Advances in Automatic Control, Modelling & Simulation Single and three-phase shunt reactors loss measurement BORUZ MIRCEA ALEXANDRU, MIRCEA PAUL MIHAI, MIRCEA ION Department of Electrical Engineering, Energetics and Aerospace University of Craiova 107, Blvd. Decebal, Craiova 200440 ROMANIA mircea_boruz@yahoo.com, mmircea@elth.ucv.ro, imircea@elth.ucv.ro Abstract: This paper discusses the relations between measurement of loss shunt reactors of five limb design under three-phase and single phase excitation. Single phase loss measurement, added for all three phases; give a higher reading than the symmetrical test. The ratio is stable over a wide range of voltage. It is therefore possible to base measurements of losses at rated voltage on single phase measurement if a correction factor is established by additional three-phase and single-phase measurements at reduced voltage. Key-Words: loss measurement, correction factor, shunt reactor, single/three-phase measured loss by the square of the ratio of rated current to the current measured at a reduced voltage level [1]. For three-phase reactor with a magnetic shield for zero-sequence flux, by special agreement between manufacturer and purchaser, a measurement of loss may be made with single-phase excitation. In this case, a comparison, at lower voltage, between single-phase and three-phase measurement must be made and a suitable correction factor agreed [2]. The method for determination of loss is subjected to agreement between purchaser and manufacturer; satisfactory documentation regarding accuracy and reliability of the proposed method shall be provided. As the power factor of a shunt reactor is normally very low, loss measurement using conventional wattmeter methods may be subjected to considerable errors [1]. A bridge method may be used to advantage. A calorimetric method can be used in special cases. The loss in the various parts of the reactor (I2R loss, iron loss and additional loss) cannot be separated by measurements; it is thus preferable, in order to avoid correction to reference temperature, to perform the measurement when the average temperature of the windings is practically equal to the reference temperature. If this is impracticable, the additional loss as well as the iron loss shall be deemed independent of temperature [1]. If several units are to be tested it is recommended that the unit on which loss measurement is carried out as a type test at approximately reference temperature, shall be measured at ambient temperature also, thus establishing a temperature coefficient for total loss (assuming linear variation). Remaining units will be than measured at ambient 1 Introduction The test for shunt reactors loss measurement is done by using large capacitors (which are very expensive because of their large number and also for their large maintenance expenses). There might be cases when a testing laboratory can not perform loss measurement for these shunt reactors because they do not have that high number of capacitors. In this paper it will be presented a method for loss measurement by using half of necessary capacitors. For small power shunt reactor loss measurement can be performed by applying three-phase excitation and in this case losses can be measured by using wattmeter on each phase. However there might be cases when these losses can be also determined by single-phase excitation but in this case there should be calculated a correction factor between singlephase and three-phase excitation. The IEC 60076-6 / 2007 sub clause 7.8.6.1 says that for loss measurement on single-phase excitation is possible only with agreement between manufacturer and purchaser. 2 Loss measurements according to IEC 60076-6 The loss shall be measured at rated voltage and rated frequency. The voltage shall be measured with a voltmeter responsive to the mean value of voltage but scaled the R.M.S. value of a sinusoidal wave having the same value. In exceptional cases, for example large rated power and high system voltage, it may be difficult to meet this test condition. In these cases, the loss at rated voltage shall be obtained by multiplying the ISBN: 978-1-61804-189-0 288 Advances in Automatic Control, Modelling & Simulation temperature only and their loss figure shall be corrected to reference temperature using the temperature coefficient established on the type test unit. If at rated voltage the current measured is different from the rated current the measured loss shall be multiplied by the square of the ratio of rated current to measured current [1]. 