Growing and Crafting Gourds Information, tips, and resources for members of the Texas Gourd Society www.TexasGourdSociety.org Table of Contents WHAT IS A GOURD? ...................................................................................... 1 HOW TO GROW GOURDS ............................................................................. 1 Preparing the Gourd Beds ........................................................................ 2 Fertilizer .................................................................................................... 2 Ornamental and Hard Shelled Gourds...................................................... 2 Growing and Harvesting ........................................................................... 3 CLEANING GOURDS ...................................................................................... 3 Cutting .......................................................................................................... 4 Cleaning the Inside ................................................................................... 4 GOURD CRAFTING ........................................................................................ 5 Preparing a Gourd for Crafting ................................................................. 5 Glues ......................................................................................................... 6 Finishes ..................................................................................................... 6 CARVING ....................................................................................................... 6 COILING AND WEAVING ............................................................................... 7 SAFETY .......................................................................................................... 8 LONE STAR GOURD FESTIVAL ....................................................................... 9 LOCAL GOURD PATCHES ............................................................................. 10 1 WHAT IS A GOURD? The gourd plant has been described as one of nature’s greatest gifts of mankind. Of all the known plants, the gourd is the only one experts believe spanned the entire globe in prehistoric times. It appears as one of the first cultivated plants in regions throughout the world and was used by every known culture in the temperate and tropical zones. A gourd is a member of the Cucurbitaceae family. It produces a fruit that dries to a hardshelled, durable container. Cucurbits are characterized as a tendril bearing vine with both male and female blossoms borne on the same vine and producing a fruit with an outer shell covering and a seed embedded pulp. Members of the Cucurbitaceae family include cucumbers, watermelon, pumpkin, squash and zucchini, along with ornamental and hard shell gourds. As the head of the family, the gourd is the only one that is non-edible. The gourd name refers to either the Cucurbita pepo, ornamental gourds (the small ones sold around thanksgiving in markets) or to Lagenaria Siceraria, the hard shelled gourds. HOW TO GROW GOURDS The basics of gourd growing are the same as that for pumpkins, squash, cucumbers and watermelon. The only difference is the pollination of the hard shelled gourd. Gourds need a long growing season and should be planted as soon as there is no danger of frost. If you want to give your gourds a head start, you may want to soak the seeds in water overnight before planting and/or plant them in a 3 inch peat pots and set them on a sunny windowsill about the third or fourth week of February. Gourds grow in full sun and well-drained soil. Your gourds should be planted in a slight depression or ditch which will hold water with three seeds or plants per planting. The distance between plantings will depend on the amount of space you have. If you have plenty of room, you may want to allow 10-20 feet in either direction between plantings. However, if you only have a small area to grow your gourds you may be able to manage with as little as five feet between them. Because of the tremendous vine growth, be careful not to overcrowd your plants. 2 The vines can be trained to climb fences to get long, straight gourds, or left to grow on the ground for squatty, flat bottomed gourds. To protect young plants from a cold snap, cover with a plastic container with the bottom cut out. The open top will provide air circulation. Soda bottles and milk cartons work very well. Preparing the Gourd Beds Ideally, make raised beds about 12’ in diameter for your gourds. Line the ground inside the bed with newspapers, cardboard or shredded paper. Add soil containing sand, topsoil and fertilizer mix about 6-8 inches deep. Top the bed with another 6-8 inches of mulch. Create a watering system with a sprinkler in each bed and plant the seeds in a circle about a foot from the sprinkler head. As the vines grow the sprinkler will water the base of the plant and the rest of the vine can be trained to grow up poles resembling a tipi. If needed, the bed can be fenced on