SG Curtainwall® Series 60-minute fire-rated Technical Glass Products Architectural Specification Manual Patent No. 8,567,142 800.426.0279 R151404 | fireglass.com SG Curtainwall® Series FIREFRAMES SG CURTAINWALL SERIES With the Fireframes SG Curtainwall® Series, design professionals can now create large, fire-rated glazed walls with the smooth, monolithic appearance of a structural silicone glazed system. The patented, fire-rated toggle glazing system allows for rapid installation of fire-rated Pilkington Pyrostop® glass while being completely hidden once installed. These features, combined with narrow steel frames allow high strength, clean sightlines and up to 120 minutes of fire resistance. Fireframes SG Curtainwall Series is just one of the many expressions of creativity that are changing traditional thinking about fire-rated glass and framing. The future of fire safety has never looked so good. For specifications, photographs and additional information contact: Technical Glass Products 8107 Bracken Place SE Snoqualmie, WA 98065 Office: 800.426.0279 Fax: 425.396.8200 800.451.9857 425.396.8300 E-mail: sales@fireglass.com Web: fireglass.com © 2015 Technical Glass Products. Pilkington Pyrostop is a registered trademark of Pilkington PLC. Technical Glass Products, One Source. Many Solutions, Fireframes, Fireframes SG Curtainwall and Fireglass are registered trademarks of Technical Glass Products. 800.426.0279 R151404 | fireglass.com SG Curtainwall® Series System Exploded Assembly ITEM DESCRIPTION ITEM DESCRIPTION ITEM DESCRIPTION 1 ANCHOR 9 SPACER, VERTICAL PERIMETER 17 MULLION, INTERMEDIATE HORIZONTAL 2 MULLION, PERIMETER VERTICAL 10 #6-20 X 1/2 PH SHEET METAL SCREW 11 MULLION, INTERMEDIATE VERTICAL 18 SLIDING SHEAR CLIP 12 MULLION, PERIMETER HORIZONTAL 20 SETTING PAD 21 T-JOINT CONNECTING PLATE 45 mm 6 M5 M-F 8MM STANDOFF 7 TOGGLE 13 SLIDING SHEAR CLIP 14 GLAZING PLATFORM, BOLT-ON SILL 15 M6x1x30mm FHSC SCREW 8 M5x0.8 x 12 mm BHSC SCREW 16 SPACER, HORIZONTAL PERIMETER 24 PYROSTOP IGU w/INTUMESCENT TAPE 25 TRIM, PERIMETER 3 GASKET 4 GASKET 5 CLIP, PERIMETER SPACER 21 19 GLAZING PLATFORM, BOLT-ON 22 X-JOINT CONNECTING PLATE 60 mm 23 SCREW, SELF-DRILLING 18 23 20 6 17 4 7 19 8 15 25 9 2 3 4 5 10 11 18 17 23 3 22 13 11 12 3 4 5 20 14 13 25 24 1 12 16 10 15 23 22 Figure 1: System Exploded Assembly 800.426.0279 R151404 | fireglass.com 3 System Exploded Assy SG Curtainwall® Series General Information GENERAL INFORMATION The Fireframes SG Curtainwall Series revolutionizes fire-rated framing. Incorporating precise European engineering, the patented SG Curtainwall Series allows for large, multi-story expanses of glass for interior or exterior applications. Now fabricated in the United States, Fireframes SG Curtainwall Series frames are classified and labeled with UL and ULC. Contact TGP with questions concerning these details as they apply to the particulars of a given project. VERTICAL MULLION PILKINGTON PYROSTOP® FIRE-RATED GLASS HORIZONTAL MULLION SILICONE SEALANT Figure 2. System Overview System Overview 800.426.0279 R151404 | fireglass.com 4 SG Curtainwall® Series General Information Features • Fire ratings of 45, 60 and 120 minutes • 60 and 120 minute ratings allow unrestricted glazing area for use in locations where total glazing exceeds 25% of wall • Full-lite doors available in single leaf or double leaf design (see Fireframes® Designer Series or Fireframes Heat Barrier Series) • Air and water pressure tested and approved for exterior use • Durable steel frames ensure low maintenance system • Narrow steel profiles • Silicone sealed for