THICKNESSER
1500W
Instruction Manual
3 Year Replacement Warranty
OZT1500WA
! WARNING! Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
0312
To view the full range visit:
www.ozito.com.au
SPECIFICATIONS - MODEL NO. OZT1500WA
Motor:
Input:
No Load Speed:
Cutting Width:
Max. Stock Thickness:
Cutting Depth:
Protection Class:
Working Table:
Feeding Speed:
Weight:
1500W
240V ~ 50Hz
9500/min
330mm (13")
152mm (6")
0.8 - 2.8mm
1 (earthed appliance)
330 x 235 mm (13" x 91⁄4")
7m/min
32kg
KNOW YOUR PRODUCT
2
16
1
17
18
15
3
14
4
5
13
6
12
7
8
19
9
10
19
11
2
1. Top Rollers
2. Depth Adjustment Handle
3. Brush Holder Assembly
4. Carry Handle
5. Depth Indicator
6. Depth Scale
7. Out-feed Table
8. Main Table
9. In-feed Table
10. Base
11. In-feed Roller
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
Housing Frame
Anti-kickback fingers
Switch Cover/Emergency Stop
On/Off Switch
Overload Switch
Dust Chute
Cutter Head
Mounting holes
4mm Allen Key
Hose Adaptor
21
20
TABLE OF CONTENTS
SPECIFICATIONS………………………………………… Page 2
KNOW YOUR PRODUCT…………………………………Page 2
INTRODUCTION………………………………………... Page 4
SAFETY INSTRUCTIONS…………………………………Page 5
ASSEMBLY……………………………………………….. Page 9
OPERATION …………………………………………….. Page 9
MAINTENANCE …………….………………………….. Page 12
TROUBLE SHOOTING …………….……………………Page 13
CONTENTS ……………………………………………... Page 14
WARRANTY……………………………………………… Page 16
3
INTRODUCTION
Congratulations on purchasing an Ozito Thicknesser. We aim
to provide quality tools at an affordable price. We hope you
will enjoy using this tool for many years.
Your Thicknesser OZT1500WA has been designed for
cleaning up and re-sizing twisted, sawn and recycled timber.
It is intended for DIY use only.
!
ELECTRICAL SAFETY
!
WARNING! When using mains-powered equipment, basic safety
precautions, including the following, should always be followed to reduce
risk of fire, electric shock, personal injury and material damage.
Read and understand the manual prior to operating this tool.
Save these instructions and other documents supplied with this tool for future reference.
The electric motor has been designed for 230V and 240V only. Always check that
the power supply corresponds to the voltage on the rating plate.
Note: The supply of 230V and 240V on Ozito tools are interchangeable for
Australia and New Zealand.
If the supply cord is damaged, it must be replaced by a qualified electrician or a
power tool repairer in order to avoid a hazard.
If operating a power tool in a damp location is unavoidable use a residual current
device (RCD) protected supply Use of an RCD reduces the risk of electric shock.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool.
Before use, inspect the extension lead for signs of damage, wear and ageing.
Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of
an extension lead not suitable for the power input of the tool or which is damaged
or defective may result in a risk of fire and electric shock. It is recommended that
the extension lead is a maximum of 25m in length. Do Not use multiple extension
leads.
4
!
GENERAL POWER TOOL SAFETY WARNINGS
!
WARNING! Read all safety warnings and all instructions. Failure to
follow the warnings and instructions may result in electric shock, fire and/or
serious injury.
Save all warnings and instructions for future reference.
The term “power tool" in all of the warnings refers to your mains-operated
(corded) power tool or battery-operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions
can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric shock if
your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging
the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of
electric shock.
f)
If operating a power tool in a damp location is unavoidable, use a residual
current device (RCD) protected supply. Use of an RCD reduces the risk of
electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating
a power tool. Do not use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective
equipment such as dust mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before
connecting to power source and/or battery pack, picking up or carrying the
tool. Carrying power tools with your finger on the switch or energising power tools
that have the switch on invites accidents.
