Series
Series
Vacuum pumps & Blowers
304 Vacuum Pump Packages
Installation Ready
210 CFM
607
-
304 Horizontal Package
Part #117-304-002-D
Factory Designed and Built for the Perfect Fit
Reliable – Efficient – Cost Effective
National Vacuum Equipment
MADE
IN USA
Locations in Michigan & Texas
800-253-5500 | 800-998-6834 FAX | sales@natvac.com
natvac.com
304 Challenger Series Packages
Each package is designed around our industry leading Challenger series vacuum pump and built in our state of the
art fabrication facility featuring:
• Properly sized components
• Grade 8 fasteners
• Heavy duty 3/8” steel gusseted frames
• Durable powder coat paint
• Easily accessible maintenance points
•
•
•
•
•
Exclusive NVE automatic oil pump
Rugged braided stainless steel oil delivery lines
Pump flush kit included with every package
Vane wear inspection port
Remote mount 5 quart see through oil tank for constant oil
level monitoring
• Lightweight aluminum gearbox for cool operation
•
•
•
•
•
•
•
Reliable Rexnord coupler
Integral vacuum relief valve
Hydraulic adapter available
Compact secondary shut off
Integral, easily accessible, final filter
Two year warranty against manufacturer defect
Designed, built, and supported in the USA
304 Horizontal Package - Part #117-304-002-D
Approximate Weight - 392 lbs
ITEM
301
302
303
304
305
306
307
308
309
310
311
312
313
Ø1" WITH
1/4" KEY
6 1/2"
2" HB
5 15/16"
QTY
8
8
4
4
12
12
24
4
4
8
4
2
2
FASTENER LIST
PART NUMBER
DESCRIPTION
LW - 5_16
LOCK WASHER, 5/16"
FW - 1_2
FLAT WASHER - 1/2"
HHCS - 1_2 X 2.00 UNF
HEX HEAD CAP SCREW - 1/2 X 2.00 UNF
NYLOCK NUT - 1_2 UNF
NYLOCK NUT - 1_2 UNF
NYLOCK NUT - 1_2 UNC
NYLOCK NUT - 1_2 UNC
HHCS - 1_2-13 X 1.50
HEX HEAD CAP SCREW - 1/2-13 UNC X 1.50
FW 1_2 USS
FLAT WASHER 1/2" USS
HHCS - 3_8-16 UNC X 1.25
HEX HEAD CAP SCREW - 3/8-16 UNC X 1.25
FW - 3_8
FLAT WASHER, 3/8"
HHCS - 5/16-18 UNC X 0.875" HEX HEAD CAP SCREW - 5/16-18 UNC X 0.875
FW - 5_16 SAE
FLAT WASHER, 5/16 SAE
NYLOCK NUT - 5_16 UNC
NYLOCK NUT - 5_16 UNC
HHCS - 5_16-18 UNC X 1.25
HEX HEAD CAP SCREW - 5/16-18 UNC X 1.25
14 3/8"
30 5/16"
REV
DATE
5/22/15
A
B 6/10/2015
REMOVE
C 7/21/2015 UPDATED V
ITEM QTY
PART NUMB
1
1 280-304-001
2
1 110-304-D
3
1 422-200-1
4
1 280-355-059
5
1 320-082-003Z
6
1 408-200-009
7
3 426-200-TAR8
6 426-225-TBC
9
2 280-355-068
13
1 218-100-001
14
1 280-8500-BG3
15
1 280-304-GBB16
1 280-304-GBB17
1 280-355-067
19
2 310-LP4
1 120-103
21
22
1 320-407-003
23
2 320-409-013
1 424-050-E5
24
25
1 424-050-100
1 424-050-125
26
27
1 120-104-001
28
1 120-100-013
1 120-100-011
29
30
1 120-100-012
1 120-100-014
31
33 13/16"
2 3/4"
4 1/4"
2" NPT
1. CUT
AND
2. DRAI
11 1/4"
17 3/4"
27 5/8"
5 3/4"
1
2
304 Challenger Series Packages
ITEM
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
Ø1" WITH
1/4" KEY
6 1/2"
5 9/16"
10 11/16"
QTY
6
1
8
20
8
8
8
4
4
19
19
38
4
5
13
FASTENER LIST
PART NUMBER
DESCRIPTION
NYLOCK NUT - 5_16 UNC
NYLOCK NUT - 5_16 UNC
HHCS - 5_16-18 UNC x 1.5
HEX HEAD CAP SCREW - 5/16-18 UNC x 1.5