3 Power frequency behavior of threephase shunt reactors under threephase and single-phase excitation Figure 3. Voltage applied on phases U, V and W The reactors are of gapped core design with unwound and non-gapped outer core limbs. The excitation cases to be considered are referred to single-phase excitation (figures 1 and 2) and three phase excitation (figure 3). The significance of the outer limbs. The outer limbs give the reactor certain properties: When a single phase winding is energized, the flux through it finds its return path through the lowreluctance paths of the outer limbs and very little – bellow one percent – returns through an adjacent gapped core limbs. This can be demonstrated by the corresponding low induced voltage in the adjacent phase winding. In terms of circuit parameters we can express this by saying that the mutual inductance or the coupling factor between phases is low. The phase impedance are practically independent on whether adjacent phases are energized or not. In terms of symmetrical impedance components the zero-sequence or homopolar impedance is very closely equal to the positive-sequence impedance. . Figure 1. Voltage applied on phase U 4 Anomaly of loss readings under three-phase excitation The equivalent circuit diagram for the complete yconnection reactor is as shown in figure 4. R1, r2, r3 represents the loss per limb, and L11, L22, L33 are the single-phase inductance of each limb. L12, L23, L31 are the mutual inductances between phases. These parameters come in with negative sign, because the coils are placed side by side with the same winding direction, so that any flux component from a first winding which intersects a second winding will do this in the opposite (return) direction. Figure 2. Voltage applied on phase V ISBN: 978-1-61804-189-0 289 Advances in Automatic Control, Modelling & Simulation If a reactor is energized three-phase and its losses are measured (which is done phase by phase) then the recorded values in the three phases are likely to differ, depending on marginally different inductive coupling factors between phases, but the sum is correct. The fact that these differences become visible, although the coupling factors are low in themselves is of course that the total per unit loss of the reactor is down at only 2-3 parts per million. Systematic difference between losses during single-phase and three-phase excitation Suppose that there were energized each phase separately and add the three loss readings. We have had figure 1 a two times for the two outer limbs – and figure 2 once. We have energized a gapped limb with windings and the whole ungapped frame altogether three times. SUM LOSSES fig. 1: 3 x (LIMB) + 3 x (FRAME) When it was energized three-phase the frame makes only one common contribution: SUM LOSSES fig. 3: 3 x (LIMB) + (FRAME) Already from this simple argument we can see that there is a systematic difference and that the sum of single-phase readings will be too high. Figure 4. Shunt reactor- equivalent circuit diagram In figure 5 it is drawn the phase diagram of figure 3 for the case when the reactor is energized with three equal phase currents spaced 120 degrees apart. The main inductance vector is truncated – its real magnitude is 102 – 103 times larger than the other vectors. The added coupling vectors are all oriented so as to increase the effective phase inductance, but they also represent contribution in square (quadrature), which means that the effective loss per phase may be influenced. It is easy to see from the figure that a square (quadrature) contribution results if the two coupling vectors are unlike. It is also possible to verify, however, that the sum of the aberrations in the three phases must cancel out, because every coupling vector appears twice – with opposite relative orientation – in the diagram. 5 Algorithm for single-phase loss measurement a. Before mounting the windings on the magnetic core the factory should perform a test for iron loss (PFe) measurement by using “test spire”; b. Three-phase loss measurement at reduced voltage at ambient temperature (10% - 20%) x UN; c. Single-phase loss measurement at reduced voltage (same voltage as for three-phase excitation split by √3) for each phase; d. Determination of loss correction factor: (1) Where: P3f – represents losses for three-phase excitation; P1f – represents losses for single-phase excitation; e. Single phase loss measurement at ambient temperature at UN/ √3 and calculation of total losses (Ptot): f. Correction of total losses (Ptot consideration the measured current: at IN) (2) taking in (3) g. Calculation of copper losses al reference temperature (75°C): Figure 5. Phase diagram of the studied shunt reactor ISBN: 