11 THz Figure-of-Merit Phase-change RF Switches for Reconfigurable Wireless Front-ends Jeong-Sun Moon, Hwa-Chang Seo, Dustin Le, Helen Fung, Adele Schmitz, Thomas Oh, Samuel Kim, Kyung-Ah Son, Daniel Zehnder, and Baohua Yang HRL Laboratories, Malibu, CA, 90265, USA Abstract — We report on GeTe-based, phase-change RF switches in a series configuration with an embedded microheater for thermal switching. With heater parasitics reduced, these GeTe RF switches show on-state resistance of 0.12 ohm*mm and off-state capacitance of 0.12 pF/mm. The RF switch figure-of-merit is estimated to be 11 THz, which is about 15 times better than state-of-the-art silicon-oninsulator switches. With 50-µm-wide GeTe switches, RF insertion loss was 0.25 dB and isolation was 24 dB at 20 GHz. Harmonic powers were suppressed >90 dBc at 35 dBm, meeting wireless requirements. The GeTe switches were characterized under W-CDMA signals without spectral regrowth up to 25 dBm. Index Terms—RF switches, phase-change material, wireless communications, power handling, insertion loss. I. INTRODUCTION Wireless systems are evolving into complex hardware architectures with carrier aggregation and multiple-inputmultiple-output (MIMO) antennas to support higher peak data rates and spectral efficiencies under International Mobile Telecommunications-Advanced guidelines. For instance, a 4G cellular RF front-end needs to support >16 bands, 60 RF ports and 30 RF switches per RF port [1]. The increased complexity of RF front-ends poses severe design and layout challenges. Tunable antenna and possibly reconfigurable RF front-ends are being considered to maintain T/R performance [2]. Low-loss, linear RF switches are key parts of these tunable RF systems. Currently, commercial RF switches include FET switches with SOI [3-4], SOS [5], GaN [6] technologies and RF MEMS [7]. Key features of RF switches include low insertion loss, high isolation, excellent linearity, power handling, easy integration with conventional semiconductor technologies, and reliability and packaging. For comparison, typical RF switch RonCoff values are 230-300 femtosecond for RF SOI switches, 448 for RF SOS switches, 453 for GaN FET switches, and ~4 for RF MEMS switches. RF MEMS switches offer the best FOM with excellent linearity >70 dBm. For high RF power handling, GaN FET switches showed 40 W continuous-wave RF power handling with <0.3 dB of compression [6]. More recently, GeTe-based phase-change materials (PCMs) are being evaluated for implementation into RF switches [8]. GeTe RF switches are distinguished by resistance change between their amorphous (high resistance) and crystalline (low resistance), leveraging resistance phase-change memory (RPCM) development. The static resistance ratio is on the order of ~106. With GeTe switches fabricated in vertical via configurations, RF insertion loss of 0.66 dB has been reported at 10 GHz with its third-order intercept point (IIP3) of 37 dBm [9]. Very recently, several lateral GeTe RF switches have been reported with excellent RF switch FOM, 1/(2*Ron*Coff), of >100 THz [10] as an intrinsic switch FOM. On the other hand, with a micro-heater embedded for thermal actuation, switch FOM varies due to parasitics, ranging from 1 THz [11], to >4 THz [12], to 7.3 THz [13]. RF power handling of these GeTe RF switches both at onstate and off-state has not been fully investigated. So far, the maximum on-state RF power handling ranges from >0.6 W [11], to >20 dBm [12], to >2 W [14]. Yet, many aspects of GeTe phase-change RF switches have not been addressed, including spectral regrowth under wireless waveforms such as 3G and 4G with and without interferers, operating temperatures, RF stability, hotswitching, and single-pole-multi-throw switch performance. In this talk, we report on GeTe RF switches on silicon substrate with state-of-the-art switch FOM of 11 THz. This was accomplished using an embedded refractory micro-heater with reduced parasitics. The spectral responses of the GeTe-based RF switches were tested for the first time under W-CDMA signals. With a 15 dBm interferer, we did not see spectral regrowth of the switches. Under single tone, the harmonic powers were at 90 dBc at 35 dBm with GeTe width of 150 µm. While at a very early development stage, we report that GeTe PCM RF switches are a promising technology upon improved reliability for future wireless RF front-ends. II. PCM RF SWITCHES A. RF Characteristics and Modeling 978-1-4799-8275-2/15/$31.00 ©2015 IEEE (a) was modeled with Coff of 6 fF (0.12 pF/mm). Figure 2(b) shows an equivalent circuit model with lumped elements of Ron, L, and Coff. The parasitic pad capacitance and inductors were extracted with standard ‘open’ and ‘short’ Inserion Loss (dB) R = 2.4 ohm, L = 83 pH -10 -0.5 -20 -1 Coff = 6 fF -30 Isolation (dB) (b) 0 0 (a) -1.5 -40 Switch FOM = 11 THz -2 0 10 20 30 -50 50 40 Frequency (GHz) (b) Figure 1. (a) An optical photograph of fabricated GeTe RF switch in a series configuration, (b) Measured isolation of various GeTe switches to reduce heater’s capacitive coupling Figure 2. (a) Measured and modeled s-parameters of GeTe RF series switches with switch-on and switch-off states, (b) An