® FIRE • SOUND • SPACE Side Folding Accordion Products TRANZFORM® Fire SAFE AND SECURE TRANZFORM® Sound TRANZFORM® Space 800.233.8366 www.cornelliron.com Index – Cornell Side Folding Accordion Products Registration Card i. 1. Index 2. TranZform® Side Folding Accordion Products Brochure Tab 1 Accordion Folding Fire Doors 1. TranZform® Fire 1/1 Data Sheet 1/2 Assembly Drawing 1/3 Design Applications 1/4 Frequently Asked Questions 1 / 5.1, 2 Ratings Information, Building Code Compliance Overview 1 / 5.3 UL Listing Info 1 / 5.4 ICC-ES Listing ESR-2300 1 / 5.5 CA State Fire Marshal Doc. Sub Tab - TranZform Fire - Drawings 1 / 6.1 Elevation, Single Slide with Pocket 1 / 6.2 Elevation, Single Slide, Vision Window Option 1 / 6.3 Elevation, bi part 1 / 6.4 Elevation, Front View 1 / 6.5 Header Detail 1 / 6.6 Plan of Opening with Striker, Single Slide 1 / 6.7 Plan of Opening Pocket Detail 1 / 6.8 Pocket Door Guidelines 1 / 6.9 Detail Electrical Components, Single Slide 1 / 6.10 Electrical Coordination, Operator Sequence of Operation 1 / 6.11 Pocket Perspective Sub Tab - TranZform Fire - Specification 1/7 Specification - TranZform Fire 1/8 Budget Pricing and Weight Tab 2 According Folding Partitions ii TranZform® Sound &Space Wall Panel Finish Options 2. TranZform® Sound 2/1 Assembly Drawing Sub Tab - TranZform Sound- Drawings 2 / 2.1 Elevation – single slide with pocket, bi part with pocket 2 / 2.2 Plan Views, Manual Operation w/ Pockets, All Heights 2 / 2.3 Section – Recessed Track, Surface Track with Soffit 2 / 2.4 Header Detail – Doors Under 14’ 2 / 2.5 Header Detail – Doors Over 14’ Sub Tab - TranZform Sound - Specification 2/3 Specification - TranZform Sound 2/4 Budget Pricing and Weight Rev. 1 i.1 © Cornell Iron Works 3. TranZform® Space 3/1 Assembly Drawing Sub Tab - TranZform Space- Drawings 3 / 2.1 Elevation – single slide with pocket, bi part with pocket 3 / 2.2 Plan Views, single slide with pocket, bi parting with pocket 3 / 2.3 Section – Recessed Track, Surface Track with Soffit 3 / 2.4 Header Details Sub Tab - TranZform Space - Specification 3/3 Specification - TranZform Space 3/4 Budget Pricing and Weight Rev. 1 i.2 © Cornell Iron Works MODEL ERP10 UL Classified Fire and Smoke Protection with Emergency Egress Capabilities Designed to provide automatic closing in the event of fire detection, TranZform Fire units are rated physical fire barriers that protect openings from the spread of fire and smoke. TranZform Fire units can be used in openings that are part of a required means of egress. Its minimal headroom track and double wall panel design features fire retardant, flexible header and floor seals attached to the top and bottom of the panels to protect against the passage of fire, air and smoke. No floor track required. Up to 3 hour UL Classified fire rating, UL “S” label smoke rating and FM ratings are available. With Emergency Egress Hardware provided as standard, TranZform Fire units are compliant with the Americans with Disabilities Act accessibility standards. STC 41. IBC® compliant per ICC-ES ESR 2300. SIDE FOLDING ACCORDION PRODUCTS TRANZFORM FIRE TRANZFORM SOUND MODEL ESP20 STC 45: Unparalleled Sound Control In addition to providing privacy and security separation, Cornell’s TranZform Sound units offer unparalleled sound control. Its double wall panel design allows both interior walls to be completely covered with continuous blankets of sound absorbing material. TranZform Sound achieved an STC 45 when tested to today’s ASTM E90 standards by an independent laboratory. When Noise Isolation Class (NIC) field tested in the same opening as a competitor’s product that claims the best sound control in the industry with a higher listed STC rating, Cornell’s TranZform Sound product emerged as the acoustic control champion. TRANZFORM SPACE MODEL ESP10 Convenient Space Separation, Security Though similar in finished appearance, TranZform Space units feature single wall panel construction with a bonded vinyl finish on public side standard, vinyl both sides optional in a finish as selected by the end user. Use in areas where convenient separation of space is desired, but fire control or higher level acoustic control is not a concern, such as off hour pedestrian control, closets and storage areas. STC 30. FIRE Operation Ratings / Listings + UL Classified 3, 1 1/2, 1, 3/4, 1/2, 1/3 hour and “S” labels available. + Factory Mutual Approvals Listing. + STC 41 + Compliance with the American with Disabilities Act accessibility standards. + CSFM Listing + Acceptable for use in openings that are part of a required means of egress. + ICC-ES ESR-2300 Fail-safe emergency response capability. When an alarm is activated, TranZform Fire closes automatically to prevent the spread of fire and smoke. In emergency mode, pressure on the vertical exit bar causes door to open at least 54”, pause for 3 seconds, then automatically close. Closing fire doors can also be opened manually by pushing against the leading sensing edge. Key Product Components/Construction TranZform Fire Hang Weight - approximately 5.5 lbs. per square foot, extended. Size - Openings from 3’ 6" to 22’ H to a max. of 1440 sq. ft, standard construction. Practical Applications + Openings requiring building code compliant emergency egress + elevator lobbies + horizontal exits + opening protectives in fire rated corridors + An alternative to banks of fire rated swing doors where maintaining the use of the full opening width for functionality and aesthetics is desired. + atriums + casinos + hotels and conference centers + Openings with minimal headroom requiring rated fire, smoke or ADA compliant fire protection + Stage Proscenium Openings Lead Post - 24 gauge commercial grade coated steel member with material and finish to match panels. Lead sensing edge and full length interior tubing support provided standard. An internally mounted stabilizer bar support shall keep the lead posts vertical and in proper alignment during operation and ensure tight fitting closure of the door. Wall Mounted Strike Post Recessed 18 gauge coated cold rolled steel member that receives the lead post and is secured to the wall opposite the stacked door. Finish to match panels. Track - Interconnected double rail heavy duty extruded aluminum or 14 gauge cold rolled steel track sections on 8” centers to support and retain the roller assemblies. Track is supplied with a white baked-on powder coated finish standard, with mill finish aluminum a readily available option. Header support construction is not by Cornell. Rollers - Each lead post / stabilizer bar assembly shall be suspended by a 12 wheel ball bearing trolley system. Each individual panel is suspended using a steel hanger pin and ball bearing roller. Motor Operation - Provided as standard for controlled automatic closing with emergency exit capability and ease of testing. DC 1/4 or 1/2 HP gear-motor, limit switch control system, drive sprocket and clutch. Operated by DC power supplied from two 12-volt maintenance free batteries located in the electronic control box. Batteries are continuously charged by the building’s electrical service and are automatically maintained at capacity. Header and Floor Sweeps Continuous, fire retardant flexible seals in flat black are attached to the top and bottom of the panels to eliminate gaps at the floor and head area for fire and smoke protection. Panels - Continuous length, 4 1/2” wide panels formed of 24 gauge commercial grade corrugated coated steel. Coating process includes a flexible urethane primer followed by a high performance, medium gloss, baked-on polyester coating in standard platinum gray color. PUSH PUSH TO EXIT PUSH Floating Jamb - 18 gauge aluminized steel floating jamb assembly that travels within the storage pocket. Product Options + Single Slide or Bi-Parting construction + Curved track + Non-sway construction + Vision Panel + Pocket Doors + Powder coat finish colors: consult factory Hinges - Continuous length, full height 24 gauge commercial grade coated metal hinges interconnect door panels. Material and finish to match panels. Allow for simple panel installation and replacement. Emergency Exit Hardware - ADA compliant, clearly marked vertical exit bar provided as standard. Additional exit bars available on wide doors. Located on both sides. HEAD DETAIL 1/2" dia. threaded rod w/ nuts & washers by others, 18" o.c. along opening width, 12" o.c. max. along stack depth area 2 layers 5/8" x 18" x cont. type x fire rated gypsum board by others 3 layers 1/2" x 3 5/8" x cont. type x fire rated gypsum board by others Motor Drive Assembly by Cornell 1' 6" 5 3/4" 5 3/4" (Straight Track Design Shown) PLAN VIEW Pocket Door by 3 layers 3/4" x 18" Floating Jamb Exit Hardware others shown, by x cont. CIW available plywood with staggered Recessed Striker joints by others 1' 6" 4 1/8" 3 1/4" Track by Cornell Operator Control Box Floating Jamb Stop Clear Opening 4 1/4" Pocket Depth: 1/4 HP operator (up to 100 sq. ft.) = 2.1” per ft. of opening width + 22”. 1/2 HP = 2.1” per foot + 30”. Contact Cornell when clearance dimensions are critical. For units over 16’ High or if clearances are critical, consult factory. SPACE & SOUND Cornell side folding accordion partitions can accommodate virtually any width opening. With the track capable of being recessed into the ceiling construction and with use of a recessed pocket, they store virtually out of sight and mind allowing full use of building space. Then, as needed, all TranZform units can be easily moved into place allowing for convenient and private space separation. Cornell accordion partitions are solely supported by a low headroom overhead track and are built to opening height requirements from 3’6” to 22’ Sound units and 3’6” to 18’+ for Space Units. Stock Finishes: Printed representation only. Contact Cornell for color accurate swatch. Almond Embossed Weave Driftwood Embossed Weave Other finishes available with extended lead times at no added cost. Custom finishes are available with extended lead time and additional cost. Contact Cornell when color is critical and for additional details. Key Product Components/Construction (TranZform Sound unit shown, TranZform Space units similar, but are single wall construction) Track - Heavy duty extruded aluminum or steel shape to support and retain the roller assemblies. Multiple types are available for varying field ceiling construction. Header support construction is not by Cornell. Sound Blocker Lining (TranZform Sound units only) - Both interior panel surfaces are fitted with continuous blankets of sound absorbing material attached with tear resistant fasteners that ensure lasting, effective retention of the sound liner. Rollers - Every panel is fitted with a nylon wheel, ball bearing roller for added wall panel support and smooth operation. Lead posts are fitted with heavy duty trolleys that have multiple sets of dual rollers. Header and Floor Sweeps - Flexible extruded vinyl seals are attached to the top and bottom of the panels to eliminate gaps at the floor and head area. Lead Post - Heavy duty extruded aluminum shapes fitted with grip-type handles provide operational support and hook bolt connection to strike posts. Keyed locking is optional, powder coated finish to compliment wall panels. Strike Post (shown) / Bi-Parting Post (not shown) Heavy duty extruded aluminum shapes with hook bolt strike to seal tight with the lead post. Bi-part posts are fitted with grip-type handles and provide operational support. Powder coated finish to compliment wall panels. End Member Post - Used to attach the stack side(s) of the unit to the wall jamb to provide a full height, secured and sealed fit. (Not shown in illustration) TranZform Sound Stabilizer Bar Support - Provided with all motorized units and for units greater 12’ tall or when greater than 30’ wide. Is a concealed, internally mounted diagonal support positioned from an independent trolley to the lead post to provide reinforced vertical alignment during operation and latching. (Not