Before the MAHARASHTRA ELECTRICITY REGULATORY COMMISSION th 13 Floor, Centre No.1, World Trade Centre, Cuffe Parade, Mumbai- 400 005 Tel: 022 - 22163964/65/69 Fax: 022 - 22163976 E-mail: mercindia@merc.gov.in Website: www.merc.gov.in / www.mercindia.org.in CASE No. 52 of 2015 In the matter of Petition of Tata Power Company Ltd. (Generation Business) for revised norms for Hydro Auxiliary Consumption for FY 2015-16 Coram Shri Azeez M. Khan, Member Shri Deepak Lad, Member Tata Power Company Ltd. ..... Petitioner Appearance For the Petitioner : Shri A.S. Mhapsekar (Rep.) Consumer Representative : Dr. Ashok Pendse, TBIA ORDER Dated: 22 February, 2016 1. M/s. Tata Power Company Ltd. (Generation Business) (TPC-G) filed a Petition on 7 April, 2015 under Regulation 100 of the MERC (Multi Year Tariff) Regulations, 2011 (‘the MYT Regulations’) seeking approval of additional Auxiliary Consumption norms for FY 2015-16 for its Hydro Generating Stations. 2. TPC-G’s prayers are as follows: “ a. Approve the additional Norms of GT losses – 1.13% & Head work Losses of 0.33% for Hydro Generating Stations. b. Condone any inadvertent omissions/errors/shortcomings and permit Tata Power-G to add/change/modify/alter this filling and make further submissions as may be required at a future date. c. Pass any other such directive as that the Hon’ble Commission may deem appropriate in the facts and circumstances of the case.” Order in Case No. 52 of 2015 Page 1 3. In its Petition, TPC-G has submitted that:3.1 TPC-G has three Hydro Electric Generating Stations at Bhira, Bhivpuri and Khopoli in Raigad Distt., Maharashtra, with total generating capacity of 447 MW. These Hydro Generating Stations have a large geographical spread with a complex water system consisting of gate operations at multiple lake reservoirs, inter-lake water transfer systems, valve houses at various locations, open canal water conductor system, forebay, tunnels and penstocks. This requires geographically spread control points at critical locations, entailing significant Auxiliary Consumption for all Head Works distribution systems. 3.2 Further, the geographical spread of operational locations requires distribution transformers for providing power supply for operating the equipments at various locations. The losses of these transformers are not included in the Auxiliary Consumption of the Hydro Stations. 3.3 All Hydro Stations, including associated Head Works, are at remote locations. Hence, setting up of housing colonies for operational staff is an operational imperative. The energy consumption at these locations is an operational requirement, which is not factored into the Auxiliary Consumption norm. 3.4 All the Hydro Generating Units at TPC-G’s Hydro Stations are small Units (24-25 MW) except for the 150 MW Bhira Pumped Storage Unit. This translates into a large number of generator transformers and, hence, higher generator transformer losses (GT Losses) as these transformers are kept back-charged when the Generation Unit is backed down. Considering this fact, the current norm of 0.5% towards GT Losses is grossly inadequate. This is primarily on account of smaller size of Generating Units as compared to the normal size of Hydro Generating Units in other Plants. 3.5 In its Business Plan and MYT Petition, TPC-G had submitted these facts to the Commission. However, in its Business Plan Order in Case No 166 of 2011 dated 9 August, 2012, the Commission had stated as follows: “As regards the inclusion of colony consumption as a part of auxiliary consumption, the Commission is of the view that energy consumption by the housing colonies at the hydro Stations cannot be considered as a part of the auxiliary consumption, and it can be accounted for under excess O&M expenses. Further, TPC-G in its submissions made in the context of the Commission’s Order dated 15 February, 2012 in Case No. 105 of 2011 submitted that the consumption of colonies has not been added as a part of auxiliary consumption and forms a part of Transmission and Distribution Losses. The Commission, in the said Order, directed TPC-G to separately measure the consumption of the colonies and report the same to the Commission. Further, TPC-G should not include the colony consumption as part of T&D losses and should propose an appropriate mechanism for accounting of colony consumption as per statutory and regulatory provisions. As regards head work distribution system loss, the Commission is of the view that such loss cannot be included in auxiliary consumption as it does Order in Case No. 52 of 2015 Page 2 not by any means come under auxiliary consumption. Such requirement of the head work distribution system is common for almost all hydro Stations and does not represent any special case. Therefore, to this extent no modification has been considered by the Commission. The Commission, in the MERC MYT Regulations, has specified the Transformation Loss as 0.50% of the energy generated, and the Transformation Losses of (17.31 MU) 1.27% as submitted by TPC-G is very much on the higher side. TPC-G submitted that this is on account of smaller size of generating units. The Commission is of the view that the impact of the smaller units cannot be quantified with certainty and a proper study may have to be carried out to calculate such impact and steps to be taken to reduce such losses. The outcome of such study can be then appropriately incorporated at the time of mid-term performance review and norms cannot be relaxed at this point of time. As regards the energy consumption of about 0.28% (3.78 MU, average of past five years) for the nallah