Application Manual - Functional Devices, Inc.

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Application Manual
2010 Functional Devices, Inc.
AM578H 04.22.10
1
Relay and Current Sensor in One
Directly start/stop load and current sensing all in one package (no external ring is needed.) Wire colors to “Load”
and “60 Hz ac” differ depending on the model being used. Configurations are either YELLOW & ORANGE,
BLUE & YELLOW, or ORANGE & ORANGE.
Controller
Digital In
Digital Out
Start
Stop
Relay
Solid
State
Switch
Transducer
Internal 20 Amp
Internal 10 Amp
Internal 5 Amp
RIBX24BF
RIBX24SBF
RIBX24BA
RIBX24SBA
RIBXLCF
RIBXLSF
RIBXLCA
RIBXLSA
RIBXLCEA
RIBXLSEA
Load
60 Hz ac
2
Motor Starter
Allows relay to control a motor starter while sensing current flowing to the motor.
External Sensor Ring
3-Phase
Line
Voltage
MOTOR
STARTER
CONTROLLER
Digital Out
MOTOR
24 Vac
EXTERNAL
SENSOR RING
Start/Stop Relay
RIBXLCRF
RIBXLCRA
RIBXLCJF
RIBXLCJA
RIBXLSRF
RIBXLSRA
RIBXLSJF
RIBXLSJA
Current Sensor Circuitry
Digital In
3
Solid State
Switch
Transducer
Sensor only for 1.25 Amp to 150 Amp Load
Use sensor only devices without relay where start/stop is not required.
External Sensor Ring
3-Phase
Line
Voltage
MOTOR
STARTER
MOTOR
RIBXRA
RIBXRF
CONTROLLER
Digital Out
Current Sensor
Circuitry
Digital In
Solid State
Switch
EXTERNAL
SENSOR RING
Transducer
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1
Panel Mounted Relay and Internal Sensor
4
Start/Stop Relays with Internal Current Sensors measure current flow through the relay contacts, no external
ring is needed. Senses current as low as .50 Amp.
Internal 20 Amp
PANEL
RIBMX24BF
RIBMX24SBF
RIBMX24BA
RIBMX24SBA
CONTROLLER
20 Amp
MAX LOAD
Digital In
Digital Out
RIBMX
Start/Stop Relay
Current Sensor
Circuitry
Solid State
Switch
Transducer
60 Hz ac
Interlocking Loads
5
Some RIBX current sensor relays can be used to sense 1 or more loads to turn on another.
Laundromat
Exhaust Fan
60 Hz ac
24 Vac
Source
RIBX
Start/Stop Relay
Current Sensor
Circuitry
Solid State
Switch
EXTERNAL
SENSOR
Internal 10 Amp
RIBXLCRF
RIBXLCRA
RIBXLCJF
RIBXLCJA
RIBXLSRF
RIBXLSRA
RIBXLSJF
RIBXLSJA
Dryer 1
Transducer
Dryer 2
Interlocking Loads (No Transformer)
6
Self-powered Current Sensors of the RIBX Series and relays of the Dry Contact Input RIB Series may be
applied to interlock Load 2 to Load 1.
Current sensing may
be internal or external
LOCAL POWER
120, 240, 277 Vac
LOAD 1
LOAD
WIRE
RIBX SERIES
Low Voltage
(Class II)
Current Sensor Only
Current
Sensor
Status
DRY
CONTACT
INPUT
RIB SERIES
LOAD 2
2
RIB.mobi
Dry Contact Input Relays
Current Sensors
RIB21CDC
RIB01BDC
RIB01SBDC
RIB02BDC
RIB02SBDC
RIBM01ZNDC
RIBM02ZNDC
RIBM013PNDC
RIBD01BDC (Time Delay)
RIBD02BDC (Time Delay)
RIBD01BDC-DOB (Time Delay)
RIBD02BDC-DOB (Time Delay)
RIBXKF
RIBXKTF
RIBXKA
RIBXKTA
RIBXGA
RIBXGF
RIBXGTA
RIBXGTF
RIBXGFL
RIBXGTFL
RIBXF
RIBXA
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RIBXRF
RIBXRA
RIBXJF
RIBXJA
RIBMXF
RIBMXA
RIBMXRF
RIBMXRA
RIBMXJF
RIBMXJA
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Damper Motor Control with True-HOA
7
The damper motor can be stopped in mid position for debugging. When auto/manual selector is in auto, relay
controls the load. When in manual, use the manual switch to control the load.
