Quick-fitting Type Simple Ejector Vacuum Generator VU, VUM, VB, VM, VC, VH, VS, VY Characteristics • The Vacuum Generator, creating vacuum by use of compressed air, can be used in combination with a Vacuum Pad to convey materials. • Vacuum Generator comes in a variety of performances and types to meet your applications. −S3 Specification • The model made with "No Copper Alloy" and for "Low-level Ozone Resistance (equipped with HNBR seal)" is available in VH, VS, VU, and VC type genetators. Corresponding to applications in clean environment, the model is only available with tube exhaust to dispose waste air outside. VY Type • Emphasize cost performance compared to conventional vacuum generator with solenoid valve. • When the supply air to the ejector is stopped, blow-off flow is generated at the same time, ensuring work release. Compared to conventional stand alone type ejector, high cycle is realized by loading shut-off valve. • Small size and lightweight makes it possible to mount this ejector at the end of vacuum circuit. • Blow-off mechanism is incorporated to Ejector. By turning on and off the supply air to the unit, changeover from vacuum generation to air release can be done. VUM Type • Super small-sized vacuum generator with the outer diameter of ø8.5mm. • The nozzle diameter comes in three sizes: ø0.3, ø0.4, ø0.5mm. • Mounted directly on the small pad holder. By adopting M3 and M5 screws to be used on the vacuum port, this series can be directly mounted on the small pad holder (VPMB). • By combining with the dedicated fixing holder (VUK04, optional), the installation and removal can be made much easier. • The small-sized vacuum generator is provided in open to air type only. VC & VM Type • New line-up of smaller diameter sizes: ø0.3 and ø0.4mm. • Serving to the needs of lower-air consumption. Specifications Specifications (VY type) Fluid medium Fluid medium Air Operating pressure range 21.8 ~ 102psi (0.15 ~ 0.7MPa) Rated supply pressure 72.5psi / 50.8psi*1 (0.5MPa / 0.35MPa*1) 32 ~ 140°F (0 ~ 60°C) Operating temp. range Operating temp. range Lubrication *1. for performance "E" type Specifications (VB & VUSM mechanical vacuum switch) Pressure detection Diaphragm to microswitch Fluid medium Air Microswitch rating Fluid medium 6.5in. Hg (22kPa) Pre-setting pressure -15.7in. Hg (-53kPa) Joint size: 44 → 0.124in2 (0.8cm2) Filter area Joint size: 66 → 0.17in2 (1.1cm2) Length: 11.8in. (300mm), White: COM, Red: N.C., Black: N.O. Lead wire Construction (VH type) Exhaust port (3) (5) (8) (7) (4) Construction (VY type) No (2) (6) Material Parts No -S3 spec. Standard spec. (1) Metallic body nickel-plated brass special stainless steel (2) Exhaust body aluminium aluminium (3) Diffuser nickel-plated brass special stainless steel (4) Resin body PBT PBT (5) Lock claws stainless steel stainless steel (6) Tube polyurethane or nylon polyurethane or nylon (7) Release ring POM POM (8) Guide ring nickel-plated brass special stainless steel (9) Elastic sleeve NBR HNBR (10) O-ring NBR HNBR (11) Nozzle nickel-plated brass special stainless steel (21) (12) (8) (20) (2) (18) (3) (16) (5) (6) (17) (4) (9) (14) (7) (13) (10) (11) (15) Vacuum port (10) 10µm 32 ~ 140°F (0 ~ 60°C) ±1.48in. Hg (±5kPa) Differential responce (1) Air 0 ~ -29.5in. Hg (-100 ~ 0kPa) Operating temp. range 3A 250V Accuracy Specifications (Vacuum filter for VY) Filtering accuracy -5.9 ~ -19.5in. Hg (-20 ~ -66kPa) Pressure setting range Not required Operating pressure range 32 ~ 140°F (0 ~ 60°C) (No freezing) Operating temp. range Air 43.5 ~ 102psi (0.3 ~ 0.7MPa) 41 ~ 122°F (5 ~ 50°C) Operating pressure range (19) (11) (9) Air supply port (1) Construction (Vacuum filter for VY) (8) (2) (3) No (5) (1) (7) (6) (4) Material Parts (1) Resin body PP (2) Lock claws stainless steel (3) Guide ring nickel-plated brass (4) Release ring POM (5) Tube polyurethane or nylon (6) Elastic sleeve NBR nickel-plated brass (2) Upper stopper nickel-plated brass (3) Release needle SUS303 equivalent (4) Plug 2 nickel-plated brass (5) Sleeve nickel-plated brass (6) Nozzle piston nickel-plated brass (7) Diffuser spool nickel-plated brass (8) Resin body PBT containing glass 15% (9) Spool packing H-NBR (10) Diffuser spring stainless steel (11) Silencer element PVF (12) Cartridge – (13) Guide ring nickel-plated brass (14) Elastic sleeve NBR (15) Release ring POM (16) Y-packing NBR (17) O-ring NBR (18) Lock nut aluminium (19) Spring pin stainless steel (20) Lock claws stainless steel (21) Tube polyurethane or nylon (7) Element holder POM (8) Filter element PVF 138 2011_vacuum-1 138 Material Parts (1) End plug 11.8.4, 2:57 PM Model Designation (Example) VH H 07 6 01 (3) (4) (5) (6) (7) (8) (9) (10) (11) (1) Type (2) Performance (6) Blow-off air supply port size (PD) (Enter only for VY) Metric tube size (mm) H: High-vacuum type (Rated air supply pressure: 72.5psi (0.5MPa)) L: Large-flow type (Rated air supply pressure: 72.5psi (0.5MPa)) E: High-vacuum at Low air pressure supply type (Rated air supply pressure: 50.8psi (0.35MPa)) (3) Nozzle size (8) Vacuum filter (Enter only for VY) 04 ø0.4 10 ø1.0 15 ø1.5 20 ø2.0 0.07SCFM (2l/min(ANR)) 0.11SCFM (3l/min(ANR)) 0.035SCFM (1l/min(ANR)) -26.8in. Hg (-90kPa) -19.7in. Hg (-66kPa) -26.8in. Hg (-90kPa) 0.14SCFM (4l/min(ANR)) 0.25SCFM (7l/min(ANR)) 0.07SCFM (2l/min(ANR)) -26.8in. Hg (-90kPa) -19.7in. Hg (-66kPa) -26.8in. Hg (-90kPa) 0.42SCFM (12l/min(ANR)) 0.11SCFM (3l/min(ANR)) -27.2~-27.6in. Hg (-92~-93kPa) -19.7in. Hg (-66kPa) -26.8~-27.2in. Hg (-90~-92kPa) 0.44~0.46SCFM (12.5~13l/min(ANR)) 0.78~0.92SCFM (22~26l/min(ANR)) 0.35~0.37SCFM (10~10.5l/min(ANR)) -27.6in. Hg (-93kPa) -19.7in. Hg (-66kPa) -27.2in. Hg (-92kPa) 0.99SCFM (28l/min(ANR)) 1.48SCFM (42l/min(ANR)) 0.74SCFM (21l/min(ANR)) -27.6in. Hg (-93kPa) -27.2in. Hg (-92kPa) – 1.34SCFM (38l/min(ANR)) 0.95SCFM (27l/min(ANR)) -27.6in. Hg (-93kPa) -19.7in. Hg (-66kPa) -27.2in. Hg (-92kPa) 2.22SCFM (63l/min(ANR)) 3.35SCFM (95l/min(ANR)) 1.48SCFM (42l/min(ANR)) -27.6in. Hg (-93kPa) -19.7in. Hg (-66kPa) -27.2in. Hg (-92kPa) 3.85SCFM (110l/min(ANR)) 6.30SCFM (180l/min(ANR)) 2.94SCFM (84l/min(ANR)) *1. Nozzle bore 0.3 & 0.4mm of H & L types are only for VUM, VC, and VM types. *2. Nozzle bore 0.3 & 0.4mm of E type is only for VUM type. *3. The suction flow in the table is representing value and is varies by vacuum port size. ■ VY Code No code: Without vacuum filter F: With vacuum filter type Bore H type L type E type (mm) Vacuum level and suction flow Vacuum level and suction flow Vacuum level and suction flow 05 ø0.5 07 ø0.7 -26.8in. Hg (-90kPa) -19.7in. Hg (-66kPa) -26.8in. Hg (-90kPa) 0.25SCFM (7l/min(ANR)) 0.42SCFM (12l/min(ANR)) 0.11SCFM (3l/min(ANR)) -19.7in. Hg (-66kPa) -27.2in. Hg (-92kPa) 0.44SCFM (12.5l/min(ANR)) Tube O.D.: ø4mm → 0.70SCFM (20l/min(ANR)) Tube O.D.: ø6mm → 0.78SCFM (22l/min(ANR)) -26.8in. Hg (-90kPa) 0.35SCFM (10l/min(ANR)) (4) Vacuum port size (V) ■ Tube dia. Metric tube size (mm) Code 180*¹ 3*¹ 4 Dia. ø1.8 ø3 ø4 6 8 10 12 ø6 ø8 ø10 ø12 Inch tube size (in.) Code 5/32 1/4 5/16 3/8 1/2 Dia. ø5/32 ø1/4 ø5/16 ø3/8 ø1/2 *1. Tube diameter ø1.8 & ø3mm are only for VUM type. *2. Only tube sizes of ø4mm and ø6mm are available for VY. Vac. port & Air supply port of VY must be same size. ■ Thread size Metric thread Taper pipe thread Code M3* M5 M6 01 02 03 Size M3×0.5 M5×0.8 M6×1 R1/8 R1/4 R3/8 Unified fine thread * Filtering accuracy is 10µm. Filtering areas are 0.8cm2 for ø4mm and 1.1cm2 for ø6mm. (9) Mechanical vacuum switch (Enter only for VB) P: Without switch S: With mechanical vacuum switch (VUSM type) (10) Wrench size specification U: inch spec. (NPT, UNF) No code: mm spec. (M, R) (11) Material option (only for tube exhaust type VH, VS, VU, and VC) No code: Standard spec. -S3: No Cu alloy spec. & HNBR seal for air passage. ▲ 12 ø1.2 -26.0in. Hg (-88kPa) 0.25SCFM (7l/min(ANR)) 05 ø0.5 07 ø0.7 -19.7in. Hg (-66kPa) In case of ordering, please apply Model code in the following chart. Detailed Safety Instructions Before using the PISCO device, be sure to read the "Safety Instructions", "Common Safety Instructions for Products Listed in This Manual" on page 13 to 15 and "Common Safety Instructions for Vacuum" on page 136 and Common Safety Instructions for "Mechanical Vacuum Switches" on page 137. Warnings : 1. For the VC type with M5×0.8, piping orientation can not be changed after installation of the body. 2. Be sure to read this instruction for piping method of VY Vacuum Generator. Mistaken piping may cause injuries to human bodies and damage to equipments. 3. Resin body of filter of VY is made of PP. Material deterioration will be occurring when exposed to direct sunlight or ultra-violet rays. 4. Please do not apply load in the direction of pulling the generator VU and VUM. The tension loading causes breakup of the generator. 5. Please avoid increasing unnecessary inner pressure for VU and VUM. Metal part may come away from resin unit. Cautions : 1. Be sure to read and understand on flow adjusting of blow-off air and blow-off time adjusting for VY. 2. The filter element of VY type cannot be replaced alone, so please change whole filter unit on maintenance. 3. When applying different pressure level for vacuum generation and blowoff for VY, keep the blow-off pressure level under the level of vacuum generation. If the blow-off pressure level is higher than the level of vacuum generation, it may cause air leakage. 4. When the unit is used as following piping diagram, the blow-off air from Check valve is exhausted from V port for a short period until shut-off valve is fully switched. U10 N1 N2 N3 Size 10-32UNF NPT1/8 NPT1/4 NPT3/8 check valve * Thread size M3×0.5 is only for VUM type. ■ Tube dia. Metric tube size (mm) Dia. 4 ø3 ø4 6 8 10 6C *1 8C *1 10C *1 6L *2 8L *2 10L *2 ø6 ø8 ø10 12 ø12 Inch tube size (in.) Code 5/32 1/4 5/16 3/8 1/2 Dia. ø5/32 ø1/4 ø5/16 ø3/8 ø1/2 Metric thread Taper pipe thread Code M5 M6 01 02 03 Size M5×0.8 M6×1 R1/8 R1/4 R3/8 American standard taper pipe thread U10 N1 N2 N3 Size 10-32UNF NPT1/8 NPT1/4 NPT3/8 ● Construction of VUM Filter element Plug Resin body V port ⇒ Vac. port unit Spacer P port P port EX port ● Construction of VU Filter element Resin body V port ⇒ Vac. port unit ⇒ Code 5. When comecting tube to vacuum filter for VY, please do not apply excessive force. It may break the inside of filter. 6. When carrying out a maintenance of filter of VU and VUM, please confirm all parts described in the following drawings are installed in right place and right position, otherwise the performance of the generator is not satisfied. For VUM, it is not necessary to remove the plug, which must be installed before installing spacer and filter element, at the maintenance. ⇒ *1. Straight fitting for VC (pad direct mount type) *2. Elbow fitting for VC (pad direct mount type) *3. Only tube sizes of ø4mm and ø6mm are available for VY. Vac. port & Air supply port of VY must be same size. *4. Tube diameter ø3mm is only for VUM, VC, and VM types. ■ Thread size Unified fine thread V port PD port (5) Air supply port size (P) 3 *4 P port American standard taper pipe thread Code Code vacuum generator VY Valve for vacuum generation Plarailchain 03 ø0.3 -26.8in. Hg (-90kPa) Vacuum E type (mm) Vacuum level and suction flow Vacuum level and suction flow Vacuum level and suction flow Actuator L type ø6 Tube H type ø4 J: Tube exhaust type (VH, VS, VU, VC, VY) A: Disassemble type (VU only) No code: Silencer vent (VH, VS, VU, VUM, VB, VC, VM, VY) VB, VM, VC, VH, VS, VUM type Bore 6 Dia. Robot Parts Code 4 (7) Exhaust port * Air supply pressure is 72.5psi (0.5MPa) for H and L types or 50.8psi (0.35MPa) for E type. * The flow rate in SCFM is a reference value converted by multiplying l/min(ANR) by 0.035. ■ VU, Code ⇒ (2) ⇒ (1) EX port 139 2011_vacuum-1 139 11.8.4, 2:57 PM Vacuum Generator VU, VUM, VB, VM, VC, VH, VS, VY Piping example