Installation Instructions Document No. 586-797 August 25, 2005 Modular Building Controller (MBC) Remote Building Controller (RBC) Backplane and Cable Kit Required Tools Product Description Kit provides MBC or RBC Replacement Backplane with connection for 24 VAC, Class 1 power when installed in 3rd party cabinet meeting NEMA Type 1. CAUTION: Use of a backplane outside of NEMA Type 1 or controlled environment relatively free of contaminants voids all UL, CSA, and FCC approvals, as well as European EMC and LVD compliance. All listings and declarations are responsibility of cabinet manufacturer or system integrator. • Phillips #2 screwdriver • 1/4-inch nut driver • 1/8-inch standard screwdriver Expected Installation Time 10 minutes for each backplane. Prerequisites WARNING: Only a qualified electrician or authorized Siemens Building Technologies representative should perform installation. Product Numbers 545-735 MBC/RBC Backplane 24Vac Cable Kit includes low voltage power cable, 10A circuit breaker, MOVs and terminating hardware for use with any Replacement Backplanes without MBC/RBC enclosure. 545-077 Replacement Backplane—MBC-24 Installation Instructions (545-411) See 545-078 Replacement Backplane—MBC-40 See Installation Instructions (545-411) 545-274 Replacement Backplane—RBC See Installation Instructions (545-261) • All MBC-40, MBC-24 or RBC Backplanes are not yet mounted to cabinet chassis. • Class 1, 115/230V to 24V AC Transformer is • • • Danger/Warning Notations DANGER: Electric shock, death, or severe property damage may occur if you do not follow a procedure as specified. WARNING: Personal injury or property damage may occur if you do not follow a procedure as specified. CAUTION: Equipment damage or loss of data may occur if you do not follow the procedures as specified. Item Number: 586-797 Rev. 010 • mounted in cabinet and sized for total power of all backplanes per requirements in Table 1. Cabinet is connected to an approved building earth ground using dedicated 3rd wire. Cabinet has provisions for low impedance ground from all backplanes to the cabinet earth ground connection point. Cabinet has mounting features and hardware for the backplane capable of minimum 250lb. vertical sheer strength. Multiple cabinets are connected to same or bonded building earth ground or optical isolation installed between cabinets. Table 1. Transformer Sizing Requirements Backplane Type Minimum VA Transformer MBC-24 120 MBC-40 200 RBC 80 Note each Backplane circuit breaker is 10A. Page 1 of 2 Document No. 586-797 Installation Instructions August 25, 2005 4. Attach ¼ quick connect (13) on black wire (10) to transformer and (11) to Line voltage not greater than 240VAC typical with the wire nut. Instructions Installing the Backplane WARNING: Before securing, ensure no wires are caught or pinched behind the backplane. 1. Insert the MBC-24 or MBC-40 backplane connector through the rectangular cutout on the right side of the backplane. Snap in place, as shown in (Error! Reference source not found.1). (RBC already installed.) Installing the Low Voltage Cable 1. Provide a 1-1/8 (28.5mm) x 9/16 in. (13.5mm) cutout for the circuit breaker or remove tape backing and apply to clean, dry surface. 2. Secure terminal to cabinet with sheet metal screws. 3. Using Phillips screw with washer secure the ring terminals on the neutral wires to the backplane. CAUTION: Where multiple backplanes are powered by one transformer ensure H N polarity is observed. 4. Screw 24VAC Hot and Neutral wires into terminal. 5. Plug the low voltage power cable into backplane. H N Figure 1. MBC-24 Backplane connector. 2. Using ¼ in. (6.35mm) hardware provided by the cabinet manufacturer mount the backplanes: • MBC-24, 7-1/2 x 16-15/16 in (190mm x 430mm) • MBC-40, 7-1/2 x 26-15/16 in (190mm x 684mm) • RBC, 7-1/2 x 11-3/4 in (190mm x 298mm) three places bottom centered Installing the Line Voltage Varistors Figure 3. Low Voltage Power Cable Assembly. Completing the Installation Figure 2. Line Voltage Varistor Assembly 1. Apply Shutdown label adjacent to circuit breaker. The circuit breaker may not DANGER: disconnect all high voltage I/O modules. Incorporate a readily accessible disconnect device for high voltage I/O modules into the wiring outside the backplane. 1. Place insulator under terminal strip (3) and secure to cabinet with sheet metal screws. 2. Attach ring (12) on green/yellow wire (7) to cabinet approved building earth ground point. 3. Attach ¼ quick connect (13) on white wire (8) to transformer and (9) to Neutral with the wire nut. The installation is now complete Information in this publication is based on current specifications. The company reserves the right to make changes in specifications and models as design improvements are introduced. © 2005 Siemens Building Technologies, Inc. Siemens Building Technologies, Inc. 1000 Deerfield Parkway Buffalo Grove, IL 60089-4513 U.S.A. Your feedback is important to us. If you have comments about this document, please send them to technical.editor@siemens.com Document No. 586-797 Printed in the U.S.A. Page 2 of 2