Fire Pump Controller

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Fire Pump Controller
For Electric Motor Driven Fire Pumps
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Metron Fire Pump Controllers conform to the
latest requirements of Chapter 10, National Fire
Protection Association Pamphlet 20, Standard
for Centrifugal Fire Pumps as adopted by
Underwriters Laboratories and Factory Mutual.
Sizes range from 15 to 600 horsepower, 200 to
600 volts, 60 Hz. These controllers are used on
reduced voltage type installations using a solid
state starter for “Soft” starting and “Soft” stopping
of electric motors.
Only the highest quality components, all UL listed
or UL recognized, are used throughout to assure
the best possible reliability. The cabinet is
fabricated of heavy gauge reinforced steel with
drip-proof hood. All field wiring and service
connections may be made from the front, allowing
the controller to be mounted flush against a wall.
The controller is completely wired, assembled, and
tested at the factory before shipment, and ready
for immediate installation.
MP700 Fire Pump Controller
MSC0212 v11
Nine (9) of the following auxiliary alarms can be
programmed and recorded in the event/alarm logs and
annunciated on the OID display screen and/or output
relay contact(s). These alarm conditions include:
LOW PUMP ROOM TEMP
RESERVOIR LOW
RESERVOIR EMPTY
RESERVOIR HIGH
FLOW METER ON
RELIEF VALVE OPEN
LOW SUCTION PRESSURE
HIGH PUMP ROOM TEMPERATURE
LOW FIREWATER PRESSURE
LOW PURGE PRESSURE
LOW GEAR OIL PRESSURE
HIGH GEAR OIL TEMPERATURE
GAS DETECTION
HIGH VIBRATION
EMERGENCY POWER ON
PUMP ROOM DOOR OPEN
Data logging: The controller includes two (2) separate
data logs for storing system data that is readable through
the OID or copied to a computer equipped with an SD
card reader. The 2 data logs are as follows:
HIGH DISCHARGE PRESSURE
NO LOAD CONDITION
Options
Option H: Space Heater
If the ambient atmosphere is especially damp, a space
heater rated at 100 watts may be supplied to reduce
moisture in the cabinet. A thermostat is supplied as
standard with this option. A humidistat may be
substituted if specified.
Option W: Omit Legs
For systems where the controller is mounted on a
common skid with the pump and motor, the legs of the
controller may be omitted, 3” (76.2mm) channels or wall
mounting brackets can be supplied. If specified, lifting
eyes may also be supplied.
Enclosure
The following NEMA type enclosures are also available:
3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316
Stainless Steel), and 12
Pressure Log: The pressure log provides a continuous
pressure record for 30 days. The pressure log samples
shall be time and date stamped and stored in permanent
non-volatile SD memory card. The pressure log can be
searched by each sample, by minute, or by hour through
the OID.
Event Log: The event log will store up to 300 of the most
current events. These events can include, but is not
limited to, any of the following events/alarms:
PUMP RUNNING
POWER AVAILABLE
PHASE REVERSAL
MOTOR OVERLOAD
REMOTE START
LOCAL START
PUMP ON DEMAND
SYSTEM FAULT
PRESSURE TRANSDUCER FAULT
PUMP FAILED TO START
LOW INTAKE SHUTDOWN ALARM
SUPERVISORY POWER FAILURE
LOW PRESSURE
AUTO WEEKLY TEST START
UNDER FREQUENCY
OVER FREQUENCY
LOW ZONE / HIGH ZONE CONTACTS
MSC0212 v11
Standard and Optional Features
Standard Features
Function - The MP700 series Soft Start electric fire
pump controllers utilizes a state of the art solid state
motor controller. The motor voltage is raised to an initial
torque value. This is an adjustable value of locked rotor
torque. The motor voltage is gradually increased during
the acceleration ramp time. The acceleration ramp time
is set to 10 seconds as required by NFPA 20, but it is
adjustable from approximately 3 to 30 seconds.
