Folding Platform FB 180-3 The lightweight and completely pre-assembled platform system for concrete construction Edition 04/2009 PERI GmbH Formwork Scaffolding Engineering P.O. Box 1264 89259 Weissenhorn Germany Tel +49 (0)73 09.9 50-0 Fax +49 (0)73 09.9 51-0 info@peri.com www.peri.com Important notes: Without exception, current safety regulations must be observed in those countries where our products are used. The illustrations in this brochure are photographs of real site situations. Therefore, the safety aspects and formwork tie details shown cannot cannot be considered as final. Safety instructions and load specifications must be observed at all times. Any changes and deviations require separate static verification. We reserve the right to make technical changes in the interests of progress. Contents 2 PERI Folding Platform FB 180-3 Quick and easy to set up, only 2 platforms required for each structure 4 Simple layout planning, Intermediate Platform FBZ 240 for 4 applications 6 Corner Frame FBE, Roof edge protection scaffold 8 In concrete frame construction, as formwork scaffold 10 Anchor points and suspension 12 Construction site-compliant detailed solutions, storage and transport 14 Components 28 PERI International 1 PERI Folding Platform FB 180-3 Quick and easy to set up, only 2 platforms required for each structure PERI FB 180-3 folding platform, the lightweight and completely pre-assembled platform system for concrete construction. With the FB 180 system, even complicated ground plans can be scaffolded with a minimum of effort. System components are also available for internal and external corners. The corner platform can be used for both left and right sides. Attach 4-sling lifting gear to the retractable crane eye and then hoist. Mount the compression strut with the captive bolts. Install the Compression Brace in the right position - ready! Release red safety coupler and fold out the guardrail. 2 The non-slip platform decking is made of multiple-layered bonded sheeting and is resistant against the adverse effects of the weather and mechanical damage. Main Platform Folding Platform FB 180-3 2,98 2,01 1,08 1,79 Corner Infill Platform Intermediate Platform FBZ 240 2,41 1,07 1,68 The PERI Folding Platform FB 180-3 is a working scaffold according to DIN EN 12811 and safety scaffold accordingto DIN 4420. 2,38 Load Class 4 300 kg/m2 permissible load. Load Class 5 450 kg/m2 permissible load. Standard application with main platforms, intermediate platforms and corner platforms. Special application only with main platforms. FB FBZ e.g. for reinforcement work with more than 500 kg of possible load per linear metre of platform. FB FB FB for special applications such as extension and retraction platforms for machines and building equipment; 450 kg/m2 corresponds to 2430 kg/ platform. 3 PERI Folding Platform FB 180-3 Simple layout planning, Intermediate Platform FBZ 240 for 4 applications Simple layout planning The Folding Platform FB 180-3 and Intermediate Platform FBZ 240 can also be used on complicated ground plans. Guardrail boards System components provide solutions for internal and external corners without requiring any time-consuming special platforms. The uniform anchor arrangement of 2.50 m as standard, makes the installation of anchors considerably easier. FB 2,05 2,50 max. 2.50 FB FBZ 2,50 max. 2.50 1,00 0,20 Formwork panel 1,65 1,75 0,35 0,20 2,30 2,50 Handrail Post FBP Suspension of the FB 180-3 allows lateral dimensional tolerances of ± 2.5 cm. FBZ 2,50 3,00 Formwork panel FB FBZ 4 Internal corner solution with FBZ and individual brackets. FB FBZ Compensation area with intermediate platform FEB 1,45 1,55 Cantilever FB = folding platform FBZ = intermediate platform FEB = folding corner platform (FB supplemented with the corner platform frame) Intermediate Platform FBZ 240 Provides system-compliant safety for compensation areas and internal corners. 