InControl
V1.1
Industrial Control Magazine
INSIDE
What’s New in
IC Products
Application Profile
Ask the Experts
June 2003
ICB-SP001A-EN-P – June 2003
© 2003 Rockwell International Corporation. All Rights Reserved. Printed in USA.
Technology Today
Welcome to InControl.
Rockwell Automation is committed to being the most valued
global provider of power, control, and information solutions.
NEMA and IEC industrial components are essential elements
of any successful complete automation solution. They
provide a foundation that enables customers to maximize
their long-term investments.
Our industrial components portfolio stems from a focal
competency in motor control featuring industry-leading
technology that optimizes plant-floor performance. These
power components are complimented with a full array of
world-class logic components to achieve an unparalleled
portfolio of industrial control, providing a single source for complete Panel Solutions. Our latest
offerings engage similar control capabilities for On-Machine solutions, with less potential for wiring
errors, shorter wiring runs, and fewer connections. Our commitment to your success begins with
these component solutions.
Inside you will find our newest Industrial Control products. Also featured are insightful
articles about new technology, successful applications of our products, and answers
to the most common product questions. Be sure to subscribe to learn more
and keep this within easy reach for reference. If you ever have any
questions or comments do not hesitate to contact your local
authorized Rockwell Automation representative.
For more inform
ation about Roc
kw
log on to www
.ra.rockwell.co ell Automation,
m.
For more inform
ation about All
en-Bradley
products, log on
to www.ab.c
om.
For more inform
ation about Indu
strial
Components Te
chnical Support
, log on
http://support.ro
ckwellautomati to
on.com.
What’s Inside
Products
17
NEMA Motor Control
• Contactors, Starters,
and Overload Relays
• Vacuum Contactors
• Definite Purpose Contactors
30
Features
What’s New
4
IEC Motor Control
• Motor Protection Circuit Breakers
and Motor Circuit Protectors
• Molded Case Circuit Breakers
• Contactors
• Overload Relays
48
• Manual Motor Starters
• Combination Starters
• Disconnect Switches
•
•
•
•
Mounting System and Starters
Open Starters
Control and Load Switches
Rotary Disconnect Switches
Application Profile
9
Supplemental Motor Protection
• Current, Phase, Thermistor, and
Motor Rotation Monitoring Relays
50
53
59
• Pendant Stations
• Touch/Palm
Answers to frequently
asked product questions
Technology Today
14
Technical discussion in the
Industrial Control Industry
• New Directions, NFPA 79
Code Changes
eTools
15
Product selection software
and web updates
InControl Customer Success
16
Tell us your success story
• Beacons
Terminal Blocks/Wiring and Connection Systems
• IEC Terminal Blocks
• NEMA/EEMAC Terminal Blocks
• Power Distribution Terminal Blocks
97
12
Signaling
• Tower Lights
• Horns
85
• Solid-State Relays
• Single Loop Temperature/
Heater Controllers
Push Buttons
• 22 mm IEC
• 30 mm NEMA
• Hazardous Location
82
• Control Transformers
Ask the Experts
Relays, Timers, and Temperature Controllers
• General Purpose Relays
• General Purpose Electronic
Timers and Counters
• Industrial Relays and Timers
73
• Distributed Starters (Networked)
Power Supplies
• Switched Mode Power Supplies
61
• Miniature Circuit Breakers/
Supplementary Protectors
Solid-State Motor Control
• Soft Starters
• Solid-State Contactors
Profiles of successful
customers/applications
from around the globe
• Banta Corporation Reduces
Print Cycle Time with Complete
Integrated Power Control Solution
Control Circuit and Load Protection
• Fuse Holders
• Circuit Breakers
Industrial Components
New Products
• Wiring Systems
• Through-panel Connection Systems
• Marking Systems and Accessories
Condition Sensing Switches
• Pressure
• Temperature
InControl
Direct editorial comments to:
InControl, Managing Editor –
Jan M. Zuehlke
Rockwell Automation
1201 South 2nd Street
Milwaukee, WI 53204 USA
(Tel) 414-382-3831
jmzuehlke@ra.rockwell.com
For subscriptions or address change:
1-800-223-5354 ext. 1623
rockwellautomation@performark.com
Rockwell Automation’s Newest Additions
Rockwell Automation’s power control offerings range from contactors
to motor starters. These offerings provide seamless integration of power
control project management and industry-leading technology: optimizing
plant-floor power needs, increasing energy efficiency, and maximizing
manufacturing uptime.
POWER CONTROL
SOLUTIONS
The SMC-Flex takes softstarting to new dimensions by reducing both product size and the total cost
to the customer. The space-saving footprint of the SMC-Flex has a 50% size reduction over the traditional
design, and an efficient modular design that reduces heat losses by 80%. The bypass automatically closes
when the motor reaches its nominal speed resulting in a cooler-running component and reduction in
enclosure size. The SMC Flex is ideally suited for applications where motor starting torque needs to be
controlled (reduced) to prevent equipment damage and costly downtime.
NEMA Protective Covers for starters and contactors help improve
workplace safety by providing a cover that is easily attached to NEMA size
0-5 starters and contactors. The new protective cover is designed to help
prevent accidental contact with current carrying components.
NEMA Enclosed Disconnect Safety Switches are specifically
MachineAlert™ family of dedicated function electronic motor protection relays offers stateof-the-art supplementary protective functions that are easily added and applied to motor control
circuits. Motor control applications benefit because of the compact size and digital adjustment
capabilities these relays offer. MachineAlert™ Relays are a cost effective choice for protecting
equipment investments and minimizing production downtime.
IEC Rotary Disconnects introduce NFPA 79 2002 compliant solutions. Three new
disconnect styles, front handle, side-mount, and cable-operated meet the NFPA 79 changes,
requiring rotary disconnect switches to be operable without the use of accessory tools or devices
(independent of door position) and include a new inter-locking provision to prevent the closing of
disconnect while enclosure door is open, unless an interlock is operated by a deliberate action.
4
Solid State Contactors (SSC) are designed for fast and demanding switching of loads such
as heaters, solenoids, transformers and motors. Solid State Contactors are ideal replacements for electromechanical devices or mercury contactors. They can switch single, dual and three phase heaters up to 50 A.
The Bimetallic Overload Relays provide reliable motor protection in normal duty applications
regardless of installation location, position and ambient temperature. Bimetallic devices feature class 10
ambient compensated protection with phase loss sensitivity.
The Molded Case Circuit Breaker (MCCB) line is a designed for the global
marketplace meeting UL 489, CSA 22. 2 No. 5, IEC 60947-2, CE and KEMA-KEUR approvals.
These MCCBs meets the latest standards requirements, provides panel space savings, high
performance, field or factory installed internal accessories, and rotary or flexible cable operators.
The Motor Protection Circuit Breaker (MPCB) line has been expanded
to provide motor protection up to 315 A. MPCBs can be used together with IEC contactors to
make two component starters reducing the size and cost for control of motor branch circuits up
to 300 Hp (600V). Motor Protection Circuit Breakers provide all necessary functions to meet
global requirements for motor branch circuit protection including: disconnecting means,
branch-circuit, short-circuit protection, and overload protection.
What’s New
What’s New
The Modular Protection System for motors offers in-depth motor protection coverage by
monitoring the critical elements of motor current, line voltage and temperature. High resolution settings
allow the installer to configure a precise envelope of protection to achieve maximum motor utilization while
avoiding damage and downtime. Ease of installation is provided through pluggable options and accessories.
This next generation design offers greater capabilities with the option of full metering for line voltage and
power monitoring in addition to expanded RTD monitoring.
designed for demanding industrial applications. These enclosed disconnect safety switches
can also be used in “at motor” disconnect switch applications. Protective fuse covers are a
safety accessory that help prevent accidental contact with the load side of a disconnect
switch, power fuses and wire connections.
5
Rockwell Automation’s Newest Additions
Rockwell Automation’s power control offerings range from contactors
to motor starters. These offerings provide seamless integration of power
control project management and industry-leading technology: optimizing
plant-floor power needs, increasing energy efficiency, and maximizing
manufacturing uptime.
POWER CONTROL
SOLUTIONS
The SMC-Flex takes softstarting to new dimensions by reducing both product size and the total cost
to the customer. The space-saving footprint of the SMC-Flex has a 50% size reduction over the traditional
design, and an efficient modular design that reduces heat losses by 80%. The bypass automatically closes
when the motor reaches its nominal speed resulting in a cooler-running component and reduction in
enclosure size. The SMC Flex is ideally suited for applications where motor starting torque needs to be
controlled (reduced) to prevent equipment damage and costly downtime.
NEMA Protective Covers for starters and contactors help improve
workplace safety by providing a cover that is easily attached to NEMA size
0-5 starters and contactors. The new protective cover is designed to help
prevent accidental contact with current carrying components.
NEMA Enclosed Disconnect Safety Switches are specifically
MachineAlert™ family of dedicated function electronic motor protection relays offers stateof-the-art supplementary protective functions that are easily added and applied to motor control
circuits. Motor control applications benefit because of the compact size and digital adjustment
capabilities these relays offer. MachineAlert™ Relays are a cost effective choice for protecting
equipment investments and minimizing production downtime.
IEC Rotary Disconnects introduce NFPA 79 2002 compliant solutions. Three new
disconnect styles, front handle, side-mount, and cable-operated meet the NFPA 79 changes,
requiring rotary disconnect switches to be operable without the use of accessory tools or devices
(independent of door position) and include a new inter-locking provision to prevent the closing of
disconnect while enclosure door is open, unless an interlock is operated by a deliberate action.
4
Solid State Contactors (SSC) are designed for fast and demanding switching of loads such
as heaters, solenoids, transformers and motors. Solid State Contactors are ideal replacements for electromechanical devices or mercury contactors. They can switch single, dual and three phase heaters up to 50 A.
The Bimetallic Overload Relays provide reliable motor protection in normal duty applications
regardless of installation location, position and ambient temperature. Bimetallic devices feature class 10
ambient compensated protection with phase loss sensitivity.
The Molded Case Circuit Breaker (MCCB) line is a designed for the global
marketplace meeting UL 489, CSA 22. 2 No. 5, IEC 60947-2, CE and KEMA-KEUR approvals.
These MCCBs meets the latest standards requirements, provides panel space savings, high
performance, field or factory installed internal accessories, and rotary or flexible cable operators.
The Motor Protection Circuit Breaker (MPCB) line has been expanded
to provide motor protection up to 315 A. MPCBs can be used together with IEC contactors to
make two component starters reducing the size and cost for control of motor branch circuits up
to 300 Hp (600V). Motor Protection Circuit Breakers provide all necessary functions to meet
global requirements for motor branch circuit protection including: disconnecting means,
branch-circuit, short-circuit protection, and overload protection.
What’s New
What’s New
The Modular Protection System for motors offers in-depth motor protection coverage by
monitoring the critical elements of motor current, line voltage and temperature. High resolution settings
allow the installer to configure a precise envelope of protection to achieve maximum motor utilization while
avoiding damage and downtime. Ease of installation is provided through pluggable options and accessories.
This next generation design offers greater capabilities with the option of full metering for line voltage and
power monitoring in addition to expanded RTD monitoring.
designed for demanding industrial applications. These enclosed disconnect safety switches
can also be used in “at motor” disconnect switch applications. Protective fuse covers are a
safety accessory that help prevent accidental contact with the load side of a disconnect
switch, power fuses and wire connections.
5
The MaxDuty™ Contact Blocks are the solution to your highercurrent switching needs. For use with 800T and 800H 30 mm push buttons,
the new MaxDuty™ contacts can switch twice as much current as typical
“pilot duty” contacts. In addition, they are also suitable for starting and stopping
small horsepower-rated motors. The net result can be lower product/installation
costs, reduced maintenance/downtime, and increased safety.
COMPLETE PANEL
SOLUTIONS
Whether your product application is for in-panel, on-panel or through-panel,
Rockwell Automation offers an unparalleled component portfolio for Complete
Panel Solutions to satisfy your requirements. Our IEC and NEMA component
portfolio includes: Terminal Blocks, Relays, Circuit Breakers, Temperature
Controllers, Beacons, Push Buttons, Power Supplies, Contactors, and much
more. We have a broad portfolio that contains the essential components for
Complete Panel Solutions.
Insulation Displacement Connection (IDC) terminal blocks utilize termination
technology that offers 60% or greater time savings over the traditional screw process by completely
eliminating insulation stripping from the terminal block wiring process. This broad range of terminal
configurations and accessories ensure a simple, quick termination solution.
Switched Mode Power
Supplies are the broadest line of power
supplies for DIN Rails. With this leading edge
technology, efficiency levels exceeding 90%
are achieved. The industry-leading service life
is obtained through a design that incorporates
long-life electrolytic capacitors in combination
with a very low thermal-loss circuit concept.
This family of Power Supplies offers several
solutions to increase the reliability and safety
of many industrial applications.
The addition of NEMA Finger-Safe Relays
allow customers to incorporate the benefits of time proven
performance with increased safety, global acceptance,
and compliance with IP2X finger-safe standards.
6
UL489 Miniature Circuit Breakers provide flexibility
and space saving design while simplifying maintenance. With a wide
range of currents and trip characteristics available, the appropriate
level of protection can be chosen for specific applications. The size
has been reduced to 17.5 mm, minimizing panel space requirements.
The red/green flags and toggle position identify the localized fault so
troubleshooting can be done quickly.
What’s New
What’s New
The new push button line of Indicator Lights is an ideal solution for commercial-grade indicator applications. They are
available in 18mm, 22mm, & 30mm sizes, in both LED and incandescent illumination. Compared to traditional industrial-grade pilot
lights, the indicator lights are shallower in depth and more economical to meet the demands of commercial-grade applications.
They still feature IP2X fingersafe saddle clamp terminals for safety and ease of wiring.
7
The MaxDuty™ Contact Blocks are the solution to your highercurrent switching needs. For use with 800T and 800H 30 mm push buttons,
the new MaxDuty™ contacts can switch twice as much current as typical
“pilot duty” contacts. In addition, they are also suitable for starting and stopping
small horsepower-rated motors. The net result can be lower product/installation
costs, reduced maintenance/downtime, and increased safety.
COMPLETE PANEL
SOLUTIONS
Whether your product application is for in-panel, on-panel or through-panel,
Rockwell Automation offers an unparalleled component portfolio for Complete
Panel Solutions to satisfy your requirements. Our IEC and NEMA component
portfolio includes: Terminal Blocks, Relays, Circuit Breakers, Temperature
Controllers, Beacons, Push Buttons, Power Supplies, Contactors, and much
more. We have a broad portfolio that contains the essential components for
Complete Panel Solutions.
Insulation Displacement Connection (IDC) terminal blocks utilize termination
technology that offers 60% or greater time savings over the traditional screw process by completely
eliminating insulation stripping from the terminal block wiring process. This broad range of terminal
configurations and accessories ensure a simple, quick termination solution.
Switched Mode Power
Supplies are the broadest line of power
supplies for DIN Rails. With this leading edge
technology, efficiency levels exceeding 90%
are achieved. The industry-leading service life
is obtained through a design that incorporates
long-life electrolytic capacitors in combination
with a very low thermal-loss circuit concept.
This family of Power Supplies offers several
solutions to increase the reliability and safety
of many industrial applications.
The addition of NEMA Finger-Safe Relays
allow customers to incorporate the benefits of time proven
performance with increased safety, global acceptance,
and compliance with IP2X finger-safe standards.
6
UL489 Miniature Circuit Breakers provide flexibility
and space saving design while simplifying maintenance. With a wide
range of currents and trip characteristics available, the appropriate
level of protection can be chosen for specific applications. The size
has been reduced to 17.5 mm, minimizing panel space requirements.
The red/green flags and toggle position identify the localized fault so
troubleshooting can be done quickly.
What’s New
What’s New
The new push button line of Indicator Lights is an ideal solution for commercial-grade indicator applications. They are
available in 18mm, 22mm, & 30mm sizes, in both LED and incandescent illumination. Compared to traditional industrial-grade pilot
lights, the indicator lights are shallower in depth and more economical to meet the demands of commercial-grade applications.
They still feature IP2X fingersafe saddle clamp terminals for safety and ease of wiring.
7
Application
On-Machine™ solutions allow companies to have simplified
designs and documentation, with less wiring errors allowing
easier and faster installation. Because the components are
moving from the cabinet closer to the point of application,
this improves mean time to repair, cuts downtime and boosts
plant productivity.
ON-MACHINE
S
SOLUTIONS
ArmorStart™ Distributed Motor Controller offers a
simple, cost-effective method of integrating combination starters, I/O and
network capabilities in your on-machine architecture. With ArmorStart™
you profit and benefit from lower installation cost, reduced engineering
time, and ease of maintenance/plant operation savings.
PanelConnect™ is the next generation “Plug and Play” Interface Module that
8
The Zero-Force touch buttons are designed to offer unbeatable
performance (with or without gloves), quick response times, protection from
operation by foreign substances, and superior electromagnetic compatibility (EMC)
noise immunity. All of these are delivered in the same ergonomically designed
package to help alleviate the effects of carpal tunnel syndrome (CTS) and other
nerve disorders common to repetitive operator interfaces. The Zero-Force touch
button line provides a contoured package surface to allow a true “neutral” hand
interface while, at the same time, delivering improved control reliability and
enhanced operator safety.
Cost-effective Rockwell Automation solution featuring Allen-Bradley products helps printer
increase uptime two to three percent and easily accommodates future upgrades.
BACKGROUND
Consistently ranked one of Fortune
magazine’s “Most Admired Companies,”
Banta Corporation, continually strives to
improve the quality of its products and
services. Established more than one hundred
years ago, the company has grown to be
one of the ten largest printing companies
in North America, serving publishers of
educational and general books, special interest
magazines, consumer and business catalogs
and direct marketing materials.
Recognized as both a market and technological
leader in printing and digital imaging, Banta
provides customers with a complete range of
integrated information management solutions
from content creation to fulfillment and
distribution in any print or electronic format
required. In addition to printing and digital
imaging, Banta offers multimedia and
software Solutions, interactive media and
online services.
From headquarters nestled along the banks of
the Fox River in Menasha, Wisconsin, Banta
Corporation operates more than 40 facilities
worldwide. Publicly traded on the NYSE
under the symbol BN, the company
currently employs about 8,000
and records approximately
$1.4 billion in annual sales.
With Print Related Services
accounting for more than
55% of its sales, Banta
Corporation’s ability
to keep pace with
rapidly changing print
technology and its
customers’ increasingly
shortened cycle times is
key to its success.
CHALLENGE
The printing arm of the Corporation, Banta’s
Print Sector, offers a wide range of printing
solutions, including web, sheet-fed and digital
printing capabilities, as well as complete binding,
coating and cover options. The digital
revolution that began in the early-1990s has
had a profound effect on the printing industry.
Computer-to-plate (CTP) technology has
allowed publishers to eliminate one of the
most time-consuming steps in the printing
process – plate film production. Banta has
invested in new scanning and image processing
equipment as well as increased its digital
storage capabilities to provide customers with
the fastest and most cost-effective pre-press
solutions available.
At the same time, Banta must ensure that
the heart of its operation and largest capital
investment – its lithographic offset printing
presses – can continually improve productivity.
Since printing presses have a life cycle of around
15 to 20 years, many are remanufactured
in-house to keep in step with the latest technological innovations and process improvements.
The power control equipment supporting
the presses – contactors, starters, motor
control centers and disconnect switches –
must be reliable and easily accommodate
these field modifications. And the drives
and programmable controls must be capable
of supporting the line shafting application and
reduce stress on the mechanical equipment to
ensure long press life.
Banta soon discovered that the componentlevel control devices provided with the presses,
many of which are foreign built, did not
provide the flexibility needed to implement
press upgrades. Attempts to modify the system
design to increase productivity resulted in system
errors and excessive downtime. In addition,
identifying replacement parts for the foreign
components – and local service and support –
was difficult. Even routine maintenance was a
time-consuming and costly process.
Application Profile
What’s New
replaces the need for terminal blocks. This simplified connection through the enclosure
wall maintains panel environmental integrity, and interfaces to Output devices like
Pneumatic Solenoid Valves on the machine and Output Modules in the panel.
Banta Corporation Reduces Print Cycle Time with Complete
Integrated Power Control Solution.
9
Application
On-Machine™ solutions allow companies to have simplified
designs and documentation, with less wiring errors allowing
easier and faster installation. Because the components are
moving from the cabinet closer to the point of application,
this improves mean time to repair, cuts downtime and boosts
plant productivity.
ON-MACHINE
S
SOLUTIONS
ArmorStart™ Distributed Motor Controller offers a
simple, cost-effective method of integrating combination starters, I/O and
network capabilities in your on-machine architecture. With ArmorStart™
you profit and benefit from lower installation cost, reduced engineering
time, and ease of maintenance/plant operation savings.
PanelConnect™ is the next generation “Plug and Play” Interface Module that
8
The Zero-Force touch buttons are designed to offer unbeatable
performance (with or without gloves), quick response times, protection from
operation by foreign substances, and superior electromagnetic compatibility (EMC)
noise immunity. All of these are delivered in the same ergonomically designed
package to help alleviate the effects of carpal tunnel syndrome (CTS) and other
nerve disorders common to repetitive operator interfaces. The Zero-Force touch
button line provides a contoured package surface to allow a true “neutral” hand
interface while, at the same time, delivering improved control reliability and
enhanced operator safety.
Cost-effective Rockwell Automation solution featuring Allen-Bradley products helps printer
increase uptime two to three percent and easily accommodates future upgrades.
BACKGROUND
Consistently ranked one of Fortune
magazine’s “Most Admired Companies,”
Banta Corporation, continually strives to
improve the quality of its products and
services. Established more than one hundred
years ago, the company has grown to be
one of the ten largest printing companies
in North America, serving publishers of
educational and general books, special interest
magazines, consumer and business catalogs
and direct marketing materials.
Recognized as both a market and technological
leader in printing and digital imaging, Banta
provides customers with a complete range of
integrated information management solutions
from content creation to fulfillment and
distribution in any print or electronic format
required. In addition to printing and digital
imaging, Banta offers multimedia and
software Solutions, interactive media and
online services.
From headquarters nestled along the banks of
the Fox River in Menasha, Wisconsin, Banta
Corporation operates more than 40 facilities
worldwide. Publicly traded on the NYSE
under the symbol BN, the company
currently employs about 8,000
and records approximately
$1.4 billion in annual sales.
With Print Related Services
accounting for more than
55% of its sales, Banta
Corporation’s ability
to keep pace with
rapidly changing print
technology and its
customers’ increasingly
shortened cycle times is
key to its success.
CHALLENGE
The printing arm of the Corporation, Banta’s
Print Sector, offers a wide range of printing
solutions, including web, sheet-fed and digital
printing capabilities, as well as complete binding,
coating and cover options. The digital
revolution that began in the early-1990s has
had a profound effect on the printing industry.
Computer-to-plate (CTP) technology has
allowed publishers to eliminate one of the
most time-consuming steps in the printing
process – plate film production. Banta has
invested in new scanning and image processing
equipment as well as increased its digital
storage capabilities to provide customers with
the fastest and most cost-effective pre-press
solutions available.
At the same time, Banta must ensure that
the heart of its operation and largest capital
investment – its lithographic offset printing
presses – can continually improve productivity.
Since printing presses have a life cycle of around
15 to 20 years, many are remanufactured
in-house to keep in step with the latest technological innovations and process improvements.
The power control equipment supporting
the presses – contactors, starters, motor
control centers and disconnect switches –
must be reliable and easily accommodate
these field modifications. And the drives
and programmable controls must be capable
of supporting the line shafting application and
reduce stress on the mechanical equipment to
ensure long press life.
Banta soon discovered that the componentlevel control devices provided with the presses,
many of which are foreign built, did not
provide the flexibility needed to implement
press upgrades. Attempts to modify the system
design to increase productivity resulted in system
errors and excessive downtime. In addition,
identifying replacement parts for the foreign
components – and local service and support –
was difficult. Even routine maintenance was a
time-consuming and costly process.
Application Profile
What’s New
replaces the need for terminal blocks. This simplified connection through the enclosure
wall maintains panel environmental integrity, and interfaces to Output devices like
Pneumatic Solenoid Valves on the machine and Output Modules in the panel.
Banta Corporation Reduces Print Cycle Time with Complete
Integrated Power Control Solution.
9
The complete Rockwell Automation
POWER CONTROL SOLUTION
is designed to quickly and easily
accommodate future system upgrades.
SOLUTION
Banta Book Group engineering/maintenance
superintendent Gary M. Simo called on local
Allen-Bradley distributor Werner Electric and
Rockwell Automation solution provider, Press
Control Services, a web offset integration
specialist headquartered in Lewisville, Texas,
for a comprehensive Power Control Solution.
For Simo, turning to Rockwell Automation was
a logical choice based on a wealth of experience.
“During my 30 years in the industry, I’ve
specified and purchased Allen-Bradley products
whenever possible,” said Simo. “And throughout my fifteen years with Banta, I have always
been able to rely on Werner Electric to provide
technical support and expertise whenever I
need it. Werner Electric has also played a vital
role in lowering our field service start-up costs.”
10
To decrease installation costs and increase
uptime, Allen-Bradley On-Machine™ solutions
were implemented whenever practical – from
the press room through the bindery. “By
deploying industrial controls and hardware,
like our Bulletin 800 Push Button Stations,
directly on a machine rather than in centralized cabinets, installation time and costs are
When in-house remanufacturing of the printing
press is necessary, Allen-Bradley Complete
Panel Solutions housed in custom control
cabinets designed by solution provider Press
Control Services, streamline the upgrade.
And packaged Power Control Solutions,
like the Allen-Bradley Bulletin 2100 Motor
Control Center fitted with Allen-Bradley
Bulletin 500 NEMA Starters used within
the facility’s chiller plant, also easily
accommodate upgrades and changing
electrical and mechanical requirements.
Also, while traditional printing presses use
a mechanical line shaft and harmonic gear
boxes to control web tension through the
press the Rockwell Automation electronic line
shaft solution chosen by Banta utilizes high
performance, Allen-Bradley 1395 DC digital
drives and ControlLogix™ for precise web
tension control. The gears, clutches, belts
and pulleys that are intrinsic to a mechanical
system – and the high tolerances associated
with each – are eliminated. Via a control
panel, press operators can electronically set
web tension with precision not possible with
a mechanical system thus allowing makereadies
and web changeovers to be far more efficient.
RESULTS
“In the deadline-driven print industry
where continuous operation is essential,
identifying a supplier who can provide
a quality solution, plus local support,
is critical,” said Simo. “The reliability
and flexibility of Allen-Bradley products,
combined with the superior service
provided by their distributor, Werner
Electric, has helped us achieve the
throughput we need to achieve our
customers’ objectives.”
For additional information
regarding Banta Corporation
and the products applied
in this solution, visit the
following websites:
Since implementing the solution,
Banta Book Group has significantly
decreased the make-ready and changeover time on its presses. The smooth
and precise motor control has reduced
equipment wear and tear, and the
advanced diagnostics intrinsic to the
system have enhanced overall system
reliability – and decreased maintenance. In addition, readily available
NEMA products – combined with
local service – have greatly simplified
the maintenance – and upgrades –
on the foreign-built presses. Overall,
uptime has increased two to three
percent since the Rockwell Automation
solution has been applied.
Most importantly, the complete
Rockwell Automation power control
solution is designed to quickly and
easily accommodate future system
upgrades and will support Banta
Corporation’s technological advances
and continuous press design improvements for years to come.
Banta Corporation: http://www.banta.com/
Allen-Bradley Bulletin 800 Push Buttons: http://www.ab.com/industrialcontrols/products/
push_buttons/30mm/index.html
Allen-Bradley Bulletin 500 Contactors and Starters: http://www.ab.com/industrialcontrols/
products/nema_motor_control/contactors_starters_overload/500.html
Allen-Bradley Bulletin 1494 Disconnects: http://www.ab.com/manuals/pd/NDS.htm
Allen-Bradley Low Voltage Motor Control Centers: http://www.ab.com/mcc/index.html
www
Allen-Bradley Bulletin 700P Industrial Relays: http://www.ab.com/industrialcontrols/products/
relays_timers_and_temp_controllers/industrial_relays_and_timers/finger-safe.html
Allen-Bradley 1395 Digital DC Drive: http://www.ab.com/drives/1395/index.html
Allen-Bradley ControlLogix™: http://www.ab.com/catalogs/b113/controllogix/overview.html
Application Profile
Application Profile
Quality Allen-Bradley NEMA components,
including Bulletin 800 Push Button Stations,
Bulletin 500 Contactors, Bulletin 1494
Disconnect Switches and Bulletin 500
Starters, are essential in both the On-Machine™
and panel applications of the Rockwell
Automation solution.
greatly reduced,” said Bob Lennon, vice
president, Rockwell Automation. “In fact,
comparisons have shown that On-Machine™
installation costs up to 30% less than
conventional methods.”
11
The complete Rockwell Automation
POWER CONTROL SOLUTION
is designed to quickly and easily
accommodate future system upgrades.
SOLUTION
Banta Book Group engineering/maintenance
superintendent Gary M. Simo called on local
Allen-Bradley distributor Werner Electric and
Rockwell Automation solution provider, Press
Control Services, a web offset integration
specialist headquartered in Lewisville, Texas,
for a comprehensive Power Control Solution.
For Simo, turning to Rockwell Automation was
a logical choice based on a wealth of experience.
“During my 30 years in the industry, I’ve
specified and purchased Allen-Bradley products
whenever possible,” said Simo. “And throughout my fifteen years with Banta, I have always
been able to rely on Werner Electric to provide
technical support and expertise whenever I
need it. Werner Electric has also played a vital
role in lowering our field service start-up costs.”
10
To decrease installation costs and increase
uptime, Allen-Bradley On-Machine™ solutions
were implemented whenever practical – from
the press room through the bindery. “By
deploying industrial controls and hardware,
like our Bulletin 800 Push Button Stations,
directly on a machine rather than in centralized cabinets, installation time and costs are
When in-house remanufacturing of the printing
press is necessary, Allen-Bradley Complete
Panel Solutions housed in custom control
cabinets designed by solution provider Press
Control Services, streamline the upgrade.
And packaged Power Control Solutions,
like the Allen-Bradley Bulletin 2100 Motor
Control Center fitted with Allen-Bradley
Bulletin 500 NEMA Starters used within
the facility’s chiller plant, also easily
accommodate upgrades and changing
electrical and mechanical requirements.
Also, while traditional printing presses use
a mechanical line shaft and harmonic gear
boxes to control web tension through the
press the Rockwell Automation electronic line
shaft solution chosen by Banta utilizes high
performance, Allen-Bradley 1395 DC digital
drives and ControlLogix™ for precise web
tension control. The gears, clutches, belts
and pulleys that are intrinsic to a mechanical
system – and the high tolerances associated
with each – are eliminated. Via a control
panel, press operators can electronically set
web tension with precision not possible with
a mechanical system thus allowing makereadies
and web changeovers to be far more efficient.
