Overhead Distribution Conductor Ratings Rosie Roessel Energy Systems Engineering Introduction • Conductor ratings: the maximum amount of electrical current that a conductor can carry safely and reliably • Conductor properties such as the diameter, material, emissivity, absorptivity, and electrical current have significant impacts on the ratings • When the conductors are heated, they expand and lengthen, tension decreases, and sag occurs • Ambient weather significantly impacts sag Problem Statement Conductor Ratings • Are ratings in use too conservative? Can they be updated with more current weather data? • Major assumptions: conductor temperature (Tc), ambient temperature (Ta), wind speed (Vw) • qc = convective heat loss, qr = radiated heat loss, qs = solar heat gain, R(Tc) = AC resistance of the conductor at temperature Tc Types of Conductors • 477 KCMIL AAC 37-strand, 336 KCMIL AAC 19-strand WEATHER DATA Summer Average Summer Winter Maximum Average Temperature (°F) 73.5 104 Wind (mph) 4.9 43 32 7.2 Winter Weather Data Minimum • 4 airports within PPL EU’s service territory: KABE (Allentown), KAVP (Wilkes-Barre), -8 KIPT (Williamsport), KMDT (Harrisburg) • Winters (December- February) 2009-2012, 40 Summers (June – August) 2010-2013 SAG10 Software • Input factors affecting sag: span length, tension, ambient temperature and initial sag at construction, creep • Creep: long-term elongation of the conductors from prolonged use • Sag must meet NESC clearance specification of 27” between the neutral conductor and primary conductor • Conductor temperatures were varied to determine sag limiting temperature 336 Normal CONDUCTOR RATINGS Rating (amps) 463 Emergency Winter Minimum (-8/43) 446 513 Wind Speed Analysis • Probability of wind speeds for winter and summer at 4 airports over 4 years • Monte Carlo simulation for comparison • Computed conductor ratings with temperature assumptions from 1979 study that inform ratings Average Winter Wind Speed 14 Percent Frequency 12 10 8 Actual Data Monte Carlo 6 4 2 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Wind Speed (mph) Peak Load Data • Peak loads match up with summer maxima and winter minima 336 SAG LIMITING Summer Summer Winter Winter TEMPERATURES Average Maximum Average Minimum Temperature (°F) Winter Thermal Summer Summer Average Maximum Average (32/94) (104/184) (73.5/184) 594 640 721 861 Wind Speed (mph) 0 1 1.34 2 3 4 5 6 7 8 Probability (%) .4% 3.7% 6.0% 8.6% 9.2% 10.8% 11.7% 9.1% 7.8% 227* 94 43 Conductor Ratings • Computed with new weather data and sag limiting conductor temperatures • Comparison made to normal, emergency, and thermal ratings in use • The maximum conductor operating temperature for the 336 AAC is 184 °F, so the sag limiting temperature is reduced to this value • Note “(73.5/184)” implies Ta = 73.5 °F, Tc = 184 °F Cumulative Probability (%) .4% 4.1% 10.1% 18.7% 27.9% 38.7% 50.4% 59.5% 67.3% 186* Current (amps) 491 593 642 715 798 863 926 980 1028 1072 Conclusion • Separate ratings for winter and summer seasons should be used • Conductor ratings can be improved using probable wind speeds in the calculation Future Work • Determine impact of ice loads on sag and conductor ratings • Calculate dynamic ratings based on temperature, wind speed, and ice load considered simultaneously • Analyze different creep temperatures’ impact on sag limiting temperature Acknowledgements: Thank you to my mentor Mike Dicks and subject matter expert Bill Keller, both from PPL Electric Utilities, Inc. , as well as Prof. Martha Dodge for their guidance. March 12, 2014