1. As corner platform Uniform spacing of the anchor points. No accumulation of dimension tolerances because the intermediate platform is adjusted in each case accordingly. FBZ FBZ FB FB 2,50 2,50 FB 2,50 2,50 2. As closure platform Continuous compensation between the main platforms of 0 - 2 m means that this scaffold system can be adapted to any ground plan. 2,50 Building edge FBZ 3. As end platform The intermediate platform together with one individual bracket as a moving unit can also be used as an end platform. With size dimensions up to 2.20 m. 0,00 - 2,02 FB max. 2.50 2,50 FB FB 2,50 2,50 FBZ max. 2.10 max. 2.20 0,35 Internal corner platform: Intermediate Platform FBZ with individual bracket With 2 x Screw Plate DW 15/115. Handrail post folded down. Anchor points 2,50 1,65 0,35 Platform spacing Formwork panel from the contractor FB 2,50 Anchor points 2,50 FBZ Platform spacing FB 1,75 2,05 3,00 3,00 4. As internal corner platform Securely connected with the individual bracket to form a moving unit, the intermediate platform is used as an internal corner. The removable handrails of the intermediate platform allow free access to the internal corner. 5 PERI Folding Platform FB 180-3 Corner Frame FBE, Roof edge protection scaffold Ground plan: FB 180-3 as folding corner platform left Corner Frame FBE 2,50 The Corner Frame FBE transforms every folding platform into a universally used corner platform; can be used on both the left and right sides. The Folding Corner Platform FEB is mounted together with the Corner Frame and is delivered as one unit. Furthermore, this means that the frequency of use as well as the cost-effectiveness of the folding platform is increased, then: 1,0 0,20 0,20 – Mounting of the Corner Frame can easily be done on the construction site. – Each Folding Corner Platform can also be used on the straight wall section. – The quick folding procedure is also possible together with the Corner Frame. – The Folding Corner Platform can be used on both the right and left sides. Formwork panel 1,55 View of FB 180-3 as folding corner platform left Use as folding corner platform on the right. The Folding Corner Platform with Frame is just as easy to fold together as the standard folding platfrom. 6 1,45 Cantilever Folding Corner Platform on a straight wall section. Roof edge protection scaffold With only a couple of steps, the FB 180-3 is converted to roof edge protection scaffold. – The Handrail Extension FB is simply inserted into the tube of the Handrail Frame as far as it can go. – The coupling for fixing the top horizontal scaffold tube with the attached Protection Net is securely connected with the Handrail Extension. – The 2 m high Protection Net is installed in manageable 6 m lengths. This means that the side protection can comfortably carried out from the folding platform. 2,00 Folding Platform FB 180-3 with protection net in use as roof edge protection scaffold. The Handrail Extension FB is simply inserted into the handrail tube of the folding platform. The Protection Net is simply threaded onto a scaffold tube. Used in accordance with DIN 4420. Protection Net attached to scaffold tube ø 48.3 mm. 7 PERI Folding Platform FB 180-3 In concrete frame construction, as formwork scaffold In concrete frame construction The support extension allows the use of the folding platform without any complicated support measures of the bracket base point - the pressure point is adaptable to the height of the storey. – With the Support Extension 300 and the Compression Strut, storey heights up to 4.50 m can be bridged. max. 4.50 m – The Support Extension is only suspended and therefore pivots to a safe position. – The load-bearing capacity of the folding platform is fully maintained even with the use of the suport extension. Compression Strut FB-2 – Alternatively, wall openings can also be bridged with horizontally placed timbers or steel walers. In addition, a finishing platform can also be attached to the the support extension. From this safe working position, all required finishing work is carried out. Support extensions and finishing platforms adapt to the wall openings in the concrete frame. Support Extension 300 FB-2 The handrail of the finishing platform is also foldable. The advantages are less space requirements during transport and storage as well as faster assembly and dismantling. The robust multilayer boarding also ensures safe working conditions and a long service life for the finishing platform. The pressure point of the Support Extension 300 FB is adjustable in 10 cm steps. 