RESULTS
“In the deadline-driven print industry
where continuous operation is essential,
identifying a supplier who can provide
a quality solution, plus local support,
is critical,” said Simo. “The reliability
and flexibility of Allen-Bradley products,
combined with the superior service
provided by their distributor, Werner
Electric, has helped us achieve the
throughput we need to achieve our
customers’ objectives.”
For additional information
regarding Banta Corporation
and the products applied
in this solution, visit the
following websites:
Since implementing the solution,
Banta Book Group has significantly
decreased the make-ready and changeover time on its presses. The smooth
and precise motor control has reduced
equipment wear and tear, and the
advanced diagnostics intrinsic to the
system have enhanced overall system
reliability – and decreased maintenance. In addition, readily available
NEMA products – combined with
local service – have greatly simplified
the maintenance – and upgrades –
on the foreign-built presses. Overall,
uptime has increased two to three
percent since the Rockwell Automation
solution has been applied.
Most importantly, the complete
Rockwell Automation power control
solution is designed to quickly and
easily accommodate future system
upgrades and will support Banta
Corporation’s technological advances
and continuous press design improvements for years to come.
Banta Corporation: http://www.banta.com/
Allen-Bradley Bulletin 800 Push Buttons: http://www.ab.com/industrialcontrols/products/
push_buttons/30mm/index.html
Allen-Bradley Bulletin 500 Contactors and Starters: http://www.ab.com/industrialcontrols/
products/nema_motor_control/contactors_starters_overload/500.html
Allen-Bradley Bulletin 1494 Disconnects: http://www.ab.com/manuals/pd/NDS.htm
Allen-Bradley Low Voltage Motor Control Centers: http://www.ab.com/mcc/index.html
www
Allen-Bradley Bulletin 700P Industrial Relays: http://www.ab.com/industrialcontrols/products/
relays_timers_and_temp_controllers/industrial_relays_and_timers/finger-safe.html
Allen-Bradley 1395 Digital DC Drive: http://www.ab.com/drives/1395/index.html
Allen-Bradley ControlLogix™: http://www.ab.com/catalogs/b113/controllogix/overview.html
Application Profile
Application Profile
Quality Allen-Bradley NEMA components,
including Bulletin 800 Push Button Stations,
Bulletin 500 Contactors, Bulletin 1494
Disconnect Switches and Bulletin 500
Starters, are essential in both the On-Machine™
and panel applications of the Rockwell
Automation solution.
greatly reduced,” said Bob Lennon, vice
president, Rockwell Automation. “In fact,
comparisons have shown that On-Machine™
installation costs up to 30% less than
conventional methods.”
11
Experts
What is the purpose of a surge suppressor? What are the differences between the
different types of surge suppressors?
The Place to Turn for Industrial Components Technical Support
When you need technical help, it is comforting
to know that a team of professionals are available
to assist you. The members of the Technical
Support Team are experts in products including:
electro-mechanical components, power
switching, power electronics, power and
control circuitry, motor overload protection,
motor management, short circuit protection,
DeviceNet™ networks, and related topics.
Their mission is to,
“Provide world class
technical and
application support
that delights the
customers they serve.”
The Technical Support Team receives over
200 calls per day from a variety of customers
including, OEM's, panel builders, contractors,
and end users.
The Technical Support Team is comprised of
two closely linked groups that work together,
the Technical Support Call Center and the
Application Support Group. Customer phone
calls, faxes, emails, and online support requests
are received by Support Specialists working
within the Call Center. Approximately 55,000
contacts are made to the Call Center per year
and over 65% of customer calls are resolved
on the first call, and over 90% within one day.
Information on various support options
can be found on the Rockwell Automation
support web site at http://support.
rockwellautomation.com. One key tool
is Knowledgebase, an online database of
hundreds of technical notes covering most
Rockwell Automation products. In addition,
you may register for automatic notifications
of new technical notes using the MySupport
feature. If you cannot find the information
you are looking for, the Online Support
Request tool will let you submit a request
directly from the web. North American
customers can also contact us by phone
at 440-646-5800. For those outside of
North America, the support website
provides information on local country
support phone numbers.
What are the stacking limitations of the new bulletin 800T MaxDuty™ contact blocks?
12
operator (2 wide, 2 deep). Since each MaxDuty™
block is a single circuit device, four circuits are
maximum per operator.
• RC SURGE SUPPRESSOR
The RC Surge Suppressor uses a resistor and a
capacitor to reduce the surge range of 120VAC
to about 350VAC maximum. The voltage surge
is suppressed smoothly in about 3 cycles of a
60Hz signal. The drop out time is not usually
affected because the resistance characteristics are
properly engineered.
• MOV or VARISTOR SUPPRESSORS
The MOV Suppressor chops the AC or DC
voltage surge into a square wave that can contain
noise and does not control the voltage change
with respect to time (dv/dt). The voltage change
with respect to time can cause some devices to
change state. The voltage surge is usually limited
to 3 times the voltage rating of the suppressor.
• DIODE SUPPRESSORS
The Diode Suppressor suppresses the DC
voltage from a DC Voltage coil smoothly but
the relay drop out time is usually increased.
What is meant by the term ‘thermal memory’, and how does it relate to solid
state overloads?
Thermal Memory is the term used to describe the
way we model the theoretical temperature of the
motor based on the actual amount of current flowing to the motor, the Full Load Amps rating of the
motor, and the trip class. Electronic Thermal
Memory differs from traditional Thermal Memory
in that there is no actual heat generated, and no
“thermal mass” to cool once a trip has occurred. In
solid state devices, it is an electrical circuit that
charges up at a rate proportional to the percentage
of current over the FLA rating of the connected
motor. The trip class determines the factor
at which this percentage gets increased and
decreased. This trip class is determined by the
type of motor being used, and the application in
which it is operating (ie: smaller capacity motor
heats up faster and cools down faster than a large
capacity motor). Thermal memory determines the
point at which the overload relay will trip, and
prevents the relay from re-setting until enough
time has elapsed to allow the motor to cool.
Can an SMC Dialog Plus solid state starter be used to control wound rotor motors?
Yes they can. Wound rotor motors (Slip Ring)
require careful consideration when implementing
SMC Dialog Plus controllers. A wound rotor
motor relies upon external resisters to provide
it with variable output torque characteristics.
It may be possible to develop enough starting
torque using the SMC Dialog plus controller and
a single step of resistors. The resistors are normally
connected in the rotor circuit until the motor
reaches approximately 70% of the synchronous
speed. At this point, the resistors are removed
from the secondary through the use of a shorting
contactor. This contactor can be controlled using
one of the auxiliary contacts included in the SMC
Dialog Plus. Resistor sizing will depend on the
characteristics of both the load and the motor used.
Please note that it is normally not appropriate to
short the rotor slip rings during start-up, as the
starting torque/output torque from the motor will
be greatly reduced, even with full voltage applied.
The starting torque will be even further reduced
with the SMC Dialog Plus controller since the
output voltage to the motor is reduced on start-up.
Ask the Experts
Ask the Experts
The bulletin 800T MaxDuty™ contact blocks can
be stacked. The same rule applies as in standard
blocks, i.e. four (4) blocks can be used per
In industrial control applications, surge suppressors
are used to limit the high voltage spike that
is generated when a relay or contactor coil is
de-energized. Suppressors are engineered to
limit the surge to about 3 times the rated voltage.
Without suppression, the voltage surge can often
reach 8 to 10 times the rated coil voltage. Common
types of surge suppressors include RC, MOV,
Varistor, and Diode.
13
Experts
What is the purpose of a surge suppressor? What are the differences between the
different types of surge suppressors?
The Place to Turn for Industrial Components Technical Support
When you need technical help, it is comforting
to know that a team of professionals are available
to assist you. The members of the Technical
Support Team are experts in products including:
electro-mechanical components, power
switching, power electronics, power and
control circuitry, motor overload protection,
motor management, short circuit protection,
DeviceNet™ networks, and related topics.
Their mission is to,
“Provide world class
technical and
application support
that delights the
customers they serve.”
The Technical Support Team receives over
200 calls per day from a variety of customers
including, OEM's, panel builders, contractors,
and end users.
The Technical Support Team is comprised of
two closely linked groups that work together,
the Technical Support Call Center and the
Application Support Group. Customer phone
calls, faxes, emails, and online support requests
are received by Support Specialists working
within the Call Center. Approximately 55,000
contacts are made to the Call Center per year
and over 65% of customer calls are resolved
on the first call, and over 90% within one day.
Information on various support options
can be found on the Rockwell Automation
support web site at http://support.
rockwellautomation.com. One key tool
is Knowledgebase, an online database of
hundreds of technical notes covering most
Rockwell Automation products. In addition,
you may register for automatic notifications
of new technical notes using the MySupport
feature. If you cannot find the information
you are looking for, the Online Support
Request tool will let you submit a request
directly from the web. North American
customers can also contact us by phone
at 440-646-5800. For those outside of
North America, the support website
provides information on local country
support phone numbers.
What are the stacking limitations of the new bulletin 800T MaxDuty™ contact blocks?
12
operator (2 wide, 2 deep). Since each MaxDuty™
block is a single circuit device, four circuits are
maximum per operator.
• RC SURGE SUPPRESSOR
The RC Surge Suppressor uses a resistor and a
capacitor to reduce the surge range of 120VAC
to about 350VAC maximum. The voltage surge
is suppressed smoothly in about 3 cycles of a
60Hz signal. The drop out time is not usually
affected because the resistance characteristics are
properly engineered.
• MOV or VARISTOR SUPPRESSORS
The MOV Suppressor chops the AC or DC
voltage surge into a square wave that can contain
noise and does not control the voltage change
with respect to time (dv/dt). The voltage change
with respect to time can cause some devices to
change state. The voltage surge is usually limited
to 3 times the voltage rating of the suppressor.
• DIODE SUPPRESSORS
The Diode Suppressor suppresses the DC
voltage from a DC Voltage coil smoothly but
the relay drop out time is usually increased.
What is meant by the term ‘thermal memory’, and how does it relate to solid
state overloads?
Thermal Memory is the term used to describe the
way we model the theoretical temperature of the
motor based on the actual amount of current flowing to the motor, the Full Load Amps rating of the
motor, and the trip class. Electronic Thermal
Memory differs from traditional Thermal Memory
in that there is no actual heat generated, and no
“thermal mass” to cool once a trip has occurred. In
solid state devices, it is an electrical circuit that
charges up at a rate proportional to the percentage
of current over the FLA rating of the connected
motor. The trip class determines the factor
at which this percentage gets increased and
decreased. This trip class is determined by the
type of motor being used, and the application in
which it is operating (ie: smaller capacity motor
heats up faster and cools down faster than a large
capacity motor). Thermal memory determines the
point at which the overload relay will trip, and
prevents the relay from re-setting until enough
time has elapsed to allow the motor to cool.
Can an SMC Dialog Plus solid state starter be used to control wound rotor motors?
Yes they can. Wound rotor motors (Slip Ring)
require careful consideration when implementing
SMC Dialog Plus controllers. A wound rotor
motor relies upon external resisters to provide
it with variable output torque characteristics.
It may be possible to develop enough starting
torque using the SMC Dialog plus controller and
a single step of resistors. The resistors are normally
connected in the rotor circuit until the motor
reaches approximately 70% of the synchronous
speed. At this point, the resistors are removed
from the secondary through the use of a shorting
contactor. This contactor can be controlled using
one of the auxiliary contacts included in the SMC
Dialog Plus. Resistor sizing will depend on the
characteristics of both the load and the motor used.
Please note that it is normally not appropriate to
short the rotor slip rings during start-up, as the
starting torque/output torque from the motor will
be greatly reduced, even with full voltage applied.
The starting torque will be even further reduced
with the SMC Dialog Plus controller since the
output voltage to the motor is reduced on start-up.
Ask the Experts
Ask the Experts
The bulletin 800T MaxDuty™ contact blocks can
be stacked. The same rule applies as in standard
blocks, i.e. four (4) blocks can be used per
In industrial control applications, surge suppressors
are used to limit the high voltage spike that
is generated when a relay or contactor coil is
de-energized. Suppressors are engineered to
limit the surge to about 3 times the rated voltage.
Without suppression, the voltage surge can often
reach 8 to 10 times the rated coil voltage. Common
types of surge suppressors include RC, MOV,
Varistor, and Diode.
13
Today
BULLETIN 194R ROTARY DISCONNECTS SET
NEW DIRECTIONS
OFFERING FULLY COMPLIANT SOLUTIONS WITH NATIONAL FIRE
PROTECTION ASSOCIATION 79 (NFPA 79) 2002 CODE CHANGES.
The 194R Allen-Bradley Rotary Disconnect
complies with new changes in the 2002
edition of NFPA 79 for the Electrical Standard
for Industrial Machinery.
New NFPA 79 changes for rotary styled
disconnects were introduced and effective
in November 2002. The changes require
rotary disconnect switches to be operable
without the use of accessory tools or devices
(independent of door position) and restate
the requirements for an inter-locking provision
to prevent the closing of disconnect while
enclosure door is open, unless an inter-lock
is operated by a deliberate action.
14
Adding Rockwell Automation Products to Your
Equipment Designs is a Snap with ABECAD™
Rockwell Automation has a wide range of software tools
available to provide you easy access to product information,
product selection assistance, technical specifications, and
dimensional drawings. One of those tools, ABECAD, provides
you access to an extensive library of AutoCAD® drawings for
Allen-Bradley products.
Here is an excerpt from NFPA 79 pertaining
to the changes in rotary disconnects.
Drawing of an 800T 4 Position Toggle Switch
5.3.3.1 [the supply circuit
disconnecting device] shall
fulfill...the following requirements:
…(5) Be operable, by qualified persons,
independent of the door position
without the use of accessory tools
or devices.
6.2.3.1.2 The interlocking means shall
meet the following requirements:
…(3) Prevent closing of the disconnecting
means while the enclosure door is
open, unless an interlock is operated
by deliberate action.
With ABECAD
installed, accessing
the Allen-Bradley
product library is
as simple as typing
“ABECAD” at the
AutoCAD command
prompt. If you know
the catalog number
for the product you
need a drawing for,
just type it in, and
a three dimensional
drawing of that
product will be
inserted into the
AutoCAD
workspace.
ABECAD also provides the ability to browse
the complete library of Allen-Bradley products
and select the appropriate product without
needing to know the actual catalog number.
This capability is provided through the use
of Rockwell Automation’s RAISE product
configuration technology. It gives you a
powerful means of identifying the specific
Allen-Bradley product you require by answering
questions that guide you through the process
of configuring a catalog number. When you
are finished selecting the catalog number,
simply “accept” it and ABECAD will provide
the appropriate product drawing.
You can install ABECAD from the
RAISE Software website at
www.ab.com/raise/abecad.html.
If you have a continuous internet connection,
try installing ABECAD OnDemand which
provides all the capability of ABECAD
without the need to install all of the product
drawings. ABECAD OnDemand will download
product drawings via the internet “on-demand”
and save them on your local hard drive so that
you only install the drawings you want.
ABECAD is available on CD as well. Contact
your local Allen-Bradley distributor or sales
office and ask them to send you publication
number RAISE-ABECAD-MAY03.
ABECAD and ABECAD OnDemand are
RAISE powered applications.
Catalog Number Selection Using RAISE Software
For more information on product
selection and engineering tools visit:
http://www.ab.com/raise/
ABECAD works with AutoCAD versions 14,
2000, 2000i, 2002, and 2004. It does not
work with AutoCAD LT®, but product
drawings can be opened by AutoCAD LT
and other CAD programs capable of reading
either .dwg and .dxf file formats.
eTools
Technology Today
The 194R line of rotary disconnects offered
by Rockwell Automation Allen-Bradley meets
both NFPA 79 requirements. When the
enclosure door is open, all styles have a
handle-in-control, creating a self-contained
means to operate the disconnect in test mode,
without the use of wrenches or other tools.
Also, all 194R NFPA 79 solutions include
an Allen-Bradley exclusive inter-lock which
prevents turning the disconnect to the ON
position, unless the inter-lock is operated by
deliberate action. These products set a new
direction for IEC rotary disconnects. The
NFPA 79 enhancements compliment the
many other safety and panel-saving advantages
of the IEC rotary disconnects.
In addition to the new IEC rotary disconnect
NFPA 79 compliant products, the NEMA
flange style operators and disconnects have
always maintained the “handle-in-control”,
with interlock design that are NFPA 79
compliant. Both the NEMA and IEC
disconnect products demonstrate how
Rockwell Automation continues to be a
world-class provider of industrial automation
power, control and information solutions that
help customers meet their manufacturing
productivity objectives.
e
15
Today
BULLETIN 194R ROTARY DISCONNECTS SET
NEW DIRECTIONS
OFFERING FULLY COMPLIANT SOLUTIONS WITH NATIONAL FIRE
PROTECTION ASSOCIATION 79 (NFPA 79) 2002 CODE CHANGES.
The 194R Allen-Bradley Rotary Disconnect
complies with new changes in the 2002
edition of NFPA 79 for the Electrical Standard
for Industrial Machinery.
New NFPA 79 changes for rotary styled
disconnects were introduced and effective
in November 2002. The changes require
rotary disconnect switches to be operable
without the use of accessory tools or devices
(independent of door position) and restate
the requirements for an inter-locking provision
to prevent the closing of disconnect while
enclosure door is open, unless an inter-lock
is operated by a deliberate action.
14
Adding Rockwell Automation Products to Your
Equipment Designs is a Snap with ABECAD™
Rockwell Automation has a wide range of software tools
available to provide you easy access to product information,
product selection assistance, technical specifications, and
dimensional drawings. One of those tools, ABECAD, provides
you access to an extensive library of AutoCAD® drawings for
Allen-Bradley products.
Here is an excerpt from NFPA 79 pertaining
to the changes in rotary disconnects.
Drawing of an 800T 4 Position Toggle Switch
5.3.3.1 [the supply circuit
disconnecting device] shall
fulfill...the following requirements:
…(5) Be operable, by qualified persons,
independent of the door position
without the use of accessory tools
or devices.
6.2.3.1.2 The interlocking means shall
meet the following requirements:
…(3) Prevent closing of the disconnecting
means while the enclosure door is
open, unless an interlock is operated
by deliberate action.
With ABECAD
installed, accessing
the Allen-Bradley
product library is
as simple as typing
“ABECAD” at the
AutoCAD command
prompt. If you know
the catalog number
for the product you
need a drawing for,
just type it in, and
a three dimensional
drawing of that
product will be
inserted into the
AutoCAD
workspace.
ABECAD also provides the ability to browse
the complete library of Allen-Bradley products
and select the appropriate product without
needing to know the actual catalog number.
This capability is provided through the use
of Rockwell Automation’s RAISE product
configuration technology. It gives you a
powerful means of identifying the specific
Allen-Bradley product you require by answering
questions that guide you through the process
of configuring a catalog number. When you
are finished selecting the catalog number,
simply “accept” it and ABECAD will provide
the appropriate product drawing.
You can install ABECAD from the
RAISE Software website at
www.ab.com/raise/abecad.html.
If you have a continuous internet connection,
try installing ABECAD OnDemand which
provides all the capability of ABECAD
without the need to install all of the product
drawings. ABECAD OnDemand will download
product drawings via the internet “on-demand”
and save them on your local hard drive so that
you only install the drawings you want.
ABECAD is available on CD as well. Contact
your local Allen-Bradley distributor or sales
office and ask them to send you publication
number RAISE-ABECAD-MAY03.
ABECAD and ABECAD OnDemand are
RAISE powered applications.
Catalog Number Selection Using RAISE Software
For more information on product
selection and engineering tools visit:
http://www.ab.com/raise/
ABECAD works with AutoCAD versions 14,
2000, 2000i, 2002, and 2004. It does not
work with AutoCAD LT®, but product
drawings can be opened by AutoCAD LT
and other CAD programs capable of reading
either .dwg and .dxf file formats.
eTools
Technology Today
The 194R line of rotary disconnects offered
by Rockwell Automation Allen-Bradley meets
both NFPA 79 requirements. When the
enclosure door is open, all styles have a
handle-in-control, creating a self-contained
means to operate the disconnect in test mode,
without the use of wrenches or other tools.
Also, all 194R NFPA 79 solutions include
an Allen-Bradley exclusive inter-lock which
prevents turning the disconnect to the ON
position, unless the inter-lock is operated by
deliberate action. These products set a new
direction for IEC rotary disconnects. The
NFPA 79 enhancements compliment the
many other safety and panel-saving advantages
of the IEC rotary disconnects.
In addition to the new IEC rotary disconnect
NFPA 79 compliant products, the NEMA
flange style operators and disconnects have
always maintained the “handle-in-control”,
with interlock design that are NFPA 79
compliant. Both the NEMA and IEC
disconnect products demonstrate how
Rockwell Automation continues to be a
world-class provider of industrial automation
power, control and information solutions that
help customers meet their manufacturing
productivity objectives.
e
15
Customer Success
We are committed to helping you meet your manufacturing
goals and business objectives. We believe in customer
success and our commitment is to provide our
customers with optimum solutions.
purposes. These interview materials would then be used
internally and externally in publications and electronic
communications, to help share solutions with other
customers and promote both our offerings.
We’d like to promote our relations with you by having an
opportunity to interview you and write a value proposition/
customer success story for editorial and promotional
If we run your success story in the next issue of InControl,
a gift of appreciation will be awarded to you. Also, other
promotional opportunities may be available for your company.
If you’re interested in sharing your success story please answer the questions below:
1. Company Name
2. Contact name, telephone, address
3. Company Profile
4. How long have you been a Rockwell Automation customer?
5. Describe the situation you faced before engaging Rockwell Automation?
6. What were the results you wanted to achieve?
7. What was the Rockwell Automation approach to the solution?
InControl Customer Success
8. What does this solution enable you to do better than before?
16
9. How do you measure the success of this project?
Fax or e-mail responses to:
Jan Zuehlke – Commercial Marketing
Fax: 414-382-2615 • e-mail: jmzuehlke@ra.rockwell.com
NEMA Motor Control Family
Contactors, Starters, and Overload Relays
Contactors and starters are available from NEMA size 00…9,
in open and enclosed design for full voltage starting of AC
motors. Also, contactors can be used for non-motor and
lightning loads. The addition of protective covers to starters
and contactors will allow customers to incorporate the benefits
of time proven performance with increased safety.
Overloads are integral component assemblies of starters
available in solid-state or eutectic design.
Vacuum Contactors
Vacuum Contactors are designed for up to 1500 Volt
applications such as mining, petro-chemical and others.
The contactor line utilizes vacuum interrupters to enclose
the power contacts. This is particularly effective for
quenching contact arc above 600 volts.
17
Definite Purpose Contactors
The Definite Purpose Contactors feature compact size,
quick connect terminals and hex, slotted, phillips screws
for ease of wiring. These contactors are specifically
designed for applications such as air-conditioning,
refrigeration, resistive heating, data processing and
food service equipment, pumps and compressors.
Manual Motor Starters
The manual switches consist of a snap switch combined
with a thermal overload device operating on the solder-ratchet
principle. The switch is designed to prevent being held closed
under a sustained motor overload. To reset the overload
mechanism, the switch lever is moved to the OFF position.
The motor can be restarted by pushing the switch lever to
the ON position.
Combination Starters
NEMA combination starters provide the short circuit and
overload protection for individual motors. They can be
customized with a variety of enclosure types for dedicated
environments, starter types for specific applications and
accessories for control and diagnostic feedback to meet
customer needs.
Disconnect Switches/Circuit Breaker Mechanisms
This line of fused and non-fused disconnect switches are
specifically designed for flanged construction enclosures.
The disconnect handle and linkage are always in contact with
the switch, even when the enclosure door is open providing
greater safety for the operators. The disconnect switches have
visible blade construction for quick verification if the switch is
energized or not.
The addition of protective fuse covers are a safety accessory
that help prevent accidental contact with the load side of a
disconnect switch, power fuses, and wire connections.
18
500
500F
500L
500FL
500LP
Features
• Top Wiring for
motor loads
• Feed-through wiring
for motor loads
• Top wiring for nonmotor loads (lighting
and heating)
• Feed-through wiring
for non-motor loads
(lighting and heating)
• Top wiring permanent
magnet latching for
non-motor loads
(lighting and heating)
NEMA Size
• 00-9
• 0-5
—
—
—
Continuous Ampere
Rating (A)
• 9-2250
• 18-270
• 10-2250
• 20-300
• 20-300
1ø 2 Power Poles
• 115-230V
(1/3 -15 Hp)
• 115-230V
(1-15 Hp)
• 600V Max
• 600V Max
• 600V Max
3ø 3 Power Poles
• 200-600V
(1-1/2-1600 Hp)
• 200-600V
(3-200 Hp)
• 600V Max
• 600V Max
• 600V Max
3ø 4 Power Poles
• 200-600V
(1-1/2-900 Hp)
—
• 600V Max
—
• 600V Max
3ø 5 Power Poles
• 200-600V
(3-100 Hp)
—
—
—
—
Enclosures (NEMA Type)
• 1, 3R/12, 4/4X, 7 & 9
—
• 1, 3R/12, 4/4X, 7 & 9
—
—
Standards
• NEMA/EEMAC ICS2
(Industrial Controls
and Systems)
• UL 508
• CSA 22.2, No. 14
• ABS 4/5.115
• USCG 46 CFR 111.70
• IEEE 45
• NEMA/EEMAC ICS2
(Industrial Controls
and Systems)
• UL 508
• CSA 22.2, No. 14
• ABS 4/5.115
• USCG 46 CFR 111.70
• IEEE 45
• NEMA/EEMAC ICS2
(Industrial Controls
and Systems)
• UL 508
• CSA 22.2, No. 14
• ABS 4/5.115
• USCG 46 CFR 111.70
• IEEE 45
• NEMA/EEMAC ICS2
(Industrial Controls
and Systems)
• UL 508
• CSA 22.2, No. 14
• ABS 4/5.115
• USCG 46 CFR 111.70
• IEEE 45
• NEMA/EEMAC ICS 2
(Industrial Controls
and Systems)
Approvals
• UL Listed (File No.
E3125; Guide No. NLDX)
• CSA Certified (LR1234)
File No. E10314; Guide
No. NPKR
• CE Marked
(Per EN 60947)
• American Bureau of
Shipping (ABS)
• UL Listed (File No.
E3125; Guide No. NLDX)
• CSA Certified (LR1234)
File No. E10314; Guide
No. NPKR
• CE Marked
(Per EN 60947)
• American Bureau of
Shipping (ABS)
• UL Listed (File No.
E3125; Guide No. NLDX)
• CSA Certified (LR1234)
File No. E10314; Guide
No. NPKR
• CE Marked
(Per EN 60947)
• American Bureau of
Shipping (ABS)
• UL Listed (File No.
