Mechanical Flexible Couplings ® Po we r i n g Yo u r S u c c e s s FC ® Table of Contents Sure-Flex Elastomeric Couplings ........................................Section F1 Capabilities & Features...............................................................2-3 Sleeve Selection .........................................................................4-8 Type J, BTS - Close Coupled ........................................................9 Type S, BTS - Closed Coupled ...............................................10-11 Type B, Bushed - Close Coupled ...........................................12-13 Type SC, Spacer.....................................................................14-16 Type C, Clamp Hub Spacer .........................................................17 Installation ....................................................................................18 Dura-Flex Couplings..............................................................Section F2 Selection .....................................................................................2-3 Dimensions (BTS, QD, and TL) ..................................................4-6 Metric Couplings........................................................................7-11 Jaw-Type Elastomeric Couplings ........................................Section F3 Selection .....................................................................................2-3 Stock Bores.................................................................................4-5 Dimensions.....................................................................................6 HD Elastomeric Couplings ...................................................Section F4 Standard Series .............................................................................2 Composite Shafts, Flywheel, Floating Shaft ..................................3 Flexible Member Chemical Resistance Chart................................4 Formflex Flexible Disc Couplings........................................Section F5 Form-Flex Metal Disc Flexible Couplings ...................................2-3 Form-Flex Flex Disc Designs .........................................................4 Coupling/Application Types .......................................................5-11 Single Flex Coupling ...............................................................12-14 Close Couple Coupling ...........................................................15-19 Spacer Coupling .....................................................................20-25 Floating Shaft & True-Tube Composites.................................26-31 M Series-4 Bolt Micro Couplings..................................................32 Individual Parts & Kits ..................................................................33 Cooling Tower Couplings .............................................................34 Gear Couplings ......................................................................Section F6 Selection .....................................................................................2-3 F Series Flange Details..................................................................4 Standard Bore Tolerances..............................................................5 C Series ......................................................................................6-8 F Series.....................................................................................9-14 MXB Series .............................................................................15-17 K100 Series ............................................................................18-20 Stock Spacers ..............................................................................21 Deck-Flex & Deck-Flex Mite.........................................................22 Rigid Couplings .....................................................................Section F7 Ribbed Compression No. 257 ........................................................1 Sure-Grip Rigid #44 .......................................................................2 SECTION F1 SURE-FLEX ELASTOMERIC COUPLINGS ® • Need No Lubrication, No Maintenance • Quick, Easy Installation • Clean, Quiet Performance TB WOOD’S INCORPORATED ■ Chambersburg, Pennsylvania 17201 T.B. WOOD’S CANADA LTD. ■ Stratford, Ontario N5A 6V6 F1–1 SURE-FLEX CAPABILITIES 4-WAY FLEXING ACTION absorbs all types of shock, vibration and misalignment TORSIONAL Sure-Flex coupling sleeves have an exceptional ability to absorb torsional shock and dampen torsional vibrations. The EPDM and Neoprene sleeves wind-up approximately 15° torsionally at their rated torque. Hytrel sleeves will wind-up about 7°. ANGULAR The unique design of the Sure-Flex coupling’s teeth allows for the absorption of angular misalignment without wear. Refer to page F1—18 for actual allowable misalignment limits. These limits allow for the alignment of the coupling using only a scale and calipers. PARALLEL Parallel misalignment is absorbed without wear or appreciable energy losses. The lateral flexibility of the coupling sleeve minimizes radial bearing loads normally associated with parallel misalignment. This feature also allows for easier installation by the use of components bored for slip fits without fretting corrosion occurring at the shaft. Refer to page F1—18 for parallel misalignment limits. Only a straight-edge and feeler gage are required to obtain these limits. AXIAL Sure-Flex couplings may be used in applications with limited axial shaft movements. The axial compressibility of the EPDM and Neoprene sleeves allows for shaft endfloat without the absolute transfer of thrust loads. F1–2 SURE-FLEX FEATURES EASY, QUICK INSTALLATION NO LUBRICATION, TROUBLE-FREE OPERATION Sure-Flex can be installed quickly and easily, because there are no bolts, gaskets, covers or seals. Alignment can be checked with a straightedge placed across the outside of the precision-machined flanges. No special tools are needed for installation, alignment or removal. The teeth of the sleeve lock into the teeth of the flanges without clamps or screws, tightening under torque to provide smooth transmission of power. There is no rubbing action of metal against rubber to cause wear. Couplings are not affected by abrasives, dirt, or moisture. This eliminates the need for lubrication or maintenance, provides clean, dependable, quiet performance. SURE-FLEX SELECTION Sure-Flex couplings are selected as component parts. 1. Determine SLEEVE material and type. Refer to pages F1—4 & 5 2. Determine coupling SIZE. Refer to pages F1—6, 7, & 8 3. Determine FLANGES to be used. Refer to pages F1—9 thru 16 Specify coupling components. • Example #1 - Close coupled Size 6, Type S flange w 1-3/8 bore Size 6, Type S flange w 1” bore Size 6, Solid EPDM sleeve - 6Sx1-3/8 - 6Sx1 - 6JE • Example #2 - 5” Between shaft spacer Size 9, Type SC flange for #11 hub - 9SC50-11 Size 9, Type SC flange for #9 hub - 9SC50 Size 11 hub w 2-3/8 bore - 11SCH x 2-3/8 Size 9 short hub w 1-1/8 bore - 9SCHS x 1-1/8 Size 9 Solid Hytrel sleeve - 9H F1–3 SURE-FLEX SLEEVE SELECTION Sure-Flex Sleeves are available in four materials or compounds and various shape configurations. EPDM Neoprene Hytrel Urethane JE JES E JN JNS N H — HS U — — General Purpose Oil Resist Non-flame General Purpose Stiffness REL. RATING WIND-UP ANGULAR MISALIGN 1X 15° 1° 1X 15° 1° 4X 7° 1/4° 4X 3° 1/4° TEMPERATURE (F) maximum minimum +275° –30° +200° –0° +250° –65° +200° –80° SHAPES AVAILABLE 1 pc, unsplit 1 pc, split 2 piece TYPICAL USE SURE-FLEX SLEEVES Product No. Product Description Product No. Product Description Product No. 3J 4J 5J 6J 7J 8J 9J 10J 3JE EPDM 4JE EPDM 5JE EPDM 6JE EPDM 7JE EPDM 8JE EPDM 9JE EPDM 10JE EPDM 4 5 6 7 8 9 10 11 12 13 14 16 4E EPDM 5E EPDM 6E EPDM 7E EPDM 8E EPDM 9E EPDM 10E EPDM 11E EPDM 12E EPDM 13E EPDM 14E EPDM 16E EPDM 6H 7H 8H 9H 10H 11H 12H F1–4 3JS 4JS 5JS 6JS 7JS 8JS 9JS 10JS 3JES EPDM Split 4JES EPDM Split 5JES EPDM Split 6JES EPDM Split 7JES EPDM Split 8JES EPDM Split 9JES EPDM Split 10JES EPDM Split 3JN 4JN 5JN 6JN 7JN 8JN 3JN 4JN 5JN 6JN 7JN 8JN 3JNS 4JNS 5JNS 6JNS 7JNS 8JNS 3JNS 4JNS 5JNS 6JNS 7JNS 8JNS Neoprene Neoprene Neoprene Neoprene Neoprene Neoprene Neoprene Neoprene Neoprene Neoprene Neoprene Neoprene Split Split Split Split Split Split 4N 5N 6N 7N 8N 9N 10N 11N 12N 13N 14N 4N Neoprene 5N Neoprene 6N Neoprene 7N Neoprene 8N Neoprene 9N Neoprene 10N Neoprene 11N Neoprene 12N Neoprene 13N Neoprene 14N Neoprene 6HS 7HS 8HS 9HS 10HS 11HS 12HS 13HS 14HS 10U 11U 12U Product Description 6H Hytrel 7H Hytrel 8H Hytrel 9H Hytrel 10H Hytrel 11H Hytrel 12H Hytrel 6HS Split Hytrel 7HS Split Hytrel 8HS Split Hytrel 9HS Split Hytrel 10HS Split Hytrel 11HS Split Hytrel 12HS Split Hytrel 13HS Split Hytrel 14HS Split Hytrel 10U Urethane 11U Urethane 12U Urethane SURE-FLEX SLEEVE SELECTION Flexible sleeves for Wood’s Sure-Flex couplings are available in four materials (EPDM Neoprene, Hytrel and Urethane) and in three basic constructions. Characteristics of the materials are given on page F1—4 and the various types are shown and described here. JE-JES-JN-JNS J sleeves are molded EPDM rubber (E) or Neoprene (N). They are available in one-piece solid construction (JE, JN) or one-piece split construction (JES, JNS). These sleeves may be used in any Sure-Flex flange within a given size. Types JES, JNS JE, JN E-N These sleeves are of two-piece design with a retaining ring. They are available in either EPDM (E) or Neoprene (N). They may be used with any flange within a given size. Sleeves are shown here assembled and disassembled. E and N (Assembled) Types E and N (Disassembled) H-HS-U H (Hytrel) and U (Urethane) sleeves, designed for high-torque applications, transmit four times as much power as an equivalent EPDM or Neoprene sleeve. Available in one-piece solid construction (H or U) or two-piece split construction (HS), these can be used only with S, C and SC flanges. They cannot be used with J or B flanges or as direct replacements for EPDM or Neoprene sleeves. HS H or U DIMENSIONS (in.) Coupling Size 3 4 5 6 7 8 9* 10* 11 12 13 14 16 JE, JES, JN & JNS Sleeves EPDM & Neoprene Wt. D W (lbs.) 1 7/8 2 5/16 2 15/16 3 3/4 4 11/32 5 1/16 6 7 1/16 ... ... ... ... ... 1 1 1/4 1 9/16 1 7/8 2 3/16 2 1/2 3 3 7/16 ... ... ... ... ... .06 .10 .20 .40 .62 1.13 1.46 2.32 ... ... ... ... ... E and N Sleeves EPDM & Neoprene H, U & HS Sleeves Hytrel & Urethane D W Wt. (lbs.) D W Wt. (lbs.) ... 2 5/16 2 15/16 3 3/4 4 11/32 5 1/16 6 7 1/16 8 3/16 9 9/16 11 3/16 13 3/32 17 29/32 ... 1 1/4 1 9/16 1 7/8 2 3/16 2 1/2 3 3 7/16 4 4 11/16 5 1/2 6 1/2 8 3/4 ... .11 .25 .49 .77 1.4 2.0 3.2 5.1 8.1 13.0 21.1 45.3 ... ... ... 3 3/4 4 11/32 5 1/16 6 7 1/16 8 3/16 9 9/16 11 3/16 13 3/32 ... ... ... ... 1 7/8 2 3/16 2 1/2 3 3 7/16 4 4 11/16 5 1/2 6 1/2 ... ... ... ... .44 .69 1.4 1.8 2.9 4.5 7.3 11.8 19.3 ... The 13 and 14 Hytrel available with HS sleeves only. *All 9J and 10J sleeves available in EPDM only. Only sizes available in Urethane. F1–5 SURE-FLEX COUPLING SIZE SELECTION 1. Select Load Symbol based on your driveN machine. Application Load Symbol AGITATORS—Paddle, Propeller, Screw . . . . . L BAND RESAW (lumber) . . . . . . . . . . . . . . . . M BARGE HAUL PULLER. . . . . . . . . . . . . . . . . H BARKING (lumber) . . . . . . . . . . . . . . . . . . . . H BAR SCREEN (sewage) . . . . . . . . . . . . . . . . L BATCHES (textile) . . . . . . . . . . . . . . . . . . . . . L BEATER AND PULPER (paper) . . . . . . . . . . M BENDING ROLL (metal) . . . . . . . . . . . . . . . . M BLEACHER (paper) . . . . . . . . . . . . . . . . . . . . L BLOWERS Centrifugal, Vane . . . . . . . . . . . . . . . . . . . . L Lobe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M BOTTLING MACHINERY . . . . . . . . . . . . . . . . L BREW KETTLES (distilling) . . . . . . . . . . . . . . L BUCKET ELEVATOR OR CONVEYOR . . . . . M CALENDERS Calendar (paper). . . . . . . . . . . . . . . . . . . . M Calender-super (paper), Calender (rubber) H CANE KNIVES (sugar) . . . . . . . . . . . . . . . . . M CARD MACHINE (textile) . . . . . . . . . . . . . . . H CAR DUMPERS . . . . . . . . . . . . . . . . . . . . . . H CAR PULLERS. . . . . . . . . . . . . . . . . . . . . . . M CEMENT KILN . . . . . . . . . . . . . . . . . . . . . . . H CENTRIFUGAL BLOWERS, COMPRESSORS, FANS or PUMPS . . . . . . . L CHEMICAL FEEDERS (sewage) . . . . . . . . . . L CHILLER (oil) . . . . . . . . . . . . . . . . . . . . . . . . M CHIPPER (paper) . . . . . . . . . . . . . . . . . . . . . H CIRCULAR RESAW (lumber) . . . . . . . . . . . . M CLARIFIER or CLASSIFIER. . . . . . . . . . . . . . L CLAY WORKING MACHINERY. . . . . . . . . . . M COLLECTORS (sewage) . . . . . . . . . . . . . . . . L COMPRESSORS Centrifugal . . . . . . . . . . . . . . . . . . . . . . . . . L Reciprocating . . . . . . . . . . . . . . . . . . . . . . . * Screw, Lobe. . . . . . . . . . . . . . . . . . . . . . . . L CONCRETE MIXERS . . . . . . . . . . . . . . . . . . M CONVERTING MACHINE (paper) . . . . . . . . . M CONVEYORS Apron, Assembly Belt, Flight, Oven, Screw . L Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . M COOKERS—Brewing, Distilling, Food . . . . . . L COOLING TOWER FANS . . . . . . . . . . . . . . . H COUCH (paper) . . . . . . . . . . . . . . . . . . . . . . M CRANES and HOISTS . . . . . . . . . . . . . . . . . M Heavy Duty Mine . . . . . . . . . . . . . . . . . . . . H CRUSHERS—Cane (sugar), Stone or Ore . . H CUTTER—Paper. . . . . . . . . . . . . . . . . . . . . . H CYLINDER (paper) . . . . . . . . . . . . . . . . . . . . H *Consult Factory Application Load Symbol DEWATERING SCREEN (sewage) . . . . . . . . M DISC FEEDER . . . . . . . . . . . . . . . . . . . . . . . L DOUGH MIXER . . . . . . . . . . . . . . . . . . . . . . M DRAW BENCH CONVEYOR and MAIN DRIVE . . . . . . . . . . . . . . . . . . . . . . . H DREDGES Cable Reel, Pumps . . . . . . . . . . . . . . . . . . M Cutter Head Drive, Jig Drive, Screen Drive H Maneuvering and Utility Winch, Stacker. . . M DYNAMOMETER. . . . . . . . . . . . . . . . . . . . . . L DRYERS (rotary) . . . . . . . . . . . . . . . . . . . . . M EDGER (lumber) . . . . . . . . . . . . . . . . . . . . . . H ELEVATOR Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . M Escalator . . . . . . . . . . . . . . . . . . . . . . . . . . L Freight, Passenger, Service, Man Lift. . . . . H ESCALATORS. . . . . . . . . . . . . . . . . . . . . . . . L EXTRUDER (metal) . . . . . . . . . . . . . . . . . . . H FANS Centrifugal . . . . . . . . . . . . . . . . . . . . . . . . . L Cooling Tower . . . . . . . . . . . . . . . . . . . . . . H Forced Draft, Large Industrial or Mine . . . . M FEEDERS Apron, Belt, Disc . . . . . . . . . . . . . . . . . . . . L Reciprocating . . . . . . . . . . . . . . . . . . . . . . H Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . M FILTER, PRESS-OIL. . . . . . . . . . . . . . . . . . . M GENERATORS Uniform load . . . . . . . . . . . . . . . . . . . . . . . L Varying load, Hoist . . . . . . . . . . . . . . . . . . M Welders. . . . . . . . . . . . . . . . . . . . . . . . . . . H GRIT COLLECTOR (sewage) . . . . . . . . . . . . L GRIZZLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . H HAMMERMILL Light Duty, Intermittent . . . . . . . . . . . . . . . M Heavy Duty, Continuous . . . . . . . . . . . . . . H HOISTS Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . H Medium Duty. . . . . . . . . . . . . . . . . . . . . . . M JORDAN (paper). . . . . . . . . . . . . . . . . . . . . . H KILN, ROTARY . . . . . . . . . . . . . . . . . . . . . . . H LAUNDRY WASHER or TUMBLER . . . . . . . . H LINE SHAFTS . . . . . . . . . . . . . . . . . . . . . . . . L LOG HAUL (lumber) . . . . . . . . . . . . . . . . . . . H LOOM (textile) . . . . . . . . . . . . . . . . . . . . . . . M MACHINE TOOLS, MAIN DRIVE . . . . . . . . . M MANGLE (textile). . . . . . . . . . . . . . . . . . . . . . L