Pump accessories

GRUNDFOS DATA BOOKLET Accessories for dosing pumps Accessories for dosing pumps Table of contents 1. 2. 3. 2 Accessories for small dosing pumps 3 Accessories overview Installation kits for dosing pumps Cables and plugs E-box 150 Profibus (for DDA) Hoses Foot valves Suction lances Injection units Multi-function valves, pressure relief valves, pressure loading valves Pump connection kits and inlay kits Adaptors Dosing tanks Water meter 3 4 5 6 7 8 9 12 14 17 18 20 24 Accessories for large dosing pumps 25 Overview of a dosing system Cables and plugs Diaphragm leakage sensor (for DME) Dosing monitor (for DME) Hoses Foot valves Rigid suction lines Level-control units Injection units Pressure-relief valves Pressure-loading valves Pulsation dampers Pump connection kits Electric mixers Lateral discharge device Wall bracket 25 26 27 28 29 30 31 33 34 37 39 41 53 55 57 58 Further product documentation 59 WebCAPS WinCAPS GO CAPS 59 60 61 1 Accessories for dosing pumps Accessories for small dosing pumps 1. Accessories for small dosing pumps Accessories overview Grundfos offer a comprehensive range of accessories covering every need when dosing with Grundfos pumps. Injection units see pages 12, 13 Hoses see page 7 Example: SMART Digital dosing pump P Multi-function valves, pressure loading valves, pressure relief valves, pressure valves, see pages 14, 15, 16 S Cables see page 5 100% E-box 150 see page 6 Installation kits see page 4 Pump connection kits and inlay kits see page 17 Dosing tanks see page 20 Adaptors see page 18 Handheld mixer see page 23 T-pieces see page 19 Foot valves and suction lances, see pages 8, 9 Fig. 1 TM04 1599 0312 Drain valves see page 23 Dosing pump with accessories 3 1 Accessories for dosing pumps Accessories for small dosing pumps Installation kits for dosing pumps TM04 1600 0312 An installation kit includes the following parts: • Injection unit with spring-loaded non-return valve (see page 12) • PE discharge hose, 6 m • PVC suction hose, 2 m • PVC deaeration hose, 2 m • PE foot valve with strainer and weight, without or with level indication (see page 8). Installation kit with foot valve without level indication Fig. 3 Installation kit with foot valve with level indication TM04 8469 0512 Fig. 2 Technical data Size Material of injection unit Max. flow rate* Max. pressure Suction / Deaeration hose [l/h] [bar] discharge hose [mm] [mm] Housing PP 7.5 13 4/6 4/6 PVC PVDF PP 30 12 6/9 4/6 PVC PVDF PP 60 9 9/12 4/6 PVC PVDF * 4 Viscosity similar to water Product number Gasket Ball Foot valve without level indication FKM EPDM FKM EPDM PTFE FKM EPDM PTFE FKM EPDM FKM EPDM PTFE FKM EPDM PTFE FKM EPDM FKM EPDM PTFE FKM EPDM PTFE Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic 95730440 95730441 95730442 95730443 95730444 95730445 95730446 95730447 95730448 95730449 95730450 95730451 95730452 95730453 95730454 95730455 95730456 95730457 95730458 95730459 95730460 95730461 95730462 95730463 Foot valve with level indication 95730464 95730465 95730466 95730467 95730468 95730469 95730470 95730471 95730472 95730473 95730474 95730475 95730476 95730477 95730478 95730479 95730480 95730481 95730482 95730483 95730484 95730485 95730486 95730487 Cables and plugs TM04 8267 0411 Cables and plugs are used for the connection of the dosing pump to external control devices, such as process controllers, flow meters, level control units, etc. • Cable material: PVC, 0.34 mm2 • Plug type: M 12. Fig. 4 Cable and plug Technical data Socket Application Input Pins Analog pulse External stop 4 Input Low level Empty tank 4 Output Analog 5 Plug type Cable length [m] Product number Angled 2 5 No cable 2 96609014 96609016 96698715 96693246 Straight No cable 96698715 2 5 No cable 2 2 5 No cable 2 96632921 96632922 96609031 96699697 96609017 96609019 96696198 96698716 Straight Straight Angled Output Relay 1 Relay 2 4 Straight Angled Accessories for small dosing pumps 1 Accessories for dosing pumps 5 1 Accessories for dosing pumps TM04 8455 0312 E-box Dimensions Product number 97513994 E-box 150 Fig. 6 E-box, dimensions Technical data E-box data Supply voltage Max. power consumption Cable length Max. relative humidity Pollution degree Enclosure class GENIbus connection Electrical safety class Min./max. ambient temperature Approvals Data protocol GENIbus connection type Transmission speed Data protocol Profibus implementation class Profibus connection type Recommended cable type Profibus specifications Maximum cable length Slave address (set in DDA display) Line termination (set via DIP switches) Supported data rates 6 30 VDC, ± 10 % (via M 12 plug of DDA) 5W 160 mm 96 % 2 IP65 according to IEC 60529 NEMA 4X 3 0/45 °C CE, CB, CSA-US, GOST, C-Tick GENIbus Three-wire RS-485 9.6 kbits/s Profibus DP DP-V0 Two-wire RS-485 (lines: A, B) Screened, double-twisted pair conductor cross-section: 0.25 - 1 mm2 AWG: 24-18 100 m at 12000 kbits/s 1200 m at 9.6 kbits/s 1-126 On/off 9.6 kbits/s to 12000 kbits/s TM04 8454 0312 Description Fig. 5 The Grundfos E-box 150 (E-box = Extension Box) is a Plug & Play Profibus fieldbus communication interface for the integration of SMART Digital DDA dosing pumps into a Profibus DP network. Fieldbus communication allows to use the DDA dosing pump in industrial automation systems (PLC; SCADA), where advanced remote control and monitoring functions are required: • Remote control of all settings, e.g. operation mode, flow rate, etc. • Remote monitoring of all parameters, e.g. measured flow, pressure, faults with cause, etc. The E-box 150 contains a standard Grundfos CIM 150 communication interface module for data transmission between a Profibus DP network and a Grundfos pump. System integration is straightforward with the standard GSD file (www.grundfos.com/WebCAPS). DDA dosing pumps can be retrofitted easily with the E-box 150: it is simply placed between the pump and the mounting plate (DDA software version V2.10 or higher required). The E-box 150 has a connecting cable to plug into the pump directly. Accessories for small dosing pumps E-box 150 Profibus (for DDA) Hoses TM04 8268 0411 Hoses are available in various materials, sizes and lengths. Fig. 7 Hoses Technical data Max. flow rate* [l/h] Size (internal/outside diameter) [mm] 7.5 17 4/6 5/8 6/9 Material Max. pressure at 20 °C [bar] PE 13 PVC 0.5 ETFE 20 PE 13 PE 12 PVC 0.5 ETFE 20 PVC, textile-reinforced 23 PE 9 PVC 0.5 ETFE 13 30 6/12 60 * 9/12 Length [m] Product number 3 10 50 3 10 50 3 10 50 3 10 50 3 10 50 3 10 50 3 10 50 3 10 50 3 10 50 3 10 50 3 10 50 91835676 91836504 91835680 96701733 96702133 96727418 95730337 95730338 95730339 95730888 96727393 95730889 96727409 96727412 96727415 95730334 95730335 95730336 95730340 95730341 95730342 96693751 96653571 91835686 96727395 96705657 96727398 96727434 95730890 95724702 95730343 95730344 95730345 Accessories for small dosing pumps 1 Accessories for dosing pumps Viscosity similar to water 7 1 Accessories for dosing pumps TM04 8476 0512 Fig. 8 Left: foot valve without level indication; right: foot valve with level indication Dimensions $ $ * * Fig. 9 * TM04 8461 0312 Foot valves are installed at the lower end of the suction hose. They are available either without level indication or with low-level and empty-tank indication. Foot valves include: • Weight • Strainer (mesh size approx. 0.8 mm) • Non-return valve • Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm and 9/12 mm • Pipe connection set: threaded, Rp 1/4", female (stainless steel). Foot valves with low-level and empty-tank indication include additionally: • Reed-switch unit with two floaters • 5 metres of cable with PE jacket • M 12 plug to connect DDA, DDC, DDE or DDI dosing pump • PE cap, ∅58 mm, for assembly in Grundfos cylindrical tanks, or for use with tank adaptors. The switch mode of the low-level and empty-tank indication is factory-set to NO. The switch mode can be set to NC by turning the floaters upside down. Electrical data of the level indication: • Max. voltage: 48 V • Max. current: 0.5 A • Max. load: 10 VA. Accessories for small dosing pumps Foot valves Left: stainless-steel foot valve; centre and right: PE or PVDF foot valve, dimensions Technical data Material Product number Max. flow rate [l/h] Housing PE 60 PVDF SS 8 Gasket Ball without level indication FKM, EPDM PTFE FKM, EPDM PTFE PTFE Ceramic Ceramic Ceramic Ceramic SS 98070951 98070952 98070953 98070954 98070963 with level indication 98070966 98070967 98070968 98070969 - 1 Accessories for dosing pumps Suction lances * * TM04 8458 0312 TM04 8460 0312 Fig. 11 Suction lance, dimensions Dimensions / Selection Tank volume [l] Recommended immersion depth (L) [mm] Grundfos cylindrical tank (see page 21) 40 60 100 200 300 500 1000 400 500 690 690 980 1100 1200 Grundfos square tank (see page 20)* 100 690 120 220 216 12, 33 (large cap) 25, 30, 33 60 all sizes 820 980 980 400 500 690 1200 For dosing tank type Fig. 10 Suction lance / Suction lances are installed at the lower end of the suction hose. They are available either without level indication or with low-level and empty-tank indication. Their immersion depth is adjustable. Suction lances include: • Strainer (mesh size approx. 0.8 mm) • Non-return valve • Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm and 9/12 mm • Adjustable tank connection with holes for e.g. relief line. Suction lances with low-level and empty-tank indication include additionally: • Reed-switch unit with 2 floaters • 5 metres of cable with PE jacket • M 12 plug to connect DDA, DDC, DDE or DDI dosing pump. The switch mode of the low-level and empty-tank indication is factory-set to NO. The switch mode can be set to NC by turning the floaters upside down. Electrical data of the level indication: • Max. voltage: 48 V • Max. current: 0.5 A • Max. load: 10 VA. Accessories for small dosing pumps Dimensions L-ring drum* Steel drum* Standard jerricans according to EN 12712* IBC* * Suitable adaptors see page 11 9 1 Accessories for dosing pumps Accessories for small dosing pumps Technical data Max. flow rate [l/h] Max. immersion depth* [mm] Material Housing PE 400 PVDF PE 500 PVDF PE 570 PVDF PE 690 PVDF 60 PE 820 PVDF PE 980 PVDF PE 1100 PVDF PE 1200 PVDF * 10 Minimum immersion depth for all sizes: approx. 