shown in illustration) Product Options Panels - Continuous roll formed corrugated steel for strength. Customer selected permanently bonded vinyl finishes allow personalization. Space units feature bonded vinyl finish on public side, platinum gray painted finish opposite side. + Pocket Door - A heavy duty 12 gauge steel pocket door and frame assembly can be provided to neatly close off the pocket area of a stored partition. A powder coat finish is standard in gray or in an optional color as selected by the customer. Consult factory for pocket doors over 12’ tall. i + Single Slide or Bi-Parting Construction Hinges - Full height extruded vinyl hinges are rugged for lasting performance and allow for simple panel replacement with units mounted in place. Color matched to compliment wall panels. + Header Trim and Track Types including Curved Track + Finish Colors + Motor Operated Sound Units + Locking at Lead Post: key cylinder, thumb turn + Fixed or Floating Jamb Construction TRANZFORM SOUND DOOR PROFILE WIDTHS TRANZFORM SOUND PLAN VIEW SINGLE SLIDE, FIXED JAMB TRANZFORM SOUND PLAN VIEW BI-PART, FIXED JAMB Opening Width Stacked Width Vanilla Cream Embossed Leather Extended Width Opening Width Jamb Striker 3" 1.875" 3" 3" 3" DOOR PROFILE WIDTHS: 1.934" Blocking Manual Operated Doors Below 12' H: Stack Depth = 2" per foot plus By Others Stacked Width: 11.56" Extended Width: 10.25" to 10.875" Blocking By 7" for lead post Motorized Doors & Manual Operated Doors Above 12' H or 30' W: Others Stacked Width: 13.56" Extended Width: 12.25" to 12.875" Blocking By Stack Depth = 2" per foot plus Others Blocking 7" for lead post per side By Others SOUND & SPACE continued Competitive Points of Difference Practical Product Applications Use TranZform Sound and Space units whenever there is a need for flexibility of building space. Quickly “transform” a large room into two or more independent spaces as desired or use for off hour pedestrian control. + Religious facilities + Educational & Government facilities + Community centers + Healthcare facilities + Hotel multi-function rooms + Conference centers + Airports + Museums + Public and private office buildings + Theaters + Do not utilize a pantograph style frame system - no internal parts to break or get damaged by impact. + Every panel is track supported by a smooth glide nylon wheel, ball bearing roller assembly. + Modular construction allows for simple, in-place cost effective installation and service. + Quality Components: Heavy duty roller with steel hanger pin assembly, mechanically secured hinges and drive chain configuration all ensure long life. + Corrugated steel panels add strength and durability. Sound and Space units are coated with a scratch resistant, permanently bonded decorative vinyl finish. + TranZform partitions are installed by Cornell’s national network of over 250 distributors. The Cornell Advantage Durability Cornell accordion partitions are designed and constructed to last. Panels are rollformed from 24 gauge vinyl coated steel into a corrugated pattern with rolled end beads for added strength and durability. Panels offer a high level of impact resistance, warding off dents and scratches. Nylon wheel, ball bearing rollers are utilized for quiet, smooth operation and are positioned on every panel for optimum and lasting performance. Lead and end posts are constructed of heavy duty extruded aluminum shaped sections. Field Friendly Repairs Although built for lasting performance, Cornell considered ease of service to products installed in the field. With the unit in place, one or multiple panels can be easily replace by removing and replacing flexible vinyl hinges. Service section of track is provided and installed to allow panel section repair or replacement without removing the entire unit. Cornell Quality Warranty Materials are warranted against product defects and workmanship for a period of 24 months from date of shipment. Smooth Glide Operation Nylon wheel, ball bearing rollers attach to every panel and ride in a supporting shaped extruded aluminum track providing optimum operation of the unit. Larger TranZform Sound units incorporate a stabilizer bar to distribute even forces across the entire height of the lead member. Manual push/pull operation is accomplished with minimal effort. Installation Cornell is very mindful of installation labor costs and is industry leading in limiting field installation steps by assembling all that is possible in their factory controlled environment. In most cases, Cornell accordion partitions are easily installed by a two person crew without special equipment. Cornell Value With more than 180 years of experience with supplying building products to the construction industry, Cornell understands satisfying customers. From the onset of a project through the life cycle of the product, Cornell provides an unprecedented value experience to their customers. Design Review Stacking Requirements - Cornell accordion partitions are designed to stack at a fraction of their extended width. Approximate stack space can be calculated as follows: TranZform Space stack area = 1 3/4” per foot of width+5 1/2” TranZform Sound stack area = 2” per foot of width+7” (Note: for Sound units above 12’ high or 30’ wide, minimum stack area is 43” per stacking area) Hang Weight - Cornell accordion partitions are designed with the perfect balance of materials for minimal hang weight, ease of operation and optimal durability. TranZform Space units have an approximate hang weight of 1.9 pounds per square foot and TranZform Sound units are approximately 4.5 pounds per square foot, extended positions. Performance Ratings & Code Compliance TranZform partitions Surface Burning Characteristics per ASTM E 84 have a Flame Spread Index of less than 20 and a Smoke Developed Index of less than 60. TranZform Space units are STC 30 rated per ASTM E 90, Sound units are STC 45. SAFE AND SECURE An ISO 9001:2000 Registered Company Crestwood Industrial Park, Mountaintop, PA 18707 800.233.8366 • 570.474.6773 • Fax: 800.526.0841 • Email: ADS@cornelliron.com w w w. c o r n e l l i r o n . c o m © Cornell Iron Works, Inc. Rev. 8.009 Tab 1 – Section 1 ® TranZform Fire Model ERP10 Designed to provide automatic closing in the event of fire detection, TranZform Fire units are rated physical fire barriers that protect openings from the spread of fire and smoke. TranZform Fire units can be used in openings that are part of a required means of egress. Its double wall panel design requires minimal headroom and features fire retardant, flexible header and floor seals attached to the top and bottom of the panels to protect against the passage of air and smoke. Up to 3 hour UL fire rating, UL “S” label smoke rating and FM ratings are available. IBC® compliant as per ICC-ES ESR-2300. Clearly marked Emergency Egress Hardware standard; compliant with the American with Disabilities Act accessibility standards. Practical Design Applications + Egress path openings requiring building code compliant emergency egress + elevator lobbies + horizontal exits + opening protectives in fire rated corridors + An alternative to banks of fire rated swing doors where maintaining the use of the full opening width for functionality and aesthetics is desired. + atriums + casinos + hotels and conference centers + Openings with minimal headroom requiring rated fire, smoke or ADA compliant fire protection + Stage Proscenium Openings Other Available Features and Benefits + Fail-safe emergency response capability. When an alarm is activated, TranZform Fire closes automatically to prevent the spread of fire and smoke, even in the event of a power failure. + Emergency Exit Hardware, provided as standard, allows units to be used in openings that are part of a + + + + + + required means of egress. High temperature sensors prevent the unit from opening when a dangerous condition exists on the other side. ADA Compliance: TranZform Fire units comply with the American with Disabilities Act accessibility standards. UL Classified 3, 1 1/2, 1, 3/4, 1/2, 1/3 hour labels and UL "S" label for smoke and draft control available. cUL Listing. Factory Mutual Approval Listing. IBC® compliant as per ICC-ES ESR-2300.CSFM Listing. STC 41. Less Headroom Clearance Required than Rolling Fire Doors. TranZform Fire also requires no floor track. For use in openings that are part of a required means of egress. Design Flexibility: Single Slide or Bi-Parting Construction. Curved Track Construction available. Quality Components: Heavy duty roller with steel hanger pin assembly, mechanically secured hinges and drive chain configuration all ensure long life and allow for simple, cost effective service. SAFE AND SECURE TranZform Fire Components ® Track - Interconnected double rail heavy duty extruded aluminum or 14 gauge cold rolled steel track sections on 8” centers to support and retain the roller assemblies. Track is supplied with a white baked-on powder coated finish standard, with mill finish aluminum a readily available option. Header support construction is not by Cornell. Rollers - Each lead post / stabilizer bar assembly shall be suspended by a 12 wheel ball bearing trolley system. Each individual panel is suspended using a steel hanger pin and ball bearing roller. TranZform Fire Ratings + UL Classified 3, 1 1/2, 1, 3/4, 1/2, 1/3 HR & “S” labels. cUL Listing. + Factory Mutual Approval Listing. + IBC® compliant as per ICC-ES ESR-2300. + Compliance with the American with Disabilities Act accessibility standards. + Acceptable for use in openings that are part of a required means of egress. + CA State Fire Marshal (CSFM) Listing. + STC 41. Operation Lead Post - 24 gauge commercial grade coated steel member with material and finish to match panels. Lead sensing edge and full length interior tubing support provided standard. An internally mounted stabilizer bar support shall keep the lead posts vertical and in proper alignment during operation and ensure tight fitting closure of the door. Motor Operation - Provided as standard for controlled automatic closing with emergency exit capability and ease of testing. DC 1/4 or 1/2 HP gear-motor, limit switch control system, drive sprocket and clutch. Operated by DC power supplied from two 12-volt maintenance free batteries located in the electronic control box. Batteries are continuously charged by the building’s electrical service and are automatically maintained to capacity. Wall Mounted Strike Post - Recessed 18 gauge coated cold rolled steel member that receives the lead post and is secured to the wall opposite the stacked door. Finish to match wall panels. Emergency Exit Hardware - Vertical exit bar with ADA / Emergency Egress instructions provided as standard, both sides. Additional exit bars available on wide doors. Header and Floor Sweeps Continuous, fire retardant flexible seals in flat black are attached to the top and bottom of the panels to eliminate gaps at the floor and head area for fire and smoke protection. PUSH PUSH TO EXIT PUSH Floating Jamb - 18 gauge aluminized steel floating jamb assembly that travels within the storage pocket. Hinges - Continuous length, full height 24 gauge commercial grade coated metal hinges interconnect door panels. Material and finish to match panels. Allow for simple panel installation and replacement. Panels - Continuous length, 4 1/2” wide panels formed of 24 gauge commercial grade corrugated coated steel. Coating process includes a flexible urethane primer followed by a high performance, medium gloss, baked-on polyester coating in standard platinum gray color. Mounting & Clearances 1' 6" 5 3/4" 5 3/4" 2 layers 5/8" x 18" x cont. type x fire rated gypsum board by others 3 layers 1/2" x 3 5/8" x cont. type x fire rated gypsum board by others Motor Drive Assembly by Cornell 3 layers 3/4" x 18" x cont. plywood with staggered joints by others 3 1/4" Track by Cornell Floating Jamb Exit Hardware Pocket Door by others Printed with Pride in the USA 50% Recycled Paper Approx. 