA TYPE. USED BY THE DEPARTMENT OF QUEENSLAND MAIN ROADS **NOTE: PIT LID LIFTERS ARE NOT TO BE USED AS A LEVERS ** PITS & ACCESSORIES www.fultonindustries.com.au 2-23 PART 2 – PITS PITS - MISCELLANEOUS UCM-1 CM1220 CM1-202 BPC BPE CCC100/30 CATALOGUE NO. DESCRIPTION WEIGHT (kg) CM1-202 CABLE MARKING BRICK WITH SINGLE DIRECTIONAL ARROW SIZE: 202mm x 150mm x 38mm COLOUR: GREY 2.5 CM2-202 CABLE MARKING BRICK WITH DOUBLE DIRECTIONAL ARROW SIZE: 202mm x 150 x 38mm COLOUR: GREY 2.5 CM1220 UNDERGROUND CABLE MARKER CAST IN CORROSION-RESISTANT BRONZE. SUITABLE FOR SETTING INTO CONCRETE FOOTPATH OR KERBING. RAISED LETTERS PROVIDED LONG TERM APPLICATION SIZE: 125mm x 50mm x 5mm THICK WORDING: "DANGER UDERGROUND ELECTRIC CABLES" Pins on the back 30mm LONG CEMENT CABLE MARKING SLAB WITH SINGLE DIRECTIONAL ARROW “CABLE” INSIDE ARROW. COLOUR: CEMENT GREY. SIZE: 200mm x 120mm TOP, 220mm x 140mm BOTTOM, 200mm HIGH CCC100/15 CEMENT – DANGER ELECTRIC MARKING SLAB: SIZE: 1000mm x 150mm CCC100/30 CEMENT – DANGER ELECTRIC MARKING SLAB: SIZE: 1000mm x 300mm 35 BPC BRASS PLATE 75mm x 75mm x 1.2mm "COMMUNICATIONS" 0.05 BPE BRASS PLATE 75mm x 75mm x 1.2mm "ELECTRICITY" 0.05 UCM-1 2-24 PITS & ACCESSORIES www.fultonindustries.com.au 0.35 12 PART 3 GREEN SECTION TOOLS & SAFETY EQUIPMENT TOOLS & SAFETY EQUIPMENT www.fultonindustries.com.au 3-1 PART 3 – TOOLS & SAFETY EQUIPMENT TOOLS INSULATING POLES - TELESCOPIC POLES Poles with two telescopic sections, are made with 40mm diameter and 32mm diameter sections. Adjustable length of each section as required, using an adjustment system with locking handles. With Humidity-proof seals on each end, hand protector, grip, tip and head: M (Metric-10), U (Universal), B (Bayonet) P (Polyvalent) Universal Adapter Head * All Poles can be used indoors & outdoors in dry environments Model: BMTS-15/45 Length closed 0.85m Length extended 1.5m Working Voltage 45kV fully extended Code Ref 615301 BMTS-15/45U Model: BMTS-20/66 Length closed 1.15m Length extended 2.0m Working Voltage 66kV fully extended Code Ref 615311 BMTS-20/66U Model: BMTS-30/132 Length closed 1.65m Length extended 3m Working Voltage 132kV fully extended Code Ref 615321 BMTS-30/132U Universal Adapters to: Code Description 630115 Operating Hook 630162 Bayonet Adapter 630109 Hexagonal-12 630107 Bayonet 630110 Manoeuvring hook Operating Hook 3-2 Bayonet Adapter Hexagonal-12 TOOLS & SAFETY EQUIPMENT www.fultonindustries.com.au Bayonet Maneuvering hook PART 3 – TOOLS & SAFETY EQUIPMENT TOOLS & SAFETY EQUIPMENT www.fultonindustries.com.au TOOLS 3-3 PART 3 – TOOLS & SAFETY EQUIPMENT TOOLS DIELECTRIC GLOVES The insulating gloves for live working complies with the specifications of the European Standard EN60903 & International Standard IEC60903 specifications. Code Ref. 530110 SG-25T9 530120 SG-25T10 530150 SG-50T9 530160 SG-50T10 530190 SG-10T9 530200 SG-10T10 530230 SG-20T9 530240 SG-20T10 530270 SG-30T9 530280 SG-30T10 530320 SG-40T9 530330 SG-40T10 Specifications Length Class Size (mm) 00 0 9 AZC 10 AZC 9 AZC 10 AZC 9 1 360 10 2 3 RC RC 9 RC 10 RC 11 1 AZC 9 410 0.5 AZC 10 10 4 Thickness (mm) Categories 1.5 2.3 2.9 RC RC 3.6 Note: Categories: 'A' - Acid / 'Z' Ozone / 'H' Oil / 'C' Very low temperature / 'R' A+Z+H Technical Data Code Ref. 530110 SG-25T9 530120 SG-25T10 530150 SG-50T9 530160 SG-50T10 530190 SG-10T9 530200 SG-10T10 530230 SG-20T9 530240 SG-20T10 530270 SG-30T9 530280 SG-30T10 530320 SG-40T9 530330 SG-40T10 Mechanical and Thermal Requirements * Average tensile strength: ≥ 16 MPa * Average elongation at break: ≥ 600% * Puncture resistance: ≥ 18N/mm Class Working Voltage (kV) max Proof Test Voltage (kV) Withstand Voltage (kV) 00 0.5 2.5 5 0 1 5 10 1 7.5 10 20 2 17 20 30 3 26.5 30 40 4 36 40 50 * Resistance to low temperature: conditioning of gloves for 1 hour at -25 ± 3oC * Flame retardancy test: Application of a flame for 10 seconds at a finger tip * Tension set: ≤ 15% (OTHER TYPES OF GLOVES AVAILABLE UPON REQUEST) 3-4 TOOLS & SAFETY EQUIPMENT www.fultonindustries.com.au PART 3 – TOOLS & SAFETY EQUIPMENT TOOLS **SEE THE FOLLOWING TWO (2) PAGES TO DESIGN YOUR CONFIGURATION ** TOOLS & SAFETY EQUIPMENT www.fultonindustries.com.au 3-5 PART 3 – TOOLS & SAFETY EQUIPMENT EARTHING SETS – REQUEST YOUR OWN CONFIGURATION 3-6 TOOLS & SAFETY EQUIPMENT www.fultonindustries.com.au TOOLS PART 3 – TOOLS & SAFETY EQUIPMENT TOOLS EARTHING SETS – REQUEST YOUR OWN CONFIGURATION TOOLS & SAFETY EQUIPMENT www.fultonindustries.com.au 3-7 PART 3 – TOOLS & SAFETY EQUIPMENT TOOLS CROSS ARM ROLLER SCAR – 140 Used on: 1. 90 x 90mm Angle Iron 2. 75 x 125mm Channel 3. 100, 125, 150mm Timber Cross Arms The Roller has a single cast Aluminium Wheel 100mm wide fitted with bearings. The wheel is Heat Treated to provide a tough surface hardness when stringing steel. Frame is Zinc plated. A Stainless Steel removable pin at the top prevents uplift of Conductor when stringing. CROSS ARM ROLLER – WITH TWO (2) VERTICAL UPRIGHTS CAR-100 / 4H CAR-100 CAR - 100 - Used on 100mm Cross Arm CAR - 125 - Used on 125mm Cross Arm CAR - 150 - Used on 150mm Cross Arm Suited for stringing all aluminium SCA and copper conductors. Rollers can be provided in aluminium or zinc plated mild steel. Roller bearings on horizontal rollers can be provided as an alternative to steel shaft. A nylon gate is provided to prevent uplift of conductors during stringing. When stringing long spans of conductor, 2 horizontal rollers on the incoming side can be provided to prevent damage to the conductor - The angle of the rollers is approximately 18°. Can also have two (2) horizontal rollers on the outgoing side - CAR-100/4H. 3-8 TOOLS & SAFETY EQUIPMENT www.fultonindustries.com.au PART 3 – TOOLS & SAFETY EQUIPMENT TOOLS CROSS ARM ROLLER – WITH FOUR (4) VERTICAL UPRIGHTS CAR – 100/4V – Used on 100mm Cross Arm CAR – 125/4V – Used on 125mm Cross Arm CAR – 150/4V - Used on 150mm Cross Arm Manufactured in the same manner as CAR-100. The 4 vertical rollers allows for stringing of angles which prevents damage of conductors. Nylon gates prevent uplift and are designed to prevent damage to the conductor. _______________________________________________________________________________ ABC ROLLERS Running Out Roller L5300/3 The running out roller for installing insulated cable and consists of a plastic roller, a steel loop and a swiveling suspension hook. The plastic roller is shaped to avoid any damage to the conductor bundle during running out. Maximum rated tension 15kN with safety hook. *Designed for 4x95mm² and 4x150mm² Aerial Bundled Conductor _____________________________________________________________________________ Roller Suspension Clamps *Designed for 4x95 and 4x150 Aerial Bundled Conductor. The big advantage of this product is that it can be used as a mounting roller and suspension clamp. During the running out of the cable the unit is used as a mounting roller, the cable is clamped moving the clamping lever and the unit becomes a suspension clamp. The suspension clamp with roller consists of strap, roller, pressure plates and a quick locking lever. The roller is fitted with a special rubber insert and designed so that the conductor cannot jam when being used as a suspension clamp. Should any further adjustment to the conductor be required the clamping lever can be released and the unit reverts back to a running out roller. Because of the easy handling of the clamp, without the need for tools, a considerable amount of time can be saved during installation. TOOLS & SAFETY EQUIPMENT www.fultonindustries.com.au 3-9 PART 3 – TOOLS & SAFETY EQUIPMENT TOOLS CCT ROLLER PIBR-1 POST INSULATOR BRACKET ROLLER Used in conjunction with the “Post Insulator Bracket” PIB-1, it provides a suitable means of stringing CCT conductor to be attached to porcelain or polymer insulators. The roller is equipped with 2 rollers supported by bearings which allows for ease whilst stringing. The gate has a spring loaded shaft to assist when opening and closing. PIB - 1 POST INSULATOR BRACKET Fabricated from Aluminium to allow ease of installation. The bracket can be supplied in 2 styles, to suit porcelain insulators and polymer insulators. The bracket is dedicated to suit 90o and 45o angles and the one bracket can be altered to carry out both operations by moving pins to marked holes. The 90o Bracket is tested to a SAFE WORKING LOAD 1.42kN. (Test Report available upon request) The 45o Bracket is tested to a SAFE WORKING LOAD 1.42kN. (Test Report available upon request) PIB - 1 and PIBR -1 in 90o position 3-10 PIB - 1 and PIBR -1 in 45o position TOOLS & SAFETY EQUIPMENT www.fultonindustries.com.au PART 3 – TOOLS & SAFETY EQUIPMENT TOOLS TRENCH ROLLERS Catalogue No. TR-1 TR-1W Description TRENCH ROLLER. ROLLER CAST FROM HIGH STRENGTH ALUMINIUM WITH BRASS BUSHES ON A STAINLESS STEEL AXLE. STEEL FRAME IS TUBULAR GALVANISED WITH FLAT STEEL MOUNTING FEET TO PREVENT MOVEMENT OF ROLLER IN WET CONDITIONS. CAN BE USED IN AROUND CORNER SITUATIONS BY LAYING ROLLER ON ITS SIDE AND ANCHORING BY DRIVING STEEL ROD THROUGH TUBULAR VERTICAL UPRIGHTS TRENCH ROLLER, A WIDER VERSION OF THE TR-1 Weight (kg) 2.0 FEEDING SHEAVES Used as a Draw-In Roller for pits when there is a need for change in direction. Yoke Frame slides into the end of conduit and holds sheave, allowing the cable being fed into the conduit to smoothly roll over the sheave. FS - 50 Catalogue No. FS - 50 FS - 100 FS - 125 FS - 150 FS - 125 Description To suit 50mm Conduit To suit 100mm Conduit To suit 125mm Conduit To suit 150mm Conduit TOOLS & SAFETY EQUIPMENT www.fultonindustries.com.au 3-11 PART 3 – TOOLS & SAFETY EQUIPMENT TOOLS DRAW VICES Catalogue No. DV5340 DV5341 Cable Sizes 4 x 25sqmm 4 x 50sqmm 4x 70sqmm 4 x 95sqmm Weight (kg) 2.5 5.0 Draw Vices are required for running out and partly, for pulling the cable towards the pole at line angles. These tools offer the great advantage that it is possible to clamp the cable without any bolted connection. The grip on the cable increases tension on the draw vice ensuring safe clamping under any load condition. VGTW - Vice Grips These modified Vice Grips are used in twisting various size Aluminium Sector Cable. The smooth surface of the palms allows twisting of the cable without damaging the conductor. INSULATED TOOLS Please enquire for further details 3-12 TOOLS & SAFETY EQUIPMENT www.fultonindustries.com.au PART 3 – TOOLS & SAFETY EQUIPMENT TOOLS CABLE OXIDE REMOVAL BRUSH ORB – 1 PVC black (for identification) for use on copper conductors to remove copper oxide film prior to crimping of cable lugs. ORB – 2 PVC white (for identification) for use on aluminium conductors to remove aluminium oxide film prior to crimping of cable lugs This is a safe and efficient method for removing oxide film from conductors. TOOLS & SAFETY EQUIPMENT www.fultonindustries.com.au 3-13 THIS PAGE HAS BEEN LEFT INTENTIONALLY BLANK 3-14 TOOLS & SAFETY EQUIPMENT www.fultonindustries.com.au PART 4 ORANGE SECTION BOLTED CONNECTORS BOLTED CONNECTORS www.fultonindustries.com.au 4-1 PART 4 – BOLTED CONNECTORS AERIAL CONNECTORS ALUMINIUM SERVICE TAP Catalogue No. SL-4/12 SL-7/19 Run 7/3.00 to 7/4.75 7/4.5 to 19/3.75 Conductor Range Diameter Tap Diameter 9mm to 14.3mm 13.5mm to 18.8mm 5.25mm to 11.3mm 6.75mm to 11.3mm 7/1.75 to 7/3.75 7/2.25 to 7/3.75 Units per pack Weight per unit (kg) 10 0.1 10 0.2 Service Tap is made for unequal conductors. Mains to tee-off clamp is made from virgin ingot aluminium. Available with stainless steel hardware. TODL-7/19 Aluminium Lug - Used LV Overhead Mains to Underground Mains Catalogue No. Conductor Range Diameter Weight (kg) TODL-7/19 7/2.5 to 19/3.75 7mm to 19mm 0.375 TODL-7/19ET* 7/2.5 to 19/3.75 7mm to 19mm 0.375 *Bright Electro-tin plated to 8 microns Purpose: Overhead to Underground conductor connection. Flat palm aluminium crimp lug to be bolted to tapped hole. Provides easy means of connection and disconnection. See aluminium crimp lug Catalogue No. CLA150M on Page 21. Connector is made from virgin ingot aluminium. Available with stainless steel hardware. 