140 mm Product number Gasket Ball without level indication with level indication FKM, EPDM PTFE FKM, EPDM PTFE FKM, EPDM PTFE FKM, EPDM PTFE FKM, EPDM PTFE FKM, EPDM PTFE FKM, EPDM PTFE FKM, EPDM PTFE FKM, EPDM PTFE FKM, EPDM PTFE FKM, EPDM PTFE FKM, EPDM PTFE FKM, EPDM PTFE FKM, EPDM PTFE FKM, EPDM PTFE FKM, EPDM PTFE Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic 98070978 98070979 98070980 98070981 98070990 98070991 98070992 98070993 98071002 98071003 98071004 98071005 98071014 98071015 98071016 98071017 98071026 98071027 98071028 98071029 98071038 98071039 98071040 98071041 98071050 98071051 98071052 98071053 98071062 98071063 98071064 98071065 98071074 98071075 98071076 98071077 98071086 98071087 98071088 98071089 98071098 98071099 98071100 98071101 98071110 98071111 98071112 98071113 98071122 98071123 98071124 98071125 98071134 98071135 98071136 98071137 98071146 98071147 98071148 98071149 98071158 98071159 98071160 98071161 Accessories for suction lances and foot valves with level indication Adaptors for containers TM04 8506 0712 These adaptors allow the installation of standard suction lances (G 2 thread) and foot valves with level indication (PE cap) on different types of containers. Technical data for container type TM04 8472 0512 TM04 8473 0512 TM04 8471 0512 TM04 8470 0512 Adaptor type Remark Product No. counter nut for tanks without threaded opening, e.g. 100-litre square tank or 1000-litre cylindrical tank PVC, grey 98071170 containers with 2" NPT threaded opening PVC, grey 98156690 PE, blue 98071171 PE, orange 98071172 drums with S 70 x 6 coarse thread (MAUSER 2") drums with S 56 x 4 coarse thread (TriSure®) jerricans with small opening (approx. ∅36), according to EN 12713 PE, green 98071173 jerricans with medium-sized opening (approx. ∅45), according to EN 12713 PE, yellow 98071174 jerricans with large opening (approx. ∅57), according to EN 12713 PE, brown 98071175 US containers with bung hole of 63 mm (ASTM International) PE, white 98071176 IBC (Intermediate Bulk Container) with opening of ∅150 mm, S 160 x 7 PE, black 98071177 Emission protection kits M-12-plug-to-flat-plug adaptor Gas emitted by liquid in a container can cause bad odour and corrosion. Emission protection kits help avoid such problems. Suction lances can be retrofitted with emission protection kits. Two variants are available: • Emission protection kit with snifting valve: no gas can escape from the container, but air can be drawn in. • Emission protection kit for use with filter: gas can escape from the container and air can be drawn in. The kit can be connected to a filter by means of a 4/6 mm hose. They include: • gasket for the tank adaptor • snifting valve or hose nipple 4/6mm (hose is not included) • gasket for the cable outlet. The adaptor allows to connect suction lances or foot valves with level indication to pumps with a level input designed for flat plugs (e.g. DMX and DMH with AR control unit). Accessories for small dosing pumps 1 Accessories for dosing pumps Order data Description M-12-plug-to-flat-plug adaptor Product number 96635010 Order data Variant Emission protection kit with snifting valve Emission protection kit for use with filter Remark Product number can be retrofitted 98071178 can be retrofitted 98071179 11 1 Accessories for dosing pumps Accessories for small dosing pumps Injection units Injection units connect the dosing line with the process line. They ensure a minimum counterpressure of 0.7 bar, and avoid backflow of the dosing liquid. In general, they include: • Injection pipe. PP, PVC and PVDF versions can be shortened. • Spring-loaded non-return valve with Tantal spring. • Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm, and 9/12 mm. • Pipe connection set: threaded, Rp 1/4", female (stainless steel). Standard injection units L1 L2 Fig. 12 Standard injection unit, PP, PVC, and PVDF version L2 TM04 8281 0411 TM04 8280 0411 G 1/2 G 1/2 Dimensions L1 Fig. 13 Standard injection unit, stainless-steel version Technical data Max. pressure [bar] Material PP 16 60 Dimensions Product number Housing PVC PVDF 100 Stainless steel 16 PVC Gasket Ball L 1 [mm] L 2 [mm] FKM EPDM FKM EPDM PTFE FKM EPDM PTFE PTFE FKM EPDM PTFE Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic Stainless steel Ceramic Ceramic Ceramic 100 100 100 100 100 100 100 100 27 300 300 300 47 47 47 47 47 47 47 47 50 47 47 47 Injection units with lip valve 95730904 95730908 95730912 95730916 95730920 95730924 95730928 95730932 95730936 95730940 95730944 95730948 Dimensions G 1/2 Injection units with lip valve are typically used to add sodium hypochlorite solution to water with a high carbonate content. The FKM lip prevents crystallisation and blocking caused by alkali carbonate reactions at the point of injection. L2 TM04 8282 0411 Max. flow rate [l/h] L1 Fig. 14 Injection unit with lip valve Technical data 12 Material Dimensions Max. flow rate [l/h] Max. pressure [bar] Housing Gasket Ball L 1 [mm] L 2 [mm] 60 16 PVC FKM Ceramic 55 59 Product number 95730964 Injection units with ball valve Dimensions TM04 8284 0411 G 1/2 Injection units with ball valve are used for applications where the injection point must be closable. The ball valve is placed between the injection pipe and the spring-loaded non-return valve. Thus, the dosing line can be completely disconnected from the process. The non-return valve can be disassembled and cleaned without stopping the process and emptying the process line. L1 L2 Fig. 15 Injection unit with ball valve Technical data 60 Material Max. pressure [bar] Housing 16 PVC 64 Stainless steel Dimensions Product number Gasket Ball L 1 [mm] L 2 [mm] FKM EPDM PTFE Ceramic Ceramic Stainless steel 100 100 27 183 183 138 Injection units, withdrawable for cleaning 95730952 95730956 95730960 Dimensions G 1/2 These injection units are used where regular cleaning of the injection pipe is required. The construction allows the withdrawal of the injection unit from the process line and the cleaning of it, without stopping the water flow. The injection point can be closed with the integrated ball valve. The immersion depth of the injection pipe can be adjusted. L2 TM04 8285 0411 Max. flow rate [l/h] Accessories for small dosing pumps 1 Accessories for dosing pumps L1 Fig. 16 Injection unit, withdrawable for cleaning Technical data Material Dimensions Max. flow rate [l/h] Max. pressure [bar] Housing Gasket Ball L 1 [mm] L 2 [mm] 60 10 PVC FKM EPDM Ceramic Ceramic 185 185 280 280 Product number Hot-injection units with ball valve 95730968 95730972 Dimensions L2 L1 TM04 8286 0411 G 1/2 Hot-injection units with ball valve can be used for direct injection of dosing liquid into processes with a temperature of up to 120 °C. In addition, these injection units include: • Injection pipe, stainless steel. • Ball valve installed between the injection pipe and the cooling pipe, stainless steel. • Bendable cooling pipe, stainless steel, length 1 m. Fig. 17 Hot-injection unit with ball valve Technical data Material Dimensions Max. flow rate [l/h] Max. pressure [bar] Housing Gasket Ball L 1 [mm] L 2 [mm] 60 16 64 PVDF Stainless steel PTFE PTFE Ceramic Stainless steel 27 27 1158 1158 Product number 95730976 95730980 13 1 Accessories for dosing pumps Accessories for small dosing pumps Multi-function valves, pressure relief valves, pressure loading valves TM04 8287 0411 Multi-function valves combine the functions of pressure relief valves and pressure loading valves. In addition, they allow deaeration of the pump and emptying of the discharge line for maintenance. Pressure relief valves, or safety valves, protect the pump and the discharge installations against excessive pressure. All pressurised dosing installations should include a pressure relief valve. Pressure loading valves maintain a certain counterpressure for the pump. They are used in applications with too low counterpressure or no counterpressure at all. Pressure loading valves are also used to prevent syphoning, when the admission pressure is higher than the counterpressure. They provide a constant counterpressure for the dosing pump when the system pressure is fluctuating. Fig. 18 Multi-function valve, pressure relief valve, pressure loading valve Multi-function valves A multi-function valve is mounted directly on the pump discharge side. The top connection is for the discharge line, the side connection leads the relief liquid back into the tank. • Loading pressure, adjustable from 1 to 4 bar, is factory-set to 3 bar. • Relief pressure, adjustable from 7 to 16 bar, is factory-set to 10 bar or 16 bar. • Maximum system pressure 16 bar. • Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm, and 9/12 mm. 0 G 5/8 TM04 8288 0411 47 92 Ø6 45 Dimensions 139 45 Fig. 19 Multi-function valve Technical data Material Product number Max. flow rate [l/h] Housing Connections PP 60 PVDF PVC PVDF 14 Gasket Diaphragm Relief pressure 10 bar FKM EPDM FKM EPDM PTFE FKM EPDM PTFE PTFE PTFE PTFE PTFE PTFE PTFE PTFE PTFE 95704585 95704591 95730807 95730808 95730809 95730810 95730811 95730812 Relief pressure 16 bar 95730821 95730822 95730823 95730824 95730825 95730826 95730827 95730828 Pressure relief valves Dimensions Pressure relief valves are installed in the discharge line near the pump, using the 2 in-line connections. The side connection leads the relief liquid back into the tank. • Relief pressure, adjustable from 5 to 10 bar, is factory-set to 10 bar, or • Relief pressure, adjustable from 7 to 16 bar, is factory-set to 16 bar. • Maximum system pressure 16 bar. • Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm, and 9/12 mm. • Pipe connection set: threaded, Rp 1/4", female (stainless steel). 