E3125; Guide No. NLDX)
• CSA Certified (LR1234)
• File No. E10314; Guide
No. NPKR
• CE Marked
(Per EN 60947)
• American Bureau of
Shipping (ABS)
—
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NEMA
Motor Control
C O N TA C T O R S
19
S TA R T E R S
505
509
520
• Reversing starters are most commonly
used for fullvoltage starting and reversing
of polyphase squirrel cage motors
• These starters may be operated by
remote control with push buttons, float
switches, thermostats, pressure switches,
snap switches, limit switches, or any other
suitable two or three wire pilot device
• Multi-speed starters are designed for the
control of two speed squirrel cage motors
of either consequent pole or separte
winding types
• Open Type 520E, F, G
3Ø 600V 3-POLE
OVERLOAD PROTECTION
NEMA Size
Continuous Ampere
Rating (A)
Motor Voltage
• 00-4
• 18-135
• 00-9
• 9-2250
• 0-6
• 18-810
• 200-575V (3-100 Hp)
• 200-575V (1-1/2-1600 Hp)
• 200-575V (3-600 Hp)
1Ø 277V MAX. 2-POLE
OVERLOAD PROTECTION
NEMA Size
Continuous Ampere
Rating (A)
Motor Voltage
• 00-1
• 9-27
• 00-3
• 9-90
• 115-230V (1/3-3 Hp)
• 115-230V (1/3-15 Hp)
Enclosures
• 1, 3R/12, 4/4X, 7, 9
• 1, 3R/12, 4/4X, 7, 9
• 1, 3R/12, 4/4X, 7, 9
Standards
• NEMA/EEMAC ICS 2
(Industrial Controls and Systems)
• UL 508
• CSA 22.2, No. 14
• ABS 4/5.115
• USCG 46 CFR 111.70
• IEEE 45
• NEMA/EEMAC ICS 2
(Industrial Controls and Systems)
• UL 508
• CSA 22.2, No. 14
• ABS 4/5.115
• USCG 46 CFR 111.70
• NEMA/EEMAC ICS
(Industrial Controls and Systems)
• UL 508
• CSA 22.2, No. 14
Approvals
• UL Listed (File No. E3125;
Guide No. NLDX, NLDX2, NPKR)
• CSA Certified (LR 1234)
• CE Marked (Per EN 60947)
• American Bureau of Shipping (ABS)
• UL Listed (File No. E3125;
Guide No. NLDX)
• CSA Certified (LR 1234)
• CE Marked (Per EN 60947)
• American Bureau of Shipping (ABS)
• UL Listed (File No. E3125;
Guide No. NLDX)
• CSA Certified (LR 1234)
Features
20
592
592-A
592-B
592-EC1
592-EC2
Type
Eutectic Alloy
Overload Relay
SMP1 Solid-State
Overload Relay
SMP2 Solid-State
Overload Relay
E3 Electronic
Overload Relay
E3 Plus Electronic
Overload Relay
Features
• Allen-Bradley Exclusive
• Trip Current Ratings
are easily selected by
choosing the proper
heater element – no
need to change the
overload relay
• Trip Free mechanism
means you still have
overload protection
even if the reset button
is held down
• Self Powered-wires
the same as eutectic
overload
• Phase Loss Protectiontrips in 2 seconds on
loaded motors
• Directly interchangeablemounting and reset
locations are identical
to eutectic overloads
• Manual Reset or
Automatic Manual
Reset – both versions
available
• Self Powered
• Phase Loss Protection
• No Heaters
• Directly
interchangeable
• Selectable Trip Class
• Automatic/Manual
Reset
• Ground Fault Tripping
• Jam Protection
• DeviceNet-ReadyODVA Conformance
Tested
• LED Indicators
• Test/Reset Button
• Programmable Trip and
Warning Settings
• Diagnostic Functions
• DeviceNet-ReadyODVA Conformance
Tested
• LED Indicators
• Test/Reset Button
• Zero Sequence
Ground Fault
• PTC Thermistor Input
• Programmable Trip
and Warning Settings
• Diagnostic Functions
Rated Current (Range)
• 0.2…2250
• 0.1…630
• 0.1…630
• 0.4…90 A
• 0.4…90 A
Operating Voltage,
Nominal
• 600
• 600
• 600
• 600
• 600
Overload Type
• Eutectic Alloy
• Solid-State
• Solid-State
• Microprocessor Based
• Microprocessor Based
Trip Class (Fixed)
• 10, 20, 30
• 10, 20, 30
—
—
—
Trip Class (Adjustable)
—
—
• 10, 15, 20, 30
• 5…30
• 5…30
Ambient Compensated
—
✓
✓
✓
✓
Reset Type
• Manual Only
• Automatic and Manual
• Automatic and Manual
• Automatic and Manual
• Automatic and Manual
Adjustment Range
—
• 3.2:1
• 3.2:1
• 5:1
• 5:1
Phase Loss
—
• Enhanced Sensing
• Enhanced Sensing
• Adjustable Delay
• Adjustable Delay
Ground (Earth) Fault
—
—
• Residual
—
• Sensitive
Overcurrent (Jam)
Detection
—
—
✓
✓
✓
Stall Detection
—
—
—
✓
✓
Underload Detection
—
—
—
✓
✓
Current Imbalance
—
—
—
✓
✓
PTC Thermistor
Monitoring
—
—
—
—
✓
Warning Settings
—
—
—
✓
✓
N.C. Trip Contact
✓
✓
✓
✓
✓
N.O. Alarm Contact
✓ (Option)
✓
✓
—
—
Number of Outputs
—
—
—
•1
•2
Number of Inputs
—
—
—
•2
•4
ODVA (DeviceNet)
Conformance
—
—
—
✓
✓
Variable Frequency
(VFD) Compatible
✓
—
—
✓
✓
http://wwwdev.ab.com/industrialcontrols/products/nema_motor_control/index.html
NEMA
Motor Control
O V E R L O A D R E L AY S
21
VA C U U M C O N TA C T O R S
1100
1104V
Features
• 1500V AC Maximum
• 3300V AC Maximum with Insulating Barrier
• Typical Industry Applications Include:
• Mining and Metals
• Process Equipment
• Chemical Processing
• Conveyors
• Pumps
• Petroleum
• Hoists
• Mining Equipment
• 1500V AC Maximum
• Typical Industry Applications Include:
• Mining and Metals
• Chemical Processing
• Hoists
• Conveyors
• Process Equipment
• Mining Equipment
Horsepower Ratings
Motor Voltage
• 60…1600V
• 200…1500V
• 60…1000V
• 200…1500V
Capacitor Switching
• 230…1500V
• 50…500 kVAR
—
Transformer Primary
Switching
• 230…1500V
• 36…775 kVA
—
Continuous Current
Rating (A)
• 180…610 A
• 230…575V (200…450 A)
• 800…1500V (180…450 A)
Approvals
• UL Recognized (File No. E3125 Guide No. NLDX2)
• CSA Certified (LR 46390M27)
• UL Recognized (File No. E3125 Guide No. NLDX2)
• CSA Certified (LR 46390M27)
22
400
400
400
400
Features
• Compact Size
• Feed-Through Wiring
• Class B (130ºC) Coil Insulation
• Double “E” Magnet Assembly
• Snap-On auxiliary Contacts
• Combination Pressure and
Quick Connect Terminals
• Ability to Accept Ring
Terminals
• Double-Break Contacts
• Compact Size
• Feed-Through Wiring
• Class B (130ºC) Coil Insulation
• Double “E” Magnet Assembly
• Snap-On auxiliary Contacts
• Combination Pressure and
Quick Connect Terminals
• Ability to Accept Ring
Terminals
• Double-Break Contacts
• Compact Size
• Feed-Through Wiring
• Class B (130ºC) Coil Insulation
• Double “E” Magnet Assembly
• Snap-On auxiliary Contacts
• Combination Pressure and
Quick Connect Terminals
• Ability to Accept Ring
Terminals
• Double-Break Contacts
• Compact Size
• Feed-Through Wiring
• Class B (130ºC) Coil Insulation
• Double “E” Magnet Assembly
• Snap-On auxiliary Contacts
• Combination Pressure and
Quick Connect Terminals
• Ability to Accept Ring
Terminals
• Double-Break Contacts
No. of Poles
•1&2
•3
•4
•3
FLA Rating
• 25…30
• 25…30
• 40 (Box Lugs standard)
• 25
• 50 & 60
• 75 & 90
Arc Cover
• Optional
• Standard
• Standard
• Standard
Termination
• 1/4" QC, #10 – 32 Screw
• Box lugs optional
• 1/4" QC, #10 – 32 Screw
• Box lugs optional (25…30)
• 1/4" QC, #10 – 32 Screw
• Box lugs optional
• Box Lug
• Option available to accept
ring terminals
Approvals
• CSA Certified (File No. LR1234)
• UL recognized (File No. E3125,
Guide No. NLDX2)
• CE Marked
• SEMKO Certified
• CSA Certified (File No. LR1234)
• UL recognized (File No. E3125,
Guide No. NLDX2)
• CE Marked
• SEMKO Certified
• CSA Certified (File No. LR1234)
• UL recognized (File No. E3125,
Guide No. NLDX2)
• CE Marked
• SEMKO Certified
• CSA Certified (File No. LR1234)
• UL recognized (File No. E3125,
Guide No. NLDX2)
• CE Marked
• SEMKO Certified
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NEMA
Motor Control
D E F I N I T E P U R P O S E C O N TA C T O R S
23
M A N U A L M O T O R S TA R T E R S
600
Features
609
609U
• Starting and Overload Protection of
small 1Ø AC/DC Motors Used on Unit
Heater, Stokers, Refrigeration
Compressors, Fans, Pumps
• Single and 3 Phase Switches
• Contact Position Indicator
• Locking Feature
• Reversing and 2-speed
• Single and 3 Phase Switches
• Contact Position Indicator
• Locking Features
• Undervoltage Protection
• Single Pole – 115…230V AC (1 Hp)
• Two Pole – 115…230V AC (1 Hp)
• 115-575V AC/60 Hz (1-5 Hp)
380-415V AC/50 Hz
• 115-575V AC/60 Hz (1-5 Hp)
308-415V AC/50 Hz
—
• 115-575V AC/60 Hz (3-10 Hp)
380-415V AC/50 Hz
• 115-575V AC/60 Hz (3-10 Hp)
380-415V AC/50 Hz
• Two Pole – 115…230V DC (3/4 Hp)
• 115-250V DC (1-2 Hp)
—
Enclosures NEMA Type
• 1, 4, 7, 9
• 1, 3R, 4/4X, 7, 9, 12
• 1, 3R, 4/4X, 7, 9, 12
Standards
• NEMA/EEMAC ICS2
(Industrial Controls and Systems)
• UL 508
• ABS 4/5.115
• USCG 46 CFR 111.70
• NEMA/EEMAC ICS2
(Industrial Controls and Systems)
• UL 508
• ABS 4/5.115
• USCG 46 CFR 111.70
• NEMA/EEMAC ICS2
(Industrial Controls and Systems)
• UL 508
• ABS 4/5.115
• USCG 46 CFR 111.70
Approvals
• UL Listed – Enclosed Products Only
(File No. E148441; Guide No. NPXZ)
• UL Verified – Open Style Products
(File No. E14840; Guide No. NKCR2)
• CSA Certified LR 1234
• CE Marked (Per 60947)
• UL Listed (File No. E14841;
Guide No. NLRV)
• CSA Certified LR 1234
• American Bureau of Shipping (ABS)
• CE Marked (Per 60947)
• UL Listed (File No. E14841;
Guide No. NLRV)
• CSA Certified LR 1234
• American Bureau of Shipping (ABS)
• CE Marked (Per 60947)
TYPE OF OPERATOR
1Ø MOTOR VOLTAGE
Push Button/
Toggle/Lever/Key
TYPE OF OPERATOR
3Ø MOTOR VOLTAGE
Push Button/
Toggle Lever
TYPE OF OPERATOR
DC MOTOR VOLTAGE
Push Button/
Toggle/Lever/Key
24
502/503
502L/503L
506/507
512/513
Description
Combination Non-reversing
Contactor for Motor Loads
Combination Non-reversing
Contactor for Lighting Loads
Combination Reversing Starter
Combination Non-reversing
Starter
Disconnecting Means
• 502: Disconnect Switch
• 503: Circuit Breaker
• 502L: Disconnect Switch
• 503L: Circuit Breaker
• 506: Disconnect Switch
• 507: Circuit Breaker
• 512: Disconnect Switch
• 513: Circuit Breaker
502
Nema Size
503
Nema Size
502L Contactor
Rating
503L Contactor
Rating
506
Nema Size
507
Nema Size
512
Nema Size
513
Nema Size
TYPE 1
Enclosure Code (A)
Painted Metal Enclosure
Latch Fastener
• 0...5
• 0...5
• 30...300A
• 30...300A
• 0...5
• 0...5
• 0...5
• 0...5
TYPE 3R/4/12
Enclosure Code (F)
Painted Metal Enclosure
Screw Fasteners
• 0...5
• 0...5
• 30...300A
• 30...300A
• 0...5
• 0...5
• 0...5
• 0...5
TYPE 3R/4/12
Enclosure Code (J or D)
Painted Metal Enclosure
Door Safety Hardware
• 0...5
• 0...5
• 30...300A
• 30...300A
• 0...5
• 0...5
• 0...5
• 0...5
TYPE 3R
Enclosure Code (N)
Painted Metal Enclosure
Screw Fasteners
—
—
—
—
—
—
—
—
TYPE 4/4X
Enclosure Code (C)
Stainless Steel Enclosure
Screw Fasteners
• 0...5
• 0...5
• 30...300A
• 30...300A
• 0...5
• 0...5
• 0...5
• 0...5
Type 4/4X
Enclosure Code (S)
Fiberglass Reinforced
Polyester Enclosure
Screw Fasteners
• 0...5
• 0...5
—
—
• 0...5
• 0...5
• 0...5
• 0...5
TYPE 7 & 9
Enclosure Code (U)
Painted Metal
Unilock Enclosure
V-band Coupling
—
• 0...4
—
—
—
• 0...4
—
• 0...5
TYPE 7 & 9
Enclosure Code (E or H)
Cast Aluminum Enclosure
Painted Metal
Bolted Enclosure
Multi-bolt Fasteners
—
• 0...5
—
—
—
• 0...4
—
• 0...5
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NEMA
Motor Control
C O M B I N AT I O N S TA R T E R S
25
C O M B I N AT I O N S TA R T E R S
512M/513M
522E/523E
522F/523F
522G/523G
Description
Combination Non-reversing
Starter with extra panel space
Combination Multi-speed
Starter Constant Horsepower
Combination Multi-speed
Starter Variable Torque
Combination Multi-speed
Starter Consequent Pole
Disconnecting Means
• 512M: Disconnect Switch
• 513M: Circuit Breaker
• 522E: Disconnect Switch
• 523E: Circuit Breaker
• 522F: Disconnect Switch
• 523F: Circuit Breaker
• 522G: Disconnect Switch
• 523G: Circuit Breaker
512M
NEMA Size
513M
NEMA Size
522E
NEMA Size
523E
NEMA Size
522F
NEMA Size
523F
NEMA Size
522G
NEMA Size
523G
NEMA Size
TYPE 1
Enclosure Code (A)
Painted Metal Enclosure
Latch Fastener
—
—
• 1...5
• 1...5
• 1...5
• 1...5
• 1...5
• 1...5
TYPE 3R/4/12
Enclosure Code (F)
Painted Metal Enclosure
Screw Fasteners
• 1...2
• 1...2
• 1...5
• 1...5
• 1...5
• 1...5
• 1...5
• 1...5
TYPE 3R/4/12
Enclosure Code (J or D)
Painted Metal Enclosure
Door Safety Hardware
• 1...2
• 1...2
• 1...5
• 1...5
• 1...5
• 1...5
• 1...5
• 1...5
—
—
—
—
—
—
—
—
TYPE 4/4X
Enclosure Code (C)
Stainless Steel Enclosure
Screw Fasteners
—
—
• 1...5
• 1...5
• 1...5
• 1...5
• 1...5
• 1...5
Type 4/4X
Enclosure Code (S)
Fiberglass Reinforced
Polyester Enclosure
Screw Fasteners
—
—
• 1...5
• 1...5
• 1...5
• 1...5
• 1...5
• 1...5
TYPE 7 & 9
Enclosure Code (U)
Painted Metal
Unilock Enclosure
V-band Coupling
—
—
—
• 1...4
—
• 1...4
—
—
TYPE 7 & 9
Enclosure Code (E or H)
Cast Aluminum Enclosure
Painted Metal
Bolted Enclosure
Multi-bolt Fasteners
—
—
—
• 1...4
—
• 1...4
—
—
TYPE 3R
Enclosure Code (N)
Painted Metal Enclosure
Screw Fasteners
26
1242/1243
1272/1273
1282/1283
Pump Panel Non-reversing Starter
with extra panel space
Pump Panel Wye-Delta Reduced
Voltage Starter
Pump Panel Auto Transformer
Reduced Voltage Starter
Pump Panel Part Winding Reduced
Voltage Starter
• 1232X: Disconnect Switch
• 1233X: Circuit Breaker
• 1242: Disconnect Switch
• 1243: Circuit Breaker
• 1272: Disconnect Switch
• 1273: Circuit Breaker
• 1282: Disconnect Switch
• 1283: Circuit Breaker
1232X
NEMA Size
1233X
NEMA Size
1242
NEMA Size
1243
NEMA Size
1272
NEMA Size
1273
NEMA Size
1282
NEMA Size
1283
NEMA Size
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
• 1...5
• 1...5
• 1YD-4YD
• 1YD-4YD
• 2...5
• 2...5
• 1PW-5PW
• 1PW-5PW
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
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NEMA
Motor Control
1232X/1233X
27
DISCONNECT SWITCHES
1494V
1494G
1494F
1494R
Description
Variable Depth
Fixed Depth
Pre-assembled
Fixed Depth
Variable Depth
Panel Mounting
Location
• Flange Mounted
• Flange Mounted
• Enclosed
• Door Mounted
Switch Ratings
• 30A … 600A
• 30A … 200A
• 30A … 600A
• 30A … 200A
Fuse Versions
• Fusible & Non-Fusible
• Fusible & Non-Fusible
• Fusible & Non-Fusible
• Fusible & Non-Fusible
Fuse Accommodations
• Class H, J, R
• Class H, J, R
• Class H, J, R
• Class H, J, R
For Use with
Enclosure Types
• 1, 3R, 12, 4, 4X
• 1, 3R, 12
• 3R/4/12, 4/4X
• 1, 3R, 12
Safety Feature – Visible
Blade Construction
✓
✓
✓
✓
200kA A.I.C. With
Proper Fusing
✓
✓
✓
✓
Handle Always Linked
to the Switch
✓
✓
✓
—
28
1494V
1494D
Description
Variable Depth
Fixed Depth Pre-assembled
Panel Mounting Location
• Flange Mounted
• Flange Mounted
Circuit Breaker Ratings
• up to 400A
• up to 1200A
For Use with
Circuit Breaker Brands
• Cutler-Hammer
• Cutler-Hammer
For Use with
Enclosure Types
• 1, 3R, 12, 4, 4X
• 1, 3R, 12
Handle always linked
to the circuit breaker
✓
✓
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NEMA
Motor Control
CIRCUIT BREAKER MECHANISMS
29
Motor Protection Circuit Breakers
and Motor Circuit Protectors
The Motor Protection Circuit Breakers (MPCB's) provide
short circuit protection, overload protection, and motor
disconnect functions, while the Motor Circuit Protectors
(MCP's) provide short circuit protection and motor disconnect
functions. The MPCB's may be combined with a magnetic
contactor to provide 2 component combination starters and
with the addition of an overload relay MCP's provide for the
construction of 3 component combination starters. A wide
range of accessories are available for both MPCB's and
MCP's for ease of installation and wiring.
Molded Case Circuit Breakers
The Molded Case Circuit Breaker (MCCB) line provides global
feeder breaker solution to UL 489, CSA 22.2 #5, IEC 60947-2,
CE and third party KEMA-KEUR certification in a single catalog
number. The MCCB's cover 15..1200A, thermal-magnetic and
electronic protection, flexible cable and rotary operating
mechanisms and provide modern feature sets to meet the
global market requirements.
Contactors and Overload Relays
The MCS line of IEC motor control features unparalleled
performance and flexibility including contactors from 5 to
860A, electronic or bimetallic overload protection, bifurcated
or standard control relays and countless accessories. Other
features include:
• Compact, space saving design
• Non-reversing or reversing contactors
• AC or DC coil control
• Common Accessories
30
• Environmentally friendly materials
Mounting System and Starters
The Mounting System provides a three phase bus bar system
designed to allow preconfigured starters to be easily assembled
and serviced, reducing customer down time and cost. Exclusive
features such as ISO™ Modules, Control Plugs and MCS STAR
Configuration Software provide innovative solutions for ease of
design, installation and service.
Open Starters
These IEC open style starters are available in Eco and Compact
configurations and are pre-wired, assembled and tested for
DOL, reversing and Wye-Delta applications.
Control, Load, and Rotary Disconnect Switches
IEC Disconnects provide compact size, versatile mounting,
and modular accessories that reduce panel space and cost
with easy installation.
31
MOTOR PROTECTION CIRCUIT BREAKERS
140M-C, -D, -F
140M-CMN
140M-I
140M-K
Features
• Short Circuit Protection
• Motor Overload Protection
• Visible Trip Indication
• High Current Limiting
• High Switching Capacity
• Field or Factory Installed
Internal Accessories
• Short Circuit Protection
• Motor Overload Protection
• Visible Trip Indication
• High Current Limiting
• High Switching Capacity
• Field or Factory Installed
Internal Accessories
• Short Circuit Protection
• Motor Overload Protection
• Visible Trip Indication
• High Current Limiting
• High Switching Capacity
• Field or Factory Installed
Internal Accessories
• Short Circuit Protection
• Motor Overload Protection
• Visible Trip Indication
• High Current Limiting
• High Switching Capacity
• Field or Factory Installed
Internal Accessories
Current Range
• C Frame: 0.1..25A
• D Frame: 1.6..25A
• F Frame: 6.3..45A
• 16..90A
• 40..205A
• 160..315A
SHORT CIRCUIT
PROTECTION
Standard Magnetic Trip
High Magnetic Trip
Magnetic Only
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
OVERLOAD PROTECTION
Trip Class
• 10
• 10
• 10, 15, 20
• 10, 20, 30
✓
✓
—
—
✓
—
—
—
—
—
✓
✓
✓
✓
—
—
✓
✓
—
—
✓
✓
—
—
✓
✓
—
✓
✓
✓
✓
✓
—
—
✓
✓
✓
✓
✓
✓
STANDARDS
COMPLIANCE
UL 508/CSA 22.2, No. 14
Manual Motor Controller
Manual, Self-Protected
Combination Motor
Controller
UL 489/CSA 22.2, No. 5
Circuit Breaker
IEC 60947-4 Overload
Protection
IEC 60947-2 Circuit
Breaker
CE
ACCESSORIES –
INTERNAL
Field Installed Internal
Accessories
Lockable Knobs
ACCESSORIES –
EXTERNAL
Flexible Cable
Operating Handles
Rotary Operating
Handles
32
MOTOR CIRCUIT PROTECTORS
140M-C, -D, -F
140M-H
140M-J
140M-L
140M-N
IEC Motor Control
Features
• Short Circuit Protection
• Fixed Magnetic Trip
• Visible Trip Indication
• High Current Limiting
• High Switching
Capacity
• Aux/Trip Contacts
• Shunt and UV Trip
Units
• External Operating
Handles
• Short Circuit Protection
• Adjustable Magnetic
Trip
• Visible Trip Indication
• High Switching
Capacity
• Aux/Trip Contacts
• Shunt and UV Trip
Units
• External Operating
Handles
• Short Circuit Protection
• Adjustable Magnetic
Trip
• Visible Trip Indication
• High Switching
Capacity
• Aux/Trip Contacts
• Shunt and UV Trip Units
• External Operating
Handles
• Short Circuit Protection
• Adjustable Magnetic
Trip
• Visible Trip Indication
• High Switching
Capacity
• Aux/Trip Contacts
• Shunt and UV Trip Units
• External Operating
Handles
• Short Circuit
Protection
• Adjustable Magnetic
Trip
• Visible Trip Indication
• High Switching
Capacity
• Aux/Trip Contacts
• Shunt and UV Trip Units
• External Operating
Handles
Current Range
• C Frame: 0.16..2.5A
• D Frame: 2.5..25A
• F Frame: 25..45A
• 3..100A
• 35..250A
• 125..600A
• 800..1200A
✓
—
—
✓
—
✓
—
✓
—
✓
✓
—
—
—
—
—
—
—
—
—
—
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
—
✓
✓
✓
✓
✓
✓
✓
✓
✓
SHORT CIRCUIT
PROTECTION
Fixed Magnetic Trip
Adjustable Magnetic
Trip
STANDARDS
COMPLIANCE
UL 508/CSA 22.2, No. 14
Manual Motor Controller
Manual, Self-Protected
Combination Motor
Controller
UL489/CSA 22.2,No. 5
Circuit Breaker
IEC 60947-2 Circuit
Breaker
CE
ACCESSORIES –
INTERNAL
Field Installed Internal
Accessories
Lockable Knobs
ACCESSORIES –
EXTERNAL
Flexible Cable
Operating Handles
Rotary Operating
Handles
http://wwwdev.ab.com/industrialcontrols/products/iec_motor_control/index.html
33
MOLDED CASE CIRCUIT BREAKERS
140U-G
Frame Reference
140U-H
140U-J
G
H
J
Max In
(A)
• 100
• 125
• 250
Current Range In
(A)
• 10…100
• 15…125
• 70…250
Poles
• 1, 2, 3
• 1, 2, 3
•3
Interrupting Ratings: (kA)
60Hz – I
220…240V
60Hz – I
480V
600V
✓
• 18
—
• 65, 85, 100
• 25, 35, 65
• 18, 18, 25
• 65, 85, 100
• 25, 35, 65
• 18, 18, 25
Breaking Capacity:
(kA)
220…240V
50Hz – Ics/Icu 380…415V
690V
—
—
—
• 65, 85, 100 (100%)
• 25, 40, 70 (100%)
• 6/3, 6/4, 7/4
• 65, 85, 100 (100%)
• 25, 40, 70 (100%)
• 6/3, 6/3, 7/3
Thermal Magnetic Protection
• Fixed Thermal/Fixed Magnetic
• Fixed Thermal/Fixed Magnetic
• Fixed Thermal/Adjust. Magnetic
ELECTRONIC PROTECTION
LS-Long/Short Time
LSI-Long/Short/Instantaneous
LSG-Long/Short/Ground Fault
LSIG-Long/Short/Instantaneous/Ground Fault
Rating Plugs for Thermal Setting
—
—
—
—
—
—
—
—
—
—
—
—
✓
✓
✓
✓
✓
• Fixed
Molded Case Switch-UL 1087
—
✓
✓
INTERNAL CONTROL MODULES
Auxiliary Contacts
Alarm Contact
Aux/Alarm Combination
Shunt Trip
Undervoltage Release
Factory or Field Installable
• 1 Form C Contact
✓
—
✓
—
—
• 1 or 2 Form C Contact(s)
• 1 Form C Contact
• 1 Form C Contact (each)
• 1 Form C Contact
• 1 Form C Contact
✓
• 1 or 2 Form C Contact(s)
✓
✓
✓
✓
✓
✓
—
✓
✓
✓
✓
• Terminal Lugs Provided as Standard
—
—
—
• Terminal Lugs Provided as Standard
• Optional
—
✓
• Terminal Lugs Ordered Separately
• Optional
• Optional
✓
—
—
—
✓
• 3, 4, 6 & 10' (other lengths available)
• Type 1/12/3/4/4X Non-Metallic
• Type 4/4X Stainless
✓
• 3, 4, 6 & 10' (other lengths available)
• Type 1/12/3/4/4X Non-Metallic
• Type 4/4X Stainless
✓
• Type 3/3R/12/4/4X, IP66
• Type 1/12 or Type 3/3R/12/4/4X, IP66
• Type 1/12 or Type 3/3R/12/4/4X, IP66
• 139 (4.125)
• 76 (3.0)
• 76 (3.0)
• 140 (4.125)
• 76 (3.0)
• 76 (3.0)
• 178 (7.0)
• 105 (4.125)
• 91 (3.570)
• UL 489
• CSA 22.2, No. 5
• IEC 60947-2
• CE
• UL 489
• CSA 22.2, No. 5
• IEC 60947-2
• CE
• KEMA-KEUR
• UL 489
• CSA 22.2, No. 5
• IEC 60947-2
• CE
• KEMA-KEUR
EXTERNAL ACCESSORIES
Padlockable Hasp
Terminal Covers
Terminal Lugs
Steel Box Lug
End Cap Connectors
Aluminum or Copper
Flange Mount, Flex-Cable
Operating Mechanisms
Standard Cable Lengths
Handle Specification
Rotary, Variable Depth
Operating Mechanisms
Handle Specification
Operating Rod Lengths
Dimensions: mm (Inches)
Height
Width
Depth
Standards & Approvals
34
140U-K
140U-L
140U-M
140U-N
IEC Motor Control
K
L
M
N
• 400
• 630
• 800
• 1,200
• 100…400
• 300…630
• 300…800
• 600…1,200
•3
•3
•3
•3
• 65,100, 200
• 35, 65, 100
• 25, 35, 50
• 85, 100
• 35, 65
• 25, 35
• 65, 100
• 50, 65
• 25, 35
• 65, 110, 210
• 50, 65, 100
• 25, 35, 50
• 65, 100, 200 (100%)
• 40, 65, 100 (100%)
• 10/5, 13/6, 18/9
• 85, 100 (100%)
• 45, 70 (100%)
• 18, 25 (100%)
• 65, 100 (100%)
• 50, 70 (100%)
• 20/10, 25/13
• 85, 100, 200 (100%)
• 50/50, 70/50, 100/50
• 20/10, 25/13, 35/18
• Fixed Thermal/Adjust. Magnetic
• Fixed Thermal/Adjust. Magnetic
• Fixed Thermal/Adjust. Magnetic
—
✓
✓
✓
✓
✓
• Fixed
✓
✓
✓
✓
✓
• Fixed
✓
✓
✓
✓
✓
• Fixed
✓
✓
✓
✓
✓
• Fixed
✓
✓
✓
✓
• 1 or 2 Form C Contact(s)
✓
✓
✓
✓
✓
• 1 or 2 Form C Contact(s)
✓
✓
✓
✓
✓
• 1 or 2 Form C Contact(s)
✓
✓
✓
✓
✓
• 1 or 2 Form C Contact(s)
✓
✓
✓
✓
✓
✓
—
✓
—
✓
—
✓
—
• Terminal Lugs Ordered Separately
• Optional
• Optional
✓
• Terminal Lugs Ordered Separately
—
• Optional
✓
• Terminal Lugs Ordered Separately
—
• Optional
✓
• Terminal Lugs Ordered Separately
—
• Optional
✓
• 4, 6 & 10' (other lengths available)
• Type 1/12/3/4/4X Non-Metallic
• Type 4/4X Stainless
✓
• 4, 6 & 10' (other lengths available)
• Type 1/12/3/4/4X Non-Metallic
• Type 4/4X Stainless
✓
• 4, 6 & 10' (other lengths available)
• Type 1/12/3/4/4X Non-Metallic
—
✓
• 4, 6 & 10' (other lengths available)
• Type 1/12/3/4/4X Non-Metallic
—
✓
• Type 1/12 or Type 3/3R/12/4/4X, IP66
• Type 1/12 or Type 3/3R/12/4/4X, IP66
• Type 1/12 or Type 3/3R/12/4/4X, IP66
• Type 1/12
• 256 (10.125)
• 140 (5.5)
• 110 (4.3)
• 256 (10.125)
• 140 (5.5)
• 110 (4.3)
• 406 (16.0)
• 210 (8.25)
• 111 (4.375)
• 406 (16.0)
• 210 (8.25)
• 152 (6.0)
• UL 489
• CSA 22.2, No. 5
• UL 489
• CSA 22.2, No. 5
• IEC 60947-2
• CE
• KEMA-KEUR
• UL 489
• CSA 22.2, No. 5
• IEC 60947-2
• CE
• KEMA-KEUR
• UL 489
• CSA 22.2, No. 5
• IEC 60947-2
• CE
• KEMA-KEUR
http://wwwdev.ab.com/industrialcontrols/products/iec_motor_control/index.html
35
C O N TA C T O R S
100-M
M05…M12
100/104-C
C09…C23
100/104-C
C30…C37
Features
• Mini-contactors
• Uniform panel mounting dimensions
• Non-reversing (100) or reversing
(104) contactors
• Panel mounting or mounting on 35 mm
DIN rail
• AC or DC coil control
• Made of environmentally friendly materials
• Compact, space saving design
• Non-reversing (100) or reversing
(104) contactors
• Panel mounting or mounting on 35 mm
DIN rail
• Reversible coil terminals (line or load side)
• AC or DC coil control
• Common Accessories
• Made of environmentally friendly materials
• Compact, space saving design
• Non-reversing (100) or reversing
(104) contactors
• Panel mounting or mounting on 35 mm
DIN rail
• Reversible coil terminals (line or load side)
• AC or DC coil control
• Common Accessories
• Made of environmentally friendly materials
Contacts
• 3 power poles with internal N.O. or
N.C. auxiliary contact
• Optional front-mounted 2 or 4 pole
external auxiliary contact block
• 3 power poles with internal N.O. or
N.C. auxiliary contact or 4 power poles
• Optional front or side mounted 1, 2 or 4
pole external auxiliary contacts blocks
• 3 power poles with optional external N.O.
