Heavy duty. Redefined. Engineered to be rugged and reliable. Designed to eliminate cover plate noise. Quick, easy installation. Wabo®BusTuff heavy duty expansion joint system US Patent No. 8,267,617 wbacorp.com Features and Benefits Not your average plate joint system. Features Benefits Design Longevity Structural elements designed for infinite fatigue life. Maintenance free, structural steel components Unique Anchorage System Fastening system engineered to secure cover plate under any conditions, displacements and rotations Sound Attenuation Engineered to completely eliminate cover plate noise through our QuietRideTM technology Easy Install Lane-by-lane installation of plates promotes simple process Wabo®BusTuff (BTS) Heavy duty expansion joint system US Patent No. 8,267,617 Designed and proven to accommodate high load, high speed, high daily traffic count parking deck challenges. This system has also been designed and tested to withstand the most demanding seismic events, resulting in the most fully functional expansion joint system in the marketplace. Successful seismic testing of the BusTuff system was conducted in 2012 at the Pacific Earthquake Engineering Research (PEER) Center, University of California, Berkeley. This system will effectively handle up to a Magnitude 8 seismic event, allowing for continuous use during and following significant seismic activity. Specify Serious loading capabilities. •• The Wabo BusTuff system absorbs impact and carries axle loads up to and including 40,000 pounds •• Handles 30% horizontal impact forces created by large vehicles traveling at high speeds across the system •• Accommodates slab movements in all directions while eliminating failure modes most often associated with plate-type systems ® Wabo®BusTuff (BTS) System with QuietRide™ Technology Steel Cover Plate w/ Factory applied Slip Resistant Coating QuietRide™ Technology Steel Edge Members Wabo®BusTuff Recommended applications. •• Fly-in/elevated bridge structures at Public Transportation facilities •• Airport Terminal Pickup Locations in proximity to buses •• New construction and staged construction rehabilitation projects •• Horizontal use, high speed, high vehicle weight, and high daily traffic count applications wbacorp.com 1-800-677-4922 Compression Anchor Springs For Best Results Technical System Data Each Wabo®BusTuff expansion control system is specifically designed to suit individual project conditions. Considerations for use are high loads (vehicles higher in weight than passenger vehicles and pickup trucks i.e. oscillating buses), vehicles traveling at speeds in excess of 20 miles per hour, transitions in elevation across opposing decks, and locations where large vehicle count-per-day exists. Tips to do it right. •• Install when concrete substrate is clean, sound, dry, and cured •• Do not allow any of the Wabo®Crete II elastomeric concrete components to freeze prior to installation. Store all components out of direct sunlight in a clean, dry location between 50˚F (10˚C) and 90˚F (32˚C) •• Shelf life of chemical components is 1 year •• Periodically inspect bolt hole filler and edge void sealant and repair localized areas as needed •• For water management, minimize drain trough (optional) splice points by installing it in longest possible continuous lengths Our technical staff can provide the highly skilled engineering services required to transform design considerations, joint opening(s), and thermal and/or seismic movements into a maintenance-free system built to last. In fact, each BusTuff system developed is analyzed with Finite Element Analysis (FEA) as part of the standard engineering process. Preassembly and shorter sized panels allow for quick lane-by-lane installation on retrofit applications. Physical System Properties QuietRideTM Technology – ensures no “plate slap” of metal to substrate due to repeated heavy loading. Factory poured high density polyurethane pads are kept in constant contact to the adjacent structure by “pre-tensioning” the system’s hardware which are installed to a specified torque. Specially designed non-metallic compression springs maintain specified hardware tension throughout the expansion joint’s service life. Wabo®Crete II Elastomeric Header – a key component to QuietRideTM Technology, this elastomeric header absorbs traffic impact loads and evenly disperses them into the deck slab, while allowing the system to flex with deck loads. Steel Edge Members – all steel members and cover plates are manufactured