4-2 BOLTED CONNECTORS www.fultonindustries.com.au PART 4 – BOLTED CONNECTORS AERIAL CONNECTORS “SC” SERIES Aluminium Service Connectors SC2-6/19 SC1-6/19 B24T Run Conductor Range MIN MAX Catalogue No. Copper Loop* SC1-6/19 one-bolt 19/2.00 7/2.25 ø6.75mm 19/3.75 ø18.75mm 0.2 19/2.00 7/2.25 ø6.75mm 19/3.75 ø18.75mm 0.4 SC2-6/19 two-bolt Weight (kg) Electro -tinned Split Bolt * Copper Loop also available in 10mm diameter Solid Copper, electro-tinned. * A range of Split Bolts also available. Castings are made from high conductivity virgin ingot aluminium alloy. These connectors take a wide range of aluminium conductors therefore are used widely for connections to consumer mains. Available with stainless steel hardware, and supplied with Jointing compound and packed in individual plastic bags. Bail also available in Solid Copper, electro-tinned. “CTC” SERIES Consumer Tee Connectors CTC-1 Catalogue No. CTC - 1 CTC - 2 CTC-2 Run Conductor Range MIN MAX 7/2.25 ø6.75mm 7/2.25 ø6.75mm 19/3.75 ø18.75mm 19/3.75 ø18.75mm Service Connector Range Weight (kg) 3 CONDUCTORS 7/1.70 Copper 0.175 3 CONDUCTORS 7/1.70 each leg 0.26 These connectors offer a simple method of connecting copper service conductors to overhead mains. Cast from high conductivity virgin ingot aluminum alloy. Available with stainless steel hardware and supplied with Jointing Compound. Packed in individual bags. BOLTED CONNECTORS www.fultonindustries.com.au 4-3 PART 4 – BOLTED CONNECTORS AERIAL CONNECTORS “TO” SERIES – Aluminium ‘Tee-Off’ Connectors TOT-7/19 TOD-7/19 TO-7/19 Catalogue No. TO-4/12 TO-7/19 TOD-4/12 TOD-7/19 TOD-7/19 "SP" TODSC-7/19 TOT-7/19 Conductors Run and Tap Diameter 7/1.35 TO 4mm to 7/3.75 12mm 7/2.5 TO 7mm to 19/3.75 19mm 7/1.35 TO 7/3.75 4mm to 12mm 7/2.5 TO 19/3.75 7/2.5 TO 19/3.75 7mm to 19mm 7 to 19mm Length (millimetres) Weight (kg) 51 0.2 70 0.237 70 0.4 95 0.475 143 0.8 These connectors are made from virgin ingot aluminum and are for equal and unequal conductors of aluminium, steelcored aluminium and copper. Clamps are available with stainless steel hardware. All clamps are supplied with Jointing Compound and sealed in plastic bags. TOD-7/19 “SP” - Contains compression spring between castings. TOD-7/19”SP” This style of TOD-7/19 is used by Essential Energy (Country Energy) and can tighten/loosen by a Hotstick. 4-4 BOLTED CONNECTORS www.fultonindustries.com.au PART 4 – BOLTED CONNECTORS AERIAL CONNECTORS “CTC” Series – Consumer Tee Connector These connectors allow for multiple consumer connection to be made where a number of split bolt clamps can be connected to the tinned copper conductor, which is compressed into the main aluminum connector body. Connector is cast in virgin ingot aluminum alloy. Available stainless steel hardware and supplied with jointing compound. Run Conductor Range Catalogue No. Copper Conductor MIN MAX Weight (kg) CTC-1-250 7/2.75 7/2.25 19/3.75 0.225 2CTC-1-250 7/2.75 7/2.25 19/3.75 0.35 CTC-1-250 Copper Service Tap Catalogue No. Conductor Range CTO-3/11 10mm to 70mm DCTO-3/11 Conductor Diameter Weight (kg) 2 2 3-11mm 0.12 2 2 3-11mm 0.24 10mm to 70mm High Strength copper forging for connection of copper consumer tee. Top section is supplied with copper keeper for even pressure under head of hexagon head set-screw. Hardware is made from high grade stainless steel. BOLTED CONNECTORS www.fultonindustries.com.au 4-5 PART 4 – BOLTED CONNECTORS SPLIT BOLT CONNECTORS SPILT BOLT CLAMPS Splits Bolt Clamps are designed to accommodate up To a maximum of two conductors, as specified in Table below. Split Bolts Clamps can be ordered as Natural Brass or Brass with Electro-Tin Plating. All Split Bolt Clamps are made to Electrical Supply Association of Australian Standards (E.S.A.A). The ‘Type’ is the Reference Code for E.S.A.A. Type 4-6 Catalogue No. Brass - ElectroBrass Tinned Maximum Conductor Area 2 (mm ) Overall Diameter Wire Size Width of Slot A B22 B22T 16 5.1 7/.064 5.3 B B24 B24T 35 8.3 7/.104 8.3 C B25 B25T 70 10.7 19/.083 10.9 D B26 B26T 95 12.6 19/.101 12.9 E B28 B28T 185 17.64 37/.130 18.5 BOLTED CONNECTORS www.fultonindustries.com.au PART 4 – BOLTED CONNECTORS CABLE CLAMP CONNECTORS Cast Aluminium Trefoil Cable Clamps Cast Aluminium Trefoil Clamps are designed for strength and ease of installation and provide tested bursting strength cable fixing at economic prices. Features of widely specified 54 series include: 1. Cables can be laid directly onto fixed bases - reducing cable installation time. 2. Simple clamping with bolts which fit into side slots in base and top. 3. Manufactured from silicon aluminium alloy AC601 which combines high strength, ductility and outstanding corrosion resistance. Also available in manganese bronze. 4. Designed and tested for high bursting strength ranging to over 20kN. Test reports available upon request. 5. Cable diameters outside those shown below can be accommodated by our design and build service. 6. Neoprene inserts - designated NI after the clamp number - provide additional range taking and provide a compressible cable bearing surface. Clamp Dimensions - millimetres Catalogue Cable O.D FIXING SIDE 1 2 No. (mm) A B C E G H BOLT BOLT W 3 TCC5420 19-20 58 73 16 35 4 51 M8 81 3 TCC5427 25-27 68 80 22 38 5 71 M8 89 3 TCC5429 27-29 70 80 22 38 5 73 M8 89 TCC5435 33.5-35 87 76 30 38 5 97 M10 M8 108 TCC5437 35-37 87 80 32 38 5 97 M12 M10 111 TCC5440 34-40 98 88 35 40 6.5 104 M12 M10 118 TCC5442 40.5-42.5 102 94 35 41 6.5 111 M12 M10 124 TCC5446 44.5-46.5 108 100 35 45 6.5 113 M12 M10 130 TCC5448 46-48 113 104 40 45 6.5 122 M12 M10 134 TCC5449 48-50 114 110 42 45 6.5 125 M12 M10 136 TCC5452 50-52 122 112 40 45 6.5 127 M12 M10 143 TCC5454 52-54 126 116 42 45 6.5 131 M12 M10 148 TCC5456 54-56 130 121 45 47 6.5 135 M12 M10 151 TCC5459 56.5-59 130 121 45 48 6.5 137 M16 M12 152 3,4 TCC5466 63.5-66 152 52 60 4 150 M12 182 3,4 TCC5472 66-72 166 55 62 6.5 160 M12 198 3,4 TCC5478 75-78 194 55 62 9.5 179 M12 225 TCC5482 79-82 191 180 62 62 9.5 199 M16 M12 228 TCC5488 84-88 202 190 66 65 10 201 M16 M12 235 TCC5495 93-95 218 204 71 67 12 223 M16 M12 253 1. Fixing Bolt is customer supplied. 2. Side bolts are supplied with clamps. Standard bolt type is G304 S/Steel. 3. No Central fixing bolt hole J. Fixing by means of 2 side mounted bolts. 4. Adapter plate for central fixing is available. Neoprene Inserts add NI to the end of the Part Number. e.g. TCC5420NI. Standard NI inset is 3mm thick. Other sizes are available upon request. Cable OD range is reduced by 3mm i.e. 5454 range becomes 49-51mm. PLEASE RING FACTORY FOR OTHER STYLES AND VARIATIONS OF CABLE CLAMPS. BOLTED CONNECTORS www.fultonindustries.com.au 4-7 PART 4 – BOLTED CONNECTORS CONNECTORS PARALLEL GROOVE CLAMPS FOR COPPER TO COPPER CT03/11 SCTO25 DCT025 Catalogue No. Description Weight (kg) CTO3 CTO3/11 M8 Single Bolt PG Clamp for joining Copper 2 Conductor 10-70mm Cap forged using high copper content alloy/Copper keeper from high copper content extrusion. Length:25mm 0.12 DCTO3 DCTO3/11 M8 Double Bolt PG Clamp for joining Copper 2 Conductor 10-70mm . Cap forged using high copper content alloy/copper Keeper from high copper content extrusion. Length: 51mm 0.24 SCTO25 SCTO25 M12 Single Bolt PG Clamp for joining Copper 2 Conductor 35-150mm Conductor to 6mm Flat Surface. Two Cables. Cast from high copper content alloy. Length: 34mm 0.4 DCTO25 DCTO25 M12 Double Bolt PG Clamp for joining Copper 2 Conductor 35-150mm Conductor to 6mm Flat Surface. Two Cables. Cast from high copper content alloy. Length: 71mm 0.79 Set Screws, nuts and spring washers manufactured using G304 Stainless Steel. 4-8 BOLTED CONNECTORS www.fultonindustries.com.au PART 4 – BOLTED CONNECTORS RISING MAIN CONNECTORS RISING MAIN PARALLEL OR RIGHT ANGLE TEE OFF CONNECTORS CABLE RANGE MAIN Catalogue No. CV3 CV4 CV5 CV6 CV8 CV9 2 AREA (mm ) MIN. MAX. 50 95 120 240 120 300 120 240 300 800 240 500 TAP O.D. (mm) MIN. MAX. 8.9 12.6 14.21 20.25 14.21 22.68 14.21 20.25 22.68 37.05 20.25 28.8 2 AREA (mm ) MIN. MAX. 50 95 16 35 35 95 120 240 50 95 120 240 Fig. 1 Catalogue No. CV3 CV4 CV5 CV6 CV8 CV9 O.D. (mm) MIN. MAX. 8.9 12.6 5.1 7.65 7.65 12.6 14.21 20.25 8.9 12.6 14.21 20.25 Fig. 2 Figure No. 1 1 2 1 B Dimensions H J W 38 45 54 49 58 58 70 77 50 48 57 65 8 10 10 10 A three-piece multi-purpose clamp providing Parallel and Tee Connections over a wide range of cable sizes. Castings are copper alloy. Hardware is G304 Stainless Steel. Please add “P” to a Catalogue Number for TIN Plating; Add ‘A’ for aluminium and G for gunmetal. e.g. CV4-P. BOLTED CONNECTORS www.fultonindustries.com.au 4-9 PART 4 – BOLTED CONNECTORS RISING MAIN CONNECTORS RISING MAIN TEE OFF CONNECTORS RMC.55A RMC.86G RMC.104G Catalogue No. RMC.55 RMC.86 RMC.104 Aluminium main MIN. MAX. 19/1.53 37/2.03 2 2 35mm 120mm ø7.65mm ø14.21mm 37/2.25 61/2.25 2 2 150mm 240mm ø15.75mm ø20.25mm 61/2.52 61/2.85 2 2 300mm 400mm ø22.68mm ø25.65mm Tee Off Copper or Aluminium MIN. MAX. 7/1.35 19/1.53 2 2 10mm 35mm ø4.05mm ø7.65mm 7/1.35 19/2.14 2 2 10mm 70mm ø4.05mm ø10.7mm 7/1.35 19/2.14 2 2 10mm 70mm ø4.05mm ø10.7mm Used in multi-level buildings where a tee-off from a main conductor is connected to the main switchboard of each floor, used for both Aluminium and Copper Mains to aluminium and Copper Tee. Made from High Strength Aluminium and Gunmetal, fitted with stainless steel hardware. Belleville washers fitted when cast in aluminium. Note: Please nominate Aluminium or Gunmetal when ordering by adding an “A” or “G” to the end of the Catalogue Number. 