Quarter turn actuator, pneumatically operated Construction This pneumatic quarter turn actuator works according to the double piston rack and pinion principle, and is available as a double acting (ADA) or single acting (ASR) version. It is ideal for mounting on butterfly valves and ball valves with standardised interfaces in accordance with ISO 5211 or DIN 3337 (F03-F25). To attach accessories, defined mounting facilities are also available in accordance with VDI/VDE 3845 and NAMUR (control air connector). Features Housing • Version A: The aluminium housing is hard-anodised on both the inside and the outside. This treatment means that the surface will be extremely abrasion-resistant (which leads to reduced wear of the adjacent, dynamic components). In addition, this means that a good level of resistance against external environmental influences (e.g. industrial atmosphere) can be achieved. The end caps are provided with an epoxy coating (80-90 µm). • Version F: The aluminium housing and the end caps are provided with a high-quality epoxy coating (80-90 µm). Shaft and screws are made of stainless steel. This achieves an excellent level of corrosion protection. This type of coating has been tried and tested in the offshore sector and in buildings that have permanent condensation and severe air pollution, among others. Optical position indicator The multifunction indicator is used as an optical position indicator. It can also be used to operate mechanical or inductive switches for the electronic position feedback. Setting end positions The setting range is ±5° (85° to 95°). This adjustment facility has been designed to be extremely easy to operate and is implemented using a precise cam system. The settings can be implemented without removing the actuator. By using a stroke limiter (optional), the end positions can be set variably between 0° and 90°. Advantages • • • • • • • • • • Robust design Low-wear High cycle duties Reliable and proven actuator design Flexible and versatile Simple installation Easy setting of switch points II 2G/D c LCIE 05 AR 022 (optional) ATEX version SIL 3 certified Actuator in accordance with EN ISO 15714-3 GEMÜ ADA with electrical position indicator GEMÜ LSF ADA / ASR Technical data Control medium Control pressure Temperature range Angle of rotation Filtered, dry compressed air, non-corrosive medium 6 - 8 bar -30 to +100 °C, other temperatures on request Typ ADA ASR Weight 00010 0020U 0040U 0080U 0130U 0200U 0300U - 1.5 2.3 3.7 4.8 7.3 10.8 0.6 1.4 2.1 3.0 3.8 Single acting actuators Order code ASR0020U S08 F03F05Y S09A ASR0020U S08 F04Y S14A ASR0020U S08 F05Y S14A ASR0040U S14 F04Y S14/S11A ASR0040U S14 F05Y S14/S11A ASR0080U S14 F05F07Y S17/S14A ASR0130U S14 F05F07Y S17/S14A ASR0200U S14 F07F10Y S17/S14A ASR0300U S14 F07F10Y S 22A ASR0500U S14 F10Y S22A ASR0850U S14 F10F12Y S27A ASR1200U S14 F10F12Y S27A ASR1200U S14 F10F14Y S36A ASR1750U S14 F14Y S36A ASR2100U S14 F14Y S36A ASR2100U