the perimeter to keep animals out. Keep growing gourds off wet ground by placing them on cardboard, plastic plates, boards, etc. This will prevent rotting out the bottom of the gourd. Fertilizer Gourds require fertile soil and you may use organic material or 10-10-10 fertilizer. Fertilize every 3-4 weeks during their first two months. Stop fertilizing after two months or they may not mature properly. Ornamental and Hard Shelled Gourds Ornamental gourds are generally small, colorful gourds and are frequently used in fall decorations. This type of gourd has a yellow blossom, which opens during the day and produces small green fruits that have stripes. Hard shell gourds are larger with white blossoms that open at night. The fruits are shades of green and white. Male flowers grow on the main vine. The side lateral lines carry the female flowers which will produce the fruit. Pollination is done by night time bugs – unless you want a true to type gourd. Then a controlled environment is required. When the vine is 10-20 feet in length, pinch the end off to encourage lateral line growth. Gourds that become too heavy for the vine to support may need additional support. Make a girdle out of netting or breathable cloth and suspend the gourd in it. For pest control, use Seven dust or soapy water. However, be sure to keep the Seven dust away from flowers to protect bees. Systemic pest control sprays have their place but should not be the first choice. Systemic pesticides are those that are highly soluble in water. These chemicals are absorbed by the plant and move into its tissues. They make the plant poisonous to 3 insects but they can also make it poisonous to people. Do not plan on using gourds treated with systemic pesticides for water or food utensils. Some of the common house and garden insecticides that are systemic include acephate (Orthene®), imidacloprid (Bayer’s Tree & Shrub Insect Control™, Merit®) and dinotefuran (Greenlight Tree and Shrub Insect Control™, Safari®). Growing and Harvesting Before the first frost, gourds on the vine will start to turn brown in spots, become lighter, and the stem will begin to brown as the vine dies. Only after this process starts can you begin to harvest them. Gourds should be left on the vine until frost. Be sure the first 3-4 inches of stem is brown. That shows the vine is no longer feeding the gourd. When cutting gourds from the vine, leave a 3 to 4 inch stem attached to the gourd. Gourds will dry indoors or outside but should be set up on something to ensure air circulation around them so they do not rot. Wooden pallets or boards can be useful to set gourds on when they are drying during winter. Just leave them alone during the drying process. It can take several months for gourds to dry completely. It is normal for them to become mildewed during the drying process. Place gourds in an area away from people and animals to ensure that any mold spores that build up on them while drying do not cause illness. Gourds should be ready for cleaning by spring. Soft or shriveled gourds can be discarded. A dry gourd will be light weight and you can hear the seeds rattle when you shake them. If you plan to use any seeds from the gourds to plant the next crop, those gourds should be taken and stored out of the freezing weather or the seeds may not be able to germinate. CLEANING GOURDS After drying, the gourd will be reduced in weight by about 90%. The seeds may become loose enough to shake freely and the gourd is often covered with mold that needs to be cleaned off. There is more than one way to clean a gourd. Washing method: Fill a tub with water. You may use a small amount of bleach and/or soap in it if you like. Gourds will float, so cover them with a wet towel and allow to sit several hours. Scrub them with a chore boy scrubber. . Sun method: In summer, wet an old towel and wrap it around a dirty gourd. Place it in a black plastic trash bag and lay it in the sun a few hours. Finish cleaning with soap and water and a chore boy scrubber. 4 Dirt method: This is the easiest method. Get a large plant pot or tub. Place damp top soil (cheapest you can buy is fine) in the bottom and layer gourds and top soil till all the gourds are completely covered with dirt. Gourds should not rest on each other. Instead, allow the dirt to fill all the spaces so dirt is touching the gourds all over. Pile dirt on top to cover the top gourds and leave for 3 days. Remove gourds and easily scrub off remaining dirt and skin with a chore boy scrubber. Both the moisture and bacteria in the soil help to clean off the moldy outer gourd skin. Allow wet gourds to dry completely in the shade. Placing wet gourds in the sun may cause them to crack. Cutting If you are going to open your gourd, consider how you want the edge cut and mark it out with a pencil if you need to. Gourds are typically cut with a mini jigsaw or a regular jigsaw. If you are going to use the piece you cut off for a lid, you will want to cut with a mini jigsaw and a fine blade. The larger the blade, the harder it will be to get the lid