smooth monolithic appearance, no pressure plates or caps • Shear block fabrication system • Easy installation using unique toggle retention system, patent no. 8,567,142 • Frames supplied “K.D.” (knock-down) • Frame finished at the factory to match desired color scheme • Available in 2-sided and 4-sided systems; 2-sided systems have snap-on covers to conceal pressure plate screws • Fabricated in the U.S.A. 800.426.0279 R151404 | fireglass.com 5 SG Curtainwall® Series General Information LISTINGS • Classified and labeled by Underwriters Laboratories, Inc.® as Design Number U554 and Underwriters Laboratories of Canada as W495. • Frame tests performed in accordance with UL 263 / ASTM E-119 (60-120 minutes), NFPA 251. Sizing guidelines Frame Rating Maximum Exposed Glass Area Per Frame Maximum Exposed Glass Single Dimension Maximum Frame Size 60 minutes 24 sq. ft. (3,456 sq. in.) 2.23 m2 96” 2438 mm No Limitations Pilkington Pyrostop® Fire-Rated Glazing Options Technical Glass Products provides Pilkington Pyrostop® fire-rated glazing options to complement the Fireframes SG Curtainwall Series. sPECIFICATIONS Manufacturer’s Designation 60-161 FG 60-361 FG Fire Rating (minutes) 60 60 Glazing Type IGU IGU Application Interior * Opening Protective Exterior * Opening Protective Nominal Thickness 11/16" 67.7 mm 13/16" 71.7 mm Weight - Pounds per Square Foot (approx.) 16.96 lbs/ft 2 82.80 kg/m2 18.88 lbs/ft 2 92.18 kg/m2 Daylight Transmission (approx.) N/A N/A STC Rating (dB) (approx.) N/A N/A 800.426.0279 R151404 | fireglass.com 6 SG Curtainwall® Series Recommended Guidelines 1. BUILDING CODES Due to the diversity in local, state / provincial, or federal laws and the codes that govern design and application of architectural products, it is the responsibility of the individual architect / owner and installer to assure that products selected for use on projects comply with all the applicable building codes and laws. Technical Glass Products exercises no control over the use or application of its products, glazing materials, and operating hardware and assumes no responsibility thereof. Compliance of TGP project drawings with applicable codes for a given project shall be the responsibility of the TGP customer. 2. COORDINATION WITH OTHER TRADES Coordinate with the general contractor any sequence with other trades which impact curtain wall installation (i.e. fire proofing, back-up walls, partitions, ceilings, mechanical ducts, converters, etc.) or in which curtain wall installation may impact the work of adjacent trades. 3. INSTALLATION All materials are to be installed true, plumb and level. 4. BENCHMARKS All work should start from bench marks and /or column lines as established by the architectural drawings and the general contractor with guaranteed accuracy. Using these datum points and lines, determine: a. The plane of the wall in reference to offset lines provided on each floor; b. The finish floor lines in reference to bench marks on the outer building columns; and c. Mullion spacing from both ends of masonry openings to prevent dimensional build-up of daylight opening. 