S14 F16Y S46A ASR2500U S14 F14Y S36A ASR2500U S14 F16 Y S46 A ASR4000U S14 F16F25 Y S55 A Type 00010 0020U 0040U 0080U 0130U 0200U 0300U 0500U 0850U 1200U 1750U 2100U 2500U 4000U (± 5° adjustable), (85°- 95°) Air volume opening 0.04 0.13 0.27 0.64 0.77 1.19 1.96 2.95 4.70 6.95 9.80 11.60 15.60 24.00 Actuator code AU02FN0 AU02FA0 AU02FB0 AU04KA0 AU04KB0 AU08KC0 AU13KC0 AU20KE0 AU30KD0 AU50KF0 AU85KG0 A12UKG0 A12UKH0 A17UKK0 A21UKK0 A21UKL0 A25UKK0 A25UKL0 A40UKM0 [L] closing 0.03 0.09 0.23 0.47 0.76 1.20 1.73 2.74 3.86 4.64 9.30 10.20 14.40 22.50 5.6 [kg] 8.5 90° 0500U 0850U 1200U 1750U 2100U 2500U 4000U 15.4 22.2 34.3 46.0 68.0 99.9 182.9 11.2 16.9 25.8 32.5 69.6 129.4 Double acting actuators Order code ADA00010 F03Y S09A ADA00010 F04Y S09A ADA0020U F03F05Y S09A ADA0020U F04Y S14A ADA0020U F05Y S14A ADA0040U F04Y S14/S11A ADA0040U F05Y S14/S11A ADA0080U F05F07Y S17/S14A ADA0130U F05F07Y S17/S14A ADA0130U F05F07Y S17/S14A ADA0300U F07F10Y S22A ADA0500U F10Y S22A ADA0850U F10F12Y S27A ADA1200U F10F12Y S27A ADA1200U F10F14Y S36A ADA1750U F14Y S36A ADA2100U F14Y S36A ADA2100U F16Y S46A ADA2500U F14Y S36A ADA2500U F16 Y S46 A ADA4000U F16F25 Y S55 A ADA opening 0.03 0.04 0.08 0.11 0.15 0.15 0.30 0.40 0.80 1.20 1.80 2.30 2.80 3.00 EN ISO 5211 Actuator code Flange type Hub BO01AT0 F03 S BO01AZ0 F04 S BU02AN0 F03/F05 S BU02AA0 F04 S BU02AB0 F05 S BU04AA0 F04 S BU04AB0 F05 S BU08AC0 F05/F07 S BU13AC0 F05/F07 S BU13AC0 F07/F10 S BU30AD0 F07/F10 S BU50AF0 F10 S BU85AG0 F10/F12 S B12UAG0 F10/F12 S B12UAH0 F10/F14 S B17UKK0 F14 S B21UAK0 F14 S B21UAL0 F16 S B25UAK0 F14 S B25UAL0 F16 S B40UAM0 F16/F25 S Switching time* ADA closing 0.07 0.09 0.08 0.10 0.15 0.22 0.40 0.50 0.90 1.50 2.00 2.60 3.10 3.50 [Sec.] ASR opening 0.12 0.20 0.27 0.32 0.50 0.70 0.90 2.20 2.30 2.80 3.30 3.80 4.30 * Note: (A) The above switching times of the actuator were determined under the following test conditions: (1) room temperature, (2) travel range 90°, (3) solenoid valve with ø 4 mm and flow Qn 400L/min., (4) internal ø 8 mm. (5) Medium: lubricated air, (6) air pressure 5.5 bar (79.95 Psi), (7) actuator without external stress. Attention : The switching times may be different under different conditions of use. ADA/ASR 49.7 2 SW 9 9 9 14 14 14 14 17 17 17 22 22 27 27 36 36 36 46 36 46 55 ASR closing 0.18 0.29 0.40 0.50 0.60 0.85 1.10 2.60 2.80 3.20 3.70 4.20 5.00 Technical data 2500U 4000U (A) = Standard 2100U 1750U 1200U 0850U 0500U 0300U 0200U 0130U 0080U 0040U 0020U Type Number of springs S04 S06 S08 (A) S04 S06 S08 S10 S12 S14 (A) S04 S06 S08 S10 S12 S14 (A) S06 S08 S10 S12 S14 (A) S06 S08 S10 S12 S14 (A) S06 S08 S10 S12 S14 (A) S06 S08 S10 S12 S14 (A) S06 S08 S10 S12 S14 (A) S06 S08 S10 S12 S14 (A) S06 S08 S10 S12 S14 (A) S06 S08 S10 S12 S14 (A) S06 S08 S10 S12 S14 (A) S06 S08 S10 S12 S14 (A) Torques for single acting actuators - ASR 3 bar 3.5 bar 4 bar 4.5 bar 5 bar 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 8 5 9 7 11 8 13 