5
!
GENERAL POWER TOOL SAFETY WARNINGS
d) Remove any adjusting key or wrench before turning the power tool on. A
wrench or a key left attached to a rotating part of the power tool may result in
personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.
f)
Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of dust
collection can reduce dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer at the rate
for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any
power tool that cannot be controlled with the switch is dangerous and must
be repaired.
c) Disconnect the plug from the power source and/or the battery pack from
the power tool before making any adjustments, changing accessories, or
storing power tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow
persons unfamiliar with the power tool or these instructions to operate
the power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power
tool's operation. If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
f)
Keep cutting tools sharp and clean. Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these
instructions, taking into account the working conditions and the work to
be performed. Use of the power tool for operations different from those
intended could result in a hazardous situation.
5) Service
a) Have your power tool serviced by a qualified repair person using only
identical replacement parts. This will ensure that the safety of the power tool
is maintained.
b) If the supply cord is damaged, it must be replaced by the manufacturer, its
service agent or similarly qualified persons in order to avoid a hazard.
6
!
ADDITIONAL SAFETY RULES FOR THICKNESSERS
This appliance is not intended for use by person (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge,
unless they have been given supervision or instruction concerning use of the
appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.
•
Always wear eye and hearing protection when operating this machine. Always wear
a breathing mask to reduce the risk of inhalation of harmful dust.
•
Prior to operation, ensure that all guards are in place. Any parts, if damaged, must
be repaired properly or replaced.
•
Check and ensure that all fastening screws and bolts are securely tightened prior
to starting the machine.
•
Set up the machine on a solid, stable surface so that the table is horizontal and the
machine cannot tip over.
•
Never work with pieces which are too big or too small for the machine's capacity.
•
Before planing, examine the work piece for metal objects and stones and remove
them if necessary.
•
Do not force the work piece through the machine. Allow the feeding rollers to
guide the work piece through the planer thicknesser.
•
When planing thin pieces of timber, suitable devices must be used to ensure that
these small pieces are properly positioned and guided.
•
Keep the feed rollers free of wood chips and sawdust. If the movement becomes
clogged, kickback can occur.
•
The anti-kickback device of the planer must be checked regularly to ensure that it
remains in proper working condition. All pawls of this device must move freely and
must drop down by their own weight when lifted. The point of these pawls must
be kept sharp.
•
Do not begin planing until the cutter head has reached full speed.
•
When planning, take up a working position so that you are always on one side of
the machine away from the area directly in front of or behind the cutter head.
•
Always keep your hands well away from the cutter head or the chip ejection area
while the machine is running. Never place hands near the cutter head unless the
machine is switched off and disconnected from the power supply.
•
A uniform feed rate when planing increases the life of the blades and reduces the
risk of accidents.
•
The blades must be sharp at all times as blunt blades do not only increase the risk
of kickback, but also impose an unnecessary load on the motor.
•
Check that the blades are fitted correctly before commencing operation.
•
Always stop the motor and disconnect from power source before performing any
adjustments or maintenance.
7
!
8
ADDITIONAL SAFETY RULES FOR THICKNESSERS (cont.)
•
The sawdust created by planing makes it difficult to see as clearly as necessary
and can impair the operator's health in certain circumstances. If not working
outdoors or on well ventilated premises, the machine must be connected with
the dust extraction port to an extractor unit, such as a small portable dust
extractor.
•
The sound pressure level at the workplace generally exceeds 85 dB(A). Users
should therefore wear ear protection.
•
When operating the machine outdoors, use of an earth-leakage circuit-breaker
is recommended.
•
Any work on the electric components of the machine must be carried out only
by a qualified electrician.
•
Regular cleaning of the machine is an important safety factor. Before beginning
this task, disconnect the power.
•
Never use the machine without the appropriate guard in place and
correctly adjusted.
