Pow-R-Command 750 System Overview Technical Data TD01412049E Effective November 2008 Contents Pow-R-Command 750 General Overview . . . . . . . . . . . . . . . . . . Applications for Pow-R-Command 750 System. . . . . . . . . . . . . . The Need for Pow-R-Command 750 Lighting Control . . . . . . . . . Secure Stand-Alone Sub-Network . . . . . . . . . . . . . . . . . . . . . . . . Reduced Construction Time and Space. . . . . . . . . . . . . . . . . . . . Lighting Control With No Additional Structures. . . . . . . . . . . . . . Lighting Control With No Additional Labor . . . . . . . . . . . . . . . . . Product Support and Technical Assistance . . . . . . . . . . . . . . . . . Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2 2 2 2 2 2 2 3 Pow-R-Command 750 System LCD Display and Keypad The Pow-R-Command 750 system provides easy and efficient control of electrical loads while maintaining a compact design that mounts in a panelboard enclosure. With one Pow-R-Command 750 controller, you have the capability of connecting up to three Pow-R-Command Expansion Panelboards on its own stand-alone subnetwork. This gives you the ability to have control of 168 breakers with one master panelboard. The Pow-R-Command 750 is a premier product in the lighting control industry. The Pow-R-Command 750 LCD display and keypad features a menudriven interface for complete, quick and easy setup. With this device, you will be able to configure the entire Pow-R-Command 750 system. This makes setting up your lighting automation system seamless, efficient and straightforward. In addition to configuration, you will have the ability to monitor the status and have full control over the Pow-R-Command 750 system, including the ability to execute commands. This addition to the panelboard gets you up and running faster so you can start saving energy today! Note: Subnetwork can be configured with up to eight BCBs in any combination making up the 168 breakers. Example: eight panels, one BCB per panel controlling 21 breakers per panel. Applications for Pow-R-Command 750 System The Pow-R-Command 750 system is primarily designed for small to medium applications, such as, but not limited to: office buildings, shopping centers, restaurants, schools, parking structures, retail buildings and multi-site facilities. It provides an easy manner to efficiently control electrical loads while maintaining a compact design. In addition, the Pow-R-Command 750 offers 16 dry-contact inputs that can be leveraged with many different types of controls and systems, such as: security systems, fire/emergency systems, photocell and switch controls. The Need for Pow-R-Command 750 Lighting Control In businesses of all types, there are numerous variables that significantly influence profitability. Among these variables are: electrical consumption, construction time and the ease with which employees use the facility. Eaton’s Cutler-Hammer Pow-R-Command 750 system can have a positive impact on all of these elements. Secure Stand-Alone Subnetwork With each Pow-R-Command 750 panelboard, you have the ability to create a stand-alone subnetwork with up to three Pow-R-Command Expansion Panelboards (totaling eight breaker control buses). Like the Pow-R-Command 750, each expansion panelboard can house up to 42 Smart Breakers. Such a capability allows a single Pow-RCommand 750 controller to directly operate up to 168 GHQRSP and BABRSP controllable circuit breakers, with individual control and status feedback of each Smart Breaker. PRC750 Integrated Controller PRC Expansion Panelboards Reduced Construction Time and Space In each Pow-R-Command 750 panelboard are revolutionary devices known as Smart Breakers. Eaton’s Smart Breaker combines