MASH TUBS (distilling) . . . . . . . . . . . . . . . . . L MEAT GRINDER. . . . . . . . . . . . . . . . . . . . . . M METAL FORMING MACHINES . . . . . . . . . . . M Application Load Symbol MILLS Ball, Pebble, Rod, Tube, Rubber Tumbling. H Dryer and Cooler. . . . . . . . . . . . . . . . . . . . M MIXERS Concrete, Muller . . . . . . . . . . . . . . . . . . . . M Banbury . . . . . . . . . . . . . . . . . . . . . . . . . . H ORE CRUSHER . . . . . . . . . . . . . . . . . . . . . . H OVEN CONVEYOR . . . . . . . . . . . . . . . . . . . . L PLANER (metal or wood) . . . . . . . . . . . . . . . M PRESSES Brick, Briquette Machine . . . . . . . . . . . . . . H Notching, Paper, Punch, Printing . . . . . . . . M PUG MILL. . . . . . . . . . . . . . . . . . . . . . . . . . . M PULP GRINDER (paper) . . . . . . . . . . . . . . . . H PULVERIZERS Hammermill—light duty, Roller. . . . . . . . . . M Hammermill—heavy duty, Hog. . . . . . . . . . H PUMPS Centrifugal, Axial . . . . . . . . . . . . . . . . . . . . L Gear, Lobe, Vane . . . . . . . . . . . . . . . . . . . M Reciprocating—sgl. or dbl. acting, cylinder . . . . . . . . . . . . . . . . . . . . . . . . . * REEL, REWINDER (paper) CABLE. . . . . . . . M ROD MILL. . . . . . . . . . . . . . . . . . . . . . . . . . . H SAWDUST CONVEYOR . . . . . . . . . . . . . . . . L SCREENS Air Washing, Water . . . . . . . . . . . . . . . . . . L Rotary for coal or sand . . . . . . . . . . . . . . . M Vibrating . . . . . . . . . . . . . . . . . . . . . . . . . . H SCREW CONVEYOR . . . . . . . . . . . . . . . . . . L SLAB CONVEYOR (lumber) . . . . . . . . . . . . . M SLITTERS (metal). . . . . . . . . . . . . . . . . . . . . M SOAPERS (textile). . . . . . . . . . . . . . . . . . . . . L SORTING TABLE (lumber) . . . . . . . . . . . . . . M SPINNER (textile) . . . . . . . . . . . . . . . . . . . . . M STOKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . L SUCTION ROLL (paper) . . . . . . . . . . . . . . . . M TENTER FRAMES (textile) . . . . . . . . . . . . . . M TIRE BUILDING MACHINES. . . . . . . . . . . . . H TIRE & TUBE PRESS OPENER . . . . . . . . . . L TUMBLING BARRELS . . . . . . . . . . . . . . . . . H WASHER and THICKENER (paper) . . . . . . . M WINCHES . . . . . . . . . . . . . . . . . . . . . . . . . . M WINDERS, Paper, Textile, Wire. . . . . . . . . . . M WINDLASS. . . . . . . . . . . . . . . . . . . . . . . . . . M WIRE Drawing. . . . . . . . . . . . . . . . . . . . . . . . . . . H Winding . . . . . . . . . . . . . . . . . . . . . . . . . . M WOODWORKING MACHINERY . . . . . . . . . . L 2. Determine Service Factor using Load Symbol and driveR. Load Symbol L Light M Medium H Heavy Standard AC Motor DC Shunt Motor *Engine, 8 or more cylinders 1.25 1.5 2.0 High Torque AC Motor DC Series & Comp. *Engine, 4-6 cylinders 1.5 2.0 2.5 *Engine, 3 cylinders or less 2.0 2.5 3.0 Turbine 1.0 1.25 1.5 *On applications involving varying torque loads, design around the maximum load. Then determine the resulting service factor at minimum load. If this value is greater than 4.0, special coupling alignment will be required (see page F1—18). Caution: Applications involving reciprocating engines and reciprocating driven devices are subject to rotational vibrational critical speeds which may destroy the coupling. The factory can determine these speeds when the rotational inertia (WR2) of the driveR and driveN units is known. F1–6 SURE-FLEX COUPLING SIZE SELECTION (continued) 3. If coupling to the shaft of a 60 HZ AC motor, you may refer to page 8, locate the correct chart & columns for your sleeve material, motor speed and service factor; you can read the coupling size across from the motor horsepower. Example: For 150 HP @ 1750 RPM and 1.5 Service Factor - Use #13 EPDM or Neoprene or #10 Hytrel or Urethane. 4. For other speeds, use the following formula to calculate the required coupling horsepower rating @ 100 rpm. HP @ 100 rpm = HP x Service Factor x 100 / coupling RPM 5. Use the chart below to find a coupling with a HP @ 100 RPM rating which is greater than calculated above. Example: For 5 HP @ 55 RPM and 1.25 Service Factor: HP @ 100 = 5 x 1.25 x 100 / 55 = 11.36 Use #12 EPDM or Neoprene or #9 Hytrel with rating of 11.4 HP. COUPLING RATINGS Size EPDM Sleeves Neoprene Sleeves 3 4 5 6 7 8 9 10 11 12 13 14 16 JE,JES E,JE,JES E,JE,JES E,JE,JES E,JE,JES E,JE,JES E,JE,JES E,JE,JES E E E E E JN,JNS N,JN,JNS N,JN,JNS N,JN,JNS N,JN,JNS N,JN,JNS N,JN,JNS N,JN,JNS N N N N Size Hytrel Sleeves Urethane Sleeves 6 7 8 9 10 11 12 13 14 H, HS H, HS H, HS H, HS H, HS H, HS H, HS HS HS U U U HP @ RPM 100 0.1 0.2 0.4 0.7 1.2 1.8 2.9 4.6 7.2 11.4 18.0 28.6 75.0 1160 1750 3500 1.1 2.2 4.4 8.3 13 20 33 53 83 132 209 331 870 1.7 3.3 6.7 12.5 20 32 50 80 126 200 315 500 3.3 6.7 13 25 40 63 100 160 252 HP @ RPM 100 2.9 4.6 7.2 11.4 18.0 28.6 50.0 75.0 115.0 1160 33 53 84 132 209 331 580 870 1334 1750 50 80 126 200 315 500 875 1312 2013 3500 100 160 252 400 630 1000 Torque (in. lbs.) 60 120 240 450 725 1135 1800 2875 4530 7200 11350 18000 47250 Torque (in. lbs.) 1800 2875 4530 7200 11350 18000 31500 47268 72480 Stiffness (in. lbs./rad) 229 458 916 1718 2769 4335 6875 10980 17300 27500 43350 68755 180480 Stiffness (in. lbs./rad) 10000 20000 30000 47500 100000* 125000* 225000* 368900 593250 Max RPM 9200 7600 7600 6000 5250 4500 3750 3600 3600 2800 2400 2200 1500 Max RPM 6000 5250 4500 3750 3600 3600 2800 2400 2200 * Urethane values are 220000, 350000, and 600000. F1–7 SURE-FLEX COUPLING SELECTION EPDM or NEOPRENE SLEEVES 860 RPM MOTORS Service Factors HP 1.0 1.25 1.5 2.0 2.5 1/2 1 11/2 2 3 3 4 4 5 3 4 4 5 5 3 4 4 5 5 4 4 5 5 6 4 5 5 6 6 3 5 7 1/2 10 15 5 6 7 7 8 6 6 7 8 9 6 7 8 8 9 6 7 8 9 10 20 25 30 40 50 9 9 10 10 11 9 10 10 11 11 10 10 11 11 12 60 75 100 125 150 11 12 12 13 13 12 12 13 13 14 200 250 300 350 400 14 14 16 16 16 450 500 600 700 800 3/4 1160 RPM MOTORS Service Factors HP 1.0 1.25 1.5 2.0 2.5 1/2 1 11/2 2 3 3 3 4 4 3 3 4 4 5 3 4 4 5 5 3 4 4 5 5 4 4 5 5 6 7 8 9 9 10 3 5 7 1/2 10 15 5 6 6 7 8 5 6 7 7 8 6 6 7 8 9 6 7 8 8 9 10 11 11 12 12 11 11 12 12 13 20 25 30 40 50 8 9 9 10 10 9 9 10 10 11 9 10 10 11 11 12 13 13 14 14 13 13 14 14 16 13 60 14 75 14 100 . . . 125 16 150 11 11 12 12 13 11 12 12 13 13 14 16 16 16 16 16 16 16 16 16 16 16 16 16 16 . . . ... ... ... ... 200 250 300 350 400 13 14 14 16 16 16 16 16 16 16 . . . ... ... ... ... ... ... ... ... ... ... ... ... ... ... 450 500 600 700 800 ... ... ... ... ... 3/4 1750 RPM MOTORS Service Factors HP 1.0 1.25 1.5 2.0 2.5 1/2 3500 RPM MOTORS Service Factors HP 1.0 1.25 1.5 2.0 2.5 1/2 1 11/2 2 3 3 3 3 4 3 3 3 4 4 3 3 3 4 4 3 3 4 4 5 3 4 4 5 5 1 11/2 2 6 7 8 9 10 3 5 7 1/2 10 15 4 5 6 6 7 5 5 6 6 7 5 6 6 7 8 5 6 7 7 8 6 6 7 8 9 3 5 7 1/2 10 15 3 4 5 5 6 4 4 5 5 6 4 5 5 6 6 4 5 6 6 7 5 5 6 6 7 10 10 11 11 12 10 11 11 12 12 20 25 30 40 50 7 8 8 9 9 8 8 9 9 10 8 9 9 10 10 9 9 10 10 11 9 10 10 11 11 20 25 30 40 50 6 6 7 7 8 6 7 7 8 8 7 7 8 8 9 7 8 8 9 9 8 8 9 9 10 12 12 13 13 14 12 13 13 14 14 13 13 14 14 16 60 75 100 125 150 10 10 11 11 12 10 11 11 12 12 11 11 12 12 13 11 12 12 13 13 12 12 13 13 14 60 75 100 125 150 8 9 9 10 10 9 9 10 10 11 9 10 10 11 11 10 10 10 11 11 11 11 . . . ... ... 14 14 16 16 16 14 16 16 16 16 16 16 16 16 16 16 16 16 16 ... 200 250 300 350 400 12 13 13 14 14 13 13 14 14 14 13 14 14 14 14 . . . ... ... ... ... 14 ... ... ... ... 200 250 300 350 400 11 11 ... ... ... 11 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 16 16 16 16 16 . . . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 450 500 600 700 800 14 14 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 450 500 600 700 800 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 3/4 ... ... ... ... ... 3/4 ... ... ... ... ... 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 3 3 3 4 4 HYTREL or URETHANE SLEEVES 860 RPM MOTORS Service Factors HP 1.0 1.25 1.5 2.0 2.5 1750 RPM MOTORS Service Factors HP 1.0 1.25 1.5 2.0 2.5 3500 RPM MOTORS Service Factors HP 1.0 1.25 1.5 2.0 2.5 7 1/2 . . . . . . . . . . . . . . . 10 6 6 6 6 6 15 6 6 6 6 7 20 6 6 6 7 7 25 6 6 7 7 8 7 1/2 . . . . . . . . . . . . . . . 10 . . . . . . . . . . . . . . . 15 6 6 6 6 6 20 6 6 6 6 6 25 6 6 6 6 7 7 1/2 10 15 20 25 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 7 1/2 10 15 20 25 6 6 6 6 6 6 6 6 6 7 6 6 6 7 7 6 6 7 7 8 6 6 7 8 8 30 40 50 60 75 7 7 8 8 9 7 8 8 9 9 8 8 9 9 10 8 9 9 10 10 9 9 10 10 11 30 40 50 60 75 6 7 7 8 8 7 7 8 8 9 7 8 8 9 9 8 8 9 9 10 8 9 9 10 10 30 40 50 60 75 6 6 6 7 7 6 6 7 7 8 6 7 7 8 8 7 7 8 8 9 7 8 8 9 9 30 40 50 60 75 6 6 6 6 6 6 6 6 6 6 6 6 6 6 7 6 6 6 7 7 6 6 7 7 8 100 125 150 200 250 9 10 10 11 11 10 10 11 11 12 10 11 11 12 12 11 11 12 12 13 11 12 12 13 13 100 125 150 200 250 9 9 10 10 11 9 10 10 11 11 10 10 11 11 12 10 11 11 12 12 11 11 12 12 13 100 125 150 200 250 8 8 9 9 10 8 9 9 10 10 9 9 10 10 11 9 10 10 11 11 10 10 11 11 12 100 125 150 200 250 6 7 7 8 8 7 7 8 8 9 7 8 8 9 9 8 8 9 9 10 8 9 9 10 10 300 350 400 500 600 12 12 12 13 13 12 12 13 13 14 13 13 13 14 14 13 14 14 14 14 14 14 . . . ... ... 300 350 400 500 600 11 12 12 12 13 12 12 12 13 13 12 12 13 13 13 13 13 13 14 14 13 14 14 14 ... 300 350 400 500 600 10 11 11 11 12 11 11 11 12 12 11 12 12 12 13 12 12 12 13 13 12 12 13 13 14 300 350 400 500 600 9 9 9 10 10 9 10 10 10 11 10 10 10 11 11 10 11 11 11 11 11 11 . . . ... ... 14 14 14 14 14 . . . ... ... ... ... ... ... ... ... ... ... . . . 700 . . . 800 . . . 900 . . . 1000 13 13 14 14 13 14 14 14 14 14 14 ... 14 ... ... ... . . . 700 . . . 800 . . . 900 . . . 1000 12 12 13 13 12 13 13 13 13 13 14 14 14 14 14 14 14 700 14 800 . . . 900 . . . 1000 11 11 11 11 11 11 ... ... ... ... ... ... ... ... ... ... 700 800 900 1000 F1–8 1160 RPM MOTORS Service Factors HP 1.0 1.25 1.5 2.0 2.5 ... ... ... ... TYPE J SURE-FLEX BTS – FOR CLOSE COUPLED APPLICATIONS FLANGES Type J flanges size 3 and 4 are die cast of high-strength alloy and are furnished bored-to-size for a slip fit on a standard shaft. The 4G40A zinc alloy used has a tensile strength of 41,000 psi. Sizes 5 and 6 are made of high-strength cast iron and are boredto-size for slip fit on standard shafts. The outside diameter of the flange is machined so the surface can be used to check alignment without a special tool. Type J flanges can be used with sleeves of any construction except the Hytrel. Each flange has a keyseat and 2 setscrews. COUPLINGS Type J Sure-Flex Couplings are bored-to-size. Normally, they employ the one-piece JE sleeve, or the onepiece JES sleeve with saw cut to permit replacement where there is insufficient gap between shafts. Spacing between internal flange hubs equals G. Spacing between shafts should be greater than 1/8 in. and less than L minus .85 times the sum of the two bore diameters. To order complete couplings, specify coupling size with flange symbol (J) giving bore and keyseat. Refer to page F1–3 to order the required coupling. DIMENSIONS (in.) STOCK BORES* Product No. C D 3J 51/64 2.062 4J 55/64 2.460 5J 1-3/64 3.250 6J 1-5/16 4.000 Dimensions E 13/32 27/64 29/64 9/16 G 3/8 5/8 3/4 7/8 H 1-1/2 1-5/8 1-7/8 2-1/2 L 1-31/32 2-11/32 2-27/32 3-1/2 T 25/64 7/16 19/32 3/4 X 5/8 5/8 59/64 1-3/32 Wt. (lbs.) ■ 3/8 0.3 X 0.4 0.9 1.2 (Inches) 1/2 X X O 5/8 X X X X 3/4 X X X X 7/8 15/16 1 X X X X X X X X X X Max 1-1/8 1-3/16 1-1/4 1-3/8 Bore 9 7/8 X ... 1 1-1/8 ... X X X X X 1-3/8 ... Millimeters 11 X ... ... ... 12 X X ... ... 14 X X ... ... 15 X X ... ... 16 X X ... ... 19 X X ... ... 20 24 25 X X X ... ... ... ... ... ... *We do not recommend reboring the 3J and 4J Flanges. See page F1—13 for standard keyseat dimensions & F1–10 for bore tolerances. ■ Approximate weight for each flange. F1–9 TYPE S SURE-FLEX BTS – FOR CLOSE COUPLED APPLICATIONS F1–10 TYPE S SURE-FLEX BTS – FOR CLOSE COUPLED APPLICATIONS COUPLINGS Type S Sure-Flex couplings are normally supplied with the twopiece E sleeve. However, any of the sleeves shown on page F1—5 can be used with Type S flanges. Spacing between internal flange hubs equals L minus 2 times C. Spacing between shafts should be greater than 1/8 in. and less than L minus .85 times the sum of the two bore diameters. To order complete couplings, specify coupling size with flange symbol (S) giving bore and keyseat. Refer to page F1—3 to order the required coupling. DIMENSIONS (in.) STOCK BORES Millimeters Max. Bore ① SHALLOW KEYSEAT DIMENSIONS ➁ ➁ Standard Shallow 14 15 16 19 20 24 25 28 30 32 35 38 42 45 48 50 52 55 60 65 70 80 90 Keyseat Keyseat Bore K.S. Key Bore K.S. Key Bore K.S. Key X X X X X X X X 1/4 X 3/16 X 1-3/8 ... ... ... ... ... ... X 1-3/16 1-1/4 1-1/4 1/4 X 1/16 1-7/16 ... ... 1-1/2 1-3/4 1-7/8 1-1/2 & 1-5/8 ... 3/8 X 1/8 ... 3/8 x 5/16 X ▲ 1-3/4 3/8 X 1/16 3/8 X 1/4 X 1-1/4 1-7/8 1/2 X 1/8 1/2 X 3/8 X 1-9/16 ... ... ... ... ... ... ... 1-5/8 1-7/8 1-7/8 1/2 X 1/8 1/2 X 3/8 X 1-7/8 ... ... ... 1-15/16 ... 2-1/4 2-3/8 2-1/8 ... 1/2 X 3/16 ... 1/2 X 7/16 X 2-1/8 2-3/8 5/8 X 1/8 5/8 X 7/16 X 1-7/8 ... ... ... ... ... ... ... ... ... ... 2-1/2 ... 2-3/4 2-7/8 2-7/8 3-/4 X 1/8 3/4 X 1/2 X 2-1/4 ... ... ... ... ... ... 2-3/4 ... 3-1/8 3-3/8 2-7/8 ... 3/4 X 1/4 ... 3/4 X 5/8 X 2-3/4 3-3/8 7/8 X 3/16 7/8 X 5/8 X 2-5/8 ... ... ... ... ... ... ... ... ... ... 3-3/8 ... 3-7/16 3-7/8 3-7/16 3-7/8 7/8 X 3/16 1 X 1/4 7/8 X 5/8 X 3-7/16 1 X 3/4 X 3 ... ... ... ... ... ... ... ... ... ... ... ... X X X X X 3-7/8 3-15/16 ... ... ... ... ... ... ... ... ... 4-1/2 ... ... ... ... ... ... ... ... ... ... 5 ... ... ... ... ... ... ... ... ... ... 5-1/2 6 ... ... ... ... ... ... ... ... ... X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X ... ... ... ① See charts on page F1—13 ➁ Some large bore Type S flanges are supplied with shallow keyseats. In these cases, a rectangular key is furnished. The bores involved are listed above. ▲ 1-5/8 for 1-1/2 bore, 1-5/16 for 1-5/8 bore. F1–11 TYPE B BUSHED-FLEX QD – FOR CLOSE COUPLED APPLICATIONS FLANGES Type B flanges are made of highstrength cast iron the same as Types S, C and SC Sure-Flex flanges. Type B, however, is designed to accommodate Wood’s Sure-Grip Bushing for easy installation and removal. BUSHINGS Sure-Grip Bushings offer convenient mounting of the flange to the shaft securely without setscrews. They are tapered and are split through both the bushing flange and taper to provide a clamp fit, eliminating wobble, vibration and fretting corrosion. This is the same bushing used in Wood’s sheaves and pulleys and is readily available everywhere. DIMENSIONS (in.) Product Bushing No. Required Dimensions C1 C2 D Weight (lbs.) ■ Flange Bushing E F G L T X Max. * Bore 2 7/ 8 3 3/8 25/ 32 1 3/32 1 1/4 1.4 .8 25/ 32 1 1/32 1 7/32 1 5/16 1 1/2 1 3/4 2 1 3/16 1 5/8 1 15/16 2 1/2 1.9 2.9 4.8 7.8 .8 1.0 1.5 2.0 6B JA 1 7/32 1 4.000 15/ 32 7B 8B 9B 10B 11B JA SH SD SK SF 1 5/8 1 29/32 2 1/4 1 15/16 2 3/16 1 4.625 5.450 6.350 7.500 15/ 32 2 1 9/ 16 2 3 3/16 3 7/8 1 1 7/16 1 5/8 3 1/2 4 1/16 4 3/4 5 1/2 11/ 16 12B 13B 14B E F F 2 3 3/4 3 3/4 2 3 5/8 8.625 10.000 11.750 1 1/16 4 5/8 6 6 5/8 1 7/8 2 5/16 2 11/16 6 1/4 7 1/2 8 3/4 1 1/2 1 11/16 1 31/32 2 3/8 2 11/16 3 2 3/4 3 1/2 3 15/16 12.0 18.0 31 .2 3.5 9.0 14.0 3 5/8 13.875 1 1/16 6 5/8 3 1/4 9 7/ 8 2 1/4 3 1/2 3 15/16 51.4 14.0 16B J 4 13/16 4 1/2 18.875 1 1/4 7 1/4 4 3/4 12 3/4 2 3/4 4 1/4 4 1/2 120.0 22.0 23/ 32 1 1 13/16 1 7/8 1/ 4 2 5/ 8 5/ 8 23/ 32 29/ 32 11/ 16 1/ 8 *Maximum bore with keyseat. ■ Approximate weight for each flange. F1–12 29/ 32 TYPE B BUSHED-FLEX QD – FOR CLOSE COUPLED APPLICATIONS COUPLINGS Type B Sure-Flex Couplings are normally supplied with the twopiece E sleeve, and can use any EPDM or Neoprene sleeves. DO NOT use Hytrel sleeves with Type B couplings. Spacing between internal flange hubs equals L minus 2 times C. Spacing between shafts should be greater than 1/8 in. and less than G. To order complete couplings, specify coupling size with flange symbol (B) and bushing. Refer to page F1—3 to order the required coupling. Refer to charts below for bushings. ➁ Standard Keyseat Dimension SURE-GRIP® BUSHING KEYSEAT DIMENSIONS (in.) Bushing Bores Keyseat Bushing JA 1/ – 1 2 1 1/16 – 1 1/8 1 3/16 – 1 1/4 Standard ➁ 1/ x 1/ 4 16 1/ x 1/ 4 32 SF – 1 3/8 1 – 1 5/8 1 11/16 Standard ➁ 3/ x 1/ 8 16 No K.S. – 1 11/16 1 3/4 1 13/16 1 7/8 – 1 15/16 2 Standard ➁ 3/ x 1/ 8 8 1/ x 1/ 2 8 1/ x 1/ 2 16 No K.S. – 2 1/8 2 – 2 1/4 1 – 2 1/2 2 – 2 5/8 Standard ➁ 1/ x 1/ 2 8 5/ x 1/ 8 16 No K.S. SH 1/ 2 7/ 16 1/ 2 SD SK 1/ 2 3/ 16 5/ 16 9/ 16 E F J Shaft Dia. Width Depth 1/ 8 1/ 4 5/ 16 1/ 16 3/ 16 1/ 8 5/ 32 1 7/16 – 1 3/4 1 13/16 – 2 1/4 2 5/16 – 2 3/4 2 13/16 – 3 1/4 3/ 8 1/ 2 5/ 8 3/ 4 3/ 16 1/ 4 5/ 16 3/ 8 3 5/16 – 3 3/4 3 13/16 – 4 1/2 4 9/16 – 5 1/2 5 9/16 – 6 1/2 7/ 8 7/ 16 1/ 2 5/ 8 3/ 4 Bores Keyseat 1/ – 2 1/ 2 4 2 5/16 – 2 1/2 2 9/16 – 2 3/4 2 13/16 – 2 15/16 Standard ➁ 5/ x 3/ 8 16 5/ x 1/ 8 16 No K.S. 1/ 2 5/ 8 – 9/16 – 7/8 15/ – 1 1/ 4 16 1 5/16 – 1 3/8 7/ – 2 7/ 8 8 2 15/16 – 3 1/4 3 5/16 – 3 1/2 Standard ➁ 3/ x 1/ 4 8 7/ x 1/ 8 16 1 – 3 1/4 3 5/16 – 3 3/4 3 13/16 – 3 15/16 4 Standard ➁ 7/ x 3/ 8 16 1 x 1/8 No K.S. 1 7/16 – 3 13/16 3 7/8 – 3 15/16 4 – 4 1/2 Standard ➁ 1 x 3/8 1 x 1/8 1 1 1/4 1 1/2 3/ 32 F1–13 TYPE SC SPACER COUPLINGS BTS - CONVENTIONAL SPACER DESIGN BTS - CONVENTIONAL SPACER DESIGN The table below shows assembled dimensions of Sure-Flex Type SC Spacer Couplings. For dimensions of separate components, refer to page F1—15. Coupling Size 4JSC 5SC 6SC 7SC Required Distance Between Shafts 3-1/2 3-1/2 3-1/2 4-3/8 5 3-1/2 4-3/8 5 3-1/2 8SC 4-3/8 5 3-1/2 4-3/8 9SC 10SC 11SC 5 7 7-3/4 4-3/4 5 7 7-3/4 10 4-3/4 5 7 7-3/4 10 7 12SC 13SC 14SC 7-3/4 10 7-3/4 7-3/4 Use Flange No. 4JSC35 5SC35 6SC35 6SC44 6SC50 7SC35 7SC44 7SC50 8SC35 8SC35-10 8SC44 8SC50 8SC50-10 9SC35 9SC44 9SC50 9SC50-11 9SC70-11 9SC78-11 10SC48 10SC50 10SC70-13 10SC78-13 10SC100-13 11SC48 11SC50 11SC70-14 11SC78-14 11SC100-14 12SC70 12SC70-14 12SC78 12SC78-14 12SC100-14 13SC78 14SC78 Use Hub No. .... 