Build your future with style 2016 Catalogue Weather Resistant Fire Resistant Durable Material Low Maintenance Easy Installation Natural Design Superior Thermal Properties www.nzbrickdistributors.co.nz Contents How to select your bricks 3 Brick Ranges 4 Distinction Series Stadium Collection Adapt Settlers Collection Reference Guide Earth Foundation 4 6 8 10 12 14 16 Classic 18 Painter Bricks 20 Selection Centres 22 Mortar, that finishing touch 24 How to select your bricks Designing your new home is an exciting experience as you discover the multitude of design ideas at your disposal. The NZ Brick Distributors team will help to make the experience as satisfying as possible. Ten tips for selecting your bricks 25 Delivery AND maintenance advice 26 Design for a sustainable future 27 Monier and Austral Bricks are made from natural materials that are kiln fired to lock in their colour and strength for life. The composition of the raw materials as well as the firing process may cause each run to differ. The resulting colour variation is inherent in the process and part of the appeal of our natural products. Volume 3 2015 Front Cover: Enzo / Distinction Series Due to this, below are a number of tools available to you. We recommend you use at least three of these: Brochures and Website – a great way to narrow down your selection but remember colours and textures are only indicative. Sample Boards – some builders have sample boards in their offices, these are a good way to view the bricks. Selection Centres – visit a NZ Brick Distributors Selection Centre to view display walls. We also have tools such as window joinery and roof colour swatches to help with your selection. 2 | NZ Brick Distributors™ BRONZE 110mm Sample Packs – you can request a sample from us which we can send to you. This will be from the current batch and will give a good indication of brick colour. Recently Constructed Houses – we can provide you a list of recently constructed houses that you can view from the street. Considering a blended brick? Be aware we endeavour to always show a light and dark brick however the final blend will not be in equal proportions and there will be a range of colours between the light and dark. Consider your mortar colour and joint finish as this can have a dramatic affect on your homes overall appearance. See page 24 of this catalogue for more advice on mortar colour and joint finishes. | 3 Distinction Series PEARL CAVIAR ENZO PHANTOM Spanish innovation, elegance, class. Pearl Caviar Enzo Phantom Aston Bentley 4 | NZ Brick Distributors™ CAVIAR Distinguish your home with the new Distinction Series. Defying the possibilities of brick manufacture, the Distinction Series provides whiter whites, blacker blacks and true greys never before seen in bricks. With their unparalleled quality, this truly distinctive range is sure to provide a striking finish to any project. Designed and manufactured in Spain, the Distinction Series offers what no other brick can. Tip Caviar and Phantom have specific cleaning requirements. Ask your bricklayer to carefully follow the directions on the pallet to ensure your bricks look brilliant. ASTON Brick Sizes: Caviar & Pearl available in: 290mm x 76mm x 70mm Enzo, Phantom, Aston & Bentley available in: 230mm x 119mm x 70mm NZ Brick Distributors recommend using a raked joint with the Distinction Series. BENTLEY Photographs should be considered indicative of colour and texture only. | 5 Stadium Collection A large format block which makes an instant impression. Albany Cream Geographe Limestone Federation Limestone Kingston Geographe Limestone Crafted with the finest grade materials and finished with unsurpassed precision, these striking bricks are available for the first time in 70mm which allows them to be laid on a standard foundation footing. At 2.5 times the size of a standard brick, these blocks will truly set your new home apart. The Stadium Collection delivers four stunning signature colours with a range of textured finishes that will make an instant and lasting impression. Tip These bricks may be susceptible to Vanadium Staining. It is a natural occurrence and will disappear over time. To speed up this process a simple solution may be applied. 