21(22) 48(20) 78 82(82) TM04 8290 0411 68(68) 96(40) (-) Ø4.5(-) Fig. 20 Pressure relief valve. Dimensions in brackets apply to stainless-steel version. Technical data Material Product number Max. flow rate [l/h] Diaphragm Housing and connections Gasket Relief pressure 10 bar PP FKM / EPDM FKM / EPDM PTFE FKM / EPDM PTFE No gaskets 95730757 95730758 95730759 95730760 95730761 95730771 PVC PTFE PVDF Stainless steel Pressure loading valves Relief pressure 16 bar 95730773 95730774 95730775 95730776 95730777 95730783 Dimensions Pressure loading valves are installed in the discharge line after the pressure relief valve, and after the pulsation damper, if fitted. • Loading pressure, adjustable from 1 to 5 bar, is factory-set to 3 bar. • Maximum system pressure: 16 bar. • Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm, and 9/12 mm. • Pipe connection set: threaded, Rp 1/4", female (stainless steel). 21 (22) 78 96 (40) (-) Ø4.5 (-) 82 (82) TM04 8292 0411 68 (68) 60 Accessories for small dosing pumps 1 Accessories for dosing pumps Fig. 21 Pressure loading valve. Dimensions in brackets apply to stainless-steel version. Technical data Material Max. flow rate [l/h] Product number Diaphragm Housing and connections Gasket PP FKM / EPDM FKM / EPDM PTFE FKM / EPDM PTFE No gaskets PVC 60 PTFE PVDF Stainless steel 95730741 95730742 95730743 95730744 95730745 95730751 15 1 Accessories for dosing pumps Dimensions 87 Pressure valves provide a constant counterpressure of 3 bar. They are particularly required for DDA-FC or DDA-FCM pumps at very small flow rates. Pressure valves are installed either directly on the pump discharge side, or on the pressure relief valve. • Loading pressure, 3 bar, is not adjustable. • Maximum system pressure: 16 bar. • Spring material: Alloy C-4 (NiMo16CrTi, material number 2.4610). • No connections included. TM04 8293 0411 Accessories for small dosing pumps Pressure valves G 5/8 Fig. 22 Pressure valve Technical data Material Max. flow rate [l/h] Product number Ball Housing PP 60 Ceramic PVC PVDF Stainless steel 16 Stainless steel Gaskets FKM EPDM FKM EPDM PTFE FKM EPDM PTFE PTFE 95730325 95730326 95730327 95730328 95730329 95730330 95730331 95730332 95730333 TM04 8295 0411 Retrofit pump connection kits and inlay kits for the integration of Grundfos standard pumps into installations with various sizes of hoses or pipes. A pump connection kit includes: • 1 set of inlays • 1 union nut. An inlay kit includes: • 2 sets of inlays. TM04 8294 0411 Pump connection kits and inlay kits Fig. 23 Left: pump connection kit; right: inlay kit Technical data Product number Connection type Size 4/6 mm, 6/9 mm, 6/12 mm, 9/12 mm Hose (cone and ring) 0.17" x 1/4", 1/4" x 3/8", 3/8" x 1/2" 4/6 mm, or 0.17" x 1/4" 4/9 mm 5/8 mm 6/8 mm Hose (cone and ring) 6/9 mm 6/12 mm 9/12 mm 1/4" x 3/8 3/8" x 1/2" Hose (cutting ring type) 1/8" x 1/4" Pipe welding External diameter 16 mm Pipe cementing Internal diameter 12 mm Pipe, threaded, male Pipe, threaded, female Pipe (cutting ring type) 1/2" NPT Rp 1/4" 1/4" NPT 4/6 mm 8/10 mm Material PP PVC PVDF PP PVC PVDF PP PVC PVDF PP PVC PVDF PP PVC PVDF PP PVC PVDF PP PVC PVDF PP PVC PVDF PP PVC PVDF PP PVC PVDF PP PVC PVDF PP PVDF PP PVDF PVC PP PVC PVDF Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Connection kit Inlay kit 97691902 97691903 97691904 97691905 97691906 97691907 97702474 97702485 97702495 98153922 98153944 98153949 97702475 97702486 97702496 97702476 97702487 97702497 97702477 97702488 97702498 97702478 97702489 97702499 97702479 97702490 97702500 97702482 97702492 97702503 97702483 97702493 97702504 97702481 97702502 97702480 97702501 97702491 97702484 97702494 97702505 97702508 97702472 97702473 97702506 97702507 95730984 95730720 95730729 98153977 98154006 98154029 95730711 95730721 95730730 95730712 95730722 95730731 95730713 95730723 95730732 95730714 95730724 95730733 95730715 95730725 95730734 95730718 95730727 95730737 95730719 95730728 95730738 95730717 95730736 95730716 95730735 95730726 95730739 95730740 - Accessories for small dosing pumps 1 Accessories for dosing pumps 17 1 Accessories for dosing pumps Accessories for small dosing pumps Adaptors Threaded adaptors Threaded adaptors are used to convert between different threaded connection sizes. A threaded adaptor kit includes: • 1 adaptor • 1 O-ring. Technical data Threaded connection size Material Type Product number TM04 8296 0411 Female Male G 3/8 Housing Gaskets PP FKM / EPDM 95730407 FKM / EPDM 95730408 PVC G 5/8 PVDF TM04 8297 0411 PP G 5/8 PVC G 3/8 PVDF TM04 8298 0411 PP G 5/8 PVC G 3/4 PVDF TM04 8299 0411 PP G 5/8 PVC G 1 1/4 PVDF TM04 8301 0411 TM04 8475 0612 TM04 8300 0411 PP G 5/8 PVC M 20 x 1.5 PVDF G 5/8 M 30 x 3.5 95730409 FKM / EPDM 95730410 PTFE 95730411 FKM / EPDM 95730412 FKM / EPDM 95730413 PTFE 95730414 FKM / EPDM 95730415 PTFE 95730416 FKM / EPDM 95730417 FKM / EPDM 95730418 PTFE 95730419 FKM / EPDM 95730420 PTFE 95730421 FKM / EPDM 95730422 FKM / EPDM 95730423 PTFE 95730424 FKM / EPDM 95730425 PTFE 95730426 FKM / EPDM 95730427 FKM / EPDM 95730428 PTFE 95730429 FKM / EPDM 95730430 PTFE 95730431 FKM / EPDM 98154048 PTFE 98154054 FKM / EPDM 95730432 FKM / EPDM 95730433 PVDF PP G 1 1/4 PTFE PVC G 5/8 PVDF PTFE 95730434 FKM / EPDM 95730435 PTFE 95730436 Union nut adaptors Union nut adaptors consist of a rigid pipe with union nuts on both ends. They have neither gaskets nor glued or welded connections. Technical data Threaded connection size Material Type Product number TM04 8306 0411 Female 18 G 5/8 Female G 5/8 Housing PVC 95730437 PP 95730438 PVDF 95730439 Hose-to-hose and hose-to-pipe adaptors Technical data Connections Type Material Description Side 1 Side 2 PP For hoses 4/6 mm, 6/9 mm, 6/12 mm, 9/12 mm PVC TM04 8303 0411 TM04 8360 0711 TM04 8302 0411 PVDF Valve housing with two male threads G 5/8 PP PVC Without PVDF Pipe cementing end on one side, male thread G 5/8 on the other side Without Threaded Rp 1/4 Stainless steel For hoses 4/6 mm, 6/9 mm, 6/12 mm, 9/12 mm Internal ∅12 mm PVC Without Internal ∅12 mm For hoses 4/6 mm, 6/9 mm, 6/12 mm, External ∅16 mm Pipe welding end on one 9/12 mm side, male thread G 5/8 on the other side Without External ∅16 mm Product number Housing and connections PVC PP PVDF PP PVDF Gaskets FKM / EPDM FKM / EPDM PTFE FKM / EPDM PTFE FKM / EPDM FKM / EPDM PTFE FKM / EPDM PTFE PTFE 95730367 95730368 95730369 95730370 95730371 95730356 95730357 95730358 95730359 95730360 95730361 FKM / EPDM 95730378 PTFE 95730379 FKM / EPDM PTFE FKM / EPDM 95730365 95730366 95730377 FKM / EPDM 95730380 PTFE 95730381 FKM / EPDM FKM / EPDM PTFE 95730362 95730363 95730364 Accessories for small dosing pumps 1 Accessories for dosing pumps T-pieces Technical data Connections Type Material Description Bottom Top Side Housing and connections PP TM04 8305 0411 TM04 8304 0411 For hoses 4/6 mm, 6/9 mm, 6/12 mm, 9/12 mm PVC PVDF Three male threads G 5/8 PP - Without - PVC PVDF Two male threads G 5/8, one female connection with union nut Union nut G 5/8 For hoses 4/6 mm, 6/9 mm, 6/12 mm, 9/12 mm Without PP PVC PVDF PP Without PVC PVDF Product number Gaskets FKM / EPDM FKM / EPDM PTFE FKM / EPDM PTFE FKM / EPDM FKM / EPDM PTFE FKM / EPDM PTFE FKM / EPDM FKM / EPDM PTFE FKM / EPDM PTFE FKM / EPDM FKM / EPDM PTFE FKM / EPDM PTFE 95730387 95730388 95730389 95730390 95730391 95730346 95730347 95730348 95730349 95730350 95730397 95730398 95730399 95730400 95730401 95730351 95730352 95730353 95730354 95730355 19 1 Accessories for dosing pumps Square tank, 100 litres Dimensions The closed, square tank has a screw cap and a mounting platform for one pump or two pumps in parallel. The pump mounting platform is higher than the screw cap to protect pumps and connections when filling chemicals into the tank. • Tank material: MDPE • Weight: 15 kg • Wall thickness: 4 mm • Liquid temperature: -20 °C to +45 °C. SMART Digital pumps can be fitted directly on the mounting platform by means of brass inserts moulded into the platform. For other pumps, please use a console. The square tank is prepared for a G 3/4 drain valve. When using a rigid suction line in the tank, choose the counter nut for fixing (see page 11). 540 670 Ø152 500 98 M5 TM04 8308 0411 98 98 Accessories for small dosing pumps Dosing tanks 137 192 500 Fig. 25 Square tank, dimensions TM04 8307 0411 Order data Fig. 24 Square tank 20 Tank volume [l] 100 Product number 96489271 Cylindrical tanks are available transparent or black. They have a litre scale and a black screw cap. • Tank material: LLDPE, UV-stabilised • Liquid temperature: -20 °C to +45 °C. All cylindrical tanks are prepared for a G 3/4 opening for a drain valve, and have a screw plug (PE/EPDM). The cylindrical tanks with volumes of 60, 100, 200, 300 and 500 litres include additionally: • Threaded M 6 inserts for the assembly of a SMART Digital, a DDI, or a DMX model 221 dosing pump. For other pumps, please use a console. • A G 2 opening for a suction lance or a foot valve, closed with a screw plug • A flange for an electric mixer with threaded inserts • Threaded M 6 inserts at the bottom part for floor mounting with a set of floor-mounting brackets (see page 23). TM04 8468 0412 Cylindrical tanks Fig. 26 Cylindrical tank, 60 litres Accessories for small dosing pumps 1 Accessories for dosing pumps Technical data Tank volume [l] Prepared for direct assembly of an electric mixer 40 yes yes yes yes yes yes, with reinforced beam 60 100 200 300 500 1000 Product number Weight [kg] Transparent Black 3.4 5.5 5.5 7.5 7.5 11.5 11.5 13 13 28 28 40 48 96688081 98148805 98150038 98149057 98150051 98149215 98150053 98149245 98150055 98149266 98150057 96688086 96689131 95701166 98149053 98150040 98149082 98150052 98149224 98150054 98149252 98150056 98149269 98150058 95706305 95704476 Dimensions 45 350 420 Ø160 Rp 3/4" TM04 8310 0411 Ø160 Ø420 Fig. 27 Cylindrical tank, 40 litres 21 1 O O O O Accessories for small dosing pumps Accessories for dosing pumps * 0[ * 0[ 0[ 0[ * Fig. 28 Cylindrical tank, 60 and 100 litres * TM04 8467 0412 0[ TM04 8465 0412 0[ Fig. 30 Cylindrical tank, 500 litres 50 * 1150 1260 O O O O Ø160 Rp 3/4" 0[ Ø1080 0[ * Fig. 29 Cylindrical tank, 200 and 300 litres 22 TM04 8315 0411 TM04 8466 0412 0[ Fig. 31 Cylindrical tank, 1000 litres Collecting tray TM04 8316 0411 The collecting tray is available in several sizes to suit the