8 FB 180 as formwork scaffold. In practice, supporting the formwork to the outside has proved to be an advantage. As formwork scaffold If the folding platform is used as formwork scaffold, higher loads have to be carried. Even at great heights, work equipment and materials must be available. Formwork up to 5.40 m high has been taken into consideration in the Assembly Instructions for standard configuration. With the tension bracing, external wind forces are reliably transferred. For reinforcement work done from the outside, a service load of 300 kg/m² is available. This is more than half a tonne per linear metre of scaffold. For special applications, this can even be raised to 450 kg/m². This also allows the setting up of reinforcement scaffolding, e.g. PERI UP. The formwork is supported using pushpull props. The base plates are fixed to the multi-purpose connector of the folding platform. Folding Platform FB 180-3 with finishing platform and supported formwork. 9 PERI Folding Platform FB 180-3 Anchor points and suspension Less anchor points with the PERI Folding Platform 180-3 Whether using a Mounting Head or Loop Mounting Head, the maximum anchor spacing of 2.50 m considerably reduces the work involved for the anchor points compared to the standard spacing of 1.50 m for individual brackets with planking. This results in 40% less labour costs and material requirements for anchor points. The Mounting Head FB The standard anchorage for the use as formwork or working scaffold. Stirrup With the use of the Mounting Head FB, the Folding Platform can be used for applications with up to 450 kg/m². Formwork up to 5.40 m high can assembled on it. The Mounting Head FB The Loop Mounting Head-2 FB The ideal anchoring for use as working scaffold. Tie stirrup in the reinforcement With the Loop Mounting Head, applications up to Scaffold Group 5 as well as assembeld formwork up to 2.70 m high is possible. Centre line of bracket 2 loops per anchoring point. The Loop Mounting Head FB 8 cm 10 2,5 cm Centre line of bracket Wall Scaffold Hinge FB In connection with the Wall Scaffold Hinge FB which is mounted beforehand, lateral dimensional tolerances of ± 2,5 cm are adjusted. This means the anchor points can also be moved with a high degree of reinforcement. 2,5 cm The Wall Scaffold Hinge FB allows lateral dimensional tolerances of ± 25 cm at the anchor point. Suspension variant Reusable components Mounting Head FB Item no. 026632 Hex. Bolt M24 x 70-10.9 Item no. 026430 Wall Scaffold Hinge FB Item no. 026990 Anchor Positioning M24 Item no. 026420 Mounting Head FB Item no. 026632 Hex Bolt M24 x 120 10.9 Item no. 029560 Scaffold Mounting Ring M24 Item no. 029470 Anchor Positioning M24 Item no. 026420 Screw-On Cone-2 M24 / DW 20 Item no. 114158 Threaded Anchor Plate DW 20 Item no. 030860 Mounting Head FB Item no. 026632 Hex. Bolt M24 x 120-10.9 Item no. 029560 Scaffold Mounting Ring M24 Item no. 029470 Anchor Positioning M24 Item no. 026420 Climbing Cone 2 M24 / DW 15 Item no. 031220 Tie Rod DW 15 Item no. 030030 Loop Mounting Head 2 FB Item no. 026645 Lost components Cone for Anchor Sleeve M24 Item no. 026240 Attention: safety instructions Anchor Sleeve M24 Item no. 026230 Threaded Anchor Plate DW 15 Item no. 030840 Anchor Loop Item-no. 026636 Always use in pairs! Only use the parts indicated by PERI for scaffold anchoring. 11 PERI Folding Platform FB 180-3 Detailed practical solutions, storage and transport 45 mm thick platform decking made of bonded multilayered plywood boarding. Detailed practical solutions PERI folding platforms offer more than just safety with system components. The handrail frames of the main platform have integrated nail holes. Conventionally closed compensation areas can therefore be easily secured with handrail planks. Higher handrails made of scaffold tubes and couplers can be fixed to the handrail posts of the brackets and Handrail Post FBP. The end-to-end 45 mm thick platform decking is made of bonded multilayered plywood boarding with rounded corners and edges, and is non-slip, high loadbearing and robust. Compared to individual planks, it is less susceptible to damage. All safety components are marked red and permanently attached. Easy and simple connection of scaffold tubes ø 48.3 mm by means of the Swivel Coupling DK 1. 