the interrupting ability of a standard branch circuit breaker with a remote switching ability. Any combination of Smart and standardbranch circuit breakers can be used in a given panelboard. Because no additional structures are needed to mount the Smart Breaker, the extra material and labor from the contactor or relay cabinets are eliminated. Lighting Control With No Additional Structures The Pow-R-Command 750 controller and associated Smart Breakers mount directly into a standard Cutler-Hammer brand panelboard. Such panelboards would be required in a facility even if no lighting control is installed. As a result of this, the Pow-R-Command 750 system and all of its abilities can be installed in the same structures that would normally be required. Lighting Control With No Additional Labor When using contactors or relays to control lighting, there are four basic elements that need to be integrated into a circuit. This includes a standard branch circuit breaker mounted in a panelboard, a relay or contactor mounted in a separate cabinet, a controller mounted in a cabinet, and the lighting loads. On the job site, the contractor would need to install pipe and wire from the controller and branch circuit breaker to the contactor or relay and then to the lighting load. Since the controller, branch device and remote-controlled switching device are all located in one Pow-R-Command 750 structure, the contractor only needs to pipe and wire from the Pow-R-Command 750 panelboard to the lighting load. Product Support and Technical Assistance FIGURE 1. BASIC POW-R-COMMAND 750 STAND-ALONE SUBNETWORK 2 Eaton has 17 locations that are fully capable of manufacturing and supporting the Pow-R-Command 750 product. Technical and application engineering services are available by calling 1-888-252-6286. In addition to technical support, field study and coordination of electrical and lighting control systems is available through Eaton Engineering Services. EATON CORPORATION Cutler-Hammer Pow-R-Command 750 System Overview Technical Data TD01412049E Effective: November 2008 Technical Data Panelboard Ratings ● Voltage: – 240 V AC – 480Y/277 V AC ● Main Circuit Breakers The short circuit rating shown is that of the main breaker only. The short circuit rating of the assembled panelboard is the rating of the lowest fully rated main or branch device or rating of an approved series rating combination. TABLE 1. MAIN CIRCUIT BREAKERS Main lugs: – 100 – 225 A ● Main breakers: – 15 – 100 A – Controllable from 15 – 30 A Interrupting Capacity (Symmetrical) ● 240 V AC: 65 kA maximum fully rated. ● 240 V AC: 100 kA maximum series rated. ● 480Y/277 V AC. Service ● 3-phase, 4-wire 208Y/120 V, 480Y/277 V and 240/120 V Delta. ● Single-phase, 3-wire, 120/240 V. BREAKER TYPE INTERRUPTING RATING (KA SYMMETRICAL) FRAME AMPERE RATING 240 V 480Y / 277 V EHD FDB FD HFD FDC ED EDH EDC JD HJD JDC 100 150 225 225 225 225 225 225 250 250 250 18 18 65 100 200 65 100 200 65 100 200 14 14 35 65 100 — — — 35 65 100 Mains For available mains, refer to Table 1. Branch Circuit Breakers Branch Circuits The type GHQRSP and BABRSP are controllable circuit breakers. Controllable breakers are available in 1-pole and 2-pole styles, from 15 – 30 A. Non-controlled circuit breakers can be located within the panelboard chassis. For available branch circuit devices, refer to Table 2. Main Lugs Only The short circuit rating of the MLO assembled panelboard will be fully rated based upon the lowest rated branch device or may be series rated with an approved upstream device. ● Main lugs only ampere ratings: 100 and 225. TABLE 2. BRANCH CIRCUIT BREAKERS INTERRUPTING RATING (KA SYMMETRICAL) BREAKER AMPERE NUMBER TYPE RATING OF POLES 120 V 120/240 V 240 V 277 V 480 V BAB BAB BAB BAB-D BAB-C BABRSP GHQRSP QBGF, QBG-FEP 15 – 70 15 – 100 15 – 100 15 – 60 15 – 30 15 – 30 15 – 20 15 – 20 1 2 2, 3 1, 2 1, 2 1, 2 1, 2 1, 2 10 — — 10 10 10 — 10 — 10 — 10 10 10 — 10 — 10 — — — — 65 — — — — — — — 14 — — — — — — — 14 — HID (High Intensity Discharge) rated breaker. Switching neutral breaker. 