respective dosing tank size. It collects chemicals that might leak out of the tank, and protects the environment. • Material: PE • Colour: transparent. Fig. 32 Collecting tray For tank size [l] Volume [l] Dimensions (diameter x height) [mm] Product number 60 100 200 300 500 1000 80 120 210 400 500 1000 500 x 545 500 x 700 770 x 595 770 x 960 860 x 980 1150 x 1080 96726831 96726832 98150059 96726834 95701272 96726836 Accessories for small dosing pumps 1 Accessories for dosing pumps Accessories for dosing tanks Ø 270 TM04 8477 0512 Ø 70 TM04 8318 0411 120 283 Ø 140 Fig. 33 Dissolving hopper, dimensions Fig. 34 Handheld mixer Technical data Description Drain valve for installation in the threaded sleeve of the dosing tank Ventilation valve Dissolving hopper for washing powders into the dosing tank Handheld mixer for use in dosing tanks Specifications Dosing tank connection G 3/4 Spring-loaded, opening pressure 0.05 bar Dosing tank connection: DN 40 through-bolt; water connection: G 5/4, with union nut and inlay for PVC pipe (cementing diameter 25 mm) Shaft length 1200 mm, length can be adapted to the corresponding dosing tank, with DN-15 through bolt for connection at the dosing tank 4 floor-mounting brackets with fixing screws Set of floor-mounting brackets Set of screws for mounting a pump on a for pump types DDA, DDC, DDE 100-litre square tank Set of screws for mounting a pump on a 60-, for pump types DDA, DDC, DDE, DDI, DMX model 221 100-, 200-, 300-, or a 500-litre cylindrical tank Set of screws for mounting a pump on a for pump types DDA, DDC, DDE, DDI, DMX model 221 40-litre or a 1000-litre cylindrical tank Material Product number PVC 96689132 PVC / FKM / glass 96694401 PVC 96726979 PE 98133793 98149921 Stainless steel 95730862 Stainless steel 95730863 PP 95730864 23 1 Accessories for dosing pumps The in-line water meter with potential-free pulse signal is suitable for use in flow-proportional dosing applications. • Qn 1.5 and Qn 2.5 meters are of the multi-jet, dry dial type, for cold water up to 30 °C, or hot water up to 90 °C. • Qn 15 meters and up are of the helical vane type, for cold water up to 50 °C, or hot water up to 120 °C. • Max. pressure: 16 bar. If the water meter is connected directly to the pump pulse input, use a control plug (PN 96698715). • Qn 1.5 to Qn 15 meters are threaded. • Qn 40 to Qn 150 meters are flanged. • Cable length: 3 m. Qn [m3/h] Pulse rate [l/pulse] 1.5* 2.5* 15* 1.5* 2.5* 15* 40** 60** 150** 1 2.5 10 0.25 0.25 2.5 100 25 100 TM04 8317 0411 Accessories for small dosing pumps Water meter Fig. 35 Water meter Product number Maximum short-period capacity [m³/h] Maximum pressure [bar] Transitional capacity with error ± 2 % [l/h] Minimum capacity with error ± 5 % [l/h] 30 °C 50 °C 90 °C 120 °C 3 5 30 3 5 30 80 120 300 16 16 16 16 16 16 10 10 10 120 200 3000 120 200 3000 4000 6000 12000 50 70 450 50 70 450 700 1200 3000 96446846 96446847 96482640 96482641 96482642 - 96446848 96446849 96446850 96446851 96446897 96446898 96482643 96482644 96482645 - 96446899 96446900 96446901 96446902 Maximum water temperature * Maximum load, Reed contact: 30 VAC/VDC, 0.2 A. ** Maximum load, Namur contact: 8-12 VDC, 1 kOhm (requires external power supply). Dimensions Size Connections Installation kit connection Port-to-port length [mm] Port-to-port length incl. kit [mm] G 3/4 G1 G 2.5 G 1/2 G 3/4 G2 165 190 300 245 288 438 225 250 300 - Threaded connection Qn 1.5 Qn 2.5 Qn 15 Flanged connection Qn 40 Qn 60 Qn 150 24 DN 80 DN 100 DN 150 2. Accessories for large dosing pumps Grundfos offer a comprehensive range of accessories covering every need when dosing with Grundfos pumps. The following accessories are suitable for large dosing pumps, such as DMX and DMH with more than 50 l/h, DME and DDI 150-4. To find the suitable hydraulic accessories for your pump, please compare the connection size and material combination of your pump with the data in this booklet. • G 5/4 = G 1 1/4 = DN 20 • G 2 = DN 32 Overview of a dosing system 8 2 Accessories for large dosing pumps 2 Accessories for dosing pumps 3 1 9 7 10 5 TM03 2124 3705 6 4 Fig. 36 Overview of a dosing system Legend Pos. Component 1 Dosing tank Page 20 2 Electric mixer 55 3 Lateral discharge device 57 4 Pulsation damper, suction side 42 5 Dosing pump 6 Pressure-relief valve 37 7 Pressure-loading valve 39 8 Pulsation damper, discharge side 44 9 Measuring glass 10 Injection unit 34 Additional accessories Accessories Hoses Page 29 Foot valve 30 Suction line 31 Level-control unit 33 25 2 Accessories for dosing pumps Accessories for large dosing pumps Cables and plugs TM01 8955 0900 The listed cables and plugs are suitable for the connection of a pump to external control devices, such as process controllers, flow meters, start/stop contacts and level sensors. Fig. 37 Cable and plug for DME pumps Cables and plugs for DME pumps • Cable material: PUR (polyurethane) (0.34 mm2) • Plug type: M 12 Socket Application Input Pins Pulse, 0/4-20 mA, start/stop Input Dual-level Plug type 5 4 Straight Stop-dosing input and dosing output Output Output Alarm relay cable with plug 5 3 Cable length [m] Product No 2 5 96440447 96440448 no cable 96440449 2 5 96440450 96440451 no cable 96440452 2 5 96527109 96527111 no cable 96606401 2 5 96534214 96534215 Cable length [m] Product No 2 5 no cable 2 2 5 no cable 2 2 5 no cable 2 - 96609014 96609016 96698715 96693246 96609017 96609019 96696198 96698716 96632921 96632922 96609031 96699697 96698715 Extension cable Description Extension cable Poles/wires Cable length Product No 4 2 96483235 Cables and plugs for DMX, DMH and DDI pumps Socket 4 Application Input Pins Analog pulse remote switch 4 Plug type Straight Angled 3 Output Error relay (stroke or low-level relay) 4 Straight Angled 2 Output Analog 5 4 Input Low-level; for DDI Empty tank; for DMX/DMH AR Low-level; for DMX/DMH AR Adapter, flat-round Low-level 4 Profibus Y-connector; for DMX/DMH AR Straight Angled 5 6 96679388 Straight 110-240 VAC soldered cable 3 96630345 Terminating resistor Mains (DDI 222) 26 2 3 Angled - 96635010 - 96693735 - 96693737 - 96698717 Diaphragm leakage sensor (for DME) Gr8211p The opto-electronic diaphragm leakage sensor unit consists of: • Transmitter receiver • Holder for fitting sensor in the drain hole of the back plate • M12 plug and wire to transmit signal to pump Insert the sensor into the drain hole behind the diaphragm to detect diaphragm breakage or leakage. When the liquid gets into contact with the sensor, the light refraction changes, causing the sensor to emit a signal. The signal emitted from the sensor triggers the pump to stop dosing and give pump output alarm. Accessories for large dosing pumps 2 Accessories for dosing pumps Fig. 38 Diaphragm leakage sensor Technical data Diaphragm leakage sensor for pump type Size Cable length [m] Product number DME 60-940 M 12 0.5 96534443 27 2 Accessories for dosing pumps Accessories for large dosing pumps Dosing monitor (for DME) GrA1033 The dosing monitor is suitable for use in connection with the dosing monitoring function of DME pumps. The monitor surveys the dosing process and sends a signal to the pump if an error occurs. Fig. 39 Dosing monitor Materials in contact with the dosing liquid PP (body), EPDM (gasket) PP (body), FKM (gasket) Product number DME 60-150 DME 375-940 96655230 96655231 96655232 96655233 Dimensions B TM04 1536 1010 A F E C D Fig. 40 Dosing monitor Pump type DME 60-150 DME 375-940 A [mm] B C D [mm] E [mm] F [mm] 110 140 5/4" 2" 5/4" 2" 39.5 56.5 45.5 62.5 950 950 Technical data Maximum pressure [bar] Maximum liquid temperature [°C] Maximum liquid viscosity [mPa s] * 28 DME 60-150 DME 375-940 10 50 500* 10 50 500* When dosing a liquid with a higher viscosity, we recommend to test the performance with the respective liquid Hoses TM01 8958 0900 Hoses in various materials, sizes and lengths for large dosing pumps. Fig. 41 Hoses Technical data Inside / outside diameter [mm] Material Max. pressure [bar] Length [m] Product number 12/19 15/20 16/24 PVC, textile-reinforced PVC PVC, textile-reinforced 15 0.5 14 19/27 PVC, textile-reinforced 12 25/34 PVC, textile-reinforced 10 32/41 PVC, textile-reinforced 9 10 2 10 1 1.5 3 5 10 15 25 50 100 5 10 5 10 96534489 96535081 96441200 96727425 96727427 96727426 96699991 96696200 96727429 96634866 96695788 96727428 96535070 96441201 96535077 96535079 Accessories for large dosing pumps 2 Accessories for dosing pumps 29 2 Accessories for dosing pumps Foot valves complete with non-return valve, strainer and hose or pipe connection for large dosing pumps. d L TM04 8709 5112 Accessories for large dosing pumps Foot valves Fig. 42 Foot valve Technical data Max. flow rate [l/h] 400 Material Connection size G 5/4 (G 1 1/4) Connection Body Gasket Ball PP EPDM Ceramic PP FKM Ceramic PVDF FKM Ceramic SS* FKM SS* EPDM Glass FKM Glass PVDF FKM Glass SS* FKM SS* PP 1150 * 30 G2 Stainless steel 1.4401 (EN 10027-2) Type Inside / outside diameter or thread Hose clamp Threaded Hose clamp Threaded Hose clamp Threaded 19/27 mm, 25/34 mm 3/4" NPT 19/27 mm, 25/34 mm 3/4" NPT 19/27 mm, 25/34 mm 3/4" NPT Threaded 3/4" NPT Threaded Threaded Threaded Threaded Threaded Threaded Threaded Threaded Rp 1 1/4 1 1/4" NPT Rp 1 1/4 1 1/4" NPT Rp 1 1/4 1 1/4" NPT Rp 1 1/4 1 1/4" NPT Dimensions d [mm] 53 71 71 Product number L [mm] Foot valve 51 55 51 55 51 55 96527112 96566136 96527113 96566138 96527114 96566139 55 96537921 81 73 96527115 96566145 96527116 96566146 96527118 96566147 96534454 96537970 Valve kit 96731227 96731229 96731231 96731232 96731233 96731234 96731235 Rigid suction lines Grundfos offer a comprehensive range of rigid suction lines for a variety of chemical containers. Dimensions L1 L1 These suction lines are designed for the use with stationary tanks (e.g. Grundfos tanks). The length of the rigid pipe can be adapted to the customer’s requirements. Rigid suction lines for stationary tanks have a foot valve with strainer. The pump is usually installed either directly on the tank, on a wall bracket or in a skid. Level switches are available as accessories and can be