11 10 7 16 14 14 10 20 18 15 17 14 10 23 21 19 20 17 14 26 24 22 20 24 20 17 14 30 28 26 24 21 27 24 20 17 13 31 27 27 21 38 34 34 28 44 40 37 40 34 29 50 47 43 39 46 41 35 29 57 53 49 46 42 53 47 41 36 30 43 36 52 47 46 38 62 57 51 56 48 40 72 67 61 56 65 58 50 42 82 76 71 65 75 68 60 52 61 49 76 67 63 50 90 81 72 78 65 52 105 96 87 78 92 79 66 53 119 111 102 93 107 94 81 68 102 75 126 112 99 76 151 136 122 123 100 76 175 160 146 131 148 124 101 77 199 185 170 156 172 148 125 101 152 131 119 86 188 167 155 122 224 203 181 191 158 126 260 239 217 196 227 194 162 129 296 275 254 232 263 231 198 165 260 227 209 159 320 287 254 269 218 168 380 347 314 328 278 228 440 407 374 341 388 338 288 328 500 467 434 401 448 398 348 298 373 325 276 289 213 136 460 411 363 376 299 222 546 498 449 401 462 386 309 232 633 584 536 487 549 472 395 319 477 400 349 229 595 518 441 466 347 228 712 636 559 584 465 345 830 754 677 600 702 582 463 344 702 574 509 316 883 755 627 690 1064 871 1245 1052 497 936 678 1117 859 305 808 486 989 667 861 474 720 671 622 574 525 948 871 795 718 642 1426 1298 1170 1042 914 2453 2309 2165 2021 1877 3369 3154 2939 2724 635 559 482 405 329 820 700 581 461 342 1233 1040 848 655 463 2199 1970 1742 1513 1285 2867 2485 2104 1722 1299 1045 1587 1333 1876 1622 1155 816 1444 1105 1732 1393 1300 876 1588 1165 1444 936 2164 2020 1877 1733 1589 1763 1262 2165 1663 2566 2065 2967 1549 880 1950 1282 2351 1683 2752 2136 1301 2538 2323 1910 1682 1453 1225 996 2466 2084 1702 1320 3 [Nm] 5.5 bar 6 bar (A) 6.5 bar 0° 90° 14 12 10 33 31 29 27 25 23 63 59 56 52 48 45 92 86 81 75 70 134 125 116 107 99 223 209 194 180 165 333 311 290 268 247 559 526 494 461 428 806 758 709 660 612 1066 989 912 836 759 1607 1479 1351 1223 1095 2741 2597 2453 2310 2166 3770 3555 3340 3125 2911 12 9 5 30 27 24 20 17 13 59 53 48 42 36 31 85 77 70 62 54 122 109 96 83 70 196 173 149 126 102 299 267 234 201 169 508 458 408 358 307 722 645 569 492 415 937 818 699 579 460 1414 1221 1029 836 644 2487 2258 2030 1802 1573 3269 2887 2505 2123 1741 0° 90° 0° 90° 7 bar 8 bar Spring torque 0° 90° 0° 90° 0° 90° 16 14 12 37 34 32 30 28 26 70 66 62 59 55 51 102 96 91 85 80 149 140 131 122 113 247 233 219 204 190 369 347 326 304 283 619 586 553 521 488 893 844 795 747 698 1183 1107 1030 954 877 1788 1660 1532 1404 1276 3029 2886 2742 2598 2454 13 10 7 34 30 27 24 20 17 66 60 54 49 43 37 95 87 80 72 64 136 123 110 97 84 220 197 173 150 126 335 303 270 238 205 568 518 467 417 367 808 732 655 578 502 1055 936 816 697 578 1595 1402 1210 1017 825 2775 2547 2318 2090 1861 17 15 14 40 38 36 34 32 30 76 72 69 65 61 58 111 106 100 95 89 163 154 146 137 128 272 257 243 228 214 405 383 362 340 319 679 646 613 580 547 979 931 882 833 785 1301 1225 1148 1071 995 1969 1841 1713 1585 1457 3318 3174 3030 2886 2742 15 12 9 37 34 30 27 24 20 72 66 61 55 49 44 105 97 89 82 74 151 138 125 112 99 245 221 198 174 151 371 339 306 374 241 627 577 527 477 427 895 818 742 665 