5SCH 6SCH-6SCHS 6SCH-6SCHS 6SCH-6SCHS 7SCH-7SCHS 7SCH-7SCHS 7SCH-7SCHS 8SCH-8SCHS 10SCH-10SCHS 8SCH-8SCHS 8SCH-8SCHS 10SCH-10SCHS 9SCH-9SCHS 9SCH-9SCHS 9SCH-9SCHS 11SCH-11SCHS 11SCH-11SCHS 11SCH-11SCHS 10SCH-10SCHS 10SCH-10SCHS 13SCH-13SCHS 13SCH-13SCHS 13SCH-13SCHS 11SCH-11SCHS 11SCH-11SCHS 14SCH 14SCH 14SCH 12SCH-12SCHS 14SCH 12SCH-12SCHS 14SCH 14SCH 13SCH-13SCHS 14SCH Max. Bore Std. KS Dimensions D L (2) G R Wt. (lbs.) ■ 1-1/8 (1) 1-1/8 1-3/8 1-3/8 1-3/8 1-5/8 1-5/8 1-5/8 1-7/8 2-3/8 1-7/8 1-7/8 2-3/8 2-1/8 2-1/8 2-1/8 2-7/8 2-7/8 2-7/8 2-3/8 2-3/8 3-3/8 3-3/8 3-3/8 2-7/8 2-7/8 3-7/8 3-7/8 3-7/8 2-7/8 3-7/8 2-7/8 3-7/8 3-7/8 3-3/8 3-7/8 2.460 3.250 4.000 4.000 4.000 4.625 4.625 4.625 5.450 5.450 5.450 5.450 5.450 6.350 6.350 6.350 6.350 6.350 6.350 7.500 7.500 7.500 7.500 7.500 8.625 8.625 8.625 8.625 8.625 10.000 10.000 10.000 10.000 10.000 11.750 13.875 5-5/8 5-5/8 5-7/8 6-3/4 7-3/8 6-3/8 7-1/4 7-7/8 6-7/8 8-1/8 7-3/4 8-3/8 9-5/8 7-1/2 8-1/4 8-7/8 10-3/8 12-3/8 13-1/8 9-3/8 9-5/8 13-5/8 14-3/8 16-5/8 10-5/16 10-3/8 14-5/8 15-3/8 17-5/8 12-7/8 14-5/8 13-5/8 15-3/8 17-5/8 14-3/8 15-3/8 5/8 3/4 7/8 7/8 7/8 1 1 1 1-1/8 1-1/8 1-1/8 1-1/8 1-1/8 1-7/16 1-7/16 1-7/16 1-7/16 1-7/16 1-7/16 1-5/8 1-5/8 1-5/8 1-5/8 1-5/8 1-7/8 1-7/8 1-7/8 1-7/8 1-7/8 2-5/16 2-5/16 2-5/16 2-5/16 2-5/16 2-11/16 3-1/4 .... 9/16 3/4 3/4 3/4 5/8 5/8 5/8 13/16 13/16 13/16 1-3/16 1-3/16 1-1/16 1-1/16 1-1/16 1-3/16 1-3/16 1-3/16 1-3/16 1-3/16 1-7/8 1-7/8 1-7/8 1-3/16 1-3/16 2 2 2 1-1/2 2 1-1/2 2 2 1-7/8 2 2.7 4.5 7.3 8.1 8.7 9.9 10.8 11.4 15.2 23.2 16.4 17.4 27.2 18.6 22.2 23.2 40.4 48.2 51.0 37.6 38.4 72.0 76.0 88.0 54.5 54.7 86.1 90.3 102.7 88.1 99.1 91.9 103.3 115.7 129.6 179.9 ■ Approximate weight for completely assembled spacer coupling. (1) 4JSC35 x 1-1/8 has shallow keyseat. (2) “L” dimension and weight will change if one or two short (HS) hubs used. Note: Refer to page F1—15 to order — specify components separately. TYPE SC FLANGES AND HUBS Tables on page F1—15 provide dimensional information for flanges and hubs used for Spacer Couplings. For assembled dimensions, see table above. Any of the sleeves shown on page F1—5 may be used. F1–14 TYPE SC FLANGES AND HUBS BTS - CONVENTIONAL SPACER DESIGN (ILLUSTRATION AND DIMENSIONAL DRAWINGS SHOWN AT BOTTOM OF PAGE F1—14.) Coupling Size Flange No. 4JSC 5SC 4JSC35 5SC35 6SC35 6SC44 6SC50 7SC35 7SC44 7SC50 8SC35 8SC35-10 8SC44 8SC50 8SC50-10 9SC35 9SC44 9SC50 9SC50-11 9SC70-11 9SC78-11 10SC48 10SC50 10SC70-13 10SC78-13 10SC100-13 11SC48 11SC50 11SC70-14 11SC78-14 11SC100-14 12SC70 12SC70-14 12SC78 12SC78-14 12SC100-14 13SC78 14SC78 6SC 7SC 8SC 9SC 10SC 11SC 12SC 13SC 14SC For Distance Between Shafts* 3-1/8 3-1/2 3-1/2 4-3/8 5 3-1/2 4-3/8 5 3-1/2 3-1/2 4-3/8 5 5 3-1/2 4-3/8 5 5 7 7-3/4 4-3/4 5 7 7-3/4 10 4-3/4 5 7 7-3/4 10 7 7 7-3/4 7-3/4 10 7-3/4 7-3/4 For Hub Wt. (lbs.) ■ Dimensions ... 5SCH 6SCH-6SCHS 6SCH-6SCHS 6SCH-6SCHS 7SCH-7SCHS 7SCH-7SCHS 7SCH-7SCHS 8SCH-8SCHS 10SCH-10SCHS 8SCH-8SCHS 8SCH-8SCHS 10SCH-10SCHS 9SCH-9SCHS 9SCH-9SCHS 9SCH-9SCHS 11SCH-11SCHS 11SCH-11SCHS 11SCH-11SCHS 10SCH-10SCHS 10SCH-10SCHS 13SCH-13SCHS 13SCH-13SCHS 13SCH-13SCHS 11SCH-11SCHS 11SCH-11SCHS 14SCH 14SCH 14SCH 12SCH-12SCHS 14SCH 12SCH-12SCHS 14SCH 14SCH 13SCH-13SCHS 14SCH D 2.460 3.250 4.000 4.000 4.000 4.625 4.625 4.625 5.450 5.450 5.450 5.450 5.450 6.350 6.350 6.350 6.350 6.350 6.350 7.500 7.500 7.500 7.500 7.500 8.625 8.625 8.625 8.625 8.625 10.000 10.000 10.000 10.000 10.000 11.750 13.875 E 2-1/16 51/64 19/32 1-1/32 1-11/32 15/32 29/32 1-7/32 9/32 9/32 23/32 1-1/32 1-1/32 1/16 7/16 3/4 3/4 1-3/4 2-1/8 11/32 15/32 1-15/32 1-27/32 2-31/32 1/32 1/16 1-1/16 1-7/16 2-9/16 21/32 21/32 1-1/32 1-1/32 2-5/32 9/16 1/32 H 2 2 2-1/2 2-1/2 2-1/2 2-13/16 2-13/16 2-13/16 3-1/4 4-3/8 3-1/4 3-1/4 4-3/8 3-5/8 3-5/8 3-5/8 5-1/4 5-1/4 5-1/4 4-3/8 4-3/8 6-1/8 6-1/8 6-1/8 5-1/4 5-1/4 6-1/2 6-1/2 6-1/2 5-3/4 6-1/2 5-3/4 6-1/2 6-1/2 6-1/8 6-1/2 L 2-1/2 1-11/16 1-5/8 2-1/16 2-3/8 1-5/8 2-1/16 2-3/8 1-5/8 1-5/8 2-1/16 2-3/8 2-3/8 1-11/16 2-1/16 2-3/8 2-3/8 3-3/8 3-3/4 2-1/4 2-3/8 3-3/8 3-3/4 4-7/8 1-1/2 1-9/16 2-9/16 2-15/16 4-1/16 2-15/32 2-15/32 2-27/32 2-27/32 3-31/32 3-1/4 2-23/32 T 7/16 19/32 23/32 23/32 23/32 25/32 25/32 25/32 29/32 29/32 29/32 29/32 29/32 1-1/32 1-1/32 1-1/32 1-1/32 1-1/32 1-1/32 1-7/32 1-7/32 1-7/32 1-7/32 1-7/32 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-11/16 1-11/16 1-11/16 1-11/16 1-11/16 1-31/32 2-1/4 1.3 1.3 2.0 2.4 2.7 2.5 3.0 3.3 3.7 3.5 4.3 4.8 5.5 4.1 5.9 6.4 7.0 10.9 12.3 9.8 10.2 14.5 16.5 22.5 12.5 12.6 16.3 18.4 24.6 23.4 21.3 25.3 23.4 29.6 38.4 55.2 * Flanges can be mixed to form different Between-Shaft Dimensions. See chart page F1—16. ■Approximate weight for each flange. ▲ If using 10HS hub, 7/16-14NC x 2-1/4 long capscrew needed (not furnished). STOCK BORES * Coupling Size Hub No. Max. Bore Plain Bore 4JSC 5SC 6SC † 5SCH 6SCH 6SCHS 7SCH 7SCHS 8SCH 1-1/8 1-1/8 1-3/8 7/8 1-5/8 7/8 1-7/8 ... 1/2 5/8 ... 5/8 ... 3/4 8SCHS 9SCH 7/8 2-1/8 ... 7/8 9SCHS 10SCH 10SCHS 11SCH 11SCHS 12SCH 12SCHS 13SCH 13SCHS 14SCH 1-1/2 2-3/8 1-5/8 2-7/8 1-7/8 2-7/8 2-1/2 3-3/8 2-1/2 3-7/8 ... 1-1/8 ... 1-1/8 ... 1-3/8 ... 1-3/8 ... 1-5/8 7SC 8SC 9SC 10SC 11SC 12SC 13SC 14SC Bore with Standard Keyway & Set Screw 5/8 – 7/8 – 1 – 1-1/8* 5/8 – 3/4 – 7/8 – 1 – 1-1/8 3/4 – 7/8 – 1 – 1-1/8 –1-1/4–1-3/8 7/8 7/8 – 1 – 1-1/8 – 1-3/8 – 1-1/2 – 1-5/8 7/8 7/8 – 1 – 1-1/8 – 1-3/8 – 1-1/2 – 1-5/8 – 1-3/4 – 1-7/8 7/8 1 – 1-1/8 – 1-3/8 – 1-1/2 – 1-5/8 – 1-3/4 – 1-7/8 – 2-1/8 1-1/8 1-5/8 – 1-7/8 – 2-1/8 – 2-3/8 1-1/8 1-7/8 – 2-1/8 – 2-3/8 – 2-7/8 1-1/8 – 1-5/8 2-1/8 – 2-3/8 – 2-7/8 2-3/8 2-3/8 – 2-7/8 – 3-3/8 2-1/8 – 2-3/8 2-3/8 – 2-7/8 – 3-3/8 – 3-7/8 Dimensions Wt. (lbs.) H Cap Screws Furnished 1-1/16 1-3/32 1-7/32 31/32 1-15/32 1-3/32 2 2 2-1/2 2-1/2 2-13/16 2-13/16 ... 4—10 x 1-1/2 4—1/4 x 1-3/4 4—1/4 x 1-1/2 4—1/4 x 1-7/8 4—1/4 x 1-1/2 ... .8 1.4 1.1 2.0 1.5 1-23/32 1-7/32 3-1/4 3-1/4 4—5/16 x 2-1/4 4—5/16 x 1-3/4 3.2 2.0 1-31/32 1-17/32 2-11/32 1-21/32 2-23/32 1-29/32 2-31/32 2-17/32 3-11/32 2-15/32 3-27/32 3-5/8 3-5/8 4-3/8 4-3/8 5-1/4 5-1/4 5-3/4 5-3/4 6-1/8 6-1/8 6-1/2 4—3/8 x 2-3/4 4—3/8 x 2-1/4 4—7/16 x 3-1/4 4—7/16 x 2-1/2 4—1/2 x 3-1/2 4—1/2 x 2-3/4 4—5/8 x 4 4—5/8 x 3-1/2 4—5/8 x 4-1/2 4—5/8 x 3-1/2 4—5/8 x 5 4.2 3.7 7.4 5.5 12.2 9.3 16.6 14.1 19.9 16.0 24.2 C ■ † FOR 4JSC the hub is an integral part of the flange. 4JSC x 1-1/8 has 1/4 x 1/6 shallow keyseat. ■ Approximate weight for each hub. * See page F1—10 for bore tolerances F1—13 for std. keyseat dimensions. F1–15 BETWEEN SHAFT SPACINGS AVAILABLE Spacer couplings are available having the most popular between shaft dimensions. Other spacings can be achieved by mixing flanges. 3-1/2 4-3/8 5 7 7-3/4 10 Use Flanges* Spacing Use Flanges* 2-( 2-( 2-( 2-( 2-( 2-( 3-15/16 4-1/4 4-11/16 5-1/4 5-5/8 5-11/16 6 6-1/16 6-3/8 6-3/4 7-3/16 7-3/8 7-1/2 8-1/2 8-7/8 SC35 & SC44 SC35 & SC50 SC44 & SC50 SC35 & SC70 SC35 & SC78 SC44 & SC70 SC50 & SC70 SC44 & SC78 SC50 & SC78 SC35 & SC100** SC44 & SC100** SC70 & SC78 SC50 & SC100 SC70 & SC100 SC78 & SC100 ) SC35 ) SC44 ) SC50 ) SC70 ) SC78 ) SC100 SEMI-SPACER COMBINATION STANDARD Spacing The “Standard” column provides spacings using identical flanges; the “Combination” column mixes flanges; the column headed “Semi-Spacer” uses one flange that is not made for spacer coupling applications and thus does not have a detachable hub. Spacing 1-7/8 2-5/16 2-5/8 3-5/8 4 5-1/8 * Check individual coupling size for flange availability. ** Non-Stock Note: Other combinations available — consult factory. F1–16 Use Flanges* S & SC35 S & SC44 S & SC50 S & SC70 S & SC78 S & SC100 TYPE C SURE-FLEX CLAMP HUB – SPACER DESIGN F1–17 SURE-FLEX® COUPLINGS Installation Instructions Sure-Flex flanges (outer metallic parts) and sleeves (inner elastomeric members) come in many sizes and types. First, determine the size and type of components being used. Remove all components from their boxes, and loosely assemble the coupling on any convenient surface. (Do not attempt to install the wire ring on the two-piece E or N sleeve at this time.) Also check maximum RPM values in the table against operating speed. All rubber sleeves (EPDM and Neoprene) have the same ratings for a given size and may be used interchangeably. However, because rubber and Hytrel sleeves have completely different ratings, they never should be used interchangeably. Inspect all coupling components and remove any protective coatings or lubricants from bores, mating surfaces and fasteners. Remove any existing burrs, etc. from the shafts. Slide one coupling flange onto each shaft, using snugfitting keys where required. When using Type B flanges, follow the instructions furnished with the Sure-Grip bushing. Position the flanges on the shafts to approximately achieve the Y dimension shown in the table. It is usually best to have an equal length of shaft extending into each flange. Move one flange to its final position. Torque fasteners to proper values. Slide the other flange far enough away to install the sleeve. With a two-piece sleeve, do not move the wire ring to its final position; allow it to hang loosely in the groove adjacent to the teeth. Check angular alignment with a micrometer or caliper. Measure from the outside of one flange to the outside of the other at intervals around the periphery of the coupling. Determine the maximum and minimum dimensions without rotating the coupling. The difference between the maximum and minimum must not exceed the figure given under “Angular” in the table. If a correction is necessary, be sure to recheck the parallel alignment. 6 1 2 3 Parallel MAXIMUM RPM AND ALLOWABLE MISALIGNMENT Sleeve Maximum Size RPM 3 4 5 6 7 8 9 10 11 12 13 14 16 Slide the loose flange on the shaft until the sleeve is completely seated in the teeth of each flange. (The “Y” dimension is for reference and not critical.) Secure the flange to the shaft. Different coupling sleeves require different degrees of alignment precision. Locate the alignment values for your sleeve size and type in the table. Check parallel alignment by placing a straight-edge across the two coupling flanges and measuring the maximum offset at various points around the periphery of the coupling without rotating the coupling. If the maximum offset exceeds the figure shown under “Parallel” in the table, realign the shafts. 4 5 F1–18 Angular 9200 7600 7600 6000 5250 4500 3750 3600 3600 2800 2400 2200 1500 (Dimensions in inches) Types JE, JN, JES, JNS, E & N Parallel Angular .010 .010 .015 .015 .020 .020 .025 .025 .032 .032 .040 .045 .062 .035 .043 .056 .070 .081 .094 .109 .128 .151 .175 .195 .242 .330 Y 1.188 1.500 1.938 2.375 2.563 2.938 3.500 4.063 4.875 4.688 6.688 7.750 10.250 *Type H & HS Parallel Angular ... ... ... .010 .012 .015 .017 .020 .022 .025 .030 .035 ... ... ... ... .016 .020 .025 .028 .032 .037 .042 .050 .060 ... Y ... ... ... 2.375 2.563 2.938 3.500 4.063 4.875 5.688 6.625 7.750 ... Note: Values shown above apply if the actual torque transmitted is more than 1/4 the coupling rating. For lesser torque, reduce the above values by 1/2. *Type H and HS sleeves should not be used as direct replacements for EPDM or Neoprene sleeves. If the coupling employs the two-piece sleeve with the wire ring, force the ring into its groove in the center of the sleeve. It may be necessary to pry the ring into position with a blunt screwdriver. 7 8 Install coupling guards per OSHA requirements. CAUTION: Coupling sleeves may be thrown from the coupling assembly with substantial force when the coupling is subjected to a severe shock load or abuse. DURA-FLEX® COUPLINGS SECTION F2 Patent No. 5,611,732 FEATURES • • • • • • • • Designed from the ground up using finite element analysis to maximize flex life. Easy two piece element installation. No need to move the hubs during replacement. One spacer size to handle most different between shaft spacings. Light weight element absorbs shock loading and torsional vibration. Same hubs used on both spacer and standard elements. No lubrication. Good chemical resistance. Stock bore-to-size (BTS), Sure-Grip bushed (QT) and Taper-Lock® bushed (TL) Hubs. The specially designed split-in-half element can be easily replaced without moving any connected equipment. ® Taper-Lock is a registered tradename of Rockwell Automation-Dodge. F2–1 DURA-FLEX COUPLING SELECTION A. Determine the Prime Mover Classification Prime Mover Class • Electric Motors (Standard duty), Hydraulic Motors, Turbines • Gasoline or Steam Engines (4 or more cylinders) • Diesel or Gas Engines, High Torque Electric Motors A B C B. Determine the Load Characteristics and the Service Factor Typical Applications Load Agitators (pure liquids), Blowers (centrifugal, Can and Bottle Filling Machines, Conveyors - uniformly loaded or fed (belt, chain, screw), Fans (centrifugal), Generators (uniform load), Pumps (centrifugal), Screens (air washing, water), Stokers (uniform load), Woodworking Machines (planers, routers, saws) Uniform Characteristics Even loads - no shock - non reversing - infrequent starts (up to 10 per hour) - low starting torques Beaters, Blowers (lobe, vane), Compressors (centrifugal, rotary), Moderate Uneven loads - moderate shock Conveyors - non uniformly loaded or fed (belt, bucket, chain, shock Infrequent reversing-moderate screw), Dredge Pumps, Fans (forced draft, propeller), Kilns, torques Paper Mills (calendars, converting machines, conveyors, dryers, mixers, winders), Printing Presses, Pumps (gear, rotary), Shredders, Textile Machinery (dryers, dyers) Cranes (bridge, hoist, trolley), Fans (cooling tower), Generators (welding), Hammer Mills, Mills (ball, pebble, rolling, tube, tumbling), Pumps (oil well), Wire Drawing Machines Heavy shock Uneven loads - heavy shock frequent starts and stops - high starting torques - high inertia peak loads Prime Mover Class A B C 1.0 1.5 2.0 1.5 2.0 2.5 2.0 2.5 3.0 Note: The above applications depict the generally accepted conditions encountered in industry. Conditions subject to extreme temperatures, abrasive