retrofitted. L1 L2 Rigid suction lines for stationary tanks TM04 1422 4409 Features • Strainer included • Available in different material combinations (see table) • Available with different types of hoses Accessories for large dosing pumps 2 Accessories for dosing pumps Fig. 43 Rigid suction lines for stationary tanks Technical data Connection size G 5/4 G2 Material Pipe size Hose size Pipe length (L1) Hose length (L2) Body Seat Ball Gasket [mm] [mm] [m] [m] PVC PVC PVC PP PVDF PVC PTFE SS* PE PTFE PTFE PE Ceramic SS** Glass Glass PTFE Glass PTFE EPDM FKM FKM PTFE FKM 20/25 20/25 20/25 20/25 20/25 32/40 13/20 13/20 - 1 1 1 1.3 1.2 1.25 5 5 - Product number 96693062 96694411 96646486 96727272 91835645 96727281 * Stainless steel 1.4571 (EN 10027-2) ** Stainless steel 1.4401 (EN 10027-2) Suitable level switches to clip on rigid suction lines TM04 1406 4209 Reed contact level switch to clip on the suction line. • For use as tank empty signal or as an additional level indication • Cable length 2 metres • Empty signal NO (normally open) Fig. 44 Level switch Connection size G 5/4 G2 Material Plug Product number PVC PVC PP PP PVC Flat Round Flat Round Flat 96635069 96725716 96725712 96698387 96730129 31 2 Accessories for dosing pumps Accessories for large dosing pumps Rigid suction lines for drums or tanks Dimensions 28 These suction lines are easy to remove in case the tank of drum has to be replaced. The drum adapter fits with the most standard chemical drum bungs. The position of the drum adapter is adjustable and the pipe length suits most of the common drum or tank heights. The pump is usually installed on a wall bracket or in a skid. Features Drum adapter with thread S 70 x 6 Suitable for drum and tank heights up to 1100 mm Empty and low-level indication With flat plug for connection with DMX-AR, DMH-AR pump electronics • Available with different PVC hose types (see table) TM04 1411 4309 L • • • • Ø 50 Fig. 45 Rigid suction line for drums or tanks Technical data Contact position* Connection size Empty NO Low-level Material Body Gasket Glass EPDM EPDM FKM EPDM EPDM FKM 13/20 13/20 13/20 19/27 13/20 13/20 Seat NO G 5/4 PVC NC Ball Hose ID/OD 1) [mm] PTFE NC * NO = Normally Open, NC = Normally Closed 1) ID = Inside Diameter, OD = Outside Diameter Round plug The round plug can replace the standard flat plug when using DME or DDI dosing pumps. 32 Description Product No Round plug 96698715 Length Hose [m] Pipe (L) [mm] Cable [m] 5 5 5 5 5 5 0.6 1.2 1.2 1.2 1.2 1.2 5 3 3 3 3 3 Product number 96727286 96727287 96727288 96727289 95707689 95707688 Level-control units Flexible level-control unit Grundfos level-control units are suitable for dosing pumps with input for level-control. The switch mode of the reed switch unit is factory-set to NO. The switch mode can be set to NC by turning the floater(s). The flexible level-control unit is suitable for dosing pumps with level-control input and provides 2 level switches A flexible level-control unit includes: • Reed switch unit with 2 floaters • 5 m of cable with PE jacket and M12 plug • Weight that keeps the level-control unit in an upright position at the tank bottom • PE cap, ∅58 mm, for assembly in Grundfos cylindrical tanks, or for use with tank adaptors Electrical data • Max. voltage: 48 V • Max. current: 0.5 A • Max. load: 10 VA Level-control unit for agitator protection Level-control units for agitator protection are used for suction lances for pumps up to 60 l/h. They are clipped to the suction lances at the required switch-off height above the mixer propeller. Level-control units can also be used for overfill protection or as an additional tank level indication. A level-control unit for agitator protection includes: • Reed switch unit with 1 floater • 5 m cable with PE jacket and open wire ends • Clip for suction lance • Cable gland for mounting at the tank top Dimensions Accessories for large dosing pumps 2 Accessories for dosing pumps $ $ * 190 TM04 8820 1413 M12 x 1.5 Fig. 47 Flexible level-control unit 28 Description Flexible level-control unit Product No PE 98375695 TM04 8819 1413 32 Material 45 Ø 32 Fig. 46 Level-control unit for agitator protection Description Level-control unit for agitator protection Material Product No PE 98306210 33 2 Accessories for dosing pumps Injection units for DME Dimensions Injection unit complete with spring-loaded non-return valve, injection pipe and hose or pipe connection. Spring material: Stainless steel 2.4610, alloy C-4 (NiMo16Cr16Ti) (according to EN 10027-2). d TM04 8701 5112 Accessories for large dosing pumps Injection units Opening pressure • DN 20: 1.1 bar Maximum temperature L • PP, PVDF: 50 °C • PVC: 40 °C • Stainless steel: 80 °C Fig. 48 Injection unit for DME pumps Technical data Max. flow rate [l/h] Material Connection size Connection 1) Body Gasket Ball EPDM Ceramic Hose clamp Threaded PP FKM 400 Type Ceramic Hose clamp Threaded G 5/4 PVDF FKM Ceramic Hose clamp Threaded SS* FKM SS* Threaded EPDM PP FKM Glass Threaded 1150 G2 PVDF FKM SS* FKM SS* Glass Hose clamp PVC FKM 1) ID = Inside Diameter, OD = Outside Diameter * Stainless steel 1.4401 (EN 10027-2) 34 PVDF Pipe cementing ID/OD or thread 19/27 mm, 25/34 mm 3/4" NPT 19/27 mm, 25/34 mm 3/4" NPT 19/27 mm, 25/34 mm 3/4" NPT Rp 3/4 3/4" NPT Rp 1 1/4 1 1/4" NPT Rp 1 1/4 1 1/4" NPT Rp 1 1/4 1 1/4" NPT Rp 1 1/4 1 1/4" NPT 19/27 mm 25/- mm -/32 mm Process connection size (d) Product number Length (L) [mm] Injection unit 96527119 Kit 96578572 96566142 96527120 G 3/4 122 96527121 G1 G 1 1/4 G 1 1/2 1 1/2" NPT G 1 1/2 1 1/2" NPT 120 60 100 96578576 96566143 96566144 96534457 96537923 96527122 96566148 96527123 96566149 96527124 96566152 96534459 96537971 96688309 96440573 96480649 96440572 96480648 96578577 96578578 96731264 96731265 96731266 96731268 - Injection units, threaded pump connection G 5/4 TM03 8634 2107 G1 (1" NPT) Maximum flow: 500 l/h. l L Fig. 49 Standard version, DN 20 Process connection size G1 1" NPT Connection from dosing pump ID/OD 1) or thread Pipe Rp 3/4" Hose 13/20 mm pipe 20/25 mm Hose 19/27 mm Hose 13/20 mm pipe 20/25 mm Hose 13/20 mm pipe 20/25 mm Hose 19/27 mm Pipe 20/25 mm Hose 19/27 mm hose 25/34 mm Pipe 20/25 mm Pipe 20/25 mm 3/4" NPT male 3/4" NPT female Material [bar] / [°C] Product number 100 / 120 96688313 Body Ball Gasket Seat SS* SS* FKM SS* 120 212 Glass FKM PVC PTFE EPDM Glass FKM PTFE PP PVDF SS* PVC PTFE SS* Glass PTFE EPDM PTFE FKM FKM EPDM PTFE SS* PTFE Pmax 2) / Tmax 3) L [mm] l [mm] PVDF 1) 2) 3) * Dimensions 60 140 96688308 60 117 96688309 200 280 60 142 96688311 200 60 189 96688315 96688312 60 - 60 60 120 120 120 120 189 212 205 189 10 / 20 10 / 40 10 / 60 100 / 120 10 / 20 10 / 60 Accessories for large dosing pumps 2 Accessories for dosing pumps 96688310 96688316 96688317 96688314 96727298 96727299 96727300 96727301 ID = Inside Diameter, OD = Outside Diameter Maximum pressure Maximum temperature Stainless steel 1.4301 (EN 10027-2) 35 2 Accessories for dosing pumps Accessories for large dosing pumps Injection units, threaded pump connection G 2 TM03 8628 2107 G2 Maximum flow: 1500 l/h. The threaded parts are made of stainless steel. l L Fig. 50 Standard version, DN 32 Material Process connection size Connection from dosing pump Body Balls Gasket G2 G2 PVC Glass FKM Dimensions Pmax 1) / Tmax 2) Seat l [mm] L [mm] [bar] / [°C] Product number PE 200 275 10 / 20 96688318 Pmax 1) / Tmax 2) [bar] / [°C] Product number 6 / 20 6 / 40 96688319 96688320 1) Maximum pressure 2) Maximum temperature Injection units DN 65, flange connection Maximum flow: 4000 l/h. TM03 8629 2107 DN 80 l L Fig. 51 Standard version, DN 65 Material Process connection size Connection from dosing pump Flange DN 80 Flange DN 65 1) Maximum pressure 2) Maximum temperature 36 Dimensions Body Balls Gasket Seat l [mm] PVC PP PVC PP FKM FKM PTFE PTFE 220 220 L [mm] 377 377 Pressure-relief valves The adjustable pressure-relief valve is suitable for installation in the discharge line. The valve is fitted in a T-connection with the valve outlet connected to the tank. The valve functions as a pressure-relief valve or a safety valve, protecting the pump and the discharge line against excessive pressures. • Diaphragm material: PTFE • Pressure range: 0-10 bar GrA1041 Pressure-relief valves G 5/4, G 2 Fig. 52 Pressure relief valve, G 5/4, G 2 Dimensions L TM04 1445 0210 h H D Accessories for large dosing pumps 2 Accessories for dosing pumps Fig. 53 Pressure relief valve, G 5/4, G 2 Technical data Max. flow rate [l/h] 400 1150 Pump connection size G 5/4 G2 Material Included connections Body/gasket ID/OD 1) or thread L [mm] H [mm] D [mm] h [mm] Hose, 19/27 mm, 25/34 mm 153 144 90 28 Hose, 19/27 mm, 25/34 mm 149 144 90 28 PP/EPDM PP/FKM PVC/EPDM PVC/FKM SS* PP/EPDM PP/FKM PVC/EPDM PVC/FKM SS* Dimensions Pipe, Rp 3/4" - 144 134 28 Pipe cementing diameter, 40 mm 229 218 129 70 Pipe cementing diameter, 40 mm 229 218 129 70 Pipe, Rp 1 1/4" - 188 129 40 Product number 96295888 96295889 96295890 96295891 96295892 96295893 96295894 96295895 96295896 96295897 1) ID = Inside Diameter, OD = Outside Diameter * Stainless steel 1.4571 (EN 10027-2) 37 2 Accessories for dosing pumps Accessories for large dosing pumps Pressure-relief valves DN 65 The pressure-relief valve protects the discharge pipes against too high pressures. Features • • • • Overflow function by a diaphragm spring system Bypass valves with a connected T-piece Opening pressure is adjustable from 0 to 10 bar Opening pressure is preset to 10 bar PVC and PP version TM03 8639 2107 a H h Dimensions ØD L Fig. 54 PVC and PP version Technical data Max. flow rate [l/h] Pump connection size 4000 DN 65 Material Dimensions Body/gasket Included connections PVC/FKM PVC/EPDM PP/FKM Flange, DN 65 Flange, DN 65 Flange, DN 65 L [mm] H [mm] h [mm] a [mm] D [mm] 266 266 326 230 230 230 195 195 195 46 46 46 130 130 130 Product number 96638461 96635243 96727368 Stainless-steel version Dimensions TM04 1409 4209 145 18 394 185 203 Ø 76 DN 65 Fig. 55 Stainless-steel version Technical data * 38 Max. flow rate [l/h] Pump connection size Included connections