from structural steel, and are designed by WBA Engineering staff to properly carry loads, limit deflection, and account for infinite fatigue life. Slip Resistant Coating – high coefficient of friction slip resistant epoxy coating factory applied to ensure years of service under the most aggressive environments. wbacorp.com 1-800-677-4922 Wabo®BusTuff Heavy-Duty Expansion Joint System Rugged, reliable system for high load, high speed and high daily traffic counts Patent No. 8,267,617 Product data sheet rev. 4.2013 DESCRIPTION: The Wabo®BusTuff is a rugged and reliable expansion joint system specifically designed to accommodate high load, high speed, high daily traffic count parking deck challenges. Top 4 reasons to use Wabo®BusTuff (BTS) Features Design Longevity Benefits tructural elements are S designed for infinite fatigue life Maintenance free structural steel components Unique Anchorage System Fastening system designed and engineered to secure cover plate under any conditions, displacements and rotations Sound Attenuation sing our QuietRide U Technology, this system has been engineered to completely eliminate cover plate noise Easy Install ane-by-lane installation L of plates promotes simple process TM The system absorbs impact, can carry axle loads up to and including 40,000 pounds, handle 30% horizontal impact forces created by vehicles traveling at high speeds across the system, and accommodate slab movements in all directions while eliminating failure modes most often associated with plate-type systems in high daily traffic count locations. This system has also been designed and tested to withstand the most demanding seismic events resulting in the most fully functional expansion joint system in the marketplace. RECOMMENDED FOR: Fly-in/elevated bridge structures at Public Transportation facilities Airport Terminal Pickup Locations in proximity to buses New construction and staged construction rehabilitation projects Horizontal use, high speed, high vehicle weight, and high daily traffic count applications PACKAGING/COVERAGE: Steel cover plates and system components packaged as kits for easy installation Optional drain trough can be shipped in continuous lengths up to 50’-0” Bolt Hole cavities are sealed with Wabo®Crete II Elastomeric Concrete Wabo®Crete II: Part A 1/2 gal container Part B 1 gal container P art C 60 lb aggregate A +B+C = 1 unit = 0.6 ft3 (1030 in3) bts technical data: Each Wabo®BusTuff expansion control system is specifically designed to suit individual project conditions. Considerations for use are high loads (vehicles higher in weight than passenger vehicles and pickup trucks i.e. oscillating buses), vehicles traveling at speeds in excess of 20 miles per hour, transitions in elevation across opposing decks, and locations where large vehicle count-per-day exists. Our technical staff can provide the highly skilled engineering services required to transform design considerations, joint opening(s), and thermal and/or seismic movements into a maintenance-free system built to last. In fact, each BusTuff system developed is analyzed with Finite Element Analysis (FEA) as part of the standard engineering process. Preassembly and shorter sized panels allow for quick lane-by-lane installation on retrofit applications. Watson Bowman Acme Corp. | 95 Pineview Drive Amherst, NY 14228 | (p) 800-677- 4922 (f) 716-691-9239 | wbacorp.com Wabo®BusTuff Heavy-Duty Expansion Joint System Rugged, reliable system for high load, high speed and high daily traffic counts Patent No. 8,267,617 product data sheet pg 2 of 2 APPLICATION: Installation summary: For our most current information, please visit our website @ wbacorp.com Wabo®BusTuff (BTS) System rev. 4.2013 For newly placed concrete, the joint interface must be dry and clean (free of dirt, coatings, rust, grease, oil, and other contaminants), sound and durable. New concrete must be cured (minimum of 14 days). Prepare blockout to proper dimensions and grade. The bottom of the blockout shall be parallel with the plane of the roadway (true and flat). Position base steel angles with exposed structural steel threaded studs starting at a curb line and work across joint location. Anchor steel angles onto the concrete substructure using Wabo®Crete II elastomeric concrete. Align and connect structural steel cover plate to cast in angles by use of structural steel anchor nuts. Tighten anchor nuts to specified torque using a torque wrench. Re-torque all nuts after one (1) hour or installation of