or N.C. side mounted auxiliary contact
• Optional front or side mounted 1, 2 or 4
pole external auxiliary contacts blocks
Short Circuit Coordination
• 100kA Type 2 short-circuit coordination
with DIN fuses
• 100kA Type 2 short-circuit coordination
with DIN, BS88, UL Class J or CC, CSA
Class HRCI-MISC or HRCI-J fuses
• 100kA Type 2 short-circuit coordination
with DIN, BS88, UL Class J, CSA Class
HRCI-J fuses
100 and 700 Dimensions
WxHxD
• AC = 45 x 56 x 48 mm
(1.78 x 2.20 x 1.89")
• DC = 45 x 56 x 48 mm
(1.78 x 2.20 x 1.89")
• AC = 45 x 81 x 119.5 mm
(1.78 x 3.19 x 4.70")
• DC = 45 x 81 x 145.5 mm
(1.78 x 3.19 x 5.73")
• AC = 45 x 81 x 136.5 mm
(1.78 x 3.19 x 5.37")
• DC = 45 x 81 x 180.5 mm
(1.78 x 3.19 x 7.11")
104 Dimensions
WxHxD
• AC = 90 x 56 x 48 mm
(3.54 x 2.20 x 1.89")
• DC = N/A
• AC = 99 x 81 x 119.5 mm
(3.90 x 3.19 x 4.70")
• DC = 99 x 81 x 145.5 mm
(3.90 x 3.19 x 5.73")
• AC = 99 x 81 x 136.5 mm
(3.90 x 3.19 x 5.37")
• DC = 99 x 81 x 180.5 mm
(3.90 x 3.19 x 7.11")
AC-1 Ratings
• 20A @ 500V
• 32A @ 690V
• 65A @ 690V
AC-3 Ratings (for 100,
104) kW @ 400V/50Hz
(HP @ 460V/60Hz)
AC-15 Ratings (for 700)
• M05 = 2.2 kW (5 HP)
• M09 = 4 kW (5 HP)
• M12 = 5.5 kW (7.5 HP)
• C09 = 4 kW (5 HP)
• C12 = 5.5 kW (7.5 HP)
• C16 = 7.5 kW (10 HP)
• C23 = 11 kW (15 HP)
• C30 = 15 kW (20 HP)
• C37 = 18.5 kW (25 HP)
Coil Voltages
• AC = 24-480V AC, 50-60Hz
• DC = 12-250V DC
• AC = 12-600V AC, 50-60Hz
• DC = 9-250V DC
• AC = 12-600V AC, 50-60Hz
• DC = 9-250V DC
Optional Overload Relays
• Electronic or bimetallic
• Electronic or bimetallic
• Electronic or bimetallic
Optional Accessories
• Front-mount auxiliary contacts,
surge suppressors, electronic timers,
mechanical interlocks
• Front or side-mount auxiliary contacts,
surge suppressors, electronic or
pneumatic timers, mechanical interlocks,
mechanical latches
• Front or side-mount auxiliary contacts,
surge suppressors, electronic or pneumatic
timers, mechanical interlocks, mechanical
latches
Standards/Approvals
• UL, CSA, NEMA, CE
• UL, CSA, IEC, CE
• UL, CSA, IEC, CE
36
100/104-C
C43
100/104-C
C60…C85
100/104-D
D95…D180
100/104-D
D210…D420
IEC Motor Control
• Compact, space saving design
• Non-reversing (100) or reversing
(104) contactors
• Panel mounting or mounting on
35 mm DIN rail
• Reversible coil terminals (line or
load side)
• AC or DC coil control
• Common Accessories
• Made of environmentally friendly
materials
• Compact, space saving design
• Non-reversing (100) or reversing
(104) contactors
• Panel mounting or mounting on
35 mm DIN rail
• Reversible coil terminals (line or
load side)
• AC or DC coil control
• Common Accessories
• Made of environmentally friendly
materials
• Compact, space saving design
• Non-reversing (100) or reversing
(104) contactors
• Panel mounting only
• Made of environmentally friendly
materials
• AC or DC coil control
(Conventional or Electronic)
• Common Accessories
• Compact, space saving design
• Non-reversing (100) or reversing
(104) contactors
• Panel mounting only
• Made of environmentally friendly
materials
• AC or DC coil control
(Electronic with PLC interface)
• Common Accessories
• 3 power poles with optional external
N.O. or N.C. side mounted auxiliary
contact
• Optional front or side mounted
1, 2 or 4 pole external auxiliary
contacts blocks
• 3 power poles with optional external
N.O. or N.C. side mounted auxiliary
contact
• Optional front or side mounted
1, 2 or 4 pole external auxiliary
contacts blocks
• 3 power poles with external N.O.
and N.C. side mounted auxiliary
contact
• Optional side mounted 2 pole external
auxiliary contacts blocks
• 3 power poles with external N.O.
and N.C. side mounted auxiliary
contact
• Optional side mounted 2 pole external
auxiliary contacts blocks
• 100kA Type 2 short-circuit
coordination with DIN, BS88, UL
Class J, CSA Class HRCI-J fuses
• 100kA Type 2 short-circuit
coordination with DIN, BS88, UL
Class J, CSA Class HRCI-J fuses
• 100kA Type 2 short-circuit
coordination with DIN, BS88, UL
Class J, CSA Class HRCI-J fuses
• 100kA Type 2 short-circuit
coordination with DIN, BS88, UL
Class J, CSA Class HRCI-J fuses
• AC = 54 x 81 x 139.5 mm
(2.13 x 3.19 x 5.49")
• DC = 54 x 81 x 183.5 mm
(2.13 x 3.19 x 7.22")
• AC = 72 x 122 x 156 mm
(2.83 x 4.80 x 6.14")
• DC = 72 x 122 x 156 mm
(2.83 x 4.80 x 6.14")
• AC or DC = 120 x 170 x 156 mm
(4.72 x 6.69 x 6.14")
• AC or DC = 155 x 205 x 180 mm
(6.10 x 8.07 x 7.09")
• AC = 117 x 81 x 139.5 mm
(4.61 x 3.19 x 5.49")
• DC = 117 x 81 x 183.5 mm
(4.61 x 3.19 x 7.22")
• AC = 153 x 122 x 156 mm
(6.02 x 4.80 x 6.14")
• DC = 153 x 122 x 156 mm
(6.02 x 4.80 x 6.14")
—
—
• 85A @ 690V
• 100A @ 690V
• D95/D110 = 160A @ 690V
• D140/D180 = 250A @ 690V
• D210/D250 = 350A @ 690V
• D300 = 450A @ 690V
• D420 = 500A @ 690V
• C43 = 22 kW (30 HP)
• C60 = 32 kW (40 HP)
• C72 = 40 kW (50 HP)
• C85 = 45 kW (60 HP)
• D95 = 50 kW (60 HP)
• D110 = 55 kW (75 HP)
• D140 = 75 kW (100 HP)
• D180 = 90 kW (150 HP)
• D210 = 110 kW (150 HP)
• D250 = 132 kW (200 HP)
• D300 = 160 kW (250 HP)
• D420 = 220 kW (350 HP)
• AC = 12-600V AC, 50-60Hz
• DC = 9-250V DC
• AC = 12-600V AC, 50-60Hz
• DC = 9-250V DC
• AC = 24-600V AC, 50-60Hz
• DC = 24-250V DC
• AC = 24-600V AC, 50-60Hz
• DC = 24-250V DC
• Electronic or bimetallic
• Electronic or bimetallic
• Electronic
• Electronic
• Front or side-mount auxiliary contacts,
surge suppressors, electronic or
pneumatic timers, mechanical
interlocks, mechanical latches
• Front or side-mount auxiliary contacts,
surge suppressors, electronic or
pneumatic timers, mechanical
interlocks, mechanical latches
• Side-mount auxiliary contacts,
surge suppressors, IP20 terminal
blocks and covers
• Side-mount auxiliary contacts,
surge suppressors, IP20 terminal
blocks and covers
• UL, CSA, IEC, CE
• UL, CSA, IEC, CE
• UL, CSA, IEC, CE
• UL, CSA, IEC, CE
http://wwwdev.ab.com/industrialcontrols/products/iec_motor_control/index.html
37
C O N TA C T O R S A N D C O N T R O L R E L AY S
100/104-D
D630…D860
700-M
Mini Control Relay
700-CF
Control Relay
Features
• Compact, space saving design
• Non-reversing (100) or reversing
(104) contactors
• Panel mounting only
• Made of environmentally friendly materials
• AC or DC coil control
(Electronic with PLC interface)
• Common Accessories
• Mini-control relays
• Uniform panel mounting dimensions
• Standard or bifurcated contacts
• Panel mounting or mounting on
35 mm DIN rail
• AC or DC coil control
• Made of environmentally friendly materials
• Compact, space saving design
• Standard or bifurcated contacts
• Panel mounting or mounting on
35 mm DIN rail
• Reversible coil terminals (line or load side)
• AC or DC coil control
• Common Accessories
• Made of environmentally friendly materials
Contacts
• 3 power poles with external N.O. and N.C.
side mounted auxiliary contact
• Optional side mounted 2 pole external
auxiliary contacts blocks
• Available as: 4 N.O.; 3 N.O., 1 N.C.;
2 N.O., 2 N.C.
• Optional front-mounted 2 or 4 pole
external auxiliary contact block
• Available as: 4 N.O.; 3 N.O., 1 N.C.;
2 N.O., 2 N.C.; 4 N.C.
• Optional front or side mounted 1, 2 or 4
pole external auxiliary contacts blocks
Short Circuit Coordination
• 100kA Type 2 short-circuit coordination
with DIN, BS88, UL Class L, CSA Class
HRCI-L fuses
—
—
100 and 700 Dimensions
WxHxD
• AC or DC = 255 x 335 x 268 mm
(10.04 x 13.19 x 10.55")
• AC = 45 x 56 x 48 mm
(1.78 x 2.20 x 1.89")
• DC = 45 x 56 x 48 mm
(1.78 x 2.20 x 1.89")
• AC = 45 x 81 x 119.5 mm
(1.78 x 3.19 x 4.70")
• DC = 45 x 81 x 145.5 mm
(1.78 x 3.19 x 5.73")
104 Dimensions
WxHxD
—
—
—
AC-1 Ratings
• D630 = 800A @ 690V
• D860 = 1000A @ 690V
• 16A @ 500V (Standard)
• 10A @ 500V (Bifurcated)
• 20A @ 690V (Standard)
• 10A @ 690V (Bifurcated)
AC-3 Ratings (for 100,
104) kW @ 400V/50Hz
(HP @ 460V/60Hz)
AC-15 Ratings (for 700)
• D630 = 355 kW (500 HP)
• D860 = 500 kW (600 HP)
• 12...120V AC, 10A
• 220…240V AC, 6A
• 360…400V AC, 2.5A
• 480…500V AC, 1.25A
• 12...240V AC, 10A
• 400V AC, 6A
• 480…500V AC, 2.5A
• 600...690V AC, 1A
Coil Voltages
• AC = 24-600V AC, 50-60Hz
• DC = 24-250V DC
• AC = 24-480V AC, 50-60Hz
• DC = 12-250V DC
• AC = 12-600V AC, 50-60Hz
• DC = 9-250V DC
Optional Overload Relays
• Electronic
—
—
Optional Accessories
• Side-mount auxiliary contacts,
surge suppressors, IP20 terminal
blocks and covers
• Front-mount auxiliary contacts,
surge suppressors, electronic timers
• Front or side-mount auxiliary contacts,
surge suppressors, electronic or
pneumatic timers, mechanical latches
Standards/Approvals
• UL, CSA, IEC, CE
• UL, CSA, IEC, CE
• UL, CSA, IEC, CE
38
O V E R L O A D R E L AY S
193-M
193-T
IEC Motor Control
Type
Bimetallic Overload Relay
Bimetallic overload Relay
Features
• Directly mounts to 100-M contactors (5…12 A)
• Phase loss sensitivity (trips at max. 125% of current setting)
• Trip Class 10
• Built-in connection between N.C. trip contact (95) and contactor
coil terminal (A2)
• Optional normally open auxiliary contact
• Manual Reset Only
• Directly mounts to 100-C contactors (9…85 A)
• Phase loss sensitivity with differential mechanism
• Trip Class 10
• N.O. alarm contact
• Manual or automatic reset
• Test/stop button
• Optional separate mounting adapter
Rated Current (Range)
• 0.1…12.5 A
• 0.1…90 A
Operating Voltage, Nominal
• 600
• 690
Overload Type
• Bimetallic
• Bimetallic
Trip Class (Fixed)
• 10
• 10
Trip Class (Adjustable)
—
—
Ambient Compensated
✓
✓
Reset Type
• Manual
• Automatic and Manual
Adjustment Range
• 1.5:1
• 1.5:1
Phase Loss
• Normal Sensing
• Normal Sensing w/differential mechanism
Phase Reversal
—
—
Ground (Earth) Fault
—
—
Overcurrent (Jam) Detection
—
—
Stall Detection
—
—
Starts/Hour Monitoring
—
—
Underload Detection
—
—
Current Imbalance
—
—
Short Circuit Protection
—
—
PTC Thermistor Monitoring
—
—
RTD Monitoring
—
—
Warning Settings
—
—
N.C. Trip Contact
✓
✓
N.O. Alarm Contact
✓ (Optional)
✓
Number of Outputs
—
—
Number of Inputs
—
—
Number of Analog Outputs
—
—
ODVA (DeviceNet)
Conformance
—
—
PTB Certification
—
✓
Variable Frequency
(VFD) Compatible
✓
✓
Mounts to Contactor
• 100-M
• 100-C
http://wwwdev.ab.com/industrialcontrols/products/iec_motor_control/index.html
39
O V E R L O A D R E L AY S
193-EA/EB
193-EF1/EF2
Type
E1 and E2 Solid-State Overload Relay
EF Solid-State Overload Relay
Features
• Self-powered
• Phase loss protection
• Wide adjustment range
• Isolated auxiliary contacts
• Low Energy Consumption (150 mW)
• Digital (DIP switch) adjustments
• Phase loss/current imbalance protection
• LED indicators
• Wide trip class range
• Optional external indication module accessory
Rated Current (Range)
• 0.1…85 A
• 20…630 A
Operating Voltage, Nominal
• 690
• 1000
Overload Type
• Solid-State
• Solid-State
Trip Class (Fixed)
• EA: 10, 20
—
Trip Class (Adjustable)
• EB: 10, 15, 20
• 2…30
Ambient Compensated
✓
✓
Reset Type
• Automatic and Manual
• Manual with Option for Automatic
Adjustment Range
• 3.2:1
• 4:1
Phase Loss
• Enhanced Sensing
• Enhanced Sensing, Load Independent
Phase Reversal
—
—
Ground (Earth) Fault
✓ (EB – Residual)
—
Overcurrent (Jam) Detection
✓ (EB)
✓ (EF2)
Stall Detection
—
—
Starts/Hour Monitoring
—
—
Underload Detection
—
—
Current Imbalance
—
✓
Short Circuit Protection
—
—
PTC Thermistor Monitoring
—
✓ (EF2)
RTD Monitoring
—
—
Warning Settings
—
—
N.C. Trip Contact
✓
✓
N.O. Alarm Contact
✓
✓
Number of Outputs
—
—
Number of Inputs
—
—
Number of Analog Outputs
—
—
ODVA (DeviceNet)
Conformance
—
—
PTB Certification
—
—
Variable Frequency
(VFD) Compatible
—
—
Mounts to Contactor
• 100-C, 100-M (EA)
• 100-D
40
1
Can be applied at medium voltage levels (e.g. 4160V with the use of primary current transformers.)
193-EC1/EC2
825
IEC Motor Control
E3 and E3 Plus Electronic Overload Relay
825-P Modular Protection System
• Multifunction protection
• Fully programmable trip and warning
• DeviceNet ready
• Integrated I/O
• LED indicators
• Suitable for low- and medium-voltage applications
• Modular design with pluggable options
• Comprehensive protection functions
• Power metering option
• 12 channel RTD monitoring option
• 0.4…5000 A
• 0.5…5000
• 690 1
• 690V/1000V 1
• Microprocessor Based
• Microprocessor Based
—
—
• 5…30
• 1…600
✓
✓
• Automatic and Manual
• Automatic and Manual
• 5:1
• 4:1
• Adjustable Delay
• Imbalance Sensing
—
✓
• E3 Plus: Sensitive
• Residual or Sensitive
✓
✓
✓
✓
—
✓
✓
✓
✓
✓
—
✓
✓ (E3 Plus)
✓
—
✓ (12-Channel Optional Scanner)
✓
✓
✓
✓
—
✓
• E3: 1/E3 Plus: 2
• 2 (Basic) /6 (with I/O Expansion)
• E3: 2/E3 Plus: 4
• 2 (Basic) /5 (with I/O Expansion)
—
• 1 (with I/O Expansion)
✓
✓
✓
—
✓
—
• 100-C, 100-D
• 100-D
http://wwwdev.ab.com/industrialcontrols/products/iec_motor_control/index.html
41
M O U N T I N G S Y S T E M S A N D S TA R T E R S
141A
103S, 107S
103T, 107T
Features
• Standard Busbar Mounting
• Iso™ Busbar Mounting – A Rockwell
Exclusive feature
• Panel Mounting – DIN rail or screw
mounting
• Supply Modules for easy 3 phase power
connections
• Circuit Breaker modules for mounting
140U breakers directly onto the busbars
• For protecting the Busbar
• For feeding other loads from the Busbar
• MCS Star software for easy configuration/
layout/design of Busbar Assemblies
• Short Circuit Protection
• Motor Overload Protection
• Visible Trip Indication
• High Current Limiting
• High Switching Capacity
• Field or Factory Installed Accessories
• Short Circuit Protection
• Motor Overload Protection
• Visible Trip Indication
• High Current Limiting
• High Switching Capacity
• Field or Factory Installed Accessories
Current Range
• 25..630A
• 0.1..90A
• 0.1..100A
MOTOR RANGE
Maximum Horsepower
Maximum Kilowatt
—
—
• 60HP at 480V
• 45kW at 400V
• 60HP at 480V
• 45kW at 400V
—
✓
—
—
—
✓
—
• 10
—
—
—
• 10, 15, 20, 30
✓
✓
✓
✓
✓
✓
✓
✓
✓
—
✓
✓
—
✓
✓
—
—
✓
✓
✓
✓
—
✓
—
—
—
✓
—
—
✓
—
✓
✓
—
—
✓
✓
✓
✓
—
✓
✓
—
✓
✓
SHORT CIRCUIT
PROTECTION
Motor Protection
Circuit Breaker
Motor Circuit Protector
OVERLOAD PROTECTION
Motor Protection
Circuit Breaker
Overload Relay
MOUNTING OPTIONS
Standard Busbar Mount
Iso Busbar Mount
Panel Mount
STANDARDS COMPLIANCE
UL 508/CSA 22.2, No. 14
Combination Motor
Controller
Self-Protected
Combination Motor
Controller
IEC 60947-4
CE
MAJOR COMPONENTS
140M Motor Protection
Circuit Breaker
140M Motor Circuit
Protector
100C Contactors
193-E Overload Relays
ACCESSORIES
Lockable Knobs
Aux/Trip Contacts for
Circuit Breaker
Aux Contacts for
Contactor
UV/Shunt Trip for
Circuit Breaker
42
O P E N S TA R T E R S
190E, 191E with
Mini Contactors
190E, 191E
190S, 191S
IEC Motor Control
Features
• Short Circuit Protection
• Motor Overload Protection
• Visible Trip Indication
• High Current Limiting
• High Switching Capacity
• Field or Factory Installed Accessories
• Short Circuit Protection
• Motor Overload Protection
• Visible Trip Indication
• High Current Limiting
• High Switching Capacity
• Field or Factory Installed Accessories
• Short Circuit Protection
• Motor Overload Protection
• Visible Trip Indication
• High Current Limiting
• High Switching Capacity
• Field or Factory Installed Accessories
• Enhanced unitary appearance
Current Range
• 0.1..12A
• 0.1..25A
• 0.1..45A
MOTOR RANGE
Maximum Horsepower
Maximum Kilowatt
• 7.5HP at 480V
• 5.5kW at 400V
• 15HP at 480V
• 11kW at 400V
• 30HP at 480V
• 22kW at 400V
✓
✓
✓
OVERLOAD PROTECTION
Trip Class
• 10
• 10
• 10
MOUNTING OPTIONS
DIN Rail Mount
Panel Mount
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
SHORT CIRCUIT
PROTECTION
Motor Protection
Circuit Breaker
STANDARDS COMPLIANCE
UL 508 and CSA 22.2,
No. 14
Combination Motor
Controller
Self-Protected
Combination Motor
Controller
IEC 60947-4
CE
MAJOR COMPONENTS
140M Motor
Protection Circuit
Breaker
100C Contactors
ACCESSORIES
Lockable Knobs
Aux/Trip Contacts for
Circuit Breaker
Aux Contacts for
Contactor
UV/Shunt Trip for
Circuit Breaker
http://wwwdev.ab.com/industrialcontrols/products/iec_motor_control/index.html
43
CONTROL AND LOAD SWITCHES
194L
194L
194L
Type
Control and Load Switches 12…25A
Control and Load Switches 32 and 40A
Custom Switches 12…40A
Features
• 12A, 16A, 20A, 25A
• Inductive Load-Rated control and load switch
• UL, CSA ratings “Suitable as At-Motor
Disconnect”
• 1 to 6 pole switch control configurations
for OFF-ON, Change-over, Star-Delta (WyeDelta), Reversing, Ammeter, Voltmeter, and
Step Switch applications
• Front/Door or Base/DIN rail mounting
• Made of environmentally friendly materials
• 32A, 40A
• Inductive Load-Rated control and load switch
• UL, CSA ratings “Suitable as At-Motor
Disconnect”
• 1 to 6 pole switch control configurations
for OFF-ON, Change-over, Star-Delta (WyeDelta), Reversing, Ammeter, Voltmeter, and
Step Switch applications
• Front/Door or Base/DIN rail mounting
• Made of environmentally friendly materials
• 12A, 16A, 20A, 25A, 32A, 40A
• Inductive Load-Rated control and load switch
• UL, CSA ratings “Suitable as At-Motor
Disconnect”
• Custom control configurations up to 16
circuits for any unique control switching
application. Choose the target table and
jumpering scheme using publication
194L-PP002C-EN-P Jan 2003.
• Front/Door or Base/DIN rail mounting
• Made of environmentally friendly materials
Handles
• Uniformly styled handles available in selectorknob, disk-style, rectangular-style and
key-operated versions (Type 1/12/3R, IP66)
• Handle colors in grey/black or red/yellow
and padlockable versions
• Legend plates available in O-I international
markings and text styles
• Uniformly styled handles available in selectorknob, disk-style, rectangular-style and
key-operated versions (Type 1/12/3R, IP66)
• Handle colors in grey/black or red/yellow
and padlockable versions
• Legend plates available in O-I international
markings and text styles
• Uniformly styled handles available in selectorknob, disk-style, rectangular-style and
key-operated versions (Type 1/12/3R, IP66)
• Handle colors in grey/black or red/yellow
and padlockable versions
• Legend plates available in O-I international
markings and text styles
Open Switch or Enclosed
• Available as open switch or in IP66
thermoplastic enclosure
• Available as an open switch or in IP66
thermoplastic enclosure
• Available as an open switch (IP66 thermoplastic
enclosure available as accessory)
• 600V
• 12A…25A @ 600V
• varies per single or 3 phase and voltage
(see catalog for full data)
• 5kA
• 600V
• 32A and 40A @ 600V
• varies per single or 3 phase and voltage
(see catalog for full data)
• 5kA
• 600V
• 12A…40A @ 600V
• varies per single or 3 phase and voltage
(see catalog for full data)
• 5kA
Switching Rate [ops/h]
• 120
• 120
• 120
Mechanical Life [ops]
• 1 million
• 1 million
• 1 million
IEC RATED CURRENT Ie
AC-1
AC-21A
AC-22A
• 12A…25A @ 690V
• 12A…25A @ 690V
• 12A…25A @ 690V
• 32A and 40A @ 690V
• 32A and 40A @ 690V
• 32A and 40A @ 690V
• 12A…40A @ 690V
• 12A…40A @ 690V
• 12A…40A @ 690V
Ambient Operational Temp
• -20…+60˚C (-4…+140˚F)
• -20…+60 °C (-4…+140 °F)
• -20…+60 °C (-4…+140 °F)
Ambient Storage Temp
• -30…+80˚C (-22…+176˚F)
• -30…+80 °C (-22…+176 °F)
• -30…+80 °C (-22…+176 °F)
Protection Class
Acc. to IEC 529
• Switch Bodies IP20
• Handles IP66
• Switch Bodies IP20
• Handles IP66
• Switch Bodies IP20
• Handles IP66
Protection Class
Acc. to UL CSA
• Handles UL Type 1/12 (selector style) and
UL 1/3/3R/12 (disc style)
• Handles UL Type 1/12 (selector style) and
UL 1/3/3R/12 (disc style)
• Handles UL Type 1/12 (selector style) and
UL 1/3/3R/12 (disc style)
Optional Accessories
• Multi-length shafts and shaft extension kits,
terminal covers
• Multi-length shafts and shaft extension kits,
terminal covers
• Multi-length shafts and shaft extension kits,
terminal covers
Standards/Approvals
• UL 508, CSA C22.2 No. 14, IEC 947-3
Low Voltage Switchgear and Controlgear
part 3, CE
• UL 508, CSA C22.2 No. 14, IEC 947-3
Low Voltage Switchgear and Controlgear
part 3, CE
• UL 508, CSA C22.2 No. 14, IEC 947-3
Low Voltage Switchgear and Controlgear
part 3, CE
UL CSA ELECTRICAL RATINGS
Rated Voltage U e [V AC]
Rated Current Ie [A]
Rated Power Pe [FLA]
Short Circuit Ratings [A]
AC-1 – Switching non-inductive or slightly inductive loads. AC-21A – Switching of resistive loads with slight overload). AC-22A – Switching of mixed resistive or slightly inductive loads with slight overload.
AC-2 – for Slip-ring motors: starting, reversing and electric breaking; star/delta starting. AC-3 – for squirrel cage motors:starting and stopping of running motors.
44
194E
194E
194E
IEC Motor Control
Load Switch 16…100A
Enclosed with 194R handle 16…100A
Load Switch 125…315A
• 16A, 25A, 32A, 40A, 63A, 80A, 100A
• Inductive Load-Rated load switch
• UL, CSA ratings “Suitable as At-Motor Disconnect”
• 3 or 6 pole switch configurations for OFF-ON or
Change-over applications
• Front/Door or Base/DIN rail mounting
• Made of environmentally friendly materials
• 16A, 25A, 32A, 40A, 63A, 80A, 100A
• Inductive Load-Rated load switch
• UL, CSA ratings “Suitable as At-Motor Disconnect”
• 3 or 6 pole switch configurations for OFF-ON or
Change-over applications
• Base mounted in UL, CSA Type 1/12/4/4X enclosure
with 194R UL Type 4/4X handle
• Made of environmentally friendly materials
• 125A, 160A, 250A, 315A
• Inductive Load-Rated load switch
• UL, CSA ratings “Suitable as At-Motor Disconnect”
• 3 or 4 pole switch configurations for OFF-ON
applications
• Front/Door or Base/DIN rail mounting
• Made of environmentally friendly materials
• Uses 194L handles for standardization among line,
available in selector-knob, disk-style, rectangular-style
and key-operated versions (Type 1/12/3R, IP66)
• Handle colors in grey/black or red/yellow and
padlockable versions
• Legend plates available in O-I international markings
and text styles
• Uses 194R UL Type 4/4X handles for more robust
operation and standardization among 194R line
• Handle colors in grey/black or red/yellow
padlockable style
• OFF-ON legend on handle face
• Uses larger 194E handles available in selectorknob, disk-style, (Type 1/12/3R, IP66)
• Handle colors in grey/black or red/yellow and
padlockable versions
• Legend plates available in O-I international markings
and text styles
• Available as open switch or in IP66 thermoplastic
enclosure
• Available in UL Type 3/4/4X thermoplastic, Type 4/4X Stainless
Steel, or Type 1 or 3/4/12 painted steel enclosures
• Available as open switch
• 600V
• 16A…100A @ 600V
• varies per single or 3 phase and voltage
(see catalog for full data)
• 5kA
• 600V
• 16A…100A @ 600V
• varies per single or 3 phase and voltage
(see catalog for full data)
• 5kA
• 600V
• 125A…315A @ 600V
• varies per single or 3 phase and voltage
(see catalog for full data)
• 5kA
• 120
• 120
• 120
• 0.2 million
• 0.2 million
• 0.1 million (125A and 160A)
• 0.075 million (250A and 315A)
• 16A…100A @ 690V
• 16A…100A @ 690V
• 16A…100A @ 690V
• 16A…100A @ 690V
• 16A…100A @ 690V
• 16A…100A @ 690V
• 125A…315A @ 690V
• 125A…315A @ 690V
• 125A…315A @ 690V
• -25…+60˚C (-13…+140˚F)
• -25…+60˚C (-13…+140˚F)
• -25…+60˚C (-13…+140˚F)
• -40…+80˚C (-40…+176˚F)
• -40…+80˚C (-40…+176˚F)
• -40…+80˚C (-40…+176˚F)
• Switch Bodies IP20
• Handles IP66
• Switch Bodies IP20
• Handles IP66
• Switch Bodies IP20
• Handles IP66
• Handles UL Type 1/12 (selector style) and
UL 1/3/3R/12 (disc style)
• Handles UL Type 1/3R/4/4X
• Handles UL Type 1/12 (selector style) and
UL 1/3/3R/12 (disc style)
• Multi-length shafts and shaft extension kits,auxiliary
contacts, power poles, grounding poles, terminal covers
• Auxiliary contacts, power poles, grounding poles,
terminal covers
• Multi-length shafts and shaft extension kits,auxiliary
contacts, power poles, grounding poles, terminal covers
• UL 508, CSA C22.2 No. 14, IEC 947-3 Low Voltage
Switchgear and Controlgear part 3, CE
• UL 508, CSA C22.2 No. 14, IEC 947-3 Low Voltage
Switchgear and Controlgear part 3, CE
• UL 508, CSA C22.2 No. 14, IEC 947-3 Low Voltage
Switchgear and Controlgear part 3, CE
AC-15 – Switching of inductive drives, motors, valves, and electromagnets. DC21A – for resistive loads, T ≤ 1ms. DC-23A, DC-3, DC-5 ratings – for inductive loads, T ≤ 1ms.
