Pauluhn™ Apex LED Luminaires IF 1820 Installation & Maintenance Information SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE APPLICATION CONFIGURATIONS • • UL1598, UL8750 cUL, CSA C22.2 No. 250 • • • NEMA 4X/IP66 NSF Splash Zone Suitable for operation in ambient -25°C to +55°C • • • 13,000 lumens 17,000 lumens 25,000 lumens VOLTAGE OPTIONS • • 50.80 Ø ! WARNING UNV1: 120-277 VAC, 127-250 VDC UNV34: 347-480 VAC 0.4 3.00 To avoid the risk of fire or electric shock, this product should be installed, inspected and maintained by a qualified electrician only, in accordance with all applicable electrical codes. Verify power is in accordance with all applicable electrical codes. ! WARNING To avoid electric shock: Be certain electrical power is OFF before and during installation and maintenance. Luminaire must be supplied by a wiring system with an equipment grounding conductor. To avoid burning hands: Make sure lens and housing are cool before performing maintenance. ! WARNING To avoid product degradation: Upper Bracket Do not operate in ambient temperatures above those indicated on the luminaire nameplate. 3/8-16 Screw Lower Bracket Use proper supply wiring as specified on the luminaire nameplate. Avoid use in environments containing sulfur, chlorine or other halides, methyl acetate or ethyl acetate, cyanoacrylates, glycol ethers, formaldehyde or butadiene. Mount luminaire a minimum of 3.65 inches from ceiling (chain mount). Mount luminaire a minimum of 4 feet above floor. Make sure the supply voltage is within the voltage range stated on the nameplate. Use only replacement parts from Eaton’s Crouse-Hinds Division. Aircraft cable mounting is recommended for dry locations only. Use only Eaton’s Crouse-Hinds series parts for mounting luminaire. Figure 1 Extrusion Chain Mount (Horizontal Mount Only): 1. 2. 3. 4. 5. Make sure that the power is disconnected to the conduit system before installing the fixture. Prepare ceiling with desired hook or chains with sufficient strength to support the light fixture. Mount the stainless steel chain mount brackets on luminaire using two (2) hex head 3/8-16 x 1/2” screws. Torque 3/8-16 screws to 236 in.-lbs. Fixture is now ready for mounting with chain. Chain angle must be greater than 30° in relation to light fixture (see Figure 2A). Use ¾” NPT connections for wiring entries. Torque plug or connecting conduit to 500 in.-lbs. Chain Mounting Bracket 3/8-16 Screw INSTALLATION Extrusion Angular Bracket Mount (Horizontal Mount Only): 1. 2. 3. 4. 5. Make sure that the power is disconnected to the conduit system before installing the fixture. Measure and mark four (4) holes to wall or ceiling for bolts at center-to-center measurement (see Figure 1). Mount upper bracket on the ceiling with sufficient strength to support the light fixture. Install the stainless steel lower brackets to the luminaire with the hardware provided. Install the lower bracket using two (2) hex head 3/8-16 x 1/2” screws. Torque the 3/8-16 screws to 236 in.-lbs. Use two (2) ¼-20 screw and cap nut to assemble lower and upper brackets together in straight or angular orientation. Torque ¼-20 screw and cap nut to 75 in.-lbs. Fixture is now ready for mounting. Use ¾” NPT connections for wiring entries. Torque plug or connecting conduit to 500 in.-lbs. Ø.5 9 50.5 2.25 Figure 2 30° MIN 30° MIN Figure 2A IF 1820 • 06/16 Copyright © 2016, Eaton’s Crouse-Hinds Division Page 1 WIRING GRAY (DIM-) INPUT WIRE CONNECTIONS PURPLE (DIM+) LINE (BLACK) GROUNDING (GREEN) 2. 3. 4. 5. NEUTRAL (WHITE) With power shut off, remove all six (6) retaining screws from the luminaire driver housing. Lanyards are provided to hold housing in position. Perform required wiring to input power and dimming connections. Re-install the driver housing and tighten 10-32 screws to 32 in.-lbs. Refer to Figures 5A and 5B for wiring diagrams. LOAD (BLACK) 1. NEUTRAL (WHITE) PURPLE (DIM+) GRAY (DIM-) LINE (BLACK) NEUTRAL (WHITE) GROUNDING (GREEN) Retaining Screw SAFETY GROUND GROUNDING (GREEN) (16AWG-10" LONG.38 WIRE STRIP-RING TERM) Figure 4 DC OUT+(RED) DC OUT-(BLUE) DIM+(PURPLE) DC OUT+(RED) 5. 6. 7. DC IN - DC IN + DC IN - 4. DC IN + 3. DC IN + 2. Make sure that the power is disconnected to the conduit system before working on the fixture. Remove six (6) retaining screws and open driver housing as shown in Figure 3. Locate the power wires, ground wire and dimming wires in driver housing. Wire occupancy sensor to light luminaire wiring according to wiring diagram in Figure 4. The occupancy sensor kit includes a new driver cover, six (6) solid copper wires, one (1) 5-pole lever lock connector and two (2) 3-pole lever lock connectors to wire the occupancy to the luminaire. Connections will be made at the existing lever lock connectors and the additional supplied connectors will be used when required. NOTE: Use only solid copper wires for occupancy sensor connections. When all wiring connections are complete, install the sensor assembly in driver cover. Torque sensor nut to 25-30 in.