12 Nail holes in the handrail frame allow easy fixing of the handrail planks. The Handrail Post FBP for supporting the handrail planks (supplied by the contractor) is screwed in the MultiPurpose Connector (DW 15). Storage and transport With only 27 cm effective stacking height, PERI folding platforms require a minimum of space during transport, on the construction site or building yard. Due to the externally-positioned crane eyes, stacks containing up to 10 folding platforms can be attached at any one time. Due to its 2.40 m width, the Intermediate Platform FBZ can be loaded crosswise thus saving on space. The stacking height is only 9 cm. 9 9 9 cm Stacking height of intermediate platforms 9 Intermediate Platforms FBZ 240 Height = 81 cm 26 cm 26 cm 26 cm Stacking height of folding platforms 39 cm 9 Folding Platforms FB 180-3 Height = 247 cm Folding corner platforms can be immediately recognised in stacks because the corner frames are marked red. The space-saving stacking dimensions remain unchanged. On a truck loading area of 2.50 x 5.00 m, up to 45 linear metres of platfoms can be loaded. With 9 folding platforms stacked on top of each other, the permissible height loading dimensions can be fully utilised. 13 FB 180 Folding Platform System Item no. Weight kg 026648 318,000 Folding Platform FB 180/300 For working and safety scaffold according to DIN EN 12811 and DIN 4420. With continuous 45 mm thick platform lining and foldable handrail frame. Technical Data Permissible load 300 kg/m². For special applications up to 450 kg/m2. 240 2500 240 2980 2055 1040 Ø48,3 2000 478,000 Folding Corner Platform FB 180/300 The corner platform can be used for both left and right hand corners. Assembled using the Folding Platform and Corner Frame FBE. Technical Data Permissible load 300 kg/m². 240 2500 2980 14 240 2056 1040 026649 FB 180 Folding Platform System Item no. Weight kg 026622 113,000 Intermediate Platform FBZ 240 Can be used as intermediate platform, or with accessories as end platform. With continuous 45 mm thick platform lining and foldable handrail frame. Technical Data Permissible load 300 kg/m². 1800 1080 1030 2407 1641 126 1420 1740 Folding Bracket FB 180, galv. For assembly of special platforms in connection with Intermediate Platform FBZ as telescopic end platform. Ø48,3 385 316 2010 18 x 50 = 900 1120 1085 Ø9 2055 Ø17 95 2000 180 82,000 160 026652 40 18 x 80 = 1440 15 FB 180 Folding Platform System Item no. Weight kg 026625 116,000 Finishing Platform FBN-2 With continuous 45 mm thick platform lining and foldable handrail frame. Technical Data Permissble load capacity of 150 kg/m². 1260 1041 2980 806 900 026624 42,300 026631 16,100 Accessories Support Extension 300 FB-2, galv. Finishing Bracket FBN-2, galv. For assembly of special finishing platforms. 1085 Ø9 175 Ø48,3 885 Support Extension 300 FB-2, galv. For extending the bottom compression point. Hints Adjustable from 1.30 to 3.00 m in 100 mm steps. 175 3013 42,300 17 x 100 = 1700 026624 170 238 433 16 80 120 200 FB 180 Folding Platform System Compression Strut FB-2, galv. For use with Support Extension 300 FB-2. 152 Item no. Weight kg 026627 21,200 180 3234 177,000 Corner Frame FBE Allows Folding Platform FB 180-3/300 to be used as corner platform on left and right hand building corners. Complete with 6 x 710225 Hex. Bolt ISO 4017 M16 x 45-8.8, galv. 6 x 070890 Nut ISO 7042 M16-8, galv. 500 1000 1928 1000 2400 120 Handrail Post FBP For assembling a lateral guardrail to the FB 180. Screwed on from above. 1005 503 Ø 48,3 382 6,990 438 90 026628 2137 026626 120 DW 15 17 FB 180 Folding Platform System End Guardrail Frame 55 Guardrail frame for clamping to all PERI platforms and climbing systems. max 417 1360 1020 Item no. Weight kg 065066 15,100 560 2,330 Scaffold Tube Connector, galv. For connecting Scaffold Tubes Ø 48.3 mm to Folding Bracket FB 180 on special platforms. Complete with 2 x 710225 Hex. Bolt ISO 4017 M16 x 45-8.8, galv. 2 x 070890 Nut ISO 7042 M16-8, galv. 30 100 260 100 30 026644 400 60 159 026635 3,690 Handrail Extension FB For extending handrails up to h = 2.00 m when using the FB 180 as safety scaffold. Ø 38 18 1141 991 Ø48,3 M 16x45 FB 180 Folding Platform System Protection Net 6.0 x 2.0 m Side protection net made of high-strength polypropylene for safety scaffold. 5 mm thick, without knots. Technical Data Net type A2 according to DIN EN 1263-1. Energy absorption 4.2 kj. Colour: green Certified. 100 2000 Item no. Weight kg 026530 2,400 100 6000 026646 199,000 Transportation Fork 180-2, galv. For moving complete platform units. Safety instructions Load capacity 750 kg. Follow Instruction for Use! 1301 2889 4589 120 1621 1500 1260 80 705 Ø25x180 1756 Screw Plate DW 15/115, galv. For connecting and assembling of TRP, FB 180 and RUNDFLEX Plus platforms. 