978-1-61804-189-0 290 Advances in Automatic Control, Modelling & Simulation (4) h. Calculation of supplementary losses (PS) at ambient temperature: PS = (f) – (g) – (a) [kW] (5) i. Recalculation of supplementary losses at reference temperature: (6) j. Calculation of total losses: (7) 6 Study case It is considered a shunt reactor having the following parameters: Rated frequency: 50 Hz; Rated power: 100 000 kVar; Maximum power: 110 250 kVar; Vector-group symbol: YN; Rated voltage: 400 000 V; Maximum voltage: 420 000; Rated current: 144.3 A; Maximum current: 151.6 A Figure 6. Shunt reactor under test – vector group Where: Lx – reactor inductance [H]; Rx – resistive losses on reactor [Ω]; U – ratio current transformer; M3 – mutual inductance [H]; Cn – standard capacitor [pF]; C4, R4 – measured values on bridge [µF], [Ω]. Figure 7. Test circuit diagram In table 1 there are presented the measured values: Table 1 – Measurement results Applied on reactor Voltage [kV] Current [A] 60.8 60.8 60.8 38.0 38.5 38.0 60.8 60.8 60.8 37.5 38.0 37.8 230.94 230.94 230.94 143.5 146.5 144.5 242.49 242.49 242.49 152.0 154.5 152.0 121.24 81.0 ISBN: 978-1-61804-189-0 Measured Shearing bridge U Lx Rx R4 C4 [Ω] [µF] [H] [Ω] Three-phase application 105.4 kV 98500 14.487 40 5.109 3.581 110200 14.455 40 5.098 3.200 177000 14.470 40 5.103 1.993 Single –phase application 105.4/√3 kV 92900 14.482 40 5.108 3.796 94800 14.447 40 5.095 3.720 105200 14.466 40 5.102 3.352 Single –phase application 400/√3 92800 14.425 40 5.087 3.800 95000 14.400 40 5.079 3.712 106800 14.418 40 5.085 3.302 Single –phase application 420/√3 92200 14.420 40 5.086 3.825 96300 14.390 40 5.075 3.662 106500 14.407 40 5.081 3.312 Single –phase application 420/√3 kV 138300 14.497 40 5.113 2.550 291 Impedance ωLx Losses [Ω] [kW] [°C] 1605.1 1601.6 1603.3 5.15 4.68 2.87 31.6 31.6 31.6 1604.6 1600.7 1602.8 5.39 5.37 4.81 31.6 31.6 31.6 1598.3 1595.5 1597.5 78.80 78.72 68.89 31.6 31.6 31.6 1597.7 1594.4 1596.3 88.24 86.06 76.46 31.6 31.6 31.6 1606.2 15.59 43.4 Advances in Automatic Control, Modelling & Simulation Applied on reactor Voltage [kV] 242.49 121.24 Current [A] 152.5 80.0 Measured Shearing bridge R4 C4 [Ω] [µF] 93000 14.410 139300 14.488 U Lx Rx Impedance ωLx 40 40 [H] 5.082 5.110 [Ω] 3.792 2.532 [Ω] 1596.6 1605.2 Calculation of shunt reactor loss and loss correction factor a. Before mounting the windings on the magnetic core the factory performed a test for iron loss (PFe) measurement by using “test spire”; PFe = 46.8 kW b. Three and single phase application at 26.4% x Un (105.4 kV) Losses 3φ at 31.6°C = 5150 + 4680 + 2870 = 12700.0 W at 105.4 kV; Losses 1φ (phase U) at 31.6°C = 5390.0 W at 105.4/√3 kV; Losses 1φ (phase V) at 31.6°C = 5370.0 W at 105.4/√3 kV; Losses 1φ (phase W) at 31.6°C = 4810.0 W at 105.4/√3 kV. c. Shunt reactor loss correction factor calculation: [kW] 87.83 15.30 [°C] 43.4 43.4 i. Recalculation of supplementary losses reference temperature PS(75°C) = 27643.9.4 W j. Calculation of total losses: PTOT = 195227.8 W at 7 Conclusions - There are possibilities to measure shunt reactor losses under single-phase excitation but there is necessary cu determine a loss correction factor by doing a comparison of losses under single and three-phase voltage application; - By using this test method there is not necessary to use many capacitors for performing loss measurement on shunt reactors; - Three-phase loss measurement are smaller than single phase-loss measurement; - It is evident that iron loss ratio is subjected to moderate variation from design to design, depending on geometrical proportions of the magnetic circuit; - The resulting correction factor for single-phase losses is also dependent on the ratio between copper loss and iron loss. d. Single phase application at Un (400/√3 kV): Losses phase U at 31.6°C = 78800.0 W; Losses phase V at 31.6°C = 78720.0 W; Losses phase W at 31.6°C = 68980.0 W. e. Total losses at nominal current (31.6°C) Ptot = k x (PU+PV+PW) = 184749.5 W f. Correction of total losses (Ptot at IN) taking in consideration the measured current: Ptot at IN = 136675.8 W al reference g. Calculation of copper losses temperature (75°C) knowing that IN = 144.3A and measured resistance R75°C=1.9463Ω. PCu = 121580.4 W h. Supplementary losses (PS) at ambient temperature: PS = 32144.1 W ISBN: 978-1-61804-189-0 Losses References: [1]. IEC 60076/6 - 2007, Power transformers – part 6: Reactors, sub clause: 7.8.6 Measurement of loss (routine test, special test); [2]. CEI 289 / 1988, Reactors, sub clause 8.7, Measurement of loss; [3]. Rapport ZK 82 – 51/19.82 issued by ASEA Brazil; [4]. Rapport no. 1ZBR 07-0270 / 2007. 292