6 | NZ Brick Distributors™ Albany Cream Geographe Limestone Federation Limestone Kingston Brick Size: 70mm block (290 x 162 x 70mm) 90mm block (290 x 162 x 90mm) NZ Brick Distributors recommend the use of a lightly raked mortar joint for all Stadium Collection blocks. Photographs should be considered indicative of colour and texture only. | 7 Adapt The Adapt series heralds new ground in brick manufacture and provides a sharp new look for today’s architecture. EROS CRATUS Barley A sharp new look for today’s architecture. Eros Cratus Barley Gaia Bronze Family Place provides accommodation and support for families whose children are undergoing treatment for cancer at Christchurch Hospital. Following the 2011 earthquake, NZBD donated the bricks to rebuild their Central City building. Bronze Colour, texture and size. These three components have the ability to significantly alter the overall look of your home. The adapt Series provides a broad range of colours and textures in the modern one and a half size. These finishes not only look stylish and modern, but retain all the durable, technical properties associated with clay bricks. The Adapt range of bricks look superb in their own right, or they can be used to compliment other bricks, Designa Schist or Designa Basalt. GAIA Tip Some bricks require a rolled joint in order to enhance their appearance. Please ensure you inform your bricklayer of the appropriate joint type for your chosen brick. Brick Size: 230mm x 119mm x 70mm NZ Brick Distributors is proud to support and be associated with the NZ Child Cancer Foundation. NZ Brick Distributors recommend using a raked joint on Gaia. All other Adapt products should use a rolled joint. Photographs should be considered indicative of colour and texture only. 8 | NZ Brick Distributors™ BRONZE | 9 Settlers Collection Coach House GREY Warm natural colours bring a classic elegance. Coach House Grey Autumn Blend Tip Bricks have stood the test of time. This natural product is not only an extremely safe cladding system, but an environmentally responsible one too. 10 | NZ Brick Distributors™ Coach House GREY Our Settlers Collection of bricks reflects the character of the early craftsman’s product. Combining bold natural colours with a rough textured finish, these bricks are the perfect complement to the New Zealand environment. Whether you’re building in the country or city, the Settlers Collection is sure to make your house a home and provide a cosy setting for your family. Coach House Grey Brick Size: 230mm x 76mm x 70mm NZ Brick Distributors recommend using a raked joint with the Settlers Collection. Photographs should be considered indicative of colour and texture only. Autumn Blend | 11 Reference Guide Brick Mortar Joint Type Mortar Colour Colour Through/Slurry Brick Grade Solar Reflectivity Solar Absorbance Distinction Series Pearl Colour Through FBS Plain N Light Caviar Colour Through FBS Plain Y Dark Enzo Colour Through FBS Plain N Light Phantom Colour Through FBS Plain Y Dark Aston Colour Through FBS Plain N Medium Bentley Colour Through FBS Plain N Medium Kingston Colour Through FBS Textured N Medium Albany Cream Colour Through FBS Textured N Light Federation Limestone Colour Through FBS Textured N Light Geographe Limestone Colour Through FBS Textured N Light Stadium Collection Adapt Notes Solar Absorbance Rating Solar absorbance is a measure of the amount of solar energy or heat that passes into a material. Solar absorbance relies on colour, no matter what the use. Dark materials have a higher solar absorbance and will absorb more solar energy. Choosing lighter coloured bricks will reduce the amount of heat energy entering your home. NZ Brick Distributors has classified all brick colours as light, medium and dark on the basis of their solar absorbance. These categories can be used in energy efficiency verification software. Solar Absorbance Rating Legend <0.475 Light EROS Rolled Slurry FBS Textured N Light 0.475 – 0.70 Medium CRATUS Rolled Slurry FBS Textured N Light >0.70 Dark Barley Rolled Slurry FBS Textured N Light Colour Through FBS Textured N Medium Slurry FBS Textured Y Dark Coach House Grey Colour Through FBS Textured Y Medium Autumn Blend Colour Through FBS Textured N Medium Oak Colour Through FBS Textured N Medium Malt Colour Through FBS Textured N Medium Dover Colour Through FBS Textured N Light Gypsy Rose Colour Through FBS Textured N Dark Slurry FBS Textured N Medium Colour Through FBS Textured Y Medium Colour Through FBS Textured N Medium Slurry FBS Textured N Light Colour Through FBS Textured N Medium Slurry FBS Textured N Dark Colour Through FBS Textured N Medium GAIA Bronze Rolled Settlers Collection Earth Grange Rolled Colonial Red Solar Reflectivity Rating Solar Reflectance is the inverse of solar absorbance and is a measure of a materials ability to bounce back radiation, that is, to reflect sunlight. A lighter colour will have higher heat reflection than a darker one, but will not necessarily produce more glare or light reflection. It is possible to get a surface with low solar absorbance and low light reflection. Solar Reflectance Rating Legend Solar Reflectivity <37% Y = Yes N = No Classic Roma Stonewash Rolled Sand St George Rolled Foundation Emerald Stone Beige Rolled Slurry FBS Textured N Medium Alpine Rolled Slurry FBS Textured N Light Colour Through FBS Textured N Medium Electrum 12 | NZ Brick Distributors™ Brick Grades refer to chipping tolerances as per ASTM C216-15. | 13 Earth Capture the natural beauty of the environment. Dover Malt Oak Grange Colonial Red Gypsy Rose Tip Bricks are one of the