one (1) stage is complete. Fill bolt hole cavities with Wabo®Crete II Elastomeric Concrete. Fill edge voids with Silicone Sealant on anchored side of cover plate (material by others). Additional requirements/equipment: S andblast blockout surfaces prior to installation Calibrated torque wrench to tighten anchors Pry bar to move/position panels For best results: Install when concrete substrate is clean, sound, dry, and cured (14 day minimum). Do not allow any of the Wabo®Crete II elastomeric concrete components to freeze prior to installation. Store all components out of direct sunlight in a dry location between 50˚F (10˚C) and 90˚F (32˚C). Shelf life of components is approximately 1 year. Periodically inspect the bolt hole filler and edge void sealant and repair localized areas as needed. Consult a Watson Bowman Acme representative for additional information. Make certain the most current version of the product data sheet is being used. Please consult our website wbacorp.com or contact a customer service representative at 1-800-677-4922. Proper application is the responsibility of the user. Field visits by Watson Bowman Acme personnel are for the purpose of making technical recommendations only and not for supervising or providing quality control on the jobsite. Related documents: Material Safety Data Sheets Wabo®BusTuff Specifications Wabo®BusTuff Sales Drawings LIMITED WARRANTY: Watson Bowman Acme Corp. warrants that this product conforms to its current applicable specifications. WATSON BOWMAN ACME CORP. MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. The sole and exclusive remedy of Purchaser for any claim concerning this product, including, but not limited to, claims alleging breach of warranty, negligence, strict liability or otherwise, is the replacement of product or refund of the purchase price, at the sole option of Watson Bowman Acme Corp. Any claims concerning this product shall be submitted in writing within one year of the delivery date of this product to Purchaser and any claims not presented within that period are waived by Purchaser. IN NO EVENT SHALL WATSON BOWMAN ACME CORP. BE LIABLE FOR ANY SPECIAL, INCIDENTAL, CONSEQUENTIAL (INCLUDES LOSS OF PROFITS) OR PUNITIVE DAMAGES. Other warranties may be available when the product is installed by a factory trained installer. Contact your local Watson Bowman Acme representative for details. The data expressed herein is true and accurate to the best of our knowledge at the time published; it is, however, subject to change without notice ©2013 Watson Bowman Acme Corporation. Watson Bowman Acme Corp. | 95 Pineview Drive Amherst, NY 14228 | (p) 800-677- 4922 (f) 716-691-9239 | wbacorp.com Wabo®BusTuff Heavy Duty Expansion Joint System Rugged, reliable system for high load, high speed and high daily traffic counts US Patent No. 8,267,617 INSTALLATION PROCEDURE PRODUCT INFORMATION Manufacturer: Watson Bowman Acme Corp 95 Pineview Drive Amherst, NY 14228 (p) 800-677-4922 (f) 716-691-9239 wbacorp.com rev. 4.2013 Before Installation 1. Inspect all materials for missing or damaged components. If any material is damaged, contact WBA at (800) 677-4922, with WBA order number and invoice for prompt assistance. Receipt of shipping document(s) indicating products or components were signed for by contractor as damaged upon arrival is required prior to processing any replacement materials. 2. All materials shall be stored as recommended by WBA, including but not limited to, temperature and humidity ranges as outlined in WBA literature that will not affect proper performance of any system or component. Product Name: Wabo®BusTuff (BTS) The following installation procedure provides a basic guideline for proper placement of the expansion control system described above. This procedure should be used in conjunction with approved shop drawings (if required), contract plans, project specification, and recommendations by the manufacturer. To ensure proper installation and performance of the expansion control system, the following steps shall be completed by contractors with staff having appropriate skills to execute stated installation requirements. Deviation from or failure to abide by this procedure will affect product warranty unless changes are agreed to in writing by Watson Bowman Acme (WBA). Components shown below will vary in size depending on system model. Jam nuts Cover plate 3. Contact WBA technical services department, (800) 677-4922, if site conditions vary from requirements identified in this procedure. 