P/N CS007701 Rev. 2
11.16.11 TR-01016
tXXX"'-HMPCBMDPN
ª"'---$"MMSJHIUTSFTFSWFE
2.0 COMPONENTS
FIBER CLEAVE SPECIFICATIONS (illustrations not to scale)
2.01 Identify components of the connector kit. (see Figures 2 thru 4)
Cleave Length for 250µm Coated Fiber
FAST SC/LC/ST ConneCTor
TYPE
2
1
™
Protective
Tubing
250µm
Protective
Tube
Installation & Assembly Instructions
900µm
Boot
1.0 GENERAL
SC/ST
LC
FAST™ SC
Connector
CLEAVE
LENGTH
10.5mm
10.5mm
Cleave Length
Cleave Length for 900µm Buffered Fiber or Fanout Tubing
1.01 5IFTFJOTUBMMBUJPOJOTUSVDUJPOTEFTDSJCFUIFBTTFNCMZQSPDFEVSFGPSUIFOFX'"45™4$-$BOE
45DPOOFDUPSTXIJDIBMMPXUFSNJOBUJPOPO˜N˜NNNBOENNGJCFSDBCMF
NOTe %0/05VTFUIFTFJOTUSVDUJPOTUPJOTUBMMQSFWJPVTWFSTJPOTPGUIF'"45™4$-$BOE45DPOOFDUPST
which are only used to terminate 250µm and 900µm fiber.
3
Protective
Tubing
250µm
Protective
Tube
900µm
Boot
4
250µm
Protective
Tube
FAST™ LC
Connector
900µm
Boot
FAST™ ST
Connector
2mm Boot
3mm Boot
LC connector
MARK
LENGTH
15.5mm
11.5mm
CLEAVE
LENGTH
10.5mm
10.5mm
MARK
LENGTH
15.5mm
11.5mm
Cleave Length for 2.0mm or 3.0mm Cable
Connector
Housing
TYPE
Cleave Length
Mark Length
ST connector
NOTe ,FFQUIFGFSSVMFTEVTUDBQPOVOUJMSFBEZUPJOTUBMMUIFDPOOFDUPS
Specifications within this document are subject to change without notice.
ORDERING INFORMATION
2. Release the wedge clip by squeezing both sides until the wedge clip dislocates itself
from the connector body. Remove the wedge clip. (see Figure 11)
OPTION B:6TFB7JTVBM'BVMU*EFOUJGJFSPS7'*"'-)J-JUFSFDPNNFOEFE
BTBOBJE
to determine if the cleaved fiber and stubbed fiber are connected properly.
1. 3FNPWFUIF'"45™DPOOFDUPSEVTUDBQBOEJOTFSUUIFDPOOFDUPSJOUPUIF7'*5VSOUIF7'*
on, there will be a red glow in Position 1 of the wedge clip. (See Figure 12)
2. Insert the cleaved fiber into the rear of the connector until the red glow dims in Position 1
of the wedge clip. Make a bend in the fiber to maintain connection. (See Figure 13)
3. Release the wedge clip by squeezing both sides until the wedge clip dislocates itself from
UIFDPOOFDUPSCPEZ3FNPWFUIFXFEHFDMJQ3FNPWFUIF7'*GSPNUIFDPOOFDUPSBOEQMBDF
UIFEVTUDBQCBDLPOUPUIFDPOOFDUPSTGFSSVMF
3.09 Slide the boot up and over the rear of the connector body. Slide the clear 900µm protective
UVCJOHPWFSUIFCMBDL˜NQSPUFDUJWFUVCJOHUPUIFCBDLPGUIFDPOOFDUPSTCPPU
Termination is complete. (see Figure 14)
SC Connectors:
FIBer TyPe
.VMUJNPEF
.VMUJNPEF
Single-mode
HOUSING COLOr
Black
Beige
Blue
CABLe SIze