588 1173 1053 934 815 695 1776 1583 1391 1198 1006 3064 2835 2607 2378 2150 19 17 15 43 41 39 37 35 33 82 79 75 71 68 64 121 116 110 105 99 178 169 160 151 142 296 281 267 253 238 441 419 398 376 355 739 706 673 640 607 1066 1017 969 920 871 1419 1342 1266 1189 1113 2150 2022 1894 1766 1638 3606 3462 3319 3175 3031 17 13 10 41 37 34 30 27 24 78 73 67 61 56 50 115 107 99 92 84 166 152 139 128 113 269 245 222 198 175 407 375 342 310 277 687 637 587 537 487 981 905 828 751 675 1291 1171 1052 933 813 1957 1764 1572 1379 1187 3352 3124 2895 2667 2438 22 20 18 50 48 46 44 42 40 95 92 88 84 81 77 141 135 130 124 119 207 198 189 180 172 344 330 315 301 287 513 492 470 449 427 858 826 793 760 727 1239 1190 1142 1093 1044 1654 1578 1501 1425 1348 2512 2384 2256 2128 2000 4183 4039 3895 3752 3608 20 17 14 47 44 41 37 34 30 91 86 80 74 69 63 134 127 119 111 103 195 182 169 156 143 317 294 270 247 223 480 447 414 382 349 807 757 707 657 607 1154 1078 1001 924 848 1526 1407 1287 1168 1049 2319 2126 1934 1741 1549 3929 3700 3472 3243 3015 3956 3742 3527 3312 3288 2906 2524 2142 4358 4143 3928 3713 3689 3307 2926 2544 4759 4544 4329 4115 4091 3709 3327 2945 5068 4853 4638 4423 4399 4017 3638 3254 4 7 9 5 7 10 12 15 17 9 13 17 22 26 30 19 26 32 39 45 31 42 52 63 73 51 68 85 102 119 76 101 126 152 177 116 155 193 232 271 171 229 286 343 400 270 360 451 541 631 384 512 640 768 896 508 677 846 1015 1184 758 1011 1264 1516 1769 7 11 15 8 12 16 20 24 28 13 20 27 33 40 47 27 36 45 54 64 46 61 77 92 107 83 111 138 166 193 115 153 192 230 268 177 236 295 353 412 271 361 451 541 631 421 562 702 843 983 577 770 962 1154 1347 806 1075 1344 1613 1882 1348 1797 2246 2696 3145 ADA/ASR Technical data Type 00010 0020U 0040U 0080U 0130U 0200U 0300U 0500U 0850U 1200U 1750U 2100U 2500U 4000U 3 bar 6.0 9.7 20.3 38.5 59.1 88.0 145.0 217.0 359.0 519.0 707.0 1086.0 1730.0 2408.0 3.5 bar Torques for double acting actuators - ADA 8.0 11.4 23.7 44.9 68.9 102.0 170.0 253.0 419.0 606.0 824.0 1267.0 2019.0 2809.0 4 bar 4.5 bar 9.0 13.0 27.1 51.3 78.7 117.0 194.0 289.0 479.0 692.0 942.0 1448.0 2307.0 3210.0 10.0 14.6 30.5 57.7 88.6 131.0 218.0 325.0 538.0 779.0 1060.0 1629.0 2596.0 3612.0 5 bar 11.0 16.2 33.9 64.1 98.4 146.0 242.0 361.0 598.0 865.0 1178.0 1810.0 2884.0 4013.0 5.5 bar 11.5 17.8 37.3 70.5 108.3 161.0 267.0 397.0 658.0 952.0 1295.0 1991.0 3172.0 4414.0 12.0 19.5 41.0 77.0 118.0 175.0 291.0 433.0 718.0 1038.0 1413.0 2172.0 3461.0 4816.0 Connection dimensions ADA/ASR 00010, 0020U, 0040U, 0500U,1750U, 2100U, 2500U ∅S 12.1 12.1 12.5 18.1 18.1 18.1 18.1 22.5 22.5 22.5 28.5 28.5 36.5 36.5 48.5 48.5 48.5 60.2 48.5 60.2 72.5 0.6 1.4 2.1 3.0 3.8 5.6 8.5 11.2 16.9 25.8 32.5 49.0 69.6 129.4 ADA/ASR 4000U 8 x 45° = 360° MxV øS øS øS □R Weight [kg] [mm] MxV Connection ISO 5211 ADA/ASR 14.0 26.0 54.0 103.0 157.0 234.0 388.0 577.0 957.0 1384.0 1884.0 2869.0 4614.0 6421.0 øL øL1 □R 9 9 9 14 14 14 14 17 17 17 22 22 27 27 36 36 36 46 36 46 55 13.0 23.0 47.0 