dusts, corrosive liquids, excessively high starting torques, etc., must be considered as extra heavy shock loads. These conditions will increase service factors. Consult TB Wood’s for these selections. C. Calculate Design Horsepower or Design Torque • If Prime Mover is a 1160, 1750, or 3500 rpm motor. Design Hp = Prime Mover HP x Service Factor Go to page F2—3 and reference the corresponding motor rpm column. • If Prime Mover is not one of the three speeds listed above. Design HP @ 100 rpm = (Primer Mover Hp x Service Factor x 100) / Coupling RPM Go to page F2—3 and reference HP @ 100 RPM column. • If Using Prime Mover Torque Design Torque = Prime Mover Torque x Service Factor Go to page F2—3 and reference Torque column. D. Select Coupling (DURA-FLEX Couplings are sold by component) A DURA-FLEX Assembly consists of one element (STD or Spacer) and two hubs (BTS or QD). Optional high speed rings may also be ordered for spacer elements. Below is an ordering example for Dura-Flex Couplings. Part # Element (1) Hubs (2) HS Rings (1) F2–2 WE2 - WE80 WES2 - WES80 WE[2-80] x Bore WE[4-80] - Bushing WE[3-80] - TL Bushing WE[20-80]R Description Standard element, sizes 2 through 80 Spacer element, sizes 2 through 80 BTS hubs - stock bore (specify bore size) QD hubs (sizes 4 through 80, bushing not included) TL hubs (sizes 3 through 80, bushing not included) High speed rings - sizes 20-80 (standard for sizes 2-10) Size 20 Example WE20 WES20 WE20H138 WE20H WE20HTL WE20R DURA-FLEX COUPLING SELECTION (continued) COUPLING RATINGS (STD & SPACER) 3500 Torque (IN LBS) Stiffness in lbs/ Radian Standard 10.55 20.27 30.54 51.37 80.52 127.73 202.70 305.43 424.83 694.17 1229.20 2194.50 190 365 550 925 1450 2300 3650 5500 7650 12500 22125 39500 3170 4710 5370 9820 15800 27600 42200 65200 123000 167000 205000 305000 7500 7500 7500 7500 7500 6600 5800 5000 4200 3800 3600 2000 HP @ RPM Coupling Size 100 1160 1750 WE2 WE3 WE4 WE5 WE10 WE20 WE30 WE40 WE50 WE60 WE70 WE80 .30 .58 .88 1.48 2.30 3.65 5.79 8.85 12.14 19.84 35.12 62.70 3.50 6.72 10.12 17.02 26.69 42.33 67.18 101.23 140.80 230.07 407.39 727.32 5.28 10.13 15.27 25.68 40.26 63.86 101.35 152.72 212.42 347.08 614.60 1097.30 Maximum Rpm Spacer* Max. Misalignment Parallel Angular 1/16 1/16 1/16 1/16 1/16 3/32 3/32 3/32 3/32 1/8 1/8 1/8 4˚ 4˚ 4˚ 4˚ 4˚ 3˚ 3˚ 3˚ 3˚ 2˚ 2˚ 2˚ 7500 7500 7500 7500 7500 4800 4200 3600 3100 2800 2600 1800 *Maximum spacer RPM = Maximum standard RPM if using optional high speed rings BTS HUBS - STOCK BORES BORE SIZE PRODUCT NO.* 1/2 12 5/8 58 3/4 34 7/8 78 15/16 1 1 1-1/16 1-1/8 118 1-3/16 1-1/4 114 1-5/16 1-3/8 138 1-7/16 1-1/2 112 1-9/16 1-5/8 158 1-11/16 1-3/4 134 1-7/8 178 1-15/16 2 2 2-1/8 218 2-3/16 2-1/4 214 2-3/8 238 2-1/2 2-5/8 258 2-3/4 2-7/8 278 3-3/8 338 3-3/4 334 3-7/8 378 4 4 4-3/8 438 4-7/8 478 MAX BORE WE2H O X XS XS WE3H O X XS XS XS XS XS XS XS XS WE4H OX X XS X XS XS X X X XS X X X XS X WE5H WE10H WE20H WE30H WE40H O O X WE50H WE60H WE70H X O O XS XS X X XS XS X X XS XS XS XS XS XS X XS XS X X XS X XS XS XS X XS XS XS XS XS X X XS XS X X O X O XS XS XS XS XS X X X X X XS XS XS XS XS WE80H O X X XS X X X XS X X X XS X X XS X XS X X XS X S X O X X X X X X X X X X X X X X X 1-1/8 1-3/8 1-5/8 1-7/8 2-1/8 2-3/8 O NO KEYSEAT X STANDARD KEYSEAT S STEEL HUB OPTION MAX. BORE INCLUDES STANDARD KEYSEAT * PRODUCT NUMBER EXAMPLE ➝ WSE5H114 for WE5 x 1-1/4 HUB WESHS118 for WE5 x 1-1/8 STEEL HUB 2-7/8 3-3/8 3-5/8 4 4-1/2 X 6 BORE TOLERANCES (BTS) BORE SIZE UP TO AND INCLUDING 2” OVER 2” TOLERANCE +.0005 to +.0015 +.0005 to +.0002 F2–3 DURA-FLEX BTS COUPLINGS Assembly Dimensions for BTS Couplings. (All dimensions in inches) Minimum Shaft Spacing = .25” Dimensions Common to BTS Standard and Spacer Assemblies SIZE WE2 WE3 WE4 WE5 WE10 WE20 WE30 WE40 WE50 WE60 WE70 WE80 & & & & & & & & & & & & WES2 WES3 WES4 WES5 WES10 WES20 WES30 WES40 WES50 WES60 WES70 WES80 A B C Max. Bore 3.70 4.24 4.52 5.40 6.48 7.36 8.41 9.71 11.34 12.53 14.00 16.00 1.85 2.32 2.6 3.13 3.65 4.48 5.42 6.63 8.13 8.75 9.25 11.3 0.94 1.50 1.69 1.75 1.88 2.06 2.31 2.50 2.75 3.25 3.62 4.87 1-1/8 1-3/8 1-5/8 1-7/8 2-1/8 2-3/8 2-7/8 3-3/8 3-5/8 4 4-1/2 6 Standard Element Assembly Product No.* OAL MAX OAL MIN Maximum DBSE Weight lbs. WE2 WE3 WE4 WE5 WE10 WE20 WE30 WE40 WE50 WE60 WE70 WE80 3.78 4.32 4.68 5.30 5.57 6.82 7.61 8.16 9.21 10.70 11.00 14.75 3.22 3.80 3.82 4.32 4.13 4.30 4.63 5.08 5.79 6.44 7.20 9.30 1.90 1.32 1.30 1.80 1.81 2.70 2.99 3.16 3.71 4.20 4.86 6.64 1.5 3.3 4.4 7.4 11.2 16.3 27.7 45.4 59.0 82.6 109.0 242.0 * Product number is element only. Spacer Element Assembly Product No.* OAL MAX OAL MIN Maximum DBSE Weight lbs. WES2 WES3 WES4 WES5 WES10 WES20 WES30 WES40 WES50 WES60 WES70 WES80 5.72 8.02 8.38 8.50 8.76 11.17 11.65 11.89 12.31 16.28 16.81 19.73 5.72 7.28 7.28 7.28 7.28 9.35 9.35 9.35 9.35 12.40 12.50 12.50 4.04 5.02 5.00 5.00 5.00 7.05 7.03 6.89 6.81 9.78 9.57 9.77 2.5 4.8 6.1 9.4 13.6 19.2 31.0 48.9 63.5 91.0 128 258 * Product number is element only. Sizes WES2 through WES10 are furnished with high speed rings. All larger sizes, rings can be ordered as an option. All weights shown are with MPB style hubs. Shaft Spacing from 1/4” up to the MAX DBSE can be accomodated by positioning hubs IN or OUT or by using various existing hole patterns. OAL - Over All Length does Not include bolt heads F2–4 DURA-FLEX QD BUSHED COUPLINGS Assembly Dimensions for QD Bushed Couplings. (All dimensions in inches) Minimum Shaft Spacing = .25” Dimensions Common to QD Bushed Standard and Spacer Assemblies SIZE WE4 WE5 WE10 WE20 WE30 WE40 WE50 WE60 WE70 WE80 & & & & & & & & & & WES4 WES5 WES10 WES20 WES30 WES40 WES50 WES60 WES70 WES80 A B D Bushing Max. Bore 4.52 5.40 6.48 7.36 8.41 9.71 11.34 12.53 14.00 16.00 2.60 3.13 3.65 4.48 5.42 6.63 8.13 8.75 9.25 11.3 1.00 1.25 1.31 1.88 2.00 2.63 2.63 3.63 4.50 6.75 JA SH SDS SK SF E E F J M 1-1/4 1-11/16 2 2-5/8 2-15/16 3-1/2 3-1/2 4 4-1/2 5-1/2 Standard Element Assembly Product No.* OAL MAX OAL MIN Maximum DBSE Weight lbs. WE4 WE5 WE10 WE20 WE30 WE40 WE50 WE60 WE70 WE80 3.88 4.50 4.95 6.37 5.94 6.75 7.88 8.88 10.47 14.72 3.24 4.24 3.83 4.38 5.43 6.50 6.61 8.68 10.12 13.97 1.88 1.88 2.31 2.62 2.19 1.74 2.89 1.96 1.72 1.47 3.8 6.0 8.8 15.9 25.1 47.0 48.0 79.4 124 268 * Product number is element only. Spacer Element Assembly Product No.* OAL MAX OAL MIN Maximum DBSE Weight lbs. WES4 WES5 WES10 WES20 WES30 WES40 WES50 WES60 WES70 WES80 7.58 7.71 8.14 10.72 9.98 10.48 10.98 14.46 15.41 17.85 7.28 7.28 7.28 9.35 9.35 9.35 9.35 12.40 12.50 14.35 5.58 5.08 5.50 6.97 6.23 5.47 5.99 7.54 6.65 4.60 5.5 8.0 11.2 18.8 28.4 50.5 52.5 106.8 143 284 * Product number is element only. Sizes WES4 through WES10 are furnished with high speed rings. All larger sizes, rings can be ordered as an option. All weights shown are with MPB bushings. Shaft Spacing from 1/4” up to the MAX DBSE can be accomodated by positioning hubs IN or OUT or by using various existing hole patterns. OAL - Over All Length does Not include bolt heads F2–5 DURA-FLEX Taper-Lock® BUSHED COUPLINGS Assembly Dimensions for Taper-Lock® Bushed Couplings. (All dimensions in inches) Minimum Shaft Spacing = .25” Dimensions Common to Taper-Lock ® Bushed Standard and Spacer Assemblies SIZE WE3 WE4 WE5 WE10 WE20 WE30 WE40 WE50 WE60 WE70 WE80 & & & & & & & & & & & WES3 WES4 WES5 WES10 WES20 WES30 WES40 WES50 WES60 WES70 WES80 A B D Bushing Max. Bore 4.24 4.52 5.40 6.48 7.36 8.41 9.71 11.34 12.53 14.00 16.00 2.32 2.60 3.13 3.65 4.48 5.42 6.63 8.13 8.75 9.25 11.3 0.88 0.88 0.88 1.00 1.00 1.25 1.75 1.75 2.00 3.50 4.00 TL1008 TL1008 TL1108 TL1310 TL1610 TL2012 TL2517 TL2517 TL3020 TL3535 TL4040 1 1 1-1/8 1-7/16 1-11/16 2-1/8 2-11/16 2-11/16 3-1/4 3-15/16 4-7/16 Standard Element Assembly Product No.* OAL Maximum DBSE Weight lbs. WE3 WE4 WE5 WE10 WE20 WE30 WE40 WE50 WE60 WE70 WE80 3.44 3.44 3.94 4.06 4.50 5.06 5.88 6.50 7.31 9.38 11.75 1.69 1.69 2.19 2.06 2.50 2.56 2.38 3.00 3.31 2.38 3.75 1.8 2.6 4.0 6.0 9.0 13.6 21.8 31.5 46.6 66.7 82.0 * Product number is element only. Spacer Element Assembly Product No.* OAL MAX OAL MIN WES3 WES4 WES5 WES10 WES20 WES30 WES40 WES50 WES60 WES70 WES80 7.28 7.28 7.28 7.28 9.35 9.35 9.59 9.59 12.90 14.34 14.84 7.28 7.28 7.28 7.28 9.35 9.35 9.35 9.35 12.40 12.50 14.35 * Product number is element only. Maximum Weight DBSE lbs. 5.38 5.38 5.38 5.25 6.87 6.60 6.11 6.11 8.90 7.34 6.84 3.2 4.2 6.0 7.9 11.9 18.0 26.8 37.4 60.7 81.4 93.2 Sizes WES3 through WES10 are furnished with high speed rings. All larger sizes, rings can be ordered as an option. All weights shown are with MPB bushings. ® Taper-Lock is a registered tradename of Rockwell Automation-Dodge. F2–6 DURA-FLEX® METRIC COUPLINGS Patent No. 5,611,732 FEATURES • • • • • • • • Metric Hardware Designed from the ground up using finite element analysis to maximize flex life. Easy two piece element installation. No need to move the hubs during replacement. One spacer size to handle most different between shaft spacings. Light weight element absorbs shock loading and torsional vibration. Same hubs used on both spacer and standard elements. No lubrication. Good chemical resistance. The specially designed split-in-half element can be easily replaced without moving any connected equipment. ® Taper-Lock is a registered tradename of Rockwell Automation-Dodge. F2–7 DURA-FLEX METRIC COUPLING SELECTION A. Determine the Prime Mover Classification Prime Mover Class • Electric Motors (Standard duty), Hydraulic Motors, Turbines • Gasoline or Steam Engines (4 or more cylinders) • Diesel or Gas Engines, High Torque Electric Motors A B C B. Determine the Load Characteristics and the Service Factor Typical Applications Agitators (pure liquids), Blowers (centrifugal, Can and Bottle Filling Machines, Conveyors - uniformly loaded or fed (belt, chain, screw), Fans (centrifugal), Generators (uniform load), Pumps (centrifugal), Screens (air washing, water), Stokers (uniform load), Woodworking Machines (planers, routers, saws) Load Uniform Characteristics Even loads - no shock - non reversing - infrequent starts (up to 10 per hour) - low starting torques Beaters, Blowers (lobe, vane), Compressors (centrifugal, rotary), Moderate Uneven loads - moderate shock Conveyors - non uniformly loaded or fed (belt, bucket, chain, shock Infrequent reversing-moderate screw), Dredge Pumps, Fans (forced draft, propeller), Kilns, torques Paper Mills (calendars, converting machines, conveyors, dryers, mixers, winders), Printing Presses, Pumps (gear, rotary), Shredders, Textile Machinery (dryers, dyers) Cranes (bridge, hoist, trolley), Fans (cooling tower), Generators (welding), Hammer Mills, Mills (ball, pebble, rolling, tube, tumbling), Pumps (oil well), Wire Drawing Machines Heavy shock Uneven loads - heavy shock frequent starts and stops - high starting torques - high inertia peak loads Prime Mover Class A B C 1.0 1.5 2.0 1.5 2.0 2.5 2.0 2.5 3.0 Note: The above applications depict the generally accepted conditions encountered in industry. Conditions subject to extreme temperatures, abrasive dusts, corrosive liquids, excessively high starting torques, etc., must be considered as extra heavy shock loads. These conditions will increase service factors. Consult TB Wood’s for these selections. C. Calculate Design Horsepower or Design Torque • If Prime Mover is a 970, 1450, or 3000 rpm motor. Design KW = Prime Mover KW x Service Factor Go to page F2—9 and reference the corresponding motor rpm column. • If Prime Mover is not one of the three speeds listed above. Design KW @ 100 rpm = (Primer Mover KW x Service Factor x 100) / Coupling RPM Go to page F2—9 and reference KW @ 100 RPM column. • If Using Prime Mover Torque Design Torque = Prime Mover Torque x Service Factor Go to page F2—9 and reference Torque column. F2–8 DURA-FLEX METRIC COUPLING SELECTION (continued) D. DURA-FLEX Couplings are sold by component A DURA-FLEX Assembly consists of one element (STD or Spacer) and two hubs (BTS or QD). Optional high speed rings may also be ordered for spacer elements. Below is an ordering example for Dura-Flex Couplings. Part # Description Size 20 Example Element (1) WE2M – WE80M WES2M – WES80M Standard Metric Element, sizes 2 through 80 Spacer Metric Element, sizes 2 through 80 WE20M WES20M Hubs (2) WE[2-80] MPB WE[3-80] – TL Bushing BTS Hubs – MPB suitable to rebore TL Hubs (sizes 3 through 80, bushing not included) WE20MMPB WE20MTL HS Rings (1) WE[20-80]R High speed rings – sizes 20-80 (standard for sizes 2-10) WE20RM COUPLING RATINGS (STD & SPACER) Coupling Size KW @ RPM 100 970 1450 3000 WE2M 0.22 2.17 3.24 6.71 WE3M 0.43 4.20 6.27 12.98 WE4M .66 6.37 9.52 19.69 WE5M 1.10 10.71 16.00 33.11 WE10M 1.72 16.64 24.87 51.45 WE20M 2.72 26.40 39.47 81.65 WE30M 4.32 41.88 62.61 129.53 WE40M 6.60 64.01 95.69 197.98 WE50M 9.05 87.81 131.27 271.58 WE60M 14.79 143.51 214.52 443.84 WE70M 26.19 254.03 379.74 785.67 WE80M 46.76 453.53 677.95 1402.66 Torque Stiffness (Nm) NM/RAD 21.47 41.24 62.14 104.5 163.8 259.9 412.4 621.4 864.3 1412 2500 4463 358 532 607 1110 1790 3120 4770 7370 13900 18900 23200 34500 Maximum Rpm Standard Spacer* 7500 7500 7500 7500 7500 6600 5800 5000 4200 3800 3600 2000 7500 7500 7500 7500 7500 4800 4200 3600 3100 2800 2600 1800 Max. Misalignment Parallel (MM) 1.6 1.6 1.6 1.6 1.6 2.4 2.4 2.4 2.4 3.2 3.2 3.2 Angular 4˚ 4˚ 4˚ 4˚ 4˚ 3˚ 3˚ 3˚ 3˚ 2˚ 2˚ 2˚ *Maximum spacer RPM = Maximum standard RPM if using optional high speed rings F2–9 DURA-FLEX METRIC BTS COUPLINGS Assembly Dimensions for BTS Couplings. (All dimensions in millimeters) Minimum Shaft Spacing = 6.35mm Dimensions Common to BTS Standard and Spacer Assemblies SIZE A B C Max Bore WE2M & WES2M WE3M & WES3M WE4M & WES4M WE5M & WES5M WE10M & WES10M WE20M & WES20M WE30M & WES30M WE40M & WES40M WE50M & WES50M WE60M & WES60M WE70M & WES70M WE80M & WES80M 94 108 115 137 165 187 214 247 288 318 356 406 47 59 66 80 93 114 138 168 207 222 235 287 24 38 43 44 48 52 59 64 70 83 92 124 29 35 41 48 54 60 73 86 92 102 114 152 Standard Element Assembly Product No. OAL MAX OAL MIN Maximum DBSE Weight kg WE2M WE3M WE4M WE5M WE10M WE20M WE30M WE40M WE50M WE60M WE70M WE80M 96 110 119 135 141 173 193 207 234 272 279 375 82 97 97 110 105 109 118 129 147 164 183 236 48 34 33 46 46 69 76 80 94 107 123 169 .07 1.5 2.0 3.4 5.1 7.4 12.6 20.6 26.8 37.5 49.4 110 * Product number is element only. Spacer Element Assembly Product No. OAL MAX OAL MIN Maximum DBSE Weight kg WES2M WES3M WES4M WES5M WES10M WES20M WES30M WES40M WES50M WES60M WES70M WES80M 145 204 213 216 223 284 296 302 313 414 427 501 145 185 185 185 185 237 237 237 237 315 318 318 103 128 127 127 127 180 180 175 173 248 243 248 1.1 2.2 2.8 4.3 6.2 8.7 14.1 22.2 28.8 41.3 58.1 117 Sizes WES2M through WES10M are furnished with high speed rings. All larger sizes, rings can be ordered as an option. All weights shown are with MPB style hubs. * Product number is element only. Shaft Spacing from 1/4” up to the MAX DBSE can be accomodated by positioning hubs IN or OUT or by using various existing hole patterns. OAL - Over All Length does Not include bolt heads. F2–10 DURA-FLEX METRIC Taper-Lock® BUSHED COUPLINGS Assembly Dimensions for Taper-Lock® Bushed Couplings. (All dimensions in inches) Minimum Shaft Spacing = .25” Dimensions Common to Taper-Lock ® Bushed Standard and Spacer Assemblies SIZE A B H Bushing Max Bore WE3M & WES3M WE4M & WES4M WE5M & WES5M WE10M & WES10M WE20M & WES20M WE30M & WES30M WE40M & WES40M WE50M & WES50M WE60M & WES60M WE70M & WES70M WE80M & WES80M 108 115 137 165 187 214 247 288 318 356 406 59 66 80 93 114 138 168 207 222 235 287 22 22 22 25 25 32 44 44 51 89 102 TL1008 TL1008 TL1108 TL1310 TL1610 TL2012 TL2517 TL2517 TL3020 TL3535 TL4040 26 26 29 36 44 55 68 68 82 100 113 Standard Element Assembly Product No. OAL Maximum DBSE Weight kg WE3M WE4M WE5M WE10M WE20M WE30M WE40M WE50M WE60M WE70M WE80M 87 87 100 103 114 129 149 165 186 238 298 43 43 56 52 64 65 60 76 84 60 95 0.8 1.2 1.8 2.7 4.1 6.2 9.9 14.3 21.1 30.3 