24 Vac From
Controller
Auto / Manual Selector
Wh/Blu
Auto
Line (120 Vac)
Man
Wh/Yel
Manual Switch
Wh/Blk
(not used)
Open
N/C
Closed
Open
(120 Vac)
ORANGE
N/O
Closed
YELLOW
Neutral
BLUE
10 & 15 Amp
20 Amp
RIBU1SC
RIBH1SC
RIBTU1SC
RIBTH1SC
RIBMU1SC
RIBMH1SC
RIB2401SBC
RIB2402SBC
RIBT2401SBC
RIBT2402SBC
RIBM2401SBC
RIBM2402SBC
Damper
Motor
Close
(120 Vac)
RIBU1S vs. RIBU1SC
8
Stock model RIBU1SC for relay control applications that require true-HOA on either N/O or N/C. No jumpers
and no wrong orders.
120 Vac
24 Vac From
Controller
Orange
Wh/Blu
RIBU1S
Wh/Yel
Orange
LOAD
120 Vac
24 Vac From
Controller
Wh/Blu
RIBU1SC
Wh/Yel
RIBU1S has a lower cost
but if N/C is desired on
relay, it must be specified
when ordering.
Yellow
Orange (N/O)
RIBU1SC is an alternative
to the RIBU1S that allows
one item to be ordered - no
need to specify N/O or N/C.
10 & 15 Amp
20 Amp
RIBU1SC
RIBH1SC
RIBTU1SC
RIBTH1SC
RIBMU1SC
RIBMH1SC
RIB2401SBC
RIB2402SBC
RIBT2401SBC
RIBT2402SBC
RIBM2401SBC
RIBM2402SBC
LOAD
Blue (N/C)
N/O or N/C, you choose
Manual Analog Override Switch
Initial installation or trouble shooting can be smoother and much less costly by adding the RIBMNA1D0. It
allows you to manually control an analog output without accessing complicated algorithms in a controller.
An indicator is provided for visual confirmation of percentage output. When you are finished, you can switch
back to auto to put the controller back in control.
9
24 Vac/dc
Analog Out
RIBMNA1D0
CONTROLLER
Digital In
Analog Out
Dry Contact Feedback Signal
LOAD
(when device is in manual position)
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3
Limit Extra Transformers with Dry Contact Input Relays
10
Eliminate the expense of extra transformer(s) and associated wiring.
BEFORE
120 Vac
Enclosure
D Controller
R Cont. Pwr.
Y
C
O
N
T
A
C
T
S
24 Vac
40
VA
24 Vac
100
VA
D.O.1
D.O.2
D.O.3
AFTER
C
O
N
T
A
C
T
S
24 Vac
Cont. Pwr.
Enclosed Relays
Track Relays
RIB21CDC
RIB01BDC
RIB01SBDC
RIB02BDC
RIB02SBDC
RIBD01BDC (Time Delay)
RIBD02BDC (Time Delay)
RIBD01BDC-DOB (Time Delay)
RIBD02BDC-DOB (Time Delay)
RIBM01ZNDC
RIBM02ZNDC
RIBM013PNDC
Dry Contact
Input RIB's
120 Vac
Enclosure
Controller
D
R
Y
RIBU1C's
40
VA
D.O.1
D.O.2
D.O.3
Detect Water Levels with Dry Contact Input Relays
11
If the water touches the wires, the relay will turn on (closes COMMON to N/O and opens COMMON to N/C.)
Uses UL Approved low-voltage to sense water and activate relay.
Dry Contact Input Relay
CONTROL
CIRCUIT
120-277 Vac Power
R
E
L
A
Y
LOAD
Any typical non-corrosive
probes may be used.
Water Pan
Enclosed Relays
Track Relays
RIB21CDC
RIB01BDC
RIB01SBDC
RIB02BDC
RIB02SBDC
RIBD01BDC (Time Delay)
RIBD02BDC (Time Delay)
RIBD01BDC-DOB (Time Delay)
RIBD02BDC-DOB (Time Delay)
RIBM01ZNDC
RIBM02ZNDC
RIBM013PNDC
Monitoring Switch Position with a Controller
12
Digital In 1 and 2 of the controller can be used to monitor the position of the HOA switch. The controller can
be programmed to log the status of the HOA and provide a warning if the switch is in an override position.
