2
COPPER TERMINALS
Kompress copper tube terminals (prefix CT) are manufactured from precision drawn tubes to BS 2871, they are designed and manufactured to meet performance requirements of BS 4579 Part 1 and are supplied in accordance with our ISO 9001 Accredited Certification
All standard types in the range between 6mm 2 - 800mm 2 have bell mouths to ensure easy entry for even flexible conductors.
Kompress copper tube splices (prefix CS) are manufactured from the same materials and to the same standards as COPPER TERMINALS.
Copper terminals and splices are supplied plated as standard to BS 1872 Part 2 for corrosion resistance and attractive appearance.
However, if plain untinned pieces are required please consult the Kompress Sales Office.
The standard electro tinned parts are suitable for use up to temperatures of 150ºC. Should a higher temperature capability be required please consult the Kompress Sales Office.
The Kompress part numbering system has been carefully devised to help the specifier understand and recognise each element of the code.
The simple part numbering system makes specifying easy without constant reference to the catalogue.
This is how the part number is createdeg CT 185 - 16
=
CT
(Copper Terminal).
185
(Conductor size mm 2 ).
16
(Stud size mm).
COPPER TERMINALS
CT10-5
CT10-6
CT10-8
CT10-10
CT10-12
CT10-BL
CS10
CT16-5
CT16-6
CT16-8
CT16-10
CT16-12
CT16-BL
CS16
CT4-4
CT4-5
CT4-6
CS4
CT6-4
CT6-5
CT6-6
CT6-8
CT6-10
CT6-BL
CS6
PART NO.
CT1.5-3
CT1.5-4
CT1.5-5
CS1.5
CONDUCTOR
SIZE mm 2
1.5
1.5
1.5
1.5
STUD mm
3
4
5
-
CT2.5-3
CT2.5-4
CT2.5-5
CT2.5-6
CS2.5
2.5
2.5
2.5
2.5
2.5
3
4
5
6
-
CT25-5
CT25-6
CT25-8
CT25-10
CT25-12
CT25-BL
CS25
4.0
4.0
4.0
4.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
10
10
10
10
10
10
10
16
16
16
16
16
16
16
25
25
25
25
25
25
25
5
6
8
10
12
-
-
5
6
8
10
12
-
-
5
6
8
10
12
-
-
10
-
-
4
5
6
8
6
-
4
5
30.7
30.7
30.7
35.9
35.9
35.9
27.0
30.0
30.0
30.0
34.1
34.1
34.1
23.0
21.0
22.0
23.0
19.0
24.6
24.6
24.6
27.3
30.7
30.7
19.0
32.2
32.2
32.2
36.9
36.9
36.9
31.0
LENGTH
L
16.0
17.0
18.0
14.0
16.0
17.0
18.0
19.0
16.0
11.0
11.0
12.5
15.1
17.5
12.5
-
10.4
10.5
12.5
14.7
17.5
12.5
-
8.5
9.0
10.0
-
9.6
9.7
10.0
12.5
14.7
12.5
-
13.1
13.1
13.1
15.1
17.5
13.1
-
WIDTH
W
6.5
6.5
7.5
-
INSIDE
DIAMETER
D
1.8
1.8
1.8
1.8
HOLE
DIAMETER d ø
3.2
4.3
5.3
-
7.5
7.5
8.5
9.0
-
2.3
2.3
2.3
2.3
2.3
3.2
4.3
5.3
6.5
-
5.5
5.5
5.5
5.5
5.5
5.5
5.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
3.0
3.0
3.0
3.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
6.7
6.7
6.7
6.7
6.7
6.7
6.7
5.2
6.3
8.3
10.3
12.8
-
-
5.1
6.3
8.2
10.4
12.7
-
-
4.3
5.3
6.5
-
4.3
5.3
6.3
8.3
10.3
-
-
5.2
6.3
8.3
10.2
12.8
-
-
100
100
100
100
100
100
PACK
SIZE
100
RECOMMENDED
KT2
TOOLING
KT13
KT2 KT13
KT2 KT13
KT2
KT23
KT13
KT24
KT17
KT23
KT25
KHH13C
KT24
KFH13C
KFH23H
KT17
KT23
KT25
KHH13C
KT24
KFH13C
KFH23H
KT24
KFH13C
KFH23C
KT23
KT25
KHH13C
All dimensions in mm
3
4
COPPER TERMINALS
CT95-8
CT95-10
CT95-12
CT95-14
CT95-16
CT95-20
CT95-BL
CS95
CT120-8
CT120-10
CT120-12
CT120-14
CT120-16
CT120-20
CT120-BL
CS120
CT150-10
CT150-12
CT150-14
CT150-16
CT150-20
CT150-BL
CS150
CT185-10
CT185-12
CT185-14
CT185-16
CT185-20
CT185-BL
CS185
CT50-6
CT50-8
CT50-10
CT50-12
CT50-14
CT50-16
CT50-BL
CS50
CT70-6
CT70-8
CT70-10
CT70-12
CT70-14
CT70-16
CT70-20
CT70-BL
CS70
PART NO.