4-10 BOLTED CONNECTORS www.fultonindustries.com.au PART 4 – BOLTED CONNECTORS RISING MAIN CONNECTORS CABLE DROPPER SUPPORT CLAMP - SMALL CATALOGUE NO: ASC1 APPROVED BY ESSENTIAL (COUNTRY) ENERGY APPROVAL NO. 292254 SUPPLIED WITH - M16 x 70 GAL HEX HEAD BOLT - M16 x 50 GAL HEX HEAD BOLT & FLAT WASHER, SPRING WASHER, NUT BOLTED CONNECTORS www.fultonindustries.com.au 4-11 THIS PAGE HAS BEEN LEFT INTENTIONALLY BLANK 4-12 BOLTED CONNECTORS www.fultonindustries.com.au PART 5 BLUE SECTION FLEXIBLE CONNECTORS FLEXIBLE CONNECTORS www.fultonindustries.com.au 5-1 PART 5 – FLEXIBLE CONNECTORS FLEXIBLE BRAIDS FLEXIBLE COPPER BRAIDS “FCB” SERIES” FLAT COPPER BRAID Catalogue Number: FCB1/150-1/100 The “FCB” Flexible Copper Braids are stocked in two Braid Types: i) 150A – Stranding – 48/10/0.25mm, Nominal Cross Sectional Area – 25mm2 ii) 210A – Stranding – 48/16/0.25mm, Nominal Cross Sectional Area – 39mm2 BRAIDS ARE MADE TO STANDARD WIDTHS OF: 25mm, 45mm, 50mm & 86mm Catalogue Number FCB1/150-1/100 FCB1/150-2/100 FCB1/210-1/100 FCB1/210-2/100 Current Rating (derating factor must be calculated by customer) 150 AMPS x 1 150 AMPS x 2 210 AMPS x 1 210 AMPS x 2 Number of Braids 1 2 1 2 LENGTH (mm) 100 100 100 100 The “FCB” Flexible Copper Braids are made from numbers of flat tinned braids. Ferrules are pressed on the end of the braid to form flat connection plates to bolt onto bus-bars or terminals. All sizes are nominal values. All Braids can be covered with Heatshrink upon request, note this will derate the current carrying capacity. ***Custom made sizes available upon request*** FILL OUT BRAID TEMPLATE ON PAGE 5-4 & 5-5 IF YOU REQUIRE A CUSTOM MADE SIZE. MINIMUM ORDER QUANTITIES MAY APPLY Note: The above Amp. Ratings are calculated at 40oC temperature rise above 30oC ambient over a one metre length. These are given as a guide only as the conditions of application must be considered. 5-2 FLEXIBLE CONNECTORS www.fultonindustries.com.au PART 5 – FLEXIBLE CONNECTORS FLEXIBLE BRAIDS FLEXIBLE COPPER BRAIDS “RCB” SERIES ROUND COPPER BRAID RCB2-1/390-2/315 Catalogue Number RCB1/390-1/100 RCB1/390-2/100 RCB2/390-1/100 RCB2/390-2/100 Current Rating (derating factor must be calculated by customer) 390 AMPS x 1 390 AMPS x 2 390 AMPS x 1 390 AMPS x 2 Number of Braids 1 2 1 2 LENGTH (mm) 100 100 100 100 BRAIDS ARE MADE TO STANDARD WIDTHS OF: 25mm, 45mm, 50mm & 86mm The “RCB” Flexible Round Copper Braids are stocked in a Single Type: 390A – Stranding – 19/7/14/0.25mm O/A 48/6/0.25 Nominal Cross Sectional Area – 110mm2 Catalogue Number: RCB1/390-1/100 Round Braid consists of one or more electro tinned copper sections. Copper ferrules are formed onto the ends of the braids under high pressure to produce solid rectangular palms. Specify length in (mm) of braid required. All sizes are nominal values. All Braids can be covered with Heatshrink upon request, note this will derate the current carrying capacity. ***Custom made sizes available upon request*** FILL OUT BRAID TEMPLATE ON PAGE 5-4 & 5-5 IF YOU REQUIRE A CUSTOM MADE SIZE. MINIMUM ORDER QUANTITIES MAY APPLY Note: The above Amp. Ratings are calculated at 40oC temperature rise above 30oC ambient over a one metre length. These are given as a guide only as the conditions of application must be considered. FLEXIBLE CONNECTORS www.fultonindustries.com.au 5-3 5-4 FLEXIBLE CONNECTORS www.fultonindustries.com.au FLEXIBLE CONNECTORS www.fultonindustries.com.au 5-5 PART 5 – FLEXIBLE CONNECTORS FLEXIBLE LAMINATIONS FLEXIBLE ALUMINIUM CONNECTOR Catalogue No. FAC Used where flexibility required between rectangular bus bars and terminal palms. Connectors consist of high conductivity aluminium laminates layered to allow movement during expansion of the busbar system. The ends of the laminates are welded to solid aluminum bus bars. When ordering, nominate current rating and overall length required. 5-6 FLEXIBLE CONNECTORS www.fultonindustries.com.au PART 5 – FLEXIBLE CONNECTORS FLEXIBLE LAMINATIONS FLEXIBLE COPPER CONNECTOR Catalogue No. FCC Used where flexibility required between rectangular bus bars or connections and terminal palms. Connectors consist of layers of high conductivity copper laminates to allow movement during expansion of the busbar system. Plates are supplied to distribute bolt pressures over the total contact area of the connectors. When ordering, nominate current rating and overall length required. FLEXIBLE CONNECTORS www.fultonindustries.com.au 5-7 THIS PAGE HAS BEEN LEFT INTENTIONALLY BLANK 5-8 FLEXIBLE CONNECTORS www.fultonindustries.com.au PART 6 GREY SECTION SUBSTATION FITTINGS SUBSTATION FITTINGS www.fultonindustries.com.au 6-1 PART 6 – SUBSTATION FITTINGS SUBSTATION FITTINGS TERMINAL LUG COPPER CABLE TO SWITCHGEAR – TYPE CTL19 or ATL19 Terminal lugs are cast in copper or aluminium alloy. Palms are machined on lower face. Interlocking clamp design permits wide cable range. U-bolts and nuts are stainless steel. Catalogue No. CTL19-1A CTL19-2C CTL19-3A CTL19-3C CTL19-5C CTL19-5X Cable Range OD 2 mm (mm) 25 to 215 6.75 to 19.25 No. of Palm holes 2 1 2 2 4 4 Dimensions (mm) A 40 40 40 40 80 100 B 15 15 15 15 15 25 C 29 0 38 50 50 50 K 10 12 12 12 12 12 T 8 8 8 8 8 14 L 150 150 150 150 150 170 TERMINAL LUG – TYPE CTL26 Cast in copper or aluminium alloy. Hardware stainless steel. Clamping element uses a four-bolt cap to suit the larger cable sizes. Supplied with either drilled or blank palm. Catalogue No. CTL26-5C CTL26-B 6-2 Cable Range OD 2 mm (mm) 150 to 400 15.75 to 25.65 ‘L’ Dimension (mm) 165 SUBSTATION FITTINGS www.fultonindustries.com.au No. of Holes 4 BLANK PALM PART 6 – SUBSTATION FITTINGS SUBSTATION FITTINGS END CONNECTORS COPPER TUBE TO CABLE – TYPE CE or AE The TYPE CE or AE End Connector makes an effective end connection between copper stems or tubular busbar and copper cable. Castings are copper or aluminium alloy, cast to match the busbar. Hardware is stainless steel. Catalogue No. CE1919 CE2519 CE2919 CE3019 CE3219 CE3519 CE3819 CE4019 CE5019 CE5119 Tube ø (mm) 19 25.4 28.5 30 31.7 35 38.1 40 50 51 Cable Range OD 2 mm (mm) 25 to 6.75 to 215 19.25 Dimensions (mm) L 150 150 150 150 150 150 150 150 150 150 W 88 88 88 88 88 88 88 88 88 88 K M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 Also available in Aluminium. For this variation “C” becomes “A” in catalogue number; e.g. CE1919 becomes AE1919. TEE CONNECTOR COPPER TUBE TO CABLE – TYPE CX or AX The TYPE CX or AX connector makes an effective 90o connection between copper tubular busbar and copper cable. Castings are copper alloy machined to match the tube diameter. Hardware is stainless steel. Catalogue No. CX1919 CX2519 CX3019 CX3219 CX3819 CX7619 Tube ø (mm) 19 25.4 30 32 38 76.2 CX3226 32 Cable Range mm² OD (mm) 25 6.75 to to 215 150 to 400 19.25 15.75 to 25.65 Dimensions (mm) L W 130 54 138 54 138 54 138 54 150 54 205 58 155 60 Also available in Aluminium. For this variation “C” becomes “A” in catalogue number; e.g. CX1919 becomes AX1919. SUBSTATION FITTINGS www.fultonindustries.com.au 6-3 PART 6 – SUBSTATION FITTINGS SUBSTATION FITTINGS TEE CONNECTORS FOR COPPER TUBULAR BUSBARS – TYPE CTT A three-piece copper or aluminium alloy connector. Contact surfaces in body section are machined for maximum contact. Hardware is stainless steel. Catalogue No. CTT2519 CTT2525 CTT3030 CTT3230 CTT3232 CTT3825 CTT3838 Main 25.4 25.4 30 31.7 31.7 38.1 38.1 Dimensions (mm) Tap B 19 55 25.4 60 30 70 30 70 31.7 70 25.4 70 38.1 80 L 120 130 135 135 135 140 150 A-FRAME CONNECTORS A range of angle tube connectors are available. These can be combined to provide A-frame assemblies. A-frame assemblies allow self-supporting busbar structures to be made from the conductors themselves resulting in a saving of supporting steelwork and insulators. All components are supplied with stainless steel bolts, nuts and spring washers. 6-4 SUBSTATION FITTINGS www.fultonindustries.com.au PART 6 – SUBSTATION FITTINGS SUBSTATION FITTINGS AIR BREAK SWITCH TERMINAL PALM CONNECTORS TYPE CPC – FOR COPPER CABLE. Connectors are available for the 30mm x 30mm as well as the 50mm x 50mm four-hole drilling. Connector components are high-copper alloy. Hardware is stainless steel. Catalogue No. Figure No. CPC302 2 CPC-S2 1 CPC3 2 CPC4 2 Cable Range Area Overall 2 mm Diameter 25 to 6.75 to 215 19.25 50 to 8.9 to 300 22.68 70 to 10.7 to 150 15.75 150 to 15.75 to 240 20.25 Dimensions (mm) C L T W X 30 65 7 55 30 33 38 7 34 - 50 102 13 76 50 50 102 13 76 50 SUBSTATION FITTINGS www.fultonindustries.com.au 6-5 PART 6 – SUBSTATION FITTINGS SUBSTATION FITTINGS TEE CONNECTOR – TYPE CTC or ATC A reliable U-bolt connector designed to accommodate a wide range of conductor sizes. Made of high copper content or aluminium alloy and fitted with stainless steel hardware. Catalogue No. CTC1919 CTC2619 CTC2626 Conductor Range Overall Diameter (mm) Main Tap Min. Max. Min Max 6.7 17.6 6.7 17.6 15.7 25.6 6.7 17.6 15.7 25.6 15.7 25.6 Diameter (mm) 68 80 80 130 140 154 Also available in aluminium. For this variation “C” becomes “A” in catalogue number; e.g. CTC1919 becomes ATC1919. _______________________________________________________________________________ BUSBAR SUPPORT CLAMP – TYPE CBS or ABS Copper or Aluminium Tube to insulator cap. Cast in high-strength alloy and fitted with stainless steel bolts and washers. Sliding Configuration Catalogue No. CBS1951 CBS1976 CBS2551 CBS2576 CBS3251 CBS3276 CBS3851 CBS3876 CBS5176 CBS80127 Clamping Configuration Tube ø (mm) 19.05 19.05 25.4 25.4 31.7 31.7 38.1 38.1 50.8 80 B 50.8 76.2 50.8 76.2 50.8 76.2 50.8 76.2 76.2 127 C 33 38 33 38 33 38 33 38 38 40 Adapter Plate to be used on 125mm PCD insulators Dimensions (mm) K R M10 x 65 48 M12 x 70 47 M10 x 65 45 M12 x 70 48 M10 x 80 60 M12 x 70 50 M10 x 80 60 M12 x 70 50 M12 x 90 71 M12 x 100 71.5 S 52 52 4 52 62 52 62 52 73 74.5 Also available in aluminium. For this variation “C” becomes “A” in catalogue number; e.g. CBS5176 becomes ABS5176. 6-6 SUBSTATION FITTINGS www.fultonindustries.com.au PART 6 – SUBSTATION FITTINGS SUBSTATION FITTINGS COPPER TERMINAL LUG – TYPE CBT Designed for tube to flat connections. Castings are of high copper content alloy. Lugs are machined on underside. Lugs are supplied with stainless steel bolts and nuts. Catalogue No. CBT25 CBT25A Tube Metric (mm) 25 25 CBT32 32 CBT33 33 CBT38 38 CBT46 CBT51 Tube Imperial (inch) 1 1 Figure No. 2 1 A 41 38 B 38 - C 16 19 D 44 51 E 67 59 L 121 108 K M12 M12 T 10 6 2 48 38 16 51 59 127 M12 10 3 70 38 16 51 76 130 M12 10 3 70 38 16 70 95 152 M12 11 46 16 1 1 2 1 13 16 3 70 38 16 64 89 146 M12 11 51 2 3 70 38 16 70 95 152 M12 11 1 1 1 5 4 _______________________________________________________________________________ STRAIGHT CONNECTOR COPPER/ALUMINIUM TUBE – TYPE CST or AST Used for joining tubular copper/aluminium busbar. Connector halves are cast in copper or aluminium alloy. Hardware is stainless steel. Catalogue No. CST19 CST25 CST30 CST32 CST38 CST50 Tube ø (mm) 19.1 25.4 30 31.8 38.1 50.8 L 80 112 125 125 140 179 Note: Please nominate Aluminium or Copper when ordering by adding an “A” or “C” to the end of the Catalogue Number. SUBSTATION FITTINGS www.fultonindustries.com.au 6-7 PART 6 – SUBSTATION FITTINGS SUBSTATION FITTINGS TERMINAL LUG – TYPE CCS Castings are high copper content alloy. Hardware is stainless steel. Used for connecting cylindrical terminals or tubular bus bars to palm terminals of switchgear. Catalogue No. CCS19 CCS25 CCS25B CCS28 CCS30 CCS32 CCS35 CCS38 CCS40 Tube ø (mm) 19.1 25.4 25.4 28.6 30 31.8 35 38.1 40 A 16 16 19 16 25 25 25 25 25 B 51 51 38 38 51 51 51 51 51 Dimensions (mm) C D L M 51 83 130 83 51 83 149 83 38 83 149 83 38 76 149 76 51 102 171 108 51 102 171 108 51 102 171 105 51 102 171 105 51 102 171 150 T 10 13 13 10 13 13 13 13 13 K M12 M12 M10 M12 M12 M12 M12 M12 M12 _______________________________________________________________________________ RIGHT ANGLE TERMINAL LUG – TYPE CLS Used for connecting cylindrical terminals or tubular busbar at right angle to switchgear. Castings are high copper content alloy. Hardware is stainless steel. Catalogue No. CLS19 CLS22 CLS25 CLS25C CLS30 CLS30C CLS32 CLS38 6-8 Tube ø (mm) 19.1 22.2 25.4 25.4 30 30 31.8 38.1 C 79 79 76 102 102 102 83 102 E 35 35 41 57 67 57 43 57 Dimensions (mm) H L 44 133 44 133 64 143 64 171 76 184 64 171 64 146 60 184 SUBSTATION FITTINGS www.fultonindustries.com.au T 10 10 10 13 19 13 13 13 K M12 M12 M12 M12 M12 M12 M12 M12 PART 6 – SUBSTATION FITTINGS SUBSTATION FITTINGS ALUMINIUM TERMINAL LUG – TYPE ATL TUBE TO FLAT PALM Cast in aluminium alloy and fitted with stainless steel bolts. The Palm can be drill with 4 holes or left blank. Catalogue No. Tube ø (mm) ATL25 25.4 ATL32 31.8 ATL38 38.1 ATL50 50 ATL51 50.8 ATL54 57.2 ATL60 60.3 ATL61 51 ATL63 63.5 ** Add ‘R’ to the Part No. for the Right Angle Version e.g. ATL25R _______________________________________________________________________________ ALUMINIUM TERMINAL LUG – TYPE ATL – R TUBE TO FLAT PALM – RIGHT ANGLE Cast in aluminium alloy and fitted with stainless steel bolts. The Palm can be drill with 4 holes or left blank. SUBSTATION FITTINGS www.fultonindustries.com.au 6-9 PART 6 – SUBSTATION FITTINGS SUBSTATION FITTINGS TUBE CONNECTOR – TYPE CTF Copper tube to flat. Type CTF tube connectors provide an economical means of terminating tubular busbar. They also combine with flexible braid connections to make expansion joint between tubes in line or at right angles. Unless ordered otherwise, CTF tube connectors will be supplied with standard length stainless steel bolts and nuts as shown in table. Catalogue No. CTF13 - 1 CTF16 - 1 CTF16 CTF19 CTF25 - 1 CTF25-51 CTF25 CTF29 CTF30 CTF32 CTF38 CTF40 CTF48 CTF51 CTF61 Figure No. 1 1 2 2 1 2 2 2 2 2 2 2 2 2 2 Tube ø (mm) 13 16 16 19 25 25 25 29 30 32 38 40 48 51 76 A 32 32 32 35 44 41 41 44 46 46 54 56 64 67 95 Dimensions (mm) B C D 25 54 25 54 48 54 22 48 57 22 29 60 76 76 51 54 64 29 54 64 29 54 70 29 54 70 29 54 76 29 55 76 29 57 83 29 54 89 29 54 114 29 E 29 29 29 32 38 51 38 38 44 44 51 51 57 64 89 RANGE CONTINUALLY EXPANDING 6-10 SUBSTATION FITTINGS www.fultonindustries.com.au Standard Bolt Size M10 x 50 M10 x 50 M10 x 55 M10 x 60 M10 x 65 M10 x 65 M10 x 75 M10 x 75 M10 x 75 M10 x 80 M10 x 80 M10 x 90 M10 x 100 M10 x120 PART 6 – SUBSTATION FITTINGS TUBALAR BUSBAR CONNECTORS Copper Tube Connector Tube ø (mm) 25.4mm 30.2mm 38mm 38mm Catalogue No. TC25 TC30 TC-38 TC-38A1 (A) 53mm 58mm 68mm 68mm Weight (kg) 0.6 0.6 Made for the connection of tubular bus-bar to flat bus-bar. Castings are made of high copper content alloy. Bolts, nuts and spring washers are stainless steel. Length of contact surface – 25mm. TC-38 TC-38A1 Tube to Flat Expansion Joint – Catalogue No. EJ-38 Used where large copper flat bus-bar are being connected to copper tube, providing an expansion joint between the two (2) bus-bars. Fitted with a TC-38A1 Copper Tube Connector for 38mm O.D. Tube SUBSTATION FITTINGS www.fultonindustries.com.au 6-11 THIS PAGE HAS BEEN LEFT INTENTIONALLY BLANK 6-12 SUBSTATION FITTINGS www.fultonindustries.com.au PART 7 PURPLE SECTION TRANSMISSION FITTINGS TRANSMISSION FITTINGS www.fultonindustries.com.au 7-1 PART 7 – TRANSMISSION FITTINGS TRANSMISSION FITTINGS A COMPREHENSIVE RANGE OF OVERHEAD TRANSMISSION FITTINGS INCLUDING: * HELICAL FITTINGS - tension, suspension, repair, armour, dampening, etc * POWER ARC PROTECTION * VIBRATION DAMPERS * SPACERS & SPACER DAMPERS * OPTOFIT FITTINGS (OPTICAL FIBRE) * WEDGE TYPE TENSION CLAMPS * PARALLEL GROOVE CLAMPS * INTERPHASE SPACERS ARMOUR GRIP SUSPENSION CLAMPS VIBRATION DAMPERS SPACER DAMPERS BIRD FLIGHT DIVERTERS HELICAL FITTINGS INTERPHASE SPACERS WEDGE TYPE TENSION CLAMPS ** CATALOGUE PAGES ON THE RANGE ABOVE TO BE INCLUDED SHORTLY. ** 7-2 TRANSMISSION FITTINGS www.fultonindustries.com.au PART 7 – TRANSMISSION FITTINGS TRANSMISSION FITTINGS Aluminium Compression Tee Connector – Catalogue No. CTC High quality cast aluminium body with tube section welded to main body to allow for tee-off of your choice. Please consult Factory for further details, Bolted Tee Connector – Catalogue No. BTC High quality cast aluminium body with flat palm section welded to main body. Mid-Span Compression Joint – Catalogue No. MSCJ Main body made from high conductivity aluminium. Galvanised steel inner sleeve for inner core of steel compression. Nominate conductor stranding when ordering. CHART REFERS TO COMPRESSION DEAD-END AND MID-SPAN COMPRESSION JOINT. Conductor Details Code Name Stranding Cherry 6/4.75 + 7/1.60 Grape 30/2.50 + 7/2.50 Lemon 30/3.00 + 7/3.00 Lime 30/3.50 + 7/3.50 Mango 54/3.00 + 7/3.25 Orange 54/3.25 + 7/3.25 Olive 54/3.50 + 7/3.50 Compression Tube Details Aluminium Steel O.D. mm I.D. mm O.D. mm 30.5 15.9 13.5 39.7 19.5 18.4 39.7 22.1 20.7 45 27 22.3 50 29 20.7 51 31.5 22.3 54 34.4 23.5 TRANSMISSION FITTINGS www.fultonindustries.com.au 7-3 PART 7 – TRANSMISSION FITTINGS TRANSMISSION FITTINGS Compression Dead-End – Catalogue No. DECT The complete assembly consists of galvanized forged steel core and eye with manufactured aluminium compression body with terminal palm. Drilling to suit compression terminal palms. Nominate conductor stranding when ordering. Also available with transverse palm, two hole palms and a range of jumper lugs. PLEASE ENQUIRE FOR ANY FURTHER TRANSMISSION FITTINGS. 7-4 TRANSMISSION FITTINGS www.fultonindustries.com.au PART 7 – TRANSMISSION FITTINGS TRANSMISSION FITTINGS COMPRESSION JUMPER LUGS COMPRESSION TERMINAL CONNECTORS TRANSMISSION FITTINGS www.fultonindustries.com.au 7-5 PART 7 – TRANSMISSION FITTINGS COMPRESSION JUMPER LUGS TRANSMISSION FITTINGS (CJ)(0000)(S)(C) COMPRESION JUMPER LUG PALM ORIENTATION THE PREFERRED CODE FOR USE IS THE AAC OVER THE AAAC OR ACSR CODES. IF THE LUG IS REQUIRED FOR AN ACSR OR AAAC CONDUCTOR AND A SUITABLE AAC DESIGN IS UNAVAILABLE. ONLY THEN USE THE ACSR OR AAAC CODE CONDUCTOR DIA CODE: PALM ORIENTATION: S “S”TRAIGHT 3 4 6 9 PALM CONFIGURATION: PALM CONFIGURATION CONDUCTOR DIA CODE (USED ONLY IN CONJUNCTION WITH THE “C” OR “O” PALM CONFIGURATION) 30° 45° 60° 90° ONLY USE IN CONJUNCTION WITH “E” OR “F” PALM CONFIGURATION E “E”DGE BENT “F”LAT BENT C O STRAIGHT “C”ENTRE STRAIGHT “O”FFSET (ONLY CENTRE SQUASHED. ONLY USED IN CONJUNCTION WITH THE ABOVE ANGLED LUGS) PALM HOLE CODE 1 7-6 (ONLY USED IN CONJUNCTION WITH ABOVE “S” PALM ORIENTATION FOR STRAIGHT LUGS 1 @ 14mm HOLE PALM 32 ± 3mm WIDE x 35mm MIN LONG x 6mm MIN THICK 1U UNDRILLED PALM PER TYPE 1 ABOVE 2 1 @ 14mm HOLE PALM 40 ± 3mm WIDE x 45mm MIN LONG x 6mm MIN THICK 2U UNDRILLED PALM PER TYPE 2 ABOVE 3 2 @ 14mm HOLE 50mm CTRS PALM 40 ± 3mm WIDE x 105mm MIN LONG x 12mm MIN THICK 3U UNDRILLED PALM PER TYPE 3 ABOVE 4 2 @ 14mm HOLE 50mm CTRS PALM 50 ± 5mm WIDE x 105mm MIN LONG x 12mm MIN THICK 4U UNDRILLED PALM PER TYPE 4 ABOVE 5 4 @ 14mm HOLE 50mm CTRS PALM 100 ± 5mm WIDE x 105mm MIN LONG x 12mm MIN THICK 5U UNDRILLED PALM PER TYPE 5 ABOVE 6 2 @ 14mm HOLE 50mm CTRS PALM 46 ± 1mm WIDE x 105mm MIN LONG x 12mm MIN THICK 6U UNDRILLED PALM PER TYPE 6 ABOVE 7 2 @ 18mm HOLE 60mm CTRS PALM 66 ± 1mm WIDE x 135mm MIN LONG x 20mm MIN THICK 7U UNDRILLED PALM PER TYPE 7 ABOVE 8 4 @ 18mm HOLE 60mm CTRS PALM 130 ± 5mm WIDE x 135mm MIN LONG x 20mm MIN THICK 8U UNDRILLED PALM PER TYPE 8 ABOVE 9 2 @ 18mm HOLE 60mm CTRS PALM 56 ± 1mm WIDE x 135mm MIN LONG x 20mm MIN THICK 9U UNDRILLED PALM PER TYPE 9 ABOVE X NON STANDARD PALM OR HOLE CONFIGURATION XU UNDRILLED PALM PER TYPE X ABOVE TRANSMISSION FITTINGS www.fultonindustries.com.au PART 7 – TRANSMISSION FITTINGS COMPRESSION JUMPER LUGS CONDUCTOR DIA CODES. TRANSMISSION FITTINGS Metric Imperial Code Name Cond code AAAC AAAC 6201 1120 0525 Agate Argon Gemini 0675 Amethyst Boron 0075 Diamond 0009 AAC Stranding Conductor O.D CODE NAME Stranding O.D Inches mm inches 7/1.75 5.25 2.067 Bug 7/064 0.192 Jupiter 7/2.25 6.75 2.657 Locust 7/093 0.279 Chlorine Leo 7/2.25 7.5 2.953 Emerald Fluorine Libra 7/3.00 9 3.543 Grub 7/118 0.354 0113 Garnet Helium Mars 7/3.75 11.3 4.449 7/144 0.432 0135 Jade Hydrogen Mercury 7/4.50 13.5 5.315 7/173 0.519 0145 Asper Iodine Moon 7/4.75 14.3 5.630 7/186 0.558 0163 Opal Krypton Neptune 19/3.25 16.3 6.417 Hornet 19/128 0.640 0188 Pearl Neon Pluto 19/3.75 18.8 7.402 Chafer 19/149 .745 0021 Ruby Nitrogen Saturn 37/3.00 21 8.268 Cockroach 19/166 .830 0238 Rutile Oxygen Taurus 19/4.75 23.8 9.370 Butterfly 19/183 .915 0263 Sapphire Phosphorus Triton 37/3.75 26.3 10.354 Centipede 37/149 1.043 0293 Spinel Selenium Uranus 61/3.25 29.3 11.535 Scorpion 37/168 1.176 0338 Topaz Sulphur Venus 61/3.75 33.8 13.307 Cicada 37/183 1.281 0495 Zircon Xenon Virgo 91/4.50 49.5 1.949 Wasp A.C.S.R CONDUCTOR SIZES METRIC IMPERIAL CONDUCTOR O.D. mm Inch 7.5 0.295 9 0.354 11.3 0.445 CODE NAME Gopher Ferret Mink CODE NAME Almond Apple Banana STRANDING 6/2.50 + 1/2.50 6/3.00 + 1/3.00 6/3.75 + 1/3.75 Cherry Grape Lemon Lime Mango Orange Olive 6/4.75 + 7/1.60 30/2.50 + 7/2.50 30/3.00 + 7/3.00 30/3.50 + 7/3.00 54/3.00 + 7/3.00 54/3.50 + 7/3.25 54/3.50 + 7/3.50 14.3 17.5 21 24.5 27 29.3 31.5 0.563 0.689 0.827 0.965 1.063 1.154 1.24 Dog Wolf Panther Bear Dison Brolga Moose Paw Paw 54/3.75 + 19/2.25 33.8 1.331 Finch TRANSMISSION FITTINGS www.fultonindustries.com.au STRANDING 6/1/093 6/1/118 6/1/144 6/186 7/062 30/7/102 30/7/118 30/7/132 54/7/118 54/7/129 54/7/139 54/143 19/086 O.D. Inch 0.279 0.354 0.432 0.558 0.714 0.826 0.924 1.062 1.162 1.251 1.293 7-7 THIS PAGE HAS BEEN LEFT INTENTIONALLY BLANK 7-8 TRANSMISSION FITTINGS www.fultonindustries.com.au PART 8 LIGHT BLUE SECTION EARTHING & LIGHTNING PROTECTION EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au 8-1 PART 8 – EARTHING & LIGHTNING PROTECTION GOOD EARTH GOOD EARTH Bentonite and Gypsum mixture to be used in Earthing Installation only and not to be used for any other purpose. PACKAGE SIZE: 15kg A 15kg Bag covers approximately 0.03 m3 Mixing: Add clean water gradually to mixture and mix slowly until a pourable slurry is achieved. Normal Mixture: Soil, Clay, Shale, Sandstone, Ironstone – 1 litre Water to 0.5kg GOOD EARTH Medium Mixture: Saturated (Clay, Shale, Sandstone) Sand – 1 litre Water to 0.8kg GOOD EARTH Strong Mixture: Gravel or holes with excessive seepage or filled with water – 1 litre Water to 1kg GOOD EARTH Use mixture within twenty minutes of mixing Material Safety Data Sheet for Bentonite and Gypsum stipulates the use of Safety Glasses with side shield or Chemical Goggles, (no contact lenses), SAA approved Dust Respirator, Protective Gloves, Safety Footwear and Overalls, when mixing/using Bentonite and Gypsum. Disposal: Bury residue in an authorized landfill. Storage: Keep dry and store in well ventilated area in woven plastic bags. Stacked to prevent sliding or collapse. For complete Safety Data, consult section 9, Appendix B. 8-2 EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au PART 8 – EARTHING & LIGHTNING PROTECTION EARTH RODS COPPER CLAD EARTH RODS AND ACCESSORIES EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au 8-3 PART 8 – EARTHING & LIGHTNING PROTECTION EARTH RODS 12mm DIAMETER COPPER CLAD EARTH RODS CDR-12-1440 WITH 12D1 CLIP (Tested to AS1882-2002 Earthing and Bonding Clamp) Certificate of Suitability CS4677N. EARTH ROD TAG – as REQUIRED BY AS3000 CATALOGUE NO: ERTAG/2 Catalogue No. CR1212 CR12144C* CR12144 CR1215 CR1218 CR1220 CR1224 CR1230 Description CDR-12-1200 CDR-12-1440 CDR-12-1440 CDR-12-1500 CDR-12-1800 CDR-12-2000 CDR-12-2400 CDR12-3000 Size ø12mm x 1200mm long ø12mm x 1440mm long c/w 12D-1 Clip ø12mm x 1440mm long (Domestic Rod) ø12mm x 1500mm long ø12mm x 1800mm long ø12mm x 2000mm long ø12mm x 2400mm long ø12mm x 3000mm long Weight (kg) 1.0 1.5 1.5 1.56 2.0 2.3 2.67 3.33 Copper Clad Earth rods are manufactured using Steel to AS3679 and H.D. Copper Tube manufactured to AS1572, with a diameter of 12mm nominal*. All Earth Rods are extendible, by using couplers and are pre-pointed. Test Reports are available by request. Special Lengths made to order. * Domestic Rod complete with Brass Clip, Certificate of Suitability CS4677N. 8-4 EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au PART 8 – EARTHING & LIGHTNING PROTECTION EARTH RODS ACCESSORIES FOR 12MM DIAMETER COPPER CLAD EARTH RODS BC - 12 K900DM12 Catalogue No. BC12 DHT12 TP12 TPS12 ERDP1 K900DM12 12D-1 REB12 REC35-120 REF12 REP16/70 REX GE CEB1 CEB2 MEB1 TPS12 TP12 DHT12 REC35-120 Clamp Cable Range: 35 -120 Invert suit 16mm REF12 Clamp braid/busbar parallel or right angles to Earth Rod 2 REP16-70/12 Clamp Cable range: 16-70mm 2 REX16-120 Clamp Cable range: 16-120mm "Good Earth" Earthing Compound 15kg Bag - covers 3 0.03mm Small Earth Rod Pit with Lid (Concrete) Large Earth Rod Pit with Lid (Concrete) Metal Earth Rod Pit with hinged Lid PT205 Small Concrete Earth Rod Pit with hinged lid Small Poly Earth Rod Pit with lockable lid, Max Load: 5000kg P20 Polymer concrete c/w steel lid PEB1/1A Weight (kg) 0.06 0.25 0.025 0.1 0.05 0.56 0.02 0.105 Description Brass Coupler to extend 12mm Diameter Earth Rod Driving Head Tool Tapered Point (if required) - Rods are pre-pointed Star Point for hard driving areas Earth Rod driving Pin Kango Driving Moil 900 Series Earth Rod Clip Brass REB121070 Clamp Cable Range 2 0.15 0.2 0.12 0.28 15 10.5 24 0.078 7.5 1.8 Please refer to “Earth Clamps” on the page 8-16/17 and “Earth Pits” on page 8-25 for detailed information on these products. EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au 8-5 PART 8 – EARTHING & LIGHTNING PROTECTION EARTH RODS EARTH ROD DRIVING INSTRUCTIONS FOR MULTIPLE EARTH RODS (EARTH RODS SHOWN IN THE DIAGRAM BELOW ALL HAVE HOLES IN THE END, FOR USE WITH AN EARTH ROD DRIVING PIN – ERDP1) 8-6 EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au PART 8 – EARTHING & LIGHTNING PROTECTION EARTH RODS 15mm DIAMETER COPPER CLAD EARTH RODS Catalogue No. CR1512 CR1515 CR1518 CR1520 CR1524 CR1530 Description CDR-15-1200 CDR-15-1500 CDR-15-1800 CDR-15-2000 CDR-15-2400 CDR15-3000 Size ø15mm x 1200mm long ø15mm x 1500mm long ø15mm x 1800mm long ø15mm x 2000mm long ø15mm x 2400mm long ø15mm x 3000mm long Weight (kg) 1.5 1.88 2.25 2.5 3.0 3.75 Copper Clad Earth rods are manufactured using Steel to AS3679 and H.D. Copper Tube manufactured to AS1572, with a diameter of 15mm nominal*. All Earth Rods are extendible, by using couplers and are pre-pointed. Test Reports are available by request. Special Lengths made to order. ACCESSORIES FOR 15mm DIAMETER COPPER CLAD EARTH RODS Catalogue No. BC15 DHT15 TP15 TPS15 ERDP1 K900DM15 REB15 REC35-120 REF15 REP16/50 REX RET GE CEB1 CEB2 MEB1 PEB1/1A PT205L P20 Description Brass Coupler to extend 15mm Diameter Earth Rod Driving Head Tool Tapered Point (if required) - Rods are prepointed Star Point for hard driving areas Earth Rod driving Pin Kango Driving Moil 900 Series REB151050 Clamp Cable Range REC35-120 Clamp Cable Range: 2 35 -120 Invert suit 16mm REF15 Clamp braid/busbar parallel or right angles to Earth Rod REP16-50/12 Clamp Cable range: 2 16-50mm REX16-120 Clamp Cable range: 2 16-120mm RET25-120/3 Clamp Cable Range: 2 25-120mm (3 Cables in Parallel) "Good Earth" Earthing Compound 15kg Bag 3 covers 0.03m Small Earth Rod Pit with Lid (Concrete) Large Earth Rod Pit with Lid (Concrete) Metal Earth Rod Pit with hinged Lid Small Concrete Earth Rod Pit with hinged lid Small Poly Earth Rod Pit with lockable lid, Max Load: 5000kg Polymer concrete c/w steel lid Weight (kg) 0.07 0.27 0.03 0.09 0.01 1.025 0.16 0.15 0.215 0.7 0.28 0.7 15 10.5 24 0.08 7.5 1.84 Please refer to “Earth Clamps” on page 8-16/17 and “Earth Pits” on page 8-25 for detailed information on these products. EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au 8-7 PART 8 – EARTHING & LIGHTNING PROTECTION EARTH RODS 19mm DIAMETER COPPER CLAD EARTH RODS Catalogue No. CR1918 CR1924 CR1930 Description CDR-19-1800 CDR-19-2400 CDR-19-3000 Size ø19mm x 1800mm long ø19mm x 2400mm long ø19mm x 3000mm long Weight (kg) 4.5 5.5 8 Copper Clad Earth rods are manufactured using Steel to AS3679 and H.D. Copper Tube manufactured to AS1572, with a diameter of 19mm nominal*. All Earth Rods are extendible, by using couplers and are pre-pointed. Test Reports are available by request. Special Lengths made to order. Come complete with Fixed Driving Head when not extending as CR1918FDH. ACCESSORIES FOR 19mm DIAMETER COPPER CLAD EARTH RODS REX ET19 Weight (kg) Catalogue No. Description BC19 DHT19 ET19 EC2 REP16-120 Brass Coupler to extend 19mm Diameter Earth Rod Driving Head Tool Airport Earthing Terminal for 19mm Earth Rod 2 Earth Clamp (Cable Range: 16-25mm ) 2 REP16-120 Clamp (Cable Range: 16-120mm ) 2 REP16-120/2 Clamp (Cable Range: 16-120mm ) 2 Parallel Cables REP16-120/2 REX RET GE CEB2 PEB1/1A PT205L P20 2 REX16-120 Clamp (Cable Range: 16-120mm ) 2 RET25-120/3 Clamp (Cable Range: 25-120mm ) 3 Parallel Cables "Good Earth" Earthing Compound 15kg Bag – 3 covers 0.03mm Large Earth Rod Pit with Lid (Concrete) Small Concrete Earth Rod Pit with hinged lid Small Poly Earth Rod Pit with lockable lid, Max Load: 5000kg Polymer concrete c/w steel lid 0.015 0.3 0.75 0.475 0.205 0.4 0.285 0.7 15 24 7.5 1.8 Please refer to “Earth Clamps” on page 8-16/17 and “Earth Pits” on page 8-25 for detailed information on these products. 8-8 EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au PART 8 – EARTHING & LIGHTNING PROTECTION EARTH RODS STAINLESS STEEL RODS EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au 8-9 PART 8 – EARTHING & LIGHTNING PROTECTION EARTH RODS 12mm* Diameter Stainless Steel Clad Earth Rod Catalogue No. SDR1212 SDR1214 SDR1218 SDR1224 Description SDR - 12 - 1200 SDR - 12 - 1440 SDR - 12 - 1800 SDR - 12 - 2400 Size ø12mm x 1200mm long ø12mm x 1440mm long ø12mm x 1800mm long ø12mm x 2400mm long Weight (kg) 1.2 1.5 2.0 2.67 Stainless Steel Clad Earth Rods are manufactured using Steel to AS3679 and 316 Grade Stainless Steel Tube. Diameter is 12mm nominal*. All Earth Rods are extendible using couplers and are pre-pointed. Test Reports available by request. Special Lengths made to order. ACCESSORIES FOR 12mm DIAMETER STAINLESS STEEL CLAD EARTH RODS Catalogue No. REC35-120 Description Stainless Steel Coupler to extend 12mm Diameter Earth Rod Driving Head Tool Tapered Point (if required) - Rods are pre-pointed Star Point for hard driving areas Earth Rod driving Pin Kango Driving Moil 900 Series Earth Rod Clip Brass REB121070 Clamp Cable Range REC35-120 Clamp Cable Range: 2 35 -120 Invert suit 16mm REF12 REF12 Clamp braid/busbar parallel or right angles to Earth Rod SC12 DHT12 TP12 TPS12 ERDP1 K900DM12 12D-1 REB12 GE CEB1 CEB2 MEB1 PEB1/1A REX16-120 Clamp Cable range: 2 16-120mm "Good Earth" Earthing Compound 15kg Bag - covers 3 0.03mm Small Earth Rod Pit with Lid (Concrete) Large Earth Rod Pit with Lid (Concrete) Metal Earth Rod Pit with hinged Lid Small Concrete Earth Rod Pit with hinged lid PT205L P20 Small Poly Earth Rod Pit with lockable lid, Max Load: 5000kg Polymer concrete c/w steel lid REX Weight (kg) 0.045 0.255 0.025 0.01 0.05 0.72 0.02 0.105 0.155 0.2 0.28 15 10.5 24 0.08 7.5 1.84 Please refer to “Earth Clamps” on page 8-17/18, “Earthing Compound” on page 8-2 and “Earth Pits” on page 8-26 for detailed information on these products. 8-10 EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au PART 8 – EARTHING & LIGHTNING PROTECTION EARTH RODS 15mm* DIAMETER STAINLESS STEEL CLAD EARTH RODS Catalogue No. SDR1512 SDR1515 SDR1518 SDR1520 SDR1524 SDR1530 Description SDR- 15 - 1200 SDR – 15 - 1500 SDR – 15 - 1800 SDR – 15 - 2000 SDR – 15 - 2400 SDR - 15 - 3000 Size ø15mm x 1200mm long ø15mm x 1500mm long ø15mm x 1800mm long ø15mm x 2000mm long ø15mm x 2400mm long ø15mm x 3000mm long Weight (kg) 1.5 2.5 2.7 3.0 3.2 3.5 Stainless Steel Clad Earth Rods are manufactured using Steel to AS3679 and 316 Grade Stainless Steel Tube. Diameter is 15mm nominal*. All Earth Rods are extendible using couplers and are prepointed. Test Reports available by request. Special Lengths made to order. ACCESSORIES FOR 15mm DIAMETER STAINLESS STEEL CLAD EARTH RODS Catalogue No. SC15 DHT15 TP15 TPS15 ERDP1 K900DM15 REB15 REC35-120 REF15 REX GE CEB1 CEB2 MEB1 PEB1/1A PT205L P20 Description Stainless Steel Coupler to extend 15mm Diameter Earth Rod Driving Head Tool Tapered Point (if required) - Rods are pre-pointed Star Point for hard driving areas Earth Rod Driving Pin Kango Driving Moil 900 Series REB151050 Clamp Cable Range REC35-120 Clamp Cable Range: 35 -120 Invert 2 suit 16mm REF15 Clamp braid/busbar parallel or right angles to Earth Rod 2 REX16-120 Clamp Cable range: 16-120mm "Good Earth" Earthing Compound 15kg Bag 3 Covers 0.03mm Small Earth Rod Pit with Lid (Concrete) Large Earth Rod Pit with Lid (Concrete) Metal Earth Rod Pit with hinged Lid Small Concrete Earth Rod Pit with hinged lid Small Poly Earth Rod Pit with lockable lid, Max Load: 5000kg Polymer concrete c/w steel lid Weight (kg) 0.06 0.2 0.03 0.09 0.01 1.025 0.16 0.15 0.215 0.28 15 10.5 24 0.08 7.5 1.84 Please refer to “Earth Clamps” on page 8-16/17, “Earthing Compound” on page 8-2 and “Earth Pits” on page 8-25 for detailed information on these products. EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au 8-11 PART 8 – EARTHING & LIGHTNING PROTECTION EARTH RODS 14mm* DIAMETER SOLID STAINLESS STEEL EARTH RODS Catalogue No. SSR1412 SSR1415 SSR1418 SSR1420 SSR1424 SSR1430 Description SSER- 14 - 1200 SSER - 14 - 1500 SSER - 14 - 1800 SSER - 14 - 2000 SSER - 14 - 2400 SSER - 14 - 3000 Size ø14mm x 1200mm long ø14mm x 1500mm long ø14mm x 1800mm long ø14mm x 2000mm long ø14mm x 2400mm long ø14mm x 3000mm long Weight (kg) 1.5 2.5 2.7 3.0 3.2 3.5 Stainless Steel Earth Rods are manufactured using 316 Grade Stainless Steel. Diameter is 14mm nominal*. All Earth Rods are extendible using couplers and are pre-pointed. Test Reports available by request. Special Lengths made to order. ACCESSORIES FOR 14mm DIAMETER SOLID STAINLESS STEEL EARTH RODS Catalogue No. GE CEB1 CEB2 MEB1 PEB1/1A Description Stainless Steel Coupler to extend 14mm Diameter Earth Rod Driving Head Tool Earth Rod Driving Pin Kango Driving Moil 900 Series REB151050 Clamp Cable Range