most cost effective cladding options available. Being extremely low maintenance, brick will also cost you less than other claddings in years to come. GRANGE This unique collection captures the essence of modern living with colours and textures that open up many possibilities. Use them on their own to create a spacious oasis or blend them in with other materials such as plaster over brick, Designa Schist or Designa Basalt to make an individual statement of style. Either way you will be amazed how one brick offers so many possibilities. Dover Malt Oak Grange Colonial Red GYPSY ROSE Brick Size: 230mm x 76mm x 70mm NZ Brick Distributors recommend using a rolled joint with Grange. A raked joint should be used for all other Earth products. Photographs should be considered indicative of colour and texture only. 14 | NZ Brick Distributors™ GRANGE | 15 Foundation With a range of colours and textures the Foundation range will form the background of all those family photos for years to come. Offering a wide range of looks, this range allows for a unique and distinctive home for you and your family. Emerald Stone Beige Alpine Electrum Tip Diverse bricks for diverse lifestyles. Clay bricks will not fade over time. Other products, such as concrete bricks will fade and must be sealed. Brick Size: 230mm x 76mm x 70mm Emerald Stone Beige Alpine Electrum NZ Brick Distributors recommend using a raked joint with Emerald and Electrum. A rolled joint must be used with Alpine and Stone Beige. Photographs should be considered indicative of colour and texture only. 16 | NZ Brick Distributors™ ELECTRUM | 17 Classic Quintessential bricks that stand the test of time. St George Roma Stonewash Sand Tip ST GEORGE A new range never before seen in New Zealand. The Classic range provides a variety of distinctive products to create a beautiful, timeless aesthetic. Bricks are a natural product and as such may vary from the images you see in this brochure. We have a number of tools available to help with your selection process as shown on page 3 of this brochure. 18 | NZ Brick Distributors™ St George Roma Stonewash SAND Brick Size: 230mm x 76mm x 70mm NZ Brick Distributors recommend using a rolled joint with Stonewash and St George. A raked joint may be used on Roma and Sand. Photographs should be considered indicative of colour and texture only. | 19 Designa Schist Designa Basalt Painter Bricks Can’t find the colour you want? One of the greatest benefits of clay bricks is the extremely low maintenance required to keep them looking as good as the day they were laid for year to come. SINGLE HEIGHT – SMOOTH Clay bricks are colourfast so will not fade with age. However, should you desire a colour which we are unable to produce, you may elect to paint over a cost effective brick to achieve the exact aesthetic you desire. With a range of textures and sizes available, painting over bricks can produce a unique look in exactly the colour tone you desire. SINGLE HEIGHT – WIRE CUT The perfect addition to style your home. These distinctive products set your house apart giving it a unique, personalised appearance. Make sure you pick up a Stone Collection brochure from one of our New Zealand Selection Centres or phone 0800 BRICKS to have one posted to you. 1½ HEIGHT – WIRE CUT 0800 BRICKS www.nzbrickdistributors.co.nz 20 | NZ Brick Distributors™ | 21 Design your future with style. The Answer to TC2 & TC3 Cladding Lightweight 18.86kg/m² Prefinished – No Painting Required Codemark Certified Large Format (3,030mm long x 455mm wide) Smooth & Textured Finishes Available Perfect for Residential & Light Commercial Buildings Selection Centres Given the significance your brick selection has in creating the perfect look for your new home it is important to take your time and view all of the possibilities. NZ Brick Distributors has a number of selection centres throughout New Zealand where you can view all products and speak one-on-one with an expert. It is important to match all the components that make up the exterior of your home. So we have samples of window joinery and roofing in our selection centres so you can work through your colour scheme with one of our skilled Customer Service Representatives. TC3 Certified Certified Applicators Weather Resistant Fire Resistant Lightweight Panels Durable Material No Painting Required Low Maintenance Easy Installation Natural Design www.designerseries.co.nz 22 | NZ Brick Distributors™ | 23 Ten tips for selecting your bricks Mortar, that finishing touch Your choice of mortar colour and joint finish can dramatically change the look of your home. You might be surprised to know that mortar makes up about 15 percent of the surface area of brickwork. So it’s not surprising that the colour and finish of mortar joints will affect your perception of a wall. Mortar Colour Examples Joint Finish Examples The below examples use the same brick which illustrates the