VU, VB Type VH, VS Type Solenoid Valve SVA Vacuum Generator VU or VB Vacuum Generator VH or VS Vacuum Pad Vacuum Filter Work piece Solenoid Valve SVB Vacuum Pad Work piece VM, VC Type Vacuum Generator VM or VC Vacuum Pad Solenoid Valve SVB Work piece VY Type Example 1 Example 2 Solenoid Valve SVB Solenoid Valve SVA Regulator Check Valve Vacuum Generator VY Vacuum Generator VY Vacuum Pad Vacuum Pad Work piece Work piece • Connect P port and PD port with Check valve (separate purchase) and use residual pressure in between PD port and Check valve as blow-off air. Adjust blow-off airflow by flow adjusting needle. Blow-off time can be adjusted by the tube length between Check valve and PD port. • Instant release of work piece can be done by adjusting blow-off air pressure and flow. However, the work piece might be blow away by blow-off air. When the blow-off airflow is required to be low pressure (above diagram), different pressure level should be used for vacuum generation and vacuum blow-off. ( It must be : Supply pressure for vacuum generation ≧ Supply pressure for vacuum release ). Adjust blow-off airflow by flow adjusting needle. Release time can be adjusted by solenoid valve for blow-off or equivalent. 140 2011_vacuum-1 140 11.8.4, 2:58 PM The products listed in this page are ECO-friendly products. * Please refer to page 4 for the details of ECO-friendly products. Model VUK07 * VUK05=For nozzle diameter of 0.5mm * VUK07=For nozzle diameter of 0.7mm Model VUH05-M64J VUH05-N15/32JU VUH05-M64J-S3 VUH05-M66J VUH05-N11/4JU VUH07-U101/4AU VUH05-014J VUH07-M54A VUH07-N15/32AU VUH05-016J -V·P Pipe Type Straight VUM -V·P VUH07-U105/32JU VUH05-014J-S3 Pipe Type Union Straight VUM VUMH03-1803 (vent) VUMH03-M33 VUH07-U101/4JU VUH05-016J-S3 (vent) VUH07-M56A VUH07-N11/4AU VUH07-M54J VUH07-N15/32JU VUH07-M54J-S3 VUH07-M64A VUL05-U105/32AU VUH07-M56J VUH07-N11/4JU VUH07-M66A VUL05-U101/4AU VUH07-M64J VUL05-U105/32JU VUH07-M64J-S3 VUH07-014A VUL05-N15/32AU VUH07-M66J VUL05-U101/4JU VUH07-M66J-S3 VUH07-016A VUL05-N11/4AU VUH07-014J VUL05-N15/32JU VUH07-014J-S3 VUMH03-44 VUMH04-M34 VUL05-M54A VUL07-U105/32AU VUH07-016J VUL05-N11/4JU VUH07-016J-S3 VUMH04-1803 VUMH04-M53 VUL05-M56A VUL07-U101/4AU VUL05-M54J VUL07-U105/32JU VUL05-M54J-S3 VUMH04-1804 VUMH04-M54 VUL05-M64A VUL07-N15/32AU VUL05-M56J VUL07-U101/4JU VUL05-M56J-S3 VUMH04-33 VUMH05-M33 VUL05-M66A VUL07-N11/4AU VUL05-M64J VUL07-N15/32JU VUL05-M64J-S3 VUMH04-34 VUMH05-M34 VUL05-014A VUE07-U105/32AU VUL05-M66J VUL07-N11/4JU VUL05-M66J-S3 VUMH04-43 VUMH05-M53 VUL05-016A VUE07-U101/4AU VUL05-014J VUE07-U105/32JU VUL05-014J-S3 VUMH04-44 VUMH05-M54 VUL07-M54A VUE07-N15/32AU VUL05-016J VUE07-U101/4JU VUL05-016J-S3 VUMH05-1803 VUML03-M33 VUL07-M56A VUE07-N11/4AU VUL07-M54J VUE07-N15/32JU VUL07-M54J-S3 VUMH05-1804 VUML03-M34 VUL07-M64A VUL07-M56J VUE07-N11/4JU VUL07-M56J-S3 VUMH05-33 VUML03-M53 VUL07-M66A VUL07-M64J VUL07-M64J-S3 VUMH05-34 VUML03-M54 VUL07-014A VUL07-M66J VUL07-M66J-S3 VUMH05-43 VUML04-M33 VUL07-016A VUL07-014J VUL07-014J-S3 VUMH05-44 VUML04-M34 VUE07-M54A VUL07-016J VUL07-016J-S3 VUML03-1803 VUML04-M53 VUE07-M56A VUE07-M54J VUE07-M54J-S3 VUML03-1804 VUML04-M54 VUE07-M64A VUE07-M56J VUE07-M56J-S3 VUML03-33 VUML05-M33 VUE07-M66A VUE07-M64J VUE07-M64J-S3 VUML03-34 VUML05-M34 VUE07-014A VUE07-M66J VUE07-M66J-S3 VUML03-43 VUML05-M53 VUE07-014J-S3 VUML03-44 VUML05-M54 VUE07-016J-S3 VUML04-1803 VUME03-M33 Standard "-S3" spec. VUML04-1804 VUME03-M34 Model Model VUML04-33 VUME03-M53 -V·PJ-S3 VUML04-34 VUME03-M54 V VUH05-44J VUH05-5/32-5/32J VUH05-44J-S3 VUML04-43 VUME04-M33 VUH07-U105/32AU P VUH05-016A EX * Exhaust port: VUE07-014J ø6mm, ø1/4in. VUE07-016J -V·PA VU VUH05-5/32-5/32A Pipe Type Union VUH05-5/32-1/4A Straight Tube Exhaust -V·PJ VU VUH05-M66J-S3 VUM V EX VUMH03-33 VUMH03-34 New VUMH03-43 Model P VUMH03-M34 P VUMH03-1804 VUH07-M56J-S3 VU VUM V EX VUMH03-M53 VUMH03-M54 New VUMH04-M33 VUH05-64A VUH05-1/4-5/32A VUH05-66A VUH05-1/4-1/4A VUH05-46J VUH05-5/32-1/4J VUH05-46J-S3 VUML04-44 VUME04-M34 VUH07-44A VUH07-5/32-5/32A VUH05-64J VUH05-1/4-5/32J VUH05-64J-S3 VUML05-33 VUME04-M53 VUH05-66J VUH05-1/4-1/4J VUH05-66J-S3 VUML05-34 VUME04-M54 EX VUH07-46A VUH07-5/32-1/4A P VUH07-64A VUH07-1/4-5/32A VUH07-44J VUH07-5/32-5/32J VUH07-44J-S3 VUML05-43 VUME05-M33 VUH07-66A VUH07-1/4-1/4A VUH07-46J VUH07-5/32-1/4J VUH07-46J-S3 VUML05-44 VUME05-M34 VUL05-44A VUL05-5/32-5/32A VUH07-64J VUH07-1/4-5/32J VUH07-64J-S3 VUME03-1803 VUME05-M53 VUL05-46A VUL05-5/32-1/4A VUH07-66J VUH07-1/4-1/4J VUME03-1804 VUL05-64A VUL05-1/4-5/32A VUL05-44J VUL05-5/32-5/32J VUL05-44J-S3 VUME03-33 VUL05-66A VUL05-1/4-1/4A VUL05-46J VUL05-5/32-1/4J VUL05-46J-S3 VUME03-34 VUL07-44A VUL07-5/32-5/32A VUL05-64J VUL05-1/4-5/32J VUL05-64J-S3 VUME03-43 VUL07-46A VUL07-5/32-1/4A VUL05-66J VUL05-1/4-1/4J VUME03-44 VUL07-64A VUL07-1/4-5/32A VUL07-44J VUL07-5/32-5/32J VUL07-44J-S3 VUME04-1803 VUL07-66A VUL07-1/4-1/4A VUL07-46J VUL07-5/32-1/4J VUL07-46J-S3 VUME04-1804 VUE07-44A VUE07-5/32-5/32A VUL07-64J VUL07-1/4-5/32J VUL07-64J-S3 VUME04-33 VUE07-46A VUE07-5/32-1/4A VUL07-66J VUL07-1/4-1/4J VUL07-66J-S3 VUME04-34 VUE07-64A VUE07-1/4-5/32A VUE07-44J VUE07-5/32-5/32J VUE07-44J-S3 VUME04-43 VUE07-66A VUE07-1/4-1/4A VUE07-46J VUE07-5/32-1/4J VUE07-46J-S3 VUME04-44 VUE07-1/4-5/32J VUE07-64J-S3 VUME05-1803 VUE07-1/4-1/4J VUME05-1804 Model VU V VUH05-4A -PA * Exhaust port: VUE07-64J ø6mm, ø1/4in. VUE07-66J VU VUH05-5/32A VUH05-6A VUH05-1/4A VUH07-4A VUH07-5/32A VUH07-6A VUH07-1/4A V VUH05-4J VUL05-4A VUL05-5/32A VUL05-6A VUL05-1/4A VUL07-4A VUL07-5/32A VUL07-6A * Quick Fitting is not attached to VUE07-4A vacuum port. VUE07-6A Pipe Type Adapter Tube Exhaust P VUH07-66J-S3 VUL05-66J-S3 VUE07-66J-S3 Standard "-S3" spec. VUME05-33 Model Model VUME05-34 VU -PJ VU -PJ-S3 VUH05-5/32J VUH05-4J-S3 VUH05-6J VUH05-1/4J VUH05-6J-S3 VUH07-4J EX VUH07-6J VUH07-5/32J VUH07-4J-S3 VUH07-1/4J VUH07-6J-S3 VUL07-1/4A VUL05-4J VUL05-5/32J VUL05-4J-S3 VUE07-5/32A