King Saud University From the SelectedWorks of Hadeed Sher Winter October 25, 2012 Performance of inverter fed induction motor under open circuit DC link capacitor Hadeed A Sher, King Saud University Available at: http://works.bepress.com/hadeed-sher/11/ Performance of Inverter Fed Induction Motor under Open Circuit DC link Capacitor Hadeed Ahmed Sher, Khaled E Addoweesh, Yasin Khan Syed Abdul Rahman Kashif Department of Electrical Engineering Department of Electrical Engineering King Saud University University of Engineering and Technology, Riyadh,Saudi Arabia Lahore, Pakistan Email: hsher.khaled.yasink(@ksu.edu.sa) Email: kashif@uet.edu.pk Abstract-Induction motors are widely used in industry due to their promising performance. Majority of induction motors are used in inverter based drives in industrial setups. Efforts are being put in the fault analysis of induction motors. Most of the analysis available in literature discusses the failure of electronic components like power MOSFET, optocoupler failure, failure of pulse generation card etc. This research work is a continuation of fault analysis studies of an inverter fed induction motor drives under different fault conditions. This paper presents the effect of dc link capacitor open circuit on the performance of inverter fed induction motor. Effect on stator current, inverter output, the speed and torque of the motor are particularly studied in this paper. The faults in the DC link is generally not that common but there is always a chance of capacitor failure. The simulated results presented in this paper can augment the efforts for the reliability enhancement of induction motor drives. Index Terms-DC link capacitor, Inverter, Fault analysis, Induction motor I. INTRODUCTION Induction motors are widely used in the industry as a basic unit of automated systems. Due to their robust nature and so called ease in control mechanism they are jewel in the eye for both the researchers and industrialists. Their wide used in the industry has forced the researchers to carry comprehensive research studies on the issues related to their performance under faulty conditions. These motors are mostly used in industry with a power electronic based control systems. This not only helps in achieving the user required mechanical characteristics but it also conserve energy. The association of sophisticated power electronic system needs to have a very accurate fault tolerant system for smooth operation of industrial work. In literature, a lot of work has been cited by researchers in the field of analysis and diagnosis of faults in inverter based motor based systems [1], [2]. The faults discussed in these are Transistor failure, DC link capacitor fault (open circuit or short circuit), Gate drive pulse failure and Inverter leg fault. The probability of different faults in inverter based setup is reported in [2], [3]. They stated that in early days the semiconductor failure was mainly due to Pulse Width Modulation (PWM) control chips as they were not that reliable and sophisticated. Since, the Voltage Source Inverters (VSI) required to have a smooth dc link voltages therefore capacitors are used in the 978-1-4673-2421-2/12/$31.00 ©2012 IEEE dc link. Lahyani et.a!' [2] had worked on the issues that are related to capacitor failure and deduced that the probability of capacitor failure is almost 60 %. It is important to specify here that the ageing of capacitor results in the increase of equivalent series resistance (ESR). This is a big issue in switching circuits because ESR can combine with the switching frequency and causes self heating and indirectly leads towards the failure of capacitor. Most of the investigators have included this fault while penning down the possible faults that can occur in an inverter operation [4]-[8]. However, they did not investigated this problem systematically. For some researchers this is not a very serious issue as most of the commercially available electric drives are well designed to respond in faulty conditions [4], [8]. Others [5] discussed the voltage drop in DC link but for a short period of time. Work of B.Biswas et.al [6] is also semiconductor oriented and the results are presented in terms of harmonics and he did not worked on possible failures of dc link capacitor. Peuget et.a!' [7], [9] classified the DC link capacitor failure but they did not work towards its thorough investigation as they stated that they are not interested in non semiconductor issues. It can therefore be concluded