CT35-5
CT35-6
CT35-8
CT35-10
CT35-12
CT35-14
CT35-BL
CS35
CONDUCTOR
SIZE mm 2
35
35
35
35
35
35
35
35
STUD mm
12
14
-
-
5
6
8
10
LENGTH
L
37.6
37.6
37.6
41.5
41.5
43.5
41.5
35.0
WIDTH
W
15.8
15.8
15.8
16.2
18.6
19.6
15.8
-
INSIDE
DIAMETER
D
8.6
8.6
8.6
8.6
8.6
8.6
8.6
8.6
HOLE
DIAMETER d ø
5.2
6.3
8.3
10.3
12.9
14.8
-
-
PACK
SIZE
RECOMMENDED
TOOLING
100
KT24
KFH23H
KFH13C
KT23
KT25
KHH13C
120
120
120
120
120
120
120
120
95
95
95
95
95
95
95
95
150
150
150
150
150
150
150
185
185
185
185
185
185
185
70
70
70
70
70
70
70
70
70
50
50
50
50
50
50
50
50
8
10
12
14
16
20
-
-
8
10
12
14
16
20
-
-
10
12
14
16
20
-
-
10
12
14
16
20
-
-
6
8
10
12
14
16
20
-
-
6
8
10
12
14
16
-
-
59.1
59.1
59.1
64.0
64.0
76.6
64.0
48.0
53.2
53.2
53.2
56.8
56.8
73.6
56.8
45.0
66.3
66.3
66.3
71.4
71.4
71.4
53.0
72.4
72.4
72.4
76.2
76.2
76.2
58.0
50.4
50.4
50.4
50.4
52.9
52.9
71.9
52.9
43.0
40.2
40.2
43.2
43.2
43.2
52.8
43.2
40.0
27.5
27.5
27.5
27.5
27.5
30.0
27.5
-
24.3
24.3
24.3
24.3
24.3
30.0
24.3
-
30.3
30.3
30.3
30.3
30.3
30.3
-
34.0
34.0
34.0
34.0
34.0
34.0
-
21.8
21.8
21.8
21.8
22.2
22.2
30.0
22.2
-
17.6
17.6
17.6
18.7
20.3
23.2
17.6
-
15.0
15.0
15.0
15.0
15.0
15.0
15.0
15.0
13.5
13.5
13.5
13.5
13.5
13.5
13.5
13.5
16.5
16.5
16.5
16.5
16.5
16.5
16.5
19.0
19.0
19.0
19.0
19.0
19.0
19.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
9.6
9.6
9.6
9.6
9.6
9.6
9.6
9.6
8.3
10.3
12.7
14.8
16.3
20.9
-
-
8.3
10.3
12.7
14.8
16.3
20.9
-
-
10.2
12.7
14.7
16.2
20.8
-
-
10.3
12.9
14.7
16.5
20.9
-
-
6.3
8.2
10.2
12.7
14.8
16.3
20.9
-
-
6.3
8.3
10.3
12.8
14.8
16.5
-
-
100
KT24
KFH23H
KFH13C
KT23
KT25
KHH13C
50
KT24
KFH23H
KFH13C
KT23
KT25
KHH13C
50
KT23
KT25
KFH13C
KT24
KFH23H
KFH13C
25
KT23
KFH23H
KFH13C
KT24
KHH13C
25
KT23
KFH23H
KFH13C
KT24
KHH13C
25
KT23
KHH13C
KFH13C
KFH23H
All dimensions in mm
COPPER TERMINALS
PART NO.