VUL05-6J VUL05-1/4J VUL05-6J-S3 VUL07-4J VUL07-5/32J VUL07-4J-S3 VUL07-6J VUL07-1/4J VUL07-6J-S3 VUE07-1/4A * Exhaust port: ø6mm, ø1/4in. * Quick Fitting is not attached to vacuum port. VUE07-4J VUE07-5/32J VUE07-4J-S3 VUE07-6J VUE07-1/4J VUE07-6J-S3 VUME05-M54 VUK Model VUK04 VUM type fixing holder Vacuum VUH05-014A Actuator VUH05-U101/4JU VUH05-M56J-S3 V VUH05-46A P VUK VU Holder VUK05 -V·PJ-S3 VUH05-M56J VU Pipe Type Union Straight VUH05-44A EX -V·PJU VU VUH05-M64A VUH05-N15/32AU Model Pipe Type Adapter -V·PJ VU VUH05-U105/32JU VUH05-M54J-S3 VU VU Model V VUH05-M54J VUE07-016A P "-S3" spec. Model VUH05-M56A VUH05-U101/4AU VUH05-M66A VUH05-N11/4AU EX Standard Tube -V·PAU Pipe Type Straight VU V VUH05-M54A VUH05-U105/32AU Tube Exhaust EX -V·PA VU New VUME05-43 Plarailchain P VU Model Pipe Type Straight VU VUME05-44 Cautions *1. The white-letter model type in ■ is new model. *2. "-S3" spec.: no Cu alloy with HNBR seal *5. The model with low sales average may be build to order production. For details, please contact Pisco sales office or sales representative. Package specification 1 pc. in a bag Robot Parts VU 141 2011_vacuum-1 141 11.8.4, 2:58 PM Vacuum Generator VU, VUM, VB, VM, VC, VH, VS, VY The products listed in this page are ECO-friendly products. * Please refer to page 4 for the details of ECO-friendly products. VY VH Model VH Model VC "-S3" spec. Standard Model -V·P VH -V·PU Valve Direct Mounting -V·PC -V·P·PD Valve Direct Mounting VH VC Model Model Vacuum Generator with VY Pad Direct -V·PJ VH -V·PJU VH -V·PJ-S3 Mounting Straight VCH07-016C VHH05-5/32U10U Type Elbow Tube Exhaust VH VHH05-4M5 Blow-off Mechanism, VYH05-444 Type Elbow P VCH07-018C EX with Silencer vent EX VHH05-4M5J VHH05-5/32U10JU VHH05-4M5J-S3 VYH05-666 VHH05-1/4N1U VHH05-601 VHH07-1/4N1U VHH05-601J VHH05-1/4N1JU VHH05-601J-S3 VYH07-666 VHH10-601 VHH10-1/4N1U VHH07-601J VHH07-1/4N1JU VHH07-601J-S3 VYL05-444 VHH10-801 VHH10-5/16N1U VHH10-601J VHH10-1/4N1JU VHH10-601J-S3 VHH12-601 VHH12-1/4N1U VHH10-801J VHH10-5/16N1JU VHH10-801J-S3 VCH12-018C VHH12-801 VHH12-5/16N1U VHH12-601J VHH12-1/4N1JU VHH12-601J-S3 VCH15-028C VYL07-666 VHH15-802 VHH15-5/16N2U VHH12-801J VHH12-5/16N1JU VHH12-801J-S3 VCH15-038C VYE05-444 VHH15-1002 VHH15-3/8N2U VHH15-802J VHH15-5/16N2JU VHH15-802J-S3 VCH15-0210C VYE05-666 VHH20-1002 VHL05-5/32U10U VHH15-1002J VHH15-3/8N2JU VYE07-444 VHH20-1003 VHL05-1/4N1U VHH20-1002J VHL05-5/32U10JU VHH20-1002J-S3 VCH20-028C VYE07-666 VHH20-1202 VHL07-1/4N1U VHH20-1003J VHL05-1/4N1JU VHH20-1003J-S3 VCH20-038C VHH20-1203 VHL07-5/16N1U VHH20-1202J VHL07-1/4N1JU VHH20-1202J-S3 VCH20-0210C VHL05-4M5 VHL10-1/4N1U VHH20-1203J VHL07-5/16N1JU VHH20-1203J-S3 VCH20-0310C VHL05-601 VHL10-5/16N1U VHL05-4M5J VHL10-1/4N1JU VHL05-4M5J-S3 VCL07-016C VHL07-601 VHL15-5/16N2U VHL05-601J VHL10-5/16N1JU VHL05-601J-S3 VCL07-018C VYH07-444F VHL07-801 VHL15-3/8N2U VHL07-601J VHL15-5/16N2JU VHL07-601J-S3 VCL10-016C VYH07-666F VHL10-601 VHL15-1/2N2U VHL07-801J VHL15-3/8N2JU VHL07-801J-S3 VCL10-018C VYL05-444F VHL10-801 VHE07-1/4N1U VHL10-601J VHL15-1/2N2JU VHL10-601J-S3 VCL15-028C V VYL05-666F VHL15-802 VHE10-1/4N1U VHL10-801J VHE07-1/4N1JU VHL10-801J-S3 VCL15-038C VYL07-444F VHL15-1002 VHE10-5/16N1U VHL15-802J VHE10-1/4N1JU VHL15-802J-S3 VCL15-0210C VYL07-666F VHL15-1202 VHE12-1/4N1U VHL15-1002J VHE10-5/16N1JU VHL15-1002J-S3 VCL15-0310C VYE05-444F VHL20-1002 VHE12-5/16N1U VHL15-1202J VHE12-1/4N1JU VHL15-1202J-S3 VCL20-028C VYE05-666F VHL20-1003 VHE15-5/16N2U VHL20-1002J VHE12-5/16N1JU VHL20-1002J-S3 VCL20-038C VYE07-444F VHL20-1202 VHE15-3/8N2U VHL20-1003J VHE15-5/16N2JU VHL20-1003J-S3 VCL20-0210C VYE07-666F VHL20-1203 VHL20-1202J VHE15-3/8N2JU VHL20-1202J-S3 VCL20-0310C VHE07-601 VHL20-1203J VHL20-1203J-S3 VCE07-016C VHE10-601 VHE07-601J VHE07-601J-S3 VCE07-018C VHE10-801 VHE10-601J VHE10-601J-S3 VCE10-016C VHE12-601 VHE10-801J VHE10-801J-S3 VCE10-018C VYH07-444J VHE12-801 VHE12-601J VHE12-601J-S3 VCE12-016C VYH07-666J VHE15-802 VHE12-801J VHE12-801J-S3 VCE12-018C V EX VYL05-444J VYL05-666J VHE15-1002 VHE15-802J VHE15-802J-S3 VCE15-028C VHE20-1002 VHE15-1002J VHE15-1002J-S3 VCE15-038C VYL07-444J VHE20-1003 VHE20-1002J VHE20-1002J-S3 VCE15-0210C VYL07-666J VHE20-1202 VHE20-1003J VHE20-1003J-S3 VCE15-0310C VYE05-444J VHE20-1203 VHE20-1202J VHE20-1202J-S3 VCE20-028C VHE20-1203J VHE20-1203J-S3 VCE20-038C EX PD V VYH07-444 VYL05-666 V P VYL07-444 VY Model Vacuum Generator with Blow- VY -V·P·PDF off Mechanism, with Silencer VYH05-444F vent & Vacuum Filter VYH05-666F P EX PD VY Model Vacuum Generator with VY -V·P·PDJ Blow-off Mechanism, VYH05-444J with Tube exhaust VYH05-666J P PD EX VHH07-601 P VYE05-666J VYE07-444J VYE07-666J VY PD VYF EX VYH07-444JF VYH07-666JF V P VS -V·PU * Air supply port M5 01 02, 03 U10 N1 N2 VSH05-1/4N1U VSH07-601 VSH07-1/4N1U VSH10-601 VSH10-1/4N1U VSH10-801 VSH10-5/16N1U VSH12-601 VSH12-1/4N1U VB VSH12-801 VSH12-5/16N1U VSH15-802 VSH15-5/16N2U Box Type Union VB VBH05-44P VSH15-3/8N2U EX → → → → → → → VCH10-018C V VCH12-016C VHH15-1002J-S3 VCH15-0310C Exhaust port ø6mm ø8mm ø12mm ø1/4in. ø5/16in. ø1/2in. Model -V·PP VCE20-0210C VCE20-0310C VUSM Model VUSM10-øD Mechanical VUSM10-5/32 VBH05-5/32-5/32P Vacuum Switch VUSM10-4 VYL05-444JF V VYL05-666JF VSH15-1002 VSL05-1/4N1U VBH07-66P VBH07-1/4-1/4P VYL07-444JF VSH20-1203 VSL07-1/4N1U VBH10-66P VBH10-1/4-1/4P VYL07-666JF VSL05-601 VSL07-5/16N1U VBH12-66P VBH12-1/4-1/4P VYE05-444JF VSL07-601 VSL10-1/4N1U VBL05-44P VBL05-5/32-5/32P VYE05-666JF VSL07-801 VSL10-5/16N1U VBL07-66P VBL07-1/4-1/4P VYE07-444JF VSL10-601 VSL15-5/16N2U VBL10-66P VBL10-1/4-1/4P VYE07-666JF VSL10-801 VSL15-3/8N2U VBE07-66P VBE07-1/4-1/4P Model VSL15-802 VSL15-1/2N2U VBE10-66P VBE07-1/4-1/4P *1. The white-letter model type in ■ is new model. *2. "-S3" spec.: no Cu alloy with HNBR seal *3. The model with low sales average may be build to order production. For details, please contact Pisco sales office or sales representative. VSL15-1002 VSE07-1/4N1U