5.5 lbs. per ft2., extended. TranZform Fire Stack Depth 1/4 HP operator (up to 100 sq.ft.): 2.1” per foot of opening width plus 22”. 1/2 HP operator: 2.1” per foot of opening width plus 30”. For units over 16’ high and when clearance is critical consult factory. Standard Features + + + + Intelligent automatic operation Cornell electric motor operator Leading Sensing Edge Openings 3’ 6” to 22’ H to a max. of 1440 square feet. Product Options + Single Slide or Bi-Parting Construction + Curved track construction + Non-sway construction + Vision Window + Pocket Door(s) by Cornell + Finish colors: consult factory for powder coat color options Also available: STC 45 TranZform® Sound provides unparalleled sound control, TranZform® Space provides convenient space separation and security. Recessed Striker 1'6" 4 1/8" Operator Control Box Floating Jamb Stop Pocket Depth An ISO 9001:2000 Registered Company Clear Opening 4 1/4" Plan View Head Detail TranZform Fire Doors are built to order to fit openings from 3’ 6” to 22’ high to a maximum of 1440 square feet, standard construction. Patent review pending. TranZform Fire Hang Weight Full Line Product Family (Straight Track Design Shown) 1/2" dia. threaded rod w/ nuts & washers by others, 18" o.c. along opening width, 12" o.c. max. along stack depth area Fail-safe emergency response capability. When an alarm is activated, TranZform Fire closes automatically to prevent the spread of fire and smoke. In emergency mode, pressure on the vertical exit bar causes door to open 54”, pause for 3 seconds, then automatically close. Closing fire doors can also be opened manually by pushing against the leading sensing edge. Crestwood Industrial Park Mountaintop, PA 18707 TEL 800.233.8366 FAX 800.526.0841 Architect & Design Support: Ext. 551 Website: www.cornelliron.com Email: ADS@cornelliron.com © Rev. 9.009 Cornell Iron Works TRANZFORM® Fire - Assembly Drawing Rollers Motor Operation Track Lead Post Header Sweep Wall Mounted Strike Post PUSH PUSH TO EXIT Emergency Exit Hardware Floating Jamb PUSH Floor Sweep Panels Hinges Rev. 1 SAFE AND SECURE 1 / 2.1 Cornell Iron Works TranZform® Fire Design Applications: Product Applications Overview TranZform Fire is ideal at openings where a fire and/or smoke rating is required and: • Egress is required but fire rated swinging man doors are not practical or aesthetically appealing. • A curved opening is required and the opening construction does not permit installation of fire rated coiling doors or the use of coiling doors is not aesthetically appealing. TranZform Fire System Advantages: • All units provide UL / FM labeled fire and smoke protection • Minimal headroom and no floor track required • Can accommodate curved openings • Use in lieu of banks of rated swing doors to: a. Increase emergency exit opening widths b. Eliminate visual barriers c. Maintain the spaciousness of the facility • Allows maximization of elevator lobby openings allowing guest a clear view of the elevators as compared to swing doors with frames • Eliminates minimum encroachment requirements of swing doors into floor level corridors • TranZform’s ability to span wide openings in areas such as convention centers, transportation facilities and casinos allows for free flow of the general public with the capability of providing emergency separation protection as needed. • Use in atriums as an alternative to a complying sprinkler and smoke removal system. • Emergency egress hardware allows units to comply with the Americans with Disabilities Act. Common Applications: (Relevant 2006 IBC® sections shown in parenthesis) • Elevator Lobbies (IBC 707.14.1) • Elevator and Vertical Shaft Opening Enclosures (IBC 707) • Cross Corridor, Emergency Egress Exits (IBC 715.4.3, 1017) • Fire & Smoke Rated Corridor Wall Openings (IBC 715) • Required Smoke Barrier Openings (IBC 709) • Atriums (IBC 404.5) • Stage Proscenium Openings (IBC 410.3.5) • Large Opening Area Separation – such as airport terminals, casinos & convention centers (IBC 1022) Additional Applications for TranZform Fire: • Underground buildings where openings are required to be smoke barriers. Generally low headroom conditions in which TranZform Fire units work well. • Facilities with Mixed Use and Occupancy • Incidental Use Areas within Buildings (for example, boiler rooms) • When Smoke Barriers are required to sub-divide each building story into at least two compartments • Buildings requiring an Area of Refuge – require an accessible means of egress and smoke barrier protection. Rev. 1 1 / 3.1 © Cornell Iron Works TranZform® Fire Frequently Asked Questions: What is the standard labeling size of TranZform Fire? TranZform Fire’s test size is 11’0” wide x 9’-0” high, and will include both UL and FM labels. This dimension was determined by test oven size and the maximum unit size able to be tested on it. By testing the maximum size possible, Cornell is also able to provide larger TranZform Fire units with UL and FM Oversize Construction classification labels. What is TranZform Fire’s maximum approved opening size? UL procedure allows UL Oversize Construction classification for units to product limits: from 3’ 6" to 22’ Hign to a maximum of 1600 square feet, standard construction. Does TranZform Fire provide high temperature override of the egress hardware, as defined in the building codes and NFPA 80? Yes. TranZform Fire has sensors that will lock out operation of the egress hardware if the temperature exceeds 500° F on either side of the opening. Is TranZform’s battery system monitored and does it provide a low battery warning signal? Yes. TranZform Fire continuously monitors the voltage level of its batteries and displays it on the front of the control box panel. An audible low battery warning signal is transmitted whenever the battery voltage drops below a desirable level. There is also a terminal connection at the operator if the owner desires to include an external monitoring device. In addition, a load test is performed every 30 hours to simulate running the door on battery power. Does TranZform Fire offer an optical eye path obstruction detector? No. Such a device could not be used on units that incorporate a curved track and would not be foolproof. The sensing beam projects across a straight path and may not detect a chair, table edge or any object obstructing the path that is not directly in the beam. Mounting such a device with pocket doors that are normally closed is also problematic. Instead, Cornell recommends routine operation of the door, which will detect obstructions in the opening as well as confirm the proper operation of the life safety devices. To facilitate this, TranZform’s controller has an available option to automatically cycle the door once a day at a selected time. The door would then stop at any obstruction left in the opening to alert the building’s occupants or owner. Can TranZform Fire be powder coated? Yes. Why can’t the door have a vinyl cover? Not tested per UL procedure. Panels and hinges may bind up. During what part of travel is the sensing edge active? Inactive for the first 12” to 18” out of the pocket (preset at 12”, but adjustable to 18”) and the last 1”-2” of travel as the door closes into striker channel. Will it push a pocket door open before it activates and stops? Yes. What is the expected battery life before they require replacement? 1 1/2 - 2 years with normal operation. What is the battery cost? Approximate cost is $35 each. Two standard 12vDC batteries are required, but should be rated to 18v. Can be purchased off the shelf trough Grainger, Friedman Electric, etc. Rev. 1 1 / 4.1 © Cornell Iron Works CanTranZform Fire units be used daily for security? Yes. Operators include a “Security Mode” that locks out the egress hardware functionality until the unit is activated by alarm. What is the closing rate of the door? Approximately 9” per second for single pocket units, 6” per second per side for bi-parting units. Rev. 1 1 / 4.2 © Cornell Iron Works TranZform® Fire Ratings Information: Cornell TranZform Fire doors have been through rigorous internal and third party testing and are compliant with all current life safety and building codes. In addition, Cornell products are backed by a 180+ year old company that has been providing UL Classified fire and life safety building products for over eighty years. Per UL file number R25122, TranZform Fire Doors were tested and provide UL labels documenting their classification for fire resistance per UL 10B and for smoke and draft control per UL 1784. Other Potential Documentation Requests UL Operator Listing The TranZform Fire operator is listed per UL 325 and the door is UL tested per UL 10B, UL file number R25122. UL Operator Listing Per UL 864 UL 864 only applies to “Control Units and Accessories for Fire Alarm Systems” and is not appropriate for systems that do not send signals to the fire alarm system. As directed by Underwriter Laboratories, TranZform Fire’s operator has been listed under UL 325 - “Door, Drapery, Gate, Louver, and Window Operators and Systems.” Any products claiming to be equal should also provide the UL 325 listing. I.C.B.O. Research Report The I.C.B.O. evaluation service no longer exists and it is not possible to obtain a report from them. With the consolidation of several building codes into the International Building Code, the International Code Council Evaluation Services (ICC-ES) has taken over its function. When utilizing old I.C.B.O. reports, it is important to ensure that the version of the product being provided today is consistent with the product tested at that time. ICC-ES Evaluation Report ICC-ES exists to evaluate and provide guidance for products that are not specifically addressed by building codes. Since the criteria for horizontal sliding fire doors for use in a means of egress is clearly identified in the current building codes listed below, a “code exception” is not required for TranZform Fire. TranZform Fire has been evaluated by ICC-ES to be compliant for use in means of egress openings per the International Building Code®, Report ICC-ES ESR 2300. Cornell’s TranZform Fire complies with: • 2006 International Building Code section 1008.1.3.3 – Horizontal sliding doors • 2009 NFPA 101-Life Safety Code section 7.2.1.14 – Horizontal-Sliding Door Assemblies • 2007 NFPA 80 chapter 9 – Special Purpose Horizontal Sliding Accordion or Folding Doors • 1997 Uniform Building Code Standard 7-8 – Horizontal Sliding Fire Doors Used In An Exit Performance Testing As stated above, TranZform Fire complies with the established building code requirements for horizontal sliding doors. To ensure compliance with NFPA 80, Cornell encourages that the Authority Having Jurisdiction (AHJ) witness a field test of the actual installed doors. Cornell believes that validating the performance of each unit in this manner is superior to testing one particular configuration in a laboratory environment. Rev. 1 1 / 5.1 © Cornell Iron Works TranZform® Fire Code Overview International Building Code® (IBC) Means of Egress – Section 1008.1.3.3 of the IBC lists the requirements for Horizontal Sliding Doors for use in place of side-hinged swinging doors in a means of egress. Please note that Cornell’s TranZform Fire doors comply with these code requirements. The code section is written as follows: 1008.1.3.3 Horizontal sliding doors. In other than group H occupancies, horizontal sliding doors permitted to be a component of a means of egress in accordance with Exception 6 to Section 1008.1.2 shall comply with all of the following criteria: 1. The doors shall be power operated and shall be capable of being operated manually in the event of a power failure. 2. The doors shall be openable by a simple method from both sides without special knowledge or effort. 3. The force required to operate the door shall not exceed 30 lbs. (133 N) to set the door in motion and 15 lbs. (67 N) to close the door or open it to the minimum required width. 