•
Do not use knives which are blunt as this increases the danger of kickback.
•
Regularly inspect the anti-kickback finger assembly and the feed mechanism to
ensure their effectiveness.
•
Tools equipped with chip collection and extractor hoods shall be connected to
the dust-and-chip-collecting device.
ASSEMBLY
Unpacking
•
The tool weighs 32kg. Ensure that the tool is lifted with the help of another person.
•
Open carton and remove top packing material.
•
Lift tool from the carton and place it on
a stable surface.
•
Unwrap cord from cord storage (Fig. 1)
under the out-feed table (7).
•
Lower in-feed and out-feed tables (9 & 7).
•
Remove packing from between cutter
head (18) and main table (8).
•
Remove protective film from main table (8).
7
Fig. 1
Bench Mounting
•
The 4 mounting holes (19) on each corner of the base of the machine are provided
to facilitate bench mounting (mounting bolts not supplied).
Height Adjustment Handle
•
Assemble height adjustment handle (2)
prior to operation.
•
To assemble, remove screw cover at the
end of the height adjustment handle (2).
Align with post protruding from the top
of housing frame (12). Secure with screw
and washer to the post with allen key
(20) supplied located under the in-feed
table (9).
9
20
Dust Extraction
•
Fit a 50mm diameter hose to dust chute (17).
•
Alternatively, fit the dust adaptor (21) to the dust chute (17). This will enable you to
fit a 100mm diameter hose for dust extraction.
OPERATION
On/Off Switch
•
To turn the machine on, lift the switch cover (14) and push the green button on/off
switch (15).
•
Allow the motor to reach maximum speed prior to inserting the work piece.
•
To turn the machine off, push the switch cover (14).
•
Allow the machine to come to a complete stop.
9
OPERATION (cont.)
Overload Protection
•
This machine is fitted with overload protection. Should the motor be under
excessive load during operation, the overload protection switch (16) will
be activated.
•
When this occurs, push the switch cover (14) and the turn off the power
supply. Allow the machine to cool down for several minutes.
•
Switch the power back on at the power supply and push the overload switch (16).
•
To turn the machine on, lift the switch cover (14) and push the green button of
the on/off switch (15).
•
Continue planing and be aware of the load you are placing on the motor. It
may be necessary to reduce the cutting depth of cut per pass for the work
piece, to reduce the load.
Depth of Cut Adjustment
•
The depth of cut is indicated by the depth scale (6). The depth scale (6)
indicates the distance between the main table (8) and the cutter head (18).
•
The depth of cut is adjusted up or down by rotating the depth adjustment
handle (2). Rotate anti-clockwise to increase the depth of cut. Rotate clockwise
to decrease the depth of cut.
•
One complete rotation of the depth adjustment handle (2) will increase or
decrease the depth of cut by 2mm.
•
Always start operation by making an initial cut of 0.5mm. Increase depth of cut
gradually to get a smooth finish.
•
Do not attempt to plane timber less than 5mm thick.
•
Do not attempt to plane timber which is more than 152 thick.
•
Do not attempt to plane timber which is less than 130mm in length.
Anti-kickback Fingers
•
Anti-kickback fingers (13) prevent the
work piece being propelled back to the
in-feed table (9) during operation.
Avoiding kickback:
•
10
Always hold the work piece firmly with
both hands and ensure your body is
positioned to the side of the machine
and not directly behind or in front of
the work piece.
13
•
Do not plane wet or warped timber.
•
Ensure the work piece is free from nails or stones.
•
Remove any loose knots in the work piece prior to planing.
•
Use even, steady pressure when making a pass. Never force the work piece.
OPERATION (cont.)
Snipe
•
Snipe occurs when a work piece is tilted up or down when it is fed into or out of
the Thicknesser. It appears as gouges near the ends of the work piece.
•
Ways to avoid snipe:
(1) Use properly adjusted roller stands at the in-feed and out-feed tables (7 & 9).