AC-4 (for squirrel-cage motors: starting, reversing, electric breaking, inching
http://wwwdev.ab.com/industrialcontrols/products/iec_motor_control/index.html
45
R O TA R Y D I S C O N N E C T S W I T C H E S
194R
194R
Type
Fused and Non-Fused Rotary Disconnects
Enclosed Rotary Disconnects 30…400A
Features
• 30A, 60A, 100A, 200A, 400A
• UL 98 ratings “Suitable as Service Entrance Disconnecting Means”
• UL 508, CSA ratings “Suitable as At-Motor Disconnect”
• 3 pole, Double-knife switch contact design for added reliability, isolation, and welded contact recovery vs. butt-styled contact design
• Base mounting to either the left or the right side of enclosure
• Made of environmentally friendly materials
• 30A, 60A, 100A, 200A, 400A
• UL 98 ratings “Suitable as Service Entrance Disconnecting Means”
• UL 508, CSA ratings “Suitable as At-Motor Disconnect”
• 3 pole, Double knife switch contact design for added reliability, isolation, and welded contact recovery vs. butt-styled contact design
• Base mounting to either the left or the right side of enclosure
• Made of environmentally friendly materials
• Enclosure Types: water tight, dust tight, painted metal, corrosion
resistant stainless steel, corrosion resistant non-metalic,
environmentally friendly material
Handles
• Available in rotary or lever-styles in UL Type 1/3R/4/4X/12, IP 54 &
IP66 versions
• Handle colors in black or red/yellow padlockable versions
• Multi-length shafts are easily adjustable to desired length
• Available in rotary or lever-styles in UL Type 1/3R/4/4X/12, IP 54 &
IP66 versions
• Handle colors in black or red/yellow padlockable versions
Open Switch
or Enclosed
• Available Open Style or Enclosured
• Available in UL Type 3/4/4X thermoplastic, Type 4/4X Stainless Steel,
or Type 1 or 3/4/12 painted steel enclosures
• 600V
• 30A…400A @ 600V
• varies per single or 3 phase and voltage (see catalog for full data)
• 600V
• 30A…400A @ 600V
• varies per single or 3 phase and voltage (see catalog for full data)
• 100kA
• 100kA
Mechanical Life [ops]
• 10,000 (30A…100A)
• 8,000 (200A…400A)
• 10,000 (30A…100A)
• 8,000 (200A…400A)
IEC RATED CURRENT Ie
AC-22A AC-23A
• varies per single or 3 phase and voltage (see catalog for full data)
• varies per single or 3 phase and voltage (see catalog for full data)
AMBIENT TEMPERATURE
Open
Enclosed
Storage
• -20…+55˚C (-4…+131˚F)
• -20…+40˚C (-4…+104˚F)
• -40…+65˚C (-40…+149˚F)
• -20…+55˚C (-4…+131˚F)
• -20…+40˚C (-4…+104˚F)
• -40…+65˚C (-40…+149˚F)
Protection class
acc. to IEC 529
• Switch Bodies IP20
• Handles IP42 or IP66
• Switch Bodies IP20
• Handles IP42 or IP66
Protection Class
Acc. to UL CSA
• Handles UL Type 1 or UL Type 3R/4/4X
• Handles UL Type 1 or UL Type 3R/4/4X
Optional Accessories
• Multi-length shafts,auxiliary contacts, terminal covers
• Multi-length shafts,auxiliary contacts, terminal covers
Standards/Approvals
• UL 508, CSA C22.2 No. 14, IEC 947-3
Low Voltage Switchgear and Controlgear part 3, CE
• UL 98, CSA CSA22.2 No. 4, IEC 947-3/ EN60947-3 Low Voltage
Switchgear and Controlgear part 3, CE, BS EN60947-3, VDE0660,
NEMA KS-1 UL 1087/489, ASTA Certified, LOVAG Certified
• UL 508, CSA C22.2 No. 14, IEC 947-3
Low Voltage Switchgear and Controlgear
part 3, CE
• UL 98, CSA CSA22.2 No. 4, IEC 947-3/EN60947-3 Low Voltage
Switchgear and Controlgear part 3, CE, BS EN60947-3, VDE0660,
NEMA KS-1 UL 1087/489, ASTA Certified, LOVAG Certified
UL CSA ELECTRICAL RATINGS
Rated Voltage Ue [V AC]
Rated Current Ie [A]
Rated Power Pe [FLA]
Short Circuit Ratings [A]
46
194RF
194RS
194RC
IEC Motor Control
Front Handle with NFPA 79 interlock 30…400A
Side-Mount with NFPA 79 interlock 30 and 60A
Cable-Operated with NFPA 79 interlock 30 and 60A
• 30A, 60A, (100A, 200A, 400A Phase 2)
• UL 98 ratings “Suitable as Service Entrance
Disconnecting Means”
• UL 508, CSA ratings “Suitable as At-Motor Disconnect”
• Integrates 194R disconnect switch and 194R rotary
handle with NFPA 79 compliant, internal handle and
interlock
• Same front, through the door enclosure mounting as
standard 194R switch. Inside of enclosure, switch
attaches to NFPA 79 handle with an Allen-Bradley
exclusive push-to-turn interlock mechanism.
• Made of environmentally friendly materials
• 30A, 60A
• UL 98 ratings “Suitable as Service Entrance
Disconnecting Means”
• UL 508, CSA ratings “Suitable as At-Motor Disconnect”
• Integrates 194R disconnect switch and 194R rotary
handle with NFPA 79 compliant, side-mounting
bracket and internal-lever interlock
• New side-mounting disconnect mechanism
couples directly to a standard 194R handle. An
internal levered-interlock mechanism provides
the NFPA 79 compliant “deliberate action” to
operate the switch, when the panel door is open.
• Made of environmentally friendly materials
• 30A, 60A
• UL 98 ratings “Suitable as Service Entrance
Disconnecting Means”
• UL 508, CSA ratings “Suitable as At-Motor Disconnect”
• Integrates 194R disconnect switch with cable operated
mechanism and 1494F flange-mounted handle.
Assembly is NFPA 79 compliant, providing “no-tools”
operation of disconnect with lever-styled interlock.
• New cable-operated disconnect mechanism
provides flexibility of the small size IEC disconnect
to mount in a flange-styled enclosure. Assembly
attaches to the 1494F handle and interlock providing
another NFPA 79 compliant 194R disconnect solution.
• Made of environmentally friendly materials
• Outside enclosure handle same as 194R standard
handle with identical mounting
• Internal NFPA 79 handle (for test mode use) is red
with finger safe design and attaches to NFPA 79
compliant interlock
• Used standard 194R multi-length shafts that are
easily adjustable to desired length same as
standard 194R switch
• Outside side-mounted enclosure handle is the same
194R standard handle.
• Handle colors in black or red/yellow padlockable
versions
• No shaft adjustment is needed with integrated
side-mounted, bracketed switch/handle design
• 1494F handles available in plastic or stainless UL
Type 4/4X and painted metal UL Type 1/12 versions
• Handle colors in black plastic, silver stainless,
or grey painted metal padlockable versions
• Cable mechanisms available in 3ft, 4ft, 6ft, or
10ft lengths
• Available as NFPA 79 kit for retro-fits, Pre-assembled
194R switch w/NFPA 79 kit or in UL Type 3/4/4X
thermoplastic, Type 4/4X Stainless Steel, or Type 1
or 3/4/12 painted steel enclosures
• Available preassembled in open style
• Available preassembled in open style
• 600V
• 30A…400A @ 600V
• varies per single or 3 phase and voltage
(see catalog for full data)
• 100kA
• 600V
• 30A…400A @ 600V
• varies per single or 3 phase and voltage
(see catalog for full data)
• 100kA
• 600V
• 30A…400A @ 600V
• varies per single or 3 phase and voltage
(see catalog for full data)
• 100kA
• 10,000 (30A…100A)
• 8,000 (200A…400A)
• 10,000 (30A…100A)
• 8,000 (200A…400A)
• 10,000 (30A…100A)
• 8,000 (200A…400A)
• varies per single or 3 phase and voltage
(see catalog for full data)
• varies per single or 3 phase and voltage
(see catalog for full data)
• varies per single or 3 phase and voltage
(see catalog for full data)
• -20…+55˚C (-4…+131˚F)
• -20…+40˚C (-4…+104˚F)
• -40…+65˚C (-40…+149˚F)
• -20…+55˚C (-4…+131˚F)
• -20…+40˚C (-4…+104˚F)
• -40…+65˚C (-40…+149˚F)
• -20…+55˚C (-4…+131˚F)
• -20…+40˚C (-4…+104˚F)
• -40…+65˚C (-40…+149˚F)
• Switch Bodies IP20
• Handles IP66
• Switch Bodies IP20
• Handles IP66
• Switch Bodies IP20
• Handles IP42 or IP66
• Handles UL Type 3R/4/4X
• Handles UL Type 3R/4/4X
• 1494F Handles UL Type 1/12 or UL Type 3R/4/4X
• Multi-length shafts,auxiliary contacts, terminal covers
• Auxiliary contacts, terminal covers
• Auxiliary contacts, terminal covers
• UL 508, CSA C22.2 No. 14, IEC 947-3 Low Voltage
Switchgear and Controlgear part 3, CE
• UL 98, CSA CSA22.2 No. 4, IEC 947-3/EN60947-3 Low
Voltage Switchgear and Controlgear part 3, CE, BS
EN60947-3, VDE0660, NEMA KS-1 UL 1087/489, ASTA
Certified, LOVAG Certified
• UL 508, CSA C22.2 No. 14, IEC 947-3 Low Voltage
Switchgear and Controlgear part 3, CE
• UL 98, CSA CSA22.2 No. 4, IEC 947-3/EN60947-3 Low
Voltage Switchgear and Controlgear part 3, CE, BS
EN60947-3, VDE0660, NEMA KS-1 UL 1087/489, ASTA
Certified, LOVAG Certified
• UL 508, CSA C22.2 No. 14, IEC 947-3 Low Voltage
Switchgear and Controlgear part 3, CE
• UL 98, CSA CSA22.2 No. 4, IEC 947-3/EN60947-3 Low
Voltage Switchgear and Controlgear part 3, CE, BS
EN60947-3, VDE0660, NEMA KS-1 UL 1087/489, ASTA
Certified, LOVAG Certified
http://wwwdev.ab.com/industrialcontrols/products/iec_motor_control/index.html
47
MachineAlert™ Family
The MachineAlert™ Relays family of
dedicated function electronic motor
protection relays offers state-of-the-art
supplementary protective functions that
are easily added and applied to motor
control circuits. MachineAlert™ Relays
are an economical choice for protecting
equipment investments and minmizing
production downtime. To meet specific
application requirements, a full range
of products allows selective addition
of protective enhancing functions for
both motors and equipment.
Electronic Design
Enhanced Protection
• Microprocessor technology provides highly accurate and
repeatable protection
• Phase monitors that guard against the damaging effects
of phase loss, under-and overvoltage, phase imbalance, and
phase reversal
• Built-in LCD and keypad afford a precise, digital setting
• Wide adjustment ranges allow application flexibility
• Password protection hinders unauthorized
programming access
• Compact 22.5 mm and 45 mm Euronorm housings
• Thermistor monitors that protect equipment from overtemperature conditions
• Current monitors that provide the added benefits of under
and overcurrent detection
• Motor rotation monitors that signal motor rotational status
• Global application with CE and cULus approvals
Easy to Use
• Compact size saves valuable panel space
• LCD/keypad programming takes the guesswork out of
device setup
• DIN rail mounting makes installation a snap
• Terminals provide IP20 finger safety and are clearly marked
• LCD display supplies relay status indication
48
CURRENT, VOLTAGE, PHASE, THERMISTOR, MOTOR ROTATION MONITORING RELAYS
809S
813S
817
819
Current Monitors
Phase Monitors
Thermistor Monitors
Motor Rotation Monitors
Features
• Three versions available
• Programmable relay trip and reset
level settings
• Programmable relay trip and reset
delay settings
• Automatic reset
• Three-phase version includes current
imbalance, phase loss, and phase
sequence monitoring
• Independent
programmable trip
settings for undervoltage, overvoltage, and
phase imbalance
• Programmable relay
trip and reset delay
settings
• RMS voltage monitoring up-to 690V AC
• Pre-start as well as
running protection
• Automatic reset
• (1) N.O. and (1)
changeover contact
• Two versions available
• Connection of up-to six
PTC thermistors in series
• Open and short circuit
detection
• Short circuit protected
signal input
• Automatic, manual and
remote reset options available
• Status indication LEDs
• Zero speed monitoring through
evaluation of the feedback
voltage of a decelerating motor
• Standstill monitoring by
means of a pulse generator,
tachometer, etc.
• Frequency monitoring for
signals of any curve form
in the range of 16…100Vp-p
• Programmable relay trip and
reset settings
• Programmable time delay
settings
Version
E1
E2
E3
E2
E1
E2
E1
E2
Under- and Overcurrent
Protection
S
S
S
—
—
—
—
—
Under- and Overvoltage
Protection
S
—
—
S
—
—
—
—
Phase Imbalance and
Phase Loss Protection
—
—
current based
voltage based
—
—
—
—
Phase Reversal
—
—
S
S
—
—
—
—
Overtemperature Protection
—
—
—
—
S
S
—
—
Speed Detection Via
Frequency Input
—
—
—
—
—
—
S
—
Speed Detection Evaluation
of Motor Feedback Voltage
—
—
—
—
—
—
S
S
0.5…5 A
1.0…24.9V
10…249V
0.5…5 A
(3-phase)
(AC only)
500V AC or 690V AC
—
—
2.0…15.0 A
22.5
45
45
45
22.5
22.5
22.5
45
LCD/Keypad
S
S
S
S
—
—
S
S
LED Status Indicator
—
—
—
—
S
S
—
—
Automatic Reset
S
S
S
S
S
O
S
S
Manual Reset
—
—
—
—
—
O
—
—
Remote Reset
—
—
—
—
—
O
—
—
Changeover Contacts (SPDT)
1
1
1
1
—
—
—
1
N.O. Contacts
—
1
1
1
2
2 (independent)
2 (independent)
1
No Setting Required
—
—
—
—
S
S
—
—
Programmable Trip Level,
Reset Level and Time
Delay Settings
S
S
S
S
—
—
S
S
Trip Cause Identification
—
—
S
S
S
S
—
—
Measuring Circuit
Monitoring (open, short)
—
—
—
—
S
S
S
S
Operating Range
Case Size (mm)
Supplemental
Motor Protection
Type
IEC 400V AC
IEC 690V AC
CSA/UL 300V AC CSA/UL 600V AC
http://wwwdev.ab.com/industrialcontrols/products/supplemental_motor_protection/index.html
S = Standard;
O = Option
49
Fuse Holders
Fuse Holders provide a safe and convenient
means for the installation of fuses. These
fuse holders are available in 30 and 60A,
rated at 600V, and are UL listed. They offer
an optional blown fuse indication light.
Miniature Circuit Breakers/Supplementary Protectors
Energy Limiting circuit breakers are thermal
magnetic type supplementary overcurrent
protective devices. Their Energy Limiting
Design protects downstream components
better than conventional breakers during
short circuits. Versions for UL 489 protection
are available.
50
CIRCUIT BREAKERS
FUSE HOLDERS
1492-FB
1492-SPU
• IEC 529 finger protection – dead front construction
• Handle design isolates the fuse from line power
when the handle is opened for insertion or
removal
• Compact size requiring less panel space than
open style fuse holders
• Optional blown fuse indicators – allow for easy
troubleshooting of electrical circuits
• Type C 30 A frame size – accepts 0...30 A Class
CC fuses
• Type M 30A size – accepts 0…30 A miniature
fuses (1 1/2" x 13/32")
• Type J 30 A and 60 A Class J fuses
• Mounts on DIN Rail
Features
• True IP2X finger safe design (front)
• Ratings to 240V AC – 10,000 A Interrupt
• A positively trip-free mechanism (breaker
operation cannot be defeated by holding the
handle in the ON position)
• Superior shock and vibration resistance
capabilities
• Mounts on DIN Rail
Tripping Characteristic
—
Tripping Characteristic
• B Curve 3…5 In
• C Curve 5…10 In
• D Curve 10…20 In
Current Range
• 30 A (Type J-60A)
Current Range
• .5 – 20 A
Number of Poles
• 1, 2 and 3 pole
Number of Poles
• 1 pole
Maximum Voltage
Ratings, North American
• 600V AC/DC
Maximum Voltage
Ratings, North American
• 240V AC
Dielectric Strength
• 1960V AC
Dielectric Strength
• 1960V AC
Shock
• 25 G Half Sine Wave for 11 ms (Three Axes)
Shock
• 25 G Half Sine Wave for 11 ms (Three Axes)
Vibration
• 100…500 Hz for 1 Hour
• Amplitude – 10…57 Hz; 0.030 inches peak to peak;
57…500 Hz; 5G peak
Vibration
• 100…500 Hz for 1 Hour
• Amplitude: 10…57 Hz; 0.030 inches peak to
peak; 57…500 Hz; 5G peak
Operating Temperature
Range (non-condensing)
• -40˚C to +140˚C
Operating Temperature
Range (non-condensing)
• 23…+104˚F (-5…+40˚C)
Shipment and Short Term
Temperature Limits
—
Shipment and Short Term
Temperature Limits
• -40…+185˚F (-40…+85˚C)
Tripping Characteristic
Reference Temperature
• N/A
Tripping Characteristic
Reference Temperature
• 25˚C
Housing Material
• UL 94 VO
Housing Material
• Nylon
Wire Size
• #14-#2 AWG Cu
Wire Size
• #14…#12 AWG 75˚C Cu only
Electromechanical Life
• N/A
Electromechanical Life
• 6000 operations (1 operation = 2 switching
events) ON/OFF
Interrupt Rating
• 100k to 200k AIC – fuse dependent
Interrupt Rating
• 1 pole 10 kA @ 240V AC
Approvals
• UL 512
• CSA 22.2 No. 39
• CE
Approvals
• UL 489 Listed Circuit Breaker (CSA 22.2 No. 5.1)
• Ul File Number (E197878)
http://wwwdev.ab.com/industrialcontrols/products/control_circuit_and_load_protection/index.html
Control Circuit and
Load Protection
Features
51
M I N I AT U R E C I R C U I T B R E A K E R S / S U P P L E M E N TA R Y P R O T E C T O R S
1492-CB
1492-SP
1492-GH
1492-GS
Features
• Both manual motor controller
and supplementary protector
in one convenient package
(Series C devices)
• Suitable for use as motor
disconnect (0.5…30 A)
• Energy Limiting Design
protects downstream components better than conventional
breakers during short circuits
• Field mountable options for
selective applications
• True IP2X finger safe design
(top and sides)
• Superior shock and vibration
resistance capabilities
• Mounts on DIN Rail
• Device meets North American
specifications for Supplementary
Protector and IEC requirements
for Miniature Circuit Breaker
• Energy Limiting Design
protects downstream components better than conventional
breakers during short circuits
• Field mountable options for
selective applications
• True IP2X finger safe design
(front)
• AC and DC voltage ratings-in
one convenient device
• Superior shock and vibration
resistance capabilities
• Mounts on DIN Rail
• High Density Design allows
24 one-pole breakers per foot
• Wide range of currents for
precise circuit requirements
• Positively trip free mechanism
• Superior shock and vibration
resistance capabilities
• Universal mounting foot for
DIN Rail and AB Rail
• High Density Design allows
24 1-pole breakers per foot
• Optional Auxiliary Contacts
are built-in, no additional
modules to attach
• Universal mounting foot for
DIN Rails and A-B Rails
• Toggle style handle for ease
of operation
Tripping Characteristic
• F Curve 3…5 In
• G Curve 6…10 In
• H Curve 12…20 In
• B Curve 3…5 In
• C Curve 5…10 In
• D Curve 10…20 In
• 6…12 In
• 6…10 In
Current Range
• 0.5…52A
• 0.5…63A
• 0.2…15A
• 0.2…25A
Number of Poles
• 1, 2, 3 pole, 1 pole + neutral,
3 pole + neutral
• 1, 2, 3 pole, 1 pole + neutral,
3 pole + neutral
• 1 pole
• 1, 2, 3 pole
Maximum Voltage
Ratings, North American
• 480Y/277 V AC, 65V DC Max.
• DC Version up to 120V per Pole
• 480Y/277 V AC,
• DC 1 pole – 48 V DC,
2 pole – 125 V DC
• 250V AC 50/60 Hz
• 65V DC
• 480Y/277 V AC 50/60 Hz
• 65V DC
Dielectric Strength
• 1960V AC
• 1960V AC
• 1500V AC
• 1960V AC
Shock
• 25 G Half Sine Wave for 11 ms
(Three Axes)
• 25 G Half Sine Wave for 11 ms
(Three Axes)
• 25 G Half Sine Wave for 11 ms
(Three Axes)
• 25 G Half Sine Wave for 11 ms
(Three Axes)
Vibration
• 100…500 Hz for 1 Hour
• Amplitude: 10…57 Hz; 0.030
inches peak to peak;
57…500 Hz; 5G peak
• 100…500 Hz for 1 Hour
• Amplitude: 10…57 Hz; 0.030
inches peak to peak;
57…500 Hz; 5G peak
• 100…500 Hz for 1 Hour
• Amplitude: 10…57 Hz; 0.030
inches peak to peak;
57…500 Hz; 5G peak
• 100…500 Hz for 1 Hour
• Amplitude: 10…57 Hz; 0.030
inches peak to peak;
57…500 Hz; 5G peak
Operating Temperature
Range (non-condensing)
• -4…+140˚F (-20…+60˚C)
• 23…+104˚F (-5…+40˚C)
• -40…+149˚F (-40…+65˚C)
• -40…+149˚F (-40…+65˚C)
Shipment and Short Term
Temperature Limits
• -40…+185˚F (-40…+85˚C)
• -40…+185˚F (-40…+85˚C)
—
—
Tripping Characteristic
Reference Temperature
• 25˚C
• 25˚C
• 25˚C
• 25˚C
Housing Material
• Melamine – Phenolic
• Nylon
• Glass-filled Polyamide 6.6
• Glass-filled Polyamide 6.6
Wire Size
• #16…#6 AWG (1.5…16 mm2)
#18...#8 AWG (1.0...25 mm2)
• #22…#10 AWG (0.5…6mm2)
• #22…#10 AWG (0.5…6 mm2)
Electromechanical Life
• Up to 6 A
• 7…16 A
• 20…32 A
• 40…50 A
• 6000 operations
• 6000 operations
• 6000 operations
Interrupt Rating
• 10 kA
• 10 kA
• 2 kA
• 2 kA
Approvals
• UL 1077
• CSA 22.2 No. 235
• UL 508 Manual Motor Controller
• CSA 22.2 No. 14
• CE
• UL 1077
• CSA 22.2 No. 235
• VDE (EN 60 898)
• GL (EN 60 947-2)
• CE
• UL 1077
• CSA 22.2 NO. 235
• VDE 0631 (EN 60934)
• CE
• UL 1077
• CSA 22.2 NO. 235
• EN 60934
• CE
52
50,000 Cycles
30,000 Cycles
20,000 Cycles
12,000 Cycles
http://wwwdev.ab.com/industrialcontrols/products/control_circuit_and_load_protection/index.html
SMC-3
A Smart and Compact Soft Starter
The SMC-3 takes soft starting to a new dimension by providing
increased intelligence in a compact footprint. As standard,
this true three-phase controlling device includes electronic
overload protection with adjustable trip class, increased motor
and system diagnostics, configurable auxiliary contacts, and
multiple start and stop modes. The SMC-3 is idea for virtually
any application.
SMC-Delta
A New Dimension for Star-Delta Starting
Transitionless starting for your star-delta motor has never
been smaller in size, easier to wire and set up, and easier
to maintain. The SMC-Delta has packaged power wiring,
overload, timers, and multiple contactors into a single,
highly reliable easy to set-up star-delta controller. The
SMC-Delta is very flexible and modular, allowing one device
to be configured for many applications. The SMC-Delta has
the right functionality for your star-delta needs.
53
Solid State Contactors
Uncompromising Performance…and Long Life
The Solid State Contactors use electronic components (SCR)
to switch loads (resistive) up to 50 Amperes. Solid State
contactors are an ideal choice for applications with high
ON/OFF cycle rates that would wear out an electromechanical
contactor in a short period of time.
ArmorStart™ Distributed Motor Controller
Minimize Installation Costs with a Robust
Machine Mounted Motor Controller
The ArmorStart™ Distributed Motor Controller
is an integrated, pre-engineered, combination
starter for full voltage and reversing applications.
The ArmorStart™ offers a robust IP 67/NEMA
Type 4 enclosure design, which is suitable for
water wash down environments. The modular
“plug and play” design offers simplicity in
wiring the installation.
54
S O F T S TA R T E R S
SMC Flex
Controller
Features
• Advanced diagnostics, increasing system
performance
• Compact, space-saving footprint
• Greater product functionality
• Increased system flexibility
• Decreased downtime
• Advanced protection of motor winding,
equipment, and materials
• Greater system operation accuracy
• DPI communications technology
• Ease of purchasing, installation, setup
and maintenance
SMC-3
Controller
• Intelligence and unmatched performance
• Compact design
• Designed to operate 3-phase motors
• Built-in overload relay
• Built-in SCR bypass contactor
• Highly accurate, reliable, and efficient
motor controller
• Smallest footprint in the industry.
SMC-Delta
Controller
• 1/3 the panel space of an electromechanical starter
• Compact footprint combines contactors,
overload, timers, and internal power/
control wiring into a single product
• Quick and easy installation
• Provides six motor winding terminations,
no wire change is required
• Ideal choice for controlling a star-delta
motor
• Upgrade existing electromechanical
star-delta motor starters
200…600V
1…85 A
200…600V
1…147 A
Soft Start
S
S
—
Kickstart
S
S
—
Current Limit
S
S
S
Dual Ramp Start
S
—
—
Full Voltage
S
—
—
Energy Saver
—
—
—
Soft Stop
S
S
—
Pump Control
O
—
—
Preset Slow Speed
S
—
—
Linear Speed
S
—
—
SMB™ Smart Motor Braking
O
—
—
Accu-Stop™
O
—
—
Slow Speed with Braking
O
—
—
Single-phase Operation
—
—
—
Motor Protection
S
S
S
Communication
S
—
—
Metering
S
—
—
Keypad Programming/
LCD Display
S
—
—
• CE Marked (Open Type) Per Low Voltage
Directive 73/23/EEC, 93/68/EEC
• CSA Certified (Open Type)
(File No. LR 1234)
• UL Listed (Open Type)
(File No. E96956)
• CE Marked (Open Type) Per Low Voltage
Directive 73/23/EEC, 93/68/EEC
• CSA Certified (Open Type)
(File No. LR 1234)
• UL Listed (Open Type)
(File No. E96956)
• CE Marked (Open Type) Per Low Voltage
Directive 73/23/EEC, 93/68/EEC
• CSA Certified (Open Type)
(File No. LR 1234)
• UL Listed (Open Type)
(File No. E96956)
Approvals
Solid-State
Motor Control
200…600V
54…480 A
S = Standard Feature; O = Optional Feature
http://wwwdev.ab.com/industrialcontrols/products/solid-state_motor_control/index.html
S = Standard Feature; O = Optional Feature
55
S O F T S TA R T E R S
STC (Starting
Torque Controller)
Features
• Reliable method of soft starting
• Smoother starting of AC
induction motors
• Reduced mechanical shock and
vibration
• Digital adjustments
• Compact design
SMC-2
Controller
SMC Plus
Controller
• Cost-effective solution
• Easy installation and set-up
• High-function control of AC
induction motors
• Advisory and Diagnostic LED
• Digital adjustments
• Energy saver
• Compact design
• Intelligent microprocessor
control
• Motors rated from 1/3 –
1000 hp
• Outstanding reliability in
compact package
• Self calibration
• Advisory and Diagnostic LEDs
• Digital adjustments
• Energy saver
• Configurable auxiliary
contacts
SMC Dialog
Plus Controller
• Highly advanced motor
protection and features
• Flexible communication
• Straightforward programming
• Electronic motor overload
protection
• Power monitoring
• Built-in SCANport™
communication
• 2-line, 16-character backlit
LCD display
• Keypad programming
• Programmable auxiliary contacts
100…240V
1ø, 1…22 A
200…600V
3ø , 1…22 A
200…600V
1…97 A
200…600V
1…1000 A
200…600V
1…1000 A
Soft Start
S
S
S
S
S
Kickstart
—
—
—
S
S
Current Limit
—
—
S
S
S
Dual Ramp Start
—
—
—
—
S
Full Voltage
—
—
S
S
S
Energy Saver
—
—
S
S
S
Soft Stop
—
—
O
O
O
Pump Control
—
—
—
O
O
Preset Slow Speed
—
—
—
O
O
Linear Speed
—
—
—
—
—
SMB™ Smart Motor
Braking
—
—
—
O
O
Accu-Stop™
—
—
—
O
O
Slow Speed with Braking
—
—
—
O
O
Single-phase Operation
S
—
—
—
—
Motor Protection
—
—
—
—
S
Communication
—
—
—
—
S
Metering
—
—
—
—
S
Keypad Programming/
LCD Display
—
—
—
—
S
Approvals
56
• CE Marked (Open Type)
Per Low Voltage Directive
73/23/EEC, 93/68/EEC
• CSA Certified (Open Type)
(File No. LR 1234)
• UL Listed (Open Type)
(File No. E96956)
• CE Marked (Open Type)
Per Low Voltage Directive
73/23/EEC, 93/68/EEC
• CSA Certified (Open Type)
(File No. LR 1234)
• UL Listed (Open Type)
(File No. E96956)
S = Standard Feature; O = Optional Feature
• CE Marked (Open Type)
Per Low Voltage Directive
73/23/EEC, 93/68/EEC
• CSA Certified (Open Type)
(File No. LR 1234)
• UL Listed (Open Type)
(File No. E96956)
• CE Marked (Open Type)
Per Low Voltage Directive
73/23/EEC, 93/68/EEC
• CSA Certified (Open Type)
(File No. LR 1234)
• UL Listed (Open Type)
(File No. E96956)
S O L I D - S TAT E C O N TA C T O R S
156 – Single Phase
156 – Dual Phase
156 – Three Phase
• 15, 30, or 50 A
• 30 or 50 A
• 10 or 20 A
Operational Voltage
• 24…600V AC
• 24…600V AC
• 24…600V AC
Control Voltage
• 5…24V DC
• 24…230V AC
• 5…24V DC
• 24…230V AC
• 5…24V DC
• 24…230V AC
Product Mountings
• DIN or Panel
• DIN or Panel
• DIN or Panel
Applications
• Long Life: Solid State Contactors use
electronic current switching devices –
since there are no moving parts, this
means long life. This makes the solid
state contactor ideal for high duty cycle
applications such as heaters.
• Low Maintenance: There are no
moving parts or contacts to wear out,
or to be effected by shock and vibration.
Maintenance dollars, parts replacement,
and downtime are reduced drastically,
if not eliminated altogether.
• Typical Applications: Ovens (Industrial
and Commercial Cooking), Plastic
Molding/Extruding Machines, Packaging
Equipment, Placement for Mercury
Relays and Contactors
• Long Life: Solid State Contactors use
electronic current switching devices –
since there are no moving parts, this
means long life. This makes the solid
state contactor ideal for high duty cycle
applications such as heaters.
• Low Maintenance: There are no
moving parts or contacts to wear out,
or to be effected by shock and vibration.
Maintenance dollars, parts replacement,
and downtime are reduced drastically,
if not eliminated altogether.
• Typical Applications: Ovens (Industrial
and Commercial Cooking), Plastic
Molding/Extruding Machines, Packaging
Equipment, Placement for Mercury
Relays and Contactors
• Long Life: Solid State Contactors use
electronic current switching devices –
since there are no moving parts, this
means long life. This makes the solid state
contactor ideal for high duty cycle applications such as heaters.
• Low Maintenance: There are no
moving parts or contacts to wear out,
or to be effected by shock and vibration.
Maintenance dollars, parts replacement,
and downtime are reduced drastically,
if not eliminated altogether.
