copper terminals

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2

COPPER TERMINALS

COPPER TERMINALS

Kompress copper tube terminals (prefix CT) are manufactured from precision drawn tubes to BS 2871, they are designed and manufactured to meet performance requirements of BS 4579 Part 1 and are supplied in accordance with our ISO 9001 Accredited Certification

BELL MOUTH CABLE ENTRY

All standard types in the range between 6mm 2 - 800mm 2 have bell mouths to ensure easy entry for even flexible conductors.

COPPER SPLICES

Kompress copper tube splices (prefix CS) are manufactured from the same materials and to the same standards as COPPER TERMINALS.

FINISH

Copper terminals and splices are supplied plated as standard to BS 1872 Part 2 for corrosion resistance and attractive appearance.

However, if plain untinned pieces are required please consult the Kompress Sales Office.

TEMPERATURE RATING

The standard electro tinned parts are suitable for use up to temperatures of 150ºC. Should a higher temperature capability be required please consult the Kompress Sales Office.

HOW TO SPECIFY

The Kompress part numbering system has been carefully devised to help the specifier understand and recognise each element of the code.

The simple part numbering system makes specifying easy without constant reference to the catalogue.

This is how the part number is createdeg CT 185 - 16

=

CT

(Copper Terminal).

185

(Conductor size mm 2 ).

16

(Stud size mm).

COPPER TERMINALS

COPPER TUBE TERMINALS AND SPLICES

CT10-5

CT10-6

CT10-8

CT10-10

CT10-12

CT10-BL

CS10

CT16-5

CT16-6

CT16-8

CT16-10

CT16-12

CT16-BL

CS16

CT4-4

CT4-5

CT4-6

CS4

CT6-4

CT6-5

CT6-6

CT6-8

CT6-10

CT6-BL

CS6

PART NO.