VBE12-66P VBE07-1/4-1/4P Package specification VSL15-1202 VSE10-1/4N1U VSL20-1202 VSL20-1203 VB VSE10-5/16N1U Box Type Union VSE12-1/4N1U Vacuum Switch VBH05-44S VBH05-5/32-5/32S VSE07-601 VSE12-5/16N1U VBH07-66S VBH07-1/4-1/4S VSE10-601 VSE15-5/16N2U VBH10-66S VBH10-1/4-1/4S VSE10-801 VSE15-3/8N2U VBH12-66S VBH12-1/4-1/4S VYFøD·øDM Vacuum Filter for Vacuum Generator VY VYF44M øD VYF66M øD VYB EX P Model -V·P Valve Direct Mounting VS VSH05-601 Type Straight Model Vacuum Generator with Blow- VY -V·P·PDJF off Mechanism, with Tube VYH05-444JF exhaust & Vacuum Filter VYH05-666JF P VS V VCH10-016C Model VYB11 Bracket dedicate to VY VSH20-1202 VB P Model V VBL05-5/32-5/32S VBL07-66S VBL07-1/4-1/4S VSE15-802 VBL10-66S * W i t h b r e a k i n g VBE07-66S valve, vacuum switch, connecting VBE10-66S port. VBE12-66S VBL10-1/4-1/4S VSE20-1203 142 VUSM10-1/4 øD Cautions 1 pc. in a bag -V·PS VSE12-801 VSE20-1202 2011_vacuum-1 V VBL05-44S VSE12-601 VSE15-1002 142 P VUSM10-6 VBE07-1/4-1/4S VBE07-1/4-1/4S VBE07-1/4-1/4S 11.8.4, 2:59 PM The products listed in this page are ECO-friendly products. * Please refer to page 4 for the details of ECO-friendly products. Standard "-S3" spec. Model Model VC Model Standard "-S3" spec. VC "-S3" spec. P VCH07-018L P VCH07-016CJ VCH07-016CJ-S3 P VCH07-016LJ VCH07-016LJ-S3 VSH07-1/4N1JU VSH07-601J-S3 VCH10-016L VCH07-018CJ VCH07-018CJ-S3 VCH07-018LJ VCH07-018LJ-S3 VCH10-018L VCH10-016CJ VCH10-016CJ-S3 VCH10-016LJ VCH10-016LJ-S3 VCH10-018CJ VCH10-018CJ-S3 VSH10-601J VSH10-1/4N1JU VSH10-601J-S3 EX VSH10-801J VSH10-5/16N1JU VSH10-801J-S3 VSH12-601J VSH12-1/4N1JU VSH12-601J-S3 VSH12-801J VSH15-802J V EX V VCH10-018LJ VCH10-018LJ-S3 VCH12-016CJ VCH12-016CJ-S3 EX VSH12-5/16N1JU VSH12-801J-S3 VCH15-028L VCH12-018CJ VCH12-018CJ-S3 VCH12-018LJ VCH12-018LJ-S3 VSH15-5/16N2JU VSH15-802J-S3 VCH15-038L VCH15-028CJ VCH15-028CJ-S3 VCH15-028LJ VCH15-028LJ-S3 VSH15-1002J VSH15-3/8N2JU VSH15-1002J-S3 VCH15-0210L VCH15-038CJ VCH15-038CJ-S3 VCH15-038LJ VCH15-038LJ-S3 VSH20-1202J VSL05-1/4N1JU VSH20-1202J-S3 VCH15-0310L VCH15-0210CJ VCH15-0210CJ-S3 VCH15-0210LJ VCH15-0210LJ-S3 VSH20-1203J VSL07-1/4N1JU VSH20-1203J-S3 VCH20-028L VCH15-0310CJ VCH15-0310CJ-S3 VCH15-0310LJ VCH15-0310LJ-S3 VCH12-016LJ VCH12-016LJ-S3 VSL05-601J VSL07-5/16N1JU VSL05-601J-S3 VCH20-038L VCH20-028CJ VCH20-028CJ-S3 VCH20-028LJ VCH20-028LJ-S3 VSL07-601J VSL10-1/4N1JU VSL07-601J-S3 VCH20-0210L VCH20-038CJ VCH20-038CJ-S3 VCH20-038LJ VCH20-038LJ-S3 VSL07-801J VSL10-5/16N1JU VSL07-801J-S3 VCH20-0310L VCH20-0210CJ VCH20-0210CJ-S3 VCH20-0210LJ VCH20-0210LJ-S3 VSL10-601J VSL15-5/16N2JU VSL10-601J-S3 VCL07-016L VCH20-0310CJ VCH20-0310CJ-S3 VCH20-0310LJ VCH20-0310LJ-S3 VSL10-801J VSL15-3/8N2JU VSL10-801J-S3 VCL07-018L VCL07-016CJ VCL07-016CJ-S3 VCL07-016LJ VCL07-016LJ-S3 VSL15-802J VSL15-1/2N2JU VSL15-802J-S3 VCL10-016L VCL07-018CJ VCL07-018CJ-S3 VCL07-018LJ VCL07-018LJ-S3 VSL15-1002J VSE07-1/4N1JU VSL15-1002J-S3 VCL10-018L VCL10-016CJ VCL10-016CJ-S3 VCL10-016LJ VCL10-016LJ-S3 VSL15-1202J VSE10-1/4N1JU VSL15-1202J-S3 VCL15-028L VCL10-018CJ VCL10-018CJ-S3 VCL10-018LJ VCL10-018LJ-S3 VSL20-1202J VSE10-5/16N1JU VSL20-1202J-S3 VCL15-038L VCL15-028CJ VCL15-028CJ-S3 VCL15-028LJ VCL15-028LJ-S3 VSL20-1203J VSE12-1/4N1JU VSL20-1203J-S3 VCL15-0210L VCL15-038CJ VCL15-038CJ-S3 VCL15-038LJ VCL15-038LJ-S3 VSE07-601J VSE12-5/16N1JU VSE07-601J-S3 VCL15-0310L VCL15-0210CJ VCL15-0210CJ-S3 VCL15-0210LJ VCL15-0210LJ-S3 VSE10-601J VSE15-5/16N2JU VSE10-601J-S3 VCL20-028L VCL15-0310CJ VCL15-0310CJ-S3 VCL15-0310LJ VCL15-0310LJ-S3 VSE10-801J VSE15-3/8N2JU VSE10-801J-S3 VCL20-038L VCL20-028CJ VCL20-028CJ-S3 VCL20-028LJ VCL20-028LJ-S3 VSE12-601J VSE12-601J-S3 VCL20-0210L VCL20-038CJ VCL20-038CJ-S3 VCL20-038LJ VCL20-038LJ-S3 VSE12-801J VSE12-801J-S3 VCL20-0310L VCL20-0210CJ VCL20-0210CJ-S3 VCL20-0210LJ VCL20-0210LJ-S3 VSE15-802J VSE15-802J-S3 VCE07-016L VCL20-0310CJ VCL20-0310CJ-S3 VCL20-0310LJ VCL20-0310LJ-S3 VSE15-1002J VSE15-1002J-S3 VCE07-018L VCE07-016CJ VCE07-016CJ-S3 VCE07-016LJ VCE07-016LJ-S3 VSE20-1202J VSE20-1202J-S3 VCE10-016L VCE07-018CJ VCE07-018CJ-S3 VCE07-018LJ VCE07-018LJ-S3 VSE20-1203J VSE20-1203J-S3 VCE10-018L VCE10-016CJ VCE10-016CJ-S3 VCE10-016LJ VCE10-016LJ-S3 VCE12-016L VCE10-018CJ VCE10-018CJ-S3 VCE10-018LJ VCE10-018LJ-S3 VCE12-018L VCE12-016CJ VCE12-016CJ-S3 VCE12-016LJ VCE12-016LJ-S3 VCE15-028L VCE12-018CJ VCE12-018CJ-S3 VCE12-018LJ VCE12-018LJ-S3 VCE15-038L VCE15-028CJ VCE15-028CJ-S3 VCE15-028LJ VCE15-028LJ-S3 VCE15-0210L VCE15-038CJ VCE15-038CJ-S3 VCE15-038LJ VCE15-038LJ-S3 VCE15-0310L VCE15-0210CJ VCE15-0210CJ-S3 VCE15-0210LJ VCE15-0210LJ-S3 VCE20-028L VCE15-0310CJ VCE15-0310CJ-S3 VCE15-0310LJ VCE15-0310LJ-S3 VCE20-038L VCE20-028CJ VCE20-028CJ-S3 VCE20-028LJ VCE20-028LJ-S3 VCE20-0210L VCE20-038CJ VCE20-038CJ-S3 VCE20-038LJ VCE20-038LJ-S3 VCE20-0310L VCE20-0210CJ VCE20-0210CJ-S3 VCE20-0210LJ VCE20-0210LJ-S3 VMH04-M53 VCE20-0310CJ VCE20-0310CJ-S3 VCE20-0310LJ VCE20-0310LJ-S3 VMH04-M54 * Vacuum port→ Exhaust port 01 ø8mm → 02, 03 → ø12mm * Vacuum port→ Exhaust port 01 ø8mm → 02, 03 → ø12mm Exhaust port ø6mm ø8mm ø12mm ø1/4in. ø5/16in. ø1/2in. Model EX VMH03-M54 VML05-U105/32U VMH05-M54 VMH05-M64 VML03-M53 Cautions VML03-M54 *1. The white-letter model type in ■ is new model. *2. "-S3" spec.: no Cu alloy with HNBR seal *3. The model with low sales average may be build to order production. For details, please contact Pisco sales office or sales representative. VML04-M53 VML04-M54 Package specification VML05-M54 1 pc. in a bag VML05-M64 VC Plarailchain VM → → → → → → → -V·P VM -V·PU VM Pad Direct Mounting Elbow VMH03-M53 VMH05-U105/32U Model -V·P VC -V·PU VC Pad Direct Mounting Straight VCH03-M53 VCH05-U105/32U EX VCH03-M54 VCL05-U105/32U VCH04-M53 V V VCH12-018L * Air supply port M5 01 02, 03 U10 N1 N2 V VCH12-016L Vacuum VSH07-601J P P Standard -V·PJ VS -V·PJU VS EX VSH05-601J VSH05-1/4N1JU VSH05-601J-S3 V P VC -V·PL Pad Direct VC Model Model Model Model Pad Direct Pad Direct -V·PCJ VC -V·PCJ-S3 Mounting Elbow VC -V·PLJ VC -V·PLJ-S3 -V·PJ-S3 Mounting Elbow VCH07-016L Mounting Straight VC Actuator Valve Direct Mounting Type VS Straight Tube Exhaust Tube VS VCH04-M54 VCH05-M54 VCH05-M64 Robot Parts VCL03-M53 VCL03-M54 VCL04-M53 VCL04-M54 VCL05-M54 VCL05-M64 143 2011_vacuum-1 143 11.8.4, 2:59 PM Element for Vacuum Generators The products listed in this page are ECO-friendly products. * Please refer to page 4 for the details of ECO-friendly products. VU Type VH, VS Type Adapter Type VB Type Filter Element Vacuum Generator FEE8.2×2 Model FEE10×2 VH ······· M5 * FEE10×2 is for Adapter Type only. VH · VS ······· 01 SE01 (A, B, C set) A Silencer Element Silencer Element Element Set SEE0602 VGED-G SEE0802 (only B) VH · VS ······· 02 SE02 (B, C, D set) B Silencer Element [SEE0602] C Filter Element Silencer Element [VGED-G] D VM Type VC05 Type Silencer Element Silencer Element VMSE5×2 VMSE5×2 Silencer Element VC07, 10, 12 Type VC15, 20 Type Vacuum Generator Model Silencer Element A B Vacuum Generator Element Set Model VC□07-01□C(L) VC□15-02□C(L) VC□10-01□C(L) VCSE12 (A, B set) VC□15-03□C(L) VC□12-01□C(L) VC□20-02□C(L) Silencer Element A B VC□20-03□C(L) Silencer Element C Package specification 10 pcs. in a bag 144 2011_vacuum-1 144 11.8.4, 2:59 PM Element Set VCSE15 (A, B, C set) VCSE20 (A, B, C set) Common Safety Instructions for Vacuum Series Be sure to read the following instructions before selecting and using the PISCO devices. Also read the detailed instructions for individual series. Warnings : 1. Where there is a danger of work dropping, provide some drop prevention means to assure safety. 2. Avoid use where there are constant pressures of 0.1MPa (14.5psi) or above in the vacuum circuit. Since the vacuum devices are not of explosion-proof structure, such use may cause damage to the device bodies. 3. Watch out for the drop of vacuum due to faulty air supply or power supply. Reduced suction may cause the drop of work. Therefore, take an adequate protective measure. 4. Where two or more pads are used with a single ejector in vacuum circuit, defective suction of one pad may cause the drop of vacuum at the other pad(s). 5. Avoid such usage as may stop up the exhaust port of the ejector or raise exhaust resistance. Such careless usage may cause the loss or drop of vacuum. 6. Do not use the vacuum devices in an atmosphere containing corrosive gas, inflammable gas, explosive gas, chemicals, seawater or vapor. Never allow the vacuum system to suck in such substances. 7. Provide a protective cover where the equipment is exposed to sunshine. 8. Carry out periodic maintenance and checks of the silencer element of the ejector and the filter element of the vacuum filter. A clogged element may cause performance drop or trouble. 9. Replace the element after gaining a full knowledge of the element of the vacuum generator. 10. Install the piping by checking the ports of the ejector in the manual and by the marking on the body. Mistaken piping may cause damage to the device body. 11. Use clean supplying air free from drainage or dirt for ejector. Also, never supply lubricated air. Impurities or oil contained in compressed air may cause malfunction or performance drop. 12. Do not give excessive tension or bending to lead wire. Disconnection may result. 13. Tighten the lock nut, in any, on the product securely with your hand and not with any tool. Tightening with a tool may cause damage to the lock nut or the device body. Also, incomplete tightening may cause a loose lock nut or inaccurate initial setting. 14. Do not subject the product with a rotatable resin body to forcible swinging or rotation. Damage to the resin body or leakage may result. 15. Do not flow excessive air or dried air. Rubber degradation or oil may cause malfunctions. 16. Do not use the equipment in locations where they can be exposed to water drops, oil drops, dust, etc. They may cause malfunctions. In case they are used under the conditions, prepare protect measures. 17. Do not use the equipment in locations with inflammable or explosive gas, fluid or atmosphere. Fire or explosion may occur. 18. Do not use the equipment in atmosphere of corrosive gas, chemicals, seawater, water and steam. These applications may cause trouble to equipment. 19. Do not wash or paint products with water or solvent. 20. Avoid the use of equipment where they are exposed to excessive vibration or shocks. Such use may cause malfunction or trouble. Cautions : 1. The specified supply pressure to the ejector is that during ejector operation. Secure the specified level in consideration of pressure drop. If the specified level is not met, then the ejector may emit an abnormal noise at certain supply pressures and become unstable, affecting the sensor and other parts adversely. 2. In selecting the piping and equipment, take into account that the effective sectional area on the supply pressure side of the ejector should be about three times the sectional area of the nozzle diameter. Inadequate supply flow may result in performance drop. 3. Provide the vacuum-side piping as short as possible and with the bore as large as possible. If the piping is long or the bore is small, the responce time at suction or release may become longer and the necessary suction flow may not be achieved. 4. Connect the vacuum switch or the ejector with vacuum switch as close to the end of the vacuum piping as possible. With long distance between the vacuum switch and the end of vacuum piping, the flow resistance may become large and the vacuum at the sensor may be high even during the non-suction interval. This will cause malfunction of the vacuum switch. 5. In handling the joints, observe the instructions in "Common Safety Instructions for Quick-Fitting Joints" (For installation and removal of the screwed-on type, refer to "4. Notes on Installation" and "5. Notes on Removal".) 