CONTROLLER
Digital Out
Common
Digital In 1
Digital In 2
Common
4
10-30Vac/dc
Common
120 Vac Not Used
Closed
SWITCH
Auto
Pole #2
Common
RIB
SWITCH
Pole #1
Auto
Common
60 Hz ac
Enclosed Relays
10 Amp
Track Relays
15 Amp
DI1
DI2
RESULT
RIBU1SM
RIBH1SM
RIBMU1SM
RIBMH1SM
RIBMNU1SM
RIBMNH1SM
Open Closed Auto
Open Open Overridden Off
Closed Open Overridden On
Closed Closed Error Condition
LOAD
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High Voltage Optoisolated Relays
13
Optoisolated relays help isolate noisy loads from the controller. Good for controlling power relays from
analog outputs.
60 Hz ac
CONTROLLER
Power
Supply
Digital Out
(or Analog Out)
Opto
Input
R
E
L
A
Y
LOAD
Enclosed Relays
Track Relays
RIBTE01B
RIBTE02B
RIBTE01SB
RIBTE02SB
RIBTE01P
RIBTE02P
RIBME2401B
RIBME2402B
RIBME2401SB
RIBME2402SB
RIBME2401P
RIBME2402P
OPTO RIB
Low Voltage Optoisolated Relays
14
Optoisolated relays help isolate noisy loads from the controller. Good for controlling power relays from
analog outputs.
60 Hz ac
CONTROLLER
Power
Supply
24 Vac/dc
Opto
Input
Digital Out
R
E
L
A
Y
LOAD
Enclosed Relays
Track Relays
RIBTELC
RIBTELS
RIBTE24B
RIBTE24SB
RIBTE24P
RIBME2401B
RIBME2402B
RIBME2401SB
RIBME2402SB
RIBME2401P
RIBME2402P
OPTO RIB
Polarized Relays
15
Relays are polarized to work in a supervised system and may be turned on and off by reversing polarity.
For fire alarm systems, smoke control systems, etc.
LOAD
LOAD
RIB24C-FA
RIB24C-FA
+-
+-
Enclosed Relays
Track Relays
RIB12C-FA
RIB24C-FA
RIB12S-FA
RIB24S-FA
RIBT24B-FA
RIB24P-FA
RIBMN12C-FA
RIBMN24C-FA
RIBMN12S-FA
RIBMN24S-FA
END OF
LINE
RESISTOR
CONTROLLER
SIGNALING CIRCUIT
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5
Condense Work Space and Wiring (Power Control)
16
Power Control Centers allow you to save large amounts of time, space, and wiring throughout your panel.
BEFORE
AFTER
There is a lot of extra wiring in this enclosure
which not only takes up space but also increases
the difficulty and time associated with installation.
By using one of Functional Devices' Power Control
Centers you will greatly reduce installation time, as
well as save space in your enclosure.
CONDUIT
Enclosed 10 Amp
PSPT2RB4
PSPW2RB4
PSPT2RB10
PSPW2RB10
CONDUIT
Power Control Center is pre-wired
ENCLOSURE
ENCLOSURE
SWITCH
To remainder
of panel
H
N
G
H
N
G
FUSE
SUB-PANEL
Enclosed 4 Amp
SWITCH, BREAKER &
INDICATOR LIGHT
To remainder
of panel
SUB-PANEL
Condense Work Space and Wiring (Power Supplies)
17
The PSC, PSH, and PSB Series Power Supplies allow you to save large amounts of time, space, and wiring
throughout your panel.
BEFORE
AFTER
There is a lot of extra wiring in this enclosure
which not only takes up space but also increases
the difficulty and time associated with installation.
CONDUIT
ENCLOSURE
H
N
G
H
N
G
FUSE
24
Vac
SUB-PANEL
To remainder
of panel
18
Any models ending in “B10” in the PSC,
PSH, or PSB Power Supply Series
CONDUIT
Power Supplies are pre-wired
ENCLOSURE
SWITCH
Power Supplies
By using one of Functional Devices' Power
Supplies you will greatly reduce installation
time, as well as save space in your enclosure.