37.2 * Product number is element only. Spacer Element Assembly Product No. OAL MAX OAL MIN Maximum DBSE Weight kg WES3M WES4M WES5M WES10M WES20M WES30M WES40M WES50M WES60M WES70M WES80M 185 185 185 185 237 237 244 244 328 364 377 185 185 185 185 237 237 237 237 315 318 318 137 137 137 133 174 168 155 155 226 186 174 1.5 1.9 2.7 3.6 5.4 8.2 12.2 17.0 27.5 36.9 42.3 Sizes WES3M through WES10M are furnished with high speed rings. All larger sizes, rings can be ordered as an option. All weights shown are with MPB bushings. * Product number is element only. ® Taper-Lock is a registered Trademark of Rockwell Automation - Dodge Shaft Spacing from 1/4” up to the MAX DBSE can be accomodated by positioning hubs IN or OUT or by using various existing hole patterns. OAL - Over All Length does Not include bolt heads F2–11 We Have A Product for ALL Your Coupling Needs Besides the full line of stock DURA-FLEX couplings — Wood’s has other stock coupling lines that may fill your application. Sure-Flex® • • • • Operates in shear No lubrication Four-way flexibility Easy installation Up to 115 HP @ 100 rpm Gear Couplings® • High Torque Capacity • Torsionally Stiff • Good Inherent Balance • Rated for Higher Speeds • Many Types and Configurations Up to 2714 HP @ 100 rpm Jaw Couplings • • • • Form-Flex® • All metal construction • No lubrication • Wide temperature range • Zero backlash • API offering Economical No maintenance Industry standard Large inventories Up to 3175 HP @ 100 rpm Up to 30 HP @ 100 rpm JAW TYPE ELASTOMERIC COUPLINGS SECTION F3 L-JAW Straight Jaw • 100% interchangeable with industry standard • 4 Insert materials available • Large selection of sizes C-JAW Straight Jaw • Uses individual cushions • For higher torque loads • Cushions easily replaced F3–1 JAW COUPLING SELECTION Determine the Prime Mover Classification Prime Mover Class • Electric Motors (Standard duty), Hydraulic Motors, Turbines • Gasoline or Steam Engines (4 or more cylinders) • Diesel or Gas Engines, High Torque Electric Motors A B C Determine the Load Characteristics and the Service Factor Typical Applications Load Characteristics Prime Mover Class A B C Agitators (pure liquids), Blowers (centrifugal, Can and Bottle Uniform Even loads - no shock - non Filling Machines, Conveyors - uniformly loaded or fed (belt, reversing - infrequent starts (up to chain, screw), Fans (centrifugal), Generators (uniform load), 10 per hour) - low starting torques Pumps (centrifugal), Screens (air washing, water), Stokers — Up to 8 hours per day 1.0 1.5 2.0 (uniform load), Woodworking Machines (planers, routers, saws) — Over 8 hours per day 1.5 2.0 2.5 Beaters, Blowers (lobe, vane), Compressors (centrifugal, rotary), Moderate Uneven loads - moderate shock Conveyors - non uniformly loaded or fed (belt, bucket, chain, shock Infrequent reversing-moderate screw), Dredge Pumps, Fans (forced draft, propeller), Kilns, torques Paper Mills (calendars, converting machines, conveyors, dryers, — Up to 8 hours per day 1.5 2.0 2.5 mixers, winders), Printing Presses, Pumps (gear, rotary), — Over 8 hours per day 2.0 2.5 3.0 Shredders, Textile Machinery (dryers, dyers) Cranes (bridge, hoist, trolley), Fans (cooling tower), Generators Heavy Uneven loads - heavy shock (welding), Hammer Mills, Mills (ball, pebble, rolling, tube, shock frequent starts and stops - high tumbling), Pumps (oil well), Wire Drawing Machines starting torques - high inertia peak loads — Up to 8 hours per day 2.0 2.5 3.0 — Over 8 hours per day 2.5 3.0 3.5 Note: The above applications depict the generally accepted conditions encountered in industry. Conditions subject to extreme temperatures, abrasive dusts, corrosive liquids and dusts. Excessively high starting torques, etc., must be considered as extra heavy shock loads. These conditions will increase service factors. Consult factory for these selections. Calculate Design Horsepower or Design Torque • If Prime Mover is a 1200, 1800, or 3600 rpm motor. Design Hp = Prime Mover HP x Service Factor Go to page F3—3 and reference the corresponding motor rpm column. • If Prime Mover is not one of the three speeds listed above. Design Hp @ 100 rpm = (Primer Mover Hp x Service Factor x 100) / Coupling RPM Go to page F3—3 and reference HP @ 100 RPM column. • If Using Prime Mover Torque Design Torque = Prime Mover Torque x Service Factor Go to page F3—3 and reference Torque column. Jaw Couplings are sold by component Below is an ordering example for each Jaw style coupling. All listed components must be ordered to receive a complete coupling. Components F3–2 L-JAW Product No. Description Driver Hub Driven Hub L09958 L09912NK L099 x 5/8 L099 x 1/2 Insert L099N L099 Buna-N Cover none none no keyseat C-JAW Product No. Description C280178 C280158 C280 x 1-7/8 C280 x 1-5/8 C280N C280 Buna-N C280CH C280 Cover (contains 6 cushions) w/ hardware TORQUE - HORSEPOWER RATINGS L-JAW TYPE PRODUCT NO. MAX BORE MAX RPM TORQUE IN. LBS L035 L050 L070 L075 L090 1. L095 L099 2. L100 L110 L150 L190 L225 L276 3/8 5/8 3/4 7/8 1 1-1/8 1-3/16 1-7/16 1-5/8 1-7/8 2-1/8 2-5/8 2-7/8 31000 18000 14000 11000 9000 9000 7000 7000 5000 5000 5000 4600 4200 3.5 26.3 43.2 90.0 144.0 194.0 318.0 417.0 792.0 1240.0 1726.0 2340.0 4716.0 BUNA-N SPIDER (N) HP PER HP/SPEEDS (RPM) 100 RPM 1200 1800 3600 0.006 0.042 0.069 0.143 0.228 0.308 0.505 0.662 1.257 1.967 2.739 3.713 7.483 0.07 0.50 0.82 1.71 2.74 3.69 6.05 7.94 15.08 23.61 32.86 44.55 89.79 0.10 0.75 1.23 2.57 4.11 5.54 9.08 11.91 22.62 35.41 49.29 66.83 134.69 0.20 1.50 2.47 5.14 8.23 11.08 18.16 23.82 45.24 70.83 98.59 133.66 269.38 TORQUE IN. LBS. HYTREL SPIDER (H) HP PER HP/SPEED (RPM) 100 RPM 1200 1800 3600 50.0 114 227 401 561 792 1134 2268 3708 4680 6228 0.079 0.181 0.360 0.636 0.890 1.257 1.799 3.599 5.883 7.426 9.882 0.95 2.17 4.32 7.64 10.68 15.08 21.59 43.18 70.60 89.11 118.58 1.43 3.26 6.48 11.45 16.02 22.62 32.39 64.77 105.90 133.66 177.87 2.86 6.51 12.97 22.91 32.04 45.24 64.77 129.55 211.80 267.32 355.74 WARNING: DO NOT USE BRONZE INSERT OVER 250 RPM. * BRONZE INSERTS HAVE SAME RATING AS HYTREL INSERTS. * URETHANE INSERTS RATINGS MULTIPLY BUNA-N INSERT BY 1.5. 1. USES L090 SPIDERS 2. USES L099 SPIDERS C-JAW TYPE PRODUCT NO. MAX BORE MAX RPM TORQUE IN. LBS C226 C276 C280 C285 C295 C2955 2-1/2 2-7/8 3 4 3-1/2 4 4800 4200 3500 3200 2300 2300 2988.0 4716.0 7560.0 9182.0 11340.0 18900.0 BUNA-N CUSHION SET (N) HP PER HP SPEEDS (RPM) 100 RPM 1200 1800 3600 4.700 7.500 12.000 14.600 18.000 30.000 56.40 90.00 144.00 175.20 216.00 360.00 84.60 135.00 216.00 262.80 324.00 540.00 169.20 270.00 432.00 525.60 648.00 1080.00 SPIDER CHARACTERISTICS CHARACTERISTICS OIL RESISTANCE CHEMICAL RESISTANCE FLEXIBILITY TEMPERATURE F RANGE C TORSIONAL STIFFNESS AVERAGE HARDNESS (SHORE NUMBER) MAX. MISALIGNMENT • ANGULAR • PARALLEL AVAILABILITY L-JAW C-JAW BUNA-N (N) URETHANE (U) HYTREL (H) BRONZE (B) GOOD POOR EXCELLENT –40 TO +212 –40 TO +100 FULL SOFT GOOD GOOD GOOD –30 TO +160 –35 TO +71 MEDIUM SOFT EXCELLENT EXCELLENT FAIR –60 TO +250 –51 TO +121 HARD EXCELLENT EXCELLENT POOR –40 TO +450 –40 TO +232 HARD 80A 90A 55D — 1º .015” X X 1º .015” X 1/2º .015” X 1/2º .010” X TO ORDER SPIDER OR CUSHION SET SPECIFY THE COUPLING SIZE WITH THE MATERIAL SUFFIX. EXAMPLE: L150H = HYTREL SPIDER FOR L150 COUPLING F3–3 STOCK BORES STOCK L-JAW INCH HUBS BORE (IN.) PRODUCT NO. 1/8 3/16 1/4 5/16 3/8 7/16 1/2 9/16 5/8 11/16 3/4 7/8 15/16 1 1 1/16 1 1/8 1 3/16 1 1/4 1 5/16 1 3/8 1 7/16 1 1/2 1 9/16 1 5/8 1 11/16 1 3/4 1 13/16 1 7/8 1 15/16 2 2 1/16 2 1/8 2 3/16 2 1/4 2 3/8 2 1/2 2 5/8 2 7/8 18 3/16 14 5/16 38 7/16 12 9/16 58 11/16 34 78 15/16 1 1116 118 1316 114 1516 138 1716 112 1916 158 11116 134 11316 178 11516 2 2116 218 2316 214 238 212 258 278 0 NO KEYSEAT L035 0 0 X 0 X L050 L070 L075 L090 X 0 X X X 1 X X X X X X 1 X 1 1 X 0 X X X X 1 1 1 1 X X X X X 1 1 1 X 1 1 1 L095 L099 L100 X X 1 1 1 1 1 1 1 1 1 X X 1 1 1 1 1 1 1 X X X 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 L110 L150 L190 L225 X X 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 X 1 1 1 X 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ` 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 L276 0 1 1 1 1 1 1 1 1 1 1 STANDARD KEYSEAT X NO KEYSEAT OR STANDARD KEYSEAT Product Number Example ➞ L09012 for L090 x 1/2 HUB NOTE: L-JAW Hubs also available in aluminum – contact factory. BORE TOLERANCES F3–4 BORE SIZE TOLERANCE UP TO AND INCLUDING 2” +.0005 +.0015 OVER 2” +.0005 +.0002 Standard Keyseat Dimensions Shaft Dia. Width Depth 1/2 - 9/16 5/8 - 7/8 15/16 - 1-1/4 1-5/16 - 1-3/8 1/8 3/16 1/4 5/16 1/16 3/32 1/8 5/32 1-7/16 - 1-3/4 1-13/16 - 2-1/4 2-5/16 - 2-3/4 2-13/16 - 3-1/4 3/8 1/2 5/8 3/4 3/16 1/4 5/16 3/8 3-5/16 - 3-3/4 3-13/16 - 4-1/2 4-9/16 - 5-1/2 5-9/16 - 6-1/2 7/8 1 1-1/4 1-1/2 7/16 1/2 5/8 3/4 STOCK BORES STOCK L-JAW METRIC BORE HUBS BORE (MM) PRODUCT NO. 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 65 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 65 0 NO KEYSEAT L035 L050 L070 L075 L090 L095 L099 L100 L110 C-JAW HUBS L150 L190 L225 L276 0 1 0 0 X 1 1 X 1 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 STANDARD KEYSEAT X NO KEYSEAT OR STANDARD KEYSEAT Product Number Example ➞ C226212 for C226 x 2-1/2 HUB BORE SIZE SOLID 1/8 3/16 1/4 5/16 3/8 7/16 1/2 9/16 5/8 11/16 3/4 7/8 15/16 1 1 1/16 1 1/8 1 3/16 1 1/4 1 5/16 1 3/8 1 7/16 1 1/2 1 9/16 1 5/8 1 11/16 1 3/4 1 7/8 1 15/16 2 2 1/8 2 1/4 2 3/8 2 1/2 2 5/8 2 7/8 3 3 3/8 3 1/2 3 5/8 3 3/4 3 7/8 PRODUCT C226 NO. S 18 3/16 14 5/16 38 7/16 12 9/16 58 11/16 34 78 15/16 1 1116 118 1316 114 1516 138 1716 112 1916 158 11116 134 178 11516 2 218 214 238 212 258 278 3 338 312 358 334 378 C276 C280 C285 C295 C2955 0 0 1 1 1 1 X X 1 1 1 1 1 1 1 1 1 X 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 Standard Keyseat Dimensions BORE TOLERANCES BORE SIZE TOLERANCE UP TO AND INCLUDING 2” +.0005 +.0015 OVER 2” +.0005 +.0002 Shaft Dia. Width Depth 1/2 - 9/16 5/8 - 7/8 15/16 - 1-1/4 1-5/16 - 1-3/8 1/8 3/16 1/4 5/16 1/16 3/32 1/8 5/32 1-7/16 - 1-3/4 1-13/16 - 2-1/4 2-5/16 - 2-3/4 2-13/16 - 3-1/4 3/8 1/2 5/8 3/4 3/16 1/4 5/16 3/8 3-5/16 - 3-3/4 3-13/16 - 4-1/2 4-9/16 - 5-1/2 5-9/16 - 6-1/2 7/8 1 1-1/4 1-1/2 7/16 1/2 5/8 3/4 F3–5 COUPLING DIMENSIONS L-JAW DIMENSIONS Coupling Hub Size Mat’l L035 L050 L070 L075 L090 L095 L099 L100 L110 L150 L190 L225 L276 S.I. S.I. S.I. S.I. S.I. S.I. S.I. S.I. S.I. S.I. C.I. C.I. C.I. OD DIMENSIONS HD LTB B 0.63 1.08 1.36 1.75 2.11 2.11 2.53 2.53 3.33 3.75 4.50 5.00 6.19 0.63 1.08 1.36 1.75 2.11 2.11 2.53 2.53 3.33 3.75 4.00 4.25 5.00 0.27 0.63 0.75 0.81 0.81 1.00 1.06 1.38 1.69 1.75 1.94 2.19 3.13 0.81 1.72 2.00 2.13 2.13 2.50 2.88 3.50 4.23 4.50 4.88 5.38 7.88 C Weight Lbs* 0.28 0.47 0.50 0.50 0.50 0.50 0.75 0.75 0.85 1.00 1.00 1.00 1.63 0.10 0.30 0.60 1.00 1.50 1.80 2.50 3.50 6.60 9.10 17.00 23.00 47.00 C Weight Lbs* 1.50 1.63 1.63 1.63 1.88 1.88 29.00 47.00 61.00 87.00 97.00 117.00 C-JAW DIMENSIONS Coupling Hub Size Mat’l C226 C276 C280 C285 C295 C2955 C.I. C.I. C.I. C.I. C.I. C.I. OD HD 5.15 6.18 7.50 8.50 9.12 9.12 4.12 5.00 5.50 6.50 6.31 7.12 S.I. = Powdered metal • DIMENSIONS LTB B 2.75 3.12 3.12 3.75 3.75 4.25 7.00 7.87 7.87 9.13 9.38 10.38 C.I. = Cast Iron *Weight of coupling assembly with minimum bores. NOTE: L-JAW Hubs also available in aluminum – contact factory. F3–6 HD ELASTOMERIC COUPLINGS SECTION F4 F4–1 STANDARD SERIES – HD ELASTOMERIC COUPLINGS The standard HD elastomeric coupling consists of one male and one female hub with a set of eight standard straight rolls. This coupling is used for straight shaft connections. The hubs are cast iron. The rolls are made of urethane. Two grades of roll material are available. The heavy duty (blue) roll set can be used to double the torque rating of the coupling with standard rolls. Finished bored coupling hubs are provided with a class 1 clearance fit, standard keyway, and setscrew over the keyway. RATED MISALIGNMENT: 2 DEGREES SIZE HD2 HD3 HD4 HD5 HD6 HD7 HD8 MAX BORE MALE FEMALE 0.88 1.00 1.18 1.38 1.63 1.88 2.25 2.50 2.75 3.00 3.75 3.93 5.13 5.50 A 3.00 4.09 5.38 7.00 8.38 11.00 15.25 B 2.59 3.42 4.56 5.05 6.04 8.11 11.26 DIMENSIONS IN INCHES C D E 1.31 0.09 1.19 1.68 0.12 1.62 2.25 0.12 2.19 2.43 0.18 2.44 2.93 0.18 2.93 3.93 0.25 3.93 5.44 0.38 5.44 MAX RPM F 1.50 2.00 2.75 3.50 4.25 5.75 8.00 G 1.75 2.25 3.00 4.00 4.75 6.25 8.50 3600 3600 3600 3600 2900 2100 1800 WEIGHT IBS 2.25 5.25 11.00 23.00 41.00 88.00 250.00 PARALLEL OFFSET-MAX 0.03” 0.03” 0.04” 0.04” 0.05” 0.05” 0.06” HD STANDARD SERIES TORQUE RATINGS SIZE HD2 HD3 HD4 HD5 HD6 HD7 HD8 HEAVY DUTY (BLUE) ROLLS RATED TORQUE IN LBS HP/100RPM 1000.00 1.59 3160.00 5.02 5540.00 8.79 15120.00 24.00 22000.00 34.92 54400.00 86.35 126000.00 2000.00 HD COUPLING SERVICE FACTOR GUIDE TYPE OF LOAD LIGHT Uniform or steady load never exceeding horsepower rating, infrequent starting, Agitators, Blowers, Conveyors, Fans, Generators, Centrifugal pumps. MODERATE Heavy inertia, moderate shock, frequent starting. Peak loads not to exceed 125% of average horsepower. Uneven loads. Rotary pumps and compressors, Cranes, Mine and Propeller fans, Grinders, Mixers, and Gear pumps. HEAVY Heavy shock conditions or frequent reversing. Peak loads exceed 125% of average horsepower. Reciprocating pumps and compressors, Crushers, Mills–rolling, hammer or ball, Vibrators, Punches, and shears. F4–2 ELECTRIC MOTOR OR STEAM TURBINE ENGINE–MORE THAN 6 CYLINDERS ENGINE–LESS THAN 6 CYLINDERS 1.0 1.5 2.0 1.5 2.0 2.5 2.0 2.5 3.0 HD4CS – ALL COMPOSITE FLOATING SHAFT COUPLINGS The HD4CS coupling is a high misalignment coupling designed for cooling tower and verticle pump drive applications up to 50HP. This coupling uses TB Wood’s TrueTube composite spacer tubing. The male and female coupling halves are also made of compression molded composite material. Only the hubs and mounting hardware are metal. Tightly fitted spherical urethane rolls support the composite spacer assembly while accomodating up to 2 degrees of continous angular misalignment. COUPLING DATA RATED TORQUE:................................................. 1800 IN LBS FREE END FLOAT:............................................... +/- .100” MAXIMUM DBSE:................................................. 162 INCHES MAX INSTALLATION CLEARANCE:..................... 5 DEGREES WEIGHT–LBS @ 36” DBSE:................................ 16.1 LBS WEIGHT–LBS ADD PER INCH:........................... 