to fit back on. It is important to use a good dust mask when cutting a gourd. Gourd dust is very fine and can carry mold with it. So keep your lungs healthy. Half face respirators with cartridges rated for particulate are best. These can be purchased at your local big box home improvement store. These respirators come with cartridges that are typically good for both organic vapors and dust. So you can also use them when applying spray paint or clear coats. Sand your cut edges to finish them. Cleaning the Inside Once the gourd is open, shake out the seeds and pull out the fibrous membrane. Wear a mask as this process is dusty and moldy. Once the bulk of the material is out, scrape the inside with a metal tool such as a gourd scraper. Once the inside is rough cleaned, there are a variety of tools to smooth the inside. These include carbide grit mushroom cleaners, Gourd Master ball cleaners, sanding flap wheels, “paint eater” disc. These tools can be used with a hand drill or a drill press. 5 If you gourd has a bad odor, use a cotton ball soaked in vanilla. Put it in the gourd, cover it and the odor will be gone the next day. GOURD CRAFTING The gourd is simply a different type of canvas for your art. It can be painted, dyed, wood burned, inlaid, carved, gouged, or decoupage to name a few. Design styles include dishes, bowls, flasks, musical instruments, clocks, lamps, dolls, purses, birdhouses, wall hangings, drums, wind chimes, night lights and so forth. There are no limitations. Most of the time, your design will change as you start to work with the gourd. The gourd’s natural shape and markings often dictate how you will work it. Don Vyskocil Zeldajean Byrd Shelia Guidry Preparing a Gourd for Crafting Gourds grow in many shapes and sizes. Therefore, the first step in crafting is to select a gourd suitable to your project. Gourds are normally priced by size which is the diameter in inches at the widest part of the gourd (not by height or circumference). Some of the more common shapes are: Bottle, Tall Body, Round Body, Pear or Tear Drop, Canteen, Kettle, People, Apple, Mini gourds and Ornament gourds. Gourds are sold in three stages of preparation - cleaned, uncleaned and craftready. Craft-ready gourds are cleaned both inside and out and are precut for specific projects such as: pots, vases, oil lamps, ornaments, dish and birdhouses. As the name implies, craft-ready gourds are ready to go and need no further preparation to begin crafting. They are also the most expensive way to purchase gourds. Unclean gourds are the least expensive but they generally come covered with a waxy skin, mold and soil which must be removed before any crafting can begin. Safety precautions to protect yourself from breathing mold spores and gourd dust when cleaning gourds. The rim left by openings cut in the gourd should be sanded or filed to a smooth, even feel and appearance. Many artisans paint the interior and rims of their gourds to help preserve and enhance their appearance. Paint can be sprayed or brushed on. Black paint and textured spray paint seem to be favorites as they tend to hide 6 imperfections not removed in the cleaning process. Mixing white glue with acrylic paint helps to seal the inside and prevent the paint from flaking over time. Sanding the outside of a gourd is mostly a matter of preference as the outer shell is very smooth and readily accepts stains, dyes and paints. Sanding will alter the effects of colors, generally making them darker. Sanding the outer shell with ultrafine grit papers can achieve a high gloss which will remain even after stained or dyed. Small cracks can be glued and holes filled with wood putty and sanded. Lastly, making the gourd sit straight and upright may be necessary. Some gourds sit well on their own and might be a consideration when purchasing, while others may need a base, stand, legs or maybe a flat spot sanded on the bottom. Sanding the bottom of a gourd can be done with a belt sander or by sliding the gourd across a flat sheet of course sand paper. Bases, either attached or unattached, can be fashioned from a multitude of materials. Bases not only support the gourd but they should also complement or enhance its appearance. Glues Hot glue is easy but it doesn’t stick well to the smooth outer skin of a gourd and it will not hold over time. Better choices are extra tacky craft glue, Goop, super glues and wood glue. E-6000 is also good. A small amount of hot glue can be used to hold a piece while the other glue sets up. Wood putty is good for filling holes and gaps. It also stains well to match the gourd finish. Finishes A clear finish should be applied to your piece when it is complete. This helps to deepen the color and protects the artwork. Finishes include clear acrylic sprays such as Polycrylic or Krylon, modge podge, Deft lacquer, or wood sealers. CARVING Gourds are an exceptionally workable medium for carving. They have a density and texture that holds a shape well yet allows easy removal of material. The American Gourd Society describes the carving techniques