equivalent circuit with lumped elements of Ron, Coff, and inductor L, used to model the s-parameter data with excellent agreement. devices on the same wafer. The measured and modeled data (in Black) are in excellent agreement up to 50 GHz. With Ron of 2.4 ohm and Coff of 6 fF, the RF switch FOM is 11 THz, showing the potential to enable RF switch to millimeter wave frequencies. B. RF Power handling, Harmonics and Linearity Previously [ref], we reported RF power handling of GeTe switches at 2 GHz both for GeTe on and off states. Frequency =2 GHz W = 150 um 40 1f 20 50 0 90 dBc 1f Harmonic Power (dBm) Harmonic Power: f, 2f, 3f (dBm) Figure 1(a) shows a fabricated GeTe phase-change RF switch in a series configuration with embedded refractory micro-heater for robust heater operation in thermal switching of the GeTe channel. The GeTe PCM material is deposited on SiO2/Si wafers. As deposited, the GeTe is amorphous with sheet resistance >1 M/sq. With the GeTe material patterned by ICP dry etching for isolation, Ti-based ohmic contact electrodes are formed. The ohmic contact resistivity is measured by the standard transmission-line method (TLM), which yields a record low lateral contact resistance of ~15 µm. Sheet resistance was 17 ohm/sq after annealing above 200ºC. The on-state resistivity of GeTe material used here was 3.4 x 10-4 cm [12]. Figure 1(b) shows measured isolation of GeTe switches with different layouts, overlap to underlap, to study the parasitic coupling of the embedded heater. With underlap layout, isolation was ~25 dB at 67 GHz. Figure 2 plots the measured and modeled S-parameters of GeTe series switches up to 50 GHz for both GeTe with on-state and off-state. The channel width was 50 µm with a gap of 2 µm. The measurements were done using standard SOLT calibration on CS-5 impedance standard. For GeTe on-state, the insertion loss was 0.25 dB at 20 GHz. The S21 was modeled with an Ron of 2.4 ohm and an inductor L of 83 nH, as shown in Figure 2(b). With total channel width of 0.05 mm, Ron was 0.12 mm. For GeTe off-state, isolation was 24 dB at 20 GHz. The S21 -20 -40 0 90 dBc Frequency =2 GHz W = 50 um -50 2f -100 2f -60 3f -150 -5 0 5 10 15 20 25 30 35 3f CW RF Power_incident (dBm) -80 -100 20 25 30 35 40 CW RF Power_incident (dBm) Figure 3. Measured harmonic power of GeTe RF switches at on-states as a function of input RF power 978-1-4799-8275-2/15/$31.00 ©2015 IEEE spectral regrowth measurements under the W-CDMA at the Watt level. -10 (a) GeTe sw: W= 50 µm W-CDMA = 25 dBm W-CDMA Spectrum (dB) -20 GeTe_25 dBm Thru_25 dBm TABLE 1: SURVEY OF RF SWITCHES -30 Technology -40 SOI SOS pHEMT GaN Phase-change Metal Thru line -50 -60 GeTe sw -70 Lds (um) 0.32 0.25 0.5 2 2 Ron (mm) 0.8 1.6 1.5 1.7 0.12 Ron*Coff (fsec) 250 448 360 453 15 Reference [3] [5] [6] This work Due to SSPA in the test setup -80 1.29 1.295 (b) 1.3 1.305 1.31 Frequency (GHz) W-CDMA Spectrum (dB) 15 dBm interferer W-CDMA = 20 dBm -20 VI. CONCLUSION -40 -60 Metal Thru line -80 GeTe sw: W= 50 µm -100 1.285 1.29 1.295 1.3 1.305 1.31 We optimized RF designs of GeTe RF switches and demonstrated small-signal RF performance with RF switch FOM of 11 THz. We also characterized the switch linearity in terms of harmonic powers and under a WCDMA signal up to 25 dBm and found no spectral regrowth. We will present GeTe switch testing under the Watt level of W-CDMA signals. The overall RF performance is state-of-the-art, making these nascent PCM RF switches highly promising upon improved reliability. 1.315 Frequency (GHz) Figure 4. Measured spectra of GeTe PCM RF switches and metal thru lines (a) under W-CDMA signals and (b) with 15 dBm blocker A 50 µm GeTe RF switch can handle input RF power up to 2.8 W, and a 100 µm GeTe RF switch shows input RF power handling >5.6 W. When the GeTe is off-state, a 50 µm GeTe RF switch can handle input RF power up to 10 W, showing a 1 dB compression point (P1dB) of >10 W. With a GeTe PCM RF switch width of 50 µm, the offstate P1dB is >80 W/mm. Figure 3 shows single-tone harmonic power of two different GeTe switches with 50-µm and 150-µm width, respectively. These GeTe switches are fully on-state. The harmonic powers (2f, 3f) are greatly suppressed below 90 dBc at 35 dBm in the case of the 150-µm-wide GeTe switch. The two-tone intermodulation product data were reported as a function of input RF power up to 30 dBm RF input power previously. Figure 4 compares measured spectra of the GeTe switch and metal thru line under a W-CDMA signal at 25 dBm; there is no difference in the spectra found. We also introduced a 15-dBm interferer to see if there would be spectral regrowth. At 20 dBm, under a W-CDMA and a 15-dBm interferer signal, we found no difference between the GeTe switch and a metal thru line. We will discuss the REFERENCES [1] J.-E. Mueller, T. Bruder, P. Herrero, N. Norholm, P. Olesen, J. Rizk, and L. Schumacher, “Requirements for reconfigurable 4G front-ends”, IEEE MTT-S International Microwave Symposium Digest, pp. 1-3, 2013. [2] T. Seki et al., “An RF MEMS switch for 4G front-ends”, IEEE International Microwave Symposium Digest, pp. 1-3, 2013. [3] A. 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