-lbs. Ensure occupancy sensor lens is secured to sensor. Remove driver from old cover (see Driver Replacement section). ( 18 AWG-7"LONG- .33"WIRE STRIP) DC OUT-(BLACK) DIM-(GREY) Vaux - (BLACK/WHITE) 1. OUTPUT INPUT WIRE CONNECTIONS DC IN - OCCUPANCY SENSOR ASSEMBLY LINE (BLACK) DC OUT+(RED) ( 18 AWG-20"LONG- .33"WIRE STRIP) DC OUT-(BLACK) NEUTRAL (WHITE) DC OUT+(RED) ( 18 AWG-32"LONG- .33"WIRE STRIP) DC OUT-(BLACK) INPUT INPUT DIMMING CONNECTIONS GROUNDING (GREEN) GROUNDING (GREEN) (16AWG-10" LONG.38 WIRE STRIP-RING TERM) SAFETY GROUND ESD - 240S220DT(347-480 VAC INPUT-DIMMING) EUD-240S220DT (100-277 VAC INPUT-DIMMING) DRIVER WAGO P/N 222-412 TWO CONDUCTOR TERMINAL BLOCK DRAWING #0306491 WAGO P/N 222-413 THREE CONDUCTOR TERMINAL BLOCK DRAWING #0306559 WAGO P/N 222-415 FIVE CONDUCTOR TERMINAL BLOCK DRAWING #0306560 Figure 5A – Wiring Diagram (25L) DC OUT+(RED) DC OUT-(BLUE) DIM+(PURPLE) INPUT WIRE CONNECTIONS OUTPUT DIM-(GREY) DC OUT+(RED) DC IN - DC IN + DC IN - DC IN + Vaux - (BLACK/WHITE) ( 18 AWG-7"LONG- .33"WIRE STRIP) DC OUT-(BLACK) LINE (BLACK) NEUTRAL (WHITE) DC OUT+(RED) ( 18 AWG-20"LONG- .33"WIRE STRIP) DC OUT-(BLACK) INPUT INPUT DIMMING CONNECTIONS GROUNDING (GREEN) GROUNDING (GREEN) (16AWG-10" LONG.38 WIRE STRIP-RING TERM) SAFETY GROUND ETC-150S140DT (347-480 VAC INPUT-DIMMING) EUC-150S140DTA (100-277 VAC INPUT DIMMING) DRIVER WAGO P/N 222-412 TWO CONDUCTOR TERMINAL BLOCK DRAWING #0306491 WAGO P/N 222-415 FIVE CONDUCTOR TERMINAL BLOCK DRAWING #0306560 WAGO P/N 222-413 THREE CONDUCTOR TERMINAL BLOCK DRAWING #0306559 Figure 5B – Wiring Diagram (13L/17L) DRIVER REPLACEMENT Figure 3 8. 9. Replace o-ring and hardware. Reinstall the driver housing and tighten 10-32 screws to 32 in.-lbs. 1. 2. 3. 4. 5. 6. Disconnect supply power and ensure luminaire is cool. Remove the driver housing cover to access wires by removing all six (6) screws. Disconnect driver wires and remove driver from fixture. Place new driver in proper location within driver housing and install the four (4) 8-32 screws per driver and tighten to 19.8 in.-lbs. Reconnect driver wiring according to the wiring diagram. Re-install the driver housing and tighten 10-32 screws to 32 in.-lbs. WEIGHTS IF 1820 • 06/16 Configuration 25L 17L 13L Assembly Weight (Lbs.) 31.28 23.41 23.41 Angular Bracket Mount (Lbs.) 0.704 Chain Mount (Lbs.) 0.37 Copyright © 2016, Eaton’s Crouse-Hinds Division Page 2 DIMENSIONS ! WARNING 52.84 3.65 To avoid the risk of fire or electric shock, this product must be maintained by qualified personnel. MAINTENANCE 6.39 1. 25L 3.65 40.61 6.29 2. 3. 3.65 3.75 1.63 13L/17L 4. 5. 6. Perform visual, electrical and mechanical inspections on a regular basis. The environment and frequency of use should determine this. However, it is recommended that checks be made at least once a year. We recommend an Electrical Preventive Maintenance Program as described in the National Fire Protection Association Bulletin NFPA No. 70B: Recommended Practice For Electrical Equipment Maintenance (www. nfpa.org). The lens should be cleaned periodically to ensure continued lighting performance. To clean, wipe the lens with a clean, damp cloth. If this is not sufficient, use a mild soap or a liquid cleaner such as Collinite NCF or Duco #7. Do not use an abrasive, strong alkaline or acid cleaner. Damage may result. Visually check for undue heating evidenced by discoloration of wires or other components, damaged parts or leakage evidenced by water or corrosion in the interior. Electrically check to make sure that all connections are clean and tight. Mechanically check that all parts are properly assembled. Luminaire should be dusted periodically to avoid build-up of dust and overheating the fixture. REPLACEMENT PARTS 7.66 50.59 6.39 2.22 25L or 13L/17L Pauluhn™ Apex Luminaires are designed to provide years of reliable lighting performance. However, should the need for replacement parts arise, they are available through your authorized Eaton’s Crouse-Hinds Division distributor. Assistance may also be obtained through your local Eaton’s Crouse-Hinds Division representative or Eaton’s Crouse-Hinds Division Sales Service Department, 1201 Wolf Street, Syracuse, New York 13208, Phone (866) 764-5454. 25L (Chain Mount) All statements, technical information and recommendations contained herein are based on information and tests we believe to be reliable. The accuracy or completeness thereof are not guaranteed. In accordance with Eaton’s Crouse-Hinds Division’s “Terms and Conditions of Sale,” and since conditions of use are outside our control, the purchaser should determine the suitability of the product for his intended use and assumes all risk and liability whatsoever in connection herewith. Eaton’s Crouse-Hinds Division 1201 Wolf Street, Syracuse, New York 13208 • USA Copyright © 2016 IF 1820 Revision 1 New 06/16