REC35-120 Clamp Cable Range: 35 -120 2 Invert suit 16mm REF15 Clamp braid/busbar parallel or right angles to Earth Rod 2 REX16-120 Clamp Cable range: 16-120mm "Good Earth" Earthing Compound 15kg Bag 3 - covers 0.03mm Small Earth Rod Pit with Lid (Concrete) Large Earth Rod Pit with Lid (Concrete) Metal Earth Rod Pit with hinged Lid Small Concrete Earth Rod Pit with hinged lid PT205L P20 Small Poly Earth Rod Pit with lockable lid, Max Load: 5000kg Polymer concrete c/w steel lid SC14 DHT15 ERDP1 K900DM15 REB15 REC35-120 REF15 REX Weight (kg) 0.06 0.27 0.01 1.025 0.16 0.15 0.215 0.28 15 10.5 24 0.78 7.5 1.84 Please refer to “Earth Clamps” on page 8-16/17, “Earthing Compound” on page 8-2 and “Earth Pits” on page 8-25 for detailed information on these products. ** 15mm, 19mm and other sizes are availablie in both 304 & 316 Grade Stainless Steel ** 8-12 EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au PART 8 – EARTHING & LIGHTNING PROTECTION EARTH RODS SOLID COPPER EARTH RODS Catalogue No. SCR1518 SCR1536 SCR1918 SCR1936 Description SCR15-1800 SCR-15-3600 SCR-19-1800 SCR-19-3600 Size ø15mm x 1800mm ø15mm x 3600mm ø19mm x 3600mm ø19mm x 3600mm Weight (kg) 3.2 6.4 Manufactured from Alloy 110 Solid Copper Rod. Diameter is 15mm & 19mm nominal. Rods are extendible using couplers and are pre-pointed. ACCESSORIES FOR 15mm DIAMETER SOLID COPPER EARTH RODS Catalogue No. 3850CS Description Copper Threaded Coupling Weight (kg) Earth Rod Assembly with threaded bar for joining together. EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au 8-13 PART 8 – EARTHING & LIGHTNING PROTECTION EARTH DRIVING EARTH ROD DRIVER — LH11 DRIVING MOIL – TO SUIT EITHER 12, 15 & 19mm DIAMETER EARTH ROD ACERD12H 9hp HYDRAULIC POWER PACK TOOLS TO SUIT THE LH11 OIL FLOW DIVIDER - OFD20 Catalogue No. LH11 ACERD12H ACERD15H ACERD19H LP9-20P OFD20 Description EARTH ROD DRIVER DRIVING MOIL TO SUIT 12mm EARTH ROD DRIVING MOIL TO SUIT 15mm EARTH ROD DRIVING MOIL TO SUIT 19mm EARTH ROD HYDRAULIC POWER PACK – 9hp OIL FLOW DIVIDER NOTE: A range of Twin Extension Hoses are available. 8-14 EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au Weight (kg) 12.6 76 PART 8 – EARTHING & LIGHTNING PROTECTION COMPRESSION CLAMPS COMPRESSION EARTH CLAMPS Made from high conductivity copper. Used where copper earth wire is looped so as not to cut the earth wire, ensuring continuity of the earthing system. Suits vast range of conductors and earth rods (12, 14 and 15mm diameter). “6” PROFILE EARTHING CONNECTOR – FOR CABLE TO CABLE OR ROD TO CABLE CONNECTION Catalogue No. CO/16 CO/25 CO/35 CO/50 CO/70 CO/95 CO/120 Rod Diameter Tap mm 12,14 AND 15 12,14 AND 15 12,14 AND 15 12,14 AND 15 12,14 AND 15 12,14 AND 15 12,14 AND 15 mm2 16mm2 25mm2 35mm2 50mm2 70mm2 95mm2 120mm2 EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au Die Size ‘6' Profile U-997 or DU1315 8-15 PART 8 – EARTHING & LIGHTNING PROTECTION COMPRESSION CLAMPS INTERLINK COMPRESSION EARTH CLAMPS. Used where earth wires cross and are interconnected to improve the earthing grid. Solid copper loop is bent at right angles for connection. Copper grit paste is smeared inside earth wire and earth loop holes ensuring a good connection. Consult factory for details. To suit 10-15mm rod and 50mm2 to 120mm2 wire CO120/CRM “C” PROFILE EARTHING CONNECTOR – FOR ROD TO CABLE CONNECTION Catalogue No. C70/95 Rod Diameter mm 12,14 and 15mm RUN 2 mm 2 50,70 and 95mm DIE SIZE ‘C' Profile U-997/DU1315 “C” PROFILE EARTHING CONNECTOR – FOR CABLE TO CABLE CONNECTION Catalogue No. C70/95 CABLE RUN 2 95mm 2 95mm 2 70mm CABLE TAP 70mm² 95mm² 70mm² DIE SIZE 'C' PROFILE U-997 OR DU-1315 “E” PROFILE EARTHING CONNECTOR – FOR CABLE TO CABLE CONNECTION Catalogue No. E50/70 E120/120 8-16 CABLE RUN 35mm² 35mm² 2 50mm 2 70mm 2 70mm 2 95mm 2 95mm 2 120mm 70mm² 70mm² CABLE TAP 35mm² 50mm² 2 50mm 2 50mm 2 70mm 2 120mm 2 95mm 2 120mm 95mm² 120mm² DIE SIZE "E" PROFILE U-O U997 EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au PART 8 – EARTHING & LIGHTNING PROTECTION CT03/11 REC35/120 Catalogue No. CTO3 DCTO3 DCTO25 ECS1525L EARTH ROD CLAMPS DCTO25 REF15 REB12 EC2 REB-12 Description 2 CTO3/11 Single Bolt PG Clamp for joining copper Conductor 10 - 70 mm 2 DCTO3/11 Double Bolt PG Clamp for joining Copper Conductor 10 - 70mm 2 DCTO25 Clamp 35-150mm Conductor to 6mm Flat Surface (2-Bolt/2 Conductor) 2 Earthing Clamp Single Bolt for Conductor 35-150mm / 7.65mm-15.75mm 2 REB121070 Clamp suit 12mm diameter Rod (10-70mm Cable) Made from dezincified Brass and fitted with Brass Screw REB-15 REB151050 Clamp suit 14mm & 15mm diameter Rod (10-50mm Cable) Made from dezincified Brass and fitted with Brass Screw Weight (kg) 0.12 0.24 0.78 0.65 0.1 2 REC-25 REC35-120 REF-12 REF-15 2 REC-25 Clamp suit 25mm diameter Pipe (16-120mm ) REC35-120 Clamp to suit 12, 14 and 15mm diameter Earth Rod 2 2 (35-120mm Cable) Clamp can be inverted to accommodate 16mm Cable. REF12 Clamp suits 12mm diameter Earth Rod. Allows connection of Braid or Busbar either Parallel or at Right angles to Earth Rod. REF15 Clamp suits 15mm diameter Earth Rod. Allows connection of Braid or Busbar either Parallel or at Right Angles to Earth Rod. 0.1 0.3 0.15 0.2 0.2 All Castings* made from High Copper Content Alloy. U-Bolts, Nuts and Spring Washers are manufactured from G304 Stainless Steel. The REC35-120 is designed with copper extrusion to hold both the Earth Rod and Cable captive. * The REB12 and REB15 are manufactured from dezincified Brass and fitted with a Brass Screw. EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au 8-17 PART 8 – EARTHING & LIGHTNING PROTECTION EARTH ROD CLAMPS EARTHING CLAMPS REX16-120 REP16-120/2 REP16-120 SCTO25 12D- 1 RET25-120/3 Catalogue No. Description Weight (kg) REC35-120 REP16 REC35-120 Clamp to suit 12, 14 and 15mm diameter Earth Rod 2 2 (35-120mm Cable) Clamp can be inverted to accommodate 16mm Cable. 2 REP16-120 Clamp suits 19mm diameter Earth Rod. (16-120mm Cable) 0.15 0.22 REP16-120/2 REP16-120/2 Clamp suits 19mm diameter Earth Rod 2 (16 -120mm Cable) Two Cables in Parallel 0.4 RET RET25-120/3 Clamp suits 15mm and 19mm Diameter Earth Rods Three Cables 2 in Parallel (25-120mm Cable) REW REW48-16/185 REX SCTO25 12D1 0.7 2 0.5 2 0.53 REW4816-120 Clamp suits 48mm OD 40mm NB Pipe (16-120mm Cable) REW4816-185 Clamp suits 48mm OD 40mm NB Pipe (16-185mm Cable) REX16-120 Clamp suits 12mm, 14mm, 15mm & 19mm diameter Earth 2 (16-120mm Cable) 2 SCTO25 Clamp 35-150mm Conductor to 6mm Flat Surface, Single Bolt - Two Cables 12D-1 Brass Clip suits 12mm diameter Earth Rod 0.26 0.4 0.02 All Castings made from High Copper Content Alloy. U-bolts, Nuts and Spring Washers are manufactured from G304 Stainless Steel. The 12D-1 Brass Clip complies with AS3000:1991 and ASS1882:2002 and carries Certificate of Suitability No: CS4677N. 8-18 EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au PART 8 – EARTHING & LIGHTNING PROTECTION EARTH CLAMPS EARTH CLAMPS FOR CONNECTING EARTH WIRE TO PIPES OR FENCE POSTS PEC26 PEC34 PEC43 PEC34D PEC43D Catalogue No. PEC26 PEC34 PEC34D PEC43 PEC43D PEC48D PEC60T Pipe Size (mm) I.D O.D 19 (3/4”) 26 25 (1”) 34 25 (1”) 34 32 (1 ¼”) 43 32 (1 ¼”) 43 38 (1 ½”) 48 51 (2”) 60 PEC48D Cable Range 2 16-120mm 2 16-120mm 2 16-120mm 2 16-120mm 2 16-120mm 2 16-120mm 2 16-120mm Weight (kg) 0.315 0.325 0.325 0.435 0.435 0.450 0.760 * All Clamps are in copper alloy. U-bolts, nuts and spring washers are stainless steel. PEC60T EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au 8-19 PART 8 – EARTHING & LIGHTNING PROTECTION EARTH CLAMPS EARTH PLATES/STRUCTURAL CLAMPS and BARS EP-2 – EARTH PLATE EP-2 The Earth Plate system provides an earth connection welded to the steel reinforcement in areas such as buildings. _______________________________________________________________________________ EP-3 - EARTH PLATE Catalogue No. EP3 The Earth Plate system provides an earth connection welded to the steel reinforcement in areas such as buildings. Bonding Cable - 70mm2 (Other Size Cables Available) Lug Hole Diameter - 10mm Thread Type: M10 or M12 Depth of Thread: 20mm Cable Length: To customer’s requirements EARTH LUG FOR SOLAR PANELS Catalogue No: ELSP-1 The Solar Panel Earth Lugs are made from Extruded Brass and Electro-Tin Plated. All Hardware - Stainless Steel – Grade 304. Designed for conductor sizes – 1.5sqmm to 6sqmm 8-20 EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au PART 8 – EARTHING & LIGHTNING PROTECTION GCS42 and GCS58 EARTH CLAMPS For clamping earth cable to metal - Hardware is Stainless Steel. CATALOGUE NO. GCS42 GCS58 CONDUCTOR RANGE 2 mm O.D. mm 16-70 5.10-10.70 70-135 10.70-15.25 W 39 51 DIMENSION (mm) B H D (Bolt Size) 29.5 30 M10 37 35 M12 GCS58 GCS42 _______________________________________________________________________________ EE437 and EE438 EE438 Catalogue No. EE437 EE438 Description Connection for Earth Wire to Flat bar or Structural Steel Connection for Earth Wire to Flat bar or Structural Steel Cable Range 2 (mm ) 40-135 150-240 EE437 _______________________________________________________________________________ CFBA – COPPER FLAT BAR – ANNEALLED SOFT Annealed Copper Pancake Coil: Dimensions: 25x3mm Weight: 33.5kg Dimensions: 40x2.5mm Weight: 36kg Dimensions: 40x4mm Weight: 35kg Length: 50metres Length: 40metres Length: 25metres **Other sizes available upon request. EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au 8-21 PART 8 – EARTHING & LIGHTNING PROTECTION EARTH CLAMPS RECEPTACLE & PLUG EARTHING RECEPTACLE PLUG RECEPTACLE & PLUG EARTHING ASSEMBLY RECEPTACLE & PLUG EARTHING 24kA: To SECV Drawing - T14/562/128 Material: Leaded Gun Metal (85-5-5-5) & 304-305 Stainless Steel & Brass Gauging: To Master Gauges - Go - NoGo Plug & Receptacle Testing: 100% Gauged Normal Supply: Complete assembly or each unit separately if required Packing Weights: 0.4kg per piece or 0.8kg Assembly approximately. Protected packing as required ASSEMBLY * RECEPTACLE & PLUG EARTHING 30kA also available. 