diversion schemes to utilise the water, which otherwise flows outside the basin and hence, gets wasted, the Commission in its data gaps asked TPC-G to submit the generation benefit due to such consumption of energy to divert these nallahs. TPC-G, in its reply, submitted that these schemes pump the water into the lakes with heads ranging from 10 metres to 50 metres. However, the head available for generation becomes 500 metres, giving a benefit of approximately ten times generation to that of energy consumed. TPC-G also submitted generation achieved on account of such pumped water vis-à-vis the energy consumed for pumping this water for the period 2005 to 2011 showing the benefits of pumping water, as shown in the Table below:…. …The Commission is of the view that such energy on account of the nallah diversions is being consumed for improving the inflow of water into the lakes and enables additional generation, which benefits the consumers. The Commission has hence, considered the relaxation in the auxiliary consumption norms for hydro Stations to the extent of 0.28% as proposed by TPC-G. The summary of the existing and the revised norms for auxiliary consumption of hydro Stations for the second control period is as shown in the table below: Table -1: Auxiliary Consumption for hydro Stations as approved by the Commission for the second control period (FY 2012-13 to FY 2015-16) Particulars Auxiliary Consumption Pumping Energy for Nallah Diversion Transformation Losses Total Auxiliary Consumption Existing Norm Revised Norm 1.00% 0.50% 1.50% 1.00% 0.28% 0.50% 1.78% ” 3.6 Considering the above, TPC-G had appointed Central Power Research Institute (CPRI) to carry out an assessment and study of the GT losses at all its Hydro Generating Order in Case No. 52 of 2015 Page 3 Stations. The comparison between the approved norm of the Commission, GT Losses as per CPRI study and actual GT losses (for FY 2012-13) is given below: GT losses as approved vs. as measured by CPRI Station Khopoli Bhivpuri Bhira Hydro Approved Norm % 0.5 0.5 0.5 0.5 As per CPRI % 1.19 1.17 1.09 1.13 Actual % 1.59 1.50 2.11 1.88 Thus, the actual GT losses measured by CPRI work out to 1.13 % as compared to 0.5% approved by the Commission. Hence, the norm for GT losses for FY 2015-16 may be approved as per the CPRI report. 3.7 In its Business Plan approval Order in Case No. 166 of 2011, while disallowing the Head Works losses, the Commission opined that such consumption cannot be classified under the Head of Auxiliary Consumption. 3.8 The Auxiliary Energy Consumption under Head Works is significant on account of the large geographical spread of the Hydro Stations, with a complex water system consisting of gate operations at multiple lake reservoirs, inter-lake water transfer systems, and valve houses at various locations, open canal water conductor system, forebay, tunnels and penstocks. This requires geographically spread control points at critical locations requiring significant power consumption for its Head Works distribution system. 3.9 In order to compute the Head Work consumption also, TPC-G had appointed CPRI to carryout assessment of the Auxiliary losses at all the Hydro Generating Stations. The CPRI assessment is shown in the Table below: Head Work consumption measured by CPRI vs Actual for Hydro 3.10 The Head Work consumption as per the CPRI assessment is 0.33%, which is quite significant. Hence, the Commission may approve the norms of Head Works consumption based on the CPRI Report. 3.11 Additionally, in view of the uniqueness of the Khopoli Hydro Generating Station, TPC-G, the Commission may approve the Head Works consumption for that Station based on the actuals as it is lower by 0.06% as compared to the CPRI study Order in Case No. 52 of 2015 Page 4 to the extent of 0.67% on overall Hydro Generation. In case of any deviation from the above norms in actual Consumption, the lower of the two may be considered. 3.12 In summary, the Commission may approve the normative Auxiliary Consumption for FY 2015-16 as follows: i) ii) 4. GT losses – 1.13% & Head Work Losses- 0.33% At the hearing held on 5 January, 2016, TPC-G made a presentation and reiterated the submissions in its Petition. It stated that it had sought revision of the Auxiliary Consumption norms for FY 2015-16 based on the CPRI Report on its Hydro Generating Stations, and cited Regulation 100 of the MYT Regulations, 2011 which empowered the Commission to remove difficulties. The Petition had been filed prior to the Commission’s Mid Term Review (MTR) Order dated 26 June, 2015. Dr. Ashok Pendse, on behalf of Thane-Belapur Industries Association (TBIA), an Authorised Consumer Representative, submitted that the Commission has already considered the findings of CPRI in its MTR Order for TPC-G. While TPC-G had itself appointed CPRI for the study and the Commission had accepted it, TPC-G is now challenging it. It should have first discussed the finding and recommendations with CPRI. Commission’s Analysis and Ruling 5. Any revision in Auxiliary Consumption norms has a corresponding impact on the Tariff of Hydro Generating Stations. TPC-G had filed its MTR Petition in Case No. 6 of 2015 for the period from FY 2011-12 to FY 2015-16 and seeking approval for revised projections and Tariff for FY 2015-16. The MTR Petition was filed by TPC-G prior to the present Petition. 6. In its MTR Petition, TPC-G had considered the normative Heat Rate and Auxiliary Consumption for computing the Energy Charges for FY 2015-16, and no additional or revised norms were sought for FY 2015-16 in respect of Hydro Auxiliary Consumption. The MTR proceedings would have been the appropriate forum for raising the issue of revised norms for TPC-G’s Hydro Generating Stations for FY 2015-16. 