5. SURROUNDING CONDITIONS a. Coordination of adjacent material and construction tolerances to TGP’ s systems may be facilitated by TGP as part of preparing project drawings, and these drawings may indicate acceptable tolerances for critical dimensions. The installer should verify that surrounding construction is in accordance with the approved project drawings. Do not accept rough opening dimensions less than shown on project drawings. It is assumed that the minimal joint dimensions shown on the TGP project drawings match the field conditions. A frame may fit within a given opening but sealants may not perform as detailed if a smaller sealant joint is installed. Expansion / contraction issues may also be compromised. IF THE JOINTS ARE SMALLER THAN THAT SHOWN ON THE TGP PROJECT DRAWINGS, DO NOT PROCEED. Notify the General Contractor that the conditions are not as detailed and wait for corrective work to be completed before starting this work. b. The installer MUST notify and receive approval from TGP and the general contractor when conditions are not in accordance with approved project drawings and/or change any aspect of the structural performance of the Fireframes system before making any modifications to the TGP-furnished material or making changes which are different from those shown on the TGP project drawings. These conditions include, but are not limited to, anchor placement/location, changes in adjacent materials the anchor is 800.426.0279 R151404 | fireglass.com 7 SG Curtainwall® Series Recommended Guidelines being connected to or changes to dimensional relationships between framing, anchors and connection to adjacent materials. c. TGP must review and approve any changes required prior to the subcontractor installing any “corrective” work. These reviews may incur additional charges, which must be approved by the TGP customer prior to TGP’s review. 6. FRAME CONSTRUCTION varies a. As a standard, most frames are shipped “K-D” (knock-down) and are to be assembled on site. Depending on the size and/or the manufacturer's preference, some curtain wall components may be pre-assembled or welded in the factory. Figure 3 shows the typical elevation of a curtain wall frame construction. b. Some pre-assembly of the frames prior to installation on site is possible. TGP does not pre-assemble/ unitize frames prior to shipment, as the method for doing so is not intended for long shipping distances. c. Sill anchors, mullion splices and accessories (when required) are generally welded to the vertical frames at the factory. ROUGH OPENING (RO) FRAME DIMENSION (FD) 45 mm 60 mm DLO 45 mm DLO TO DLO TO DLO 19 mm 60 mm 45 mm 19 mm DLO TO DLO 45 mm 60 mm ROUGH OPENING (RO) 60 mm 19 mm FRAME DIMENSION (FD) 19 mm TO TO TO Figure 3: Typical Fireframes Frame Elevation 800.426.0279 R151404 | fireglass.com 8 SG Curtainwall® Series Recommended Guidelines 7. FASTENING Within the body of these instructions, “fastening” means any method of securing one part to another or to an adjacent material with fasteners in lieu of other methods, such as welding or using adhesive methods. Only those fasteners used within the system are specified in these instructions. *Due to the varying perimeter conditions and performance requirements, perimeter and anchor fasteners are not specified in these instructions and are the responsibility of the installing contractor. 8. FIELD STEEL ANCHORS Steel anchors that weld to steel structure or are bolted to embeds must be line set before mullions are placed. Upstanding leg of anchors, and hence the vertical mullions, must be parallel to sidewalls of vertical mullions. Mullion spacing should be held to a location tolerance of +/- 1/32” (0.8 mm). Anchors sometimes varies per job conditions. Always refer to approved project drawings for specific job site conditions and consult your TGP project manager with project-specific questions. 