HHCS - 3_8-16 UNC X 1.50
HEX HEAD CAP SCREW - 3/8-16 UNC X 1.50
FW - 3_8
FLAT WASHER, 3/8"
HHCS - 5/16-18 UNC X 0.875" HEX HEAD CAP SCREW - 5/16-18 UNC X 0.875
LW - 5_16
LOCK WASHER, 5/16"
FW - 1_2
FLAT WASHER - 1/2"
HHCS - 1_2 X 2.00 UNF
HEX HEAD CAP SCREW - 1/2 X 2.00 UNF
NYLOCK NUT - 1_2 UNF
NYLOCK NUT - 1_2 UNF
NYLOCK NUT - 1_2 UNC
NYLOCK NUT - 1_2 UNC
HHCS - 1_2-13 X 1.50
HEX HEAD CAP SCREW - 1/2-13 UNC X 1.50
FW 1_2 USS
FLAT WASHER 1/2" USS
HHCS - 3_8-16 UNC X 1.25
HEX HEAD CAP SCREW - 3/8-16 UNC X 1.25
HHCS - 5_16-18 UNC X 1.25 HEX HEAD CAP SCREW - 5/16-18 UNC X 1.25
FW - 5_16 SAE
FLAT WASHER, 5/16 SAE
REV
DATE
5/29/15
A
B 6/10/2015
C 7/21/2015
304 Vertical Package - Part #117-304-003-D
Approximate Weight - 385 lbs
OIL TANK COMES
WITH ITEM-2
DESCRIPTION
304 PUMP STAND
CHALLENGER 304 CW
GEARBOX, 200 SERIES 1:1 RATIO
ELBOW WELDMENT 2IN FLANGE TO 2
DIESEL TANK ASSY, HDPE, 1 QT
GAUGE, VAC/PRESSURE, BACK CONNE
CLAMP T-BOLT FOR 2" HOSE
ELBOW 2" SRE TO 2" HB
MOUNTING PLATE, GEARBOX, 8-5000
BRKT GEARBOX LH
BRKT GEARBOX RH
ELBOW WELDMENT W/COUPLERS 2" F
FINAL FILTER MOUNT BRACKET ANGL
HOSE 2"D X 3.25"L
FINAL FILTER ASSEMBLY 304
MT BRACKET RH 304
MT BRACKET LH 304
FINAL FILTER MOUNT BRACKET BOLT
HOSE 2" TAR & ASPHALT
HOSE 2" TAR & ASPHALT
OIL TANK MOUNT 304
MT 8" 304 PACKAGE
ELEMENT E5
HUB 1" BORE 1/4" KEY E5
HUB 1.25" BORE 1/4" KEY E5
HOSE BARB 1/4" NPT X 1/4" 90 DEG E
VALVE, DRAIN 1/4" NPT
OIL LINE BLK 1/4" ID 15" LONG
SPRING CLIP CONSTANT-TENSION 1/2
DECAL IMPORTANT RESPONSIBILITY
DECAL GEARBOX VENT INSTALL
DECAL DRAIN DAILY - YELLOW
DECAL CLEAN FILTER REGULARLY YEL
DECAL PRESSURE RELIEF MUST BE SE
24 5/16"
4
3
5 3/4"
2
1
REVISION HISTORY
DESCRIPTION
RELEASED FOR PRODUCTION
REV
DATE
7/14/2015
A
4
3
D
PARTS LIST
ITEM QTY
PART NUMBER
1
1 280-304-001
2
1 110-304-D
1 422-200-1
3
4
1 280-355-059
5
1 320-082-003Z
6
1 408-200-009
7
8 426-225-TBC
8
2 280-355-068
9
1 280-8500-BG3
1 280-304-GBB-1
10
11
1 280-304-GBB-2
12
1 280-355-067
1 280-355-072
13
14
2 426-200-TAR-0325
15
1 280-220-010
16
1 280-355-069
17
1 280-355-070
1 280-355-071
18
19
1 426-200-TAR-6IN
1 426-200-TAR-5.75IN
20
21
1 280-355-073
22
1 216-800-001
1 424-050-E5
24
25
1 424-050-100
1 424-050-125
26
27
2 310-LP4
1 120-103
28
1 320-407-003
29
30
2 320-409-013
1 120-104-001
46
47
1 120-100-013
1 120-100-011
48
49
1 120-100-012
50
1 120-100-014
24 5/8"
24 13/16"
REVISION HISTORY
DESCRIPTION
RELEASED TO PRODUCTION
REMOVED OIL TANK ASSY & MANIFOLD GASKETS
UPDATED VIEWS TO REFLECT MODIFIED PUMP STAND
2
APPROVED ZONE
ECN2152
1
REVISION HISTORY
REV
DATE
DESCRIPTION
APPROVED ZONE
PARTS LIST
7/14/2015
A
RELEASED FOR PRODUCTION
ECN2152
ITEM QTY
PART NUMBER
DESCRIPTION
D
39 11/16"
14 3/8"
1
1 280-355-075
ENGINE FRAME FOR 304 EDR
2
1 460-100-002
ENGINE HONDA 13HP ELECT START
3
1 110-304-S
CHALLENGER 304 CCW
PARTSBELT
LISTGUARD FOR 304 EDR
4
1 280-355-076
ITEM QTY
PART NUMBER
DESCRIPTION
5
1 430-100-029
PULLEY 5.0X2B-SDS
1
1 6 280-355-075
ENGINE
FRAME
FOR
1 430-300-024
BUSHING