24Vac Switch/Breaker
120Vac from
10A Switch &
CB to remainder
of panel
24Vac
24Vac
Indicator
POWER SUPPLY
MAIN POWER
10A Switch/CB & Indicator Light
SUB-PANEL
Switch in a Box Enclosed Controls
Pre-labeled 20A switches are great for new installations or last minute corrections to controls jobs. Switch
labels may be custom selected when ordering.
2 POSITION
SUMMER
WINTER
HEAT
(Winter)
To A/C
Power In
COOL
(Summer)
2 Position
3 Position
SIB04S
SIB05S
SIB02S
SIBLS
3 POSITION
24VAC
HAND
OFF
AUTO
CONTACTOR
COIL
CONTROLLER
DIGITAL OUT
6
24Vac Transformer
DO From Controller
Hand
Off
Auto
Contactor Coil
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Electronic Air Cleaner
19
Models RIBXGHF, RIBXGHTF, RIBXGHA, or RIBXGHTA can be used to control an electronic air cleaner
based on whether or not the blower motor is turned on.
LO
HI
Blower
RIBXGHF, RIBXGHTF,
RIBXGHA, or RIBXGHTA
C
Motor
When current drawn
by Blower Motor
exceeds RIBXGH
threshold, SPST
contacts connect
120Vac source to line
input of Air Cleaner.
120Vac Source
Neutral
20
Electronic Air Cleaner
Humidifier Control
Solid and split core current sensors can be used along with a humidistat for control of a humidifier based
on whether or not the blower motor is turned on.
Enclosed Mini Current Sensors
ENCLOSED MINI
CURRENT SENSOR
RIBXKF
RIBXKTF
RIBXKA
RIBXKTA
RIBXGF
RIBXGTF
RIBXGA
RIBXGTA
LO
HI
Blower
Humidistat
C
Motor
24Vac
Humidifier
COM
21
Occupancy Sensor on Open Protocol Network
A LonMark® certified or a BACnet® compatible relay with a digital input can be used with an occupancy sensor in a
room and turn on and off loads based on that status. This saves the cost of buying a LonMark® compatible or BACnet®
compatible occupancy sensor by utilizing the digital input on our device.
Network
24 Vac/dc
LonMark® Certified Relays
LonMark® Certifed or
BACnet® Compatible Relay
RIBTW2401B-LN
RIBTW2402B-LN
RIBTW2401SB-LN
RIBTW2402SB-LN
Class II Dry Contact Input
BACnet® Compatible Relays
RIBTW2401B-BC
Occupancy Sensor
Line
Neutral
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Yel
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Load
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7
Loop-Powered RIBXK420
Series and RIBXG420
Series (High-Accuracy)
22
Control Optoisolated Relay with
4-20mA Loop
Add 250Ω across Optoisolated Relay 5-25 Vdc control input.
Relay turns on at approximately 10mA and off at 8mA.
Mini Current Sensor
DC SUPPLY
-
Mini Current Sensor
DC SUPPLY
LOAD WIRE
+
-
RED +
LOAD WIRE
+
RED +
BLACK -
*Add 250 Ohms for
1-5 Vdc Analog In
BLACK 250Ω
-
+
4-20 mA Analog In
*1-5 Vdc Analog In
CONTROLLER
Enclosed Mini Current Sensors
RIBXK420-20
RIBXK420-50
RIBXK420-100
RIBXG420-20
RIBXG420-50
RIBXG420-100
Enclosed Relays
Track Relays
RIBTELC
RIBTELS
RIBTE24B
RIBTE24SB
RIBTE24P
RIBME2401B
RIBME2402B
RIBME2401SB
RIBME2402SB
RIBME2401P
RIBME2402P
Enclosed Mini
Current Sensors
RIBXK420-20
RIBXK420-50
RIBXK420-100
RIBXG420-20
RIBXG420-50
RIBXG420-100
Self-Calibrating Current Sensors
The self-calibrating current sensor begins its 30 second self calibration process the first time current is applied within
the operating range. This procedure uses the user selected differential to set the trip threshold at a 15% or 25% level.