4. The door shall be openable with a force not to exceed 15 lbs. (67 N) when a force of 250 pounds (1100 N) is applied perpendicular to the door adjacent to the operating device. 5. The door assembly shall comply with the applicable fire protection rating and, where rated, shall be self-closing or automatic closing by smoke detection in accordance with Section 715.4.7.3 (Smoke Activated Doors), shall be installed in accordance with NFPA 80 and shall comply with Section 715 (Opening Protectives). 6. The door assembly shall have an integrated standby power supply. 7. The door assembly power supply shall be electrically supervised. 8. The door shall open to the minimum required width within 10 seconds after activation of the operating device. NFPA 80 – Standard for Fire Doors and Other Opening Protectives TranZform Fire Doors are required to comply with the General Provisions of NFPA 80 and as specifically outlined in NFPA 80 Chapter 9 – Special Purpose Horizontal Sliding Accordion or Folding Doors. Highlights include: • Doors shall be automatic closing and shall not have a delay in the initiation of closing or reclosing of more than 10 seconds. • Average closing speed shall be between 6” and 24” per second. • Standby or emergency power shall be provided • Power operated opening shall not occur if the temperature on either side of the door reaches 500° F (260° C) • Fire door assemblies shall be inspected and tested not less than annually and a written record shall be signed and kept for inspection by the AHJ • Where a fire door is damaged to the extent that it could impair the door’s proper emergency function, the door shall be repaired with parts obtained from the door’s original manufacturer and then the door shall be tested to ensure proper emergency operation. Rev. 1 1 / 5.2 © Cornell Iron Works UL Listing Information – TranZform® Fire Accordion Folding Fire Doors Underwriters Laboratories, Inc. (UL) is the leading third-party product safety certification organization in North America. UL evaluates product samples to requirements in areas such as performance, environmental and public health, and electromagnetic compatibility. The UL Listing Mark is used in connection with products that have been evaluated by UL and found to be in compliance with UL’s requirements. Cornell’s TranZform Fire Accordion Folding Fire Doors products have been UL classified and are listed under the following UL Product Category and Control Number: Special Purpose Type Fire Doors – GSXZ UL File Number: R25122 Ratings: 3 HR, 1-1/2 HR, 1 HR, 3/4 HR, 1/2 HR, 20 minute Sizes: Classified for openings up to 11’0”W x 9’0”H. Doors 23’H x virtually unlimited width are eligible for Oversize Construction labeling. Cornell TranZform Fire Accordion Folding Fire Doors with UL “S” Label TranZform Fire Accordion Folding Fire Doors have been UL classified and are listed under the UL Product Category and Control Number: Leakage Rated Door Assemblies –OPBW UL File Number: R25122. See product listing above for details. Ratings: UL “S” label for smoke and draft control. Sizes: Classified for openings to product size limits. See product listing above for details For more detailed UL information, visit the Underwriter’s Laboratory website at www.ul.com Rev. 1 1 / 5.3 © Cornell Iron Works CALIFORNIA DEPARTMENT OF FORESTRY & FIRE PROTECTION OFFICE OF THE STATE FIRE MARSHAL FIRE ENGINEERING - BUILDING MATERIALS LISTING PROGRAM LISTING SERVICE LISTING No. 3261-0550:0107 Page 1 of 1 CATEGORY: 3261 -- FOLDING DOOR (FIRE-RATED) LISTEE: CORNELL IRON WORKS INC, 24 Elmwood Ave, Crestwood Industrial Park, Mountaintop, PA 18707 Contact: Jim Dever (570) 474-6773 Fax (570) 715-0492 Email: jimd@cornelliron.com DESIGN: TranZform Fire Model ERP10 folding accordion door. Refer to listee's data sheet for detailed product description and operational considerations. RATING: INSTALLATION: In accordance with listee's printed installation instructions, applicable codes and ordinances and in a manner acceptable to the authority having jurisdiction. MARKING: Listee's name, fire rating and UL label. APPROVAL: Listed as 1/3 hour, ½ hour, ¾ hour, 1 hour, 1 ½ hour, and 3 hour fire-rated interior automatic-closing horizontal folding doors. Authority having jurisdiction should be consulted prior to installation. Opening size not to exceed 9 feet high and 11 feet wide. Doors exceeding the above limits are considered oversize construction and are based upon , and is similar to, the approval product design, but they have not been subject to approval testing due to test facility limitations. Acceptance of these doors is the prerogative of the authority having jurisdiction. NOTE: *Rev 5-7-09 MA This listing is based upon technical data submitted by the applicant. CSFM Fire Engineering staff has reviewed the test results and/or other data but does not make an independent verification of any claims. This listing is not an endorsement or recommendation of the item listed. This listing should not be used to verify correct operational requirements or installation criteria. Refer to listee’s data sheet, installation instructions and/or other suitable information sources. Date Issued: July 01, 2010 Authorized By: FRANCIS MATEO, Program Coordinator Fire Engineering Division Listing Expires June 30, 2011 TranZform® Fire Pocket Cover Door Guidelines Although pocket cover doors are not required, they are commonly used to conceal stacked Cornell TranZform Fire units. Cornell offers powder coated 12 gauge steel pocket cover doors for openings up to 12' in height, or pocket cover doors can be provided by others. Unless specifically required by the "Authority Having Jurisdiction", pocket cover doors do not have to be fire-rated. The door thickness and covering material is at the discretion of the designer. Many different cover materials have been successfully used for pocket cover doors by others including the following: plastic laminates, wood veneers, vinyl, paint, bronze, and stainless steel. However, if the aggregate thickness of the pocket door exceeds 2", the additional thickness must be added to the calculation of the pocket depth. Some basic criteria for the successful design of the pocket cover doors are listed below: 1. Doors must be side hinge swinging and must swing at least ninety (90) degrees. When in the open position, pocket doors may not encroach on the 18" clear minimum opening width required for the pocket. Designing "notches" on either side of the pocket to accommodate the cover door thickness will prevent this (see Pocket Cover Door Details). 2. Pocket cover doors must be operable with less than 50 lbs. of lateral force. As the Cornell TranZform Fire Door is activated, the leading edge will make contact with cover door and push it open. Fifty (50) lbs. is the normal operating force required for egress-style swinging doors and only if the cover door is unusually heavy would special considerations need to be taken. 3. When activated, pocket doors should remain in the open position so as not to obstruct the path of the TranZform Fire door when it is closing. Cornell recommends specifying either (1) a spring-action hinge such as the Stanley # 422100 (with reversed spring-action) to hold the cover door open when activated, or (2) a continuous hinge such as a Stanley #314 or a full mortise hinge like the Stanley # 050490. (1) The reversed spring-action of the Stanley # 422100 butt hinge makes the cover door self-opening rather than self-closing. (2) For aesthetic considerations, a continuous hinge is recommended because it does not protrude beyond the face of the pocket cover door and therefore presents a "hingeless" appearance. A full mortise hinge can also be used. Both the continuous hinge and the full mortise hinges require the use of a bumper, which prevents the pocket door from swinging back into the operating path of the TranZform Fire door. Cornell pocket cover doors include bumpers as shown on drawing 1 / 6.7.1. The recommended bumper design for Pocket Covers by Others is shown on drawing 1 / 6.7. Note that his bumper adds 1" to the pocket depth requirement. 4. A magnetic catch not to exceed thirty (30) lbs. can be used to keep the pocket cover doors in the closed position when the Cornell TranZform Fire door is not in use. Positive latches such as hooks or throw bolts are not permitted because they prevent the Cornell TranZform Fire door from pushing the cover door open during operation. 5. A door frame is not required although one may be used. However, for aesthetic considerations, a "frame-less" design may be preferable because it leaves only two (2) slight reveals at the door edges and provides a less noticeable pocket cover door installation. Rev. 1 © Cornell Iron Works SAFE AND SECURE 1 / 6.8 TranZform® Fire Electrical Coordination Installer Requirements: • Mount operator and Control Box • Mount Control Station • Run wires and make connections at control box for Leading Sensing Edge, Emergency Exit Hartware & High Temperature Limit Sensor Electrical Contractor Requirements: • Mount two 4" x 4" J-boxes, back of pocket, 12" up from floor • Conduit / 120 VAC wiring to J-box & control box • Conduit / wiring from other J-box to control box, wall mounted control station, and alarm signaling device. TranZform Fire Sequence of Operation Normal Operation and AC power is NOT available. Both in Security mode and not in Security mode. 1. Door operation is the same as when AC power is available. 2. Green AC power light on control box cover goes off. ( cannot be seen outside of pocket) 3. Monitoring signal (24vdc signal) activates. Monitoring device must be provided by end user. Monitoring contacts. 1. Monitoring connection points are provided at terminal strip so that end user can monitor door position. Alarm Condition. AC power available or No AC power. Normal Operation and AC power is available. Security mode not selected. 1. Capable of daily operation 2. Normal open / close operation via surface mounted three function control station provided as standard. Open and Close require constant pressure to maintain door motion. Stop button will stop door movement. 3. The Leading Sensing Edge stops door motion. Sensing edge also disengages clutch so door can be manually pushed in the opening direction when sensing edge is compressed. 4. Emergency Exit Hardware on both sides will open a closed door. Door opens the preset distance and remains open. Normal Operation and AC power is available. Security mode is selected. 1. All functions of "Normal Operation" except: Emergency Exit Hardware will not open a closed door when not in alarm mode. 1. Door is signaled to close automatically upon alarm signal. 2. Leading Sensing edge will stop on any object in opening. When object is removed door will continue closing until it reaches full closed position. 3. Emergency Exit Hardware on both sides of the door will open the door to the preset distance. Minimum opening is 54 inches. 4. Repeated activation of the Emergency Exit Hardware bar will open the door a second preset distance. (cumulative operation ). Also note that pushing on sensing edge disengages clutch. Door can be pushed open if you push on sensing edge. 5. Emergency Exit Hardware bar functions as above even if security mode was selected for normal operation. 6. After door has opened the preset distance it will pause for 2 seconds and then re-close. (Pause time is adjustable to 10 seconds.) 7. A high limit sensor will prevent Emergency Exit Hardware activation if the temperature at the door reaches 450° F. 8. 