0.25mm, 0.9mm, 2.0mm, 3.0mm
0.25mm, 0.9mm, 2.0mm, 3.0mm
0.25mm, 0.9mm, 2.0mm, 3.0mm
FAST™ SC PArT NUMBer*
CS007611-12
CS007610-12
CS007609-12
-0.VMUJNPEF
Aqua
0.25mm, 0.9mm, 2.0mm, 3.0mm
CS007612-12
FIBer TyPe
HOUSING COLOr
CABLe SIze
FAST™ LC PArT NUMBer*
.VMUJNPEF
Black
0.25mm, 0.9mm, 2.0mm, 3.0mm
CS007615-12
.VMUJNPEF
Beige
0.25mm, 0.9mm, 2.0mm, 3.0mm
CS007614-12
Single-mode
Blue
0.25mm, 0.9mm, 2.0mm, 3.0mm
CS007613-12
-0.VMUJNPEF
Aqua
0.25mm, 0.9mm, 2.0mm, 3.0mm
CS007616-12
FIBer TyPe
HOUSING COLOr
CABLe SIze
FAST™ ST PArT NUMBer*
.VMUJNPEF
Black
0.25mm, 0.9mm, 2.0mm, 3.0mm
CS008481-12
.VMUJNPEF
Beige
0.25mm, 0.9mm, 2.0mm, 3.0mm
CS008480-12
Single-mode
Blue
0.25mm, 0.9mm, 2.0mm, 3.0mm
CS008479-12
-0.VMUJNPEF
Aqua
0.25mm, 0.9mm, 2.0mm, 3.0mm
CS008482-12
LC Connectors:
ST Connectors:
* Packaged as bag of 12 connectors
Consumables and Tools:
DeSCrIPTION
PArT #
'"45™$POOFDUPS6OJWFSTBM5PPM,JU
CS001201
79 Harborview Ave. Stamford CT 06902
800.543.4333
HOLD
1 sec
>POM<
1
2
12 Before Fiber Insertion
9
2
HOLD
1 sec
8
>POM<
7
1
11
CLEAVE
LENGTH
10.5mm
10.5mm
Mark Length
SC/ST
LC
3mm Boot
3.10 45$0//&$5030/-:
Install the connector
housing onto the connector. (see Figure 15)
10
Cleave Length
Mark
2mm Boot
3.01 Tools required for installation are the CT-30A Cleaver and a fiber stripper.
3.02 Slide the protective tubing, 900µm boot, and 250µm protective tube (in order) onto the fiber.
(see Figure 5 )
3.03 Strip the fiber to a length of 35mm. (see Figure 6)
3.04 Clean the stripped fiber with an alcohol wipe to remove any debris. Check the fiber integrity
by bending the stripped end slightly at 60°.
3.05 Set fiber into cleaver so that 250µm coating edge is at 10.5mm position and cleave. (see Figure 7)
3.06 The wedge clip is engaged at shipment. If it becomes dislodged, squeeze the top and bottom of
the wedge clip, insuring it is inserted in the connector body. A click will be heard. (see Figure 8)
3.07 Slide the 250µm protective tubing towards the end of 250µm coating. (see Figure 9)
3.08 OPTION A:
1. Insert the cleaved fiber into the rear of the connector until the connection is made. Make a
bend in the fiber to maintain connection. (see Figure 10)
6
SC/ST
LC
Protective
Tubing
3.0 FIBER TERMINATION – 250µm
5
TYPE
SC connector
Applies to all connectors
WArNING"MXBZTXFBSFZFQSPUFDUJPOXIFOIBOEMJOHPQUJDBMåCFST%JTQPTFPGDVUPSDMFBWFEFOETQSPQFSMZ
1.02 5IF'"45™$POOFDUPS6OJWFSTBM5PPM,JUJTSFRVJSFETFFFigure 1):