allowed for competition as, "Hand carved, power carved, cut, chiseled, chipped, and/or gouged, including cut outs". Stipple carving, a form of relief carving, is the most common method of carving on gourds. It is normally accomplished with a Roy Cavarretta high speed rotary tool, such as a "Dremel", and ball shaped cutter burrs to incise small pits evenly over the surface surrounding a design. Cut outs are also a common carving technique in which either a motorized saw, similar to a small jigsaw, hand saw, or knife are used to remove what is commonly called "dead space" from around or between design 7 elements. This is done by cutting completely through the shell of the gourd. Filigree carving is a method of cutting an intricate pattern of holes, often randomly shaped and spaced, through the gourd skin. This is a very attractive form of carving and shows great contrast between carved and uncarved areas of the gourd. This also is accomplished with a rotary tool and pointed cone or drill bit shaped burrs. Invest in a micro carver or get a lightweight pen attachment if you intend to progress into much carving. It will go a long way towards averting hand injury down the road due to constant and repetitious gripping of heavier tools. Chip carving using hand chisels or gouges and round carving, similar to sculpting a design, are more advanced techniques and require more practiced skill. A gourd with a softer skin is need for hand carving. Gourds with the thickest shell are the best for carving and those without blemishes on the inner membrane are considered a real prize. COILING AND WEAVING Coiling and weaving on gourds- Coiling and weaving are both types of fiber art that can be done on gourds but differ in the fact that weaving is done with weavers and spokes. Spokes are usually made of reed and are what holds the shape of the weaving. On thick gourds, holes are drilled in the cut rim Shelia Guidry and spokes are glued in. Weavers of smaller reed, yarn, seagrass, beads and many other items are then woven around the spokes as in the photo above. Coiling differs from weaving in that on a cut gourd holes are drilled through the side. Then some form of coiling material such as Danish cord, seagrass or pine needles are attached by basically sewing through the holes and over the coiling material on the first row. Then rows after that are stitched to the row below it. Embellishment, such as beads, can be added to the coil. Shelia Guidry Teneriffe weaving - Teneriffe patterns can be created in any opening or against any surface as long as a warp of spokes can be made that radiates from a center. The spokes are then divided into groups and woven separately to create interesting designs. Georgia Cunningham, teneriffe demo When working with a gourd, the pattern can be woven around an opening, such as a hole cut in the side of the gourd, around the perimeter of the neck opening, or simply around a circle or other natural shape that is drawn onto the side of a gourd. Natural dyed raffia is an effective material for weaving 8 teneriffe designs. Most pine needle basketry books contain detailed instructions on how to create teneriffe designs. From -The Complete book of Gourd Craft By Ginger Summit and Jim Wides SAFETY There are some specific safety concerns associated with gourds that require special attention. The mold which grows on and in gourds and the dust from gourd pulp can cause allergic reactions, sinus infections and/or lung disease. These can be irritating or very severe in some people. Whenever cleaning gourds or creating dust from any portion of a gourd such as when sawing, carving, grinding, drilling, filing or sanding, the eyes and especially the respiratory system must be protected. Safety goggles are better than safety glasses as they keep more of the dust and mold spores out. There are a wide variety of respirators with changeable filters available. As mentioned previously, check the rating on the filters and get one rated for particulate and organics. Even the slightest infraction can cause severe irritation to the respiratory system at the least and life threatening infections in some people. No small matter. These precautions should continue beyond the actual work on gourds through the cleanup of the work environment which should thoroughly remove and dispose of all gourd dust, pulp and residue. Don't remove your dust mask and then shake out your work apron or clothing. If working with a dust collection system, be especially careful when emptying the collection canisters or changing filters. Gourd work frequently involves the use of sharp tools which can cause serious injuries. Caution when working with such tools may seem obvious; however, the nature of gourds carries some unique hazards not normally found with other materials. First, the shell of a gourd is very hard and slippery, whereas the pulp under the skin is generally softer, but very unpredictable. One can encounter hard spots to suddenly very soft spots without warning which can allow tools to unintentionally penetrate the shell. Work