Selection is completed prior to install using the appropriate DIP switch setting, keeping the installer’s hands away from
possible shock hazard, as well as saving installation time.
23
( OLD WAY )
( NEW WAY )
SAFE
DANGER!!!
LINE
NEW
RIBXGA-SCAL
OPEN COVER
CLOSED COVER
MOTOR
STARTER
SCREWDRIVER
Hands and tools exposed
to high voltage while
adjusting potentiometer of
current sensor
8
RIBXGA-SCAL
RIBXGTA-SCAL
LINE
OLD
MANUAL SENSOR
LOAD
Self-Calibrating Current Sensors
MOTOR
STARTER
LOAD
Hands safely away
from high voltage because
SCAL adjusts itself
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Echelon® Thermistor-In Application
24
A thermistor is used to read the temperature of a room or area. That data is fed back to the LonWorks® system. When
the temperature is out of range, the relay is commanded by the network, activating the exhaust fan, heater, or other
device. A current sensor is used to feed back load status to the network. If there is a command and status mismatch,
the network can issue an alarm to the operator’s console.
Temperature Feedback
LON Compatible Relay
FT-10 Network
Digital Input
Enclosed Relay
Room or Area
RIBTW24SB-LNT2
RIBTW24SB-LNT3
Thermistor
Track Relay
RIBMW24SB-LNT2
RIBMW24SB-LNT3
24 Vac/dc
COM
Relay Output
Line
Heater
RIBXKF
RIBXKTF
RIBXKA
RIBXKTA
OR
RIBX
Series
Neutral
Enclosed Mini Current Sensors
Exhaust
Fan
RIBXGF
RIBXGTF
RIBXGA
RIBXGTA
RIBXGFL
RIBXGTFL
Echelon® Relay/Current Sensor Application
25
Save time, money, and messy wiring. LonMark® certified relay contains an internal current sensor for load status. Relay
control and load status are easily accessible from the FT-10 Network.
RIBMNWX24SB-LN and RIBTWX24SB-LN
FT-10 Network
24 Vac/dc
}
Internal
Current
Status
RIBMNWX24SB-LN
Heater
OR
Relay
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RIBTWX24SB-LN
Track Model
Exhaust
Fan
COM
Enclosed Model
A/C Line Power
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9
Time Delay
26
Load 2 stays on selected amount of time after load 1 goes off.
In this example, voltage can be
any voltage from 120-277 Vac.
Load 1
Time Delay Relays
RIBD2421C
Blu
(Thermostat Controlled
Heater, for example)
Wht/Brn
Blu
Wht/Yel
Yel
Load 2
(Circulating Fan,
for example)
Neutral
Yel
RIB®
RIBD2421C
Select RIB® with coil input
appropriate to sense Load 1.
Echelon® Analog-In Application
27
Simple and easy load control and status along with analog input provide everything needed to control and
interface to your HVAC application. Save the expense of a controller for smaller remote jobs or complete
larger jobs, as well.
RIBMW24SB-LNAI or RIBTW24SB-LNAI
+5Vdc or
+10Vdc
Digital Input
FT-10 Network
COM
24 Vac/dc
COM
Relay Output
Enclosed Relay
Differential
Pressure
Transducer
Air Filter
RIBTW24SB-LNAI
Track Relay
RIBMW24SB-LNAI
Enclosed Mini Current Sensors
RIBXKF
RIBXKTF
RIBXKA
RIBXKTA
HVAC
Fan
Line
RIBX
Series
Neutral
28
RIBXGF
RIBXGTF
RIBXGA
RIBXGTA
RIBXGFL
RIBXGTFL
Activate Load for Pre-Determined Time Using Dry Contact Input / Time Delay
Relay and Normally Closed Switch
• Activate (open) switch until load comes on.
• Release switch.
• Load will be powered until time delay exprires.
Local Power
Neutral
Wht/Blk
Hot
Wht/Blk
Blu
Wht/Red
Normally
Closed
Switch
(Not provided)
Fan
Dry
Contact
Wires
Yel
Enclosed Relays
RIBD01BDC
RIBD02BDC
Wht/Blu
RIBD01BDC – 120 Vac operation
RIBD02BDC – 208-277 Vac operation
Org
Wire Nut
Neutral
10
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