® Drive and conveyor technology E _EDITION_1 for maritime applications Welcome to RUD 2 RUD Mission Statement The RUD Group is a dynamic and modern family-owned enterprise which is active worldwide. We have occupied key positions in the machine construction industry for 135 years, specifically in the areas of metal working, welding, heat treatment, surface technology, forging and machining. This is the best possible way to prepare the company for a future as the official “Hidden Champion of the 21st Century”. The RUD Think Tank RUD Innovation Strategy Our RUD hoist chains, mountable lifting and RUD conveyor systems guarantee quality, innovation and safety for lifting, pulling and conveying applications. Our robust RUD and Erlau anti-skid chains are combined with innovative mounting systems to allow for safe driving when there is snow and ice on the road, and even in the toughest of terrains. RUD is setting new technological standards. Our products combine the latest technology with clearly defined environmental management. This means that we are continuously growing while consistently conserving the resources that are required for that growth. We always strive for perfection and view the goals we have reached as the basis for new visions. RUD Erlau tyre protection chains are used to protect the tread and sidewalls of tyres on earth-moving vehicles. The Erlau outdoor furniture series combines elegant seating with attractive design. Our Erlau Human Care products, safety rails and grab rail systems for sanitary facilities, offer both flexibility and individuality. TECDOS® – Conveyor and drive technology for the maritime environment 3 TECDOS®conveyor technology For decades, RUD has been an experienced supplier of conveyor technology in the bulk materials industry and in coal-fired power plants. Our experience has enabled us to create rugged conveyor systems that maintain a high level of strength while withstanding constant wear. Our conveyor systems for the maritime sector are also focused on the key aspects of materials handling for bulk materials and packaged goods in extreme environmental conditions. Our conveyor systems are ideally suited for loading and unloading ships as well as transporting packaged goods and bulk materials within the port. The TECDOS package ® SERVICE ENGINEERING In addition to product and system solutions for drive and conveyor technology, we also offer a wide range of engineering and customer services. Upon request, our service technicians will also provide on-site assistance. From an individual element to a complete system: „We offer you solutions for practically every conveyor and drive challenge” TECDOS® – Reliable complete system solutions from a single source for the first time. TECDOS®-drive technology Designed specifically for the maritime sector, TECDOS offers you a large number of drives and drive solutions based on the core component of the round steel chain: Lifting without load sway (singlestrand or multi-strand) Driving (instead of lantern gearing) Controlling Pulling Telescoping Conveying Adjusting These drive systems can be replaced by TECDOS drives: Rack and pinion drives/ Lantern gear drives Steel cable drives Drives with bush conveyor chains Roller chain drives Hydraulic drives Pneumatic drives TECDOS – conveyor technology Transport of packaged goods and bulk materials ® 4 Trough chain conveyors RUD trough chain conveyors are a complete system for the smooth transport of your materials. Equipped with round steel chains or forked chains, RUD trough chain conveyors provide the ideal conveyor solution for both horizontal and inclined conveyor sections. Drag chain conveyors Our drag chain conveyors offer maximum durability, thanks in particular to our many decades of experience in feeding and ash removal for coal-fired power plants and biomass plants. Their strength is displayed in particular when they are used in adverse conditions, such as outdoors. Apron conveyors RUD apron conveyors provide maximum security of supply for your port logistics. Their simple, durable design allows you to implement long horizontal or inclined conveyor sections. RUD has decades of experience as a quality supplier of conveyor technology suitable for efficient transfer of bulk materials. The strengths of RUD systems are especially apparent under adverse and severe environmental conditions, such as fog, salt, dampness and wear. Conveying in any direction: Horizontal, inclined and vertical Onshore and offshore Possible