24 VDC signal is available. Rev. 1 © Cornell Iron Works SAFE AND SECURE 1 / 6.10 SECTION 08352 or MasterFormat 2004™ SECTION 08 11 73 CORNELL TRANZFORM® FIRE HORIZONTAL SLIDING, ACCORDION FOLDING FIRE & SMOKE RATED DOORS GENERAL NOTES TO SPECIFIER: THIS SPECIFICATION SECTION HAS BEEN PREPARED TO ASSIST DESIGN PROFESSIONALS IN THE PREPARATION OF PROJECT OR OFFICE MASTER SPECIFICATIONS. IT FOLLOWS GUIDELINES ESTABLISHED BY THE CONSTRUCTION SPECIFICATIONS INSTITUTE, AND THEREFORE MAY BE USED WITH MOST MASTER SPECIFICATION SYSTEMS WITH MINOR EDITING. EDIT CAREFULLY TO SUIT PROJECT REQUIREMENTS. MODIFY AS NECESSARY AND DELETE ITEMS THAT ARE NOT APPLICABLE. VERIFY THAT REFERENCED SECTION NUMBERS AND TITLES ARE CORRECT. (NUMBERS AND TITLES REFERENCED ARE BASED ON MASTERFORMAT™, 2004 EDITION). THIS SECTION ASSUMES THE PROJECT MANUAL WILL CONTAIN COMPLETE DIVISION 01 DOCUMENTS INCLUDING SECTIONS 01 33 00 SUBMITTAL PROCEDURES, 01 62 00 PRODUCT OPTIONS, 01 25 13 PRODUCT SUBSTITUTION PROCEDURES, 01 66 00 PRODUCT STORAGE AND HANDLING REQUIREMENTS, 01 77 00 CLOSEOUT PROCEDURES, AND 01 78 00 CLOSEOUT SUBMITTALS. IF THE PROJECT MANUAL DOES NOT CONTAIN THESE SECTIONS, ADDITIONAL INFORMATION SHOULD BE INCLUDED UNDER THE APPROPRIATE ARTICLES. THIS IS AN OPEN PROPRIETARY SPECIFICATION ALLOWING USERS THE OPTION OF APPROVING OTHER MANUFACTURERS THAT COMPLY WITH THE CRITERIA SPECIFIED HEREIN. NOTES TO THE SPECIFIER ARE CONTAINED IN BOXES AND SHOULD BE DELETED FROM FINAL COPY. OPTIONAL ITEMS REQUIRING SELECTION BY THE SPECIFIER ARE ENCLOSED WITHIN BRACKETS, E.G.: [35] [40] [45]. IN CASES WHERE ONE OF THE OPTIONAL ITEMS IS A STANDARD FEATURE OF THE CLOSURE MODEL, IT IS LISTED IN THE FIRST POSITION. MAKE APPROPRIATE SELECTION AND DELETE OTHERS. ITEMS REQUIRING ADDITIONAL INFORMATION ARE UNDERLINED, E.G.: ___________ . OPTIONAL PARAGRAPHS ARE SEPARATED BY A REDLINED "OR" E.G.: OR PART 1 GENERAL 1.1 SUMMARY A. Section Includes: Metal, electrically operated, horizontal sliding, accordion folding fire doors with UL and FM Fire and SmokeShield® leakage rated assembly labels. B. Related Sections: 1. 05 50 00 Metal Fabrications. Structural support for track. 2. 06 10 00 Rough Carpentry: All headers, support structures, jambs, field painting, blocking, trim and pockets shall be furnished and installed by others. 3. 08 31 00 Access Doors and Panels. 4. 08 70 00 Hardware. 5. 09 91 00 Painting - Field painting of all door panels, lead posts, track, soffit, chain guide and wall mounted striker posts. 08 11 73-1 Doc 11.009 6. Division 26. Electrical wiring and conduit, fuses, disconnect switches, connection of operator to power supply, installation of control station and wiring, and connection to alarm systems. 1.2 SYSTEM DESCRIPTION A. Performance Requirements: 1. Provide doors with Underwriters' Laboratories, Inc. and Factory Mutual labels for the fire rating classification, [3 hr] [1 1/2 hr] [1 hr] [3/4 hr] [1/2 hr] [20 minutes]. 2. Provide doors with Underwriters' Laboratories, Inc. and Factory Mutual labels for “Leakage Rated Assembly” or “S” label. a. Comply with NFPA 105 air leakage requirements. b. Fire doors shall have air leakage of less than 3 cubic feet per square foot at 0.1 inch of water column pressure when tested in accordance with UL 1784 with an artificial bottom seal. OR b. Fire doors at the point of access to an elevator shall have air leakage of less than 3 cubic feet per square foot at 0.1 inch of water column pressure when tested in accordance with UL 1784 without an artificial bottom seal. 3. Provide horizontal sliding fire doors that are recognized by the International Code Council- Evaluation Services (ICC-ES) as a permitted component in a means of egress. 4. Horizontal sliding fire door operating systems are to be listed as a complete assembly per UL325. 5. IAS Testing Laboratory to provide proof of testing to the performance requirements of the IBC, NFPA 80 and to the requirements for electrical installations per the NEC. 6. IAS Testing Laboratory to provide proof of successful product endurance testing of not less than 10,000 complete close/open cycles of a unit installed in accordance with required field conditions that covers an opening of not less than 25’ wide and 8’ high. 1.3 SUBMITTALS A. Reference Section 01 33 00 Submittal Procedures; submit the following items: 1. Product Data. 2. Shop Drawings: Show interface with adjacent work. Indicate required stacking depth, pocket width, and height from finished floor to bottom side of header. Show installation details and layout. 3. Quality Assurance/Control Submittals: a. Product to be labeled with ICC-ES evaluation report number as a permitted component in a means of egress. b. Provide proof of manufacturer ISO 9001:2000 registration. c. Provide manufacturer's installation instructions. 4. Closeout Submittals: a. Operation and Maintenance Manual. b. Certificate stating that installed materials comply with this specification. 1.4 QUALITY ASSURANCE A. Manufacturer Qualifications: ISO 9001:2000 registered and a minimum of five years experience in producing fire and smoke control products. 08 11 73-2 Doc 11.009 B. Installation shall be performed by manufacturer trained or authorized personnel according to manufacturer’s installation instructions. C. Fire doors shall be listed by Underwriters Laboratories and Factory Mutual for ratings as indicated, when tested in accordance with the requirements of UL 10B & ASTM E-2074. D. Fire door operating systems are to be listed as a complete assembly per UL325. 1.5 DELIVERY, STORAGE AND HANDLING A. Deliver to the job site in manufacturer’s original, unopened package. B. Reference Section 01 66 00 Product Storage and Handling Requirements. C. Follow manufacturer's instructions. 1.6 COORDINATION BY GENERAL CONTRACTOR A. Coordinate the efforts of the various trades affected by the work of this section. Assure accurate installation of header, jamb, and trim. Provide field dimensions for fabrication. Supervise unloading and handling of materials. B. Permanent power shall be in-place and ready for final connection when fire doors are erected. Assure access to and proper clearance for motor operators. C. After testing the fire alarm system, automatic-closing fire doors shall be re-set to their original positions. D. Store boxes flat (not more than three high) in a dry area and protect from elements that may damage materials. General Contractor to replace damaged materials at no cost to the owner. 1.7 WARRANTY A. Standard Warranty: Two years from date of shipment against defects in material and workmanship. B. Maintenance: Submit for owner’s consideration and acceptance of an annual testing and maintenance service agreement for installed products to comply with building code and NFPA 80 requirements. PART 2 PRODUCTS 2.1 MANUFACTURER A. Manufacturer: Cornell Iron Works, Inc., 24 Elmwood Avenue, Crestwood Industrial Park, Mountaintop, PA 18707. Telephone: (800) 233-8366, Fax: (800) 526-0841. INSERT NAME, ADDRESS, AND PHONE NUMBERS OF LOCAL DISTRIBUTOR BELOW. 08 11 73-3 Doc 11.009 1. Distributor: B. Model: ERP10 C. Substitutions: Reference Section 01 25 13 Product Substitution Procedures. 2.2 MATERIALS A. Accordion Folding Fire Door Construction 1. Construction: Shall consist of two parallel, accordion-type walls of panels independently suspended from an interconnected double rail overhead track with no pantographs or internal connections except at the upright lead post. 2. Door Panels: Each assembly to consist of continuous length, 4 ½” wide panels formed of 24 gauge commercial grade coated steel, corrugated for strength and resilience. 3. Hinges: Continuous length, full height 24 gauge commercial grade coated steel hinges interconnect door panels. 4. Upright Lead Post: Formed of 24 gauge commercial grade coated steel with finish to match door panels. Connect to door panels with specially formed sections. An internally mounted stabilizer bar support shall keep the lead posts vertical and in proper alignment during operation and insure tight fitting closure of the door. 5. Wall Mounted Striker Post: Recessed 18 gauge coated cold rolled steel member that receives the lead post and is secured to the wall opposite the stacked door. 6. Floating Jamb: 18 gauge aluminized steel floating jamb assembly that travels within the storage pocket and forms a seal at the pocket end of the door. 7. Fully assembled and extended unit hanging weight shall be approximately 5.5 pounds per square foot. B. Suspension System ALUMINUM TRACK IS AVAILABLE FOR STRAIGHT SLIDING UNITS TO 1 1/2 HOUR MAXIMUM RATING. SELECT FORMED STEEL TRACK WHEN DESIRED, WHEN REQUIRED BY LOCAL CODES AND WHEN CURVED TRACK OR A 3 HOUR RATING IS REQUIRED. A MINIMUM 5’ RADIUS IS REQUIRED FOR ALL CURVED SECTIONS. 1. Track: Interconnected double rail [heavy duty extruded aluminum] [formed steel] track sections on 8” centers for attachment to overhead structural support system. Shape is designed for smooth running operation of the roller assemblies while prohibiting any opportunity for the rollers to derail. 2. Rollers: Each lead post/stabilizer bar assembly shall be suspended by a 12 wheel ball bearing trolley system. Each individual panel shall be suspended using a steel hanger pin and ball bearing roller. C. Perimeter Seals: Continuous extruded fire-rated sweeps and a fire liner attached to the top and bottom of the fire door form a smoke and draft seal. D. Finishes 1. Door panels, hinges and upright posts: Coating process to include a flexible urethane primer followed by a high performance, medium gloss, baked-on polyester coating [in manufacturer’s standard Platinum Gray color.] [. Color shall be selected from 08 11 73-4 Doc 11.009 manufacturer available optional colors at additional cost and additional production lead-time.] 2. Track: to be supplied [with a white baked-on powder coat finish.] [mill finish aluminum.] [with a color as selected from manufacturer available color options at an additional cost and additional production lead-time.] 3. Perimeter Seals: Flat black. 2.3 OPTIONS FACTORY SUPPLIED POCKET DOORS ARE AN AVAILABLE OPTION WITH ALL SLIDING FIRE DOOR UNITS UP TO 12’ HEIGHT TO TOP OF TRACK. DELETE IF UNIT HEIGHT IS OVER 12’ OR IF FACTORY SUPPLIED POCKET DOORS ARE NOT DESIRED. POCKET DOORS STOP AT UNDERSIDE OF HEADER SOFFIT REVEAL. A. Pocket Door(s): 1. Door a. Material: A36 HR steel b. Thickness: USS 12-gauge c. Finish: Phosphate treatment followed by a light gray baked-on polyester powder coat; minimum 2.5 mils cured film thickness. OR c. Finish: Phosphate treatment followed by a baked-on polyester powder coat, [color as selected from manufacturer’s standard color range] [custom color as selected by Architect]; minimum 2.5 mils cured film thickness; ASTM-D-3363 pencil hardness: H or better. d. Size: Designed to fit 18” pocket width: height to underside of soffit reveal. 2. Frame a. Material: A36 HR steel b. Thickness: USS 12-gauge steel c. Finish: Phosphate treatment followed by a light gray baked-on polyester powder coat; minimum 2.5 mils cured film thickness. OR c. Finish: Phosphate treatment followed by a baked-on polyester powder coat, [color as selected from manufacturer’s standard color range] [custom color as selected by Architect]; minimum 2.5 mils cured film thickness; ASTM-D-3363 pencil hardness: H or better. 3. Hinges: 4” reversed spring action type 4. Magnetic catch provided to hold door in closed position. THE FOLLOWING CONSTRUCTION FEATURE IS REQUIRED TO SATISFY UL 1784 TESTING WITHOUT AN ARTIFICIAL BOTTOM SEAL. NOT AVAILABLE FOR UNITS WITH CURVED TRACK. COORDINATE WITH SECTION 1.2-A2b. DELETE SECTION 2.3 OPTION “B” FOR CURVED TRACK UNITS OR IF NOT REQUIRED OR DESIRED. B. Non-Sway Construction Feature: Provide Fire Door with non-sway construction to limit the amount of curtain deflection due to notable air pressure differential on either side of the Fire Door opening. 2.4 OPERATION 08 11 73-5 Doc 11.009 A. Motor Operator Assembly: Operating systems is to be listed as a complete assembly per UL325 and shall consist of DC gear-motor, limit switch control system, drive sprocket and clutch. The motor shall drive the fire door by means of a chain attached to the stabilizer bar trolley system. Motor operator assembly shall be located within a fire rated enclosure equal to the wall assembly rating. Motors shall be operated by DC power supplied from two (2) 12-volt maintenance-free batteries located in an electronic control box. Batteries shall be continuously charged by the building’s electrical service and be automatically maintained at capacity. Fire doors may be operated manually in either the conventional or emergency mode. Electronic control box shall house the control panel, two (2) 12-volt maintenance-free batteries, power supply charger, and motor control relays. Control system is capable of remote status monitoring and remote operation. The control panel shall initiate a warning signal should any of the following conditions occur: • Loss of AC power. • Low DC battery power. • Overload condition. • High limit temperature switch activation or malfunction. 