8-22 EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au PART 8 – EARTHING & LIGHTNING PROTECTION EARTH CLAMPS M3, M5 and M15/3– POLE EARTHING CLAMPS M5 to suit 19/2.00 bare copper conductor. Made from forged brass Electro-Tin plated Hardware supplied on request only. M15/3 to suit 7/2.75 - 19/1.75 (8.25mm OD - 8.75mm OD). Made from cast Gunmetal and can be supplied with hardware. The pole earthing conductor is held by 2-half-clamps which directly attaches to the pole, as in diagram above. M3 M5 M15/3 All sizes are to SECV specifications, Drawing No. VX14/7357. Z EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au 8-23 PART 8 – EARTHING & LIGHTNING PROTECTION EARTHING STIRRUPS EARTHING STIRRUPS FOR SUBSTATION EARTHING A TUBE CONNECTOR (‘TC’ SERIES) ARE FITTED TO THE TOP OF THE STIRRUP. DIFFERENT TYPES AND SIZES OF STIRRUPS ARE AVAILABLE UPON REQUEST. Copper Tube Connector Catalogue No. TC25 TC30 TC-38 Tube ø (mm) 25.4mm 30.2mm 38mm Made for the connection of tubular bus-bar to flat bus-bar. Castings are made of high copper content alloy. Bolts, nuts and spring washers are stainless steel. Length of contact surface – 25mm. 8-24 EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au PART 8 – EARTHING & LIGHTNING PROTECTION EARTH MATS EARTH MATS AND KITS Tests undertaken by the Electricity Authority of N.S.W. have revealed that added safety precautions are necessary in respect of pole-mounted air break switches, even where insulated down rods have been installed. Galvanised Earth Mats are 1500mm x 1000mm with frame round steel Ø12mm with crossbars Ø4mm (nominal). Entire Frame Hot Dipped Galvanised. Galvanised Earth mats EM1/1510 Dimensions: Mat – 1500mm x 1000mm Frame – Round Steel – Ø12mm Steel Mesh – 76mm x 50mm Complete assembly is hot dipped galvanised. Can be supplied with Copper Busbar upon request. Other sizes made to order – conditions apply. EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au 8-25 PART 8 – EARTHING & LIGHTNING PROTECTION EARTH BARS A range of U-shaped Telstra Earth Bars Also available upon Request. Catalogue No. EB400 EB425 EB650 EB800 EB1000 Description Copper Earth Bar 400mm long x 50mm x 6 thick Telstra Part No. 186/86 Copper Earth Bar 425mm long x 160mm x 10mm thick complete with stand-off insulators Telstra Part No. 186/68 Copper Earth Bar 650mm long x 100mm x 10mm thick complete with stand-off insulators Telecom Drawing NB 12845 Copper Earth Bar 800mm long x 100mm x 10 thick complete with stand-off insulators Telecom NB 14875 Copper Earth Bar 1000mm long x 100mm x 10 thick complete with stand-off insulators Telstra Part No. 186/87 Finish Weight (kg) Natural 1.1 Natural 6.5 Natural 6 Natural 8 Natural 10 Earth Bars made to order to your Drawing or Specification can be supplied Bright Electro Tin Plated or Natural. ___________________________________________________________________________ STAND-OFF INSULATORS Catalogue No. SOIM1035 SOIM1050 SOIM1063 SOIM1250 Description Stand-Off Insulator with M10 Brass Insert, 35mm long Stand-Off Insulator with M10 Brass Insert, 50mm long Stand-Off Insulator with M10 Brass Insert, 63mm long Stand-Off Insulator with M12 Brass Insert, 50mm long * Add SS to the end of the part number for Stainless Steel Hardware. e.g. SOIM1035SS **Please enquire for other sizes** 8-26 EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au PART 8 – EARTHING & LIGHTNING PROTECTION EARTH PITS EARTH ROD INSPECTION PITS MEB-1 CEB - 2 CEB – 1 PEB-20 PT205L TP200L PEB30 Catalogue No. Description Weight (kg) CEB-1 Concrete Earth Pit 140 x 140 x 230mm Deep c/w drip-in fit concrete lid 13 CEB-2 Concrete Earth Pit 260 x 260 x 240mm Deep c/w drop-in fit concrete lid 25 MEB-1 Stainless Steel Earth Pit 156 x 130 x 76mm Deep with Metal hinged Lid 0.8 TP200L Black Poly pit 200 x 200 x 450mm deep c/w TL200 Cast Iron Lid "Earth" 12 PT205 Black Poly Pit 256 x 256 x 212mm deep c/w HD Grey Lid "Earth Rod" Polymer concrete 200 x 200 x 150 with Galvanised Steel hinged lockable Lid Black Poly Pit 210mm W x 210mm H x 150mm D (internal) c/w grey lockable lid – Rating 5000kg “Earth Rod” 2 PEB20 PEB30 EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au 4.7 2.35 8-27 PART 8 – EARTHING & LIGHTNING PROTECTION LIVE LINE CLAMPS LIVE LINE CLAMPS LCSB1 LCSB1H/12 LCM121H12/600 LCSBI/ORSHFT DESCRIPTION LCSB1 Live Line Clamp with 3/8” Diameter x 20 TPIBSF Stainless Steel Spindle and 35mm long Cross Pin 3mm Diameter. Main Cable Range: 7/1.7 to 19/3.75. Tap Conductor Max Size: 19/1.53 (25mm long Cross Pin Optional) Weight: 0.45kg LCSB1SH Live Line Clamp with 3/8” Diameter x 20 TPIBSF Stainless Steel Spindle and 35mm long Cross Pin 3mm Diameter. . Main Cable Range: 7/1.7 to 19/3.75. Tap Conductor Max Size: 19/1.53 (25mm long Cross Pin Optional) Spindle protected from dust particles by plated Brass Shroud. Weight: 0.45kg LCSB1/12 Live Line Clamp with M12 Course Thread Stainless Steel Spindle and 6mm Diameter Cross Pin. Weight: 0.5kg LCSB1/12SH Live Line Clamp with M12 Course Thread Stainless Steel Spindle and 6mm Diameter Cross Pin. Spindle protected from dust particles by plated Brass Shroud. Weight: 0.5kg 8-28 EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au PART 8 – EARTHING & LIGHTNING PROTECTION LIVE LINE CLAMPS LCSB1SHWA Live Line Clamp complete with short Cross Pin, 3/8” Diameter x 20 TIPBSF Stainless Steel Spindle and plated Brass Shroud to protect spindle from dust particles. Weight: 0.5kg LCSB1H/12 Live Line Clamp with M12 Course Thread Stainless Steel Spindle, Grey Stanley Screwdriver style handle and Standard Tinned Split Bolt. Weight: 0.5kg LCSB1H/12SH Live Line Clamp with M12 Course Thread Stainless Steel Spindle, Grey Stanley Screwdriver style handle and Standard Tinned Split Bolt. Spindle protected from dust particles by plated Brass Shroud. Weight: 0.5kg LCSBI/ORSHFT Live Line Clamp with 3/8” x 24 TPIUNF Stainless Steel Spindle and 25mm OD Gunmetal Operating Eye (ID 15mm). Standard Tinned Split Bolt. Spindle protected from dust particles by plated Brass Shroud. Weight: 0.5kg LCM101/12 Live Line Clamp with M12 Course Thread Stainless Steel Spindle, 6mm x 50mm long stainless steel Cross Pin, Hole in Clamp Body to accept M10 Bolt to accommodate Lug Connection. Weight: 0.5kg LCM101H/12 Live Line Clamp complete with M12 Course Thread Stainless Steel Spindle, Grey Stanley Screwdriver Style Handle, M10 hole in Clamp body to accept bolted compression lug. Weight: 0.5kg LCM121H/12 Live Line Clamp complete with M12 Course Thread Stainless Steel Spindle, Grey Stanley Screwdriver Style Handle and M12 hole in Clamp body to accept bolted compression lug. Weight: 0.5kg LCM101H/12-400 Live Line Clamp complete with M12 Course Thread Stainless Steel Spindle, Grey Handle 400mm long 25mm diameter and M10 hole in Clamp body to accept bolted compression lug. LCM101H12/450 Live Line Clamp complete with M12 Course Thread Stainless Steel Spindle, Grey Handle 450mm long 25mm diameter and M10 hole in Clamp body to accept bolted compression lug. EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au 8-29 PART 8 – EARTHING & LIGHTNING PROTECTION LIVE LINE CLAMPS LCM101H12/800 Live Line Clamp complete with M12 Course Thread Stainless Steel Spindle, Grey Handle 800mm long 25mm diameter and M10 hole in Clamp body to accept bolted compression lug. LCM101H12/1000 Live Line Clamp complete with M12 Course Thread Stainless Steel Spindle, Grey Handle 1000mm long 30mm diameter and M10 hole in Clamp body to accept bolted compression lug. LCM121H12/600 Live Line Clamp complete with M12 Course Thread Stainless Steel Spindle, Grey Handle 600mm long 25/30mm diameter and M12 hole in Clamp body to accept bolted compression lug. LCM121H12/800 EARTHING STICK Live Line Clamp complete with M12 Course Thread Stainless Steel Spindle, Grey Handle 800mm long 25/30mm diameter and M12 hole in Clamp body to accept bolted compression lug. LCM121/H12 WF 70sqmm SET LIVE LINE Two (2) Live Line Clamps complete with M12 Course Thread Stainless Steel Spindle, Grey Stanley style Handle, M12 hole in Clamp body to accommodate 12mm Copper Lug with 70sqmm Weldflex mounted via two (2) 70sqmm Tinned Cu Lugs, Stainless Steel Hardware with Black Heatshrink over lug connection. LCSB1H/12SC Live Line Clamp with M12 Course Thread Stainless Steel Spindle, Grey Stanley Style Handle and New Style Split Clamp to take up to 13mm Diameter Conductor. Add SH to Catalogue Number for Brass Shroud. Weight: 0.5kg Live Line Clamp bodies are manufactured from drop forged brass, electro-tin plated. Spindles are manufactured from high grade Stainless Steel. Spindle Block is manufactured from brass to give good conductive properties. Tap Conductor is clamped by a tinned Split Bolt, Split Clamp or a drilled hole to accept a bolted compression lug. Live Line clamps have been electrically tested to AS1154.1. **Copy of Laboratory Test available on request** 8-30 EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au PART 8 – EARTHING & LIGHTNING PROTECTION LIGHTNING PROTECTION LIGHTNING FINIAL Catalogue No. Stainless Steel Copper SLF10/500 CLF10/500 SLF10/1000 CLF10/1000 SLF12/500 CLF12/500 SLF12/1000 CLF12/1000 SLF16/1000 CLF16/1000 Finial Length (mm) 'L' 500 1000 500 1000 1000 Finial Diameter (mm) 'D' 10 10 12 12 16 Available in high Conductivity Copper and Stainless Steel. End of finial is threaded and supplied with spring washer & nut for attachment to base. Standard lengths shown on chart. Specials made to order. FINIAL BASE Used in conjunction with Finial. Made from high strength Copper and Stainless Steel. All tapped holes are Metric M10, M12, and M16. Weight: 0.65kg Also available as single Leg Finial Base or Right angle finial bracket. EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au 8-31 PART 8 – EARTHING & LIGHTNING PROTECTION LIGHTNING PROTECTION DISCONNECTING TEST LINK – TL-1 and TL-2 TL-1 base material is phenolic resin with stainless steel studs, nuts and washers. Disconnect link is high conductivity copper. TL-2 is made with metallic channel base with stand-off insulators and copper disconnect link. Weight: 0.45kg Dimension: 180mm L x 80mm W x 50mm H SADDLE CLAMPS – SSA – Stainless Steel Saddle CSA – Copper Saddles Made from high quality copper and stainless steel. Please quote bus-bar size when ordering to receive correct clamp. e.g. SSA253 Stainless Steel or CSA253 Copper. Busbar 12mm x 1.5mm 19mm x 3mm 25mm x 3mm 25mm x 6mm 40mm x 3mm 40mm x 6mm 50mm x 3mm 50mm x 6mm 8-32 A' 40mm 40mm 40mm 40mm 52mm 52mm 64mm 64mm B' 12mm 19mm 25mm 25mm 38mm 38mm 50mm 50mm C' 1.5mm 3mm 3mm 6mm 3mm 6mm 3mm 6mm EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au PART 8 – EARTHING & LIGHTNING PROTECTION LIGHTNING PROTECTION SADDLE CLAMP SPACER SSP – Stainless Spacer CSP – Copper Spacer PSP – Plastic Spacer Made from high quality copper and stainless steel. Used in conjunction with Saddle Clamps when bus-bar is to be elevated from wall or roof. Please quote busbar size when ordering to receive correct spacer. e.g. SSP253 (Stainless Steel), CSP253 (Copper) OR PSP253 (Plastic). Busbar 12mm x 1.5mm 20mm x 3mm 25mm x 3mm 25mm x 6mm 40mm x 3mm 40mm x 6mm 50mm x 3mm 50mm x 6mm ‘A’ 40mm 40mm 40mm 40mm 52mm 52mm 64mm 64mm PRESSURE PLATE TEST CLAMPS – PPTC Made from high quality copper and stainless steel. Used for straight-through, cross or tee joints for bus-bars. Please quote bus-bar size when ordering, e.g. CPPTC253 (Copper) or SPPTC253 (Stainless Steel). Bus-Bar Sizes: 25mm x 3mm, 25mm x 6mm, 50mm x 3mm, 50mm x 6mm. EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au 8-33 THIS PAGE IS LEFT INTENTIONALLY BLANK 8-34 EARTHING & LIGHTNING PROTECTION www.fultonindustries.com.au SECTION 9 PINK SECTION REFERENCE TABLES REFERENCE TABLES www.fultonindustries.com.au 9-1 CABLE SIZES Metric Cable Metric Strand 1/0.80 Nom. Equiv. C.S.A. 2 Inch 0.00077 mm 0.8 Inch 0.32 1.5 2.5 1/1.13 7/0.4 1/1.38 7/0.50 7/0.67 0.0016 0.00136 0.0023 0.0021 0.0039 1.13 1.2 1.38 1.5 2.01 0.045 0.047 0.054 0.059 0.079 4 6 10 16 7/0.85 7/1.04 7/1.35 7/1.70 0.0062 0.0093 0.0155 0.0248 2.55 3.12 4.05 5.1 0.1 0.123 0.16 0.201 25 35 50 70 7/2.14 19/1.35 19/1.53 19/1.78 19/2.14 0.39 0.0388 0.0543 0.0775 0.1085 6.42 6.75 7.65 8.9 10.7 0.253 0.266 0.301 0.35 0.421 95 120 150 185 240 300 400 500 37/1.78 19/2.52 37/2.03 37/2.25 