conveying direction Horizontal Inclined x x x x x Drag chain conveyors Scraper conveyors Apron conveyors Screw conveyors Bucket elevators x x 5 Vertical x x Screw conveyors RUD long-lasting, low-maintenance screw conveyors can be used for horizontal, inclined or vertical conveying as a discharge screw for loading and unloading ships. RUD screw conveyors are specially designed and ideally suited for conveying viscous, abrasive or high-temperature materials. Bucket elevators Thanks to our long-standing experience in the construction and supply of bucket elevators under difficult conditions, we know which services our customers value. TECDOS offers you complete bucket elevator systems that cover everything from the calculation phase to long-term maintenance of components. Whether you need a round steel chain, central chain, or belt – we will solve your maritime environment conveyance challenge. Round steel chain type bucket elevators Central chain type bucket elevators The advantages of the round steel chain and our durable multiple-link attachments ensure long, reliable operation. These are ideally suited for maximum transport capacities under high-performance conditions. Belt type bucket elevators Equipped with sturdy belts that are reinforced with textile or steel inlays, belt type bucket elevators provide for smooth material transport, even at great heights. TECDOS® – drives and drive systems for maritime applications 6 Lifting – Door/gate drives TECDOS® offers you a large variety of drives. Whether you need to lift, move, telescope, Moving – Omega drive or push – TECDOS will solve every drive challenge. Telescopic drives Pushing – Drives for opening / closing Rotating – Transmission drives ® RUD highly wear resistant round steel chains have proven themselves to be a robust and reliable drive solution in the maritime environment and under severe environmental conditions. TECDOS products are typically used in confined spaces or when high availability is required. Examples of maritime projects with round steel chain drives: Opening and closing flood gates Lifting and lowering containers Lifting loading bulkheads Moving and swivelling port cranes Telescoping crane booms Lifting platforms Handling grippers Opening and closing hatch covers Adjusting anchor windlasses Launching lifeboats TECDOS® – drives for moving 7 Omega drive Whether you are moving cranes on ships, aligning ship loaders on the pier or pushing sliding gates in cargo holds – the durable Omega drive is the perfect solution and comes available with a stationary or moving chain. Extending a telescopic jib for ship loading Examples of typical Omega drive applications: Moving port cranes Driving ferries Aligning and Moving freight cars adjusting ship for unloading loaders / unloaders Extending telescopic Moving ship cranes jibs from ship Opening and loaders or cranes closing sliding gates in cargo holds Rotating platforms Aligning a ship loader on the pier Moving a ship crane TECDOS® – drives for lifting 8 Lifting drive The lifting drive displays its strengths in particular when used in applications that test the limits of normal hoists. Tightly wound lifting drive Examples of typical TECDOS applications: Floodgates Ammunition hoists Dam gates Torpedo handling Lifting and unloading containers Secure lifting and stowing of pipes on pipe-laying vessels Lifting loading bulkheads / partition walls Lifting freight elevators on ships Opening and closing floodgates Lifting of loads weighing up to 100 tonnes without twisting. The tightly wound lifting drive does not swing or sway and is the ideal solution for moving freight elevators or lifting goods platforms at sea. Launching lifeboats / submarines Lifting and lowering loads on deck or into the water Lifting and unloading containers The advantage of the round steel chain at a glance – for every application the optimum chain 9 Features of TECDOS heavy-duty chains: Special surface treatment for onshore/offshore use. Salt spray tested for 1100 h Galvanised and blue chromated 1 Three-dimensional mobility 2 Self-cleaning 3 Rugged and durable 4 Compact in size 5 Low-maintenance 6 Low-noise 7 Unsusceptible to corrosion The TECDOS advantages are particularly apparent: Special RUD Corrud coating The TECDOS heavy-duty chain is available with different surface coatings. We arrange the optimal coating for your specific application. 