6. In handling the electronic vacuum switch (sensor), observe the "Common Safety Instructions" and "Detailed Safety Instructions" for the pressure sensors and the pressures sensors with digital indication of the control sereis. 7. In handling the mechanical vacuum switch (sensor), observe the "Common Safety Instructions for mechanical vacuum switches". 8. The filter clear cover is polycarbonate, so avoid use in an atmosphere or location containing chemicals (see table below). Names of Chemicals Thinner Carbon tetrachloride Choloroform Acetate Aniline Cyclohexane Trichloroethylene Suphuric acid Lactic acid Water soluble cutting oil (alkaline) * There are chemicals other than listed above that can not be used. Please contact PISCO for information. 136 2011_vacuum-1 136 11.8.4, 2:57 PM Common Safety Instructions for Mechanical Vacuum Switches Be sure to read the following instructions before selecting and using the PISCO devices. Also read the detailed instructions for individual series. Warnings : 1. Do not use the mechanical vacuum switches in inflammable or explosive gas, fluid or atmosphere. As these vacuum switches are not explosion-proof, fire or explosion may be caused. 2. Do not use these devices in locations where they can be exposed to water drops, oil drops, dust, etc. The mechanical vacuum switches are neither drip-proof nor dust-proof, so that trouble may result. 3. The mechanical vacuum switches may suffer no performance drop when a pressure of about 0.5MPa (72.5psi) is applied instantaneously. Yet make arrangement so that any pressure of 0.2MPa (29psi) or above does not normally act on the vacuum switch at vacuum break. Otherwise damage to the switch may result. 4. Use the mechanical vacuum switch in the specified set pressure range. Use outside the range may cause malfunction due to pressure differences. 5. Be sure to turn off power before wiring the mechanical vacuum switch. When wiring, check the lead colors to avoid miswiring. Color of lead wire Common terminal Normally close terminal Normally open terminal Robot Parts Plarailchain Tube Actuator Vacuum White Red Black 137 2011_vacuum-1 137 11.8.4, 2:57 PM Safety Instructions This Safety Instructions aim to prevent injuries to human bodies and damage to properties by requiring proper use of PISCO devices. Also the relevant requirements of ISO 4414 and JIS B8370 must be observed. ISO 4414: Pneumatic fluid power … Recomendations for the application of equipment to transmission and control systems. JIS B 8370: General standards for pneumatic systems Safety instructions are classified into "Danger", "Warning" and "Caution", depending on the degree of danger or damage involved when the safety instructions are not complied with in handling the equipment. Danger : Failure to heed the warning of apparent danger may result in death or serious injuries. Warning : Failure to heed the warning of conditionally dangerous situations may result in death or serious injuries. Caution : Failure to heed the warning of conditionally dangerous situations may result in minor or not too serious injuries or damage to properties. Warning : 1. Make a selection of pneumatic equipment. (1) Well knowledgeable and experienced persons such as a pneumatic system designer or who is in charge of deciding specification should select pneumatic equipment. (2) The applicable conditions of the products in this catalogue are diverse. Therefore, judge the conformity of systems with required analysis or tests by system designers or persons who is in charge of deciding specifications. The guarantee of initial performance and safety of the system is on responsibility of the person who decides specifications. Hereafter, examine all the specification with updated products catalogues and technical documents in order to avoid malfunctions of equipment, and then develop systems. 2. Handle pneumatic equipment with enough knowledge and experience. (1) Mishandling of compressed air is dangerous. Conduct assembly, operation and maintenance of devises with pneumatic equipment by persons with enough knowledge and experience. 3. Do not operate and remove the equipment until safety is confirmed. (1) Conduct inspection and maintenance of equipment after confirming fail-proof measures of work pieces or runaway-proof device are properly working. (2) When removing equipment, make sure that above safety measures are conducted. Then, stop air supply and electric source of equipment making sure the pressure inside the system is zero before removing equipment. (3) When re-activate equipment, make sure safety measures against fly-out are taken and re-activate equipment with care. * Safety Instructions are subject to change without advance notice. 13 2011_index 13 11.8.4, 5:40 PM Common Safety Instructions for Products Listed in This Manual PISCO products are designed and manufactured for use with general industrial machinery and equipment. Therefore be sure to observe the following safety instructions: Danger : 1. Do not use PISCO devices with the following equipment: (1) Equipment used for the sustenance or control of people's health or lives (2) Equipment used for the movement or transport of people (3) Equipment used specifically to ensure safety Warning : 1. Avoid the following uses for PISCO devices: (1) Use under conditions not specified for the device (2) Use in any outdoor environment (3) Use in locations where the device is exposed to excessive vibration or shocks (4) Use in locations where the device is exposed to any corrosive gas, inflammable gas, chemicals, seawater, or vapor. * Certain PISCO devices, however, can be used in environments as described above. Therefore check on the specifications for the use of individual devices. 