90.0 138.0 205.0 339.0 505.0 837.0 1211.0 1649.0 2534.0 4038.0 5618.0 8 bar øL MxV 00010 00010 0020U 0020U 0020U 0040U 0040U 0080U 0130U 0200U 0300U 0500U 0850U 1200U 1200U 1750U 2100U 2100U 2500U 2500U 4000U 12.0 21.1 44.0 83.0 128.0 190.0 315.0 469.0 778.0 1125.0 1531.0 2353.0 3749.0 5217.0 7 bar 4 x 90° = 360° øL □R 6.5 bar ADA/ASR 0020U, 0080U, 0130U, 0300U, 0850U, 1200U 4 x 90° = 360° ADA/ASR 6 bar [Nm] M1xV1 M1xV1 øL1 □R ISO 5211 ∅L F03 F04 F03 F04 F05 F04 F05 F05 F05 F07 F07 F10 F10 F10 F10 F14 F14 F16 F14 F16 F16 36 42 36 42 50 42 50 50 50 70 70 102 102 102 102 140 140 165 140 165 165 4 MxV M5x8 M5x8 M5x8 M5x8 M6x10 M5x10 M6x10 M6x10 M6x10 M8x16 M8x16 M10x16 M10x17 M10x17 M10x17 M16x26 M16x26 M20x29 M16x26 M20x29 M20x30 ISO 5211 F05 F07 F07 F10 F10 F12 F12 F14 F25 ∅ L1 50 70 70 102 102 125 125 140 254 M1 x V1 M6x10 M8x16 M8x16 M10x16 M10x16 M12x20 M12x20 M16x20 M16x30 [mm] A 1 (Spring return actuator "A") A (Double acting actuator "B") M6 4 30 ADA/ASR 00010-0850U 4 Actuator dimensions ADA/ASR 4 x M5x12 30 15 15 B Detail X E 40 L U A 1 (Spring return actuator "A") A (Double acting actuator "B") M6 4 30 ADA/ASR 1200U-4000U D C X ØT f8 4 40 8 x M5x12 B 30 15 15 Detail X 130 E 65 32 ø 46 0020U F03 / 30 ADA/ASR 0020U - 0850U ADA/ASR 1200U - 4000U 0040U 0080U 0130U 0200U 0300U 0500U 0850U F05 / F05 / G1/4 ø 65 30 30 00010 16 16 M 5x7,5 ø 40 ADA 00010 ADA/ASR G1/4 M 5x12 M 5x12 32 ADA/ASR 2100U-4000U 24 G1/8 24 12 12 12 12 ADA/ASR 0020U-1750U 16 16 24 12 12 D C X ØT f8 16 16 32 Detail X ADA 00010 40 L U 40 65 F07 / ISO 5211 F03 F04 F05 F04 F05 F04 F05 F07 F07 F10 9 9 14 14 17 (14) 17 (14) 17 (14) Octagonal Air G 1/4 G 1/4 G 1/4 G 1/4 G 1/4 connector G 1/8 145 158 177 196 225 A 100 163 195 217 258 299 A1 76 96 115 137 147 165 B 56 76 91 111 122 135.5 C 33 48 56 66 71 78 D 23 34 45 55 60 70 E 50 80 80 80 80 80 L 25 35 35 55 55 55 ØT 12 10 12 12 19 22 23 U 2 2 3 3 3 3 3 3 X (14) with adapter sleeve 5 F07 / F10 22 F10 22 F10 / F10 / F10 / F12 F12 F14 27 27 36 G 1/4 G 1/4 G 1/4 273 304 1200U 372 G 1/4 439 1750U 2100U 2500U F14 F16 F14 F16 36 46 36 G 1/4 G 1/4 461 510 46 G 1/4 518 348.5 397 473 560 601 702 738 152.5 173 191.5 212.5 242.5 276.5 356 85 98 114 130 147 182 86 80 80 70 24 3 199 96 80 70 32 3 221 106 80 249 116 80 280 131 80 313 383 148 177.5 80 80 176.5 4000U F16 / F25 55 G 1/4 630 940 434 415 213 201 80 85 100 100 130 130 200 3 4 4 4 4 4 39 48 50 50 58 60 ADA/ASR Standard actuator 11 12 14 5 3 7 8 14 10 13 6 1 7 14 2 9 14 4 Description ADA 00010 4 10 1 2 3 4 5 Housing Piston Shaft End caps Thrust washer 6 Sliding piston 7 8 9 10 11 12 13 14 Bearing Setting of end positions Spring sets Adjusting screws Springs Position indicator Centring ring O-rings Material / Specification Aluminium Aluminium C-steel, nickel coated Aluminium, epoxy coated Polyamide PA 6.6 Polyamide PA 6.6, 30% glass reinforced Polyamide PA 6.6 ASTM A 105 Polyamide PA 6.6 Stainless steel DIN 2076 D-5.6 Polypropylene Cast