1. Control Station: Flush mounted, "Open/Close" key switch with "Stop" push button; NEMA 1B. OR 1. Control Station: Surface mounted, "Open/Close/Stop" push buttons; NEMA 1. OR 1. Control Station: Surface mounted, "Open/Close" key switch with "Stop" push button; NEMA 3R. B. Leading Sensing Edge: Fire doors shall be equipped with a pressure sensitive, vertical leading edge such that each contact with an obstruction shall cause the door to stop and pause before attempting to re-close. Fire doors can be manually opened by pushing against the leading edge. C. Exit Hardware: Shall be located on both sides of the fire door near the leading member. Slight pressure on the hardware will cause the door to open approximately 54”, pause for three seconds, then automatically close. The system shall be field programmable to allow automatic opening distances up to the entire opening width. The hardware can be used to open the door and move it back into the storage area during non alarm operation of door. D. Security Control: When activated, the Exit Hardware shall not respond when pressed unless there is an active emergency signal from the smoke or fire alarm system. The motor operator assembly will provide greater than 250 pounds of resistance to manual forced opening. (Note: At least one key switch will be required to utilize this feature.) E. Automatic Closing System: Shall consist of an electronic control box, motor operator assembly and leading sensing edge. Closing system shall be activated by the building’s fire/smoke detection equipment and automatically close the fire doors. For additional protection, if the door is in the closed position and the temperature reaches 470° F on either side of the opening, door mounted high limit sensors will prevent Exit Hardware opening activation. PART 3 EXECUTION 3.1 EXAMINATION 08 11 73-6 Doc 11.009 A. Examine header substrates upon which the accordion folding metal fire doors will be installed and verify that conditions are in accordance with approved shop drawings. Openings shall be prepared to the dimensions specified and be plumb and level. Header shall be leveled with the finished floor to within +/- 1/4” (.25”) tolerance over the entire length of the opening. B. Upon inspection of prepared opening, coordinate immediately with responsible entity to perform corrective work on unsatisfactory substrates and header, floor or sill levels. C. Commencement of work by installer is considered acceptance of substrate. 3.2 INSTALLATION A. Install accordion folding metal fire doors in accordance with manufacturer’s printed instructions for clearances and attachment. B. Upon completion of the installation, the General Contractor shall protect the fire door units from damage and replace or repair subsequent damage so that the units are acceptable to the architect, at no additional cost to the owner. 3.3 ADJUSTING A. Following completion of installation, including related work by others, test and adjust accordion fire doors for ease of operation. 3.4 FIELD QUALITY CONTROL A. Site Test: Test fire doors for normal operation and automatic closing. Coordinate with building owner representative to witness and sign Automatic Closing Test Form. 3.5 CLEANING A. Clean surfaces soiled by work as recommended by manufacturer. B. Remove surplus materials and debris from the site. 3.6 DEMONSTRATION A. Demonstrate proper operation to Owner's Representative. B. Instruct Owner's Representative in maintenance procedures. END OF SECTION 08 11 73-7 Doc 11.009 Accordion Folding Fire Doors - *Budget Installed Prices TRANZFORM® Fire Based on 1 1/2 hour rated units, straight sliding with stacking at one jamb and with standard material & finishes. Includes motor and controller. HEIGHT 6' - 0" 8' - 0" 10' - 0" 12' - 0" 14' - 0" WIDTH 16' - 0" 18' - 0" 20' - 0" 22' - 0" 24’ - 0” 26’ - 0” 28’ - 0” 30’ - 0” 32' - 0" 34' - 0" 36' - 0" 38' - 0" 40' - 0" 8’ – 0” 10’ – 0” 12’ – 0” 14’ – 0” 14,347 15,006 15,372 16,089 15,226 16,104 16,631 17,353 16,104 16,958 17,568 18,105 16,631 17,568 18,446 19,881 17,353 18,276 19,061 20,803 18,271 19,325 20,613 22,136 20,555 21,521 22,663 24,288 21,082 22,204 23,717 25,278 21,901 23,351 24,800 25,927 22,487 24,302 25,649 26,645 23,092 25,059 26,645 28,865 24,595 26,303 27,875 29,173 25,181 27,084 28,548 30,232 25,923 28,109 29,514 31,154 26,547 28,621 30,363 31,940 27,055 28,987 31,095 33,204 28,187 30,134 31,710 34,399 28,890 31,232 32,794 35,526 *NOTE: Figures shown are national average INSTALLED prices and will vary depending on locality, union labor, door quantity and other factors. Please contact your local Cornell distributor for accurate pricing. Rev. 1 1 / 8.1 © Cornell Iron Works Accordion Folding Fire Doors – WEIGHT Chart TRANZFORM® Fire with standard material & finish components HEIGHT WIDTH 8’ – 0” 10’ – 0” 12’ – 0” 14’ – 0” 6' - 0" 316 370 424 478 8' - 0" 388 460 532 604 10' - 0" 460 550 640 730 12' - 0" 532 640 748 856 14' - 0" 604 730 856 982 16' - 0" 676 820 964 1108 18' - 0" 748 910 1072 1234 20' - 0" 820 1000 1180 1360 22' - 0" 892 1090 1288 1486 24’ - 0” 964 1180 1396 1612 26’ - 0” 1036 1270 1504 1738 28’ - 0” 1108 1360 1612 1864 30’ - 0” 1180 1450 1720 1990 32' - 0" 1252 1540 1828 2116 34' - 0" 1324 1630 1936 2242 36' - 0" 1396 1720 2044 2368 38' - 0" 1468 1810 2152 2494 40' - 0" 1540 1900 2260 2620 Includes Motor Operator and Controller. Rev. 1 1 / 8.2 © Cornell Iron Works Section 2 Accordion Folding Partitions ® SPACE & SOUND Wall Panel Options TranZform Space Model ESP10, TranZform Sound Model ESP20 Readily Available Finishes (Extended lead time - no added cost) Stock Finishes Cornell goes to extremes to provide finished products that will satisfy their customers for the long run. In addition to delivering products that are durable, easy to operate and maintain, overall aesthetics is equally important. Along with an array of available wall panel finish options, Cornell is diligent on having the colored vinyl connecting hinges and powder coated upright members compliment the customer selected panel finish. Top and bottom sweep seals are provided in neutral flat black to compliment all panel finishes. Steel Gray - Embossed Leather Dark Oak - Wood Grain Vanilla Cream - Embossed Leather Antique Blue - Embossed Weave Blush - Embossed Weave Almond - Embossed Weave Driftwood - Embossed Weave Colonial Green - Embossed Weave Rouge - Embossed Weave Granite Gray - Embossed Weave Light Oak - Wood Grain Matte Black - Granular Custom Finished Wall Panels to match a custom provided finish are available, but will extend the project lead time and add cost to the project. Consult factory for details. ® SPACE & SOUND Cornell side folding accordion partitions quickly, easily and cost effectively transform a large room into two or more independent spaces in religious, hospitality, health care and other multi-use facilities, maximizing the use of building space. Available for openings of virtually any width, from 3’ 6” high to 22’ high for Sound units and to 14’ high for Space units. Key Product Components/Features TranZform Sound unit shown, TranZform Space units similar, but are single wall construction. UL Classified TranZform Fire available: consult factory. Sound Blocker Lining (TranZform Sound units only) - Interior panel surfaces. Rollers - Panels fitted with nylon wheel, ball bearing roller. Lead posts are fitted with heavy duty trolleys that have multiple sets of dual rollers. Lead Post - Heavy duty extruded aluminum shapes with powder coated finish to compliment wall panels. Track - Heavy duty extruded aluminum shape or formed steel. Supplied with a white baked-on powder coat finish as standard. Mill finish aluminum and brown powder coat are readily available options. Consult factory for optional colors. Header and Floor Sweeps Flexible extruded vinyl seals in flat black. Wall Mounted Strike Post (shown) / Bi-Parting Post available Heavy duty extruded aluminum shapes with hook bolt strike. Baked-on powder coated finish to compliment wall panels. Product Options + Panel Finish + Single Slide or Bi-Parting Construction + Header Trim and Track Types including Steel and Curved Track + Cylinder Locking at Lead Post + Fixed or Floating Jamb Construction Panels - Continuous roll formed corrugated steel for strength. Customer selected permanently bonded vinyl finish allows personalization. Vinyl is laminated to steel prior to forming the panels. Space units feature vinyl finish public side standard, vinyl both sides optional. Fire Resistance TranZform Space: The accordion folding door material and finish shall achieve a Flame Spread Index less of not more than 15 and a Smoke Developed Index of not more than 50 when tested in accordance with ASTM E84. Hinges - Full height extruded vinyl hinges are color matched to compliment wall panels. TranZform Sound: The accordion folding door material and finish shall achieve a Flame Spread Index of not more than 20 and a Smoke Developed Index of not more than 60 when tested in accordance with ASTM E84. SAFE AND SECURE Crestwood Industrial Park • Mountain Top, PA 18707 Tel. 800.233.8366 • Fax 800.526.0841 www.cornelliron.com An ISO 9001:2000 Registered Company © Rev. 11.007 Cornell Iron Works, Inc. Section 2 ® TranZform Sound TRANZFORM® Sound - Assembly Drawing Track Sound Blocker Lining Rollers Lead Post Header Sweep Panels Strike Post / Bi-Parting Post Floor Sweep Hinges Rev. 1 SAFE AND SECURE 2 / 1.1 Cornell Iron Works SECTION 10650 or MasterFormat 2004 SECTION 10 22 26.13 TRANZFORM® SOUND ACCORDION FOLDING PARTITIONS, WALLS OR DOORS GENERAL NOTES TO SPECIFIER: THIS SPECIFICATION SECTION HAS BEEN PREPARED TO ASSIST DESIGN PROFESSIONALS IN THE PREPARATION OF PROJECT OR OFFICE MASTER SPECIFICATIONS. IT FOLLOWS GUIDELINES ESTABLISHED BY THE CONSTRUCTION SPECIFICATIONS INSTITUTE, AND THEREFORE MAY BE USED WITH MOST MASTER SPECIFICATION SYSTEMS WITH MINOR EDITING. EDIT CAREFULLY TO SUIT PROJECT REQUIREMENTS. MODIFY AS NECESSARY AND DELETE ITEMS THAT ARE NOT APPLICABLE. VERIFY THAT REFERENCED SECTION NUMBERS AND TITLES ARE CORRECT. (NUMBERS AND TITLES REFERENCED ARE BASED ON MASTERFORMAT, 2004 EDITION). THIS SECTION ASSUMES THE PROJECT MANUAL WILL CONTAIN COMPLETE DIVISION 01 DOCUMENTS INCLUDING SECTIONS 01 33 00 SUBMITTAL PROCEDURES, 01 62 00 PRODUCT OPTIONS, 01 25 13 PRODUCT SUBSTITUTION PROCEDURES, 01 66 00 PRODUCT STORAGE AND HANDLING REQUIREMENTS, 01 77 00 CLOSEOUT PROCEDURES AND 01 78 00 CLOSEOUT SUBMITTALS. IF THE PROJECT MANUAL DOES NOT CONTAIN THESE SECTIONS, ADDITIONAL INFORMATION SHOULD BE INCLUDED UNDER THE APPROPRIATE ARTICLES. THIS IS AN OPEN PROPRIETARY SPECIFICATION ALLOWING USERS THE OPTION OF APPROVING OTHER MANUFACTURERS WHICH COMPLY WITH THE CRITERIA SPECIFIED HEREIN. NOTES TO THE SPECIFIER ARE CONTAINED IN BOXES AND SHOULD BE DELETED FROM FINAL COPY. OPTIONAL ITEMS REQUIRING SELECTION BY THE SPECIFIER ARE ENCLOSED WITHIN BRACKETS, E.G.: [35] [40] [45]. IN CASES WHERE ONE OF THE OPTIONAL ITEMS IS A STANDARD FEATURE OF THE ACCORDION FOLDING PRODUCT MODEL, IT IS LISTED IN THE FIRST POSITION. MAKE APPROPRIATE SELECTION AND DELETE OTHERS. ITEMS REQUIRING ADDITIONAL INFORMATION ARE UNDERLINED, E.G.: ___________ . OPTIONAL PARAGRAPHS ARE SEPARATED BY A REDLINED "OR" E.G.: OR PART 1 GENERAL 1.1 SUMMARY A. Section Includes: manually operated, side folding accordion-type products for partition, wall or door applications. B. Related Sections: 1. 