SDS
1" 304
1/4"EDR
KEYWAY
2
1 7 460-100-002
ENGINE
HONDA
13HP ELECT START
1 430-100-030
PULLEY
13.6X2B-SK
3
1 8 110-304-S
CHALLENGER
3041-1/4
CCW1/4" KEYWAY
1 430-300-025
BUSHING SK
1 430-200-019
2/B55
POWERBAND
4
1 9 280-355-076
BELTBELT
GUARD
FOR
304 EDR NON COGGED
1 280-355-077
BATTERY
RETAINER
5
110 430-100-029
PULLEY
5.0X2B-SDS
1 450-100-018
BATTERY
111 430-300-024
6
BUSHING
SDS150
1" CCA
1/4"L&G
KEYWAY
1 120-044-001
BOLT
BATTERY HOLD DOWN 304 EDR (PKG 2)
7
112 430-100-030
PULLEY
13.6X2B-SK
1 450-100-019
BATTERY
CABLE 1/4"
RED 18"
LONG
113 430-300-025
8
BUSHING
SK 1-1/4
KEYWAY
14
1 450-100-020
BATTERY CABLE BLACK 16" LONG
1117-304-005-D,
9
430-200-019 REPLACE GEARBOX
BELT 2/B55 POWERBAND NON COGGED
TO BUILD
15
1 120-101-012
DECAL BELTGUARD WARNING
10P/N1120-405H-184
280-355-077 & 120-009-003.BATTERY RETAINER
WITH
1 120-104-001
16
DECAL IMPORTANT RESPONSIBILITY
11
1 450-100-018
BATTERY 150 CCA L&G
17
1 450-100-021
BATTERY L&G TERMINAL COVER RED LEFT
12
118 120-044-001
BOLTBATTERY
BATTERY
HOLD DOWN 304 EDR (PKG 2)
1 450-100-022
L&G TERMINAL COVER BLACK LEFT
13
119 450-100-019
BATTERY
CABLE
REDCOVER
18" LONG
1 450-100-017
BATTERY
CABLE
EYELET RED
304 Engine Drive Package - Part #117-EDR-304-1
D
Approximate Weight - 400 lbs
22 5/8"
NOTE:
22 5/8"
C
14
1 450-100-020
15
1 120-101-012
1 120-104-001
16
ITEM QTY
PART NUMBER
17 300
1 450-100-021
16 LW - 3_8
1 450-100-022
18 301
16 FW - 3_8
1 450-100-017
19 302
10 HHCS - 3/8-16 UNC x 0.75
ITEM
300
301
302
303
304
305
306
307
308
309
8"
2-11.5 NPT
B
8"
BATTERY CABLE BLACK 16" LONG
DECAL BELTGUARD WARNING
DECAL IMPORTANT RESPONSIBILITY
DESCRIPTION
BATTERY
L&G TERMINAL COVER RED LEFT
LOCK WASHER, 3/8"
BATTERY
L&G TERMINAL
COVER BLACK LEFT
FLAT WASHER,
3/8"
BATTERY
CABLE
HEX HEAD
CAPCOVER
SCREWEYELET
- 3/8-16RED
UNC x 0.75
C
FASTENER LIST
C
303 6 HHCS - 3_8-16 UNC X 1.00
HEX HEAD CAP SCREW - 3/8-16 UNC X 1.00
304 2 HEX-NUT - 5_16 UNC FASTENER
5/16
COURSE THREAD HEX NUT
LIST
305 6 FW
5_16
SAE
FLAT
WASHER, DESCRIPTION
5/16 SAE
PART NUMBER
QTY
306 4 NYLOCK NUT - 5_16 UNC
NYLOCK NUT - 5_16 UNC
16 LW - 3_8
LOCK WASHER, 3/8"
307 8 FW - 1_2
FLAT WASHER - 1/2"
16 FW - 3_8
FLAT WASHER, 3/8"
308 4 HHCS - 1_2 X 2.00 UNF
HEX HEAD CAP SCREW - 1/2 X 2.00 UNF
10 HHCS - 3/8-16 UNC x 0.75
HEX HEAD CAP SCREW - 3/8-16 UNC x 0.75
309 4 NYLOCK NUT - 1_2 UNF
NYLOCK NUT - 1_2 UNF
6
2
6
4
8
4
4
HHCS - 3_8-16 UNC X 1.00
HEX-NUT - 5_16 UNC
FW - 5_16 SAE
NYLOCK NUT - 5_16 UNC
FW - 1_2
HHCS - 1_2 X 2.00 UNF
NYLOCK NUT - 1_2 UNF
HEX HEAD CAP SCREW - 3/8-16 UNC X 1.00
5/16 COURSE THREAD HEX NUT
FLAT WASHER, 5/16 SAE
NYLOCK NUT - 5_16 UNC
FLAT WASHER - 1/2"
HEX HEAD CAP SCREW - 1/2 X 2.00 UNF
NYLOCK NUT - 1_2 UNF
B
2-11.5 NPT
20 13/16"
B
14 3/8"
CAD FILE LOCATION: I:\Engineering\CAD - Production\117-EDR-304-1.idw
TOLERANCES UNLESS OTHER WISE SPECIFIED
One place (.X)
Two places (.XX)
Three places (.XXX)
Angles
Fractional (X/X)
20 13/16"
A
14 3/8"
±.1
±.01
±.005
±1°
±1/16
4
3
C
298.6 lbs
National
Vacuum
Equipment, Inc.