CT240-10
CT240-12
CT240-14
CT240-16
CT240-20
CT240-BL
CS240
CONDUCTOR
SIZE mm 2
240
240
240
240
240
240
240
CT300-10
CT300-12
CT300-14
CT300-16
CT300-20
CT300-BL
CS300
CT400-12
CT400-14
CT400-16
CT400-20
CT400-BL
CS400
CT500-14
CT500-16
CT500-20
CT500-BL
CS500
CT630-4H
CT630-16
CT630-20
CT630-BL
CS630
CT800-4H
CT800-20
CT800-BL
CS800
CT1000-4H
CT1000-20
CT1000-BL
CS1000
630
630
630
630
630
500
500
500
500
500
400
400
400
400
400
400
300
300
300
300
300
300
300
800
800
800
800
1000
1000
1000
1000
STUD mm
10
12
14
16
20
-
-
LENGTH
L
91.4
91.4
91.4
91.4
91.4
91.4
58.0
WIDTH
W
37.8
37.8
37.8
37.8
37.8
37.8
-
INSIDE
DIAMETER
D
21.0
21.0
21.0
21.0
21.0
21.0
21.0
HOLE
DIAMETER d ø
10.3
12.7
14.7
16.4
20.9
-
-
10
12
14
16
20
-
-
8
16
20
-
-
14
16
20
-
-
12
14
16
20
-
-
102.8
102.8
102.8
102.8
102.8
79.0
116.2
116.2
116.2
116.2
95.0
145.8
145.8
145.8
145.8
120.0
97.2
97.2
97.2
97.2
97.2
97.2
63.0
52.7
52.7
52.7
52.7
-
64.5
64.5
64.5
64.5
-
47.4
47.4
47.4
47.4
47.4
-
43.9
43.9
43.9
43.9
43.9
43.9
-
30.0
30.0
30.0
30.0
30.0
35.5
35.5
35.5
35.5
35.5
24.5
24.5
24.5
24.5
24.5
24.5
24.5
27.0
27.0
27.0
27.0
27.0
27.0
14.7
16.4
20.9
-
-
4x8.6
16.4
20.9
-
-
10.3
12.7
14.7
16.4
20.9
-
-
12.7
14.7
16.4
20.9
-
-
10
20
-
-
162.5
162.5
162.5
130.0
70.7
70.7
70.7
-
39.0
39.0
39.0
39.0
4x10.5
20.9
-
-
10
20
-
-
167.8
167.8
167.8
140.0
76.7
76.7
76.7
-
42.0
42.0
42.0
42.0
4x10.5
20.9
-
-
PACK
SIZE
RECOMMENDED
TOOLING
10
KT23
KHH13C
KFH13C
KFH23H
10
KFH13C
KFH23H
KHH13C
1
1
1
1
1
KFH13C
KFH23H
KHH13C
KFH23H
KFH23H
Consult Kompress
Consult Kompress
Size range 10 to 500mm 2
With 4 holes in the palm for standard transformer mounting.
Size range 10 to 1000mm 2
Double length palm,normally supplied blank but holes can be provided to order.
Size range 10 to 1000mm 2
Pin dimensions on request.
Size range 10 to 1000mm 2
With palm 90º angle to barrel.
All dimensions in mm
5
6
COPPER TERMINALS
KT2 - 1.5 to 6mm 2
Simple service pliers incorporating wire stripper and cutter.
KT13 - 1.5 to 6mm 2
KT17 - 10 to 16mm 2
Precision ratchet tools ensuring a full crimp.
KT23 - 6 to 240mm 2
Rugged mechanical rack and pinion multi-stroke tool with ratchet control.
Six hexagonal die sets are required for full range. See tooling chart.
KT24 - 6 to 150mm 2
Lightweight, but sturdy mechanical tool, ideal for crimping terminals with limited access. Three hexagonal die sets are required for full range. See tooling chart.
KT25 - 10 to 95mm 2
Versatile lightweight tool with fine screw adjusted dies providing indent crimp.
KHH13C - 10 to 400mm 2
Hand hydraulic tool with multi-stroke action.
Thirteen hexagonal die sets are required for full range. See tooling chart.
All dimensions in mm
COPPER TERMINALS
KFH13C - 10 to 400mm 2
Consists of KV13C crimping head and KHFP2
Foot Pump plus connecting hose.
Thirteen hexagonal die sets are required for full range.
See tooling chart.
KFH23H - 10 to 630mm 2
Consists of KV23H crimping head and KHFP2
Foot Pump plus connecting hose.
Fifteen hexagonal die sets are required for full range.
Adaptors required for sizes 10 to
400mm
2
See tooling chart.
CABLE
AREA mm 2
HAND
PLIERS
KT2
HAND
RATCHET TOOLS
KT13 KT17
LARGE
RATCHET TOOLS
KT22 KT23 KT24
LARGE
HAND
TOOL
KT25
HAND OR FOOT
HYDRAULIC TOOLS
KV13C or KV23H
KHH13C
50
70
95
120
10
16
25
35
1.5
2.5
4
6
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
150
185
240
300
400
500
630
800
1000
Chart shows Die Part Number for given tooling type
OK indicates suitable tool with Integral Die
For non Standard conductors consult Kompress
OK
OK
OK
OK
23C 240-6 24C 6-10-70-95
23C 185-10
23C 120-16
23C 95-25
23C 70-35
24C 6-10-70-95
24C 16-25-35-50
24C 16-25-35-50
24C 16-25-35-50
OK 23C 150-50
OK 23C 70-35
23C 95-25
23C 120-16
24C 16-25-35-50
24C 6-10-70-95
24C 6-10-70-95
24C 120-150
23C 150-50
23C 185-10
23C 240-6
24C 120-150
OK
OK
OK
OK
OK
OK
OK
13C10
13C16
13C25
13C35
13C50
13C70
13C95
13C120
*13C10
*13C16
*13C25
*13C35
*13C50
*13C70
*13C95
*13C120
13C150
13C185
13C240
13C300
13C400
Consult Kompress
Consult Kompress
*13C150
*13C185
*13C240
*13C300
*13C400
V23H 500
V23H 630
*Requires adaptor V23H TA/BA
While every effort has been made to ensure that the information contained in this catalogue is accurate, Kompress reserves the right to amend the size and specifications of its products in line with its policy of continuing improvement and development.
All dimensions in mm
7