9. FIELD WELDING a. TGP recommends experienced AWS-certified welders be used to install all field weld conditions called out in the TGP project drawings. b. All field welding must be adequately shielded to avoid any splatter on glass or frame components. c. TGP typically finishes all steel material to protect from corrosion during shipping and short term storage on site prior to installation. For powder coated finishes, it is required to grind off the finish at the expected weld location prior to welding operations. The field weld must be re-finished with a zinc rich primer (in unexposed areas) or with touch-up paint (in exposed areas) after the welding is completed. Welds should never be left unpainted or unfinished. TGP can furnish small quantities of touch-up paint as required to match the original finish. 10. SEALANTS a. Sealants must be compatible with all materials they are in contact with, including other sealant surfaces. Consult sealant manufacturer for recommendations relative to joint size, shelf life, compatibility, cleaning, priming, tooling, adhesion, etc. b. The chemical compatibility and/or adhesion of all glazing materials and framing sealants with each other and with like materials used in glass and frame fabrication must be established by the installer. This is required on every project. c. If required by the project specifications, it is the responsibility of the glazing contractor to submit any documentation or samples from the sealant manufacturer indicating that glass and glazing material has been tested for chemical compatibility and / or adhesion with glazing sealants. This applies to all TGP materials in contact with any sealant. TGP will furnish samples of these materials upon request. d. The implementation of the test results is the responsibility of the installing contractor, and includes material performance and recommendations for primers and substrate preparation required to obtain adhesion. 800.426.0279 R151404 | fireglass.com 9 SG Curtainwall® Series Recommended Guidelines 11. EXPANSION JOINTS Perimeter seals shown in these instructions and in the TGP project drawings are shown at nominal size. Actual dimensions may vary due to perimeter conditions and/or difference in metal temperature between the time of fabrication and the time of installation. Design and detailing have been based on a fabrication / installation temperature of 70o F (21o C). If extreme temperatures exist at time of installation, gaps between expansion members may require slight adjustment. 800.426.0279 R151404 | fireglass.com 10 SG Curtainwall® Series Sample Elevation and Section Views 1 2 7/9 4 OPP. HND. 6/8 5 4 3 Figure 4: Sample Window Elevation with Section View References 800.426.0279 R151404 | fireglass.com ELEVATION 11 SG Curtainwall® Series Sample Elevation and Section Views MINERAL WOOL FIRE SAFING SILICONE SEAL BACKER ROD 19.1 mm [3 4 in] in [12.7 mm] 2 PERIMETER TRIM INTUMESCENT TAPE 1 23 16 in [55.1 mm] SILICONE SEAL BACKER ROD SILICONE SEAL BACKER ROD MINERAL WOOL FIRE SAFING 3M CP25 INTUMESCENT CAULK IN GLAZING RACEWAY PILKINGTON PYROSTOP® * - 60-161 FG GLASS SHOWN Section View 1: Horizontal Section at Head PILKINGTON PYROSTOP® THREADED STANDOFF DLO INTUMESCENT TAPE SLIDING SHEAR CLIP Section 1 HORIZONTAL SECTION AT HEAD SETTING PAD GLAZING PLATFORM SILICONE SEAL BACKER ROD 60 mm HORIZONTAL INTERMEDIATE MULLION INTUMESCENT TAPE 3M CP25 INTUMESCENT CAULK IN GLAZING RACEWAY 23 8 in [60.0 mm] 29 16 in [64.9 mm] DLO TOGGLE 211 16 in [67.7 mm]* 3 8 in [9.0 mm] INTERIOR GASKET VARIES * - 60-161 FG GLASS SHOWN Section View 2: Intermediate Horizontal Section 800.426.0279 R151404 | fireglass.com Section 2 INTERMEDIATE HORIZONTAL SECTION 12 SG Curtainwall® Series Sample Elevation and Section Views 3 in [67.7 