1-pole device requires 2-pole space; 2-pole device requires 3-pole space. Both HID and SWD rated. Controllable breaker. GFCI for 5 mA personnel protection. GFP for 30 mA equipment protection. 50 A devices are available as 2-pole only. Series Ratings Eaton has tested the GHQRSP and BABRSP controllable circuit breakers for Series Rated Combinations up to 200 kAIC with breakers or fuses. EATON CORPORATION Cutler-Hammer Pow-R-Command 750 System Overview Technical Data TD01412049E Copyright 2008 3 14 in. - 18 Ckt. Chassis Includes PRC750 Controller. 20 in. - 30 Ckt. Chassis Includes PRC750 Controller. 26 in. - 42 Ckt. Chassis Includes PRC750 Controller. Note: PRC750 Chassis is located at the top of the panelboard immediately above the breakers. Layout Example 1. Panel description a. PRC750, 3-phase, 4-wire, 208Y/120 V AC, interrupting rating of 10,000 AIC symmetrical: 225 A main lugs only at bottom, surface mounted and the following branch breakers. b. 36 – 20 A, 1-pole BABRSP spaces. c. 6 – 20 A, 1-pole BABRSP spaces. 2. Layout information from Figure 2. a. PRC750 with 42-circuit interior 26.00 inches (660.4 mm). b. 225 A main lugs section 4.00 inches (101.6 mm). c. Total Panelboard Height 30.00 inches (762.0 mm). 3. From Table 3 a. Panel height: 30.00 W x 5.75 D inches (762.0 W x 146.1 D mm). b. Box height: 48.00 inches (1219.2 mm). c. Box Catalog Number: YS2048 or EZB2048R. d. Trim Catalog Number: LT2048S or EZT048S. TABLE 3. BOX SELECTION — DIMENSIONS IN INCHES (MM) MAX. PANEL HEIGHT Main Lug Section Vertically Mounted 2 in. – 100 A MLO 4 in. – 225 A MLO 8 in. – 100 A Frame EHD, EDB, EDS, ED, EDH, FD, HFD 9 in. – 225 A Frame EDB, EDS, ED, EDH, FD, HFD, FDC FIGURE 2. POW-R-COMMAND PRC750 LAYOUT PRC750 Panel Layout Instructions 1. Select PRC750 Panelboard Chassis from Figure 2. a. Determine required mains (lugs or breaker). b. Select appropriate Main Device. c. Select appropriate Main Device. d. Select appropriate branch breakers. 2. Layout panel as shown in Figure 2. Total “in.” determine box height shown in Table 3 (when total “in.” units exceeds the number shown, use next box size). BOX HEIGHT INCHES CATALOG NUMBER YS BOX LT TRIM EZ BOX 20.00 Inch (508.0) Wide x 5.75 Inch (140.5) Deep Boxes 0 – 22.00 36.00 (914.4) YS2036 LTS2036S or F EZB2036R 23.00 – 28.00 42.00 (1066.9) YS2042 LTS20425 or F EZB2042R 29.00 – 34.00 48.00 (1219.2) YS2048 LTS2048S or F EZB2048R 35.00 – 46.00 60.00 (1524.0) YS2060 LTS2060S or F EZB2060R 47.00 – 58.00 72.00 (1829.0) YS2072 LTS20725 or F EZB2072R EZ TRIM EZT2036S or F EZT2042S or F EZT2048S or F EZT2060S or F EZT2072S or F Cabinets Trims are code gauge steel, ANSI 61 light gray painted finish. Boxes are code gauge galvanized steel without knockout. Standard size is 20.00 W x 5.75 D inches (508.0 W x 146.1 D mm). Top and Bottom Gutters 6.38 inches (162.1 mm). Minimum Side Gutters 4.00 inches (minimum) on 20.00-inch wide (508.0 mm) box size. For the most current list of documents on the Pow-R-Command 750 system and available downloads, please visit www.eaton.com. Eaton Corporation Electrical Group 1000 Cherrington Parkway Moon Township, PA 15108 United States 877-ETN-CARE (877-386-2273) Eaton.com PowerChain Management, Cutler-Hammer and Pow-RCommand are trademarks of Eaton Corporation. © 2008 Eaton Corporation All Rights Reserved Printed in USA Publication No. TD01412049E / Z7427 November 2008