• Typical Applications: Ovens (Industrial
and Commercial Cooking), Plastic
Molding/Extruding Machines, Packaging
Equipment, Placement for Mercury Relays
and Contactors
Approvals/Standards
• IEC 60947-4-2
• IEC 60947-4-3
• CE
• cULus
• CSA
• IEC 60947-4-2
• IEC 60947-4-3
• CE
• cULus
• CSA
• IEC 60947-4-2
• IEC 60947-4-3
• CE
• cULus
• CSA
http://wwwdev.ab.com/industrialcontrols/products/solid-state_motor_control/index.html
Solid-State
Motor Control
Current Ratings
57
D I S T R I B U T E D S TA R T E R S
280
Features
• On-Machine Starting Solution
• Full-Voltage and Reversing
• Modular Plus and Play Design
• Quick Disconnect connections for I/O, communications and motor
• LED Status Indication
• Hand/Off/Auto (HOA) Keypad Configuration Option
Voltage Rating
• 200-460V AC
Control Voltage
• 24V DC
• 120V AC
• 240V AC
Inputs and Outputs
• 4 Inputs
• 2 Outputs
Horsepower Range
• .5…10 Hp (0.25…7.5 kW)
Enclosure Rating
• IP67/NEMA Type 4
Communications
Capabilities
• DeviceNet with DeviceLogix
Typical Applications
• Material Handling (Food processing, beverage industry, automotive industry,distribution warehouse centers, airport baggage
handling systems)
• Mining (Conveyor belts, pumps, compressors)
• Petrochemical (Pumps, fans, compressors)
Approvals/Standards
• cULus (File No. 3125)
• UL 508E
• EN/IEC 60947-4-1
• CE Marked per Low Voltage
• Directive 73/23/EEC and EMC Directive 89/336/EEC
58
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Global Control Circuit Transformers
The Global Control Circuit Transformers are designed to reduce
supply voltages to machine tool control circuits, providing
greater safety to operators. These transformers also isolate
the control circuits from power and lighting circuits. They
are especially designed to accommodate the momentary
current inrush caused when electromagnetic components
are energized, without sacrificing secondary voltage stability
per NEMA ICS2-100.
The control circuit transformers are designed to meet
international standards. They are an ideal choice when
meeting global requirements with voltages ranging between
208...600 and VA ratings from 63...2000, 50 or 60 Hz.
Switched Mode Power Supplies
Safety and reliability continue to gain increased importance
in many industrial applications. The family of power supplies
offers several solutions to increase the reliability and safety of
the application. The N+1 redundancy modules provide a cost
effective means for providing back-up power in the event the
primary power supply fails. The “Buffer” module provides
added reliability for conditions of “Brown-out” when input
power is unreliable.
The comprehensive line of Switched Mode Power Supplies
accepts wide ranges of both AC and DC input voltages and
has global approvals to meet worldwide single-phase and
3-phase application requirements. The line of Allen-Bradley
Power Supplies has two distinct families the Standard and
Compact that are essential components for complete low
voltage control solutions.
59
SWITCH MODE POWER SUPPLIES AND CONTROL TRANSFORMERS
1606-XL
Single Phase
1606-XLP
1606-XL
Three Phase
1497 Control
Transformers
Features
• Low inrush current
• Wide range input;
auto select input
• Superior overload design
(continuous current,
no hiccup)
• NEC Class 2 ‘Limited Power’
Option
• Superior efficiency and
temperature rating
• Low inrush current
• PFC Choke
• Wide range input;
auto select input
• Superior overload design
(continuous current,
no hiccup)
• NEC Class 2 ‘Limited Power’
Option
• Selectable operating mode
(single/parallel)
• Superior efficiency and
temperature rating
• Low inrush current
• PFC Choke
• Wide range input;
auto select input
• Superior overload design
(continuous current,
no hiccup)
• Selectable operating mode
(single/parallel)
• Superior efficiency and
temperature rating
• Output signals
• Wide VA range
• Enclosed construction
63…350VA
• Terminal covers finger safe
• Optional fuse covers available
• Dual primary and secondary
fuse block available to 500VA
• Class B insulation (130˚C)
• All welded construction
Watts
• 25...100 W
• 60...480 W
• 120...960 W
—
VA
—
—
—
• 63…2000
Input Voltage
• 85…264 V AC
• 85…375 V DC
• 85…132/176…264 V AC
• 160...375 V DC
• 340…576 V AC
• 450...820 V DC
—
Primary Voltage
—
—
—
• 208…600V
Efficiency
• 80...90%
• 87...93%
• 89...92.5%
—
Output Voltage
• 5, 10...12, 12, 15, 24, 48 V DC
• 24, 36, 48 V DC
• 24, 48 V DC
—
Secondary Voltage
—
—
—
• 24V…120V
• Multi-tap – 115…230 (50 HZ)
Rated Output Current
• 1.3-4.2 A
• 2.5-20 A
• 4-40 A
—
Operating Temperature
Range (Tamb)
• -10…+70°C
• >60°C with derating
• -10…+70°C
• >60°C with derating
• -10…+70°C
• 60°C with derating
—
Insulation
—
—
—
• Class B (130˚C)
Approvals
• CE, UL508, UL1950, IEC/EN
60950, EMC
• CE, UL508, UL1950, IEC/EN
60950, EN 50178, EMC
• CE, UL508, UL1950, IEC/EN
60950, EN 50178, EMC
• UL508, NEC450
Standards
• EN 50081-1, EN 61000-6-2,
EN 61000-3-2 (A14)
• EN 55011 (Class B), EN 55022
(Class B), EN 61000-6-2, EN
61000-3-2 (A14), EN 50081-1
• EN 55011 (Class B), EN 55022
(Class B), EN 61000-6-2, EN
61000-3-2 (A14), EN 50081-1
• EN 60529
60
http://wwwdev.ab.com/industrialcontrols/products/power_supplies/index.html
General Purpose Relays
Solution for High-Density Interposing Applications
Rockwell Automation offers a Terminal Block Relay (TBR)
ideally designed for a variety of high-density isolation and
interposing applications.
Space Savings
The TBR meets the demand for panel space-savings and is the
thinnest per pole interface relay at 6.2 mm wide.
Easy, Cost-Effective Installation
Electrical wiring costs can be reduced from 50% to 76%
on projects. The Spring Clamp Technology version of the
TBR along with the 20-way jumper wiring system makes
installation of the TBR relay quick and easy.
Exclusive Leakage Current Suppression Circuit Design
An exclusive leakage current suppression circuit version
will address nuisance coil turn-on or contact non-dropout industry concerns for 120V AC/DC and 240V AC input
voltages by internally shunting up to 2.2 mA. This is the
first product on the market offering a built-in leakage
current suppression circuit design.
Industrial Relays and Timers
Allen-Bradley industrial relays and contacts are designed
for long life. Each component is engineered for millions of
operations, without compromising performance. Interchangeable and replaceable cartridges offer a broad range
of contact solutions maximizing application flexibility.
61
Solid-state Relays
Long Life Expectancy
Solid-state relays use electronic instead of mechanical devices
for load switching while providing a life cycle expectancy of
approximately 100,000 energized hours or 11.4 years. This
reduces product replacement and downtime.
Low Maintenance
There are no moving parts or contacts to wear out or be
affected by vibration and shock. Maintenance dollars, parts
replacement, and downtime are reduced drastically, if not
eliminated altogether.
Reduced Control Power Costs
The solid-state relay typically requires 25 times less control
power than electromechanical relays and also generates less
heat. This means the panel can typically be smaller, reducing
panel space requirements.
Flexibility
Plug-in style SSRs (700-SA, SC, SF and SK) are compatible with
Allen-Bradley 700-HN sockets and retainer clips. In addition,
the 700-AS SSR is compatible with the 700-HT1 multi-function,
multi-range timer module while the 700-SC SSR is compatible
with the new 700-AT1 or 700-AT2 timer modules. The flexibility
and compatibility with these relay accessories support a wide
range of applications, while reducing spare parts inventories.
Single-loop Temperature Controllers
Flexibility Saves Panel Space
These single-loop temperature controllers are available in three form
factors: 1/32, 1/16, and 1/8 DIN offering the flexibility to choose the
best size controller for heating, cooling application without compromising
on functionality or power. They are NEMA type 4X, UL/CSA/CE approved.
Easy PID Auto Tuning Improves Efficiency
The PID control method greatly reduces or eliminates on/off
temperature swings, helps stabilize workload temperature, improves
control efficiency, increases component life and reduces energy costs.
Using the auto or self-tuning PID control method, allows for fast
startup of a heating, cooling or heating and cooling temperature
application with little operator knowledge of the system's characteristics.
LED Display Technology
The LED display helps ensure excellent process parameter visibility
in many levels of ambient light. LED technology is highly reliable and
uses less power than other technologies, reducing maintenance and
power costs.
62
G E N E R A L P U R P O S E R E L AY S
700-HA
700-HB
700-HD
700-HF
General Purpose Relay
General Purpose Relay
General Purpose Relay
General Purpose Relay
Features
• Pin Style Terminals
• Standard ON/ OFF
Flag Indicator
• Electrical Schematic on Face
• Clear Cover for Visual
Inspection
• Optional Push-to-test and
Manual Override
• Optional LED
• Blade Style Quick
Connect Terminals
• Standard ON/OFF
Flag Indicator
• Electrical Schematic on Face
• Clear Cover for Visual
Inspection
• Optional Push-to-test and
Manual Override
• Optional LED
• Flange-mounted
• Blade-style Quick
Connection Terminals
• Clear Cover for
Visual Inspection
• Square Base
• Plug-in Quick Connect
Solder Terminals,
• Optional Push-to-test and LED
Contact Form
• DPDT
• 3PDT
• DPDT
• 3PDT
• DPDT
• 3PDT
• DPDT
• 3PDT
• 4PDT
Contact Type
• Single
• Bifurcated
• Single
• Single
• Single
Contact Material
• AgNi
• AgNi + Gold
• AgCdO
• AgCdO
• AgCdO
Max. Operating
Current Under
Resistive Load
• 10 A
• 15 A
• 15 A
• 10 A
Min. Permissible
Load
• 700-HA 10V 50 mA
• 700-HAB 6V 30 mA
• 700-HAX 6V 1 mA
• 10V 50 mA
• 10V 50 mA
• 10V 50 mA
Coil Voltage
• AC: 6V, 12V, 24V, 48V, 110V,
120V, 208V, 230V, 240V, 277V
• DC: 6V, 12V, 24V, 36V, 48V, 60V,
80V, 110V, 125V, 140V, 220V
• AC: 6V, 12V, 24V, 120V, 240V
• DC: 6V, 12V, 24V, 48V, 110V
• AC: 6V, 12V, 24V, 120V,
208V, 240V
• DC: 6V, 12V, 24V, 48V, 110V
• AC: 6V, 12V, 24V, 120V, 240V
• DC: 6V, 12V, 24V, 48V, 110V
Permissible Coil
Voltage Variation
• 80…110% of Nominal Voltage
at 50 Hz
• 80…110% of Nominal Voltage
at 60 Hz
• 80…110% of Nominal Voltage
at DC
• 80…110% of Nominal Voltage
at 50 Hz
• 80…110% of Nominal Voltage
at 60 Hz
• 80…110% of Nominal Voltage
at DC
• 80…110% of Nominal Voltage
at 50 Hz
• 80…110% of Nominal Voltage
at 60 Hz
• 80…110% of Nominal Voltage
at DC
• 85…110% of Nominal Voltage
at 50 Hz
• 85…110% of Nominal Voltage
at 60 Hz
• 80…110% of Nominal Voltage
at DC
Dielectric
Withstand Voltage
• Pole-to-Pole: 2000V
• Contact to Coil: 2000V
• Contact to Frame: 2000V
• Pole-to-Pole: 2500V
• Contact to Coil: 4000V
• Contact to Frame: 2500V
• Pole-to-Pole: 2500V AC
• Contact to Coil:4000V AC
• Contact to Frame: 2500V AC
• Pole-to-Pole: 1500V AC
• Contact to Coil:1500V AC
• Contact to Frame: 1500V AC
Electric Service
Life (cycles)
• 100,000 minimum
• 100,000 minimum
• 100,000 minimum
• 200,000 minimum
• 500,000 minimum (DPDT)
Certifications
• CE, cULus, cURus, ABS,
IMQ, RINA
• CE, cULus, cURus, ABS,
IMQ, RINA
• CE, UR, CSA, ABS, IMQ, RINA
• CE, UR, CSA
Socket Cat No(s)
• 700-HN100, 700-HN101,
700-HN125, 700-HN126,
700-HN202, 700-HN203
• 700-HN153, 700-HN154
—
• 700-HN116, 700-HN138,
700-HN139
http://wwwdev.ab.com/industrialcontrols/products/relays_timers_and_temp_controllers/index.html
Relays, Timers, and
Temperature Controllers
Type
63
G E N E R A L P U R P O S E R E L AY S
700-HC
700-HK
700-HL
700-HP
Type
Interposing/Isolation Relay
Interposing/Isolation Relay
Interposing/Isolation Relay
Interposing/Isolation Relay
Features
• Pin Style Terminals
• Standard ON/OFF Flag
Indicator
• Electrical Schematic on Face
• Clear Cover for Visual
Inspection
• Optional Push-to test and
Manual Override
• Optional LED
• Optional Pilot Light
• Built-in Retainer Clip
• Low Switching Capacity
• Ideal for PLC Interfaces
• Built-in Coil Surge Protection
• Fully Assembled
Relay/Sockets
• Standard LED
• Relay or Solid-state Output
• Optional: Leakage Current
Suppression Solution;
• Optional: Spring Clamp
Terminals
• PCB “Pin Style” Mounting
• 5 mm Pin spacing
Contact Form
• 2PDT
• 4PDT
• SPDT
• DPDT
• SPDT (1 c/o)
• 1 N.O. (SSR)
• 2PDT
Contact Type
• Single
• Bifurcated
• Single
• Single
• Single
Contact Material
• AgNi
• AgNi + Gold
• AgCdO
• AgCd+Gold
• AgSnO
• AgNi
• AgNi + Gold
Max. Operating
Current Under
Resistive Load
• 10 A (2PDT)
• 7 A (4PDT)
• 5 A (DPDT)
• 10 A (SPDT)
• 6 A (SPDT)
• 2 A (SSR)
•8A
Min. Permissible
Load
• 10V 1 mA (Gold)
• 10V 10 mA (Silver)
• 10V 50 mA (Silver)
• 5V 10 mA (Gold)
• 12V 6 mA (72 mW) Silver
• 8V, 2.5 mA (20 mW) Gold
• 5V 5 mA (50 mW) Gold,
• 5V 5 mA (300 mW) Silver
Coil Voltage
• AC: 6V, 12V, 24V, 120V, 240V
• DC: 6V, 12V, 24V, 48V, 110V
• AC: 6V, 12V, 24V, 120V, 240V
• DC: 6V, 12V, 24V, 48V, 110V
• AC: 12V, 24V, 48V, 110V, 120V,
230V, 240V
• DC: 12V, 24V, 48V, 125V, 230V,
240V
• AC: 6V, 12V, 24V, 120V, 240V
• DC: 6V, 12V, 24V, 48V, 110V
Permissible Coil
Voltage Variation
• 80…110% of Nominal Voltage
at 50 Hz
• 80…110% of Nominal Voltage
at 60 Hz
• 80…110% of Nominal Voltage
at DC
• 85…110% of Nominal Voltage
at 50 Hz
• 85…110% of Nominal Voltage
at 60 Hz
• 80…110% of Nominal Voltage
at DC
• 85…110% of Nominal Voltage
at 50 Hz
• 85…110% of Nominal Voltage
at 60 Hz
• 80…110% of Nominal Voltage
at DC
• 80…110% of Nominal Voltage
at 50 Hz
• 80…110% of Nominal Voltage
at 60 Hz
• 73…150% of Nominal Voltage
at DC
Dielectric
Withstand Voltage
• Pole-to-Pole: 1600V
• Contact to Coil: 1600V
• Contact to Frame: 1600V
• Pole-to-Pole: 1500V AC
• Contact to Coil: 1500V AC
• Contact to Frame: 1500V AC
• Pole-to-Pole: —
• Contact to Coil: 4000V AC
• Contact to Frame: 1500V AC
• Pole-to-Pole: 2000V AC
• Contact to Coil: 5000V AC
Electric Service
Life (cycles)
• 100,000 minimum
• 100,000 minimum
• 100,000 minimum
• 100,000 minimum
Certifications
• CE, cULus, cURus, IMQ, ABS,
RINA
• CE, UL, UR, CSA
• CE, cURus, cULus, ABS, IMQ
• CE, cULus, cURus, IMQ, ABS,
RINA
Socket Cat No(s)
• 700-HN103, 700-HN128,
700-HN104
• 700-HN121, 700-HN122
—
• 700-HN123
64
GENERAL PURPOSE ELECTRONIC TIMERS AND COUNTERS
700-FE
700-HR52, -HRP,
-HRS, -HRT, -HRV
700-FS
700-HRM/-HRC
DIN Rail Timer
DIN Rail Timer
Multifunction Timer
ON-Delay Timer
Features
• Only 17.5 mm wide
• 6 A Contact Rating
• Multifunction or
Single Function
• 22.5 mm wide
• 8 A Contact Rating
• Multifunction or
Single Function
• Dial Timing Relays
• 5 A Contact Rating
• Multiple Programmable
Timing Ranges
• Tube Base Pin Style Terminals
• Multi-Voltage Inputs
• Timed Contacts and
Instantaneous Contacts
• Transistor Outputs
• Single Function
and Multi-Function
• 7 Different Operating Modes
• Dial Timing Relays
• 5 A Contact Rating
• Multiple Programmable
Timing Ranges
• Tube Base Pin Style Terminals
• Multi-Voltage Inputs
• Timed Contacts and
Instantaneous Contacts
• Transistor Outputs
• Single Function and
Multi-Function
Control Outputs:
Time Limit
Instantaneous
• 1 N.O. or SPDT Timed
• SPDT
• DPDT,
• 2 N.O. + 1 common
• DPDT Timed
• Transistor SPDT
Timed/Instantaneous
• DPDT Timed
• Transistor SPDT
Timed/Instantaneous
Operation Modes:
• ON-Delay
• OFF-Delay
• One Shot
• Repeat Cycle-Pulse
• Fleeting OFF-Delay
• Pulse Converter
• Star Delta
• 11 Different Timing Modes
• ON-Delay
• OFF-Delay
• One Shot
• Repeat Cycle Off Start
• Repeat Cycle On Start
• Signal On/Off-Delay
• ON-Delay One Shot
• ON-Delay
Time Range
• 0.05 s…10 h
• 0.05s…60 h
• 0.05 s…300 h
• 0.05 s…300 h
Supply Voltage
• 24V AC/DC
• 110…240V AC
• 24V…48V AC/DC
• 24V…240V AC
• 12V DC
• 24V…48V DC
• 24V…240V AC
• 12…48V DC
• 24…48V AC
• 100…240V AC
• 100…125V DC
• 12…48V DC
• 24…48V AC
• 100…240V AC
• 100…125V DC
Contact Rating
at 120V AC
•6A
•8A
•5A
•5A
Certifications
• cUR, UL, CE
• cUR, UL, CE
• cURus, CE, ACA
• cURus, CE, ACA
Socket Cat No(s)
—
—
• 700-HN100 OR 700-HN101,
700-HN125 OR 700-HN126
• 700-HN100, 700-HN125
http://wwwdev.ab.com/industrialcontrols/products/relays_timers_and_temp_controllers/index.html
Relays, Timers, and
Temperature Controllers
Type
65
GENERAL PURPOSE ELECTRONIC TIMERS AND COUNTERS
700-HRF
700-HRY
700-HRQ
700-HNC
700-HNK
Type
Twin Timer
Star-Delta Timer
True OFF-Delay Timer
Miniature Timer
Ultra-Slim Timer
Features
• Independent ON and
OFF settings
• 14 time ranges
• 8-pin models available,
• Dial Timing Relays
• UL508
• A wide star-time range
(up to 120 s)
• Star-delta transfer time
range (up to 0.5 s)
• UL Recognized
• Dial Timing Relays
• Long power OFF-Delay
Times
• 11-pin and 8-pin
models
are available,
• UL Recognized
• Four Different
Operating Modes
• DIN Rail Mount with
Socket
• Pin Configuration
Same as Bulletin
700-HC Relay
• Ultra-Slim Timing
Relay
• 4 Different Operating
Modes
• Three Operating
Voltages
• DIN Rail Mount with
Socket
• Pin Configuration
Same as
700-HK Relay
Control Outputs:
Time Limit
Instantaneous
• DPDT Timed
• SPST (Star, Delta)
Timed
• SPST – NO
Instantaneous
• DPDT Timed
• 4PDT
• SPDT
• DPST-NO
Operation Modes:
• Repeat Cycle Off Start
• Repeat Cycle On Start
• Star-Delta
• True OFF-delay Timer
• True OFF-delay Timer
w/reset
• ON-Delay
• One Shot
• Repeat Cycle Off Start
• Repeat Cycle On Start
• ON-Delay
• One Shot
• Repeat Cycle Off Start
• Repeat Cycle On Start
Time Range
• 0.05 s…300 h
• 0.5 s…120 s
• 0.05 s…12 min.
• 0.1 s…10 h
• 0.1 s…10 h
Supply Voltage
• 12V DC
• 24V AC/DC
• 48…125V DC
• 100…240V AC
• 100…120V AC
• 200…240V AC
• 48V DC
• 24V AC/DC
• 100…240V AC
• 100…125V DC
• 12V DC
• 24V AC/DC
• 48…125V DC
• 100…240V AC
• 12V DC
• 24V DC
• 24V AC
Contact Rating
at 120V AC
•5A
•5A
•5A
•5A
•5A
Certifications
• cURus, CE, ACA
• cURus, CE, ACA
• cURus, CE, ACA
• cURus, CE, ACA
• cURus, CE, VDE, ACA
Socket Cat No(s)
• 700-HN100, 700-HN125
• 700-HN100, 700-HN125
• 700-HN100 OR
700-HN101, 700-HN125
OR 700-HN126
• 700-HN103, 700-HN128
• 700-HN121, 700-HN122
66
GENERAL PURPOSE ELECTRONIC TIMERS AND COUNTERS
700-HT
700-HV
700-HS
700-HX
700-HXM
Tube Base Timing Relay
Repeat Cycle
Timing Relay
Square Base
Timing Relay
Digital Timer
Digital Counter/Timer
Features
• Pin Style Terminals
• Single Range or
Fixed Timers
• Available as ONor OFF-Delays
• Pin Style Terminals
• Single Range Timer
• Repeat Cycle
• Blade Style Terminals
• Single Range or Fixed
Timers Available as
ON- or OFF-Delay
• Digital Timer
• 5 A Contact Rating
• Negative Transmissive
LCD Display
• 10 Functions or Modes
• Environmentally
Friendly – Flash
Memory
• No Battery
• NEMA B300 Rated
• NEMA 4/IP66
• DIN or Panel
Mount Capable
• World’s Smallest
Compact Preset Timer
• Built-in Prescaling for
Counter Operation
• Finger Protection
Terminal Block to Meet
VDE0106/P100
• Panel Surface
Compatible with
NEMA 4/IP66
• Six-language Instruction
Manual Provided
• Environmentally
Friendly – Flash
Memory
• No Battery
• Negative Transmissive
LCD Display
Control Outputs:
Time Limit
Instantaneous
• DPDT
• DPDT
• DPDT
• SPDT
• SPDT
Operation Modes:
• ON-Delay
• OFF-Delay
• Repeat Cycle
• ON-Delay
• OFF-Delay
• Signal ON-Delay 1 and 2
• Signal OFF-Delay
• One Shot
• Repeat Cycle Off Start
• Repeat Cycle On Start
• Signal On/Off-Delay
• Power ON-Delay 1 and 2
• Twin Timer Cumulative
• ON-Delay
• Repeat Cycle
• Signal Off-Delay
• One Shot
• Accumulative
• On/Off-duty AdjustableRepeat Cycle
• Counter Multi Mode
Time Range
• 0.1 s…30 min.
• 0.1 s…30 min. 24V DC
• 0.1 s…180 s
• 0.05 s…300 h
• 0…9999 h
Supply Voltage
• 12V DC
• 24V DC
• 24V AC
• 120V AC
• 240V AC
• 24V AC
• 120V AC
• 240V AC
• 12V DC
• 24V AC
• 24V DC
• 120V AC
• 12…24V DC
• 24V AC
• 100…240V AC
• 24V DC
Contact Rating
at 120V AC
• 10 A
• 10 A
• 12 A
•5A
•5A
Certifications
• UR, CSA, CE
• UR, CSA, CE
• UR, CSA, CE
• cURus, CE, NEMA
4/IP66, ACA
• cURus, CE, NEMA
4/IP66, ACA
Socket Cat No(s)
• 700-HN100 OR
700-HN101, 700-HN125
OR 700-HN126
• 700-HN100, 700-HN125
• 700-HN153, 700-HN154
• 700-HN100, 700-HN125
—
http://wwwdev.ab.com/industrialcontrols/products/relays_timers_and_temp_controllers/index.html
Relays, Timers, and
Temperature Controllers
Type
67
I N D U S T R I A L R E L AY S A N D T I M E R S
700-HG
700-HHF
700-HJ
Type
Power Relay
Power Relay
Magnetic Latching Relay
Features
• Panel Mount with Screw Terminals
• Optional Magnetic Blowouts for
Switching DC Loads
• Optional Snap Action Switch
• Flange Mounted
• Optional LED
• Socket Mounted
• Ideal for Lighting Applications
• SPST-N.O.-DM, SPDT, DPST-N.O., DPDT
• SPST-NO-DM, DPDT, 3PDT
• SPDT, DPDT (Single or Dual Coil)
Contact Type
• Single
• Single
• Single
Contact Material
• AgCdO
• AgCdO
• AgCdO
Max. Operating
Current Under
Resistive Load
• 30 A
• 20 A (3PDT)
• 25 A (DPDT)
• 30 A (SPDT)
• 10 A
Min. Permissible Load
• 10V 50 mA
• 10V 50 mA
• 10V 100 mA (3PDT)
• 10V 50 mA
• AC: 24V, 120V, 240V, 277V, 480V
• DC: 12V, 24V, 48V, 110V, 220V, 250V
• AC: 24V, 120V, 240V
• DC: 6V,12V, 24V
• AC: 24V, 120V, 240V
• DC: 12V, 24V,
• 85…110% of Nominal Voltage at 50 Hz
• 85…110% of Nominal Voltage at 60 Hz
• 80…110% of Nominal Voltage at DC
• 85…110% of Nominal Voltage at 50 Hz
• 85…110% of Nominal Voltage at 60 Hz
• 80…110% of Nominal Voltage at DC
• 85…110% of Nominal Voltage at 50 Hz
• 85…110% of Nominal Voltage at 60 Hz
• 80…110% of Nominal Voltage at DC
• Pole-to-Pole: 2200V AC
• Contact to Coil: 2200V AC
• Contact to Frame: 2200V AC
• Pole-to-Pole: 2200V AC
• Contact to Coil: 2200V AC
• Contact to Frame: 1600V AC
• Pole-to-Pole: 1500V AC
• Contact to Coil: 1500V AC
• Contact to Frame: 1500V AC
• 100,000 minimum
• 100,000 minimum
• 100,000 minimum
Certifications
• CE, UL, CSA
• CE, UR, CSA
• CE, UR, CSA
Socket Cat No(s)
—
—
• 700-HN153, 700-HN154
CONTACT RATINGS
Contact Form
COIL RATINGS
Coil Voltage
Permissible Coil
Voltage Variation
ELECTRICAL RATINGS
Dielectric Withstand
Voltage
Electric Service
Life (cycles)
68
700P/700S-P
700R
700-RTC
Type
Heavy-Duty Control Relay
Sealed Switch Relay
Solid-state Timing Relay
Features
• Five Contact Styles
• Mechanically Linked Contacts
• Timer and Latch Options
• Switch up to 600V AC and DC 700S-P for
Safety Circuits
• Hazardous Location Ratings
• Long Life in Dirty Environment
• Timer and Latch Options
• Switch 600V AC
• 300V DC
• Timed and instantaneous
contacts
• Sealed contacts for harsh environments
and hazardous locations
Control Outputs:
Time Limit Instantaneous
—
—
• 8 output contacts
Contact Form
• 2-12 Poles Double Break
• 2-8 Poles
—
Contact Type
• Bifurcated Double Break
• Sealed Switch
—
Timing Operation Modes
—
—
• ON-Delay
• OFF-Delay
Contact Material
• Silver-Nickel
• Sealed Switch
—
Time Range
—
—
• 0.05 s…64 min.
ELECTRICAL
Supply Voltage
• 10 A
•5A
• 10V, 50 mA
• 5V 1 mA (sealed switch)
• 24…600V AC
• 6…600V DC
• 85…110% AC Coils,
• 80…110% DC Coils
• 2640V
• 1 mA, 5V
Electric Service
Life (cycles)
• 1.5 million at 10 A
• 120V AC
• 1.5 million at 5 A 120V AC
Certifications
• UL, CSA, CE
• UL, CSA, CE
• UL, CSA
Mounting
• Panel or Rail Mount
• Panel or Rail Mount
• Panel or Rail Mount
Coil Voltage
Coil Voltage Pickup
Dielectric withstand
• 24…240V AC
• 24…250V DC
• 85…110% AC Coils,
• 80…110% DC Coils
• 2640V
http://wwwdev.ab.com/industrialcontrols/products/relays_timers_and_temp_controllers/index.html
Relays, Timers, and
Temperature Controllers
Max. Current
AC Resistive
Min. Load
• 24V AC
• 110…120V AC
• 220…240V AC
• 24V DC
• 120V DC
• 240V DC
69
S O L I D - S TAT E R E L AY S
700-SH
700-SE
700-SC
Type
Hockey Puck
Flat Pack
Miniature, Ice Cube Socketed
Features
• Panel/DIN Mount
• High Current
• Protective Cover
• LED Status Indicator Std.
• Panel/DIN Mount
• Low Profile
• Compatible w/700-HN103 or 128 socket
• LED Status & Zero-cross AC
Switching Options
Load Type
• AC (47…63 Hz)
• AC (47…63 Hz)
• AC (47…63 Hz)
• DC
Load Voltage Range
• 19…264V AC
• 180…528V AC 1
• 75…264V AC
• 75…264V AC
• 3…52.8V DC
• 3…125V DC
Load Current
Max. (Continuous)
• 6 A/40 A 2
• 5 A/20 A 2
•3A
• 3A @ 48V
• 2A @ 110V
Max Leakage Current
to Load
• 5 mA @ 100V
• 10 mA @ 200V
• 20 mA @ 400V
• 5 mA @ 100V
• 10 mA @ 200V
• 5 mA @ 100V AC
• 10 mA @ 200V AC
• 5 mA @ 50V DC
• 0.1mA @ 100V DC
Zero Cross
LoadSwitching
✓
✓ (Optional)
✓ (Optional)
• N/A
Equivalent
Electromechanical
Relay Contact
Arrangement
• Form A
• Form A
Rated Control
(Input) Voltage
• 5…24V DC
• 100…120V AC
• 200…240V AC
• 5V DC
• 12V DC
• 24V DC
• 5…24V DC
• 100…110V AC
• 200/220V AC
• 5…24V DC
LED Indicator
✓
• No
✓ (Optional)
✓ (Opt) for 48V DC
Mounting Method
• Panel w/o heat sink
• Panel or DIN w/heat sink
• Panel w/o heat sink
• Panel or DIN w/heat sink
• Panel or DIN w/socket
Dielectric Strength
• 2500V AC 50/60 Hz 1 min.
• 2000V AC 50/60 Hz 1 min.
• 1500V AC 50/60 Hz 1 min.