mm]* 8 in [9.0 mm] VARIES 45 mm HORIZONTAL SILL MULLION INTERIOR GASKET INTUMESCENT TAPE MINERAL WOOL FIRE SAFING BACKER ROD SILICONE SEAL SILICONE SEAL BACKER ROD 7 3 16 4 in [19.0 mm] SILICONE SEAL BACKER ROD MINERAL WOOL FIRE SAFING in [11.3 mm] DLO 3M CP25 INTUMESCENT CAULK IN GLAZING RACEWAY 16 17 8 in [48.0 mm] PILKINGTON PYROSTOP® 211 * - 60-161 FG GLASS SHOWN Section View 3: Horizontal Section at Sill SECTION 3 HORIZONTAL SECTION AT SILL 800.426.0279 R151404 | fireglass.com 13 SG Curtainwall® Series Sample Elevation and Section Views 3 4 13 4 in [45.0 mm] in [19.1 mm] SILICONE SEAL BACKER ROD VARIES MINERAL WOOL FIRE SAFING INTUMESCENT TAPE PERIMETER SPACER 3 8 PERIMETER TRIM BACKER ROD SILICONE SEAL 7 PILKINGTON PYROSTOP® BACKER ROD SILICONE SEAL 16 211 16 in [67.7 mm] in [9.0 mm] MINERAL WOOL FIRE SAFING in [11.8 mm] 17 8 in [48.1 mm] DLO 3M CP25 INTUMESCENT CAULK IN GLAZING RACEWAY * - 60-161 FG GLASS SHOWN Section View 4: Vertical Section at Jamb SECTION 4 VERTICAL SECTION AT JAMB C:\Vault\CAD_DATA\Manuals\SG Illustrations\SG Arch Spec Manual - 60 Min.idw 800.426.0279 R151404 | fireglass.com 14 SG Curtainwall® Series Sample Elevation and Section Views 60 mm VERTICAL INTERMEDIATE MULLION 23 8 in [60.0 mm] SLIDING SHEAR CLIP SLIDING SHEAR CLIP PILKINGTON PYROSTOP® PILKINGTON PYROSTOP® 3M CP25 INTUMESCENT CAULK IN GLAZING RACEWAY 3M CP25 INTUMESCENT CAULK IN GLAZING RACEWAY TOGGLE INTUMESCENT TAPE BACKER ROD DLO SILICONE SEAL 25 8 in [66.2 mm] DLO Section View 5: Intermediate Vertical Section SECTION 5 INTERMEDIATE HORIZONTAL SECTION C:\Vault\CAD_DATA\Manuals\SG Illustrations\SG Arch Spec Manual - 60 Min.idw 800.426.0279 R151404 | fireglass.com 15 SG Curtainwall® Series Sample Elevation and Section Views DOOR ADAPTOR DOOR FASTENER DOOR FRAME DOOR ADAPTOR DOOR FRAME DOOR FASTENER EXIT DEVICE BACKER ROD SILICONE SEAL BACKER ROD SILICONE SEAL WELD ON DOOR PIVOT DOOR LEAF SEE FIREFRAMES® DESIGNER SERIES FOR GLAZING OPTIONS 23 4 in [70.0 mm] 33 23 4 in [70.0 mm] 16 in [81.5 mm] DLO 31 16 in [78.5 mm] DO Section View 6: Vertical Section - Fireframes® Designer Series Door SECTION 6 VERTICAL SECTION - DESIGNER DOOR 800.426.0279 R151404 | fireglass.com 16 SG Curtainwall® Series Sample Elevation and Section Views DLO BACKER ROD 27 16 in [62.3 mm] SILICONE SEAL 115 16 in [50.0 mm] DOOR ADAPTOR DOOR FASTENER 31 8 in [80.0 mm] RO DOOR FRAME DO DOOR LEAF DOOR CLOSER DLO SEE FIREFRAMES® DESIGNER SERIES FOR GLAZING OPTIONS 1 2 in [12.7 mm] 41 16 in [103.0 mm] 39 16 in [90.0 mm] Section View 7: Horizontal Section - Fireframes® Designer Series Door SECTION 7 HORIZONTAL SECTION - DESIGNER DOOR 800.426.0279 R151404 | fireglass.com 17 SG Curtainwall® Series Sample Elevation and Section Views DOOR ADAPTOR DOOR FASTENER DOOR FRAME DOOR ADAPTOR DOOR FRAME DOOR FASTENER EXIT DEVICE BACKER ROD BACKER ROD SILICONE SEAL SILICONE SEAL WELD ON DOOR PIVOT SEE FIREFRAMES® HEAT BARRIER SERIES FOR GLAZING OPTIONS DOOR LEAF 31 8 in [80.0 mm] 33 4 in [95.1 mm] DLO DO 33 31 8 in [80.0 mm] 4 in [95.1 mm] Section View 8: Vertical Section - Fireframes® Heat Barrier Series Door SECTION 8 VERTICAL SECTION - HEAT BARRIER DOOR 800.426.0279 R151404 | fireglass.com 18 SG Curtainwall® Series DLO Sample Elevation and Section Views SILICONE SEAL 23 8 in [60.6 mm] BACKER ROD 211 16 in [67.9 mm] DOOR CLOSER 311 16 in [93.5 mm] DOOR ADAPTOR DOOR FASTENER DLO RO DOOR FRAME DO DOOR LEAF SEE FIREFRAMES® HEAT BARRIER SERIES FOR GLAZING OPTIONS 411 16 in [119.2 mm] 9 16 in [14.2 mm] 41 8 in [105.0 mm] Section View 9: Horizontal Section - Fireframes® Heat Barrier Series Door SECTION 