t$5"DMFBWFS
t'JCFSQSFQFSBUJPOGMVJE
t'"456OJWFSTBMBTTFNCMZUPPM
t-JOUGSFFDMPUIXJQFT
tNNDBCMFDMBNQ
t.BSLFSQFO
tNNDBCMFDMBNQ
t*OTUBMMBUJPOJOTUSVDUJPOT
tNN$BCMF$MBNQ
t4USJQMFOHUIUFNQMBUF
t'JCFSTUSJQQFS
t"TTFNCMZWJEFP$%
t,FWMBSTDJTTPST
t$BSSZJOHDBTF
Mark
2mm Boot
3mm Boot
13 After Fiber Insertion
14
15
4.0 FIBER TERMINATION – 900μm
4.01 Tools required for installation are the CT-30A Cleaver and a fiber stripper.
4.06 Clean the stripped fiber with an alcohol wipe to remove any debris. Check the fiber integrity
by bending the stripped end slightly at 60°. (see Figure 19)
NOTE When using a 900μN'BOPVU#SFBLPVULJUUPVQKBDLFUμNåCFSGPMMPXUIFNBOVGBDUVSFST
JOTUSVDUJPOT"GUFSUIFLJUJTJOTUBMMFEQSPQFSMZUIFGPMMPXJOHQSPDFEVSFTGPS'"45™ termination
BSFBQQMJDBCMF5IFNNDBCMFDMBNQJTSFRVJSFE1BSU/P$4
4.07 4FUUIFTUSJQQFEGJCFSPOUPUIFDMFBWFSTVDIUIBUUIF˜NCVGGFSFEGJCFSTFEHFJTBUUIF
10.5mm position and cleave. (see Figure 20)
1. 3FNPWFUIF'"45™DPOOFDUPSEVTUDBQBOEJOTFSUUIFDPOOFDUPSJOUPUIF7'*5VSOUIF7'*
on, there will be a red glow in Position 1 of the wedge clip. (See Figure 25)
4.08 The wedge clip is engaged at shipment. If it has become dislodged, squeeze the top and
bottom of the wedge clip, insuring it is inserted in the connector body. A click will be heard.
(see Figure 21)
4.09 OPTION A:
2. Insert the cleaved fiber into the rear of the connector until the red glow dims in Position 1
of the wedge clip. Make a bend in the fiber to maintain connection. (See Figure 26)
4.02 When using a 900μm Fanout/Breakout Kit:
.FBTVSFJODIFTGSPNFOEPG˜NUVCFBOEQMBDFUIFNNUVCFJOUP
900μm cable clamp. Slide the cable clamp to tighten tube down. (See Figure 16)
4.03 Slide the 900μm boot onto the fiber. (see Figure 17)
4.04 Strip the fiber to a length of 35mm by removing 10mm at a time. (see Figure 18)
4.05 'SPNUIFFOEPGUIF˜NCVGGFSFEGJCFSQMBDFBNBSLBUNNGPS4$BOE45PSBNBSL
BUNNGPS-$TFFFigure 19)
OPTION B:6TFB7JTVBM'BVMU*EFOUJGJFSPS7'*"'-)J-JUFSFDPNNFOEFE
BTBOBJEUPEFUFSNJOF
if the cleaved fiber and stubbed fiber are connected properly.
1. Insert the cleaved fiber into the rear of the connector until the connection is made.
Make a bend in the fiber to maintain connection. (see Figure 22 and 23)
3. Release the wedge clip by squeezing both sides until the wedge clip dislocates itself from
UIFDPOOFDUPSCPEZ3FNPWFUIFXFEHFDMJQ3FNPWFUIF7'*GSPNUIFDPOOFDUPSBOEQMBDF
UIFEVTUDBQCBDLPOUPUIFDPOOFDUPSTGFSSVMF
4.10 Slide the boot up and over the rear of the connector body. Termination is complete. (see Figure 27)
2. Release the wedge clip by squeezing both sides until the wedge clip dislocates itself
from the connector body. Remove the wedge clip. (see Figure 24)
4.11 When using a 900μm Fanout/Breakout Kit: Remove the cable clamp from the 900μm tubing.
4.12 45$0//&$5030/-:*OTUBMMUIFDPOOFDUPSIPVTJOHPOUPUIFDPOOFDUPSTFFFigure 28)