Certification
• cURus, CE 1, TÜV
• cURus, CE, TÜV
Max. Ambient
Operating Temperature
• -30…80°C (no condensation)
• -30…80°C (no condensation)
70
1
200…480V load voltage range units do not have CE approval.
2
With heat sink
• Form A
• cURus, CE, VDE
• -30…80°C (no condensation)
700-SF
700-SA
700-SK
Square Base, Socketed
Tube Base, Socketed
Slim Line, Socketed
• Compatible w/700-HN116 socket
• LED status
• Zero-cross AC switching
• Compatible w/700-HN100, 125,108,
and 202 socket
• LED status
• Zero-cross switching
• Compatible w/700-HN121 socket
• Supports Input (sensor) module or Output (SSR) module
• AC (47…63 Hz)
• DC
• AC (47…63 Hz)
• DC
• 75…264V AC
• 3 … 52.8V DC
• 75…264V AC
•3A
• Output Module:
• AC (47…63 Hz) • DC
• Input Module:
• AC (47…63 Hz) • DC
• 3 …125V DC
• 75 … 264V AC • 4 … 60V DC
• 40 … 200V DC
• Field Input:
60… 264V AC
•5A
• 3A
•2A
• 2A @ 60V
• 1.5A @ 200V
• Supply Current: • Supply Current:
0.1 …100 mA
0.1 … 100 mA
• Field Input:
6.6… 32V DC
• 5mA @ 100V AC
• 10mA @ 200V AC
• 5mA @ 50V DC
• 5 mA @ 100V
• 10 mA @ 200V
• 5 mA @ 125V
• 1.5 mA
• 1 mA
• 5 µA
• 5 µA
✓ (Optional)
• N/A
✓
• N/A
✓ (Optional)
• N/A
• No
• N/A
• Form A
• 5…24V DC
• 5…24V DC
• Form A
• 5 … 24 V DC
• 5 … 24 V DC
• 5 … 24V DC
✓
✓
✓
• Panel or DIN w/socket
• Panel or DIN w/socket
• Panel or DIN w/socket
• 1500V AC 50/60Hz 1 min.
• 1500V AC 50/60Hz 1 min.
• 4000V AC 50/60 Hz 1 min.
• cURus, CE, VDE
• cURus, CE, VDE
• cURus, CE, TÜV
• -30…80°C (no condensation)
• -30 … 80°C (no condensation)
• -30 … 80°C (no condensation)
http://wwwdev.ab.com/industrialcontrols/products/relays_timers_and_temp_controllers/index.html
• 5 … 24V DC
Relays, Timers, and
Temperature Controllers
• 4V DC or 24V DC
• Form A
71
S I N G L E L O O P T E M P E R AT U R E / H E AT E R C O N T R O L L E R S
900-TC8
900-TC16
900-TC32
Dimensions
• 48 mm (W) x 96 mm (H) x 78 mm (D)
• 48 mm (W) x 48 mm (H) x 78 mm (D)
• 48 mm (W) x 24 mm (H) x 100 mm (D)
Sample Rate
• 500 ms
• 500 ms
• 500 ms
Indication Accuracy
• ±0.5% PV ±1 digit max.
• ±0.5% PV ±1 digit max.
• ±0.5% PV ±1 digit max.
Heating/Cooling
Control Mode
✓
✓
✓
Control Method
• ON/OFF or 2-PID (auto-tune and self-tune)
with time proportioning ON/OFF outputs
• ON/OFF or 2-PID (auto-tune and self-tune)
with time proportioning ON/OFF outputs
• ON/OFF or 2-PID (auto-tune and self-tune)
with time proportioning ON/OFF outputs
Inputs
• Thermocouple Input
• Platinum Resistance Temperature Sensor
• Analog Input
• Non-Contact Temperature Sensor
• Thermocouple Input
• Platinum Resistance Temperature Sensor
• Analog Input
• Non-Contact Temperature Sensor
• Thermocouple Input
• Platinum Resistance Temperature Sensor
• Analog Input
• Non-Contact Temperature Sensor
Outputs
• Electromechanical Relay Output or
Voltage Output for Solid-State Relay
• Electromechanical Relay Output or
Voltage Output for Solid-State Relay
• Electromechanical Relay Output or
Voltage Output for Solid-State Relay
Alarms
• 3 Points
• 2 Points
• None
• 1 Point
RS-232C Communications
Function
✓
—
—
RS-485 Communications
Function
✓
✓
✓
Event Input
✓
✓
—
Run/Stop via Keypad
or Interrupts
✓
✓
• Keypad
Multiple SP Selection
via Keypad or Interrupts
✓
✓
• Keypad
Heater Burnout Alarm
✓
✓
—
72
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22 mm IEC
The 22 mm push button line offers the widest selection
of front-of-panel operators and back-of-panel options and
accessories in the 22 mm market. With 5 different frontof-panel styles and 2 different contact block styles, you are
sure to find a solution to fit your needs.
30 mm NEMA
The 30 mm push button line offers more styles and sizes
to meet the most demanding specifications in the world’s
toughest industrial environments.
73
Hazardous Location
The Hazardous Location push buttons address the needs for
improved operator safety in hazardous locations worldwide.
These push buttons are ideal for the petrochemical,
pharmaceutical, spray paint, and process industries.
Pendant Stations
The line of Pendant Stations offers optimal control. This product
line is for crane, hoist, and general-purpose material handling
applications. Pendants are available in 2-12 button configurations,
with an E-Stop for safety, and one- or two- speed contacts for
optimal control. In addition, they are IP65 water-tight and
resistant to impact and chemicals to withstand the most
rugged environments.
Touch/Palm
Another great solution to ergonomic issues in the workplace,
the 800P Heavy Duty Palm Button features articulated
operation. This means that these operators can be actuated
from any hand position. These buttons operate at a reduced
force compared to standard push buttons. The lower force
means less stress on hands, wrists, and shoulders – which
leads to fewer repetitive motion injuries.
74
22 MM IEC PUSH BUTTONS
800E
800E
800E
Description
Push Buttons
Emergency Stops
Selector Switches
Mounting Hole Size
• 22.5 mm
• 22.5 mm
• 22.5 mm
Mounting Method
• Back of Panel Mounting Ring
• Back of Panel Mounting Ring
• Back of Panel Mounting Ring
Material & Degree of
Protection
• 800EM: Metal, Type 4/13, IP66
• 800EP: Plastic, Type 4/4X/13, IP66
• 800EM: Metal, Type 4/13, IP66
• 800EP: Plastic, Type 4/4X/13, IP66
• 800EM: Metal, Type 4/13, IP66
• 800EP: Plastic, Type 4/4X/13, IP66
Features
• Flush, Extended, Mushroom & Jumbo
Mushroom, Maintained, and Legended
Versions
• Illuminated, Non-Illuminated
• Push-Pull & Twist-to-Release
• Illuminated, Non-Illuminated & Keyed
Operators
• 2, 3, or 4 Position Maintained or Spring
Return, Standard or Lever Knob
• Illuminated, Non-Illuminated, &
Keyed Operators
Maximum # of Circuits
• Illum: 3-Across – 4 Circuits;
2-Across – 5 Circuits
• Non-Illum: 6 Circuits
• Illum: 3-Across – 4 Circuits;
2-Across – 5 Circuits
• Non-Illum: 6 Circuits
• Illum: 3-Across – 4 Circuits;
2-Across – 5 Circuits
• Non-Illum: 6 Circuits
Approvals
• UR/CSA/CE/CCC
• UR/CSA/CE/CCC
• UR/CSA/CE/CCC
Operating Temperature
• -13...+131˚F (-25...+55˚C)
• -13...+131˚F (-25...+55˚C)
• -13...+131˚F (-25...+55˚C)
Design Life
• Illum: 3M, Maintained 100K Mech. Cycles
• Non-Illum: 10M, Maintained 100K
Mech. Cycles
• Illum: 100K Mech. Cycles
• Non-Illum: 100K Mech. Cycles
• Illum: 200K Mech. Cycles
• Non-Illum: 500K Mech. Cycles
Contact Block & Power
Module Assembly
• Field Assembly
• Field Assembly
• Field Assembly
Push Buttons
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75
22 MM IEC PUSH BUTTONS
800E
800E
800E
800E
Description
Pilot Lights
Potentiometers
Joysticks
Contact Blocks
Mounting Hole Size
• 22.5 mm
• 22.5 mm
• 22.5 mm
• For Use with 800E 22.5 mm
Mounting Method
• Back of Panel Mtg. Ring
• Back of Panel Mtg. Ring
• Back of Panel Mtg. Ring
• 2-Across: Screw-Mounted
on Latch; 3-Across:
Snap-Mounted on Latch
Material & Degree of
Protection
• 800EM: Metal, Type 4/13, IP66
• 800EP: Plastic, Type 4/4X/13,
IP66
• Not Available in 800EM Metal
version
• 800EP: Plastic, Type 4/4X/13,
IP65
• 800EM: Metal, Type 4/13, IP66
• Not Available in 800EP Plastic
Version
• Silver, Gold or Precious Metal
Contacts
Features
• Standard Diffuser, Optically
Enhanced, Monolithic, PushTo-Test, and Dual Input Pilots.
Integrated LED, Transformer,
Full Voltage & Resistor
Modules
• LED and Incandescent Lamps
• 150Ω – 10KΩ Resistive
Elements
• 1, 2, 3, or 4 Way, Maintained
or Spring Return
• Standard (10A), Low Voltage
(2.5…10A), Self-Monitoring
(10A)
• IP2X Finger Safe, Color Coded
by Circuit Type
Maximum # of Circuits
• Push-to-Test: 3-Across – 2
Circuits; 2-Across – 3 Circuits
• N/A
• Non-illum: 6 Circuits
• 1-Circuit Contact Blocks. 3Across Side by Side Mounting,
2 Levels Deep or 2-Across
Side by Side Mounting, 3
Levels Deep
Approvals
• UR/CSA/CE/CCC
• UR/CSA/CE/CCC
• UR/CSA/CE/CCC
• UL/CSA/CE/CCC
Operating Temperature
• -13...+131˚F (-25...+55˚C)
• -13...+131˚F (-25...+55˚C)
• -13...+131˚F (-25...+55˚C)
• -13...+131˚F (-25...+55˚C)
Design Life
• Push-to-Test: 3M Mech. Cycles
• Incandescent: 5K-20K Hrs.
LED: 100K Hrs.
• 100K Mech. Cycles
• 100K Mech. Cycles
• Standard: AC15, DC13, A600,
Q600
• Low Voltage: 2-Across: AC15,
DC13, R150, C300 3-Across
AC15, DC13, A600, Q600
Contact Block & Power
Module Assembly
• Field Assembly
• Field Assembly
• Field Assembly
• N/A
76
30 MM NEMA PUSH BUTTONS
800T
800T
800T
Description
Push Buttons
Emergency Stops
Selector Switches
Mounting Hole Size
• 30.5 mm
• 30.5 mm
• 30.5 mm
Mounting Method
• Front of Panel Mounting Ring
• Front of Panel Mounting Ring
• Front of Panel Mounting Ring
Material & Degree
of Protection
• 800T: Metal, Type 1/4/12/13, IP66
• 800H: Plastic, Type 1/4/4X/12/13, IP66
• 800T: Metal, Type 1/4/12/13, IP66
• 800H: Plastic, Type 1/4/4X/12/13, IP66
• 800T: Metal, Type 1/4/12/13, IP66
• 800H: Plastic, Type 1/4/4X/12/13, IP66
Features
• Flush, Extended, Mushroom & Jumbo
Mushroom, Maintained Versions
• Illuminated, Non-Illuminated &
Keyed Operators
• Push-Pull & Push-Pull/Twist-Release.
2 or 3 Positions.
• Illuminated, Non-Illuminated &
Keyed Operators
• 2, 3, or 4 Position Maintained or Spring
Return, Standard/Lever/Wing Knobs
• Illuminated, Non-Illuminated, Coin-Slot &
Keyed Operators
Maximum # of Circuits
• Illum: 4 Circuits
• Non-Illum: 8 Circuits
• Illum: 4 Circuits
• Non-Illum: 8 Circuits
• Illum: 4 Circuits
• Non-Illum: 8 Circuits
Approvals
• UL/CSA/CE
• UL/CSA/CE
• UL/CSA/CE
Operating Temperature
• -40...+131˚F (-40...+55˚C)
• -40...+131˚F (-40...+55˚C)
• -40...+131˚F (-40...+55˚C)
Design Life
• Illum: 250K Mech. Cycles
• Non-Illum: 10M Mech. Cycles
• Illum: 250K Mech. Cycles
• Non-Illum: 250K Mech. Cycles
• Illum: 200K Mech. Cycles
• Non-Illum: 1M Mech. Cycles
Contact Block & Power
Module Assembly
• Factory or Field Assembly
• Factory or Field Assembly
• Factory or Field Assembly
Push Buttons
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77
30 MM NEMA PUSH BUTTONS
800T
800T
800T
800T
Description
Pilot Lights
Potentiometers
Joy Sticks (Toggles)
Contact Blocks
Mounting Hole Size
• 30.5 mm
• 30.5 mm
• 30.5 mm
• For Use with 800T/H 30.5 mm
Mounting Method
• Front of Panel Mounting Ring
• Front of Panel Mounting Ring
• Front of Panel Mounting Ring
• Screw-Mounted on Operator
Material & Degree
of Protection
• 800T: Metal, Type 1/4/12/13,
IP66
• 800H: Plastic, Type
1/4/4X/12/13, IP66
• 800T: Metal, Type 1/4/12/13,
IP66
• 800H: Plastic, Type
1/4/4X/12/13, IP66
• 800T: Metal, Type 1/4/12/13,
IP66
• Not Available in 800H Plastic
Version
• Non-Sealed: Silver or Precious
Metal Contacts.
• Sealed: Tungsten or Precious
Metal Contacts in Sealed
Glass Tube
Features
• Standard, Push-To-Test, and
Dual Input Pilots. Transformer,
Full Voltage & Resistor
Modules
• LED, Incandescent & Neon
Lamps
• 150Ω – 4MΩ Resistive
Elements
• Enclosed Resistive Element
with Screw Terminations
• 1, 2, 3, or 4 Way Maintained
or Spring Return
• All Possible Direction
Combinations.
• Standard (10A), Low Voltage
(2.5A), Self-Monitoring (10A),
Horsepower-Rated (24A), &
Sealed Blocks (2.5...5A)
• IP2X Finger Safe or Open-Style
Terminals.
Maximum # of Circuits
• Push-to-Test: 4 Circuits
• N/A
• Non-illum: 8 Circuits
• 1- or 2-Circuit Contact Blocks.
Side by Side Mounting, 2
Levels Deep
Approvals
• UL/CSA/CE
• UL/CSA/CE
• UL/CSA/CE
• UL/CSA/CE
Operating Temperature
• -40...+131˚F (-40...+55˚C)
• -40...+131˚F (-40...+55˚C)
• -40...+131˚F (-40...+55˚C)
• -40...+131˚F (-40...+55˚C)
Design Life
• Push-to-Test: 250K Mech.
Cycles
• Incandescent: 5K-20K Hrs.
LED: 100K Hrs.
• 100K Mech. Cycles
• 200K Mech. Cycles
• Standard & Self-Monitoring:
AC-15, DC-13, A600, Q600
• Sealed: AC-15, DC-13, B600,
P300
• All Others: Refer to Catalog
Contact Block & Power
Module Assembly
• Factory or Field Assembly
• Resistive Elements Factory or
Field Assembly
• Factory or Field Assembly
• N/A
78
H A Z A R D O U S L O C AT I O N P U S H B U T T O N S
800G
800H
800R
IEC Rated Hazardous Location
Push Buttons
NEMA Type 7 & 9 Rated Hazardous
Location Push Buttons
NEMA Type 4/4X/13 Rated Hazardous
Location Rated Push Buttons
Ratings
• Zone 1
• Zone 2
• Class I/Division 2 – Groups A, B, C, and D
• Class I, II, III/Division 1 & 2 – Groups B,
C, D, E, F, and G
• Class I, II/Division 2 – Groups A, B, C, D,
F, and G
Protection Method
• Flameproof and Increased Safety
• Explosion Proof or Dust-Ignition Proof
• Hermetically Sealed Contacts
Approvals
• cULus Listed – E10314 ATEX Certified –
PTB 01 ATEX 1036
• UL Listed - E10314, E71673
• CSA - LR11924
• UL Listed - E10314
• CSA – LR11924
Degree of Protection
• IP66, Type 4X indoor use only
• Type 7 & 9 (Type 3 and 4 available with
optional accessories)
• Type 4/4X/13
Mounting
• 30 mm (must be an EEx ‘e’ Enclosure)
• 3/4" – 14 NPSM Barrel (short <1" and
1"<long<2.5" barrel available)
• 30 mm (must be properly rated NEMA
type enclosure)
Operator Material
• Plastic
• Metal
• Metal or Plastic
Enclosure Sizes
• 1...3 Hole
• 1…2 Hole
• 1…6 Hole
Enclosure Materials
• Plastic
• Precision Machined Aluminum
• Die Cast Aluminum, Stainless Steel,
or Plastic
Ganged Stations
• On request
✓
• No – not needed
Conduit Options
• Cable gland (M20/M25), Metal Cable
gland (M20/M25), Conduit Hubs (1/2" &
3/4" NPT)
• 3/4" and 1" NPT, Conduit Seal Offs
available
• 3/4" and 1" NPT
Contact Offering
• FlameProof Contacts: base/latch
mounted with screw termination,
latch mounted with cable termination
• Standard, Low Voltage, Self Monitoring,
MaxDuty, and Sealed Contacts: operator
mounted with screw termination
• Sealed Contacts: operator mounted with
screw termination
Temperature Rating
• -55˚C to 70˚C
• -30˚C to 55˚C
• -40˚C to 55˚C
Ammeter Available
✓
• No
• No
Direct Drive E-Stop
✓
✓
• No
http://wwwdev.ab.com/industrialcontrols/products/push_buttons/index.html
Push Buttons
Description
79
P E N D A N T S TAT I O N S P U S H B U T T O N S
800C-P02
Features
Accessories/
Replacement Parts
800C-P05/800C-P12
• Rugged, double-insulated enclosure is impact, chemical and flame resistant
• Twist release E-Stop standard on all pendants except 2 button. Unique green indicator changes to red when E-Stop is activated.
• Ergonomic 'pistol grip' design for one-hand operation, available on 2 and 3 button pendants
• Extra N.C. contact standard with each directional button for means of electrical interlocking
• Finger safe contact blocks color-coded by circuit type
• Laser engraved universal directional arrows on button caps for durability
• Pendant housings – 2, 3, 5, 7, 8, 10, 12 hole versions
• Directional arrow buttons (1 or 2 speed) – ‘up’, ‘down’, ‘left’, ‘right’, ‘forward’ and ‘reverse’ versions available
• Blank push buttons – available in white, black, red, green, blue, yellow
• Key selector switches
• Knob selector switches
• Twist release E-Stop buttons
Certifications
• cULus, CE
Standards
• UL508, CSA 22.2 #14, IEC 947-5-1, EN418 (E-Stop), VDE 0660 part 200
Ingress Protection
• IP65 / NEMA Type 3/3R (station), IP2X (contacts)
Mechanical Design Life
• 1,000,000 cycles (buttons) - 300,000 cycles (E-Stops)
Electrical Ratings
• A600, Q600, AC-15, DC-13, Ith = 16 Amps AC
Operational Temperature
• -25˚C…+50˚C (-13˚F…+122˚F)
Storage Temperature
• -40˚C…+70˚C (_40˚F…+158˚F)
80
800C-P03
T O U C H PA L M P U S H B U T T O N S
800Z-GP
800Z-HI
800P
Description
General Purpose Touch Button
Heavy Industrial Touch Button
Palm Button
Features
• Ergonomic surface
• Quick disconnect or pre-cabled
• LED Diagnostics
• Zero operating force required
• Large Contoured Ergonomic Surface
• Replaceable Relays
• LED Diagnostics
• Zero operating force required
• Articulated Motion
• Standard or Low voltage contact blocks
• Low operating force required (2-3lbs)
Approvals
• cULus, CE, C-TICK
• cULus, CE, C-TICK
• UL, CSA, CE
Standards
• UL508, UL50, EN60947-5-1, EN50081-2,
EN61000-6-2, EN60204-1, EN954-1
• UL508, UL50, EN60947-5-1, EN50081-2,
EN61000-6-2, EN60204-1, EN954-1
• EN60947-5-1, UL508, UL50
Conformity Ratings
• Type 4/4X/13, IP66, 1200 PSI washdown
• Type 4/13, IP66
• Type 4/13, IP65
Mounting
• 22.5 mm hole, 30.5 mm hole
• Base mounting (800P-B1/B2)
• Base mounting (800P-B1/B2)
Input Voltage
(Relay Type)
• GL: 10-40V DC, 20-30V AC
• GF: 85-264V AC
• HL: 10-40V DC, 20-30V AC
• HF: 85-264V AC
—
Input Voltage
(Solid-State Type)
• GN/GP: 10-30V DC
—
—
Electrical Design Life
• Relay Type: 200,000 Operations
• Solid-State Type: 10,000,000 Operations
• 150,000 Operations – extended through
relay replacement
• 1,000,000 Operations
(Electrical/Mechanical)
Materials
• Plastic
• Plastic
• Metal
Connection Style
• Pre-Cabled (6, 12, 24ft)
• Quick Disconnect (Mini, Micro)
• 8 Position Terminal Block
• Screw terminations on contact block
Guards Available
• Black/Yellow Plastic
• Black/Yellow Plastic
• Yellow Metal
Push Buttons
http://wwwdev.ab.com/industrialcontrols/products/push_buttons/index.html
81
50 mm Stack Lights
Control Tower™ Stack Lights are the essence of Allen-Bradley
application-driven design. They bring safety to your manufacturing
process through efficient control and automatic monitoring.
Control Tower™ Stack Lights help reduce downtime by signaling
breakdowns and material shortages. They also improve safety
by alerting the operator immediately of any hazards. Our signal
light solutions are designed to deliver confidence and have a
proven track record of meeting automation challenges.
70 mm Stack Lights
Safe, Easy Installation and Maintenance
Installation simply requires mounting the base to a surface and
wiring the top-mounted terminal block. Our mounting bases are
not voltage specific, simply choose a common voltage for all
modules in a stack. Modules stack one to five modules high
with three choices of base mounting. Push modules together
at alignment points and twist into the locked position. No tools
required. No need to wire between modules – it’s that simple.
Also, our signaling system automatically de-energizes the
power as soon as a module is disconnected, allowing safe,
easy installation and maintenance at any time.
Industrial Horns and Beacons
The family of surface mount industrial electronic horns and
beacons are designed to meet worldwide signaling requirements. The horns are available as stand-alone devices or with
high visibility beacons attached. All products offer volume
adjustment. All horns can be purchased with a combination
strobe beacon available in 6 lens colors, allowing optional
visual and audible signal combinations. This family of industrial
horns is capable of continuous duty use – surpassing the
capability of most mechanical horns which are only rated to
be used for short durations.
82
TOWER LIGHTS
855T 70 mm
FEATURES
Environmental Ratings
855E 50 mm
• UL Type 4/4X/13 on all bases, lights, caps and sound modules
• Indoor and outdoor use
• IP65
Ease of Assembly,
Base Wiring and
Lamp Changes
• No-tools assembly and maintenance
• “Twist-off” lenses for easy lamp changes
• Top-mounted terminal block for easy base wiring
• No-tools assembly and maintenance
• “Twist-off” lenses for easy lamp changes
• Top-mounted terminal block for easy base wiring
• Optional lens securing screw for tamper resistance
Illumination Types
• Illumination types include incandescent, socket-mount LED,
or strobe
• Illumination types include incandescent,
socket-mount LED, or strobe
Lens Colors
• Available in 6 colors (green, red, amber, blue, yellow, clear)
• Available in 6 colors (green, red, amber, blue, yellow, clear)
Pole-Mount Base
Options
• Pole-mount bases are available in 10cm, 25cm, 40cm, 60cm and
80cm – Stainless Steel
• Pole-mount bases are available in 10cm, 25cm and 40cm –
Aluminum
• Pole-mount bases are available in 10cm, 25cm, 40cm, 60cm
and 80cm – Aluminum
Other Base Mounting
Options
• Surface-mount bases (surface-mount bases also feature
1/2" NPT, PG16 threading options)
• Vertical-mount bases
• Surface-mount bases (surface-mount bases also feature 1/2" NPT,
PG16 and M20 threading options)
• Vertical-mount bases
Base Colors
• Available in black or gray base housing
• Available in black or gray base housing
Sound Options
• 80-107 dB
• Transducer style or Piezo style sound modules available in
single or dual tone (sound modules are UL Type 12, IP54)
• Peizo Styles and modules also available in 4/4X
• Transducer style offers 12-15 selectable tones
• 88-103 dB
• Piezo style sound modules in single and dual tone
Network Connectivity
• Available in standard or DeviceNet connectivity
• Available in standard connectivity
Voltage Options
• All modules available in: 12V AC/DC, 24V AC/DC, 120V AC, 240V
AC as standard offerings
• All modules available in: 12V AC/DC, 24V AC/DC, 120V AC, 240V
AC as standard offerings
Pole Connection Boxes
• Surface, Vertical, and Magnetic Mount
Certifications
• UL, cUL and CE on all components
• UL, cUL and CE on all components
• Polycarbonate
• Polycarbonate
Lenses
• Polycarbonate
• Polycarbonate
Lamp Socket
• Polycarbonate
• Polycarbonate
Rubber Seals & Gaskets
• Nitrile Rubber
• Nitrile Rubber
Pole (Aluminum Pole Base)
• Aluminum
• Aluminum
Conduit (For Pole
Insulation)
• Polystyrene/Polyphenylene Ether Blend
• Polystyrene/Polyphenylene Ether Blend
Mounting Screw Washers
• Polypropylene
• Polypropylene
DeviceNet Base
Grommet
• Neoprene
—
DeviceNet Cable Jackets
• CPR Chlorinated Polyethylene
—
DeviceNet Cable
Connectors
• Santroprene
—
• -25˚C to +70˚C (-13˚F to +158˚F)
• -25˚C to +50˚C (-13˚F to +122˚F)
MATERIALS
Bases, Cap, Lens Cover,
Sound Module Housing
TEMPERATURE RATINGS
Operating Temperature
http://wwwdev.ab.com/industrialcontrols/products/signaling/index.html
Signaling
• UL Type 4/4X/13 on bases, lights, caps, combination modules,
and Peizo style sound modules
• Indoor and outdoor use
• IP65
83
HORNS AND BEACONS
855B
855H
Voltages Available
• 12V AC/DC, 24V AC/DC, 110V AC 50/60Hz, 230V AC 50/60 Hz
• 10-30V DC, 24V AC 50/60 Hz, 110V AC 50/60 Hz, 230V AC 50/60 Hz
Voltages Available
(Horn w/ Beacon)
—
• 12V DC, 24V DC, 24V AC 50/60 Hz, 110V AC 50/60 Hz, 230V AC 50/60 Hz
Illumination Type
• Strobe 5 Joule
• Strobe 5 Joule
Flash Rate
• 1 Hz
—
Lens Colors Available
• Red, Green, Amber, Blue, Yellow, Clear
• Red, Green, Amber, Blue, Yellow, Clear
Environmental Rating
• IP66/Type 13, 3R
• IP56/Type 13, 3R
Operating Temp Range
• -25 to +55˚C (-13˚F to +131˚F)
• -25 to +55˚C (-13˚F to +131˚F)
Steady State Current
• 12V AC/DC (400/500mA), 24V AC/DC (365/250 mA),
110V AC (100mA), 230V AC (50 mA)
• Horn only: 10-30V DC (25-950 mA), 24V AC (40-1000 mA),
110V AC (13-240 mA), 230V AC (13-120 mA)
Sound Output Level
—
• 100 dB – 126 dB
Range
—
• 10 Tones Range A Horn
• 45 Tones Range D & E
Volume Adjustable
—
• 16 dB from max. Range A, B, C
• 6dB from max. Range D, E
Circuits Available
—
• Range A – 2 on DC units, 1 on AC units
• Range B, C, D, E - 3 on all units
Height
• 85.25 mm (3.36 inches)
• Range A, B 85.25 mm (3.36 inches) • Range C 130 mm (5.31 inches)
• Range D 168 mm (6.61 inches)
• Range E 190 mm (7.24 inches)
Height (Horn w/Beacon
—
• Range A, B 168 mm (6.75 inches)
• Range D 251 mm (9.88 inches)
Width
• 85.25 mm (3.36 inches)
• Range A, B 85.25 mm (3.36 inches) • Range C 144 mm (5.67 inches)
• Range D 190 mm (7.48 inches)
• Range E 210 mm (8.27 inches)
Depth
• 83 mm (3.27 inches)
Depth (Horn w/Beacon)
• Range C 213 mm (8.58 inches)
• Range E 273 mm (10.51 inches)
• Range A 64.4 mm (2.54 inches)
• Range C 135 mm (5.31 inches)
• Range E 191.5 mm (7.54 inches)
• Range B 84 mm (3.31 inches)
• Range D 156.5 mm (6.16 inches)
• Range A 83 mm (3.35 inches)
• Range C 135 mm (5.31 inches)
• Range E 191.5 mm (7.54 inches)
• Range B 84 mm (3.31 inches)
• Range D 156.5 mm (6.16 inches)
MATERIALS
Horn Cover and Base
• Polycarbonate
• Polycarbonate
Beacon Housing and Lens
• Polycarbonate
• Polycarbonate
Gasket (Cover to Base,
Enclosure Back to Wall,
Horn to Beacon)
• Nitrile 70
• Nitrile 70
Gasket (Scred
Mounting hole)
• Fiber
• Fiber
Certifications
• cULus, CE
• cULus, CE
84
• 32 Tones Range B & C Horn
http://wwwdev.ab.com/industrialcontrols/products/signaling/index.html
IEC Terminal Blocks
IEC Terminal Blocks meet recognized international
IEC standards. These finger-safe blocks are designed
for DIN Rail mounting and have nickel-plated current
bars for excellent corrosion resistance. You get
flexibility you need with a full range of accessories,
specialty blocks, and up to 9 colors.
NEMA/EEMAC Terminal Blocks
NEMA Terminal Blocks feature open-style construction for
easy wiring, easy visual verification, and easy marking.
Blocks are available in up to 11 colors. Panel Mount Blocks
are a simple way to add a bank of terminal blocks in new
or existing equipment.
85
Power Distribution Terminal Blocks
Power Blocks offer easy connections for control panel power
distribution, with a large selection of distribution configurations
to fit your application. These blocks accommodate a wide
range of wire sizes and are available with aluminum or
copper connections.
Wiring Systems
Wiring Systems support over 120 different I/O modules,
providing quick and easy connections to PLC I/O with field
wiring. Cables and I/O swing arms are pre-wired, reducing
wiring errors. Interface modules are available in numerous
styles to greatly enhance system startup and troubleshooting.