(2) Mount the machine in a recess in a bench top with the in-feed table (9) and outfeed table (7) level with the bench.
Removing Blades
!
WARNING! Prior to adjustment, ensure you switch the machine off and
disconnect in from the power supply.
•
Blades need to be reversed or changed when they plane unevenly, roughly or
score the timber.
•
Adjust the cutter head assembly (18) to its
maximum height by turning the height
adjustment handle (2) clockwise.
•
Remove the dust chute (17) by removing 4
bolts (A) as shown in Fig. 2
•
Turn the cutter head (18) carefully to access
the blade assembly as shown in Fig 3.
A
Fig. 2
For the following refer to Fig. 3.
•
Release the lock bar (C) and blade (B) by
loosening blade bolts (A) anti-clockwise with
allen key supplied.
•
The blade is spring loaded and will be push
out when the bolts are loosened.
•
Remove the blade and repeat for the opposite
side of the cutter head (18).
A
B
C
18
Fig. 3
Assembling Blades
!
WARNING! Prior to adjustment, ensure you switch the machine off and
disconnect from the power supply.
•
Either reverse or replace blades.
•
Ensure springs Fig. 4 (A) are properly
located in the cutter head (18).
•
Position blade Fig. 3(B) on cutter
head (18).
•
Place blade lock bar Fig. 3(C) over
the blade.
A
18
11
OPERATION (cont.)
•
Fix blade lock bolts Fig. 3(A) with allen key provided.
•
Repeat above procedure for the blade in the opposite side of the cutter head (18).
•
Fit dust chute (17).
!
WARNING! Ensure blades are properly secured to the cutter head. If not
properly secured, there is the potential of personal serious injury and/or
damage should they become loose during operation.
MAINTENANCE
!
CAUTION: Prior to doing any maintenance work always disconnect from
the power supply.
1. Machine
The Ozito Thicknesser OZT1500WA is designed with a low maintenance
requirement. The bearings are lubricated for life.
After approximately 10 hours of operation we recommend to lubrication of the
following parts:
•
Bearings of the feed-in and feed-out rollers.
•
Bearings of pulley and gear wheel of the belt. Treat threaded spindles for the
height adjustment of the thicknessing table with dry lubrication only.
•
The table surface and rollers should always be kept clean of resin. Clean away
any sawdust that has accumulated on the anti-kickback fingers. In order to
prevent the motor from overheating. Regularly check that no sawdust has
accumulated on the ventilation apertures of the motor. After a prolonged
period of operation, users are recommended to have the machine serviced by
an electrician or a power tool repairer.
2. Cutter head assembly
The cutter head (18), blade lock bar Fig.3(c) and the blades Fig.3(b) used on the
machine must be cleaned of resin regularly as a clean tool improves the cutting
quality. This can be done by soaking the clamping devices, blade lock bar Fig.3(c)
and the blades Fig.3(b) for 24 hours in paraffin, white spirit or commercially
available resin remover.
3. Replace the carbon brushes
12
•
Regularly check the carbon brushes (3) and replace them when they are shorter
than about 5mm.
•
Replace the carbon brushes as a pair.
•
Keep the carbon brushes clean, allowing them to move freely in the brush holders.
TROUBLE SHOOTING
Symptom
Possible Cause
Suggested Solution
No power.
Check power supply.
Carbon brushes worn.
Replace carbon brushes.
Overload switch activated.
Determine the cause of the
activation and rectify.
Machine stops while
thicknessing is in progress.
Blunt blades or excessive
feed rate.
Reverse or replace blades, or
reduce feed rate.
Speed drops while
thicknessing is in
progress.
Cutting depth too great.
Reduce cutting depth.
Feed rate too fast.
Reduce feed rate.
Blunt blades.
Reverse or replace blades.
Blunt blades.
Reverse or replace blades.
Uneven feed.
Plane with constant pressure
and reduce feed rate.