slowly and with as light a touch as possible. Be aware of the properties of the individual gourd as you are working. Second, gourds can be somewhat unwieldy requiring stabilization while working on them. Many artisans work with the gourd in their lap which stabilizes the gourd well while providing comfortable, easy access to the work surface. When working on a hard surface such as a work bench or table, the gourd should be stabilized with a non-slip surface. Rubber shelf liner works well. When doing fiber works or carving on gourds people will often place a hand inside the gourd to help stabilize and rotate it. Beware to keep said hand out of the way of plunging sharp pointy tools. Motorized tools such as rotary tools, sanders, drills and saws, like all electrical appliances should be kept away from water. Read the instructions and know how to inspect and operate your tools properly. Always make sure the 9 business end of tools are under control before turning them on and never attempt to insert the blade of a gourd saw into a gourd while the saw is running. Insert the blade then turn it on. Foot operated start and stop pedals are very convenient and improve safety considerably. If using a belt sander, say to flatten the bottom of a gourd, make sure the sander is secured and hang on to the gourd for dear life because the sanders sole purpose is to take the gourd away from you and throw it across the room. This may sound obvious, but remember, wood burning tool are hot. Real hot. Get in the habit of placing the pen in an appropriate holder when you set it down and never leave one unattended with the power on. There are many claims that the smoke produced from wood burning is harmful. Many people strategically place a fan to suck the smoke away from them. You don't want a fan blowing on your pen or work surface as it will alter the performance of your burner. Wear your respirator or work outside or in a well ventilated area. Gourd work is also often associated with assorted chemicals such as glues, resins, paints and acids. Read and heed the hazard warnings and wear protective equipment as appropriate. CA glue (Crazy or Super Glue) and E-6000 are very common products, but can be quite harmful if not handled properly. Read and follow all hazard warnings. This all may seem rather obvious, but experienced gourders can relate and if you have ever sprayed yourself in the face with a can of spray paint you will understand the risks. LONE STAR GOURD FESTIVAL The Lone Star Gourd Festival is an annual event sponsored by the Texas Gourd Society. It is held the third weekend in August in New Braunfels at the Convention Center. It is open to the public and features a gourd art competition, classes, demonstrations, supplies, tools, crafted gourd vendors, cleaned raw gourds, embellishments and a raffle. The event draws people from across the State and is the society’s main fund raiser. Detailed information about the festival can be found on the Texas Gourd Society’s website. 10 LOCAL GOURD PATCHES Southeast Texas Gourd Patch West Houston area Margaret Bell, Patch Leader 713-253-1053 mabell713@gmail.com http://www.artisanart.biz/tgs_ southeast/ Cowtown Gourd Patch DFW/Euless area Becky Wise, Patch Leader 817-726-6653 dbwise@swbell.net Greater San Antonia Gourd Patch San Antonio Area Michelle Montgomery, Patch Leader 210-846-5494 mr.mrs.monty@gmail.com Capital of Texas Gourd Patch Austin/Dripping Springs area Lynda Smith, Patch Leader 512-524-7897 lyndabethsmith@gmail.com Guadalupe Gourd Patch Kerrville area Judy Richie, Patch Leader judyrichie@yahoo.com Bob Richie brichie@ktc.com West Texas Gourd Patch Lubbock area Paula Bownds, Patch Leader 806-634-5919 bownds@windstream.net Dallas Gourd Patch Cal Stewart, Patch Leader 440 Kentucky Lane Fairview, TX 75069 469-667-6858 caldstewart@yahoo.com Bay Area Gourd Patch East Houston area Susan Urban, Patch Leader Baytown Art League 110 West Texas Avenue Baytown, TX 77520 281-782-6017 hummingbird707@gmail.com Arlington Gourd Patch Cindi Creswell Fielder House Museum 1616 West Abram Arlington, TX 817-244-0135 Cidnboo@hotmail.com www.freewebs.com/arlington gourdpatch Pat Duncan pdunk8@msn.com Concho Valley Gourd Patch San Angelo area Beth Lively, Patch Leader 325-456-4556 blively@wcc.net Coastal Bend Gourd Patch Corpus Christi area Shelia Guidry 337 -376-9690 Sheliaathome@aol.com The American Gourd Society publishes The Gourd journal quarterly for members. This publication is a vehicle for news and information about people, events, state Chapters, books, seeds, crafting and other gourd related subjects both domestic and foreign. The AGS is the unifying body for all state Chapters and provides a network of contacts for people and organizations worldwide. TEXAS GOURD SOCIETY EXECUTIVE BOARD President: Vice President: Secretary: Treasurer: Membership: Immediate Past President: Gourdzette Editor: Shelia Guidry Rosa Semien C.C. Rice Blanche Cavarretta Joel Hartman Suzanne Haffey Rickie Newell Directors: Cal Stewart Roy Cavarretta Linda Hughes Mari Tarver Carey Collier Rona Thornton