After a minimum run period and all starting causes have
returned to normal, the solid state controller will initiate a
stop sequence. This function will reduce surges in the
pumping system during stopping of a centrifugal pump by
smoothly decelerating the motor at a selectable rate.
This will reduce the possibility of surges occurring in the
system.
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x
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Operator Interface Device (OID) with LED
Annunciator and Digital Display
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x
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x
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x The solid state unit is supplied with the following
protection features: Instantaneous Overcurrent
Detection; Shorted SCR Detection; Phase Loss
Monitor; Heatsink Over Temperature Switch
NEMA Type 2 drip proof metal freestanding enclosure
Operator Interface Device (OID) with 4 lines by 20
character display with large character backlit Liquid
Crystal Display (LCD) capable of being read in both
direct sunlight or dark lighting conditions
10 pushbuttons for easy screen navigation, LED lamp
test, alarm reset, controller test and horn silencing
Removable labels to allow for easy field language
changes
All controller settings are programmable through the
OID. All features are enabled or disabled through the
OID, no jumpers or external wires are needed allowing
easy field modification
The system status data is displayed on the OID. The
displayed items include: System pressure, Phase to
Phase (AB, BC, AC) voltage, Phase current (A, B, C),
Current time and date, System Events and Notifications
such as Remote Start, Local Start etc., Number of
starts, Total motor run hours, Time remaining on
sequential motor start and motor stop timers, Status of
automatic stop setting.
Auxiliary alarm functions displayed on the OID LCD
screen
Audible horn with silence feature for silencable alarms
Lamp test feature
Foreign languages selectable through the OID
Microprocessor based logic with real time/date clock
capable of running a minimum of 14 days without AC
power connected to controller
SD Memory card used to record pressure log, event
and log, and auxiliary user programs. Pressure log is
stored in separate comma delimited ASCII text files
with each file containing data for one day. The SD card
is removable and can be read by any PC equipped with
an SD card reader.
Input and output status LED's provide visual indication
of each discrete input's or output's on/off status
RS485 Communications Port
MODBUS Communication Protocol via RS485 port
Service Entrance Rated
Standard Auxiliary alarms:
The controller includes as standard six (6) discrete
auxiliary inputs, nine (9) form 'C' auxiliary relay outputs.
These auxiliary inputs and outputs are in addition to
those mandated by NFPA 20. All auxiliary inputs,
outputs, and OID Display can be field programmed
through the OID.
Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263
Phone: 336-434-2800 · Fax: 336-434-2801 | Email: salesmail@metroninc.com · www.metroninc.com
MSC0212 v11
Fire Pump Controller
For Electric Motor Driven Fire Pumps
Model MP700 Soft Start/Soft Stop Microprocessor Electric Motor Fire Pump Controller
Specifications
The Fire Pump Controller shall be factory
assembled, wired and tested as a unit and shall
conform to all requirements of the latest edition
of NFPA 20, NFPA 70 and be Third Party
Listed by Underwriters Laboratories (UL) and
Approved by Factory Mutual (FM). The
controller shall be available for 208, 230, 380415, or 480 volt three phase power.
Controller Equipment Features
The controller shall include the following
standard features:
NEMA Type 2 drip proof metal freestanding
enclosure
The controller shall be designed for Soft Start
starting and shall incorporate a special Pump
Control feature which eliminates excessive
acceleration torque problems (water hammer)
and related effects. The controller shall stop
the motor by reducing the speed in a manner
that prevents any sudden changes in torque
and minimizes surges in the system resulting
in a smooth deceleration to the pump
Operator Interface Device (OID) with 4 lines
by 20 character display with large character
backlit LCD capable of being read in both
direct sunlight or dark lighting conditions
10 pushbuttons for easy screen navigation,
system test, lamp test, alarm reset, and horn
silencing
Multicolored LED's for alarm and mode
annunciation
LEDs shall be labeled with removable labels
to allow for easy field modification of
language changes
All controller settings shall be programmable
through the OID and shall be protected by
two password levels
All features shall be enabled or disabled
through the OID, no jumpers or external wires
shall be needed or allowed to activate or deactivate a feature
The system status data shall be displayed
on the OID. The displayed items shall
include: System pressure, Phase to Phase
(AB, BC, AC) voltage, Phase current (A,
B, C), System Events and Notifications,
Current time and date, Number of starts,
Total motor run hours, Displayed
countdown timers for: Sequential motor
start and motor stop, Status of Automatic
Stop Setting
Audible horn with silence feature for
silencable alarms
Lamp test feature
Foreign languages selectable through the OID
Microprocessor based logic with real
time/date clock capable of running a
minimum of 14 days without AC power
connected to controller and non-volatile flash
memory to permanently store the continuous
pressure log, event log, alarm log and all user
changeable set points and system data.