effect mortar colour can have. Grey Mortar Matching Mortar White Mortar Rolled Flush Raked Mortar finishes There are three common mortar finishes. The key to understanding mortar finishes is sunlight. A raked finish will cause a deep shadow to form in the mortar joint. This brings out the horizontal lines of the brickwork (and the vertical lines to a lesser extent). Rolled joints also create shadow lines, but much finer and more subtle. A flush joint doesn’t allow shadow lines to form, giving the wall a more unified look. Using a mortar colour to match the brick will take this a step further. Mortar Colour Mortar colour is a great way to add your own personal twist to your home and there are a multitude of options available to you. The most common mortar colour is mid-grey, often called “natural”. However mortar can be coloured, usually by adding powdered or liquid pigments to the mortar as it is being mixed by the bricklayer. Mortar coloured to match the brick will give the impression of a large area of colour, whereas a contrasting mortar colour will highlight the shape and colour of the bricks. The type of brick you select plays a part in which type of mortar joint would work best. Straight edged bricks with a slurry coat lend themselves to rolled joints where colour through bricks with rumbled edges are better with a raked joint. Using a raked joint on some bricks is likely to cause chipping, which may be unsightly. As such it is important to adhere to the recommendations on each page of this catalogue. Different mortar colours and joint finishes are shown in our selection centres, ask one of the team to explain the difference and why we have used different finishes with different bricks. It is important to discuss both mortar colour and joint finish with your builder or bricklayer to ensure you get the look you want. 24 | NZ Brick Distributors™ Bricks are a natural product and as such there will be some colour variation between and within batches Always blend from three pallets to ensure colour variation is evenly spread across the wall Colour Variation Monier and Austral Bricks clay products are made from naturally occurring materials that are kiln fired to lock in their colour and strength for life. The composition of the raw materials as well as the firing process may cause each run to differ. The resulting colour variation is inherent in the process and part of the appeal of natural products. The product ranges in this brochure and on our website give a general indication of colour for your preliminary selection. We recommend you also view current product samples and look at actual finished houses (we can supply a list) before making your final selection. Visit one of our selection centres where our experienced team can help with your choice. Blending Bricks Your bricklayer is a professional tradesman and is responsible for ensuring an even colour distribution. This process is called blending. Our bricks are partially blended during packing but this is not sufficient to guarantee a well blended wall. Blending on site is important whether the bricks are a single colour or multi-coloured. Blending instructions are on the side of most packs. Warranty Brick colours and textures are indicative only. We do not warrant that our bricks will match any sample or brochure. We recommend confirming availability and viewing the latest batch. All warranty claims against product must be made prior to the product being laid. Minor chipping and breakages can occur during delivery and we recommend using this product for cuts. Do not lay wet bricks as an accurate indication of colour variation can not be gauged. Also, a wet brick may cause efflorescence to appear Bricks may have been transported up to seven times prior to them arriving on site. During this handling chipping may occur. This will not affect the performance of the brick in any way If you believe there is an issue please phone NZ Brick Distributors to organise a site meeting prior to laying The industry standard for viewing brickwork is from 6.1 metres back. Brickwork should be viewed as an assembly, not brick by brick Clean as you go. Acid wash is not recommended. However, if necessary contact NZ Brick Distributors first Always use the appropriate mortar joint type. This will limit chipping and ensure your bricks appearance is enhanced It is the responsibility of the bricklayer to ensure all bricks laid are of acceptable quality A brick laid is a brick accepted by the bricklayer and the owner | 25 Delivery and maintenance advice Design for a sustainable future Delivery Brick Cleaning and Maintenance Delivering your bricks is the exciting first step in the construction process. Here are a few simple guidelines to help us help you. One of the appealing factors of brickwork is it requires very little maintenance once installed. Your bricklayer is responsible for leaving your brickwork