steel, nickel-plated NBR Spring configuration ASR 0020U with spring S04 S06 without spring S08 ASR 0040U - 4000U S04 ASR 0040U - 0080U S06 S08 S10 S12* *S12 - max. spring configuration of single acting actuators with stroke limiter ADA/ASR 6 S14 Actuator with stroke limiter L ( 0 %) L ( 50 %) L (100 %) Actuator with end position setting possibility (100%) dependent on angle of rotation Length ADA (double acting) [mm] 00010 0020U 0040U 0080U 0130U 0200U 0300U 0500U 0850U 1200U 1750U 2100U 2500U 4000U L (0 %) NL 77 180 208 220 254 313 324 398 459 487 550 570 678 L (50 %) NL 96 202 232 248 285 352 367 453 522 550 626 645 725 L (100 %) NL 115 224 255 277 317 392 410 508 585 613 701 721 772 ASR* (single acting) L (0 %) 194 220 250 300 334 393 436 500 599 647 751 796 998 L (50 %) 213 242 274 328 365 432 479 555 662 710 827 871 1045 L (100 %) 232 264 297 357 397 472 522 610 725 773 902 947 1092 * ASR with stroke limiter: max. number of springs S12 7 ADA/ASR Order data 2 Actuator size Code 4 Connection size ADA ASR (standard torques [Nm] at 6 bar control pressure) ADA [Nm] Flange type F03/F05 Flange type F04 Flange type F05 Flange type F05/F07 Flange type F07/F10 Flange type F10 Flange type F10/F12 Flange type F10/F14 Flange type F14 Flange type F16 Flange type F16/F25 See table page 2 ASR [Nm] 0° 90° Spring Stroke 0° 90° 12 19.5 12 7 9 41 26 17 17 77 51 37 30 118 80 64 45 175 113 84 73 291 190 126 119 433 283 205 177 718 488 367 271 1038 698 502 400 1413 877 578 631 2172 1276 825 896 3461 2454 1861 1184 4816 3312 2142 1769 Please refer to tables on pages 3 - 5 15 28 47 64 107 193 268 412 631 983 1347 1882 3145 3 Springs per side (F/S) 00010 0020U 0040U 0080U 0130U 0200U 0300U 0500U 0850U 1200U 1750U 2100U 2500U 4000U Double acting Single acting - for correlation see table on pages 3/4 Code F03/F05 F04 F05 F05/F07 F07/F10 F10 F10/F12 F10/F14 F14 F16 F16/F25 5 Location spigot Code 6 Hub Code 7 Wrench size Code 8 Coating Code All rights including copyright and industrial property rights are expressly reserved. Code Double acting Single acting WithY Star (double-square) - Standard S Wrench size SW See table page 2 Code 1 - 12 9 - 55 Housing anodized / end caps epoxy coated (80 - 90 µm) Housing / end caps, epoxy coated (80 - 90 µm), shaft stainless steel A 316 A F 9 Stroke limiter (optional) Code 10 Special function Code Stroke limiter H Should there be any doubts or misunderstandings, the German version of this data sheet is the authoritative document! 1 Type ATEXX Code 1 ADA 2 0080U 3 - 4 F05/F07 5 Y 6 S 7 17 8 A 9 - 10 - For further actuators, accessories and other products, please see our Product Range catalogue and Price List. Contact GEMÜ. VALVES, MEASUREMENT AND CONTROL SYSTEMS GEMÜ Gebr.Müller · Apparatebau GmbH & Co.KG · Fritz-Müller-Str.6-8 · D-74653 Ingelfingen-Criesbach · Telefon +49(0)7940/123-0 · Telefax +49(0)7940/123-192 info@gemue.de · www.gemu-group.com Subject to alteration · 06/2014 · 88435746 Order example