0.11 LBS RATINGS FOR COOLING TOWER OR CENTRIFUGAL PUMP SERVICE WITH ELECTRIC MOTOR DRIVES OPERTING SPEED–RPM 1800 1500 1200 1000 MAXIMUM HP 50 42 40 33 ANGULAR MISALIGNMENT 2.0 DEG MAXIMUM DBSE–INCHES* HD4-CS2G (GLASS TUBE) 64 70 78 86 HD4-CS2R (HYBRID TUBE) 79 83 105 111 HD4-CS2B (CARBON TUBE) 95 104 116 127 CLASS A C E MATERIALS USED HUB HARDWARE STEEL STEEL ZINC PLATED STEEL 304 STAINLESS STEEL 304 STAINLESS STEEL 304 STAINLESS STEEL *CONSULT FACTORY FOR DBSE LONGER THAN 84 INCHES HD FLYWHEEL COUPLING The HD Flywheel coupling is designed for use on close coupled engine driven equipment. This coupling is designed with limited clearance between the roll and the male and female coupling halves to assure long life when used with reciprocating engine drivers. Heavy duty rolls are long life when used with reciprocating engine drivers. Heavy duty rolls are standard on this series. The male half and rolls may be installed “blind” into the female half bolted to an engine flywheel. Hubs are made of steel material. Flywheel adapters are cast iron. SIZE HD5.5 HD6.5 HD7.5 SIZE HD5.5 HD6.5 HD7.5 RATED TORQUE IN LBS HP/100RPM 12000 22000 55440 19.0 34.9 88.0 WEIGHT lbs 27.9 32.9 49.2 MAX BORE A B 2.62 3.25 4.25 7.00 8.38 11.00 3.25 3.63 4.50 WR2 LB IN2 571.5 648.0 1071.0 TQ/RAD X106 IN LBS/RAD .120 .249 .786 ANGULAR 1 DEG. 1 DEG. 1 DEG. DIMENSIONS IN INCHES C D F 0.50 0.63 0.63 0.50 0.25 0.25 2.75 3.38 4.25 MISALIGNMENT RATINGS PARALLEL AXIAL +/-.020” +/-.060” +/-.020” +/-.060” +/-.020” +/-.060” G H J 1.83 2.25 2.91 3.80 4.48 6.14 1.31 1.56 2.06 AXIAL +/-.060” +/-.060” +/-.060” HD1 FLOATING SHAFT COUPLING This couplling is a low cost floating shaft design for general purpose use in low horsepower applications. The spacer is fabricated by welding male flanges to steel tubing. The female rings are die cast zinc. Barrel shaped urethane rolls are used to support the floating spacer. Hubs are mild steel. Consult factory for more information. RATED TORQUE: 180 IN LBS RATED MISALIGNMENT: 1.5 DEGREES PER FLEX F4–3 FLEXIBLE MEMBER CHEMICAL RESISTANCE ® Registered Trademark of Dupont F4–4 SECTION F5 FORM-FLEX FLEXIBLE DISC COUPLINGS ® • Long Life • Low Maintenance • Design Flexibility F5–1 FORM-FLEX METAL DISC FLEXIBLE COUPLINGS Form-Flex couplings transmit torque while compensating for angular, parallel and axial misalignment between two connected shafts. Flexible disc couplings minimize the misalignment forces on the connected equipment. The Basic flex coupling consists of two hubs, a spacer and two flexible discs. The flex disc is an assembly of thin metal laminations. In figure shown below, flex disc holes A & C are bolted to the hub and holes B & D are bolted to the spacer. Torque is transmitted in direct tensions from A to B and from C to D through the flex disc. Misalignment is taken through bending in the link between the bolt holes. COOLING TOWER DRIVES VERTICAL PUMP DRIVES Form-Flex metal disc couplings are widely used in cooling fan drive applications. Form-Flex 4 bolt disc couplings offer more misalignment capacity than any competing metal disc design. For smaller towers up to about 100 inches DBSE, TB Wood’s offers steel and composite spacer tubing options. TrueTube composite torque tubes are lighter than steel and eliminate thermal growth and vibration problems. Form-Flex composite floating shaft couplings are recommended as a replacement for older multi-section drivelines. Composite couplings can span up to 240 inches without high maintenance center support bearings. F5–2 Form-Flex floating shaft couplings are a costeffective, maintenance free alternative to cardan U-joints for vertical pump drivelines. Form-Flex couplings are available with either steel or composite spacer tubing. Composite spacer tubing can reduce total cost by eliminating the need for bearings and support structures. FORM-FLEX METAL DISC FLEXIBLE COUPLINGS HIGH STRENGTH STEEL FASTENERS COMPLETE PRODUCT OFFERING -TORQUE CAPACITY TO 3175 HP/100 RPM -CLOSE COUPLE, SPACER AND FLOATING SHAFT DESIGNS -NO MOVING PARTS -ZERO BACKLASH OVER 30 YEARS EXPERIENCE IN METAL DISC COUPLINGS HIGH STRENGTH STAINLESS STEEL FLEX DISCS -HIGH TORSIONAL STIFFNESS -NO LUBRICATION REQUIRED APPLICATIONS -PUMPS -COMPRESSORS -PRINTING ALL METAL CONSTRUCTION -FANS AND BLOWERS -FOOD PROCESSING -MACHINE TOOLS -WIDE TEMPERATURE RANGE -AVAILABLE IN CARBON OR STAINLESS STEEL -COMPOSITE MATERIALS NOW AVAILABLE TYPICAL APPLICATIONS • PUMPS Form-Flex spacer and close couple designs are ideally suited for all types of pump applications • ENGINE DRIVEN EQUIPMENT Form-Flex heavy duty FSH series couplings are commonly used to drive reciprocating compressors and other engine driven equipment • PRINTING Form-Flex couplings’ high torsional stiffness allows precise registration for high quality printing lineshaft applications • POSITIONING SYSTEMS Zero backlash and high torsional stiffness make Form-Flex the first choice for servo and stepper drives F5–3 Form-Flex Flex Disc Designs DISC STYLE DESIGN FEATURES 4 BOLT (A, M SERIES) WHERE USED Straight sided flex disc. Ideal for general industrial applications with motor or turbine drivers and smooth to moderate load conditions. 1 degree angular misalignment. Torque range: 35 LB. IN. to 30,240 LB. IN. Low to moderate speed ranges. Zero backlash. Serve or stepper driven positioning systems. All machined steel construction. Applications where misalignment may be a problem. 4 bold designs offer the highest misalignment capacity of any metal disc design. Stainless steel flex discs. Steel or stainless steel materials. Minimum reaction forces. 6 BOLT (B SERIES) Not recommended for engine driven applications. Ideal for motor or turbine drivers with any load conditions. Straight sided disc. 0.7 degree angular misalignment. Use for reversing, reciprocating or other rough load conditions. Torque range: 3050 LB. IN. to 233,000 LB. IN. May be used with industrial engines driving smooth loads. Suitable for precision balancing. Zero backlash. Moderate to high speed ranges and applications where dynamic balancing is required. All machined steel construction. Stainless steel flex discs. 8 BOLT (D, F, H SERIES) Steel or stainless steel materials. Consider 6 bolt where 4 bolt size requires increasing coupling size to meet bore size requirements. Round disc design. High torque-low speed applications. 0.3 degree angular misalignment. Industrial engines driving reciprocating equipment. Torque range: 9500 LB. IN. to 2,000,000 LB. IN. Heavy-duty reversing applications. Custom designs for high torque applications. Zero backlash. Heavy duty cast construction. Alloy or stainless steel flex discs. Flywheel mount designs. MATERIAL CLASSES APPLIES TO 4 AND 6 BOLT DESIGNS COUPLING MATERIAL CLASS BY COMPONENT HUB SPACER ASSY REPAIR KIT DESCRIPTION A A A A Mild steel hubs and spacer, alloy steel hardware, 300 series SS flex disc B B B A Zinc plated steel hubs and spacer, alloy steel hardware, 300 series SS flex disc C B C E Zinc plated steel hubs and spacer, 300 series SS flex disc and hardware E E E E All 300 series stainless steel construction PRODUCT FEATURES AND OPTIONS FEATURE STANDARD BORE FIT AR, AK, AP AX, AY BH, BP, BY DP* BF BA, DA* A5, A7 CLEARANCE INTERFERENCE CLEARANCE SET SCREWS STANDARD OPTIONAL STANDARD PULLER HOLES OPTIONAL STANDARD OPTIONAL STANDARD FLEX DISCS BALANCE CLASS DYNAMIC BALANCE HFTH AGMA 7 AGMA 8 AGMA 9 OPTIONAL AGMA 7 HH, HSH, FSH INTERFERENCE OPTIONAL STANDARD 300 SERIES STAINLESS STEEL* *Alloy steel flex disc is standard for DA and DP series. Stainless steel is optional. F5-4 B5 OPTIONAL ALLOY STEEL N/A PER TBW COMMERCIAL STANDARD N/A N/A COUPLING/APPLICATION TYPES COUPLING TYPE SINGLE FLEX CLOSE COUPLE DOUBLE FLEX SPACER COUPLINGS DOUBLE FLEX TYPICAL APPLICATIONS PAGE Single flexing couplings compensate for angular and axial misalignment only. Single couplings should only be used in a three bearing system with a self-aligning bearing as shown in the illustration. Single couplings may also be used in pairs to support a clutch, transducer or other system component. These arrangements are double flexing and must be used with two fully supported shafts as described below. AR BH HH F5–10 F5–11 F5–12 Close couple designs accommodate angular, parallel and axial misalignment types where two fully supported shafts are located very close together. Close shaft separations are generally in the range of 1/8 to 2 inches. AX AA AY BY BA DA F5–13 F5–14 F5–15 F5–16 F5–17 F5–17 Spacer couplings are used to connect fully supported shafts with wider separations than can be reached with a close couple design. Spacer couplings allow room for installation and maintenance without moving the connected equipment. Shaft separations are generally in the range of 3 to 12 inches. These couplings accommodate angular, parallel and axial misalignment. AK AP BP BF DP HSH FSH F5–18 F5–18 F5–19 F5–20 F5–21 F5–22 F5–23 A5 A7 B5 HFTH C/S F5–24 F5–25 F5–26 F5–27 F5–29 MA MB MC F5–31 F5–31 F5–31 Floating shaft couplings are spacer style couplings which are designed to connect widely separated shafts. The coupling spacers are fabricated. Both steel and TrueTube composite tubing options are available. FLOATING SHAFT COUPLINGS PAGES SERIES Semi-floating shaft couplings are a special single flex version of the floating shaft coupling. These may be used alone for some applications or in combination with floating shaft couplings and pillow block bearings to span long distances. Composite floating shaft couplings should be considered as an alternative to multiple span applications with center bearings. MICRO COUPLINGS DOUBLE FLEX Form-Flex Micro Couplings are used for precision low torque applications. They are a smaller version of our 4 bolt line. Micro Couplings are constructed of aluminum for reduced inertia. Close couple and spacer designs are available. F5-5 SELECTING AND ORDERING FORM-FLEX COUPLINGS 1) Select correct service factor from the chart below. 2) Calculate HP @ 100 or Design Torque (in lbs). HP @ 100 = HP x service factor x 100 coupling RPM OR Design Torque (in lbs) = 63025 x HP x service factor coupling RPM OR Design Torque = Torque (in lbs) x Service Factor 3) Compare this to the HP @100 column or the Rated Torque column. 4) Check other limiting factors such as bores and overall dimensions. 5) Standard Four or Six bolt couplings can be ordered as hubs and a center assembly. All other couplings should be ordered by description. SERVICE FACTOR TABLE These service factors assume a smooth motor or turbine type driver. The adders listed for other driver types must be added to the service factor shown for the driven equipment. ADDERS FOR DRIVER TYPE DRIVEN EQUIPMENT S.F. DRIVER ADD CONVEYORS-Uniform load (Cont.) TURBINE 0 Flight 1.25 AC MOTORS Oven 1.50 With Soft Start 0 Screw 1.25 NEMA A or B 0 CONVEYORS-Non-Uniform Load NEMA C or D 1 Apron 1.50 DC MOTORS Assembly 1.25 Shunt Type 0 Belt 1.25 Series or Compound 1 Bucket 1.50 I/C ENGINES Chain 1.50 8 or More Cylinders 1 Flight 1.50 4-6 Cylinders 1.5 Oven 1.50 1-3 Cylinders 2 Reciprocating 2.50 Screw 1.50 DRIVEN EQUIPMENT S.F. Shaker 2.50 CRANES AND HOISTS AGITATORS 2.00 Pure Liquids 1.00 Main Cranes 2.00 Liquids and Solids 1.25 Reversing 1.75 Liquids-Variable Density 1.25 Skip Hoists Trolley Drive 1.75 BLOWERS 1.75 Centrifugal 1.00 Bridge Drive 1.50 Lobe 1.50 Slope Vane 1.25 DREDGES 1.75 BRIQUETTER MACHINE 1.00 Cable Reels 1.50 CAN FILLING MACHINE 1.00 Conveyors Maneuvering Winches 1.75 COMPRESSORS 1.75 Centrifugal 1.25 Pumps 1.75 Lobe 1.50 Screen Drives 1.75 Reciprocating C/F Stracers Utility Winches 1.50 CONVEYORS-Uniform Load Apron 1.25 ELEVATORS 1.75 Assembly 1.00 Bucket 1.50 Belt 1.00 Centrifugal Discharge 2.00 Bucket 1.25 Freight 1.50 Chain 1.25 Gravity Discharge F5-6 DRIVEN EQUIPMENT FANS Centrifugal Cooling Tower FEEDERS Apron Belt Disc Reciprocating Screw FOOD INDUSTRY Cereal Cookers Dough Mixers Meat Grinders Slicers LUMBER INDUSTRY Barkers-Drum Type Edger Feeders Live Rolls Log Haul Off Bearing Rolls Planers Slab Conveyors Sorting Table Trimmer Feed MACHINE TOOLS Bending Roll Plate Planer Spindle Drives Table/Axis Drives Tapping Machines PAPER MILLS Beater & Pulper Bleacher Calendars Converting Machines S.F. DRIVEN EQUIPMENT PAPER MILLS-(Cont.) 1.00 Couch 2.00 Cutters, Platers Cylinders 1.25 Dryers 1.25 Felt Stretchers 1.25 Felt Whipper 2.50 Presses 1.25 Reel Stock Chests 1.25 Suction Roll 1.75 Washers and Thickeners 1.75 Winders 1.75 PRINTING PRESSES PUMPS 2.00 Centrifugal 2.00 Reciprocating Double Acting 2.00 Single Acting 1-2 Cylinders 2.00 Single Acting 3+ Cylinders 2.00 1.75 Rotary-Gear, Lobe, Vane 1.50 TEXTILE INDUSTRY 1.50 Batchers 1.75 Calenders Card Machines 2.00 Cloth Finishing Machines 1.50 Dry Cans 1.50 Dryers 1.25 Dyeing Machinery 2.50 Looms Mangles 1.75 Nappers 1.00 Soapers 2.00 Spinners 1.50 Tinter Frames S.F. 1.75 2.00 1.75 1.75 1.25 2.00 2.00 1.50 1.50 1.75 1.50 1.50 1.50 1.00 2.00 2.25 1.75 1.50 1.25 1.75 1.50 1.50 1.75 1.50 1.25 1.50 1.25 1.25 1.25 1.50 1.50 COUPLING SELECTION GUIDE TYPICAL APPLICATION CONDITIONS SMOOTH MOTOR OR TURBINE DRIVEN STEADY MOTOR OR TURBINE DRIVEN MODERATE MOTOR OR TURBINE DRIVEN MEDIUM MOTOR OR TURBINE DRIVEN HEAVY-HIGH TQ. MOTOR OR ENGINE DRIVEN EXTRA HEAVY ENGINE DRIVEN EXTREMELY HEAVY ENGINE DRIVEN SOFT START WITH STEADY LOAD AVERAGE STARTING LOADS AND SLIGHT TORQUE VARIATIONS ABOVE AVERAGE STARTING LOADS AND MODERATE LOAD VARIATIONS HIGH STARTING TORQUES AND MEDIUM TO HEAVY LOAD VARIATIONS MILD SHOCK LOADING ENGINES. DRIVING SMOOTH LOADS. EXTREME RELIABILITY HEAVY SHOCK LOADING OR LIGHT REVERSING EXTREME SHOCK LOADING. FREQUENT WIDE TORQUE VARIATIONS . 1.5 2.0 3.25 4.0 1) CONSULT FACTORY FOR APPLICATIONS IN SHADED AREAS. 2) TORQUE RATINGS MAY VARY BY COUPLING SERIES. 3) USE THE 1.0 SERVICE FACTOR COLUMN IF A SERVICE FACTOR WAS USED IN THE HP/100 RPM CALCULATION. TYPE/SIZE RATED MAX TORQUE RPM LB*IN 01 9 02 17 03 35 04 87 300 A SERIES 05 4 BOLT 10 800 15 1,575 20 2,200 25 3,800 30 6,930 35 11,340 40 18,270 45 30,240 3,050 B SERIES 33 6 BOLT 38 6,860 43 13,500 48 18,400 53 24,000 58 41,000 63 48,000 68 72,000 73 125,000 78 233,000 9,500 D SERIES 22 8 BOLT 26 16,000 31 24,000 35 44,000 37 60,000 42 73,000 45 99,000 50 128,000 55 189,000 60 261,000 70 415,000 75 533,000 80 685,000 85 829,000 92 1,040,000 105 1,250,000 160 2,000,000 MICRO 4 BOLT 20,000 20,000 20,000 20,000 8,500 7,500 6,700 6,200 5,500 5,000 4,400 4,000 3,700 17,400 14,300 12,700 11,000 10,700 9,475 8,590 7,800 6,740 5,600 3,800 3,300 2,800 2,600 2,500 2,400 2,250 2,000 1,800 1,600 1,400 1,300 1,200 1,100 1,000 1,000 900 O.D. MAX BORE 1.0 SERVICE FACTOR 2.5 3.0 RATED HP/100 RPM AT SERVICE FACTOR SHOWN 1.02 1.26 1.65 2.24 2.65 3.19 3.65 4.08 4.95 5.63 6.63 7.64 8.43 4.69 5.87 6.7 7.5 7.87 9 10 10.75 12.5 15.05 6.00 6.88 8.13 9.13 10.06 11.00 11.88 13.44 15.00 16.75 18.94 20.63 22.38 23.75 25.75 29.25 33.50 0.38 0.59 0.79 0.79 0.87 1.25 1.37 1.62 2.00 2.37 2.87 3.25 3.75 2.50 3.25 3.75 4.38 4.50 5.13 5.50 6.00 6.50 7.50 2.25 2.63 3.13 3.63 3.75 4.50 4.75 5.50 6.25 7.12 7.87 8.75 9.12 9.62 11.00 12.00 17.00 CONSULT WOOD’S SAN MARCOS 0.01 0.03 0.06 0.14 0.48 1.27 2.50 3.49 6.03 11.00 18.00 29.00 48.00 4.84 10.89 21.43 29.21 38.10 65.08 76.19 114.29 198.41 369.84 15.08 25.40 38.10 69.84 95.24 115.87 157.14 203.17 300.00 414.29 658.73 846.03 1,087.30 1,315.87 1,650.79 1,984.13 3,174.60 0.01 0.02 0.04 0.09 0.32 0.85 1.67 2.33 4.02 7.33 12.00 19.33 32.00 3.23 7.26 14.29 19.47 25.40 43.39 50.79 76.19 132.28 246.56 10.05 16.93 25.40 46.56 63.49 77.25 104.76 135.45 200.00 276.19 439.15 564.02 724.87 877.25 1,100.53 1,322.75 2,116.40 0.01 0.01 0.03 0.07 0.24 0.63 1.25 1.75 3.02 5.50 9.00 14.50 24.00 2.42 5.44 10.71 14.60 19.05 32.54 38.10 57.14 99.21 184.92 7.54 12.70 19.05 34.92 47.62 57.94 78.57 101.59 150.00 207.14 329.37 423.02 543.65 657.94 825.40 992.06 1,587.30 0.19 0.51 1.00 1.40 2.41 4.40 7.20 11.60 19.20 1.94 4.36 8.57 11.68 15.24 26.03 30.48 45.71 79.37 147.94 6.03 10.16 15.24 27.94 38.10 46.35 62.86 81.27 120.00 165.71 263.49 338.41 434.92 526.35 660.32 793.65 1,269.84 NOT RECOMMENDED FOR THESE APPLICATIONS 1.61 3.63 7.14 9.74 12.70 21.69 25.40 38.10 66.14 123.28 5.03 8.47 12.70 23.28 31.75 38.62 52.38 67.72 100.00 138.10 219.58 282.01 362.43 438.62 550.26 661.38 1,058.20 1.49 3.35 6.59 8.99 11.72 20.02 23.44 35.16 61.05 113.80 4.64 7.81 11.72 21.49 29.30 35.65 48.35 62.52 92.31 127.47 202.69 260.32 334.55 404.88 507.94 610.50 976.80 3.77 6.35 9.52 17.46 23.81 28.97 39.29 50.79 75.00 103.57 164.68 211.51 271.83 328.97 412.70 496.03 793.65 F5-7 4 BOLT COUPLING HUB OPTIONS TO ORDER A COMPLETE COUPLING, ORDER TWO HUBS OF ANY TYPE AND A COUPLING (SPACER) SUB ASSEMBLY FOR THE REQUIRED COUPLING TYPE. ALL DIMENSIONS SHOWN IN INCHES. AZ OVERSIZE BORE HUBS AJ STANDARD HUBS PROVIDED WITH STRAIGHT BORE AND KEYWAY PROVIDED WITH STRAIGHT BORE AND KEYWAY SOLID HUBS AVAILABLE FROM STOCK SIZE 05 10 15 20 25 30 35 40 45 MAX BORE 0.87 1.25 1.37 1.62 2.00 2.38 2.88 3.25 3.75 A 2.65 3.19 3.65 4.08 4.95 5.63 6.63 7.64 8.43 B 0.25 0.30 0.35 0.35 0.45 0.55 0.55 0.65 0.65 F 1.00 1.00 1.13 1.32 1.62 1.88 2.25 2.50 3.00 H 1.30 1.30 2.00 2.40 2.80 3.30 4.15 4.65 5.40 J 0.38 0.38 0.41 0.50 0.63 0.69 0.88 0.94 1.20 STD SET SCREW SIZE 10-24 UNC 1/4-20 UNC 1/4-20 UNC 1/4-20 UNC 5/16-18 UNC 5/16-18 UNC 1/2-13 UNC 1/2-13 UNC 1/2-13 UNC SIZE 05 10 15 20 25 30 35 40 45 MAX BORE 1.13 1.63 1.88 2.13 2.38 2.88 3.75 4.00 4.63 A 2.65 3.19 3.65 4.08 4.95 5.63 6.63 7.64 8.43 B 0.25 0.30 0.35 0.35 0.45 0.55 0.55 0.65 0.65 F 1.00 1.00 1.13 1.32 1.62 1.88 2.25 2.50 3.00 H 1.88 2.37 2.69 3.13 3.75 4.25 5.25 6.02 6.75 J 0.38 0.38 0.41 0.50 0.63 0.69 0.88 0.94 1.20 QD BORED HUBS HUBS FOR TAPER LOCK BUSHINGS MATERIAL CLASS A OR B ONLY - CLASS A AVAILABLE FROM STOCK AVAILABLE MTO ONLY CPLG SIZE 15 20 25 30 35 40 BUSH. BUSH. MAX SIZE TQ. BORE LB*IN JA 1000 1-1/4 JA 1000 1-1/4 SH 3500 1-11/16 SD 5000 2 SK 7000 2-5/8 SF 11000 2-15/16 B C F H 1.17 1.17 1.50 2.06 2.19 2.38 1.00 1.00 1.25 1.81 1.87 2.06 .56 .56 .75 1.25 1.25 1.37 2.00 2.40 2.80 3.30 4.15 4.65 BOLT SIZE UNC #10 #10 1/4 1/4 5/16 3/8 CPLG SIZE BUSH SIZE 15 20 25 30 35 40 N/A 1108 1215 1310 2012 2525 REGULAR MOUNT BUSH MAX TQ BORE LB*IN ... ... 