Dimensions Body/gasket Product number 4000 DN 65 SS*/FKM Flange, DN 65 see figure 55 96694452 Material Stainless steel 1.4571 (EN 10027-2) Pressure-loading valves G 5/4 and G 2 GrA1037 The adjustable pressure-loading valve is suitable for installation in the discharge line. The valve is fitted in-line. It functions as a counterpressure valve, optimising dosing accuracy into systems with fluctuating pressure. The valve also functions as an anti-siphoning valve when dosing into pressureless systems. • Diaphragm material: PTFE • Pressure range: 0-10 bar • Opening pressure: adjustable between 1 and 5 bar, preset to 3 bar Fig. 56 Pressure-loading valve, G 5/4 and G 2 L d D Dimensions Accessories for large dosing pumps 2 Accessories for dosing pumps TM04 1460 0310 h A H Fig. 57 Pressure-loading valve, G 5/4 and G 2 Technical data Max. flow rate [l/h] 400 1150 Pump connection size G 5/4 G2 Material Body/gasket PP/EPDM PP/FKM PVC/EPDM PVC/FKM SS* PP/EPDM PP/FKM PVC/EPDM PVC/FKM SS* Included connections Dimensions L [mm] H [mm] D [mm] h [mm] d [mm] A [mm] Hose, 19/27 mm, 25/34 mm 153 144 90 28 72 6.6 Hose, 19/27 mm, 25/34 mm 149 144 90 28 72 6.6 ID/OD 1) or thread Pipe, Rp 3/4" - 144 134 28 72 6.6 Pipe cementing diameter, 40 mm 229 218 129 70 105 8.4 Pipe cementing diameter, 40 mm 229 218 129 70 105 8.4 Pipe, Rp 1 1/4" - 188 129 40 105 8.4 Product number 96295903 96295904 96295905 96295906 96295907 96295908 96295909 96295910 96295911 96295912 1) ID = Inside Diameter, OD = Outside Diameter * Stainless steel 1.4571 (EN 10027-2) 39 2 Accessories for dosing pumps Accessories for large dosing pumps DN 65 DN 65 pressure-loading valves are used: • if the dosing system has no counter-pressure • if the counter-pressure varies or fluctuates • if the injection point is at a lower level than the pump The opening pressure is adjustable by a spring-loaded screw. The factory-set opening pressure is 3 bar. The valve works according to the dynamic pressure principle. TM03 8638 2107 H h Dimensions ØD L Fig. 58 Pressure-loading valve, DN 65 Technical data * 40 Max. flow rate [l/h] Pump connection size 4000 DN 65 Stainless steel 1.4571 (EN 10027-2) Material Dimensions Included connections Body/gasket PP/FKM PVC/FKM PVC/EPDM SS*/FKM Flange, Flange, Flange, Flange, DN DN DN DN 65 65 65 65 L [mm] H [mm] h [mm] D [mm] 326 266 266 280 230 230 230 243 195 195 195 203 130 130 130 198 Product number 96727367 96638486 96635246 96694434 Pulsation dampers Pulsation dampers are particularly suitable for long discharge lines and small-diameter lines. Installed in the discharge line, pulsation dampers optimise dosing accuracy and protect the pump and discharge line against pressure surges. Depending on the system pressure, the installation of a counter-pressure valve after the pulsation damper may be required to optimise its function. Special pulsation dampers are available for suction lines. Setting the pressure TM03 7870 5006 Set the pressure in the pulsation damper by means of compressed air. The pressure must be the system pressure (p1) x 0.8. The pressure on the liquid side of the pulsation damper should be 0 when the air side is filled with air. This applies both to the initial setting of the pressure as well as to later check-ups. To facilitate the reading of the pulsation damper pressure, a pressure gauge can be fitted directly on the damper. Accessories for large dosing pumps 2 Accessories for dosing pumps Fig. 59 Pulsation dampers 41 2 Accessories for dosing pumps Accessories for large dosing pumps Suction-side pulsation dampers 8 Ø 6.5 L A A A L L E E A F B F F Ø 14 D B 200 150 B 395 TM04 1456 0210 D Fig. 60 Dimensions of suction-side pulsation dampers: plastic, 1 to 20 litres (left), plastic, 40 litres (centre), stainless steel, 1 to 40 litres (right) Selection of suction-side pulsation dampers One suction-side pulsation damper can be used for more than one pump. In this case, sum up the stroke volumes of all pumps connected to the pulsation damper and select the suitable size accordingly. Suitable for max. stroke volume* [ml] Material Volume [l] Body PVC 7 1 131 3 5 D [mm] E [mm] F [mm] L [mm] Product number FKM 2 G1 12/16, 16/20 160 - - DN 10 388 91835549 EPDM 2 G1 12/16, 16/20 160 - - DN 10 388 96688101 6 G 3/4 14/16 145 - - DN 10 524 96690350 - 40 Rp 1/4" - 159 - 155 R 1/4" 295 96688107 FKM 2 G 1 1/2 20/25, 25/32 194 - - DN 10 643 96688102 EPDM 2 G 1 1/2 20/25, 25/32 194 - - DN 10 643 96654767 PVDF PTFE 6 G 3/4 14/16 145 - - DN 10 1035 96688100 SS** - 40 Rp 3/4" - 213 - 215 R 1/4" 375 96688108 PVC FKM 2 G 2 1/4 32/40, 40/50 220 - - DN 10 900 96688103 EPDM 2 G 2 1/4 32/40, 40/50 220 - - DN 10 900 96653755 - 25 FKM 6 20 SS** - 6 PP FKM 4 40 SS** - 4 Rp 3/4" - 248 170 245 R 1/4" 395 96688109 Flange DN 50 - 320 200 - DN 10 800 96688104 Flange DN 65 - 320 200 - DN 10 800 96688105 Flange DN 50 - 363 273 255 R 1/4" 500 96688110 Flange DN 65 - 363 273 255 R 1/4" 500 95702959 Flange DN 50 - 450 270 930 DN 10 1060 96638463 Flange DN 65 - 450 270 930 DN 10 1060 96688106 Flange DN 50 - 363 273 755 R 1/4" 1000 96688111 Flange DN 65 - 363 273 755 R 1/4" 1000 96688112 Note: Connections may not be standard pump connection sizes. 1) ID = Inside Diameter, OD = Outside Diameter * Not suitable in every case, please check with calculation based on layout ** Stainless steel 1.4301 (EN 10027-2) 42 B [mm] PTFE PP 1000 [bar] Dimensions Hose or pipe ID/OD 1) [mm] SS** SS** 500 Seals Thread or flange A PVDF PVC 45 Connection Pmax Aeration and drain valves Accessories for suction-side pulsation dampers DN 10 DN 10 2 TM04 1450 0210 1 ca. 165 3 Fig. 63 Aeration and drain valve Material Description TM04 1458 0210 Body 4 Aeration and drain valve Gaskets Product number Connections DN 10 PVC FKM 96638467 DN 10 PVC EPDM 96693605 DN 10 PP FKM 96727337 DN 10 PVC EPDM 96727338 DN 10 PVDF FKM 96704688 Accessories for large dosing pumps 2 Accessories for dosing pumps Fig. 61 Manual vacuum pump with 3-way ball valve, pulsation damper and drain valve Legend Pos. Description Manual vacuum pump (suction aid) 2 3-way ball valve 3 Pulsation damper, 1 to 20 litres 4 Drain valve TM04 1442 4909 1 Fig. 62 Manual vacuum pump with pulsation damper, plastic, 1 to 20 litres Manual vacuum pump (suction aid) Description Manual vacuum pump with hose and 3-way ball valve (suction aid) Product No 96653775 43 2 Accessories for dosing pumps E A Accessories for large dosing pumps Discharge-side pulsation dampers without separating diaphragm 24 B 24 B Ø 6.5 C C A A B TM04 1443 4909 Fig. 64 Dimensions of discharge side pulsation dampers without separating diaphragm: plastic 0.35 - 5.0 litres (left), plastic 10-40 litres (centre), stainless steel 0.35 - 40 litres (right) Fig. 65 Discharge-side pulsation damper, plastic, 0.35 - 5.0 litres 44 TM04 1457 0210 B D Selection of discharge-side pulsation dampers without separating diaphragm We recommend to use only one pump per dischargeside pulsation damper. Suitable for max. stroke volume* [ml] Material Volume [l] Body PVC 2 0.35 PP PVDF SS** PVC 7 1 PP PVDF SS** PVC 19 3 PP PVDF SS** PVC 45 5 PP PVDF SS** PVC 75 10 Connection Pmax PP PVDF SS** Seals [bar] 500 40 PP SS** A B [mm] [mm] C D E [mm] [mm] [mm] Product number 10 G 5/8 4/6 - 202 47 127 - - 10 G 5/8 4/6 - 202 47 127 - - 96688114 FKM 10 G 5/8 4/6 - 202 47 127 - - 96727147 EPDM 10 G 5/8 4/6 - 202 47 127 - - 96727148 FKM 10 G 5/8 4/6 4/6 202 47 127 - - 96727150 EPDM 10 G 5/8 4/6 4/6 202 47 127 - - 96727151 95700901 96727145 - 16 Rp 1/4" - - 215 50 - 83 85 FKM 10 G 1 1/4 6/12 10/12 351 60 260 - - 96688120 EPDM 10 G 1 1/4 6/12 10/12 351 60 260 - - 96688121 FKM 10 G 1 1/4 - 12/16 278 60 165 - - 96688123 EPDM 10 G 1 1/4 - 12/16 278 60 165 - - 96688124 FKM 10 G 1 1/4 - 14/16 278 60 165 - - 96688125 EPDM 10 G 1 1/4 - 14/16 278 60 165 - - 96619905 96688122 - 16 Rp 1/4" - - 277 65 - 110 125 FKM 10 G 1 1/4 13/20 20/25 764 60 675 - - 96688126 EPDM 10 G 1 1/4 13/20 20/25 764 60 675 - - 96688127 FKM 10 G 1 1/4 - 20/25 655 60 565 - - 96688129 EPDM 10 G 1 1/4 - 20/25 655 60 565 - - 96688130 FKM 10 G 1 1/4 - 20/25 655 60 565 - - 96688131 EPDM 10 G 1 1/4 - 20/25 655 60 565 - - 96688132 - 16 Rp 3/4" - - 355 87 - 150 160 96688128 FKM 10 G 1 1/4 13/20 20/25 841 70 750 - - 96688133 EPDM 10 G 1 1/4 13/20 20/25 841 70 750 - - 96654923 FKM 10 G 1 1/4 - 20/25 700 70 608 - - 96688135 EPDM 10 G 1 1/4 - 20/25 700 70 608 - - 96688136 FKM 10 G 1 1/4 - 20/25 700 70 608 - - 96688137 EPDM 10 G 1 1/4 - 20/25 700 70 608 - - 96688138 - 16 Rp 3/4" - - 345 100 - 170 190 96688134 FKM 10 - 32/40 829 95 610 - - 96688139 EPDM 10 Flange DN 32 - 32/40 829 95 610 - - 96688140 FKM 10 - 32/40 829 95 605 - - 96688142 EPDM 10 - 32/40 829 95 605 - - 96688143 FKM 10 EPDM 10 - 16 EPDM SS** Pipe ID/OD1) [mm] FKM 6 PP 20 Hose ID/OD1) [mm] EPDM FKM 131 Thread or flange Dimensions - 6 6 FKM 4 EPDM 4 - 4 Flange DN 32 Flange DN 32 Flange DN 50 Flange DN 65 Flange DN 50 Flange DN 65 Flange DN 50 Flange DN 65 Flange DN 65 - 32/40 829 95 605 - - 96688144 - 32/40 829 95 605 - - 96688145 - - 633 100 - 170 460 96688141 - 50/63 1056 108 812 - - 96688146 - 65/75 1056 108 812 - - 96688149 - 50/63 1056 108 812 - - 96688147 - 65/75 1056 108 812 - - 96688150 - - 525 150 - 270 310 96639884 - - 525 150 - 254 310 96688148 - 65/75 896 166 662 - - 96638405 - 65/75 896 166 662 - - 96688152 - - 935 150 - 254 720 96688151 Accessories for large dosing pumps 2 Accessories for dosing pumps 1) ID = Inside Diameter, OD = Outside Diameter * Not suitable in every case, please check with calculation based on layout ** Stainless steel 1.4301 (body), stainless steel 1.4571 (connections), according to EN 10027-2 45 2 Accessories for dosing pumps Accessories for large dosing pumps Pressure gauge for discharge-side pulsation dampers without separating diaphragm TM04 1453 0210 220 Pressure gauges for pulsation dampers are available on request together with the respective pulsation damper. 