Marking Systems and Accessories
The Marking System is a fast and easy solution to your circuit
identification needs. With the Marking System, you can create
custom layouts with Windows compatible software and take
advantage of added room for more characters and multiple
lines of text. Software is available free via the internet, making
it easy for customers to create and order custom markers.
86
IEC SCREW TYPE TERMINAL BLOCKS
1492-WM3…
1492-WMD1
1492-W3…
1492-W70
1492-WD3…
1492-W4TW
1492-WTF3…
1492-WTS3LN
Product
Mini Blocks
General Blocks
Multi-Circuit Blocks
Sensor Blocks
Product Description
• General feed-through
miniature blocks that are
as rugged and durable as their
larger general feed-through
counterparts
• General feed-through style
terminal blocks, with many
in nine colors, to meet your
control and low-level power
wiring needs
• For applications where
control signals must be
distributed or collected,
these blocks offer a solution
• Save time and panel space
by minimizing the wiring
associated with three-wire
control devices
Wire Range
• 30…12 AWG
• 30…3/0 AWG
• 30…12 AWG
• 26…14 AWG
Voltage Rating
• 300 V
• 600 V
• 300…600 V
• 300 V
Maximum Current
• 15A
• 20…200 A
• 15…50 A
• 10A
Approvals
• UR, CSA, IEC
• UR, CSA, IEC
• UR, CSA, IEC
• UR, CSA, IEC
IEC SCREWLESS TERMINAL BLOCKS
1492-R3…
1492-R16
1492-RD3…
1492-RTF2
1492-RG3…
1492-RG16
1492-RTS2…
1492-RTSG2LP
General Blocks
Multi-Circuit Blocks
Sensor Blocks
Ground Blocks
Product Description
• General feed-through style
blocks for wiring applications
from I/O wiring for PLCs to
low level power circuits.
These blocks are best for
vibration and shock
environments. Available
in eight colors, and in
2, 3, or 4 conductor blocks.
• For applications where control
signals must be distributed
or collected, these blocks
offer a solution
• Save time and panel space
by minimizing the wiring
associated with three-wire
control devices
• Provide an easy to identify,
convenient, neatly organized
grounding bus that is mounted
on the DIN rail
Wire Range
• 30…4 AWG
• 30…10 AWG
• 26…14 AWG
• 30…4 AWG
Voltage Rating
• 600 V
• 300 V
• 50 V
—
Maximum Current
• 20…65 A
• 10…20 A
• 10A
—
Approvals
• UR, cUR, IEC
• UR, cUR, IEC
• UR, cUR, IEC
• UR, cUR, IEC
http://wwwdev.ab.com/industrialcontrols/products/terminal_blocks_and_wiring/index.html
Terminal Blocks and
Wiring Systems
Product
87
IEC SCREW TYPE TERMINAL BLOCKS
1492-WG4…
1492-WG70
1492-WKD3…
1492-H7
1492-W4P…
1492-WDG4PSS
1492-WFB4…
1492-H6
Ground Blocks
Isolation Blocks
Plug In Style Blocks, Single
and Double Level, With and
Without Ground
Fuse Blocks
• Provide an easy to identify,
convenient, neatly organized
grounding bus that is mounted
on the DIN rail
• Provide easy and convenient
means of opening circuits
without rewiring
• Offer the use of discrete
electronic components,
fused circuit protection, or
circuit isolation in places
where space is limited
• For over-current protection
with and without blown fuse
indication
Wire Range
• 22…3/0 AWG
• 30…8 AWG
• 22…12 AWG
• 30…12 AWG
Voltage Rating
—
• 300…600 V
• 300…600 V
• 300V
Maximum Current
—
• 15 A
• 15…20 A
• 12…15 A
Approvals
• UR, CSA, IEC
• UR, CSA, IEC
• UR, CSA, IEC
• UR, CSA, IEC
Product
Product Description
IEC SCREWLESS TERMINAL BLOCKS
1492-R4P…
1492-RC3
1492-RKD3
1492-RFB4…
1492-RAFB4250
1492-RD3DF…
1492-RD3SS
Product
Isolation Blocks
Plug In Style Blocks
Fuse Blocks
Component Blocks
Product Description
• Provide easy and convenient
means of opening circuits
without rewiring
• Offer the use of discrete
electronic componenets,
fused circuit protection,
or circuit isolation in places
where space is limited
• For over-current protection
with and without blown fuse
indication
• Offer the use of fixed
electronic components
into control circuits
Wire Range
• 30…12 AWG
• 22…10 AWG
• 22…12 AWG
• 30…12 AWG
Voltage Rating
• 600 V
• 150…600 V
• 300V
• 300 V
Maximum Current
• 15 A
• 15 A
•8A
• 16 A
Approvals
• UR, cUR, IEC
• UR, cUR, IEC
• UR, cUR, IEC
• UR, cUR, IEC
88
1492-WD4N…
1492-WDG4NSS
1492-WD4C…
1492-WD4SS
1492-WTC3…
Product
Installation Blocks
Component Blocks
Thermocouple Blocks
Product Description
• Space saving distribution of phase,
neutral, and ground conductors in a
single phase circuit
• Offer the use of fixed electronic
components into control circuits
• For use in process control to prevent the
creation of additional thermovoltages at
the wire to terminal block junction
Wire Range
• 24…12 AWG
• 22…12 AWG
• 28…14 AWG
Voltage Rating
• 300 V
• 300 V
—
Maximum Current
• 20 A
• 1…20 A
—
Wire Range (Rated
Cross Section)
• #24…#12 AWG (4 mm2)
• #22…#12 AWG (4 mm2)
• #28…#14 AWG (0.2…2.5 mm2)
Wire Strip Length
• 0.35" (9 mm)
• 0.39" (10 mm)
• 0.35" (9 mm)
Recommended
Tightening Torque
• 5.0…5.6 lb-in. (0.6Nm)
• 5.0…5.6 lb-in. (0.6Nm)
• 5.0…5.6 lb-in. (0.6Nm)
Density
• 50 pcs./ft (166/m)
• 50 pcs./ft (166/m)
• 30 pcs./ft (100/m)
Insulation Temperature
Range
• -40…+195°F (-40…+90°C)
• -40…+195°F (-40…+90°C)
• -40…+195°F (-40…+90°C)
Colors
• Gray
• Gray
• Gray
Approvals
• UR, CSA, IEC
• UR, CSA, IEC
—
Terminal Blocks and
Wiring Systems
http://wwwdev.ab.com/industrialcontrols/products/terminal_blocks_and_wiring/index.html
89
NEMA/EEMAC TERMINAL BLOCKS
1492C
1492F
1492H & 1492HM
1492H
Features
• Isolation Switch Blocks
• Allow easy, positive electrical
circuit isolation
• Available in both open and
high density styles
• Feature a write-on marking
surface for easy circuit
identification
• Open Construction
• Tin-plated copper alloy
connections for corrosion
resistance
• A write-on marking surface
for easy circuit identification
• Optional marking strips to
make mass markings easier
• High Density
• Allowing up to 100
terminations per foot (328 per
meter) using HM2 Blocks
• IP2X Finger-safe Design
• Can write-on or use snap
in markers for circuit
identification
• Fuse Blocks
• Provides a simple way to
add overcurrent protection
into a circuit
• Indicator lights up when
the fuse is blown, speeding
troubleshooting
Voltage Rating
• 600V AC/DC
• 300V AC/DC
• 600V AC/DC
• 300V AC/DC
Maximum Current
• 20…195 A
• 25A
• 24…55A
• 12…15A
Wire Range (Rated Cross
Section)
• #22…#1/0 AWG (0.5…50 mm2)
• #22…#14 AWG (0.5…2.5 mm2)
• #30…#8 AWG (0.05…10 mm2)
• #30…#12 AWG (0.05…4 mm2)
Wire Strip Length
• .38" to .69" (9.7mm, 17.5mm)
• 0.25", 0.38" (6.4 mm, 9.7mm)
• 0.38" (9.7mm)
• 0.38" (9.7mm)
Recommended
Tightening Torque
• 8…50lb-in. (0.9…5.6 Nm)
• 4…14 lb-in. (0.5…1.6 Nm)
• 3…16 lb-in. (0.3…1.8 Nm)
• 3…7 lb-in. (0.3….8 Nm)
Density
• 16, 22, 30 pcs./ft (52/m,
72/m, 98/m)
• 30, 35 pcs./ft (98/m, 115/m)
• 37, 50 pcs./ft (123/m, 164/m)
• 33 pcs./ft (109/m)
Insulation Temperature
Range
• -40…+221°F (-40…+105°C)
• -40…+221°F (-40…+105°C)
• -40…+221°F (-40…+105°C)
—
Colors
• Red, Blue, Black, Orange,
Green, Yellow, Brown, Violet,
Gray, Gold, White
• Red, Blue, Black, Orange,
Green, Yellow, Brown, Violet,
Gray, Gold, White
• Red, Blue, Black, Orange,
Green, Yellow, Brown, Violet,
Gray, Gold, White
• Black
Approvals
• UR
• CSA
• UR
• CSA
• UR
• CSA
• IEC
• UR
• CSA
• IEC
90
1492HC6/1492HJ
1492-15T and 25T
1492E
• Panel Mount Blocks
(IP2X Finger-Safe)
• Provides a simple way
to add a bank of terminal
blocks in new or existing
equipment
• Direct Panel Mounting
eliminates the need for
rail installation
• High Temp. Panel
Mount Blocks
• Provides a simple way
to add a bank of terminal
blocks in new or existing
equipment
• Available in Banks of 6 or
12 poles
• Direct Panel Mounting
eliminates the need for
rail installation
• Quick Connect Panel
Mount Blocks
• Provides a simple way
to add a bank of terminal
blocks in new or existing
equipment
• Available in Banks of
3 or 5 poles
• Direct Panel Mounting
eliminates the need for
rail installation
• 600V AC/DC
• 600V AC/DC
• 600V AC/DC
• 25A
• 35…45A
• 25…60A
• #30…#12 AWG
(0.05…4 mm2)
• #16…#10 AWG
(1.5…6 mm2)
• #20…#4 AWG
(0.75…25 mm2)
• 0.38" (9.7mm)
• 0.38" (9.7mm)
• 0.38" (9.7mm)
• 3…16 lb-in. (0.3….1.8 Nm)
• 10…16 lb-in. (1.1….1.8 Nm)
• 6…30 lb-in. (0.7….3.4 Nm)
—
—
—
• -40…+221°F (-40…+105°C)
• -40…+300°F (-40…+149°C)
• -40…+221°F (-40…+105°C)
• White
• Black
• White
• UR
• CSA
—
• UR
• CSA
1492-P
Features
• Available as
• Min-block
• Power Distribution Block
• Feed-through/Splice Block
• Protective Covers available
Current Range
• 115 A … 760 A
Number of Poles
• 1 pole or 3 pole
Distribution Block
wiring
• 4, 6, 8 and 12 wires per pole
Maximum Voltage
Ratings, North American
• 600 VAC/DC
Insulation Material
Max Temp.
• 150˚C (302˚F)
Power Block Material
• Alluminum or Copper
Wire Size
• #14 …(2) 500 MCM per phase Cu
Approvals
• CE
• UL Component Recognized
• CSA Certified
Terminal Blocks and
Wiring Systems
http://wwwdev.ab.com/industrialcontrols/products/terminal_blocks_and_wiring/index.html
91
WIRING SYSTEMS
1492
1492
1492
Type
1492 Digital Feedthrough Interface Module
1492 Digital LED Interface Module
1492 Digital Fused Interface Module
Description
• 16/32 Point Input and Output Feedthrough
Interface Modules
• 16/32 Point Input and Output LED
Interface Modules
• 16/32 Point Input and Output Fused
Interface Modules
Features
• 20 or 40 Pin Latch Header
• Supports 16/32 point AC and DC Inputs
and Output Digital Modules (Sink &
Source)
• Supports 1756, 1769, 1746, 1794 and 1771
I/O Platform
• LED's support field wire indication
• 20 or 40 Pin Latch Header
• Supports 16/32 point AC and DC Inputs
and Output Digital Modules (Sink &
Source)
• Supports 1756, 1769, 1746, 1794 and 1771
I/O Platform
• Fuse holders support circuit protection
(optional fuse blown indication)
• 20 or 40 Pin Latch Header
• Supports 16/32 point AC and DC Inputs
and Output Digital Modules (Sink &
Source)
• Supports 1756, 1769, 1746, 1794 and 1771
I/O Platform
Field Side
Terminal Types
• Standard
• Extra Terminal
• Sensor
• Standard
• Extra Terminal
• Sensor
• Standard
• Extra Terminal
Rated Voltage
• 0…265V AC/DC
• 10…30V AC/DC
• 85…132V AC
• 10…30V AC/DC
• 85…132V AC
Maximum Current
• 12 A per module
• 2 A per Circuit
• 12 A per module
• 2 A per Circuit
• 12 A per module
• 2 A per Circuit
Certifications
• cULus Listed, CE, Factory Mutual Listed
• cULus Listed, CE, Factory Mutual Listed
• cULus Listed, CE, Factory Mutual Listed
Degree of Protection
• IP20
• IP20
• IP20
I/O Connection
Pin Count
• 20 and 40 Latch Header
• 20 and 40 Latch Header
• 20 and 40 Latch Header
Connector/Body
Dimensions
• 210 mm (max) to 60 mm (min) x 83 mm x
50-75 mm
• 210 mm (max) to 110 mm (min) x 83 mm x
50-75 mm
• 210 mm (max) to 110 mm (min) x 83 mm x
50-75 mm
Cable O.D.
—
—
—
Field Terminal Wire
Range (Rated Cross
Reference)
• #22…#12 AWG
• (0.2…4 mm2)
• #22…#12 AWG
• (0.2…4 mm2)
• #22…#12 AWG
• (0.2…4 mm2)
Indicator Circuit
Current (Nominal)
—
• 2.0…2.6mA
• 1.2…2.5mA
92
1492
1492
1492
1492
1492 Digital Interface Module Relay
and Expansion
1492 Analog Interface
Module Feedthrough
1492 Analog Interface
Module Fuse
1492 Analog Interface
Module Specialty
• 16/32 Point Output Relay and
Expansion Interface Modules
• Input and Output Feedthrough
Interface Modules
• Input and Output Fused Interface
Modules
• Specialty Module
• Masters Modules - Relay and Relay
with Fused output common
• Relays rated at 12 Amps per pair
• Expansion Modules – Relays,
Fused and Feedthrough
• 20 or 40 Pin Latch Header
• Supports 16 / 32 point AC and DC
Inputs and Output Digital Modules
• Supports 1756, 1769, 1746, 1794 and
1771 I/O Platform
• 15 or 25 Pin D-Shell to I/O
with shield
• Supports Inputs and Output
Analog Modules
• Supports 1756, 1769, 1746,
and 1771 I/O Platform
• 15 or 25 Pin D-Shell to I/O
with shied
• Supports Inputs Analog Modules
• Supports 1756, 1769, 1746, and
I/O Platform
• 25 Pin D-Shell to I/O with shied
• Supports Thermocouple Inputs
Analog Modules
• Supports 1756 and 1769
I/O Platform
• Standard
• Extra Terminal
• Extra Terminal
• Extra Terminal
• 20…28V DC
• 85…132V AC
• 10…30V DC
• 100…132V AC
• 10…30V DC
• 10…132V AC
• 10…30V DC
• 12 A per module
• 2 A per Circuit
• 12 A per module
• 2 A per Circuit
• 12 A per module
• 2 A per Circuit
• 12 A per module
• 2 A per Circuit
• cULus Listed, CE
• cULus Listed, CE, Factory
Mutual Listed
• cULus Listed, CE, Factory
Mutual Listed
• cULus Listed, CE, Factory
Mutual Listed
• IP20
• IP20
• IP20
• IP20
• 20 and 40
• D-Shell 15 and 25
• D-Shell 15 and 25
• D-Shell 25
• 280 mm (max) to 160 mm (min) x
83 mm x65 mm
• 114.5 mm x 83 mm x 50-65 mm
• 114.5 mm x 83 mm x 43 mm (out) &
38 mm (in)
• 114.5 mm x 83 mm x 65 mm
—
—
—
—
• #22…#12 AWG
• (0.2…4mm2)
• #22…#12 AWG
• (0.2…4mm2)
• #22…#12 AWG
• (0.2…4mm2)
• #22…#12 AWG
• (0.2…4mm2)
—
—
—
—
Terminal Blocks and
Wiring Systems
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93
WIRING SYSTEMS
1492
1492
1492
1492
Type
1492 CABLE & 1492-CAB
1492-ACABLE & 1492-ACAB
IFM Ready
I/O Ready
Description
• 1492 Pre-Wired Digital
I/O Cables
• 1492 Pre-Wired Analog
I/O Cables
• 1492 IFM Ready Cables
for Digital I/O
• 1492 I/O Ready Cables
for Digital I/O
Features
• 20 or 40 pin
• Standard Length Cables –
.5,1.0,2.5,5.0 mm
• 20 or 40 pin Build to Order
Length Cables
• Supports 1756, 1769, 1746,
1794 and 1771 I/O Platform
• #22AWG Wire
• 15 and 25 pin
• Standard Length Cables with
shield – .5,1.0,2.5,5.0 mm
• 15 and 25 pin Build to Order
Length Cables with shield
• Supports 1756, 1769, 1746,
1794 and 1771 I/O Platform
• #22AWG Wire
• 20 or 40 pin IFM
• Standard Length Cables with
flying leads – 1.0,2.5,5.0 mm
• 20 or 40 pin Build to Order
Length Cables with flying
leads
• Supports 1756, 1769, 1746,
1794 and 1771 I/O Platform
• #18 and #22 AWG Wire
• I/O Ready 20 or 40 connection
Standard Length Cables with
flying leads 1.0, 2.5, 5.0 mm
• I/O Ready 20 or 40 connection
Build to Order Length Cables
• Supports 1756, 1769, 1746, 1794
and 1771 I/O Platform
• #18 and #22 AWG Wire
Field Side
Terminal Types
—
—
—
—
Rated Voltage
• 300 V 80°C
• 300 V 80°C
• 300 V 80°C
• 300 V 80°C
Maximum Current
• 2A per connector
• 2A per connector
• 2A per connector
• 2A per connector
Certifications
• CE
• CE
• CE
• CE
Degree of Protection
—
—
—
—
I/O Connection Latch
Header Pin Count
—
—
—
—
Connector/Body
Dimensions
—
—
—
—
Cable O.D.
• 9.0 mm (0.36") 20 Pin
• 11.7 mm (0.46") 40 Pin
• 6.78 mm (0.267")
• 7.44 mm (0.293")
• 8.43 mm (0.332")
• 10.2 mm (0.40")
• 11.5 mm (0.45")
• 9.0 mm (0.36")
• 11.4 mm (0.45")
• 14.1 mm (0.56")
• 9.0 mm (0.36")
Field Terminal Wire
Range (Rated Cross
Reference)
—
—
—
—
Indicator Circuit
Current (Nominal)
—
—
—
—
94
T H R O U G H - PA N E L C O N N E C T I O N S Y S T E M S
1667 16 pt.
PanelConnect Inputs
1667 16 pt.
PanelConnect Outputs
PanelConnect
Options
Description
16 Point Input PanelConnect for 8 port
Distribution Boxes (Led and Non Led)
16 Point Output PanelConnect for direct
connect to Pneumatic Valves and via 4/8
port Distribution Boxes
Optional Modules, and accessories
Features
• Mini-Plus and M23 style quick disconnect
• Supports 16 ac and dc inputs (sensors)
• Supports 16 point AC and dc Inputs
Modules (Sink & Source)
• Supports 1756, 1769, 1746, 1794 and
1771 I/O Platform
• Mini-Plus and M23 style quick
disconnect
• Supports 16 ac and dc outputs
(pneumatic valves)
• Supports 16 point ac and dc Inputs
Modules (Source & Sink)
• Supports 1756, 1769, 1746, 1794 and 1771
I/O Platform
• 16 point Fuse Module (Din Rail mount)
• Sealing Caps
• Snap in Markers
Rated Voltage
• 10 … 265V DC & 10 …265V AC
• 10 … 265V DC & 10 …265V AC
• Fuse Module 0…265V AC/DC
Maximum Current
• 12 A per module
• 2 A per Circuit
• 12 A per module
• 2 A per Circuit
• 12 A per module
• 2 A per Circuit
Certifications
• ULus Listed, CE
• cULus Listed, CE
• cULus Listed, CE
Degree of Protection
• IP65, NEMA 1, 4, 4X, 12
• IP65, NEMA 1, 4, 4X, 12
• IP20
Number of Pins
• 10 and 12
• 12
—
Connector/Body
Dimensions
• 114.5mm x 80 mm x 43 mm (out) &
38 mm (in)
• 114.5 mm x 80 mm x 43 mm (out) &
38 mm (in)
• 16 pt Fuse: 110 mm x 83 mm 65 mm
Cable O.D.
—
—
—
I/O Connection
Pin Count
• Latch Header 20 Pin
• Latch Header 20 Pin
• Latch Header 20 Pin
Terminal Blocks and
Wiring Systems
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95
T H R O U G H - PA N E L C O N N E C T I O N S Y S T E M S
PanelConnect
Cables
898N Mini Style
Distribution Boxes
898D Micro Style
Distribution Boxes
889N Mini-Plus
Style Cordsets
Description
1492 Pre-Wired I/O Cables
1492 Ready to Wire Cable
1667 Option Module Cables
Mini distribution boxes
DC Micro Distribution Boxes
Female mini plus cordset
Features
• 20 pin Standard Length
Cables – .5,1.0,2.5,5.0 mm
• 20 pin Build to Order Length
Cables
• Supports 1756, 1769, 1746,
1794 and 1771 I/O Platform
• #22AWG Wire
• 3 and 4 pin mini connector
type
• Side mount inputs
• 4, 6, or 8 port parallel wired
• LED and non-LED versions
• Mini-Plus style quick disconnect master cable
• Rugged yellow PET body
• 4 pin DC micro connector type
• Top mount inputs
• 4, 6, or 8 port parallel wired
• PNP or NPN wired LED and
non-LED versions
• Prewired master cable or
mini-plus style quick disconnect
• Rugged yellow PET body
• 9, 10 and 12 pin connector
types
• Straight and right angle
versions
• Heavy duty STOOW-A
16 AWG cable
• Oil resistant yellow PVC jacket
• Mates with main connectors
on 898-Series distribution boxes
Rated Voltage
• 300V 80°C
• 600V
• 120V AC (LED models)
• 30V
• 10-30V DC (LED models)
• 600V
Maximum Current
• 2A per connector
• 7A
• 3A
• 7A
Certifications
• UL, CSA, CE
• UL, CSA, CE
• UL, CSA, CE
• UL, CSA, CE
Degree of Protection
—
• 3 or 4 pin
• 4 pin
• 9, 10 or 12 pin
Number of Pins
—
—
—
—
Connector/Body
Dimensions
• 9.0 mm (0.36") 20 Pin
• 4 port: 98 mm x 73 mm x 38 mm
• 6 port: 143 mm x 73 mm x 38 mm
• 8 port: 187 mm x 73 mm x 38 mm
• 4 port: 83 mm x 54 mm x 26 mm
• 6 port: 100 mm x 54 mm x 26 mm
• 8 port: 127 mm x 54 mm x 26 mm
• Straight: 51 mm x 32 mm
• Right Angle: 56 mm x 67 mm
Cable O.D.
—
—
• 9 mm (0.36")
• 9/c = 17 mm
• 10/c = 17 mm
• 12/c = 18 mm
I/O Connection
Pin Count
—
—
—
—
96
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Pressure
Pressure Controls for General Manufacturing and
Process Industries
Bulletin 836 Pressure Controls monitor or control operating
conditions of pneumatic and hydraulic applications. Designed
to provide high reliability, these devices signal an operator
station for manual operation or automatically sequence
equipment or processes.
Pressure
Pressure Controls Meeting Machine Tool
Industry Requirements
Designed to meet environmental conditions of
the transportation and machine tool industries
where a UL Type 13 enclosure is needed,
the Bulletin 836T line of Pressure Controls
offer flexibility and proven dependability.
Temperature
Temperature Controls Protection and Control for
Machines and Processes
Offering many solutions to your temperature sensing
needs, these devices mount directly into a system or
can be remotely mounted up to 105 feet using a capillary.
Many modifications and accessories are available to
accommodate special requirements.
97
P R E S S U R E / T E M P E R AT U R E
836
836T
837
Features
• Rugged, long life pressure controls
offering copper alloy or stainless steel
bellows designs. 836 products offer
precision snap action silver contacts
superior switching reliability. Offering a
broad range of sensing capabilities
including air, water, oil, non-corrosive and
some corrosive liquids, vapors and gases.
• Our 836T Pressure controls are designed
for extremely robust sensing applications
such as machine tool, transportation
and other heavy industrial applications.
Designed for both hydraulic and pneumatic
applications. Strong application flexibility
offering sensing from -30Hg to 5000 psi.
• Heavy Industrial temperature sensing
products offering a broad range to cover
applications from ovens to freezers.
The design incorporates vapor sensing
technology to maximize product life with
a high level of repeat accuracy.
Operating Range
• Independently Adjustable
• Style A (Copper) 30" Hg vacuum 375 psi
• Style C (Copper) 30" Hg vacuum 900 psi
• Style C (S/Steel) 30" Hg vacuum 375 psi
• Independently Adjustable
• Style T (Copper) 30" Hg vacuum 650 psi
• Style T (S/Steel) 30" Hg vacuum 375 psi
• Style T (Piston w/o seal) 40-5000 psi
• Style T (Piston with seal) 80-5000 psi
• Independently Adjustable
• Style A (Copper) (-60º) to +360ºF
• Style A (S/Steel) 260º to 570ºF
• Style H (Brass) 25º to 290ºF
• Style V (Brass) 25º to 290ºF
Differential
• Independently Adjustable
Style A (Copper) 2 to 95 psi
Style C (Copper) .2 to 125 psi
Style C (S/Steel) .4 to 80 psi
• Independently Adjustable
• Style T (Copper) 2 to 125 psi
• Style T (S/Steel) 2 to 90 psi
• Style T (Piston w/o seal) 20 to 650 psi
• Style T (Piston with seal) 40 to 650 psi
• Independently Adjustable
• Style A (Copper) 2º to 72ºF
• Style A (S/Steel) 3º to 87ºF
• Style H (Brass) 2º to 63ºF
• Style V (Brass) 2º to 63ºF
Repeat Accuracy
• +/- 0.5%
• Copper (+/-1%), S/Steel (+/-1%), Piston
w/o seal (+/-3%), Piston with seal (+/-5%)
• +/- 2ºF
Operating Limit
• Style A (Copper) Max Line Pressure
750 psi
• Style C (Copper) Max Line Pressure
1300 psi
• Style C (S/Steel) Max Line Pressure
650 psi
• Style T (Copper) Max Line Pressure 1300 psi
• Style T (S/Steel) 600 psi
• Style T (Piston w/o seal) Occasional
Surge 15,000 psi
• Style T (Piston with seal) Occasional
Surge15,000 psi
• Style A (Copper) 400ºF
• Style A (S/Steel) 600ºF
• Style H (Brass) 340ºF
• Style V (Brass) 340ºF
Actuator Type
• Style A – Internal Bellows
• Style C – External Bellows
• Style T (Copper) – Bellows
• Style T (S/Steel) – Bellows
• Style T (w & w/o seal) – Piston
• Style A – Bellows
• Style H – Bellows
• Style V – Bellows
Enclosure Options
• Style A (Copper) Open, Type 1, 4/13, 7&9
and 4/13
• Style C (Copper) Open, Type 1, 4X, 4/13,
7&9 and 4/13
• Style C (S/Steel) Open, Type 1, 4X, 4/13,
7&9 and 4/13
• Style T (Copper) Type 1/4/13, 7&9 and 4/13
• Style T (S/Steel) Type 1/4/13, 7&9 and 4/13
• Style T (Piston w/o seal) Type 1/4/13,
7&9 and 4/13
• Style T (Piston with seal) Type 1/4/13,
7&9 and 4/13
• Style A (Copper) Open, Type 1, 4/13,
7&9 and 4/13
• Style A (S/Steel) Open, Type 1, 4/13,
7&9 and 4/13
• Style H (Brass) Open, Type 1
• Style V (Brass) Open, Type 1, 4/13
Ambient Operating
Temperature
• -22º to +150ºF (-30º to +66ºC)
• -22º to +150ºF (-30º to +66ºC)
• -22º to +150ºF (-30º to +66ºC)
Ambient Storage
Temperature
• -22º to +200ºF (-30º to +93ºC)
• -22º to +200ºF (-30º to +93ºC)
• -22º to +200ºF (-30º to +93ºC)
Contact Ratings (Std.)
• Non-Inductive – 5A, 240V / 3A, 600V
• Control Circuit – AC-125VA, 24…600V/
DC-57.5VA, 115…230V
• 2 Circuit – NEMA A600
• 4 Circuit – NEMA B150
• Non-Inductive 5A, 240V / 3A, 600V
• Control Circuit AC-125VA, 24…600V/
DC-57.5VA, 115…230V
Approvals
• UL & CSA (Standard Application and Haz Loc)
• CE (Standard Application)
• UL & CSA (Standard Application and Haz Loc)
• CE (Standard Application)
• UL & CSA (Standard Application and Haz Loc)
• CE (Standard Application)
Accessories/Modifications
• Pulsation Snubbers, Specialty Contacts,
Finger-safe Manual Resets, Pilot Light
Indicators, Quick Connects
• Pulsation Snubbers, Specialty Pressure
Connectors, Pilot Light Indicators, Quick
Connects
• Custom Capillary Lengths & Materials,
Finger-safe Manual Resets, Pilot Light
Indicators, Armor, Quick Connects
98
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Welcome to InControl.
Rockwell Automation is committed to being the most valued
global provider of power, control, and information solutions.
NEMA and IEC industrial components are essential elements
of any successful complete automation solution. They
provide a foundation that enables customers to maximize
their long-term investments.
Our industrial components portfolio stems from a focal
competency in motor control featuring industry-leading
technology that optimizes plant-floor performance. These
power components are complimented with a full array of
world-class logic components to achieve an unparalleled
portfolio of industrial control, providing a single source for complete Panel Solutions. Our latest
offerings engage similar control capabilities for On-Machine solutions, with less potential for wiring
errors, shorter wiring runs, and fewer connections. Our commitment to your success begins with
these component solutions.
Inside you will find our newest Industrial Control products. Also featured are insightful
articles about new technology, successful applications of our products, and answers
to the most common product questions. Be sure to subscribe to learn more
and keep this within easy reach for reference. If you ever have any
questions or comments do not hesitate to contact your local
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InControl
V1.1
Industrial Control Magazine
INSIDE
What’s New in
IC Products
Application Profile
Ask the Experts
June 2003
ICB-SP001A-EN-P – June 2003
© 2003 Rockwell International Corporation. All Rights Reserved. Printed in USA.
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