1300 1.12 3550 1.25 3850 1.37 7150 2.00 11300 2.50 F BUSH SIZE ... 0.87 1.50 1.00 1.25 2.50 1108 1215 1310 1615 2517 2525 STD SET SCREW SIZE 10-24 UNC 1/4-20 UNC 1/4-20 UNC 1/4-20 UNC 5/16-18 UNC 5/16-18 UNC 1/2-13 UNC 1/2-13 UNC 1/2-13 UNC REVERSE MOUNT BUSH MAX TQ BORE LB*IN 1300 1.12 3550 1.25 3850 1.37 4300 1.62 11600 2.50 11300 2.50 AC/AD CLAMPING HUBS AL LOCK ELEMENT HUBS AC HUBS PROVIDED WITHOUT KEYWAY AD HUBS PROVIDED WITH KEYWAY MATERIAL CLASS A OR B ONLY THESE HUBS USE RINGFEDER TAPERED LOCKING ELEMENTS MATERIAL CLASS A OR B ONLY SIZE MAX BORE AC AD A F G H SCREW SIZE 05 1.00 0.87 2.65 1.13 .50 2.06 1/4-20 UNC 10 1.00 1.50 1.00 1.75 1.31 2.12 2.13 2.50 0.87 1.25 0.87 1.37 1.00 1.62 1.62 1.87 3.19 1.18 1.36 1.27 1.46 1.32 1.52 1.62 1.86 .50 .69 .50 .69 .55 .75 .64 .88 2.06 2.75 2.06 3.00 2.38 3.50 3.50 4.00 1/4-20 UNC 5/16-18 UNC 1/4-20 UNC 5/16-18 UNC 1/4-20 UNC 3/8-16 UNC 5/16-18 UNC 3/8-16 UNC 15 20 25 3.65 4.08 4.95 NOTE: AC and AL Hubs do not carry full torque capacity. Please consult engineering. F5-8 SIZE 05 10 15 20 25 HUB TYPE AJ AZ AJ AZ AJ AZ AJ AZ AJ AZ BORE SIZE-mm MIN MAX 6 13 14 19 12 18 19 30 12 22 24 35 22 30 32 42 22 32 35 50 B 1.00 1.00 1.00 1.00 1.13 1.13 1.32 1.32 1.63 1.63 F 1.32 1.42 1.42 1.42 1.55 1.55 1.78 1.83 2.05 2.23 G .32 .42 .42 .42 .42 .42 .42 .51 .42 .60 F 0.87 1.50 1.00 1.50 1.75 2.50 SCREW SIZE 10-32 UNF 1/4-28 UNF 1/4-28 UNF 1/4-28 UNF 1/4-28 UNF 1/4-28 UNF 1/4-28 UNF 5/16-24 UNF 1/4-28 UNF 3/8-24 UNF COUPLING HUB OPTIONS 6 BOLT COUPLING HUBS 8 BOLT COUPLING HUBS BH SERIES–USED ON BH, BP, B5, BY SERIES PROVIDED WITH STRAIGHT BORE AND KEYWAY INTERFERENCE FIT WITHOUT SETSCREWS IS RECOMMENDED Dxx-3 CAST IRON MATERIAL, Dxx-3ST CAST STEEL MATERIAL USED ON HH, HSH, FSH, HFTH SERIES INTERFERENCE FIT WITHOUT SETSCREWS IS RECOMMENDED SIZE 33 38 43 48 53 58 63 68 73 78 MAX BORE 2.25 3.00 3.25 3.75 3.88 4.25 4.88 5.00 5.25 6.50 A 4.69 5.87 6.70 7.50 7.87 9.00 10.00 10.75 12.50 15.05 B 0.30 0.35 0.42 0.40 0.55 0.65 0.65 0.75 1.00 1.15 F 1.75 2.25 2.50 2.75 2.88 3.25 3.38 3.75 5.13 6.38 H 3.14 4.13 4.63 5.40 5.65 6.22 7.14 7.33 7.80 9.50 J 0.88 1.13 1.25 1.50 1.44 1.63 1.69 1.88 2.50 3.12 SIZE 22 26 31 35 37 42 45 50 55 60 70 75 80 85 92 OPTIONAL SET SCREW SIZE 1/4-20 UNC 3/8-16 UNC 3/8-16 UNC 1/2-13 UNC 1/2-13 UNC 1/2-13 UNC 3/4-10 UNC 3/4-10 UNC 3/4-10 UNC 3/4-10 UNC MAX BORE IRON STEEL 2.25 – 2.62 – 3.12 – 3.62 – 3.75 – 4.25 4.50 4.50 4.75 5.12 5.50 5.62 6.25 6.50 7.12 7.00 7.87 7.75 8.75 8.00 9.12 8.50 9.62 10.00 11.00 A 6.00 6.87 8.12 9.12 10.06 11.00 11.87 13.43 15.00 16.75 18.93 20.62 22.37 23.75 25.75 B 0.53 0.62 0.69 0.88 0.88 1.00 1.13 1.25 1.25 1.44 1.75 1.75 2.09 2.13 2.62 F 2.50 2.88 3.38 3.75 4.00 4.25 4.50 5.00 5.50 6.25 7.00 7.25 7.75 8.25 9.00 H 3.88 4.50 5.50 6.12 6.50 7.00 7.43 9.50 9.50 10.50 11.75 13.00 13.75 14.50 15.87 FORM-FLEX DISC IDENTIFICATION CHART ALL DIMENSIONS ARE ROUNDED TO THE NEAREST FRACTIONAL SIZE FOR IDENTIFICATION PURPOSES. NO TOLERANCES ARE SPECIFIED OR IMPLIED. DISC SET THICKNESS VARIES FOR TYPE BA AND DA 4 BOLT DISCS 6 BOLT DISCS 8 BOLT DISCS SIZE WIDTH I.D. B.C. DIA 1-7/8 2-3/8 2-5/8 CHORD 1 1-3/16 1-1/4 HOLE DIA 1/4 1/4 5/16 1-5/16 1-5/8 1-7/8 DISC SET THICKNESS 0.06 0.09 0.12 5 10 15 1-13/16 2-3/16 2-9/16 20 25 30 2-13/16 3-9/6 4 1-5/8 1-3/4 2-1/16 5/16 7/16 1/2 3-1/8 3-3/4 4-1/4 2-3/16 2-5/8 3 0.14 0.15 0.18 35 40 45 4-3/4 5-1/2 6-1/16 2-3/4 3 3-1/2 1/2 5/8 5/8 5-1/4 6 6-3/4 3-3/4 4-1/4 4-3/4 0.28 0.30 0.40 50 55 7 7-3/4 4 4-1/4 3/4 1 7-3/4 8-1/2 5-1/2 6 0.43 0.51 SIZE WIDTH I.D. 3-3/4 4-13/16 5-11/6 2-3/4 3-9/16 3-15/16 B.C. DIA 3-3/4 4-7/8 5-9/16 CHORD 33 38 43 HOLE DIA 1/4 5/16 7/16 1-7/8 2-7/16 2-7/8 DISC SET THICKNESS 0.10 0.13 0.16 48 53 58 6-3/8 6-3/4 7-3/4 4-5/8 4-3/4 5-1/4 7/16 1/2 5/8 6-3/8 6-5/8 7-7/16 3-3/16 3-5/16 3-3/4 0.19 0.24 0.25 63 68 73 8-1/2 9-1/4 10-5/8 6 6-1/4 6-5/8 5/8 3/4 1 8-3/8 9-15/16 10 4-3/16 5 5 0.30 0.34 0.44 78 13-9/16 7-7/8 1-1/4 12 6 0.54 SIZE WIDTH I.D. 5-5/8 6-9/16 7-3/4 3-7/8 4-7/16 5-1/4 B.C. DIA 4-3/4 5-1/2 6-1/2 CHORD 22 26 31 HOLE DIA 5/16 13/32 15/32 1-13/16 2-1/8 2-1/2 DISC SET THICKNESS 0.17 0.23 0.25 35 37 42 8-5/8 9-5/8 10-1/2 5-3/4 6-5/16 6-3/4 17/32 5/8 11/16 7-1/4 8 8-5/8 2-3/4 3-1/16 3-5/16 0.29 0.31 0.31 45 50 55 11-1/4 12-13/16 14-3/8 7-1/4 8-1/2 9 3/4 7/8 1 9-1/4 10-1/2 11-3/4 3-1/2 4 4-1/2 0.37 0.46 0.54 60 70 75 15-15/16 18-/8 19-3/4 9-15/16 11-1/8 12 1-1/8 1-5/16 1-7/16 13 14-3/4 16 5 5-5/8 6-1/8 0.59 0.78 0.80 80 85 92 21-7/16 22-7/8 24-7/8 13-1/8 14 15 1-9/16 1-3/4 1-7/8 17-3/8 18-1/2 20 6-5/8 7-1/8 7-5/8 0.81 0.87 1.00 F5-9 ENGINEERING STANDARDS FORM - FLEX COUPLINGS INDUSTRY STANDARDS REFERENCED AGMA 9002-A86–BORES AND KEYWAYS FOR FLEXIBLE COUPLINGS AGMA 9000-C90–FLEXIBLE COUPLINGS – POTENTIAL UNBALANCED CLASSIFICATION AGMA 514.02–LOAD CLASSIFICATION AND SERVICE FACTORS FOR FLEXIBLE COUPLINGS API610–CENTRIFUGAL PUMPS FOR GENERAL REFINERY SERVICE, 7th Edition–BF and BP series meet the requirements of API610, 7th Edition when supplied with interference fit bores. Other coupling series can be altered to comply with API610. NEMA MG1-14.37 AND MG1-21.81–All Form-Flex metal disc couplings meet these standards without limited end float devices Certain tables and data in this catalog were extracted from the reference AGMA standards with the permission of the publisher, the American Gear Manufacturers Associations, 1901 North Meyer Drive, Arlington, VA 22209. MATERIAL CLASSES APPLICABLE TO 4 AND 6 BOLT DESIGNS CLASS A– Mild steel hubs and spacer, alloy steel hardware, 300 series stainless steel flex discs. CLASS B– Zinc plated mild steel hubs and spacer, alloy steel hardware, 300 series stainless steel flex discs. CLASS C– Zinc plated mild steel hubs and spacer, 300 series stainless steel hardware and flex discs. CLASS E– All 300 series stainless steel construction. DYNAMIC BALANCING RECOMMENDATIONS Use this graph to determine the appropriate balance class based on coupling weight and operating speed. The balance classes listed on the graph are for equipment with average sensitivity to coupling unbalance. The user should determine how sensitive the equipment train is to coupling unbalance. Use one balance class higher if your system has higher than average sensitivity to unbalance. Use one balance class lower if your system has lower than average sensitivity to unbalance. Use this guide to check your coupling selection against the recommended balance class for your operating conditions. The following factors should be considered when determining a machine’s sensitivity to coupling unbalance. 1) Shaft End Deflection: Machines having flexible shaft extensions are relatively sensitive to coupling unbalance. 2) Bearing Load Due to Coupling Weight Relative to Total Bearing Load: Machines having lightly loaded bearings, bearings that are primarily loaded by the weight of the coupling or other overhung weight are relatively sensitive to coupling unbalance. 3) Bearing, Bearing Support and Foundation Flexibility: Machines or systems with flexible foundations for supports for the rotating elements are relatively sensitive to coupling unbalance. 4) System Natural Frequencies: Machines operating at or near natural frequencies are sensitive to coupling unbalance. 5) Machine Separation: System having widely separated machines are relatively sensitive to coupling unbalance. 6) Shaft Extension Relative to Bearing Span: Machines having a short bearing span relative to their shaft extensions are sensitive to static unbalance. HOW FORM-FLEX COUPLINGS ACCOMMODATE MISALIGNMENT Double flexing metal disc couplings may be used to accommodate angular, parallel and axial misalignment. Single flexing couplings may only be used to accommodate angular and axial misalignment. A metal disc type coupling uses a double hinge effect through two flexible discs and the spacer to compensate for parallel offset misalignment between shafts. Parallel misalignment imposes the same angular deflection (A) on each flex disc. Angular misalignment of either connected shaft, (B), creates additional angular deflections which are added to the angular offset due to parallel misalignment. The total misalignment angle, (C), at the flex disc is equal to the angular offset due to parallel misalignment (A) plus the angular offset due to angular misalignment (B). The maximum misalignment angle (C) should never exceed the rated misalignment capacity of the coupling type being used. Machinery equipment changes in actual operation and over the life of the equipment. We recommend that the machinery misalignment be set as close to zero as possible when a coupling is installed. We recommend keeping the measured misalignment below 25% of the rated misalignment capacity of the coupling type used when the machinery is installed and aligned. The remaining coupling misalignment capacity will then be available to accommodate additional misalignment caused by foundation shifts, vibrations, thermal growth or other causes. F5-10 ENGINEERING STANDARDS FORM-FLEX COUPLINGS PRODUCT FEATURES AND OPTIONS FEATURE AR, AK, AP AX, AY CLEARANCE STANDARD OPTIONAL BH, BP, BY BF BA, DA* A5, A7 B5 HFTH HH, HSH, FSH DP* STANDARD BORE FIT INTERFERENCE CLEARANCE INTERFERENCE SET SCREWS OPTIONAL STANDARD OPTIONAL PULLER HOLES STANDARD OPTIONAL STANDARD OPTIONAL STANDARD FLEX DISCS 300 SERIES STAINLESS STEEL* ALLOY STEEL BALANCE CLASS AGMA 7 AGMA 8 AGMA 9 AGMA 7 N/A N/A DYNAMIC BALANCE OPTIONAL PER TBW COMMERCIAL STANDARD N/A *Alloy steel flex disc is standard for DA and DP series. Stainless steel is optional. STANDARD BORE TOLERANCES INCH SIZE 1/2 5/8 3/4 7/8 15/16 SIZE BORE TOLERANCE 12 58 34 78 15/16 KEYWAY SIZE 1/8 X 1/16 3/16 X 3/32 3/16 X 3/32 3/16 X 3/32 1/4 X 1/8 CLEARANCE FIT .500/.501 .625/.626 .750/.751 .875/.876 .9375/.9385 INTERFERENCE FIT ... ... .7490/.7495 .8740/.8745 .9365/.9370 1 1-1/8 1-3/16 1-1/4 1-3/8 1-7/16 1-1/2 1-5/8 1-3/4 1-7/8 1-15/16 1 118 1316 114 138 1716 112 158 134 178 11516 1/4 X 1/8 1/4 X 1/8 1/4 X 1/8 1/4 X 1/8 5/16 X 5/32 3/8 X 3/16 3/8 X 3/16 3/8 X 3/16 3/8 X 3/16 1/2 X 1/4 1/2 X 1/4 1.000/1.001 1.125/1.126 1.1875/1.1885 1.250/1.251 1.375/1.376 1.4375/1.4385 1.500/1.501 1.625/1.626 1.750/1.751 1.875/1.876 1.9375/1.9385 .9990/.9995 1.1240/1.1245 1.1865/1.1870 1.2490/1.2495 1.3740/1.3745 1.4365/1.4370 1.4990/1.4995 1.623/1.624 1.748/1.749 1.873/1.874 1.9355/1.9365 2 2-1/8 2-1/4 2-3/8 2-7/16 2-1/2 2-5/8 2-3/4 2-7/8 2-15/16 2 218 214 238 2716 212 258 234 278 21516 1/2 X 1/4 1/2 X 1/4 1/2 X 1/4 5/8 X 5/16 5/8 X 5/16 5/8 X 5/16 5/8 X 5/16 5/8 X 5/16 3/4 X 3/8 3/4 X 3/8 2.000/2.001 2.1250/2.1265 2.2500/2.2515 2.3750/2.3765 2.4375/2.4390 2.5000/2.5015 2.6250/2.6265 2.7500/2.7515 2.8750/2.8765 2.9375/2.9390 1.998/1.999 2.123/2.124 2.248/2.249 2.373/2.374 2.4355/2.4365 2.498/2.499 2.623/2.624 2.748/2.749 2.873/2.874 2.9355/2.9365 3 3-1/4 3-3/8 3-1/2 3-5/8 3-3/4 3 314 338 312 358 334 3/4 X 3/8 3/4 X 3/8 7/8 X 7/16 7/8 X 7/16 7/8 X 7/16 7/8 X 7/16 3.000/3.0015 3.2500/3.2515 3.3750/3.3765 3.5000/3.5015 3.6250/3.6265 3.7500/3.7515 2.998/2.999 3.2470/3.2485 3.3720/3.3735 3.4970/3.4985 3.6220/3.6235 3.7470/3.7485 4 4-1/4 4-1/2 4-3/4 4 414 412 434 1 X 1/2 1 X 1/2 1 X 1/2 1-1/4 X 5/8 4.0000/4.0015 4.2500/4.2515 4.5000/4.5015 4.7500/4.7515 3.9970.3.9985 4.2465/4.2480 4.4965/4.4980 4.7465/4.7480 5 5-1/4 5-1/2 5-3/4 5 514 512 534 1-1/4 1-1/4 1-1/4 1-1/2 X X X X 5/8 5/8 5/8 3/4 . . . . . . . . . . . . SPECIFYING TAPERED BORES 4.9965/4.9980 5.2460/5.2475 5.4960/5.4975 5.7460/5.7475 METRIC SIZE 6 8 10 12 13 14 15 16 18 20 22 24 25 28 30 32 35 38 40 45 48 50 55 60 65 70 75 80 85 90 95 100 110 SIZE CODE 6MM 8MM 10MM 12MM 13MM 14MM 15MM 16MM 18MM 20MM 22MM 24MM 25MM 28MM 30MM 32MM 35MM 38MM 40MM 45MM 48MM 50MM 55MM 60MM 65MM 70MM 75MM 80MM 85MM 90MM 95MM 100MM 110MM KEYWAY SIZE 2X1 2X1 3 X 1.4 4 X 1.8 5 X 2.3 5 X 2.3 5 X 2.3 5 X 2.3 6 X 2.8 6 X 2.8 6 X 2.8 8 X 3.3 8 X 3.3 8 X 3.3 8 X 3.3 10 X 3.3 10 X 3.3 10 X 3.3 12 X 3.3 14 X 3.8 14 X 3.8 14 X 3.8 16 X 4.3 18 X 4.4 18 X 4.4 20 X 4.9 20 X 4.9 22 X 5.4 22 X 5.4 25 X 5.4 25 X 5.4 28 X 6.4 28 X 6.4 BORE TOLERANCE CLEARANCE FIT .236/.237 .315/.316 .394/.395 .4725/.4735 .512/.513 .551/.552 .591/.592 .630/.631 .709/.710 .7875/.7885 .866/.867 .945/.946 .984/.985 1.1025/1.1035 1.181/1.182 1.260/1.261 1.378/1.379 1.496/1.497 1.575/1.576 1.772/1.773 1.890/1.891 1.969/1.970 2.1655/2.1670 2.3620/2.3635 2.5590/2.5605 2.7560/2.7575 2.9530/2.9545 3.1500/3.1515 3.3465/3.3480 3.5435/3.5450 3.7400/3.7415 3.9370/3.9385 4.3310/4.3325 BORE TOLERANCES IN INCHES KEYWAY SIZES IN MM KEYWAY TOLERANCES WIDTH ENGLISH METRIC HEIGHT BORE < = 3.375” AT SIDE OF KW BORE > 3.375” Please provide the following information for taper bore hubs: 1) Drawing of HUB showing bore and keyway details. OR 2) Drawing of shaft showing: (LD) Large diameter, specify with tolerance. (S) Length of taper, measure parallel to shaft centerline. (T) Taper angle. Specify as degrees, taper per foot or a percentage. (P) Desired pull-up of hub on shaft. (D) Counterbore diameter as required. (E) Counterbore depth as required. Keyway or shaft keyseat dimensions. Specify width, depth and keyway taper angle. -AND OPTIONALLY3) Drawing or sketch of equipment layout in order to determine correct spacer length. + .002”/ –0.000” + .001”/ –0.000” + .015”/ –0.000” + .020”/ –0.000” F5–11 SINGLE FLEX – AR SERIES 4 BOLT SINGLE FLEXING COUPLING (FORMERLY AJ SERIES) The AR series coupling accommodates angular and axial misalignment only. Single couplings may be used in pairs to support a clutch, brake or other power transmission component in a floating shaft arrangement, or to support a component that is supported by a self-aligning bearing. The AR coupling consists of two hubs and one set of standard hardware, including stainless steel flex discs. RATED MISALIGNMENT: 1.0 DEG/DISC HUB OPTIONS HUB TYPE AJ - STANDARD AZ OVERSIZE QD BUSHING MOUNT AC/AD CLAMP AL LOCK ELEMENT SEE PAGE F5–8 SIZE 05 10 15 20 25 30 35 40 45 SIZE 05-45 05-45 15-40 05-25 05-25 MAX BORE AJ AZ 0.87 1.13 1.25 1.63 1.37 1.88 1.62 2.13 2.00 2.38 2.38 2.88 2.88 3.75 3.25 4.00 3.75 4.63 MATERIAL CLASSES CLASS SIZE A 05-45 B 05-45 C 15-45 E 15-45 SEE PAGE F5–4 COUPLING CONSISTS OF: 2 – HUBS – EXAMPLE- AJ35A X 1-3/8 1 – FLEX ASSEMBLY – EXAMPLE- A35RKA THIS COUPLING IS SOLD AS COMPONENTS A 2.65 3.19 3.65 4.08 4.95 5.63 6.63 7.64 8.43 DIMENSIONS IN INCHES* D B DBSE 2.24 0.24 2.27 0.27 2.58 0.32 2.98 0.34 3.69 0.45 4.23 0.47 5.05 0.55 5.60 0.60 6.85 0.85 F H J 1.00 1.00 1.13 1.32 1.62 1.88 2.25 2.50 3.00 1.30 1.80 2.00 2.40 2.80 3.30 4.15 4.65 5.40 0.54 0.59 0.88 0.79 1.00 1.14 0.97 1.30 0.77 FREE END FLOAT +/- INCH 0.015 0.020 0.021 0.027 0.030 0.032 0.042 0.050 0.060 * DIMENSIONS SHOWN ARE FOR AJ HUBS UNLESS OTHERWISE SPECIFIED SIZE 05 10 15 20 25 30 35 40 45 HP PER 100 RPM 1.0 S.F 0.48 1.27 2.50 3.49 6.03 11.00 18.00 29.00 48.00 RATED TORQUE ( lb. in.) 300 800 1,575 2,200 3,800 6,930 11,340 18,270 30,240 PEAK O/L TORQUE (lb. in.) 600 1,600 3,150 4,400 7,600 13,860 22,680 36,540 60,480 AGMA 7 MAX RPM 8,500 7,500 6,700 6,200 5,500 5,000 4,400 4,000 3,700 MAX RADIAL LOAD (lbs.) 34 56 125 183 275 400 600 850 1000 WEIGHT (lbs.) WR2 (lb. in.2) 1.24 1.96 2.98 4.07 7.01 10.8 17.2 25.6 35.2 0.96 2.35 4.62 7.48 20.4 41.5 88.3 178. 