7. The Commission notes that, although no relaxation in the Auxiliary Consumption norms for FY 2015-16 was specifically sought, while seeking Truing up for previous years in its MTR Petition, TPC-G had referred to the findings of the CPRI Report and sought approval of the actual Auxiliary Consumption towards GT Losses and Head Works for FY 2012-13 and FY 2013-14. 8. In its MTR Order dated 26 June, 2015 in Case No. 6 of 2015, the Commission has addressed the issue of GT Losses and Head Work Losses of TPC-G’s Hydro Stations. It cited and discussed the CPRI findings and Order in Case No. 52 of 2015 Page 5 recommendations while declining to approve relaxed norms for Hydro Auxiliary Consumption on account of GT losses. TPC-G’s submissions regarding Hydro Auxiliary Consumption relating to Head Works losses were also not accepted by the Commission. The relevant paras. of the Order read as follows: 9. “4.1.2.21 The MYT Regulations specify the norms of Auxiliary Consumption of Hydro Stations. The norm applicable is 1% (for machines with Static Excitation systems) with an additional 0.5% for transformation losses. In addition, the Commission in the MYT Order has considered relaxation in Auxiliary Consumption to the extent of 0.28% on account of pumping energy for Nallah diversion. Accordingly, the Commission specified the normative Auxiliary Consumption of 1.78% for the Hydro Stations. 4.1.2.22 As regards the transformation losses, the Commission in its Business Plan Order dated in Case No. 166 of 2011 held as under: “The Commission, in the MYT Regulations, has specified the Transformation Loss as 0.50% of the energy generated, and the Transformation Losses of (17.31 MU) 1.27% as submitted by TPC-G is very much on the higher side. TPC-G submitted that this is on account of smaller size of generating units. The Commission is of the view that the impact of the smaller units cannot be quantified with certainty and a proper study may have to be carried out to calculate such impact and steps to be taken to reduce such losses. The outcome of such study can be then appropriately incorporated at the time of mid-term performance review and norms cannot be relaxed at this point of time.” 4.1.2.23 TPC-G has sought relaxation in norms of Auxiliary Consumption for the Hydro Stations based on the CPRI findings. The Commission has scrutinized reports of the study conducted by CPRI for three Hydro Stations, viz. Bhira, Bhivpuri and Khopoli. 4.1.2.24 TPC-G contended that the higher transformation losses were on account of the smaller generating Units. The object of the study was to quantify the impact of the smaller generating units on the transformation losses. The Commission observes that the scope of the CPRI study was to quantify the Auxiliary Consumption in the Hydro Stations and suggest energy conserving measures. CPRI has computed the actual transformation losses for Hydro Stations considering the existing system, and observed as follows: “The GT losses are on higher side may be due to ageing. These transformers may be replaced with new energy efficient transformers to reduce the auxiliary power on long run basis.” 4.1.2.25 In case of Bhira Hydro Station, CPRI has also made the following observation: “Figure 8 gives the variation of generator transformer loss for one year and is varying between 0.96 to 1.26 %. The GT loss variation is more may be due to metering error. Order in Case No. 52 of 2015 Page 6 Recommendations: It is suggested to calibrate all the energy meters at least once in two years to account the auxiliary power appropriately” 4.1.2.26 The Commission is of the view that the CPRI reports do not justify the impact of the small generating units on the transformation losses, as contended by TPC-G. Moreover, based on the observations made, it may be noted that the transformation losses are within the control of TPC-G. The Commission finds no merit in considering the transformation losses over and above the normative losses of 0.50%. The Commission has considered the GT losses of 0.5% for the Hydro Stations. 4.1.2.27 As regards the Headworks distribution system loss, the Commission has already taken the view that such loss cannot be included in Auxiliary Consumption. Such requirement of the Headworks distribution system is common for almost all Hydro Stations and does not represent any special case. Therefore, the Commission has not considered any relaxation in Auxiliary Consumption norms on account of Headworks distribution loss. 10. 4.1.2.28 The Commission has considered the approved normative Auxiliary Consumption of 1.78% for Hydro Stations for truing up purposes. ” 9. Thus, the findings of the CPRI Report cited now by TPC-G in support of its contentions were fully considered and analysed by the Commission in the MTR Order. Based on this analysis, the Commission did not consider it appropriate to approve any relaxation in Hydro Auxiliary Consumption on account of higher GT Losses and Head Works distribution system over and above the approved norms. 10. In view of the foregoing, the Commission is not inclined to allow any additional or revised Auxiliary Consumption norms over and above the already approved norms for its Hydro Generating Stations for FY 2015-16, as sought by TPC-G. The Petition of M/s. Tata Power Company Ltd. (Generation Business) in Case No. 52 of 2015 stands disposed of accordingly. Sd/(Deepak Lad) Member Order in Case No. 52 of 2015 Sd/(Azeez M. Khan) Member Page 7