4. Inspect all adjacent construction prior to commencement of work, and report any damage, deficiencies, or unacceptable conditions to the Authority having Jurisdiction for resolution. Please Note: Cover plates and anchor assemblies are match marked and drilled and can not be intermixed. Disassembly of the system should take place at time of setting anchor device assembly. Contractor should become familiar with location of all cover plate and anchor device assembly piece marks to ensure proper installation. Anchor device assembly Watson Bowman Acme Corp. | 95 Pineview Drive Amherst, NY 14228 | (p) 800-677-4922 (f) 716-691-9239 | wbacorp.com Wabo®BusTuff Heavy Duty Expansion Joint System Rugged, reliable system for high load, high speed and high daily traffic counts US Patent No. 8,267,617 APPLICATION pg 2 of 2 The blockout shall be constructed to the dimensions shown in shop drawings. The concrete substrate must be clean (free of dirt, coatings, rust, grease, oil and other contaminants), sound and durable. New concrete must be cured (minimum of 14 days) and all latinance removed. Suitable preparation methods include sandblasting, chipping and scarification. 1 2 wood shims anchor device assembly 3 Position anchor device assembly in blockout and align so assembly is recessed to allow for installation of cover plate. Reference shop drawing for overall plate thickness including polyurethane pad. 4 remove formwork After Wabo®Crete II has fully cured, remove formwork in blockout. Re-torque all nuts after one (1) hour or installation of one (1) stage is complete. Trim off excess threaded stud after nuts are re-torqued. 5 Place cover plate by aligning over threaded studs from anchor assembly. Install formwork in blockout for Wabo®Crete II infill material. Install Wabo®Crete II per installation guide. 8 Fill bolt holes with Wabo®Crete II or epoxy per project specification. Fill vertical gap with silicone or sealant per project specification (not provided by WBA). 6 formwork (not supplied by WBA) 7 Use provided Jam nuts to secure plate and tighten to torque as specified on shop drawings. For our most current information, please visit our website @ wbacorp.com Wabo®BusTuff (BTS) System rev. 4.2013 LIMITED WARRANTY: Watson Bowman Acme Corp. warrants that this product conforms to its current applicable specifications. WATSON BOWMAN ACME CORP. MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. The sole and exclusive remedy of Purchaser for any claim concerning this product, including, but not limited to, claims alleging breach of warranty, negligence, strict liability or otherwise, is the replacement of product or refund of the purchase price, at the sole option of Watson Bowman Acme Corp. Any claims concerning this product shall be submitted in writing within one year of the delivery date of this product to Purchaser and any claims not presented within that period are waived by Purchaser. IN NO EVENT SHALL WATSON BOWMAN ACME CORP. BE LIABLE FOR ANY SPECIAL, INCIDENTAL, CONSEQUENTIAL (INCLUDES LOSS OF PROFITS) OR PUNITIVE DAMAGES. Other warranties may be available when the product is installed by a factory trained installer. Contact your local Watson Bowman Acme representative for details. The data expressed herein is true and accurate to the best of our knowledge at the time published; it is, however, subject to change without notice ©2013 Watson Bowman Acme Corporation. Watson Bowman Acme Corp. | 95 Pineview Drive Amherst, NY 14228 | (p) 800-677-4922 (f) 716-691-9239 | wbacorp.com Wabo®BusTuff Heavy Duty Expansion Joint System Rugged, reliable system for high load, high speed and high daily traffic counts US Patent No. 8,267,617 SPECIFICATION rev. 4.2013 PRODUCT INFORMATION Manufacturer: Watson Bowman Acme Corp 95 Pineview Drive Amherst, NY 14228 (p) 800-677-4922 (f) 716-691-9239 wbacorp.com SECTION 07900 - EXPANSION CONTROL General The work shall consist of furnishing and installing expansion control systems in accordance with the details shown on the contract plans, and the requirements of these specifications. Wabo®BusTuff is a proprietary product designed to meet high load, high speed, high daily traffic count vehicle requirements for the Project. In the event of any discrepancy between the contract plans and these specifications, the specification shall govern. Related Work 1. Cast-in-place concrete 2. Sealants and caulking Product Name: Wabo®BusTuff (BTS) Product Description: The Wabo®BusTuff is a rugged and reliable expansion