CT1.5-3

CT1.5-4

CT1.5-5

CS1.5

CONDUCTOR

SIZE mm 2

1.5

1.5

1.5

1.5

STUD mm

3

4

5

-

CT2.5-3

CT2.5-4

CT2.5-5

CT2.5-6

CS2.5

2.5

2.5

2.5

2.5

2.5

3

4

5

6

-

CT25-5

CT25-6

CT25-8

CT25-10

CT25-12

CT25-BL

CS25

4.0

4.0

4.0

4.0

6.0

6.0

6.0

6.0

6.0

6.0

6.0

10

10

10

10

10

10

10

16

16

16

16

16

16

16

25

25

25

25

25

25

25

5

6

8

10

12

-

-

5

6

8

10

12

-

-

5

6

8

10

12

-

-

10

-

-

4

5

6

8

6

-

4

5

30.7

30.7

30.7

35.9

35.9

35.9

27.0

30.0

30.0

30.0

34.1

34.1

34.1

23.0

21.0

22.0

23.0

19.0

24.6

24.6

24.6

27.3

30.7

30.7

19.0

32.2

32.2

32.2

36.9

36.9

36.9

31.0

LENGTH

L

16.0

17.0

18.0

14.0

16.0

17.0

18.0

19.0

16.0

11.0

11.0

12.5

15.1

17.5

12.5

-

10.4

10.5

12.5

14.7

17.5

12.5

-

8.5

9.0

10.0

-

9.6

9.7

10.0

12.5

14.7

12.5

-

13.1

13.1

13.1

15.1

17.5

13.1

-

WIDTH

W

6.5

6.5

7.5

-

INSIDE

DIAMETER

D

1.8

1.8

1.8

1.8

HOLE

DIAMETER d ø

3.2

4.3

5.3

-

7.5

7.5

8.5

9.0

-

2.3

2.3

2.3

2.3

2.3

3.2

4.3

5.3

6.5

-

5.5

5.5

5.5

5.5

5.5

5.5

5.5

4.5

4.5

4.5

4.5

4.5

4.5

4.5

3.0

3.0

3.0

3.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

6.7

6.7

6.7

6.7

6.7

6.7

6.7

5.2

6.3

8.3

10.3

12.8

-

-

5.1

6.3

8.2

10.4

12.7

-

-

4.3

5.3

6.5

-

4.3

5.3

6.3

8.3

10.3

-

-

5.2

6.3

8.3

10.2

12.8

-

-

100

100

100

100

100

100

PACK

SIZE

100

RECOMMENDED

KT2

TOOLING

KT13

KT2 KT13

KT2 KT13

KT2

KT23

KT13

KT24

KT17

KT23

KT25

KHH13C

KT24

KFH13C

KFH23H

KT17

KT23

KT25

KHH13C

KT24

KFH13C

KFH23H

KT24

KFH13C

KFH23C

KT23

KT25

KHH13C

All dimensions in mm

3

4

COPPER TERMINALS

CT95-8

CT95-10

CT95-12

CT95-14

CT95-16

CT95-20

CT95-BL

CS95

CT120-8

CT120-10

CT120-12

CT120-14

CT120-16

CT120-20

CT120-BL

CS120

CT150-10

CT150-12

CT150-14

CT150-16

CT150-20

CT150-BL

CS150

CT185-10

CT185-12

CT185-14

CT185-16

CT185-20

CT185-BL

CS185

CT50-6

CT50-8

CT50-10

CT50-12

CT50-14

CT50-16

CT50-BL

CS50

CT70-6

CT70-8

CT70-10

CT70-12

CT70-14

CT70-16

CT70-20

CT70-BL

CS70

PART NO.