06 10 00 Rough Carpentry: All headers, support structures, surrounding insulation, jambs, field painting, blocking, wood trim and pocket doors when not provided by Cornell shall be furnished and installed by others. 2. 08 70 00 Hardware: Masterkeyed cylinders by others. 1.2 SYSTEM DESCRIPTION A. Operation: All units shall be top supported without the use of any floor tracks or single point lock sockets. Smooth glide manual push/pull operation is accomplished with ease and minimal force. B. Design: Accordion folding product assembly shall be repairable at installation site without removal requirement for repair at factory. 10 22 26.13-1 Doc 1007 C. Acoustic Performance: Provide accordion-type folding products that have been tested by a qualified independent agency for the following acoustic properties as per the following test method: 1. Sound Transmission Requirements: Accordion-type side folding products tested for laboratory sound transmission loss performance according to ASTM E90, determined by ASTM E413 and rated for an STC as follows: a. Sound Transmission Class (STC): 45 D. Fire Resistance: The accordion folding door material and finish shall achieve a Flame Spread Index of not more than 20 and a Smoke Developed Index of not more than 60 when tested in accordance with ASTM E84. 1.3 SUBMITTALS A. Reference Section 01 33 00 Submittal Procedures; submit the following items: 1. Product Data. 2. Shop Drawings: Show interface with adjacent work. Indicate required stacking depth, pocket width (if applicable), and height from finished floor to bottom side of header. Show installation details and layout. 3. Closeout Submittals: a. Operation and Maintenance Manual. b. Certificate stating that installed materials comply with this specification. 1.4 QUALITY ASSURANCE A. Installation shall be performed by manufacturer trained or authorized personnel according to manufacturer’s installation instructions. B. Surface Burning Characteristics: Provide operable wall with the following surface burning characteristics as determined by testing identical products per ASTM E84 by an authorized independent testing agency that is acceptable to the authority having jurisdiction: 1. Flame Spread: 20 2. Smoke Developed: 60 1.5 DELIVERY STORAGE AND HANDLING A. Reference Section 01 66 00 Product Storage and Handling Requirements. B. Deliver to the job site in manufacturer’s original, unopened package(s). 1.6 COORDINATION BY GENERAL CONTRACTOR A. Coordinate the efforts of the various trades affected by the work of this section. Assure accurate installation of header, jamb and trim. Provide field dimensions for fabrication B. Supervise unloading and handling. Store boxes flat, and no more than four high, in a dry area and protect from elements that may damage materials. Replace damaged materials at no additional cost to the owner. 1.7 WARRANTY A. Standard Warranty: Two years from date of shipment against defects in material and workmanship. 10 22 26.13-2 Doc 1007 B. Maintenance: Submit for owner’s consideration and acceptance of a maintenance service agreement for installed products. PART 2 PRODUCTS 2.1 MANUFACTURER A. Manufacturer: Cornell Iron Works, Inc., 100 Elmwood Avenue, Crestwood Industrial Park, Mountaintop, PA 18707. Telephone: (800) 233-8366, Fax: (800) 526-0841. B. Model: ESP20 C. Substitutions: Reference Section 01 25 13 Product Substitution Procedures. 2.2 MATERIALS A. Accordion Folding Wall Construction 1. Construction shall consist of a two parallel accordion-type side folding walls of panels independently suspended from an interconnected double rail overhead track with no pantographs or internal connections except at the upright posts. 2. Wall Panels: Each assembly to consist of continuous length, 4 1/2” wide panels formed of vinyl clad 24 gauge steel, corrugated and reinforced with double rolled end beads for strength and resilience. Vinyl shall be permanently bonded to the outside face of the steel panels using a heat and pressure process prior to the panels being roll formed. 3. Sound Blocker Lining: Interior surfaces of both panel walls shall be completely covered with continuous blankets of sound absorbing material attached with tear resistant fasteners that ensure lasting, effective retention of the sound liner. 4. Hinges: Continuous length, formed extruded vinyl members that interconnect full height with the panel sections and upright posts to form the desired width wall panels. Hinges allow wall panels to expand and collapse to create an operable product. 5. Upright Lead & Striker Posts: Heavy duty, formed extruded aluminum members located at leading and end sections of the wall panels. Lead post shall be equipped with grip-type operating handles and a slide latch mechanism to secure the unit when closed. [Single slide units to utilize a striker post to seal fit with the lead post and secure the hook bolt latch.] [Biparting units to utilize a combination lead/striker post that mates to, and secures, the lead post.] Latch design, operation and location shall be ADA compliant. [For units greater than 14’ tall, manufacturer to supply a concealed, internally mounted diagonal Plumb Bar Support brace that is track supported and connected to the lead post for reinforced vertical alignment during latching and operation (requires a 14” wide header).] 6. Fully assembled and extended panel wall hang weight shall be approximately 4.5 pounds per square foot. B. Suspension System 1. Track: Interconnected double rail heavy duty extruded aluminum track section designed to attach to overhead structural support system. Shape is designed for smooth running support of the roller assemblies while prohibiting any opportunity for the rollers to derail. 2. Rollers: Every panel shall be supported and suspended by a nylon wheel ball bearing roller. Each lead post shall be connected to, and suspended by, a heavy duty trolley system that is fitted with three sets of double nylon wheel ball bearing rollers per rail. C. Perimeter Seals: Continuous extruded vinyl sweep strips shall be attached to the top and bottom of both wall panels to close off gaps at the header and floor. Leading edges of the lead and striker 10 22 26.13-3 Doc 1007 posts shall be provided with interlocking extruded vinyl seals that also cushion the contact point during closing operation. D. Finishes 1. Wall Panels: Customer selected, tear resistant decorative vinyl. Color and pattern [as selected from manufacturer’s stock finishes, minimum of 12 finish choices.] [to match custom finish as provided by the customer.] All surface treatments as applied to the metal panel substrates shall meet the Surface Burning Characteristics per ASTM E84 as described in Section 1.4 B. 2. Hinges: Manufacturer selected color to compliment the customer selected wall panel finish. 3. Upright Posts: Supplied with a baked-on powder coat finish in a manufacturer selected color to compliment the customer selected wall panel finish. 4. Track: Supplied with a white baked-on powder coat finish as standard. Mill finish aluminum and brown powder coat are readily available options. Consult factory for optional colors. 5. Perimeter Seals: Flat black. 2.3 Accessories THE ACCESSORIES LISTED BELOW ARE AVAILABLE OPTIONS. FACTORY SUPPLIED POCKET DOORS ARE AN AVAILABLE OPTION TO A MAXIMUM OF 12’ HIGH. POCKET DOORS STOP AT UNDERSIDE OF TRACK AND LOOK BETTER AESTHETICALLY WHEN THE TRACK IS RECESSED IN A CEILING OR SOFFIT. DELETE ITEMS THAT ARE NOT DESIRED. A. Cylinder Locks: Cylinder locking at lead posts operable from public side with key, secured side with [key] [thumbturn]. 1” mortise cylinder, non-removable core. B. Pocket Door(s): 1. Door and Frame a. Material: A36 HR steel b. Thickness: USS 12-gauge c. Finish: Phosphate treatment followed by a baked-on powder coat finish in [standard white] [color as selected from manufacturer’s standard color range] [custom color as selected by Architect]. 2. Hinges: 3” non-mortise type 3. Lock: 1” security mortise cylinder C. Header Trim: For use with exposed track. Provide rigid extruded vinyl aesthetic trim members in a white finish on [one] [both] sides of the track assembly. PART 3 EXECUTION 3.1 EXAMINATION A. Examine header substrates upon which accordion folding product will be installed and verify conditions are in accordance with approved shop drawings. Openings shall be prepared to the dimensions specified and be plumb and level. Header shall be leveled with the finished floor to within +/- ¼” tolerance over the entire length of the opening. B. Upon inspection of prepared opening, coordinate immediately with responsible entity to perform corrective work on unsatisfactory substrates and header, floor or sill levels. C. Commencement of work by installer is considered acceptance of substrate. 3.2 INSTALLATION 10 22 26.13-4 Doc 1007 A. Install accordion folding products in accordance with manufacturer’s printed instructions. B. Upon completion of the installation, the General Contractor shall protect the accordion folding units from damage and replace or repair subsequent damage so that the units are acceptable to the architect, at no additional cost to the owner. 3.3 ADJUSTING A. Following completion of installation, including related work by others, test and adjust accordion folding products for ease of operation. 3.4 CLEANING A. Clean surfaces soiled by work as recommended by manufacturer. B. Remove surplus materials and debris from the site. 3.5 DEMONSTRATION A. Demonstrate proper operation to Owner's Representative. B. Instruct Owner's Representative in maintenance procedures. END OF SECTION 10 22 26.13-5 Doc 1007 TRANZFORM® Sound - *Budget Installed Prices with standard material & finish components HEIGHT 8’ – 0” 6' - 0" 8' - 0" 10' - 0" 12' - 0" 14' - 0" WIDTH 16' - 0" 18' - 0" 20' - 0" 22' - 0" 24’ - 0” 26’ - 0” 28’ - 0” 30’ - 0” 32' - 0" 34' - 0" 36' - 0" 38' - 0" 40' - 0" 10’ – 0” 12’ – 0” 14’ – 0” 2684 3171 3605 5053 3340 3961 4505 6117 3883 4596 5230 6985 4875 5751 6537 8885 5419 6385 7260 9753 6185 7333 8336 11013 6730 7968 9061 11880 7274 8602 9786 12747 7818 9235 10509 13614 8362 9870 11234 14481 8906 10504 11958 15349 9450 11139 12683 16216 10218 12087 13770 17477 10760 12721 14483 18343 11306 13354 15207 19210 11850 13989 15932 20078 12394 14623 16657 20945 12938 15257 17380 21811 *NOTE: Figures shown are national average INSTALLED prices and will vary depending on locality, union labor, door quantity and other factors. Please contact your local Cornell distributor for accurate pricing. Rev. 1 2 / 4.1 © Cornell Iron Works TRANZFORM® Sound – WEIGHT Chart With standard material & finish components HEIGHT WIDTH 8’ – 0” 10’ – 0” 12’ – 0” 14’ – 0” 6' - 0" 216 270 324 378 8' - 0" 288 360 432 504 10' - 0" 360 450 540 630 12' - 0" 432 540 648 756 14' - 0" 504 630 756 882 16' - 0" 576 720 864 1008 18' - 0" 648 810 972 1134 20' - 0" 720 900 1080 1260 22' - 0" 792 990 1188 1386 24’ - 0” 864 1080 1296 1512 26’ - 0” 936 1170 1404 1638 28’ - 0” 1008 1260 1512 1764 30’ - 0” 1080 1350 1620 1890 32' - 0" 1152 1440 1728 2016 34' - 0" 1224 1530 1836 2142 36' - 0" 1296 1620 1944 2268 38' - 0" 1368 1710 2052 2394 40' - 0" 1440 1800 2160 2520 Rev. 1 2 / 4.2 © Cornell Iron Works Section 3 ® TranZform Space TRANZFORM® Space - Assembly Drawing Track Header Sweep Rollers Floating End Member Shown, fixed end member available. Lead Post Panels Floor Sweep Hinges Rev. 1 SAFE AND SECURE 3 / 1.1 Cornell Iron Works SECTION 10650 or MasterFormat™ 2004 SECTION 10 22 26.13 TRANZFORM® SPACE ACCORDION FOLDING PARTITIONS, WALLS OR DOORS GENERAL NOTES TO SPECIFIER: THIS SPECIFICATION SECTION HAS BEEN PREPARED TO ASSIST DESIGN PROFESSIONALS IN THE PREPARATION OF PROJECT OR OFFICE MASTER SPECIFICATIONS. IT FOLLOWS GUIDELINES ESTABLISHED BY THE CONSTRUCTION SPECIFICATIONS INSTITUTE, AND THEREFORE MAY BE USED WITH MOST MASTER SPECIFICATION SYSTEMS WITH MINOR EDITING. EDIT CAREFULLY TO SUIT PROJECT REQUIREMENTS. MODIFY AS NECESSARY AND DELETE ITEMS THAT ARE NOT APPLICABLE. VERIFY THAT REFERENCED SECTION NUMBERS AND TITLES ARE CORRECT. (NUMBERS AND TITLES REFERENCED ARE BASED ON MASTERFORMAT™, 2004 EDITION). THIS SECTION ASSUMES THE PROJECT MANUAL WILL CONTAIN COMPLETE DIVISION 01 DOCUMENTS INCLUDING SECTIONS 01 33 00 SUBMITTAL PROCEDURES, 01 62 00 PRODUCT OPTIONS, 01 25 13 PRODUCT SUBSTITUTION PROCEDURES, 01 66 00 PRODUCT STORAGE AND HANDLING REQUIREMENTS, 01 77 00 CLOSEOUT PROCEDURES AND 01 78 00 CLOSEOUT SUBMITTALS. IF THE PROJECT MANUAL DOES NOT CONTAIN THESE SECTIONS, ADDITIONAL INFORMATION SHOULD BE INCLUDED UNDER THE APPROPRIATE ARTICLES. THIS IS AN OPEN PROPRIETARY SPECIFICATION ALLOWING USERS THE OPTION OF APPROVING OTHER MANUFACTURERS WHICH COMPLY WITH THE CRITERIA SPECIFIED HEREIN. NOTES TO THE SPECIFIER ARE CONTAINED IN BOXES AND SHOULD BE DELETED FROM FINAL COPY. OPTIONAL ITEMS REQUIRING SELECTION BY THE SPECIFIER ARE ENCLOSED WITHIN BRACKETS, E.G.: [35] [40] [45]. IN CASES WHERE ONE OF THE OPTIONAL ITEMS IS A STANDARD FEATURE OF THE ACCORDION FOLDING PRODUCT MODEL, IT IS LISTED IN THE FIRST POSITION. MAKE APPROPRIATE SELECTION AND DELETE OTHERS. ITEMS REQUIRING ADDITIONAL INFORMATION ARE UNDERLINED, E.G.: ___________ . OPTIONAL PARAGRAPHS ARE SEPARATED BY A REDLINED "OR" E.G.: OR PART 1 GENERAL 1.1 SUMMARY A. Section Includes: manually operated, side folding accordion-type products for partition, wall or door applications. B. Related Sections: 1. 