that almost all the work in the fault analysis for inverter based induction machines is semiconductor based. In this paper, we studied the performance of inverter fed induction motor under open circuit DC link capacitor. This work is a continuation of efforts in enhancing the reliability of VSI based induction motor system. In our previous research study we did analysis of the performance of VSI fed induction motor under short circuit DC link as well as the effect of back EMF on freewheeling diodes [10], [11]. Capacitor open circuit may occur due to dry soldering or due to an error in the system fabrication stage. The results can be incorporated in the designing of a fault tolerant system and the optimal protection system design. II. PROBLEM DESCRIPTION For a three phase VSI it is a general practice to use a DC link capacitor for smoothing the voltage. This capacitor also acts as a voltage damper and provides a sort of rid through capability for any sag or swell in the input voltages. This capacitor is fixed in shunt with the rectifier and the inverter therefore, any fault in it can affect the performance of both inverter 651 and the rectifier. In case of open circuit of DC link capacitor, the inverter gets dc input voltage with ripples, the frequency of which is dependent on the type of input. For example if the three phase VSI is fed via a single phase rectifier then the ripples at the input of inverter will be double the source frequency. However, if a three phase supply is rectified for obtaining voltages at DC bus then the ripple frequency will be six times the source frequency. Therefore in this paper we have bifurcated this issue for analysis on single phase AC supply and three phase AC supply. This paper discusses the analysis of capacitor open circuit fault on the performance of inverter. VqS I � ] [ - 2 3 CO (e - 120°) S Sin(e - 120°) 0.5 Case Sine 0.5 COS(e + 120°) Sin(e + 120°) 0.5 ][ vas Vbs Vcs (I) where, VOSs is a zero sequence component that may be present. Solving eq.l gives VqsS = Vds8 ':Vas - �Vbs - �Vcs 3 = 3 3 V3 V3 Vqs = Vqs' cosOc - Vds' sinOe (4) Vds = Vqss SinOe + VdsS cosOc (5) The flux linkage equations on the basis of DQ transformations are given below as described in Krause model [12]. Based on Fig. 1, the transient model of electric machine in terms of voltage and current can be written as below [12], [13]. Vqs Vds [ 1 Vqr = I idr .- (We-Wr) If/qr We If/qS Vds � Fig. 1. ] Lm If/dS =Fd/Wb I If/dr=Fd/Wb / Vdr I DQ equivalent model of Induction Motor. [12] Where, S is a Laplace operator and as in our case for a squirrel cage induction motor the two values i.e. Vqr and Vdr will be zero [12], [13]. From eq. 6 above, the speed Wr is related to the torque and cannot be considered as a fixed entity. The torque is given as [13] c = TL + J T dw = dt = TL + ':J p dwr dt (7) Where, (2) This stationary frame of reference is then converted to rotating two phase frame of reference. This rotating reference frame rotates at a synchronous speed We w.r.t. d s -q s and the angle 8e= wet. The realization of this synchronously rotating refer­ ence frame is given below [13] r Vqr (a) • • (3) -�Vbs+ �Vcs If/qr=Fq/% / idS --- Induction motor is represented by the equivalent models as shown in Fig. I [12], [13]. The conventional per phase equiv­ alent circuit is sustainable only in the analysis of induction motor in steady state. For analysis in transient state the three phase induction motor stationary reference frame (AS_BS and GS ) is converted into two phase stationary reference frame (dS_qS) which is then transformed into the rotating two phase e e frame of reference (d _q ). Here the superscripts 's' refers to stationary reference frame and 'e' for rotating reference frame. The mathematical model of induction motor is presented here since the motor used in our simulation setup is tested against a d-q modeling arena. Axis transformation from the three phase stationary axis AS_Bs_Gs to qS_dS is given below [13]: Vq S S Vds8 Vas' Lm If/qs=Fq/% III. MATHEMATICAL MODELING OF INDUCTION MOTOR [ (we-wr) If/dr We If/dS • TL represents the load torque Wm the mechanical speed and J is the rotor inertia The value of torque derived after keeping in mind the inter­ action of air flux gap and the rotor m.mJ. relating the d-q components of variables can be expressed as following [13]. (8) In terms of de-qe components, the eq.