CT35-5

CT35-6

CT35-8

CT35-10

CT35-12

CT35-14

CT35-BL

CS35

CONDUCTOR

SIZE mm 2

35

35

35

35

35

35

35

35

STUD mm

12

14

-

-

5

6

8

10

COPPER TUBE TERMINALS AND SPLICES

LENGTH

L

37.6

37.6

37.6

41.5

41.5

43.5

41.5

35.0

WIDTH

W

15.8

15.8

15.8

16.2

18.6

19.6

15.8

-

INSIDE

DIAMETER

D

8.6

8.6

8.6

8.6

8.6

8.6

8.6

8.6

HOLE

DIAMETER d ø

5.2

6.3

8.3

10.3

12.9

14.8

-

-

PACK

SIZE

RECOMMENDED

TOOLING

100

KT24

KFH23H

KFH13C

KT23

KT25

KHH13C

120

120

120

120

120

120

120

120

95

95

95

95

95

95

95

95

150

150

150

150

150

150

150

185

185

185

185

185

185

185

70

70

70

70

70

70

70

70

70

50

50

50

50

50

50

50

50

8

10

12

14

16

20

-

-

8

10

12

14

16

20

-

-

10

12

14

16

20

-

-

10

12

14

16

20

-

-

6

8

10

12

14

16

20

-

-

6

8

10

12

14

16

-

-

59.1

59.1

59.1

64.0

64.0

76.6

64.0

48.0

53.2

53.2

53.2

56.8

56.8

73.6

56.8

45.0

66.3

66.3

66.3

71.4

71.4

71.4

53.0

72.4

72.4

72.4

76.2

76.2

76.2

58.0

50.4

50.4

50.4

50.4

52.9

52.9

71.9

52.9

43.0

40.2

40.2

43.2

43.2

43.2

52.8

43.2

40.0

27.5

27.5

27.5

27.5

27.5

30.0

27.5

-

24.3

24.3

24.3

24.3

24.3

30.0

24.3

-

30.3

30.3

30.3

30.3

30.3

30.3

-

34.0

34.0

34.0

34.0

34.0

34.0

-

21.8

21.8

21.8

21.8

22.2

22.2

30.0

22.2

-

17.6

17.6

17.6

18.7

20.3

23.2

17.6

-

15.0

15.0

15.0

15.0

15.0

15.0

15.0

15.0

13.5

13.5

13.5

13.5

13.5

13.5

13.5

13.5

16.5

16.5

16.5

16.5

16.5

16.5

16.5

19.0

19.0

19.0

19.0

19.0

19.0

19.0

12.0

12.0

12.0

12.0

12.0

12.0

12.0

12.0

12.0

9.6

9.6

9.6

9.6

9.6

9.6

9.6

9.6

8.3

10.3

12.7

14.8

16.3

20.9

-

-

8.3

10.3

12.7

14.8

16.3

20.9

-

-

10.2

12.7

14.7

16.2

20.8

-

-

10.3

12.9

14.7

16.5

20.9

-

-

6.3

8.2

10.2

12.7

14.8

16.3

20.9

-

-

6.3

8.3

10.3

12.8

14.8

16.5

-

-

100

KT24

KFH23H

KFH13C

KT23

KT25

KHH13C

50

KT24

KFH23H

KFH13C

KT23

KT25

KHH13C

50

KT23

KT25

KFH13C

KT24

KFH23H

KFH13C

25

KT23

KFH23H

KFH13C

KT24

KHH13C

25

KT23

KFH23H

KFH13C

KT24

KHH13C

25

KT23

KHH13C

KFH13C

KFH23H

All dimensions in mm

COPPER TERMINALS

PART NO.

CT240-10

CT240-12

CT240-14

CT240-16

CT240-20

CT240-BL

CS240

CONDUCTOR

SIZE mm 2

240

240

240

240

240

240

240

CT300-10

CT300-12

CT300-14

CT300-16

CT300-20

CT300-BL

CS300

CT400-12

CT400-14

CT400-16

CT400-20

CT400-BL

CS400

CT500-14

CT500-16

CT500-20

CT500-BL

CS500

CT630-4H

CT630-16

CT630-20

CT630-BL

CS630

CT800-4H

CT800-20

CT800-BL

CS800

CT1000-4H

CT1000-20

CT1000-BL

CS1000

630

630

630

630

630

500

500

500

500

500

400

400

400

400

400

400

300

300

300

300

300

300

300

800

800

800

800

1000

1000

1000

1000

STUD mm

10

12

14

16

20

-

-

COPPER TUBE TERMINALS AND SPLICES

LENGTH

L

91.4

91.4

91.4

91.4

91.4

91.4

58.0

WIDTH

W

37.8

37.8

37.8

37.8

37.8

37.8

-

INSIDE

DIAMETER

D

21.0

21.0

21.0

21.0

21.0

21.0

21.0

HOLE

DIAMETER d ø

10.3

12.7

14.7

16.4

20.9

-

-

10

12

14

16

20

-

-

8

16

20

-

-

14

16

20

-

-

12

14

16

20

-

-

102.8

102.8

102.8

102.8

102.8

79.0

116.2

116.2

116.2

116.2

95.0

145.8

145.8

145.8

145.8

120.0

97.2

97.2

97.2

97.2

97.2

97.2

63.0

52.7

52.7

52.7

52.7

-

64.5

64.5

64.5

64.5

-

47.4

47.4

47.4

47.4

47.4

-

43.9

43.9

43.9

43.9

43.9

43.9

-

30.0

30.0

30.0

30.0

30.0

35.5

35.5

35.5

35.5

35.5

24.5

24.5

24.5

24.5

24.5

24.5

24.5

27.0

27.0

27.0

27.0

27.0

27.0

14.7

16.4

20.9

-

-

4x8.6

16.4

20.9

-

-

10.3

12.7

14.7

16.4

20.9

-

-

12.7

14.7

16.4

20.9

-

-

10

20

-

-

162.5

162.5

162.5

130.0

70.7

70.7

70.7

-

39.0

39.0

39.0

39.0

4x10.5

20.9

-

-

10

20

-

-

167.8

167.8

167.8

140.0

76.7

76.7

76.7

-

42.0

42.0

42.0

42.0

4x10.5

20.9

-

-

SPECIAL PURPOSE COPPER TERMINALS

PACK

SIZE

RECOMMENDED

TOOLING

10

KT23

KHH13C

KFH13C

KFH23H

10

KFH13C

KFH23H

KHH13C

1

1

1

1

1

KFH13C

KFH23H

KHH13C

KFH23H

KFH23H

Consult Kompress

Consult Kompress

4 HOLE SPECIAL

Size range 10 to 500mm 2

With 4 holes in the palm for standard transformer mounting.