15 100 60 0,673 115 026647 19 FB 180 Folding Platform System Item no. Weight kg 051250 2,790 Tension Belt l = 5.70 m, 25 kN Technical Data Permissible tension force 25.0 kN. 1000 min 1600 1,620 Belt Connector Wall For securing against tilting through wind loads with Tension Belt. 0 051270 12 Ø50 80 Ø25 100 026430 0,334 Accessories Hex. Bolt ISO 4014 M24 x 70-10.9 715357 0,243 Hex. Bolt Ø 16 x 150, galv. 12 150 120 Ø5 018060 0,030 Ø16 Cotter Pin 4/1, galv. For pins up to Ø 25 mm. Ø4 030070 0,222 Nut DW 15 SW 30/50, galv. For anchoring with Tie Rod DW 15. Hints Spanner size SW 30. Technical Data Permissible load 90 kN. 50 SW 30 DW 15 20 max 5700 FB 180 Folding Platform System Item no. Weight kg 030740 030050 030150 1,550 0,000 0,420 Tie Rod B 15 Tie Rod B 15 Special Length Cutting Costs DW 15, B 15 Tie Rod B 15 l = 0.30 m Hints Weldable! Observe construction approval! Technical Data Permissible load 85 kN. B 15 6,250 Mouning Head FB, galv. For mounting the Folding Platform to the Wall Scaffold Hinge FB or Mounting Ring M24. 329 026632 46 125 55 70 35 75 Wall Scaffold Hinge FB For mounting the Folding Platform FB 180 to the Mounting Head FB. Allows mounting point to be moved ± 25 mm laterally. 200 2,870 25 026990 130 39 26 65 026430 0,334 026430 0,334 110 130 Accessories Hex. Bolt ISO 4014 M24 x 70-10.9 Hex. Bolt ISO 4014 M24 x 70-10.9 High strength bolt for anchoring climbing systems. Hints Spanner size SW 36. 70 SW 36 M24 21 FB 180 Folding Platform System Item no. Weight kg 026230 1,010 Anchor Sleeve M24 For anchoring of platform systems. Hints Permissible load see PERI product info. 100 68 8 120 15 Ø 31 12 DW 20 026240 026250 0,013 0,005 026240 0,013 Accessories Cone for Anchor Sleeve M24 Plug Ø 26 mm for Anchor Sleeve M24 Cone for Anchor Sleeve M24 Results in a concrete cover of 24 mm. 39 Ø31 50 24 026250 0,005 Plug Ø 26 mm for Anchor Sleeve M24 For closing Cones for Anchor Sleeve M24. Ø 26 Ø 23 27 0,723 Mounting Ring M24, galv. Anchoring System M24. For anchoring of climbing systems. Hints Permissible load see PERI product info. Ø73 029470 73 029560 0,535 029560 0,535 Accessories Hex. Bolt ISO 4014 M24 x 120-10.9 Hex. Bolt ISO 4014 M24 x 120-10.9 High strength bolt for anchoring climbing systems. Hints Spanner size SW 36. 120 M24 SW 36 22 FB 180 Folding Platform System Item no. Weight kg 114158 1,030 Screw-On Cone-2 M24/DW 20, galv. Anchoring system M24. For anchoring of climbing systems. Hints Permissible load see PERI product info. Spanner size SW 36. 150 M 24 030860 0,801 030860 0,801 70 65 DW 20 SW 36 Accessories Threaded Anchor Plate DW 20 Threaded Anchor Plate DW 20 For the use with Tie Rod DW 20, B 20 or ScrewOn Cone-2 M24/DW 20. For anchoring into the concrete. Hints Permissible load see PERI product info. Lost anchor component. 65 DW 20 029270 0,331 Advancing Bolt M24, galv. For connecting the anchor system M24 if the formlining can be drilled through. 32 100 Ø6 Hints Spanner size SW 19. 70 M 24 SW 19 029280 0,196 029280 0,196 Accessories Anchor Positioning Plate M24, galv. Anchor Positioning Plate M24, galv. For connecting the anchor system M24 if the formlining can be drilled through. 80 Ø7 Ø25 60 029440 0,005 6 Accessories Hex. Wood Screw DIN 571 6 x 20, galv. 23 FB 180 Folding Platform System Item no. Weight kg 026420 0,123 Anchor Positioning Stud M24, galv. For connecting the anchor system M24 if the formlining can not be drilled through. Hints Allen Key SW 14. 60 SW 14 Ø5 M 24 40 0,445 0,005 026645 5,460 Accessories Allen Key SW 14, long Wire Nails 3 x 80 Loop Mounting Head-2 FB, galv. For mounting the Folding Platform FB 180 to pair of Anchor Loops. 375 027212 710312 146 146 17,800 Height Extension FB for Loop For hanging the Folding Platform FB 180 by 60 cm to 70 cm lower. 200 985 700 026638 124 24 117 FB 180 Folding Platform System Item no. Weight kg 026636 1,140 Anchor loop For anchoring of platform systems. Hints Always use in pairs. Permissible load see PERI product info. 740 80 120 10 224 031480 2,460 Socket Spanner SW 36, chrome-plated For diverse uses. 510 027212 0,445 Allen Key SW 14, long To remove the Anchor Positioning Studs M24, M30 and M36. 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