1 In severe environmental conditions 2 When infrequent or frequent use is required 3 When exposed to the weather 4 When used offshore or in a port 5 When three-dimensional mobility is needed 6 When high forces have to be transmitted under very cramped conditions 7 The traction mechanism has to have optimal storage capacity For conveying driving and lifting always the optimum chain selection Rust and acid resistant chains Through hardened chains Case hardened chains High-tech product: Round steel chain The advantages in comparison to other systems 10 RUD Roller round chain steel chain Robustness Round steel chain – very good Roller chain – poor Steel cable – satisfactory Rack and pinion – good Three-dimensional mobility Round steel chain – very good Roller chain – poor Steel cable – satisfactory Rack and pinion – poor Size Round steel chain – small turning radius Roller chain – small turning radius Steel cable – large turning radius Rack and pinion – large turning radius Storage capability Round steel chain – good Roller chain – poor Steel cable – satisfactory Rack and pinion – satisfactory Maintenance Round steel chain – very infrequent Roller chain – continual Steel cable – infrequent Rack and pinion – infrequent End attachment Round steel chain – very good Roller chain – good Steel cable – satisfactory Rack and pinion – very good Infrequent use Round steel chain – very good Roller chain – poor Steel cable – satisfactory Rack and pinion – good Reaction to corrosion Round steel chain – very good Roller chain – poor Steel cable – poor Rack and pinion – good Rack and pinion Steel cable + + + – + + + + + – + – – + + + + + + – + + + + – + – – + + + – + + + + + + + + + + + + – + + + + + + – – + + + TECDOS services at a glance ® 11 n Conveyor systems and drive systems: Service: On-site service Chain drives Measuring and testing the system Complete drive systems Assessment of wear and tear Complete conveyor systems, such as bucket elevators or trough chain conveyors Provision of experienced supervisors Special solutions for lifting, moving, conveying, adjusting and pushing Maintenance and repair of conveyor systems On-site installation Spare parts quotations Dimensioning and design of chain drives and conveyor systems SERVICE Engineering: ENGINEERING Robust components with special surface coating Technical advice and problem solving Research and development Joint project planning Individual solutions: We will develop the ideal solution for your individual requirements Solutions for practically any conveying and drive challenge ® www.rud-tecdos.com Global presence - TECDOS® Sales GERMANY RUD Braunschweig Herfurth & Engelke Förderanlagen GmbH Efeuweg 4 38104 Braunschweig Tel. +49 531 23729-14 Fax +49 531 23729-10 vertrieb@herfurth-engelke.de www.rud.com GREAT BRITAIN RUD Chains Ltd. John Wilson Business Park Units 10-14, Thanet Way Whitstable, Kent. CT5 3QT Tel. +44 1227 276 611 Fax +44 1227 276 586 sales@rud.co.uk www.rud.co.uk POLAND RUD systemy przenoszenia POLSKA sp. z o.o. ul. Cieszynska 434 lokal 2, 43-382 Bielsko-Biała Tel. +48 33 822 60 33 Fax +48 33 822 60 34 info@rudpolska.pl www.rudpolska.pl USA RUD Chain Inc. 840 N. 20th Avenue PO Box 367 Hiawatha, IA 52233 Tel. +1 319 294 0001 Fax +1 319 294 0003 sales@rudchain.com www.rudchain.com AUSTRALIA RUD Chains Pty. Ltd. 8 West Link Place 4077 Richlands Queensland Tel. +61 7 3712 8000 Fax +61 7 3712 8001 info@rud.com.au www.rud.com.au BENELUX Louis Reyners BV Postbus 2118 1500 GC Zaandam Symon Spiersweg 13 A 1506 RZ Zaandam Nederland Tel. +31 75 650 47 50 Fax +31 75 650 47 60 tecdos@lr.nl www.tecdos.nl · www.lr.nl BRAZIL RUD Correntes Industriais Ltda. Rua Andreas Florian Rieger 381 CEP 08745-260 Mogi das Cruzes SP Tel. + 55 11 4723-4944 Fax + 55 11 4723-4949 rud@rud.com.br www.rud.com.br SWEDEN INTERLIFT AB & SVEALYFT AB träffar du på Underhållsmässan i Göteborg 13-16 mars monter C02:29 Tel 0416 – 174 00 Fax 0416 – 176 50 Mob 070 – 511 76 50 Mail per-åke.nilsson@interlift.se www.underhall.se SPAIN Incomimex S.L. Poligono Industrial Gatika Parcela 3 - Pabellón 1 48110 Gatika (Vizcaya) Tel.: +34 94 674-8232 Fax: +34 94 615-6078 incomimex@incomimex.com www.incomimex.com For information about other RUD products, i.e.: Lifting accessories and securing equipment Military technology Hoist chains Drive technology Tyre protection chains Snow chains visit www.rud.com or phone: +49 7361 504-0 H/8503645/05.12/D/Wa Subject to technical modifications. GERMANY RUD Ketten Rieger & Dietz GmbH u. Co. KG Friedensinsel 73432 Aalen/Germany Tel. +49 7361 504-1369 Fax +49 7361 504-1523 tecdos@rud.com www.rud-tecdos.com