105 105 TM04 1452 0210 250 Fig. 66 Pressure gauge for discharge-side pulsation dampers, stainless steel 120 Fig. 67 Pressure gauge for discharge-side pulsation dampers, PVC and PP Max. pressure [bar] 10 40 * Material Gaskets Product number PVC* FKM 95731730 PVC* EPDM 95731391 PP** FKM 95731047 98031546 Body PP** EPDM PVDF* FKM 98031547 PVDF* EPDM 98031548 SS* - 98031549 SS* - 98031550 Pressure gauges for plastic pulsation dampers are equipped with diaphragm pressure transducers ** Stainless steel 1.4571 (EN 10027-2) 46 TM04 1444 4909 B Discharge-side pulsation dampers with separating diaphragm 0 E A D R 0 TM04 1459 0210 Fig. 69 Discharge-side pulsation dampers 0 G 0 Accessories for large dosing pumps 2 Accessories for dosing pumps Fig. 68 Discharge-side pulsation damper with separating diaphragm with pressure gauge Selection of discharge-side pulsation dampers with separating diaphragm, DN 8 We recommend to use only one pump per discharge-side pulsation damper. Suitable for max. stroke volume* [ml] Connection Material Volume [l] Pmax Body Diaphragm (Seals) [bar] G (ext.) R (int.) FKM 10 G 5/8 G 3/8 EPDM 10 G 5/8 G 3/8 PVC 2 0.07 SS** PP 0.15 SS** PP PVDF 4/6 mm 6/12 mm 4/6 mm 6/12 mm Pipe ID/OD 1) or thread A B D E Product number 10/12 mm 123 120 60 58 96688153 10/12 mm 123 120 60 58 96688154 FKM 200 G 5/8 G 3/8 Rp 1/4" 118 136 55 53 96688155 EPDM 200 G 5/8 G 3/8 Rp 1/4" 118 136 55 53 96688156 FKM 10 G 5/8 G 3/8 12/16 mm 123 120 60 58 96688157 EPDM 10 G 5/8 G 3/8 12/16 mm 123 120 60 58 96688158 FKM 10 G 5/8 G 1/2 10/12 mm 160 120 80 67 96697351 EPDM 10 G 5/8 G 1/2 FKM 180 G 5/8 G 1/2 EPDM 180 G 5/8 FKM 10 G 5/8 EPDM 10 PTFE 20 PVC 7 Hose ID/OD 1) Dimensions [mm] 4/6 mm 6/12 mm 4/6 mm 6/12 mm 10/12 mm 160 120 80 67 96688159 Rp 1/4" 143 136 70 64 96688161 G 1/2 Rp 1/4" 143 136 70 64 96688163 G 1/2 12/16 mm 160 120 80 67 96688164 G 5/8 G 1/2 12/16 mm 160 120 80 67 96688165 G 5/8 G 1/2 14/16 mm 206 136 64 58 96688166 1) ID = Inside Diameter, OD = Outside Diameter * Not suitable in every case, please check with calculation based on layout ** Stainless steel 1.4404 (EN 10027-2) Options • Basic type without connections and mounting material • Different connection • Different pre-charge pressure • With included pressure gauge. All options are available on request. 47 2 Accessories for dosing pumps Accessories for large dosing pumps Selection of discharge-side pulsation dampers with separating diaphragm, DN 20 We recommend to use only one pump per discharge-side pulsation damper. Suitable for max. stroke volume* [ml] Pmax Body PVC 19 0.35 SS** PP 0.3 PVDF PVC 45 0.65 SS** PP 0.7 PVDF PVC 75 Connections Material Volume [l] 1.4 SS** PP PVDF Diaphragm (seals) [bar] G (ext.) R (int.) FKM 10 G 1 1/4 G 3/4 13/20 mm EPDM 10 G 1 1/4 G 3/4 13/20 mm Product number A 198 120 90 71 96688167 20/25 mm 198 120 90 71 96688168 B D E FKM 130 G 1 1/4 G 1/2 Rp 3/4" 192 136 80 67 96688169 EPDM 130 G 1 1/4 G 1/2 Rp 3/4" 192 136 80 67 96688171 FKM 10 G 1 1/4 G 3/4 20/25 mm 198 120 90 71 96688172 EPDM 10 G 1 1/4 G 3/4 20/25 mm 198 120 90 71 96688173 PTFE 20 G 1 1/4 G 1/2 20/25 mm 270 136 78 67 96688175 FKM 10 G 1 1/4 G 3/4 13/20 mm 20/25 mm 258 120 100 78 96688176 EPDM 10 G 1 1/4 G 3/4 13/20 mm 20/25 mm 258 120 100 78 96688177 FKM 50 G 1 1/4 G 3/4 Rp 3/4" 233 136 90 67 96688179 EPDM 50 G 1 1/4 G 3/4 Rp 3/4" 233 136 90 67 96688181 96688183 FKM 10 G 1 1/4 G 3/4 20/25 mm 258 120 100 78 EPDM 10 G 1 1/4 G 3/4 20/25 mm 258 120 100 78 96688184 PTFE 20 G 1 1/4 G 3/4 20/25 mm 253 136 98 78 96688185 FKM 10 G 1 1/4 G1 13/20 mm 20/25 mm 323 120 130 92 96688186 EPDM 10 G 1 1/4 G1 13/20 mm 20/25 mm 323 120 130 92 96688187 FKM 40 G 1 1/4 G 3/4 Rp 3/4" 273 136 110 78 96688188 EPDM 40 G 1 1/4 G 3/4 Rp 3/4" 273 136 110 78 96688189 FKM 10 G 1 1/4 G1 20/25 mm 323 120 130 92 96688190 EPDM 10 G 1 1/4 G1 20/25 mm 323 120 130 92 96688191 PTFE 20 G 1 1/4 G 3/4 20/25 mm 323 136 112 84 96736538 1) ID = Inside Diameter, OD = Outside Diameter * Not suitable in every case, please check with calculation based on layout ** Stainless steel 1.4404 (EN 10027-2) Options • Basic type without connections and mounting material • Different connection • Different pre-charge pressure • With included pressure gauge All options are available on request. 48 Hose ID/OD 1) Dimensions [mm] Pipe ID/OD 1) or thread Selection of discharge-side pulsation dampers with separating diaphragm, DN 32 and DN 65 We recommend to use only one pump per discharge-side pulsation damper. Suitable for max. stroke volume* [ml] Connection Material Volume [l] Nominal width Pmax Body PVC 131 2.6 SS** DN 32 PP PVDF PVC 256 5.6 SS** DN 32 PP PVDF PVC Diaphragm (seals) [bar] G (ext.) R (int.) Pipe ID/OD 1) or thread Dimensions [mm] A B D 9.5 DN 65 PP PVDF Product number FKM 10 G2 G1 32/40 mm 362 120 160 107 96688192 EPDM 10 G2 G1 32/40 mm 362 120 160 107 96688193 FKM 30 G2 G1 Rp 1 1/4" 332 136 140 90 96688194 EPDM 30 G2 G1 Rp 1 1/4" 332 136 140 90 96688195 FKM 10 G2 G1 32/40 mm 362 120 160 107 96688196 EPDM 10 G2 G1 32/40 mm 362 120 160 107 96688197 PTFE 20 G2 G1 32/40 mm 357 136 158 107 96727195 FKM 10 G2 G 1 1/2 32/40 mm 495 120 198 127 96688198 EPDM 10 G2 G 1 1/2 32/40 mm 495 120 198 127 96688199 FKM 40 G2 G 1 1/2 Rp 1 1/4" 451 136 170 127 96688200 EPDM 40 G2 G 1 1/2 Rp 1 1/4" 451 136 170 127 96688201 FKM 10 G2 G 1 1/2 32/40 mm 495 120 198 127 96688202 EPDM 10 G2 G 1 1/2 32/40 mm 495 120 198 127 96688203 96688204 PTFE 20 G2 G1 32/40 mm 527 136 158 107 FKM 10 G2 G2 65/75 mm 560 120 250 133 96688205 EPDM 10 G2 G2 65/75 mm 560 120 250 133 96688206 FKM 30 Flange G2 502 136 220 EPDM 30 Flange G2 502 136 220 SS** 500 E 111/ 119 111/ 119 Accessories for large dosing pumps 2 Accessories for dosing pumps 95702090 95702091 FKM 10 Flange G2 560 120 250 133 95702092 EPDM 10 Flange G2 560 120 250 133 95702093 PTFE 20 Flange G 1 1/4 525 136 212 111/ 113 95702094 1) ID = Inside Diameter, OD = Outside Diameter * Not suitable in every case, please check with calculation based on layout ** Stainless steel 1.4404 (EN 10027-2) Options • Basic type without connections and mounting material • Different connection • Different pre-charge pressure • With included pressure gauge All options are available on request. Pressure gauge for discharge-side pulsation dampers with separating diaphragm The following pressure gauges fit for every size of discharge side pulsation damper with separating diaphragm, select suitable variant according to max. pressure of the damper. Description Pressure gauge for discharge-side pulsation damper with separating diaphragm Pressure [bar] Product No 10 95730263 25 95730264 60 98031543 160 98031544 250 98031545 49 2 Accessories for dosing pumps Accessories for large dosing pumps Accessories for discharge side pulsation dampers 1 2 5 3 TM04 1451 0210 4 Fig. 70 Flow scheme of a discharge-side pulsation damper with separating diaphragm Legend Pos. Description 1 Pulsation damper 2 Pressure loading valve 3 Cross piece 4 Pressure relief valve 5 Drain valve Aeration and drain valves TM04 1450 0210 DN 10 DN 10 ca. 165 Fig. 71 Aeration and drain valve Material Description Aeration and drain valve 50 Connections DN DN DN DN DN 10 10 10 10 10 Product No Body Gaskets PVC PVC PP PVC PVDF FKM EPDM FKM EPDM FKM 96638467 96693605 96727337 96727338 96704688 Cross pieces D1 D1 D2 TM04 1448 0210 L2 D2 L3 D3 TM04 1449 0210 L2 L1 L1 D4 D4 L3 D3 Fig. 73 Cross pieces with flanges Fig. 72 Cross pieces G 5/8, G 3/4 and G 5/4 Pos. D1 Material PVC PVC PP PP PVDF PVDF PVC PVC PVC PP Description Connection to pulsation damper D2 Connection to discharge side D3 Connection to dosing pump D4 Connection to drain valve Connections Dimensions [mm] PN* [bar] D1 D2 D3 10 10 10 10 10 10 10 10 10 10 G 5/4 G 5/4 G 5/4 G 5/4 G 5/4 G 5/4 Flange DN 32 Flange DN 50 G 5/8 G 5/8 G 5/8** G 5/4 G 5/4 G 3/4 G 3/4 G 5/4 Flange DN 32 Flange DN 50 G 5/8 G 5/8 G 5/8 G 5/4 G 5/4 G 3/4 G 3/4 G 5/4 Flange DN 32 Flange DN 50 G 5/8 G 5/8 D4 DN DN DN DN DN DN Accessories for large dosing pumps 2 Accessories for dosing pumps 10 (G 3/4) 10 (G 3/4) 10 (G 3/4) 10 (G 3/4) 10 (G 3/4) 10 (G 3/4) G 5/4 G 5/4 G 5/8 G 5/8 L1 L2 L3 L4 Product number 55 55 62 62 62 62 85 113 66 73 73 55 62 62 62 62 85 113 73 66 73 55 55 61 55 61 125 115 73 45 77 77 77 55 55 55 83 139 77 53 96699618 96694022 96727346 96727347 96727348 96727349 96699615 96727350 96727351 96727352 * at 20 °C ** use the G 5/8 reducing piece supplied Other cross pieces on request. 51 2 Accessories for dosing pumps TM04 1447 0210 136 Accessories for large dosing pumps Filling devices Fig. 74 Filling device TM04 1355 2909 38 Vg8 G 1/4 25 Fig. 75 Adapter for filling valve Description Adapter for filling valve (tyre valve) for pulsation dampers up to 8 bar, for use in conjunction with compressed-air filling device or pressure gauge Compressed-air filling device for plastic pulsation dampers, for an existing compressed-air plant, control lever, pressure gauge and hose with filling valve, for use in conjunction with adapter Compressed-air filling device for plastic pulsation dampers, with 6-litre compressed-air cylinder, control lever, pressure gauge and hose with filling valve, for use in conjunction with adapter Filling device for plastic or stainless-steel pulsation dampers, with pressure gauge, up to 25 bar, compressed-air filled via G 1/4 connection Filling device for stainless-steel pulsation dampers, with pressure gauge, up to 60 bar, compressed-air filled via G 1/4 connection Filling device for stainless-steel pulsation dampers, with pressure gauge, up to 160 bar, compressed-air filled via G 1/4 connection Filling device for stainless-steel pulsation dampers, with pressure gauge, up to 250 bar, compressed-air filled via G 1/4 connection 52 Product No 96727332 96727335 96699614 96727342 96727343 96727344 96727345 Pump connection kits Gr8353_p Retrofit pump connection kits and inlay kits for the integration of Grundfos standard pumps into installations with various sizes of hoses or pipes. A pump connection kit includes: • 1 set of inlays • 1 union nut An inlay kit includes: • 2 sets of inlays Fig. 76 Nipple for hose clamp connection (DME pumps) Connections for DME dosing pumps For pump type Connection type Inside/outside hose or pipe diameter or thread DME 60-150 Hose clamp 19/27 mm and 25/34 mm DME 375-940 Hose clamp 32/41 mm and 