LONG PALM

Size range 10 to 1000mm 2

Double length palm,normally supplied blank but holes can be provided to order.

COPPER PIN

Size range 10 to 1000mm 2

Pin dimensions on request.

RIGHT ANGLE

Size range 10 to 1000mm 2

With palm 90º angle to barrel.

All dimensions in mm

5

6

COPPER TERMINALS

COMPRESSION TOOLS

KT2 - 1.5 to 6mm 2

Simple service pliers incorporating wire stripper and cutter.

KT13 - 1.5 to 6mm 2

KT17 - 10 to 16mm 2

Precision ratchet tools ensuring a full crimp.

KT23 - 6 to 240mm 2

Rugged mechanical rack and pinion multi-stroke tool with ratchet control.

Six hexagonal die sets are required for full range. See tooling chart.

KT24 - 6 to 150mm 2

Lightweight, but sturdy mechanical tool, ideal for crimping terminals with limited access. Three hexagonal die sets are required for full range. See tooling chart.

KT25 - 10 to 95mm 2

Versatile lightweight tool with fine screw adjusted dies providing indent crimp.

KHH13C - 10 to 400mm 2

Hand hydraulic tool with multi-stroke action.

Thirteen hexagonal die sets are required for full range. See tooling chart.

All dimensions in mm

COPPER TERMINALS

COMPRESSION TOOLS

KFH13C - 10 to 400mm 2

Consists of KV13C crimping head and KHFP2

Foot Pump plus connecting hose.

Thirteen hexagonal die sets are required for full range.

See tooling chart.

KFH23H - 10 to 630mm 2

Consists of KV23H crimping head and KHFP2

Foot Pump plus connecting hose.

Fifteen hexagonal die sets are required for full range.

Adaptors required for sizes 10 to

400mm

2

See tooling chart.

CABLE

AREA mm 2

TOOLING SELECTION CHART FOR STANDARD COPPER CONDUCTORS

HAND

PLIERS

KT2

HAND

RATCHET TOOLS

KT13 KT17

LARGE

RATCHET TOOLS

KT22 KT23 KT24

LARGE

HAND

TOOL

KT25

HAND OR FOOT

HYDRAULIC TOOLS

KV13C or KV23H

KHH13C

50

70

95

120

10

16

25

35

1.5

2.5

4

6

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

150

185

240

300

400

500

630

800

1000

Chart shows Die Part Number for given tooling type

OK indicates suitable tool with Integral Die

For non Standard conductors consult Kompress

OK

OK

OK

OK

23C 240-6 24C 6-10-70-95

23C 185-10

23C 120-16

23C 95-25

23C 70-35

24C 6-10-70-95

24C 16-25-35-50

24C 16-25-35-50

24C 16-25-35-50

OK 23C 150-50

OK 23C 70-35

23C 95-25

23C 120-16

24C 16-25-35-50

24C 6-10-70-95

24C 6-10-70-95

24C 120-150

23C 150-50

23C 185-10

23C 240-6

24C 120-150

OK

OK

OK

OK

OK

OK

OK

13C10

13C16

13C25

13C35

13C50

13C70

13C95

13C120

*13C10

*13C16

*13C25

*13C35

*13C50

*13C70

*13C95

*13C120

13C150

13C185

13C240

13C300

13C400

Consult Kompress

Consult Kompress

*13C150

*13C185

*13C240

*13C300

*13C400

V23H 500

V23H 630

*Requires adaptor V23H TA/BA

NOTES

While every effort has been made to ensure that the information contained in this catalogue is accurate, Kompress reserves the right to amend the size and specifications of its products in line with its policy of continuing improvement and development.

All dimensions in mm

7

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