No dust extractor unit.
Recommend to use a dust
extractor unit while using
the machine.
Timber too damp.
Use dry, seasoned timber.
Rubber belt too loose.
Check the rubber belt, and
change it If necessary.
Rubber rollers dirty or worn.
Clean or replace rubber
rollers.
Cutting depth too great.
Reduce cutting depth.
Blunt blades.
Reverse or replace blades.
Machine cannot be
switched on.
Unsatisfactory finish.
Dust chute blocked
while thicknessing is
in progress.
Uneven feeding rate
while thicknessing is in
progress.
Overload switch
activates.
SPARE PARTS
Limited spare parts are available subject to availability. Please contact your local
Bunnings Special Orders Desk to order the required spare parts.
Most common spare parts listed below
Spare Part
Blades (Set of 2)
Gib
Carbon Brush (Pair)
Drive Belt(135J6)
Part No.
SPOZT1500WA-056
SPOZT1500WA-055
SPOZT1500WA-130
SPOZT1500WA-063
13
DESCRIPTION OF SYMBOLS
CARING FOR THE ENVIRONMENT
Power tools that are no longer usable should not be
disposed of with household waste but in an
environmentally friendly way. Please recycle where
facilities exist. Check with your local council authority
for recycling advice.
Recycling packaging reduces the need for landfill and
raw materials. Reuse of recycled material decreases
pollution in the environment. Please recycle packaging
where facilities exist. Check with your local council
authority for recycling advice.
14
CONTENTS
1 x Thicknesser OZT1500WA
1 x Hose Adaptor
1 x Dust Extractor Chute
2 x HSS Blade (fitted)
1 x 4mm Allen Key
1 x Instruction Manual
OZITO INDUSTRIES PTY LTD
AUSTRALIA (Head Office)
1 - 23 Letcon Drive, Bangholme, Victoria, Australia
Telephone: 1800 069 486
Website: www.ozito.com.au
Email: enquiries@ozito.com.au
15
WARRANTY
YOUR WARRANTY FORM SHOULD BE RETAINED BY YOU AT ALL TIMES. IN ORDER
TO MAKE A CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO
YOUR NEAREST BUNNINGS WAREHOUSE WITH YOUR BUNNINGS REGISTER RECEIPT.
PRIOR TO RETURNING YOUR PRODUCT FOR WARRANTY PLEASE TELEPHONE OUR
CUSTOMER SERVICE HELPLINE:
`Australia 1800 069 486
New Zealand 0508 069 486
TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF
PURCHASE AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL
AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
The benefits provided under this warranty are in addition to other rights and remedies which
are available to you at law.
Our goods come with guarantees that cannot be excluded at law. You are entitled to a
replacement or refund for a major failure and for compensation for any other reasonably
foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if
the goods fail to be of acceptable quality and the failure does not amount to a major failure.
Generally you will be responsible for all costs associated with a claim under this warranty,
however, where you have suffered any additional direct loss as a result of a defective product
you may be able to claim such expenses by contacting our customer service helpline above.
3 YEAR REPLACEMENT WARRANTY
Your Ozito product is guaranteed for a period of 36 months from the original date of purchase
and is intended for DIY (Do It Yourself) use only. If a product is defective it will be replaced in
accordance with the terms of this warranty. Warranty excludes consumable parts, for exaxmple:
carbon brushes, blades, bearings, hex key and other accessories.
WARNING
The following actions will result in the warranty being void.
•
•
•
•
•
Professional, Industrial or high frequency use.
If the tool has been operated on a supply voltage other than that specified on the tool.
If the tool shows signs of damage or defects caused by or resulting from abuse, accidents
or alterations.
Failure to perform maintenance as set out within the instruction manual.
If the tool is disassembled or tampered with in any way.
OZITO
Australia/New Zealand (Head Office)
1-23 Letcon Drive, Bangholme, Victoria, Australia 3175
OW5