38/48 mm Material Product No PP PVDF PP PVDF 96535096 96535102 96535103 96535104 Accessories for large dosing pumps 2 Accessories for dosing pumps Connection kits for DMI, DDI, DMX and DMH dosing pumps Connection size Material PP PVC G 5/4 PVDF SS* Y** PP PP/PVC PVC G2 PVDF SS* Flange DN 32 DN 65 PP PP/PVC PVC PVDF SS* Y** PP PVC SS* Hose ID/OD 1), material Pipe ID/OD 1) or thread Max. pressure [bar] Product No 19/27 mm, PVC 25/34 mm, PVC 13/20 mm, PVC 13/20 mm, PVC 19/27 mm, PVC 19/27 mm, PVC 25/34 mm, PVC 12/ mm, PTFE 19/27 mm, PVC 25/34 mm, PVC 32/42 mm, PVC - 20/25 mm 10 91835697 - 10 96727574 20/25 mm - 10 10 10 91835696 96704663 96679391 - 10 96699969 20/25 mm 3/4" NPT - 16 10 4 96701989 91835723 96727620 - 10 96727612 20/25 mm 3/4" NPT 19/22 mm G 3/4 3/4" NPT G 3/4 3/4" NPT 32/40 mm 32/40 mm 32/40 mm 1 1/4" NPT 32/40 mm 1 1/4" NPT G 1 1/4 1 1/4" NPT 32/40 mm 32/40 mm 32/40 mm 32/40 mm G 1 1/4 G 1 1/4 65/75 mm 65/75 mm 65/75 mm 10 10 100 100 100 100 100 10 16 0 10 10 16 10 16 16 10 10 10 16 10 10 10 10 10 91835698 91835726 96727555 96700184 91835724 96727523 91835725 96727596 96727610 96727598 96700091 91835730 96727597 96727541 96727595 91835729 96727589 96727586 91835728 96727588 91835727 96727609 96727603 96727602 96727604 1) ID = Inside Diameter, OD = Outside Diameter * Stainless steel 1.4571 (EN 10027-2) ** Alloy C-4 (NiMo16Cr16Ti) material number 2.4610 (EN 10027-2) 53 2 Accessories for dosing pumps Accessories for large dosing pumps Inlay kits for DME pumps TM02 2470 4401 The inlay kits are used for the connection of DME pumps to suction and discharge lines of sizes that differ from Grundfos standard sizes. An inlay kit includes: • 2 sets of inlays Fig. 77 Inlay kit Pump type Hose ID/OD1) or thread Connection type Hose clamp 19/27 mm, 25/34 mm 3/4" NPT DME 60-150 Female thread Rp 3/4 Hose clamp 32/41 mm, 38/48 mm 1 1/4" NPT DME 375-940 Female thread Rp 1 1/4 1) ID = Inside Diameter, OD = Outside Diameter * Stainless steel 1.4401 (EN 10027-2) Union nut kits A union nut kit includes: • 2 union nuts For pump type 54 Union nut size DME 60-150 1 1/4" DME 375-940 2" Material Product No PP PVDF SS PP PVDF SS 96633937 96633938 96731917 96731916 96731915 96731914 Material Product No PP PVDF PP PVDF PVC SS* PP PVDF PVC SS* PP PVDF PP PVDF PVC SS* PP PVDF PVC SS* 96535109 96535110 96608415 96608417 96537892 96537894 96608413 96608414 96533886 96575256 96535111 96535112 96731912 96731901 96537893 96537895 96608418 96608419 96534799 96575258 2 Accessories for dosing pumps Accessories for large dosing pumps Electric mixers Electric mixers are intended for the mixing and dissolving of non-abrasive, non-inflammable and nonexplosive liquids. They ensure that the liquid in the dosing tank is mixed constantly. With a frequency of 50 Hz they run at 1500 rpm approximately, and are suitable for liquids with low to medium viscosity. Different versions of electric mixers are available: • Stainless-steel version • PP version with or without sealing flange • Versions for various tank sizes from 60 litres up to 1000 litres A E E F C B 15 L(SS) F C B D D Fig. 78 Electric mixer, stainless-steel version Electric mixer L(SS) [mm] L(PP) [mm] 20 P P TM04 8638 4112 L(PP) 16 TM04 8639 4112 A Dimensions Fig. 79 Electric mixer, PP version, with sealing flange P [mm] D [mm] B [mm] C [mm] E [mm] F [mm] A [mm] for 60-litre tank 450 452 25 88 140 115 9 95 210 for 100-litre tank 691 693 25 88 140 115 9 95 210 191 for 200.litre tank 698 700 25 100 160 130 9 110 for 300-litre tank 950 952 25 100 160 130 9 110 191 for 500-litre tank 1100 1102 28 125 160 130 9 110 191 for 1000-litre tank 1150 1152 28 125 200 165 11 130 231 55 2 Accessories for dosing pumps Accessories for large dosing pumps Product data Electric mixer for tank size [l] Product number Nominal shaft length [mm] 60 Shaft type 450 PP, with 100 690 PP, with 200 690 PP, with 300 950 PP, with 500 1100 PP, with 1000 1150 PP, with SS PP sealing SS PP sealing SS PP sealing SS PP sealing SS PP sealing SS PP sealing flange flange flange flange flange flange Single-phase motor Three-phase motor 98164569 98164573 98164575 98164606 98164607 98164609 98164987 98164990 98165152 98165172 98165175 98165177 98165253 98165258 98165259 98165287 98165290 98165304 98165309 98165310 98165318 98165355 98165357 98165382 98165385 98165386 98165391 98165393 98165432 98165433 98165435 98165436 98165437 98165439 98165440 98165451 Motor data Electric mixer 56 Power rating [kW] for 60-litre tank, 100-litre tank 0.09 for 200-litre tank, 300-litre tank, 500-litre tank 0.25 for 1000-litre tank 0.55 Motor phases Voltage [V] Frequency [Hz] 1 220-240 50/60 3 220-240 / 380-420 (440-480) 50/60 (60) 1 220-230 50 3 220-240 / 380-415 50/60 1 220-230 50 3 220-240 / 380-415 50/60 Enclosure class Insulation class IP65 F IP55 F IP55 F 2 Accessories for dosing pumps Accessories for large dosing pumps Lateral discharge device TM03 8124 0507 TM03 8123 0507 The lateral discharge device is connected with a through bolt at the drain opening of a Grundfos tank. Please order connections for the discharge lines separately. Fig. 81 Lateral discharge device, G 1 1/4 Fig. 80 Lateral discharge device, G 5/8 Technical data Connection size G 5/8 G 5/4 * Description with shut-off valve and filter for installation in the threaded sleeve of the dosing tank with shut-off valve, filter and liquid standpipe* discharge at the right hand side with through bolt for connection at the dosing tank with shut-off valve, filter and liquid standpipe* discharge at the left hand side with through bolt for connection at the dosing tank with ball valve with through bolt for connection at the dosing tank with ball valve and liquid standpipe* with through bolt for connection at the dosing tank Material Product No PVC/FKM 96697826 PVC/FKM 96697988 PVC/FKM 96696926 PVC 96727271 PVC 96727270 The length of the liquid standpipe has to be adapted to the corresponding dosing tank 57 2 Accessories for dosing pumps Accessories for large dosing pumps Wall bracket Wall bracket for easy installation of a dosing pump on a wall. 30 30 Dimensions 165 Ø9 120 120 165 Ø9 16.5 160 15 207 160 190 Fig. 82 Wall bracket for DDI 222 and DMX 221 For pump type DDI 222 and DMX 221 DMX 226M and DMH 251/252 58 Material PP PP 98 19 170 107 159 Ø9 TM04 1528 0910 16.5 TM04 1527 0910 Ø7 185 105 123 15 152 Fig. 83 Wall bracket for DMX 226 and DMH 251/251 Including fixing material for pump on bracket, bracket on wall pump on bracket, bracket on wall Product No 91836471 96623672 3. Further product documentation WebCAPS WebCAPS is a Web-based Computer Aided Product Selection program available on www.grundfos.com. WebCAPS contains detailed information on more than 220,000 Grundfos products in more than 30 languages. Information in WebCAPS is divided into six sections: • Catalogue • Literature • Service • Sizing • Replacement • CAD drawings. Further product documentation 3 Accessories for dosing pumps Catalogue Based on fields of application and pump types, this section contains the following: • technical data • curves (QH, Eta, P1, P2, etc.) which can be adapted to the density and viscosity of the pumped liquid and show the number of pumps in operation • product photos • dimensional drawings • wiring diagrams • quotation texts, etc. Literature This section contains all the latest documents of a given pump, such as • data booklets • installation and operating instructions • service documentation, such as Service kit catalogue and Service kit instructions • quick guides • product brochures. Service This section contains an easy-to-use interactive service catalogue. Here you can find and identify service parts of both existing and discontinued Grundfos pumps. Furthermore, the section contains service videos showing you how to replace service parts. 59 3 Accessories for dosing pumps Further product documentation Sizing 0 1 This section is based on different fields of application and installation examples and gives easy step-by-step instructions in how to size a product: • Select the most suitable and efficient pump for your installation. • Carry out advanced calculations based on energy, consumption, payback periods, load profiles, life cycle costs, etc. • Analyse your selected pump via the built-in life cycle cost tool. • Determine the flow velocity in wastewater applications, etc. Replacement In this section you find a guide to selecting and comparing replacement data of an installed pump in order to replace the pump with a more efficient Grundfos pump. The section contains replacement data of a wide range of pumps produced by other manufacturers than Grundfos. Based on an easy step-by-step guide, you can compare Grundfos pumps with the one you have installed on your site. When you have specified the installed pump, the guide will suggest a number of Grundfos pumps which can improve both comfort and efficiency. CAD drawings In this section, it is possible to download 2-dimensional (2D) and 3-dimensional (3D) CAD drawings of most Grundfos pumps. These formats are available in WebCAPS: 2-dimensional drawings: • .dxf, wireframe drawings • .dwg, wireframe drawings. 3-dimensional drawings: • .dwg, wireframe drawings (without surfaces) • .stp, solid drawings (with surfaces) • .eprt, E-drawings. WinCAPS WinCAPS is a Windows-based Computer Aided Product Selection program containing detailed information on more than 220,000 Grundfos products in more than 30 languages. The program contains the same features and functions as WebCAPS, but is an ideal solution if no internet connection is available. WinCAPS is available on DVD and updated once a year. Fig. 84 WinCAPS DVD 60 3 Accessories for dosing pumps Further product documentation GO CAPS Mobile solution for professionals on the GO! CAPS functionality on the mobile workplace. Subject to alterations. 61 62 63 ECM: 1118748 GRUNDFOS A/S DK-8850 Bjerringbro . Denmark Telephone: +45 87 50 14 00 www.grundfos.com The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide. 96700284 0813 © Copyright Grundfos Holding A/S

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