06 10 00 Rough Carpentry: All headers, support structures, surrounding insulation, jambs, field painting, blocking, wood trim and pocket doors when not provided by Cornell shall be furnished and installed by others. 2. 08 70 00 Hardware: Masterkeyed cylinders by others. 1.2 SYSTEM DESCRIPTION A. Operation: All units shall be top supported without the use of any floor tracks or single point lock sockets. Smooth glide manual push/pull operation is accomplished with ease and minimal force. B. Design: Accordion folding product assembly shall be repairable at installation site without removal requirement for repair at factory. 10 22 26.13-1 Doc 11.009 C. Acoustic Performance: Provide accordion-type folding products that have been tested by a qualified independent agency for the following acoustic properties as per the following test method: 1. Sound Transmission Requirements: Accordion-type side folding products tested for laboratory sound transmission loss performance according to ASTM E90, determined by ASTM E413 and rated for an STC as follows: a. Sound Transmission Class (STC): 30 D. Fire Resistance: The accordion folding door material and finish shall achieve a Flame Spread Index less of not more than 15 and a Smoke Developed Index of not more than 50 when tested in accordance with ASTM E84. 1.3 SUBMITTALS A. Reference Section 01 33 00 Submittal Procedures; submit the following items: 1. Product Data. 2. Shop Drawings: Show interface with adjacent work. Indicate required stacking depth, pocket width (if applicable), and height from finished floor to bottom side of header. Show installation details and layout. 3. Closeout Submittals: a. Operation and Maintenance Manual. b. Certificate stating that installed materials comply with this specification. 1.4 QUALITY ASSURANCE A. Installation shall be performed by manufacturer trained or authorized personnel according to manufacturer’s installation instructions. B. Surface Burning Characteristics: Provide operable wall with the following surface burning characteristics as determined by testing identical products per ASTM E84 by an authorized independent testing agency that is acceptable to the authority having jurisdiction: 1. Flame Spread: 15 2. Smoke Developed: 50 1.5 DELIVERY STORAGE AND HANDLING A. Reference Section 01 66 00 Product Storage and Handling Requirements. B. Deliver to the job site in manufacturer’s original, unopened package(s). 1.6 COORDINATION BY GENERAL CONTRACTOR A. Coordinate the efforts of the various trades affected by the work of this section. Assure accurate installation of header, jamb and trim. Provide field dimensions for fabrication B. Supervise unloading and handling. Store boxes flat, and no more than four high, in a dry area and protect from elements that may damage materials. Replace damaged materials at no additional cost to the owner. 1.7 WARRANTY A. Standard Warranty: Two years from date of shipment against defects in material and workmanship. 10 22 26.13-2 Doc 11.009 B. Maintenance: Submit for owner’s consideration and acceptance of a maintenance service agreement for installed products. PART 2 PRODUCTS 2.1 MANUFACTURER A. Manufacturer: Cornell Iron Works, Inc., 24 Elmwood Avenue, Crestwood Industrial Park, Mountaintop, PA 18707. Telephone: (800) 233-8366, Fax: (800) 526-0841. B. Model: ESP10 C. Substitutions: Reference Section 01 25 13 Product Substitution Procedures. 2.2 MATERIALS A. Accordion Folding Wall Construction 1. Construction shall consist of a single accordion-type side folding wall of panels suspended from a single overhead track. 2. Wall Panels: Continuous length, 4 1/2” wide formed of vinyl clad 24 gauge steel, corrugated and reinforced with double rolled end beads for strength and resilience. Vinyl shall be permanently bonded to the outside face of the steel panels using a heat and pressure process prior to the panels being roll formed. Interior face of the panel is a flexible urethane primer followed by a medium gloss, Platinum Gray color baked-on polyester coating. 3. Hinges: Continuous length, formed extruded vinyl members that interconnect full height with the panel sections and upright posts to form the desired width wall panels. Hinges allow wall panels to expand and collapse to create an operable product. 4. Upright Lead & Striker Posts: Heavy duty, formed extruded aluminum members located at leading and end sections of the wall panels. Lead post shall be equipped with grip-type operating handles and a slide latch mechanism to secure the unit when closed. [Single slide units to utilize a striker post to seal fit with the lead post and secure the hook bolt latch.] [Biparting units to utilize a combination lead/striker post that mates to, and secures, the lead post.] Latch design, operation and location shall be ADA compliant. 5. Fully assembled and extended panel wall hang weight shall be approximately 1.9 pounds per square foot. B. Suspension System 1. Track: Single rail heavy duty extruded aluminum track section designed to attach to overhead structural support system. Shape is designed for smooth running support of the roller assemblies while prohibiting any opportunity for the rollers to derail. 2. Rollers: Every panel shall be supported and suspended by a nylon wheel ball bearing roller. Each lead post shall be connected to, and suspended by, a heavy duty trolley system that is fitted with four sets of double nylon wheel ball bearing rollers. C. Perimeter Seals: Continuous extruded vinyl sweep strips shall be attached to the top and bottom of the wall panels to close off gaps at the header and floor. Leading edges of the lead and striker posts shall be provided with interlocking extruded vinyl seals that also cushion the contact point during closing operation. D. Finishes 1. Wall Panels: Customer selected, tear resistant decorative vinyl applied to the outside face of the curtain. Color and pattern [as selected from manufacturer’s stock finishes, minimum of 12 10 22 26.13-3 Doc 11.009 2. 3. 4. 5. finish choices.] [to match custom finish as provided by the customer.] All surface treatments as applied to the metal panel substrates shall meet Surface Burning Characteristics per ASTM E84 as described in Section 1.4 B. Hinges: Manufacturer selected color to compliment the customer selected wall panel finish. Upright Posts: Supplied with a baked-on powder coat finish in a manufacturer selected color to compliment the customer selected wall panel finish. Track: Supplied with a white baked-on powder coat finish as standard. Mill aluminum and brown powder coat are readily available options. Consult factory for optional colors. Perimeter Seals: Flat black. 2.3 Accessories THE ACCESSORIES LISTED BELOW ARE AVAILABLE OPTIONS. FACTORY SUPPLIED POCKET DOORS ARE AN AVAILABLE OPTION TO A MAXIMUM OF 12’ HIGH. POCKET DOORS STOP AT UNDERSIDE OF TRACK AND LOOK BETTER AESTHETICALLY WHEN THE TRACK IS RECESSED IN A CEILING OR SOFFIT. DELETE ITEMS THAT ARE NOT DESIRED. A. Cylinder Locks: Cylinder locking at lead posts operable from public side with key, secured side with [key] [thumbturn]. 1” mortise cylinder, non-removable core. B. Pocket Door(s): 1. Door and Frame a. Material: A36 HR steel b. Thickness: USS 12-gauge c. Finish: Phosphate treatment followed by a baked-on powder coat finish in [standard white] [color as selected from manufacturer’s standard color range] [custom color as selected by Architect]. 2. Hinges: 3” non-mortise type 3. Lock: 1” security mortise cylinder C. Header Trim: For use with exposed track. Provide rigid extruded vinyl aesthetic trim members in a white finish on [one] [both] sides of the track assembly. PART 3 EXECUTION 3.1 EXAMINATION A. Examine header substrates upon which accordion folding product will be installed and verify conditions are in accordance with approved shop drawings. Openings shall be prepared to the dimensions specified and be plumb and level. Header shall be leveled with the finished floor to within +/- ¼” tolerance over the entire length of the opening. B. Upon inspection of prepared opening, coordinate immediately with responsible entity to perform corrective work on unsatisfactory substrates and header, floor or sill levels. C. Commencement of work by installer is considered acceptance of substrate. 3.2 INSTALLATION A. Install accordion folding products in accordance with manufacturer’s printed instructions. 10 22 26.13-4 Doc 11.009 B. Upon completion of the installation, the General Contractor shall protect the accordion folding units from damage and replace or repair subsequent damage so that the units are acceptable to the architect, at no additional cost to the owner. 3.3 ADJUSTING A. Following completion of installation, including related work by others, test and adjust accordion folding products for ease of operation. 3.4 CLEANING A. Clean surfaces soiled by work as recommended by manufacturer. B. Remove surplus materials and debris from the site. 3.5 DEMONSTRATION A. Demonstrate proper operation to Owner's Representative. B. Instruct Owner's Representative in maintenance procedures. END OF SECTION 10 22 26.13-5 Doc 11.009 TRANZFORM® Space - *Budget Installed Prices With standard material & finish components HEIGHT 8’ – 0” 6' - 0" 8' - 0" 10' - 0" 12' - 0" 14' - 0" WIDTH 16' - 0" 18' - 0" 20' - 0" 22' - 0" 24’ - 0” 26’ - 0” 28’ - 0” 30’ - 0” 32' - 0" 34' - 0" 36' - 0" 38' - 0" 40' - 0" 10’ – 0” 12’ – 0” 14’ – 0” 1878 2256 2551 2797 2241 2706 3060 3350 2490 2993 3387 3714 2827 3329 3765 4152 3074 3617 4091 4514 3439 4067 4599 5067 3687 4354 4926 5430 3936 4641 5252 5793 4183 4929 5578 6156 4432 5216 5904 6518 4680 5502 6229 6882 4952 5789 6555 7244 5292 6239 7064 7798 5541 6527 7390 8161 5789 6814 7715 8524 6038 7100 8041 8886 6285 7388 8367 9250 6534 7675 8693 9612 *NOTE: Figures shown are national average INSTALLED prices and will vary depending on locality, union labor, door quantity and other factors. Please contact your local Cornell distributor for accurate pricing. Rev. 1 3 / 4.1 © Cornell Iron Works TRANZFORM® Space – WEIGHT Chart With standard material & finish components HEIGHT WIDTH 8’ – 0” 10’ – 0” 12’ – 0” 14’ – 0” 6' - 0" 91 114 137 160 8' - 0" 121 152 182 213 10' - 0" 152 190 228 266 12' - 0" 182 228 274 319 14' - 0" 213 266 319 373 16' - 0" 243 304 365 426 18' - 0" 273 342 410 479 20' - 0" 304 380 456 532 22' - 0" 335 418 502 585 24’ - 0” 365 456 547 638 26’ - 0” 395 494 593 692 28’ - 0” 426 532 638 745 30’ - 0” 456 570 684 798 32' - 0" 486 608 730 851 34' - 0" 517 646 775 904 36' - 0" 547 684 821 958 38' - 0" 578 722 866 1012 40' - 0" 608 760 912 1064 Rev. 1 3 / 4.2 © Cornell Iron Works Crestwood Industiral Park Mountain Top, PA 18707 tel. 800.233.8366 • fax 800.526.0841 An ISO 9001:2008 Registered Company www.cornelliron.com