9 HORIZONTAL SECTION - HEAT BARRIER DOOR 800.426.0279 R151404 | fireglass.com 19 SG Curtainwall® Series Profile Options 13 4 in [45.0 mm] RP 1790 1 4 in [6.4 mm] 1 in [12.7 mm] 2 1 in [6.4 mm] 4 7 211 16 in [67.7 mm]* in [23.0 mm] 8 3 4 3 8 in [19.3 mm] in [9.0 mm] 39 55 16 in [135.0 mm] 16 in [90.0 mm] RP 1788 * - 60-161 FG GLASS SHOWN Figure 5: Perimeter Profiles PERIMETER PROFILES 800.426.0279 R151404 | fireglass.com 20 SG Curtainwall® Series Profile Options 23 8 in [60.0 mm] in [90.0 mm] RP 1802 in [67.7 mm]* 211 16 3 8 in [9.0 mm] 39 16 55 16 in [135.0 mm] RP 1804 * - 60-161 FG GLASS SHOWN Figure 6: Intermediate Profiles 800.426.0279 R151404 | fireglass.com INTERMEDIATE PROFILES 21 C:\Vault\CAD_DATA\Manuals\SG Illustrations\SG Arch Spec Manual - 60 Min.idw SG Curtainwall® Series Assembly and Installation VERTICAL MULLION UPPER SECTION FASTENERS BY TGP QUANTITY AND SIZE PER TGP PROJECT DRAWINGS VERTICAL MULLION UPPER SECTION SPLICE PLATE WELDED TO VERTICAL MULLION BY TGP VERTICAL MULLION LOWER SECTION VERTICAL MULLION LOWER SECTION Figure 7: Fixed Splice Detail HORIZONTAL MULLION 1 SLIDING SHEAR CLIP 2 3 Fixed Splice Detail HORIZONTAL MULLION 1: SLIDE MULLION INTO PLACE 2: PUSH GLAZING PLATFORM TO THE SIDE TO SLIDE SHEAR CLIP PINS INTO VERTICAL MULLION 3: INSTALL AND/OR RE-TIGHTEN LOCKING SCREW TO SECURE 1 2 3 Figure 8: Recess Sliding Shear Clip into the Horizontal Mullion using Glazing Platform Recess Sliding Shear Clip into the Horizontal Mullion using Glazing Platform 800.426.0279 R151404 | fireglass.com 22 SG Curtainwall® Series Assembly and Installation HORIZONTAL MULLION VERTICAL MULLION HORIZONTAL MULLION GLAZING PLATFORM MULLION GASKET (BENT UP AT END FOR INSTALLATION) MULLION GASKET #10-24 x 1 2 in FHMS SHEAR CLIP SCREWS (4 PER SHEAR CLIP) SHEAR CLIP - WELDED TO VERTICAL MULLION Figure 9: Welded Shear Clip Installation Welded Shear Clip Installation 800.426.0279 R151404 | fireglass.com 23 SG Curtainwall® Series Corner Details 45° in ] 6 91 .7 m m[ in ] 1 66 in] 69 16 m[ 16 .7 m 6 1 66 9 166.7 mm [69 16 166.7 mm [6 in] 10° Figure 10: 10° Inside Corner Minimum Inside Filler Area 15.70 Sq In Figure 11: 45° Inside Corner Minimum Inside Filler Area 24.20 Sq In 166 .7 m 69 16 m[ SG SERIES 60 Min - 45° INSIDE CORNER 135° m[ 9 61 166 166.7 mm [69 16 in] .7 m 90° 6 in ] 166.7 mm [69 16 in] Minimum Inside Filler Area 15.70 Sq In Minimum Inside Filler Area 24.20 Sq In in ] SG SERIES 60 Min - 10° INSIDE CORNER Figure 12: 90° Inside Corner Minimum Inside Filler Area 45.17 Sq In Figure 13: 135° Inside Corner Minimum Inside Filler Area 34.23 Sq In SG SERIES 60 Min - 135° INSIDE CORNER SG SERIES 60 Min - 90° INSIDE CORNER Minimum| Inside Filler Area 45.17 Sq In 800.426.0279 fireglass.com R151404 Minimum Inside Filler Area 34.23 Sq In 24 SG Curtainwall® Series Corner Details 6 .7 m m[ 9 61 m[ 69 16 16 166 in ] 166.7 mm [69 16 in] .7 m in ] 16 6 9 166.7 mm [6 in] 10° 45° Figure 14: 10° Outside Corner Minimum Inside Filler Area 16.75 Sq In Figure 15: 45° Outside Corner Minimum Inside Filler Area 19.81 Sq In .7 m 16 16 6 SG SERIES 60 Min - 10° OUTSIDE CORNER Minimum Inside Filler Area 16.75 Sq In 166.7 mm [69 in] m[ 69 16 90° in ] SG SERIES 60 Min - 45° OUTSIDE CORNER m[ 9 61 6 in] 135° 1 66 .7 m 166.7 mm [69 16 in] Minimum Inside Filler Area 19.81 Sq In Figure 16: 90° Outside Corner Minimum Inside Filler Area 40.17 Sq In Figure 17: 135° Outside Corner Minimum Inside Filler Area 30.30 Sq In SG SERIES|60 Min - 90° OUTSIDE CORNER 800.426.0279 fireglass.com R151404 25 Minimum Inside Filler Area 40.17 Sq In SG SERIES 60 Min - 135° OUTSIDE CORNER