joint system specifically designed to accommodate high load, high speed, high daily traffic count parking deck challenges. This system is designed and has been tested to withstand the most demanding seismic events resulting in the most fully functional, robust expansion joint system for parking structures. Intended Use: High loading (carry axle loads up to and including 40,000 lbs), high speeds (up to 20 mph) and high daily traffic count parking deck scenarios. Related Documents Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section. Submittals A. Product Data: Provide the following for each system specified: 1. Product data sheet describing capabilities of expansion control system. 2. Information and data as outlined in Section 1.4.C of this specification. B. Shop Drawings: Provide the following for each system specified: 1. Placement Drawings: Include line diagrams showing plans, elevations, sections, details, splices, blockout requirement, entire route of each system, and attachments to other work. C. Product Test Reports: Material test reports confirming all structural steel materials conform to the specified and designed type, and previous test report(s) executed by an independent qualified testing agency for seismic performance suitability. D. Manufacturer certification: Provide certificates validating that the manufacturer of the expansion control system is certified to the most current version of an AISC Bridge Fabrication standard, and ISO 9001 Quality Management System. Performance and Design Criteria A. Design of vehicular and bus loading expansion systems shall meet the performance criteria listed on the contract documents, and shall be designed in accordance with requirements of AASHTO LRFD Design Specifications with modifications and exceptions listed below. Fabrication of load bearing elements shall be in accordance with AASHTO LRFD Bridge Construction Specifications. B. Unless otherwise indicated, wheel load of 16,000 pounds (bus with dual tire) shall be used. C. Prior to fabrication, expansion joint supplier shall submit the following information for review and approval: Watson Bowman Acme Corp. | 95 Pineview Drive Amherst, NY 14228 | (p) 800-677-4922 (f) 716-691-9239 | wbacorp.com Wabo®BusTuff Heavy Duty Expansion Joint System Rugged, reliable system for high load, high speed and high daily traffic counts US Patent No. 8,267,617 SPECIFICATION pg 2 of 4 1. Summary of design criteria used in analysis and design. 2. Engineering calculations and finite element analysis (FEA), stamped by a registered professional engineer under the manufacturer’s direct employ, of load carrying members to validate expansion control system’s ability to transfer all imposed loads to the supporting structure. 3. Consideration for limit states of collapse, serviceability, and fatigue shall be provided in analysis and design. D. Design Criteria: 1. Fatigue: 25% lower than design wheel load. Fatigue resistance shall be established using the mean SN curve (50% failure rate) for the materials. 2. Serviceability: 25% higher than design wheel load. 3. Collapse: 50% higher than serviceability design wheel load. 4. Horizontal loads of at least 5 % of vertical load shall be included for serviceability and fatigue limit states unless otherwise indicated. Friction due to vehicular loading shall not be relied upon to provide horizontal load resistance of dynamic loads. A maximum of 33 percent of the friction due to pre-tensioning elements may be considered to resist horizontal loads. 5. FEA shall use a joint gap of not less than the joint’s maximum service gap position, or 20 percent larger than midrange joint opening, whichever is larger. 6. Stress risers including but not limited to recesses and bolt holes shall be accounted for in the fatigue FEA case only. 7. FEA analysis shall verify stresses are below design limit states. Maximum allowable deflections are 0.035 inches for fatigue and 0.070 inches for serviceability. 8. Designated expansion control systems shall be designed such that the system will remain in place after a seismic event as described within the contract documents. 