(8) can be expressed as (9) The developed torque in terms of inductance and the current values with d-q phases can be rewritten as (10) (6) Vdr Rs + SLs -weLs -(We - wr)Lm weLs Rs + SLs SLm SLm -weLm -(Wc - wr)Lr wcLm) SLm Rr+ SLr Eqs. (6),(7)and(1O) above represents as a whole the complete dynamic behavior of induction motor which is obviously a non linear model [13]. 652 Fig. 2. Simulation setup IV. SIMULATION SETUP V. RESULTS Figure 2 shows the simulation arrangement for investi­ gation of the open circuit capacitor problem. SIMULINK environment is considered for carrying out simulations. In this setup the input is shown as a three phase AC source. The same subsystem is used for the single phase AC source by disconnecting other phases with the rectifier. The fault in the DC link capacitor is realized by an ideal switch Sl, that is connected in series with the DC link capacitor. The switch Sl acts as a short circuit when ON and completely cuts off the connection of DC link capacitor when OFF. A step change is applied to the system by turning off the switch Sl at time t=3 sec. The parameters of induction motor used in this study are as follows The induction motor is connected with single and three phase supply where the input line voltage is 381 Vp (for 220 V) with 50Hz frequency. The generated ripple frequency is 100 and 300 Hz respectively for single and three phase input. For the circuit diagram (Fig. 2) two comprehensive analysis studies of induction motor behavior are carried out • • • • Rated Rated Rated Rated • • Figure 3 shows the system without any fault and shows very satisfactory results in terms of electrical parameters of inverter, thus validating our model. Power = 5 hp Voltage = 460 V Frequency = 60 Hz RPM =1750 rpm MOSFETs are used as power electronic switches in the in­ verter. The control method is based on Sinusoidal Pulse Width Modulation (SPWM) with following parameters. • • • • Without creating a fault By creating a fault at DC link capacitor Carrier frequency = 2050 Hz Control frequency = 50 Hz Amplitude modulation ratio = 0.8 Frequency modulation ratio = 41 Fig. 3. Inverter voltages and stator currents without fault A. Single Phase Input The motor is mechanically loaded in terms of applied torque. A step torque of 3.5 N-m is applied to the motor for single and 8 N-m is applied for three phase input respectively at time t=1.5 sec. In some applications single phase supply is used as an input to the rectifier. In this case the DC link voltage is less than the nominal voltage for three phase input. The difference that forced us to simulate it separately is the visible change in ripple frequency. For a single phase supply the ripple frequency is only 100 Hz which means that for sure 653 a large value capacitor is required for smoothing of DC link voltage. Figure. 4 shows the effect of capacitor fault on DC link voltages. The ripples are very high and about to touch the zero level. At time t=3 sec fault is created that results in the destruction of motor parameters as shown in Fig.5. High spikes are visible in stator current and voltage waveform, moreover, it is studied that the speed of the motor begins to decelerate showing clearly that the motor is no more able to withstand the applied torque. The electromagnetic torque also shows disturbance after the capacitor gets open circuited. Fig. 5. Motor parameters with DC link capacitor open circuit with single phase supply B. Three Phase Input Mostly the inverter fed induction motor are fed via off line power supply that is three phase in nature. The input considered for this simulation as stated above is 312 Vp with 50 Hz frequency. The generated ripple frequency is 300 Hz which is 6 times the input frequency. For a three phase rectifier the average output voltage is given as Vdc = 1.654 x Vm 2.97 2.98 2.99 Fig. 6. 3.01 '.02 3.03 •. " 3." DC link voltages for three phase supply (11) Where, Vm is the peak phase voltage. The high ripple fre­ quency is an advantage of using three phase systems and as shown in Fig. 6 the dc link voltages contains ripple but they does not go to zero. This definite advantage is very much visible on the motor performance as depicted in Fig.7. The disturbance in stator current is very minor and the motor runs but due to applied torque and the ripples in the inverter output voltage its speed is decreased. The electromagnetic torque also shows the change after the load torque and the fault are applied. Fig. 7. Motor parameters with DC link capacitor open circuit with three phase supply REFERENCES VI. CONCLUSION [I] A. Mendes and A. 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