clean at the end of a job. There are some naturally occurring processes that can cause marks to appear on your brickwork once installed. These are easily remedied, generally without the use of harsh chemicals. Deliver ahead of time - The first delivery should take place at least a day before work commences, otherwise time may be lost on site due to waiting. Give us a minimum 48 hours notice for all deliveries. Help us find you - Give a clear street address. Tell us of any obstacles such as a narrow, dead-end or one-way street, weight restrictions and clearways. Please tell us beforehand if there is difficult site access or if the site is locked. Placement of bricks - Please make sure we have any special placement instructions ahead of delivery. Ensure the ground (including underlying pipes) and any pavement traversed can sustain this weight. Our tractors need at least 2.5 m clear width and 2.6 m height clearance. Inspect the delivery - Call NZ Brick Distributors immediately if there are any problems. The appearance of a brick building can be permanently spoilt by bad cleaning techniques or by the use of the incorrect cleaning agents. For this reason, it is important to ensure that the correct cleaning methods are utilised for the best results and to help reduce the associated problems with brick cleaning. Brickwork cleaning and maintenance advice is available on our website or contact one of our sales offices. In recent years there has been growing world-wide concern for energy conservation, the reduction of greenhouse gases and sustainability. In Australia, it is estimated that 39% of the end energy usage in domestic buildings is used for space heating and cooling (Australian Greenhouse Office 1999). Designing and constructing an energy efficient house has the potential to substantially reduce the amount of energy consumed. NZ Brick Distributors is part of an industry that has spent over 8 years researching this very subject. The key findings of the energy efficiency research to date are: Lightweight buildings (timber, fibre cement, steel) are the worst performing buildings across all seasons. Brick veneer construction performs better than lightweight. Insulated cavity brick performs the best The research also reinforces that passive design features make all the difference, making the most of local climate conditions to create a more comfortable home while reducing your power bills. As well as being the best choice for thermally comfortable housing, clay bricks are the natural choice because: Long life. Bricks stand the test of time. The evidence of that is all around us. Low maintenance. Face brickwork doesn’t require special cleaning, painting or protective coatings to maintain its good looks. 26 | NZ Brick Distributors™ Durable. Bricks are immensely strong, resisting fire and impact damage, vermin and termite attack. Research conducted at the University of Newcastle has proven that clay brick is a superior building material in producing thermally comfortable, energy efficient environments for people to live, work and play. This is because of the high thermal mass found in clay bricks. Healthy. Brickwork is inert, emitting virtually no chemicals or gases. Reusable. Bricks are one of the few materials that can be reused (not just recycled) with their original qualities intact. A Sustainable Industry Abundant. Bricks are made from clay and shale, our planet’s most abundant materials. Low impact. Our raw material quarries are carefully controlled to minimise environmental impact and ensure the land is rehabilitated. Energy efficient. Most brick production is highly automated, using clean natural gas in highly efficient kilns. Conserving water. Where possible our plants recycle water and use rainwater collected on site. Recycling waste. Clay waste and malformed bricks are recycled back into the manufacturing process. | 27 New Zealand Selection Centres Auckland 956 Great South Rd, Penrose, Auckland 1642 Tel. 09 579 0166 Tauranga 15 Hynds Rd, Greerton, Tauranga 3142 Tel. 07 578 7117 Hamilton 59 Vickery St, Te Rapa, Hamilton 3200 Tel. 07 958 4650 Christchurch 1/99 Sawyers Arms Rd, Papanui, Christchurch 8052 Tel. 03 354 0200 NZ Brick Distributors Ltd. Head Office 1/99 Sawyers Arms Rd, Papanui, Christchurch 8052 Tel. 03 354 0200 0800 BRICKS www.nzbrickdistributors.co.nz A division of A member of Proudly Supports Our clay bricks are made from naturally occurring minerals that are kiln fired to lock in their colour and strength for life. The composition of the raw materials as well as the firing process may cause each run to differ. The resulting colour variation is inherent in the process and part of the appeal of our natural products. The product images in our brochures give a general indication of colour for your preliminary selection. We recommend you also view current product samples before making your final selection. Printed October 2015.