Battery backup of any kind not allowed
Input and output status LED's to provide
visual indication of each discrete input's or
output's on/off status
RS485 Communications Port
MODBUS Communication Protocol via
RS485 port
All wiring terminals on PCB's shall be
removable type
Service Entrance Rated
Auxiliary alarms
As standard the controller shall include 6
discrete auxiliary inputs, 9 form 'C' auxiliary
relay outputs. These auxiliary inputs and
outputs are in addition to those mandated by
NFPA 20. All auxiliary inputs, outputs, and
OID screens shall be field programmable
through the OID. This permits a multitude of
customizable controller configurations to meet
each installations unique needs without adding
cost to the controller. The use of jumpers,
soldering, or other external components are not
allowed.
The user can select any 9 of the following
auxiliary alarms that can be programmed and
recorded in the event log and annunciated with
an OID screen and output relay contact for
conditions such as but not limited to:
LOW PUMP ROOM TEMP
RESERVOIR LOW
RESERVOIR EMPTY
RESERVOIR HIGH
FLOW METER ON
RELIEF VALVE OPEN
LOW SUCTION PRESSURE
HIGH PUMP ROOM TEMPERATURE
LOW FIREWATER PRESSURE
LOW PURGE PRESSURE
LOW GEAR OIL PRESSURE
HIGH GEAR OIL TEMPERATURE
GAS DETECTION
HIGH VIBRATION
EMERGENCY POWER ON
PUMP ROOM DOOR OPEN
Data logging
The controller shall have separate data logs for
storing system data that is readable through the
OID.
Pressure Log: The controller shall have a
Pressure log with continuous pressure recording
of 30 days of data. The pressure log samples
shall be time and date stamped and stored on a
removable SD card memory. The pressure log
shall be searchable by each sample, by minute,
or by hour. Each days entries shall be stored in a
separate file on the SD card. SD memory shall
be readable by any PC equipped with an SD
memory card reader.
Event Log: The event log shall be capable of
storing no less than 3000 events. These events
shall include, but is not limited to, any of the
following events/alarms:
PUMP RUNNING
POWER AVAILABLE
PHASE REVERSAL
MOTOR OVERLOAD
REMOTE START
LOCAL START
PUMP ON DEMAND
SYSTEM FAULT
PRESSURE TRANSDUCER FAULT
PUMP FAILED TO START
LOW INTAKE SHUTDOWN ALARM
SUPERVISORY POWER FAILURE
LOW PRESSURE
AUTO WEEKLY TEST START
UNDER FREQUENCY
OVER FREQUENCY
LOW ZONE / HIGH ZONE CONTACTS
HIGH DISCHARGE PRESSURE
NO LOAD CONDITION
Each event or alarm recorded in the event log
shall have the following data recorded with the
event/alarm:
Time and Date of Event or Alarm
System Pressure
Descriptive Text Message of the Event/Alarm
Motor Running Status
Phase to Phase Volts
Phase Amps
The internal logic of the controller shall be
capable of operation in a temperature range of
4.4ºC to 40ºC and high, non-condensing,
humidity levels.
The controller shall be manufactured by Metron.
Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263
Phone: 336-434-2800 · Fax: 336-434-2801 | Email: salesmail@metroninc.com · www.metroninc.com
MSC0212 v11
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