9. Noise prevention components shall be designed for a minimum design life of ten (10) years, and be justified by previous testing, installation, or analysis. Use of rubber sheets, dowels or blocks of any kind shall not be permitted. Quality Assurance Manufacturer shall have a minimum ten (10) years experience specializing in the design and manufacture of expansion control systems for use in vehicular bridges. Manufacturer shall be certified to an AISC Bridge Fabrication standard, and ISO-9001 Quality Management System. Manufacturer shall have a registered professional engineer under its direct employ with a demonstrated history of designing expansion control systems used in vehicular bridges where high load, high speed, high daily traffic count, and fatigue are considerations for design. 1. The following manufacturer is known to have a pre-qualified expansion control system design by completing and conforming to all requirements described herein: a. Watson Bowman Acme Corp. 95 Pineview Drive Amherst, NY 14228 Tel: (800) 677-4922 Fax: (716) 691-9239 Web: www.wbacorp.com B. Installer Qualifications: The specified expansion control system shall be installed by an employer of workers that have completed the manufacturer’s “factory trained installer” certification. Factory field technical service shall be required by any installer who has not successfully completed a minimum of two (2) installations of the specified materials. C. Source Limitations: Obtain expansion control systems through one (1) source from a single manufacturer. D. Warranty: The expansion control system shall be warranted for a period of three (3) years when installed by the manufacturer’s factory trained installer. Installation shall be in strict accordance with manufacturer’s technical specifications, details, installation instructions and general procedures in effect for normal intended usage and suitable applications under specified design movements and loading conditions. Product Delivery Storage and Handling A. Deliver products in manufacturer’s original, intact, labeled containers, and store under cover in a dry location until installed. Store off the ground, protect from weather and construction activities. Product Provide Wabo®BusTuff utilizing QuietRide™ Technology that includes all materials as described in this Section; specifically, structural steel components designed and fabricated to meet requirements for the Project, non-elastomer sound attenuating materials between the expansion control system and the substructure, a specially manufactured, non-metallic, non-elastomer spring material to ensure the system is in full contact with the substructure as vehicles travel across the expansion control system, and an elastomeric concrete header. Components of the system shall not be substituted. Materials A. Steel plates and shapes: Supply materials in conformance to ASTM A 588, or as directed by the manufacturer. Non-load bearing steel materials shall be as recommended by the manufacturer. Use of aluminum for any component is prohibited. B. Headed concrete anchor studs shall conform to ASTM A 108 grades 1010 through 1020. C. Structural steel hardware: Bolts, studs, and nuts shall conform to or meet mechanical properties of ASTM A 325 or ASTM A 449. All hardware shall be protected from corrosion by means of hot dip galvanizing in conformance to ASTM A 153. Watson Bowman Acme Corp. | 95 Pineview Drive Amherst, NY 14228 | (p) 800-677-4922 (f) 716-691-9239 | wbacorp.com Wabo®BusTuff Heavy Duty Expansion Joint System Rugged, reliable system for high load, high speed and high daily traffic counts US Patent No. 8,267,617 SPECIFICATION pg 3 of 4 D. Cover plate sound attenuating material – Cover plates shall contain a dovetail cut on the bottom surface to accept a high density urethane material that is hot poured into the dovetail joints. Application of pre-formed urethane pads to cover plates through use of adhesive(s) is prohibited. Use of rubber sheet, dowels, blocks, or cross section of any kind is prohibited. E. Spring material: Manufacturer shall specify material properties, geometry, and compression deflection criteria required for precompression springs in order to ensure the sound attenuating pads are in complete and constant contact throughout a wheel load cycle. Material shall be designed to minimize compression set for a design life of at least one million vehicles. Use of steel or elastomer materials is prohibited. F. Elastomeric Header: Material shall be an ambient cure, 100% solids, two component liquid with pregraded aggregate exhibiting the minimum physical properties: 1. Cured binder shall meet the following physical properties: PHYSICAL PROPERTY TEST METHOD REQUIREMENT 2. Elastomeric cured binder shall meet the following properties: PHYSICAL PROPERTY TEST METHOD REQUIREMENT Compressive Strength ASTM D695 2200 psi min. Resilience @ 5% deflection ASTM D695 90% min Impact Resistance @ 32°F (0°C) @ -20°F (-29°C) @ 158°F (70°C) ASTM D3029 no cracks no cracks no cracks 3. Bonding Agent: Provide manufacturers two component, 100% solids bonding agent. Apply bonding agent to the sides and base of the preformed concrete blockout prior to placement of the elastomeric concrete. Store, mix and apply in accordance with manufacturer’s system data sheet. G. Corrosion Protection: All exterior facing structural steel surfaces shall be protected against corrosion by PPG Amercoat 137 epoxy primer. Riding surface of structural steel cover plates shall be further protected from corrosion and provide skid resistance by application of PPG Amercoat 138G nonskid epoxy top coat. Color shall be gray. Tensile strength ASTM D638 750 min., psi Elongation @ break ASTM D638 150 % Hardness, Durometer D ASTM D2240 30-49 Compression Set, 22hr @ 158°F ASTM D395 Method B 50 % max Tear Resistance, min, lb/in ASTM D624 80 Fabric Type 4 ounce polyester cloth Water Absorption ASTM D570 3% max Temperature Range - 30º F + 200º F Heat shrinkage, % ASTM D1299 1.6% max Hardness Shore A 70 +/-5 Oven Aging @ 158°F for 72 hr – tensile ASTM D638 750 Tensile, PSI 1000 Elongation, % 250 Elongation ASTM D638 150% min Tear, Die C, PPI 150 H. (Optional) Neoprene Trough and Drainage System: Areas shown on contract plans that require diversion of water shall incorporate a trough and downspout system. Neoprene trough material shall exhibit the following physical properties: PROPERTY Fabrication Expansion control system assemblies shall be fabricated in minimum three (3) foot long sections, and to suit staged construction. The entire system shall be preassembled prior to shipment to ensure proper fit prior to installation. All welds shall conform to AWS D 1.1, and welders shall be qualified in all procedures incorporated into the work. Examination A. Contractor shall examine adjacent road and bridge surfaces, and blockouts where expansion control systems will be installed to verify adjacent construction is within acceptable tolerance affecting performance of work. Proceed with installation only after unsatisfactory conditions have been corrected, and substructure geometry is agreed upon by Architect, General Contractor, and manufacturer. Preparation A. Comply with manufacturer’s written instructions for storing and handling expansion control systems and materials unless more stringent requirements are indicated. B. Prepare substrates according to approved shop plans. REQUIREMENTS C. Repair concrete slabs and blockouts using manufacturer’s recommended repair grout of compressive strength adequate for anticipated structural loadings. D. Contractor shall measure joint opening, obtain adjacent deck temperature, and compare this information to the joint setting temperature table located on the approved shop plans. Watson Bowman Acme Corp. | 95 Pineview Drive Amherst, NY 14228 | (p) 800-677-4922 (f) 716-691-9239 | wbacorp.com Wabo®BusTuff Heavy Duty Expansion Joint System Rugged, reliable system for high load, high speed and high daily traffic counts US Patent No. 8,267,617 SPECIFICATION pg 4 of 4 Contractor shall notify Architect and manufacturer of any dis- Installation crepancy between actual and theoretical joint opening prior to A. Each expansion control system shall be installed in strict accordance with the manufacturer’s approved shop plans and proceeding. installation instructions. Protection B. Care shall be taken during installation to ensure riding A. Contractor shall exercise care at all times to protect each surface elevations are as shown on the approved shop plans, expansion control system from damage. Contractor shall and there is no elevation differentiation between adjacent protect concrete blockouts and supporting systems from cover plates. damage and construction traffic prior to installation of the expansion control systems. C. (Optional) Water Barrier Drainage System: Provide neoB. Remove and properly store cover plates and install tempo- prene trough where called for on contract documents or rary protection over joints where necessary if heavy construc- manufacturer’s shop plans. Provide drainage fittings at a tion traffic wheel loads exceed design criteria established for maximum of 50 feet or where indicated. the expansion control system. Reinstall cover plates prior to Substantial Completion of the Work if required. For our most current information, please visit our website @ wbacorp.com Wabo®BusTuff (BTS) System rev. 4.2013 LIMITED WARRANTY: Watson Bowman Acme Corp. warrants that this product conforms to its current applicable specifications. WATSON BOWMAN ACME CORP. MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. The sole and exclusive remedy of Purchaser for any claim concerning this product, including, but not limited to, claims alleging breach of warranty, negligence, strict liability or otherwise, is the replacement of product or refund of the purchase price, at the sole option of Watson Bowman Acme Corp. Any claims concerning this product shall be submitted in writing within one year of the delivery date of this product to Purchaser and any claims not presented within that period are waived by Purchaser. IN NO EVENT SHALL WATSON BOWMAN ACME CORP. BE LIABLE FOR ANY SPECIAL, INCIDENTAL, CONSEQUENTIAL (INCLUDES LOSS OF PROFITS) OR PUNITIVE DAMAGES. Other warranties may be available when the product is installed by a factory trained installer. Contact your local Watson Bowman Acme representative for details. The data expressed herein is true and accurate to the best of our knowledge at the time published; it is, however, subject to change without notice ©2013 Watson Bowman Acme Corporation. Watson Bowman Acme Corp. | 95 Pineview Drive Amherst, NY 14228 | (p) 800-677-4922 (f) 716-691-9239 | wbacorp.com Wabo®BusTuff Heavy Duty Expansion Joint System Rugged, reliable system for high load, high speed and high daily traffic counts US Patent No. 8,267,617 SYSTEM DETAIL rev. 4.2013 Wabo®BusTuff (BTS) System Slab to Slab Condition Not to Scale Notes: 1. Please refer to the Installation Guide for information on splices, terminations, transitions and additional details concerning adjacent construction. 2. The system and all mechanical components are supplied to accommodate entire length. If required, please consult with a WBA representative for the types and quantities of any chemical components needed for proper Installation. For our most current information, please visit our website @ wbacorp.com Wabo®BusTuff (BTS) System rev. 4.2013 Drawing Date 2.23.2013 Watson Bowman Acme Corp. | 95 Pineview Drive Amherst, NY 14228 | (p) 800-677-4922 (f) 716-691-9239 | wbacorp.com Wabo®BusTuff BTS heavy duty expansion joint system Technical Expertise More than 60 years of practical experience and knowledge in the Expansion Control industry allows WBA to develop solutions and make recommendations for the right product choice for your application. Innovation Offering the broadest range of products and services in the construction industry, we are the only company servicing the entire portfolio of Bridge and Highway, Architectural, Parking and Stadium markets. We support these markets with a fully qualified team of professional engineers and designers backed by strong relationships with national testing labs and universities. Custom Solutions WBA provides more than just technical expertise - we supply engineered solutions that make good sense. We offer a growing range of high performance Wabo® products and systems to provide long lasting solutions to difficult repair problems. We are fully resourced to deliver results and exceed the expectations of our customers. Quality WBA is dedicated in providing the highest quality products and services to our customers. Our professional operations team employs the principles of lean manufacturing, and enterprise resource planning tools, all supported by our formal ISO 9001:2008, RC 14001 and AISC quality management systems. wbacorp.com 1-800-677-4922 Watson Bowman Acme Corp. 95 Pineview Drive | Amherst, NY 14228 1-800-677-4WBA (4922) | wabo-cs@basf.com Interested in BusTuff? Learn even more! Find your local sales representative wbacorp.com/contact-us/local-rep 1-800-677-4WBA (4922) Backed by BASF - The Chemical Company BASF is a leader in the construction industry. With more than 600 products serving 75 construction product categories, we offer the broadest portfolio of products used directly on construction sites or integrated into pther products, to increase energy efficiency and life expectancy, offer faster construction processes and improve health, safety and comfort. We also enable high performance with less material, energy consumption, waste and emissions. BASF materials, processes and solutions respect local economic requirements, and support the creation of higher living standards. At BASF, we create chemistry for a sustainable future. © 2013 Watson Bowman Acme Corp. All rights reserved / Printed in USA