37/2.52 61/2.25 61/2.52 61/2.85 61/3.20 0.1473 0.1469 0.186 0.2325 0.2868 0.372 0.465 0.62 0.775 12.46 12.6 14.21 15.75 17.64 20.25 22.68 25.65 28.8 0.491 0.496 0.56 0.62 0.695 0.797 0.893 1.01 1.134 630 800 1000 127/2.52 127/2.85 127/3.20 0.9765 1.24 1.55 32.77 37.06 41.61 1.29 1.459 1.638 Nom. C.S.A. 2 mm 0.5 1 9-2 Imperial Cable Conductor O.D. REFERENCE TABLES www.fultonindustries.com.au Stranding 1/029 1/036 Conductor O.D. Ins. 0.29 0.036 1/044 1/064 3/029 3/036 7/029 7/036 7/044 7/052 7/064 19/044 7/080 19/052 19/064 19/072 19/083 37/064 0.044 0.064 0.065 0.075 0.087 0.108 0.133 0.156 0.192 0.22 0.24 0.26 0.32 0.36 0.415 0.448 37/072 37/083 37/093 37/103 61/093 61/103 91/093 91/103 127/093 0.504 0.581 0.651 0.721 0.837 927 1.023 1.133 1.209 ALUMINIUM CONDUCTOR SIZES Metric Imperial Code Name AAAC 6201 Agate Amethyst Diamond Emerald Garnet Jade Asper Opal Pearl Ruby Rutile Sapphire Spinel Topaz Zircon AAAC 1120 Argon Boron Chlorine Fluorine Helium Hydrogen Iodine Krypton Neon Nitrogen Oxygen Phosphorus Selenium Sulphur Xenon AAC Gemini Jupiter Leo Libra Mars Mercury Moon Neptune Pluto Saturn Taurus Triton Uranus Venus Virgo Stranding 7/1.75 7/2.25 7/2.25 7/3.00 7/3.75 7/4.50 7/4.75 19/3.25 19/3.75 37/3.00 19/4.75 37/3.75 61/3.25 61/3.75 91/4.50 Conductor O.D mm inches 5.25 2.067 6.75 2.657 7.5 2.953 9 3.543 11.3 4.449 13.5 5.315 14.3 5.630 16.3 6.417 18.8 7.402 21 8.268 23.8 9.370 26.3 10.354 29.3 11.535 33.8 13.307 49.5 1.949 CODE NAME Bug Locust Grub Wasp Hornet Chafer Cockroach Butterfly Centipede Scorpion Cicada Stranding 7/064 7/093 O.D Inches 0.192 0.279 7/118 7/144 7/173 7/186 19/128 19/149 19/166 19/183 37/149 37/168 37/183 0.354 0.432 0.519 0.558 0.640 .745 .830 .915 1.043 1.176 1.281 A.C.S.R CONDUCTOR SIZES METRIC IMPERIAL CODE NAME Almond Apple Banana STRANDING 6/2.50 + 1/2.50 6/3.00 + 1/3.00 6/3.75 + 1/3.75 CONDUCTOR O.D. mm Inch 7.5 0.295 9 0.354 11.3 0.445 Cherry Grape Lemon Lime Mango Orange Olive 6/4.75 + 7/1.60 30/2.50 + 7/2.50 30/3.00 + 7/3.00 30/3.50 + 7/3.00 54/3.00 + 7/3.00 54/3.50 + 7/3.25 54/3.50 + 7/3.50 14.3 17.5 21 24.5 27 29.3 31.5 0.563 0.689 0.827 0.965 1.063 1.154 1.24 Dog Wolf Panther Bear Dison Brolga Moose Paw Paw 54/3.75 + 19/2.25 33.8 1.331 Finch CODE NAME Gopher Ferret Mink REFERENCE TABLES www.fultonindustries.com.au STRANDING 6/1/093 6/1/118 6/1/144 6/186 7/062 30/7/102 30/7/118 30/7/132 54/7/118 54/7/129 54/7/139 54/143 19/086 O.D. Inch 0.279 0.354 0.432 0.558 0.714 0.826 0.924 1.062 1.162 1.251 1.293 9-3 STRANDED HARD DRAWN COPPER CONDUCTOR SIZES METRIC Stranding 7/1.00 7/1.25 7/1.75 7/2.0 7/2.75 19/1.75 19/2 7/3.5 37/1.75 19/2.75 19/3.00 37/2.50 37/2.75 37/3.00 61/2.75 Conductor O.D mm Inches 3.00 0.118 3.75 0.148 5.25 0.207 6.00 0.236 8.25 0.325 8.75 0.345 10.00 0.394 10.50 0.413 12.25 0.484 13.75 0.541 15.00 0.591 17.50 0.689 19.25 0.758 21.00 0.827 24.75 0.974 IMPERIAL Conducting O.D. Stranding mm Inches 7/036 2.7 0.108 7/048 3.7 0.144 7/064 4.9 0.192 7/080 6.1 0.24 19/064 8.1 0.32 7/118 9 0.354 7/136 10.3 0.408 19/083 12.8 0.415 37/072 0.504 14.7 19/116 16.5 0.58 37/093 18.3 0.651 37/103 21 0.721 37/118 26 0.826 91/093 1.023 AUSTRALIAN STANDARD METRIC CONDUCTORS SC/GZ – STEEL CONDUCTOR/GALVANISED – AUSTRALIAN STANDARD – AS1222 PART 1 Strands/Wire Diameter/mm 3/2.00 3/2.75 7/2.00 7/2.75 7/3.25 7/3.75 19/2.00 19/2.75 19/3.25 9-4 Overall Diameter (approx) mm 4.31 5.93 6 8.25 9.75 11.3 10 13.8 16.3 Calculated Equivalent Aluminium 2 Area mm 1.56 2.95 3.62 6.85 9.56 12.7 9.79 18.5 25.8 Sectional Area 2 mm 9.425 17.82 21.99 41.58 58.07 77.31 59.69 112.9 157.6 Calculated Minimum Breaking Load kN 11.7 22.2 27.4 51.8 72.3 96.2 74.4 141 196 REFERENCE TABLES www.fultonindustries.com.au Approximate Mass per Km kg 75.5 139 177 326 460 609 483 888 1250 SC/AC – STEEL CONDUCTOR/ALUMINIUM CLAD – AUST. STANDARD – AS1222 PART 2 Strands/ Wire Diameter/mm 3/2.75 3/3.00 3/3.25 3/3.75 7/2.25 7/3.00 7/3.25 7/3.75 7/4.25 19/2.75 19/3.00 19/3.25 19/3.75 19/4.25 Overall Diameter (approx) mm 0 6.47 7 8.08 8.25 9 9.75 11.3 12.8 13.8 15 16.3 18.8 21.3 Calculated Equivalent Aluminium 2 Area mm 5.91 7.03 8.26 11 13.7 16.3 19.2 25.5 32.8 37.1 44.1 51.8 68.9 88.6 Sectional Area 2 mm 17.82 21.21 24.89 33.13 41.58 49.48 58.07 77.31 99.3 112.9 134.3 157.6 209.8 269.5 Calculated Minimum Breaking Load kN 22.7 27.0 31.6 40.0 50.1 59.7 69.8 88.3 106 136 162 189 240 289 Approximate Mass per Km kg 118 141 165 220 277 330 387 515 662 755 899 1060 140 1800 HDC – HARD DRAWN COPPER CONDUCTOR – AUSTRALIAN STANDARD – AS1746 1975 Strands/ Wire Diameter/mm 7/1.00 7/1.25 7/1.75 7/2.00 7/2.75 7/3.50 19/1.75 19/2.00 19/2.75 19/3.00 37/1.75 37/2.50 37/2.75 37/3.00 61/2.75 Overall Diameter (approx) mm 3.00 3.75 5.25 6.00 8.25 10.5 8.75 10.0 13.8 15.0 12.3 17.5 19.3 21 24.8 Calculated Equivalent Aluminium 2 Area mm 8.68 13.6 26.6 34.7 65.3 106 71.7 93.7 177 211 139 284 344 409 566 Sectional Area 2 mm 5.498 8.589 16.84 21.99 41.58 67.35 45.70 59.69 112.9 134.3 89.00 181.6 219.8 261.5 362.3 Calculated Minimum Breaking Load kN 2.31 3.61 6.89 9.02 16.7 26.6 18.3 23.9 44.5 52.8 35.6 72.9 86.6 103 143 REFERENCE TABLES www.fultonindustries.com.au Approximate Mass per Km kg 49.3 76.9 151 197 675 607 413 538 1020 1210 806 1640 1990 2370 3280 9-5 ACSR/GZ – ALUMINIUM CONDUCTOR (GALVANISED) STEEL REINFORCED AUSTRALIAN STANDARD – AS1220 PART 1 CODE Strands/ Wire NAME Diameter/mm Almond 6/1/2.50 Apple 6/1/3.00 Banana 6/1/3.75 Cherry 6/4.75+7/1.60 Grape 30/7/2.50 Lemon 30/7/3.00 Lime 30/7/3.50 Mango 54/7/3.00 Orange 54/7/3.25 Olive 30/7/3.50 Paw Paw 54/7/3.75+19/2.25 Peach 54/4.75+19/2.85 Extra High Strength Quince 3/4/1.75 Raisin 3/4/2.50 Sultana 4/3/3.00 Walnut 4/3/3.75 Overall Diameter (approx) mm 7.5 9.00 11.3 14.3 17.5 21.0 24.5 27.0 29.3 31.5 Calculated Equivalent Aluminium 2 Area mm 29.0 41.8 65.2 105 144 207 282 373 438 508 Sectional Area 2 mm 34.36 49.48 77.31 120.4 181.6 261.5 356.0 431.2 506.0 586. Calculated Minimum Breaking Load kN 10.5 14.9 22.8 33.2 63.7 90.1 121 118 137 159 Approximate Mass per Km kg 119 171 268 404 675 973 1320 1440 1690 1960 33.8 42.8 583 936 671.7 1078 179 284 2250 3600 5.25 7.50 9.00 11.3 8.77 17.9 31.6 49.4 16.84 34.36 49.48 77.31 12.7 24.4 28.3 43.9 95.9 193 242 379 ACSR/AZ – ALUMINIUM CONDUCTOR (ALUMINISED) STEEL REINFORCED AUSTRALIAN STANDARD – AS1220 PART 2 CODE NAME Barley Bean Cabbage Carrot Corn Garlic Millet Oats Onion Parsnip Potato Rice 9-6 Strands/ Wire Diameter/mm 6/1/2.50 6/1/3.00 6/1/3.75 6/4.75 + 7/1.60 30/7/2.50 30/7/3.00 30/7/3.50 54/7/3.00 54/7/3.50 54/7/3.50 54/3.75 + 19/2.25 54/4.75 + 19/2.85 Overall Diameter (approx) mm 7.50 9.00 11.3 14.3 17.5 21.0 24.5 27.0 29.3 31.5 33.8 42.8 Calculated Equivalent Aluminium 2 Area mm 29.0 41.8 65.2 105 144 207 282 373 438 508 583 1078 Sectional 2 Area mm 34.36 49.48 77.31 120.4 181.6 261.5 356.0 431.2 506.0 586.9 671.7 1078 REFERENCE TABLES www.fultonindustries.com.au Calculated Minimum Breaking Load kN 10.3 14.5 21.5 31.9 61.6 87.2 116 115 132 153 177 277 Approximate Mass per Km kg 119 171 268 404 675 973 1320 1140 1690 1960 2250 3600 ACSR/AC – ALUMINIUM CONDUCTOR (ALUMINIUM CLAD) STEEL REINFORCED AUSTRALIAN STANDARD – AS1220 PART 3 CODE Strands/ Wire NAME Diameter/mm Angling 6/1/2.50 Archery 6/1/3.00 Baseball 6/1/3.75 Bowls 6/4.75 + 7/1.60 Cricket 30/7/2.50 Darts 30/7/3.00 Diving 30/7/3.50 Golf 54/7/3.00 Gymnastics 54/7/3.25 Hurdles 54/7/3.50 Lacrosse 54/3.75 + 19/2.25 Ruby 54/4.75 + 19/2.85 Extra High Strength Skating 3/4/1.75 Soccer 3/4/2.50 Swimming 4/3/3.00 Tennis 4/3/3.75 Overall Diameter (approx) mm 7.50 9.00 11.3 14.3 17.5 21.0 24.5 27.0 29.3 31.5 33.8 42.8 Calculated Equivalent Aluminium 2 Area mm 30.7 44.1 68.9 109 155 224 305 390 457 530 608 976 Sectional Area 2 mm 34.36 49.48 77.31 120.4 181.6 261.5 356.0 431.2 506.0 586.9 671.7 1078 Calculated Minimum Breaking Load kN 10.7 15.0 22.4 32.6 64.6 91.3 121 119 138 159 181 287 Approximate Mass per Km kg 113 163 255 385 635 913 1240 1380 1620 1880 2150 3450 5.25 7.50 9.00 11.3 10.4 21.2 35.2 54.9 16.84 34.36 49.48 77.31 12.3 24.9 28.8 42.8 83.5 170 217 339 AAC – ALL ALUMINIUM CONDUCTOR AUSTRALIAN STANDARD – AS1531 PART 1. CODE NAME Gemini Jupiter Leo Libra Mars Mercury Moon Neptune Pluto Saturn Taurus Triton Uranus Venus Virgo Strands/ Wire Diameter/mm 7/1.25 7/2.25 7/2.50 7/3.00 7/3.75 7/4.50 7/4.75 19/3.25 19/3.75 37/3.00 19/4.75 37/3.75 61/3.25 61/3.75 91/4.50 Overall Diameter (approx) mm 5.25 6.75 7.5 9.00 11.3 13.5 14.3 16.3 18.8 21.0 23.8 26.3 29.3 33.8 49.5 Calculated Equivalent Aluminium 2 Area mm 16.6 27.5 33.9 48.8 76.3 110 122 155 206 256 331 400 493 659 1410 Sectional Area 2 mm 16.84 27.83 34.36 49.48 77.31 111.3 124.0 157.6 209.8 261.5 336.7 408.7 506.0 673.7 1447 Calculated Minimum Breaking Load kN 3.01 4.76 5.75 7.91 11.9 16.8 18.8 24.7 32.3 41.8 50.9 62.9 75.2 98.3 207 REFERENCE TABLES www.fultonindustries.com.au Approximate Mass per Km kg 46.1 75.9 94.3 135 212 305 340 433 578 721 926 1130 1400 1860 4010 9-7 AAAC – ALL ALUMINIUM ALLOY CONDUCTOR AUSTRALIAN STANDARD – AS1531 PART 2. CODE NAME Agate Amethyst Diamond Emerald Garnet Jade Jasper Opal Pearl Ruby Rutile Sapphire Spinel Topaz Zircon 9-8 Strands/ Wire Diameter/mm 7/1.75 7/2.25 7/2.50 7/3.00 7/3.75 7/4.50 7/4.75 19/3.25 19/3.75 37/3.00 19/4.75 37/3.75 61/3.25 61/3.75 91/4.50 Overall Diameter (approx) mm 5.25 6.75 7.50 9.00 11.3 13.5 14.3 16.3 18.8 21.0 23.8 26.3 29.3 33.8 49.5 Calculated Equivalent Aluminium 2 Area mm 14.3 23.7 29.3 42.1 65.8 94.8 106 134 178 221 285 345 426 568 1220 Sectional Area 2 mm 16.84 27.83 34.36 49.48 77.31 111.3 124.0 157.6 209.8 261.5 336.7 408.7 506.0 673.7 1447 REFERENCE TABLES www.fultonindustries.com.au Calculated Minimum Breaking Load kN 4.71 7.78 9.64 13.9 21.7 31.2 34.8 44.2 58.8 73.5 94.4 115 135 179 384 Approximate Mass per Km kg 46.1 75.9 94.3 135 211 304 339 433 576 721 924 1120 1400 1860 4000 APPENDIX A INSTALLATION INSTRUCTIONS “E” SERIES POLYETHYLENE PITS 1. 2. 3. 4. 5. 6. 7. 8. 9. Place pit in excavated hole – rim of pit to be at final surface level. Measure and mark position for pipe (or channel) location to pit. Remove pit from hole – cut when required for pipe (or channel) location. Place pit in excavated hole as in (1) above, fit pipes (or channel) into pit wall and seal Fit precut brace at right angles (refer diagram above) firmly into pit above lowest inner ledge of pit. NOTE: It may be necessary to place temporary packing pieces at brace tips where pipe holes have been cut in pit wall. Fit cover to pit Backfill around pit (even fill around pit perimeter is preferred). For trafficable installations fix suitable expansion joint material to top vertical flange of pit, then pour concrete collar to depth of 150mm (or greater if required). Concrete should be minimum 150mm wide (as well as depth) if being used as a collar for bitumen driveways or other situations other than full concrete driveway. NOTE: Always leave cover insitu during backfilling and concreting. Remove bit braces only after installation is complete and all backfilling and/or concreting is completed and set. REFERENCE TABLES www.fultonindustries.com.au 9-9 9-10 REFERENCE TABLES www.fultonindustries.com.au