NOTE 5IFGFSSVMFTEVTUDBQTIPVMESFNBJOJOQMBDFVOUJMZPVBSFSFBEZUPJOTFSUUIFDPOOFDUPS
SC/ST 15.5mm
LC 11.5mm
20
24
25 Before Fiber Insertion
>POM<
2
5.0 FIBER TERMINATION – 2mm and 3mm
5.01 Required components and tools. (see Figure 1)
5.02 Measure 10 inches from end of cable and place the cable into the appropriate cable clamp.
Slide the cable clamp to tighten cable down. (see Figure 29)
5.03 Slide 2mm or 3mm boot onto cable. (see Figure 30)
1
23
2
22
21
HOLD
1 sec
19
HOLD
1 sec
18
>POM<
17
1
16
26 After Fiber Insertion
27
5.10 The wedge clip is engaged at shipment. If it has become dislodged, squeeze the top and bottom
insuring the wedge clip is inserted into the connector body. A click will be heard. (see Figure 34)
5.11 Place cable onto the Assembly Tool cable grip. (see Figure 35)
5.12 OPTION A:
1. Insert fiber slowly into the connector until connection is made. (see Figure 35)
2. 'PSNBCFOEJOUIFGJCFSUPNBJOUBJODPOOFDUJPO#FTVSFGJCFSCFOEEPFTOPUFYDFFEUPQ
of wedge clip. (see Figure 35)
5.04 3FNPWFNNPGDBCMFKBDLFUTFFFigure 31)
5.05 Strip 35mm of the 900μm buffered fiber by removing 10mm at a time. (see Figure 32)
3. Release the wedge clip by squeezing both sides until the wedge clip dislocates itself
from the connector body. (see Figure 36)
5.06 'SPNUIFFOEPGUIF˜NCVGGFSFEGJCFSQMBDFBNBSLBUNNGPS4$BOE45PSBNBSL
BUNNGPS-$TFFFigure 32)
5.07 Clean the stripped fiber with an alcohol wipe to remove any debris. Check the fiber integrity
by bending the stripped end slightly at 60°.
5.08 4FUUIFTUSJQQFEGJCFSPOUPUIFDMFBWFSTVDIUIBUUIF˜NCVGGFSFEGJCFSTFEHFJTBUUIF
10.5mm position and cleave. (see Figure 33)
3. Release the wedge clip by squeezing both sides until the wedge clip dislocates itself from
UIFDPOOFDUPSCPEZ3FNPWFUIF7'*GSPNUIFDPOOFDUPSBOEQMBDFUIFEVTUDBQCBDLPOUP
UIFDPOOFDUPSTGFSSVMF
5.13 Remove cable from the Assembly Tool cable grip.
5.14 Slide boot past the Assembly Tool cable grip. Straighten cable and return cable to the cable grip.
5.15 %JWJEF,FWMBSJOUPUXP
FRVBMQPSUJPOT1MBDF,FWMBSJOUPUIF"TTFNCMZ5PPM,FWMBSHSJQTPOFBDI
TJEF5VH,FWMBSMJHIUMZUPFOTVSFJUTQVMMFEUBVUBOE˜NCVGGFSFEGJCFSJTOPUCFOUTFFFigure 39)
5.16 (SJQ,FWMBSPOCPUITJEFTPGUIFUPPMUPNBJOUBJOUFOTJPO4DSFXCPPUPOUPCBDLPGDPOOFDUPS
UPGJY,FWMBSGJSNMZTFFFigure 40)
OPTION B:6TFB7JTVBM'BVMU*EFOUJGJFSPS7'*"'-)J-JUFSFDPNNFOEFE
BTBOBJEUP
determine if the cleaved fiber and stubbed fiber are connected properly.
5.17 Remove connector from Assembly Tool.
5.19 Remove wedge clip unit from connector. (see Figure 41)
1. 3FNPWFUIF'"45™DPOOFDUPSEVTUDBQBOEJOTFSUUIFDPOOFDUPSJOUPUIF7'*5VSOUIF7'*
on, there will be a red glow in Position 1 of the wedge clip. (See Figure 37)
5.20 5SJNFYDFTT,FWMBSVTJOH,FWMBSTDJTTPSTTFFFigure 42)
5.21 Release and remove cable clamp. Termination is complete. (see Figure 43)
2. Insert the cleaved fiber into the rear of the connector until the red glow dims in Position 1
of the wedge clip. Make a bend in the fiber to maintain connection. (See Figure 38)
5.09 Set connector into the Assembly Tool. (see Figure 34)
28
5.22 45$0//&$5030/-:*OTUBMMUIFDPOOFDUPSIPVTJOHPOUPUIFDPOOFDUPSTFFFigure 44)
Cable Grip
SC/ST
15.5mm
NOTE 5IFGFSSVMFTEVTUDBQTIPVMESFNBJOJOQMBDFVOUJMZPVBSFSFBEZ
to insert the connector.
LC 11.5mm
29
30
32
31
33
34
35
40
41
42
>POM<
1
2
36
HOLD
1 sec
Kevlar Grip
38 After Fiber Insertion
39
43
44