2707 Aero Park Drive, Traverse City, MI 49686
Phone: (231) 941-0215 Fax: (231) 941-2354
All machined surfaces 125 RMS max.
SHEET SIZE
C
PART NAME:
Remove all burrs and sharp edges.
- NOI:\Engineering\CAD
manual changes. - Production\117-EDR-304-1.idw APPROX. WT.
CAD CAD
FILE drawing
LOCATION:
298.6DRIVE
lbs
304 CCW WITH 13HP HONDA ENGINE
All dimensions in inches unless specified.
TOLERANCES UNLESS OTHER WISE SPECIFIED
NVE
National
Vacuum
Equipment, Inc.
SEE BOM
One place
(.X)information which
±.1 is the exclusive
secret
CHECKED BY:
Two places
±.01 Equipment. Any DRAWN BY: RonC
property(.XX)
of National Vacuum
information
on this drawing
Three places
(.XXX)
±.005 is not to be
DATE:
SCALE: 1/4
disclosed to anyone not having a "Need to
Angles
±1°
Know." The information contained herein is to 2707 Aero Park Drive, Traverse City, MI 49686
SHEET
PART NO.
Fractional
(X/X)only in accordance
±1/16 with the best Phone:
be used
(231) 941-0215
Fax: (231) 941-2354
This document may contain confidential trade
32 15/16"
NVE
SHEET SIZE
APPROX. WT.
MATERIAL:
1 of 2
interests
of National
Vacuum
All machined
surfaces
125 RMS
max.Equipment.
PART NAME:
Remove all burrs and sharp edges.
2 drawing - NO manual changes.
CAD
117-EDR-304-1
1
304 CCW WITH 13HP HONDA ENGINE DRIVE
A
304 Challenger Series Packages - Continued
304 Pump Stand Complete - Part #117-304-001-D
4
Approximate
Weight - 297 lbs
3
2
REV
D
6/
A
B 7/2
Ø1"
WITH 1/4" KEY
D
IT
6 1/2"
2" HB
5 15/16"
1
1
1
1
1
1
1
1
1
1
C
33 13/16"
14 3/8"
21 11/16"
14 3/4"
2" HB
Series
17 3/4"
11 5/8" 11 5/8"
4310 Blower
5 3/4"
B
ITEM Q
300
301
302
303
304
305
306
307
308
309
310
311
312
Components and Accessories
Factory designed, tested, and built specifically for our pumps. Takes the guess work out of designing your mounting
system. Several options are available to choose from.
• Sight Eyes
• Float Balls
• Relief Manifolds
Series
Series
A
Vacuum pumps & Blowers
DISTRIBUTED BY:
4
607
-
©2015 National Vacuum Equipment, Inc. | Revised 07/2015
• Oil Catch Mufflers
• Primary & Secondary Shutoffs
• Vacuum & Pressure Relief Valves
CAD FILE LO
TOLERANCES UN
For over 30 years NVE has been providing quality vacuum
system components to the liquid waste markets. From design,
to development to product support, NVE is the industry leader.
In addition to our team of engineers and highly qualified support
staff, NVE has a state of the art machine shop, fabrication shop,
and powder coat paint facility housed in two plants in Traverse
TO BUILD
117-304-006-D,
GEARBOX
City, Michigan. WeNOTE:
also have
a warehouse
andREPLACE
sales support
WITH P/N 120-405H-184 & 120-009-003.
facility in Mansfield, Texas.
For 3questions and additional information please contact your
dealer or NVE direct at 800.253.5500.
Thank you,
2
One place (.X
Two places (
Three places
Angles
Fractional (X
All machined su
Remove all bur
CAD drawing All dimensions
This document m
secret informa
property of Natio
information o
disclosed to an
Know." The info
be used only i
interests of Na