2. Do not disassemble or remodel the PISCO devices in such a way as may affect the basic structure, performance or function of them. 3. Never touch the release ring of the Quick-Fitting Joint when there is pressure working on it. Touching may release the ring, which in turn may cause the tube to fall out. 4. Avoid too frequent switching of air pressure. Otherwise the device body may heat up to cause burns on you. 5. Do not allow tension, twist or bending forces to act on the joints. Undue forces may damage the joint body. 6. For applications in which the threaded side or the tube connection side is subject to vibration, use Rotary Joints, High Rotary Joints or Multi-Circuit Rotary Blocks only. Swinging or rotation may damage the joint body. 7. For applications with hot water of 60°C (140°F) or above or thermal oil, use no other joints than Die Temperature Control Fitting, Tube Fitting Stainless SUS316, Tube Fitting Stainless SUS316 Compression Fitting, and All Brass Compression Fitting. Heat or hydolysis may damage the joint body. 8. For applications in which the scattering of static electricity or charging must be prevented, use no other joints than EG Joints. Static electricity may cause system malfunction or trouble. 9. Never use joint other than Tube Fitting Spatter or Tube Fitting Brass where they are exposed to spatter. Otherwise can cause fire. 10. Carry out maintenance and checks of equipment only after turning power off, shutting fluid off and making certain that the pressure in the piping has dropped to zero. Please conduct maintenance after confirming following points. (1) Make sure that maintenance is safe for all the systems involving PISCO products. (2) When re-activate equipment after maintenance, make sure safety measures against fly-out are taken and re-activate equipment with care. (3) Please secure space for maintenance when the circuit is designed. 11. When the fluid is admitted to the equipment and if there is a possibility to cause damage to it due to leakage, conduct safety measures such as protect cover beforehand. Caution : 1. In installing the piping, be sure to remove dust or drainage from within the piping. Dust or drainage left unremoved may enter other equipment, thus causing troubles. 2. When using an ultrasoft tube to connect to a Quick-Fitting Joint, be sure to use an insert ring in the bore of the tube. Otherwise the tube may fall out to cause leakage. 3. When you use tubes of brands other than ours, be sure to confirm that the outside diameter of the tubes satisfies the tolerance specified Table 1. Table 1. Tube O.D. Tolerance mm size Nylon tube Urethane tube inch size Nylon tube ø1.8mm – ±0.05mm ø1/8 ±0.0039in. ±0.0059in. ø3mm – ±0.15mm ø5/32 +0.0039in. ±0.0059in. ø4mm ±0.1mm ±0.15mm ø3/16 ±0.0039in. ±0.0059in. ø6mm ±0.1mm ±0.15mm ø1/4 ±0.0039in. ±0.0059in. ø8mm ±0.1mm ±0.15mm ø5/16 +0.0039in. ±0.0059in. ø10mm ±0.1mm ±0.15mm ø3/8 ±0.0039in. ±0.0059in. ø12mm ±0.1mm ±0.15mm ø1/2 ±0.0039in. ±0.0059in. ø16mm ±0.1mm ±0.15mm ø5/8 ±0.0039in. ±0.0059in. 14 2011_index 14 11.8.4, 5:40 PM Urethane tube 4. Cautions on the fitting of tube (1) Make certain that the end of the tube is cut at right angles, the tube surface is free from flaws, and the tube is not deformed into an ellipse. (2) When fitting a tube, insert the tube to the tube end completely as drawings shown below to prevent leakage. : GOOD Tube end : NG Release-ring Tube Lock claws Sealing: Elastic-sleeve Tube is not inserted fully to tube end. (3) On completion of fitting, make certain that the tube does not come out at your pulling. 5. Cautions on the release of tube (1) Before releasing the tube, make certain that the pressure inside the tube is zero. (2) Push the release ring fully inside and pull out the tube. Unless you push it completely in, the tube may not come out and scrapings of tube may be left inside the joint. 6. Cautions on the installation of joint body (1) When installing the joint body, tighten it with a proper tool, using the outside or inside hexagon. (2) In tightening the screw, use the tightening torque recommended in Table 3. • Use of a torque higher than the recommended level may damage thread or deform gasket, thus causing leaks. • Use of a torque lower than the recommended level may cause loose screw and leakage. (3) With the joint whose piping direction will not change after tightening, make adjustment within the recommended range of tightening torques. Table 3. Tightening Torque, Sealock Color and Gasket Material Thread type Metric thread Taper pipe thread Unified thread National Pipe Thread Taper (American standard) Thread size Tightening torque M3×0.5 0.7N·m (0.52lbf·ft) M5×0.8 1.0 ~ 1.5N·m (0.74 ~ 1.11lbf·ft) M6×1.0 2.0 ~ 2.7N·m (1.48 ~ 1.99lbf·ft) M3×0.5 0.5 ~ 0.6N·m (0.37 ~ 0.44lbf·ft) M5×0.8 1.0 ~ 1.5N·m (0.74 ~ 1.11lbf·ft) M6×0.75 0.8 ~ 1.0N·m (0.59 ~ 0.74lbf·ft) M8×0.75 1.0 ~ 2.0N·m (0.74 ~ 1.48lbf·ft) R1/8 7 ~ 9N·m (5.16 ~ 6.64lbf·ft) R1/4 12 ~ 14N·m (8.85 ~ 10.33lbf·ft) R3/8 22 ~ 24N·m (16.23 ~ 17.70lbf·ft) R1/2 28 ~ 30N·m (20.65 ~ 22.13lbf·ft) No. 10-32UNF 1.0 ~ 1.5N·m (0.74 ~ 1.11lbf·ft) 1/16-28NPT 7 ~ 9N·m (5.16 ~ 6.64lbf·ft) 1/8-27NPT 7 ~ 9N·m (5.16 ~ 6.64lbf·ft) 1/4-18NPT 12 ~ 14N·m (8.85 ~ 10.33lbf·ft) 3/8-18NPT 22 ~ 24N·m (16.23 ~ 17.70lbf·ft) 1/2-14NPT 28 ~ 30N·m (20.65 ~ 22.13lbf·ft) Sealock color Gasket material n/a SUS304, NBR n/a POM (Polyacetal) White n/a n/a SUS304, NBR Gray n/a Recommended tightening torque for silencer Thread Type Thread Size Tightening Torque M5×0.8 Metric thread M6×1.0 1/6 turn after hand-tightening M10×1.0 G1/8 Parallele pipe thread G1/4 G3/8 1/2 ~ 1 turn after hand-tightening G1/2 7. Cautions on the removal of joint body (1) When removing the joint body, loosen it with a proper tool, using the outside or inside hexagon. (2) Remove sealant sticking to the thread on the mating equipment. The sealant left sticking may enter the perpheral equipment and cause trouble. 8. Clean-room package option * The product is washed by clean air after assemblying in the normal assembly process as same condition as standard specification model. Then, it is packed in ISO class 6 clean-room. 15 2011_index 15 11.8.4, 5:40 PM