292 NOTE: 1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR AJ HUBS AT MAXIMUM BORE SIZE. F5–12 TQ/RAD X106 (lb. in./rad) 0.28 0.84 1.47 2.11 3.62 5.91 11.0 17.0 25.8 FLEX ASSY PART # AxxRKA AxxRKA AxxRKE AxxRKE xx = SIZE SINGLE FLEX – BH SERIES 6 BOLT SINGLE FLEXING COUPLING The BH series coupling accommodates angular and axial misalignment only. Single couplings may be used in pairs to support a clutch, brake or other power transmission component in a floating shaft arrangement, or to support a component that is supported by a self-aligning bearing. The BH coupling consists of two hubs and one set of standard hardware, including stainless steel flex discs. RATED MISALIGNMENT: 0.7 DEG/DISC SIZE 33 38 43 48 53 58 63 68 73 78 MAX BORE 2.25 3.00 3.25 3.75 3.88 4.25 4.88 5.00 5.25 6.50 DIMENSIONS IN INCHES D A B DBSE 4.69 5.87 6.70 7.50 7.87 9.00 10.00 10.75 12.50 15.05 3.79 4.84 5.47 6.00 6.28 7.06 7.36 8.35 11.26 13.70 0.29 0.34 0.47 0.50 0.52 0.56 0.60 0.85 1.00 0.94 F H 1.75 2.25 2.50 2.75 2.88 3.25 3.38 3.75 5.13 6.38 3.14 4.13 4.63 5.40 5.65 6.22 7.14 7.33 7.80 9.50 HUB TYPES SIZES BH 33-78 SEE PAGE F5–9 MATERIAL CLASSES CLASS SIZE A 33-78 B 33-78 C 38-63 E MTO 38-63 SEE PAGE F5–4 FLEX ASSY PART # BOxxRKA BOxxRKA BOxxRKE BOxxRKE xx = SIZE COUPLING CONSISTS OF: 2 – HUBS – EXAMPLE- BH48Ax3” 1 – FLEX ASSEMBLY – EXAMPLE- BO48RKA THIS COUPLING IS SOLD AS COMPONENTS SIZE 33 38 43 48 53 58 63 68 73 78 HP PER 100 RPM 1.0 S.F 4.84 10.08 19.84 26.98 38.10 53.97 76.19 114.29 198.41 369.84 RATED TORQUE (lb. in.) 3,050 6,350 12,500 17,000 24,000 34,000 48,000 72,000 125,000 233,000 PEAK O/L TORQUE (lb. in.) 6,100 12,500 25,000 34,000 48,000 68,000 96,000 144,000 250,000 466,000 AGMA 8 MAX RPM 8,400 7,500 6,800 6,500 6,000 5,500 5,200 4,800 4,200 3,700 MAX RADIAL LOAD (lbs.) 150 240 420 655 720 930 1,125 1,530 2,190 4,600 WEIGHT (lbs.) WR2 (lb. in.2) 5.76 11.4 17.3 25.2 29.8 45.4 58.4 73.4 115 212 14.5 46.6 91.7 171 226 443 715 984 2,050 5,340 TQ/RAD FREE END FLOAT X106 (lb. in./rad) +/- inch 4.57 0.03 9.41 0.04 17.8 0.05 25.5 0.06 29.8 0.06 50.0 0.06 76.6 0.07 96.7 0.07 139 0.08 251 0.08 NOTE: 1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR BH HUBS AT MAXIMUM BORE SIZE. F5–13 SINGLE FLEX– HH SERIES 8 BOLT SINGLE COUPLING The HH series is designed for high torque, low speed applications. Hubs are cast of iron or steel. Flex discs are high strength alloy steel. Stainless steel flex discs are optional. Dynamic balancing for higher speed operation is not recommended. Single plane balancing of individual hubs is available. SIZE 22 26 31 35 37 42 45 50 55 60 70 75 80 85 92 105 160 SIZE 22 26 31 35 37 42 45 50 55 60 70 75 80 85 92 105 160 MAX BORE IRON STEEL 2.25 – 2.62 – 3.12 3.25 3.62 3.81 3.75 4.19 4.25 4.50 4.50 4.75 5.12 5.50 5.62 6.25 6.50 7.12 7.00 7.87 7.75 8.75 8.00 9.12 8.50 9.62 10.00 11.00 10.50 12.00 16.00 17.00 HP PER 100 RPM 1.0S.F 15.08 25.40 38.10 69.84 95.24 115.87 157.14 203.17 300.00 414.29 658.73 846.03 1,087.30 1,315.87 1,650.79 1,984.13 3,174.60 DIMENSIONS IN INCHES D A B DBSE 6.00 6.87 8.12 9.12 10.06 11.00 11.87 13.43 15.00 16.75 18.93 20.62 22.37 23.75 25.75 29.25 33.50 RATED TORQUE (lb. in.) 9,500 16,000 24,000 44,000 60,000 73,000 99,000 128,000 189,000 261,000 415,000 533,000 685,000 829,000 1,040,000 1,250,000 2,000,000 5.43 6.29 7.38 8.16 8.81 9.31 9.87 11.06 12.25 13.84 15.50 16.05 17.06 18.12 19.75 22.75 26.25 PEAK O/L TORQUE (lb. in.) 14.250 24,000 36,000 66,000 90,000 109,500 148,500 192,000 283,500 391,500 622,500 799,500 1,027,500 1,243,500 1,560,000 1,875,000 3,000,000 0.43 0.53 0.62 0.66 0.81 0.81 0.87 1.06 1.25 1.34 1.50 1.55 1.56 1.62 1.75 1.75 2.25 AGMA 8 MAX RPM 3,800 3,300 2,800 2,600 2,500 2,400 2,250 2,000 1,800 1,600 1,400 1,300 1,200 1,100 1,000 1,000 900 F H 2.50 2.88 3.38 3.75 4.00 4.25 4.50 5.00 5.50 6.25 7.00 7.25 7.75 8.25 9.00 10.50 12.00 3.87 4.50 5.50 6.12 6.50 7.00 7.43 9.50 9.50 10.50 11.75 13.00 13.75 14.50 15.87 20.00 24.00 MAX RADIAL LOAD (lbs.) 338 570 700 930 1,170 1,300 1,700 2,250 3,200 4,000 6,100 6,900 7,500 8,700 11,100 8,460 11,300 RATED MISALIGNMENT: 0.3 DEG/DISC HUB OPTIONS HUB TYPE SIZE C.I. 26-160 STL 31-160 SEE PAGE F5–9 ORDERING: HH Series couplings are sold as complete assemblies. Please specify hub type, bore sizes, and flex disc materials. A coupling will be configured to meet your specification. WEIGHT (lbs.) WR2 (lb. in.2) 17 26 43 61 77 95 115 163 228 328 451 588 732 840 1,160 1,780 2,310 62 129 304 557 820 1,250 1,810 3,290 5,570 10,300 18,200 27,400 42,100 54,700 89,400 160,000 325,000 NOTE: 1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR CAST IRON HUBS AT MAXIMUM BORE SIZE. F5–14 TQ/RAD FREE END X106 FLOAT (lb. in./rad) +/- inch 12.7 0.018 22.1 0.022 36.4 0.026 52.8 0.028 69.6 0.031 84 0.034 106 0.036 147 0.041 243 0.046 349 0.051 482 0.058 682 0.062 779 0.068 911 0.070 1220 0.078 3200 0.085 5140 0.125 CLOSE COUPLE – AX SERIES 4 BOLT CLOSE COUPLED COUPLING (GENERAL USE) The AX series close coupling is made up of two hubs, a steel spacer block, two stainless flex discs and AX hardware. A special bolting arrangement supports the spacer between the flex discs. The AX is an economical design that it well suited to many general purpose applications. The AX accommodates close shaft separations when is is installed with the shafts extending through the flex discs into the center of the coupling. The shaft diameter must be less than the flex disc I.D. listed in the dimensional table. RATED MISALIGNMENT: 1.0 DEG/DISC AD HUB SHOWN HUB OPTIONS HUB TYPE AJ - STANDARD AZ - OVERSIZE QD BUSHING MOUNT AC/AD CLAMP AL LOCK ELEMENT SEE PAGE F5–8 SIZE 05 10 15 20 25 30 35 40 45 SIZE 05-45 05-45 15-40 05-25 05-25 MAX BORE AJ AZ 0.87 1.13 1.25 1.63 1.37 1.88 1.62 2.13 2.00 2.38 2.38 2.88 2.88 3.75 3.25 4.00 3.75 4.63 MATERIAL CLASSES CLASS SIZE A 05-45 B 05-45 C N/A E N/A SEE PAGE F5–4 COUPLING CONSISTS OF: 2 – HUBS – EXAMPLE- AJ20A x 1-1/2” 1 – SPACER ASSEMBLY – EXAMPLE- A x 20SAA THIS COUPLING IS SOLD AS COMPONENTS A B 2.65 3.19 3.65 4.08 4.95 5.63 6.63 7.64 8.43 3.34 3.40 3.80 4.22 5.36 6.30 7.17 8.30 9.55 DIMENSIONS IN INCHES* DBSE F Dmin Dmax 0.38 1.34 1.00 0.44 1.40 1.00 0.63 1.54 1.13 0.63 1.58 1.32 0.75 2.12 1.62 1.00 2.54 1.88 1.13 2.67 2.25 1.13 3.30 2.50 1.50 3.55 3.00 SPACER ASSEMBLY PART # AXxxSAA AXxxSAB N/A N/A xx = SIZE G H J 0.48 0.48 0.44 0.48 0.69 0.77 0.77 1.08 1.03 1.30 1.80 2.00 2.40 2.80 3.30 4.15 4.65 5.40 1.68 1.79 1.85 1.66 2.39 3.18 2.81 4.03 3.28 DISC I.D.** 1.00 1.17 1.28 1.65 1.78 2.01 2.71 3.00 3.51 * DIMENSIONS SHOWN ARE FOR AJ HUBS UNLESS OTHERWISE SPECIFIED. ** SHAFT I.D. MUST BE LESS THAN DISC I.D. IN ORDER TO EXTEND SHAFTS INTO COUPLING TO MEET Dmin DIMENSION. SIZE 05 10 15 20 25 30 35 40 45 HP PER 100 RPM 1.0 S.F 0.48 1.27 2.50 3.49 6.03 11.00 18.00 29.00 48.00 RATED TORQUE (lb. in.) 300 800 1,575 2,200 3,800 6,930 11,340 18,270 30,240 PEAK O/L TORQUE (lb. in.) 450 1,200 2,363 3,300 5,700 10,395 17,010 27,405 45,360 AGMA 7 MAX RPM 8,500 7,500 6,700 6,200 5,500 5,000 4,400 4,000 3,700 WEIGHT (lbs.) WR2 (lb. in.2) 1.63 2.48 3.84 5.10 9.13 13.8 21.1 32.0 44.4 1.26 2.90 5.80 9.16 26.1 51.7 108 222 365 TQ/RAD X106 (lb. in./rad) 0.04 0.06 0.21 0.25 0.56 0.79 1.48 1.68 4.54 FREE END FLOAT +/- inch 0.030 0.040 0.042 0.055 0.060 0.065 0.085 0.100 0.120 NOTES 1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR AJ HUBS AT MAXIMUM BORE SIZE. F5–15 CLOSE COUPLE – AA SERIES 4 BOLT CLOSE COUPLED COUPLING (GENERAL USE – SHORTER BOLT REMOVAL) The AA series close coupling is made up of two hubs, a cast iron block type spacer and two sets of standard hardware. Stainless steel flex discs are standard. The AA accommodates close shaft separations when it is installed with the shafts extending through the flex discs into the center of the coupling. The shaft diameter must be less than the flex disc I.D. listed in the dimensional table. This coupling is recommended when the bolt removal length (J) makes the AX coupling impractical. Special machined steel block spacers are also available in several sizes. RATED MISALIGNMENT: 1.0 DEG/DISC HUB OPTIONS HUB TYPE AJ - STANDARD AZ - OVERSIZE QD BUSHING MOUNT AC/AD CLAMP AL LOCK ELEMENT SEE PAGE F5–8 SIZE 05 10 15 20 25 30 35 40 45 SIZE 05-45 05-45 15-40 05-25 05-25 MAX BORE AJ AZ 0.87 1.13 1.25 1.63 1.37 1.88 1.62 2.13 2.00 2.38 2.38 2.88 2.88 3.75 3.25 4.00 3.75 4.63 MATERIAL CLASSES CLASS SIZE A 05-45 B 05-45 C 15-45 E N/A SEE PAGE F5–4 COUPLING CONSISTS OF: 2 – HUBS – EXAMPLE- AJ35A x 2” 1 – SPACER ASSEMBLY – EXAMPLE- AA35SAA THIS COUPLING IS SOLD AS COMPONENTS A B 2.65 3.19 3.65 4.08 4.95 5.63 6.63 7.64 8.43 3.23 3.73 3.82 4.38 5.26 6.24 6.91 7.70 9.26 DIMENSIONS IN INCHES* DBSE F Dmin Dmax 0.25 1.23 1.00 0.25 1.73 1.00 0.31 1.56 1.13 0.41 1.74 1.32 0.41 2.02 1.62 0.56 2.48 1.88 0.66 2.41 2.25 0.75 2.70 2.50 0.88 3.26 3.00 G H J 0.24 0.27 0.32 0.34 0.45 0.47 0.55 0.60 0.85 1.30 1.80 2.00 2.40 2.80 3.30 4.15 4.65 5.40 0.54 0.56 0.88 0.79 1.00 1.14 0.97 1.30 0.77 * DIMENSIONS SHOWN ARE FOR AJ HUBS UNLESS OTHERWISE SPECIFIED. ** SHAFT I.D. MUST BE LESS THAN DISC I.D. IN ORDER TO EXTEND SHAFTS INTO COUPLING TO MEET Dmin DIMENSION. SIZE 05 10 15 20 25 30 35 40 45 HP PER 100 RPM 1.0 S.F 0.48 1.27 2.50 3.49 6.03 11.00 18.00 29.00 48.00 RATED TORQUE (lb. in.) 300 800 1,575 2,200 3,800 6,930 11,340 18,270 30,240 PEAK O/L TORQUE (lb. in.) 450 1,200 2,363 3,300 5,700 10,395 17,010 27,405 45,360 MAX RPM WEIGHT (lbs.) WR2 (lb. in.2) 3,600 3,500 3,450 3,350 3,200 3,000 2,800 2,650 2,500 1.76 2.77 4.24 5.48 9.81 15.0 22.4 34.3 46.5 1.40 3.35 6.66 10.2 29.4 59 121 250 412 TQ/RAD X106 (lb. in./rad) 0.06 0.10 0.26 0.25 0.62 0.94 1.44 2.43 2.60 NOTES: 1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR AJ HUBS AT MAXIMUM BORE SIZE. 2) MAX RPM SHOWN BASED ON CAST IRON SPACER MATERIAL. F5–16 SPACER ASSEMBLY PART # AAxxSAA AAxxSAB AAxxSAC N/A xx = SIZE FREE END FLOAT +/- inch 0.030 0.040 0.042 0.055 0.060 0.065 0.085 0.100 0.120 DISC I.D.** 1.00 1.17 1.28 1.65 1.78 2.01 2.71 3.00 3.51 CLOSE COUPLE – AY SERIES 4 BOLT CLOSE COUPLED COUPLING (POSITIONING APPLICATIONS) The AY series is specifically designed for positioning applications where a servo or stepper drive is C flange mounted and connects to a ball screw. The AY accommodates the small amounts of angular and parallel misalignment with an absolute minimum size package, zero backlash and high torsional stiffness. The AY is made up of two hubs, a steel spacer block, two stainless flex discs and AY hardware. The coupling must be installed as an assembled unit. The spacer is not service removable. AL HUB SHOWN RATED MISALIGNMENT: 1.0 DEG/DISC HUB OPTIONS HUB TYPE AJ - STANDARD AZ - OVERSIZE QD BUSHING MOUNT AC/AD CLAMP AL LOCK ELEMENT SEE PAGE F5–8 SIZE 05 10 15 20 25 SIZE 05-25 05-25 15-25 05-25 05-25 MAX BORE AJ AZ 0.87 1.13 1.25 1.63 1.37 1.88 1.62 2.13 2.00 2.38 MATERIAL CLASSES CLASS SIZE A 05-25 B 05-25 C N/A E N/A SEE PAGE F5–4 COUPLING CONSISTS OF: 2 – HUBS – EXAMPLE- AJ20A x 1-1/2” 1 – SPACER ASSEMBLY – EXAMPLE- AY20SAA THIS COUPLING IS SOLD AS COMPONENTS A B 2.65 3.19 3.65 4.08 4.95 2.85 2.91 3.33 3.76 4.77 DIMENSIONS IN INCHES* DBSE Dmin Dmax 0.49 0.85 0.50 0.91 0.56 1.07 0.56 1.12 0.87 1.53 F G H 1.00 1.00 1.13 1.32 1.62 0.24 0.27 0.32 0.34 0.45 1.30 1.80 2.00 2.40 2.80 SPACER ASSEMBLY PART # AYxxSAA AYxxSAB N/A N/A xx = SIZE DISC I.D.** 1.00 1.17 1.28 1.65 1.78 * DIMENSIONS SHOWN ARE FOR AJ HUBS UNLESS OTHERWISE SPECIFIED. ** SHAFT I.D. MUST BE LESS THAN DISC I.D. IN ORDER TO EXTEND SHAFTS INTO COUPLING TO MEET Dmin DIMENSION. SIZE 05 10 15 20 25 HP PER 100 RPM 1.0 S.F 0.48 1.27 2.50 3.49 6.03 RATED TORQUE (lb. in.) 300 800 1,575 2,200 3,800 PEAK O/L TORQUE (lb. in.) 600 1,600 3,150 4,400 7,600 AGMA 7 MAX RPM 8,500 7,500 6,700 6,200 5,500 WEIGHT (lbs.) 1.64 2.68 4.23 5.49 9.78 WR2 (lb. in.2) (lb. in./rad) 1.24 3.08 6.41 9.92 27.6 TQ/RAD X106 0.13 0.35 0.64 0.83 1.56 FREE END FLOAT +/- inch 0.030 0.040 0.042 0.055 0.060 NOTE: 1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR AJ HUBS AT MAXIMUM BORE SIZE. F5–17 CLOSE COUPLE – BY SERIES 6 BOLT CLOSE COUPLED COUPLING The BY series close coupling is a low cost replacement for gear or elastomeric couplings. It is ideal for use in low to moderate speed applications with motor or turbine drivers. The BY is an economical alternative to Axial Split spacer designs. The BY accommodates close shaft spacings by allowing the connected shafts to extend through the flex discs and spacer without restriction. The spacer is not service removable if the shaft gap is less than the D1 dimension shown. For shorter shaft spacings, the flex discs may still be replaced by removing the coupling bolts and shuttling the spacer from side to side. Inverted (BY) and Extended (BH) hubs are available to allow varying shaft diameters and spacing. COUPLING CONSISTS OF: 2 – HUBS – EXAMPLE- BY43A x 2-1/2” 1 – SPACER ASSEMBLY – EXAMPLE- BY43SAA THIS COUPLING IS SOLD AS COMPONENTS SIZE 33 38 43 48 53 58 63 68 MAX BORE BY inv BH ext 2.00 2.25 2.63 3.00 2.88 3.25 3.25 3.75 3.63 3.88 4.00 4.25 4.50 4.88 4.75 5.00 SIZE 33 38 43 48 53 58 63 68 A 4.69 5.87 6.70 7.50 7.87 9.00 10.00 10.75 HP PER RATED TORQUE 100 RPM (lb. in.) 1.0 S.F 4.84 3,050 10.08 6,350 19.84 12,500 26.98 17,000 38.10 24,000 53.97 34,000 76.19 48,000 114.29 72,000 RATED MISALIGNMENT: 0.7 DEG/DISC B1 B2 B3 4.13 4.45 5.41 5.64 6.77 7.60 8.40 9.20 4.530 5.260 6.265 6.630 7.600 8.700 9.230 10.450 4.93 6.07 7.12 7.62 8.43 9.80 10.06 11.70 PEAK O/L TORQUE (lb. in.) 4,575 9,525 18,750 25,500 36,000 51,000 72,000 108,000 AGMA 8 MAX RPM 8,400 7,500 6,800 6,500 6,000 5,500 5,200 4,800 DIMENSIONS IN INCHES DBSE C D1 D2 1.350 0.43 0.930 1.440 0.57 1.070 1.645 0.81 1.465 1.760 0.76 1.440 2.050 1.01 1.840 2.150 1.20 2.250 2.550 1.20 2.250 2.500 1.60 2.900 WEIGHT (lbs.) WR2 (lb. in.2) 8.06 13.9 23.2 31.1 40.3 65.4 82.8 106 22.3 65.1 144 241 345 734 1150 1760 D3 1.43 1.57 2.12 2.12 2.67 3.30 3.30 4.20 Fe H Ji 1.85 1.94 2.30 2.44 2.88 3.20 3.60 3.80 1.75 2.25 2.50 2.75 2.88 3.25 3.38 3.75 3.14 4.13 4.63 5.40 5.65 6.22 7.14 7.33 1.46 1.61 2.51 2.34 2.93 4.40 4.00 5.28 TQ/RAD FREE END X106 FLOAT (lb. in./rad) +/- inch 0.94 0.060 2.98 0.084 4.99 0.090 5.42 0.108 9.10 0.108 15.4 0.118 25.8 0.140 37.4 0.144 NOTE: 1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR BY HUBS AT MAXIMUM BORE SIZE. F5–18 Fi Je 1.06 0.80 1.60 1.35 2.10 3.30 3.17 4.03 MATERIAL SPACER CLASSES ASSEMBLY CLASS SIZE PART # A 33-68 BYxxSAA B 33-68 BYxxSAB C N/A N/A E N/A N/A SEE PAGE F5–4 xx = SIZE CLOSE COUPLE – BA SERIES-6 BOLT DESIGN & DA SERIES-8 BOLT DESIGN AXIAL SPLIT SPACER COUPLINGS Axial split spacer couplings are an ideal replacement for lubricated gear or grid couplings. Close shaft separations are met without requirements for extending shafts through hubs. The split spacer removes radially to allow removal of connected equipment. Flex discs may be replaced without disturbing the connected equipment. The axial split series features all steel construction. Stainless steel flex discs are standard for the BA series. Both stainless and high strength alloy steel flex disc options are available with the DA series. RATED MISALIGNMENT: 0.5 DEG/DISC SIZE BA33 BA38 BA43 DA31 DA35 DA37 DA42 DA45 DA50 DA55 DA60 DA70 SIZE BA33 BA38 BA43 DA31 DA35 DA37 DA42 DA45 DA50 DA55 DA60 DA70 MAX BORE 1.75 2.50 2.63 3.38 3.75 4.19 4.50 4.75 5.00 5.50 6.00 7.00 DIMENSIONS IN INCHES D A B DBSE 4.69 5.87 6.70 7.81 8.69 9.69 10.50 11.31 12.88 14.44 16.00 18.25 HP PER 100 RPM 1.0 S.F 6.29 13.10 25.79 38.10 54.13 81.11 114.76 130.48 196.83 300.00 390.48 549.21 3.88 4.38 5.00 5.87 6.81 7.37 8.19 9.31 9.75 11.00 12.38 14.38 0.12 0.12 0.12 0.19 0.25 0.25 0.25 0.31 0.31 0.38 0.38 0.38 RATED TORQUE (lb. in.) 3,965 8,255 16,250 24,000 34,100 51,100 72,300 82,200 124,000 189,000 246,000 346,000 F 1.88 2.13 2.44 2.84 3.28 3.56 3.97 4.50 4.72 5.31 6.00 7.00 PEAK O/L TORQUE (lb. in.) 7,930 16,510 32,500 48,000 68,200 102,200 144,600 164,400 248,000 378,000 492,000 692,000 G 0.33 0.40 0.48 0.44 0.54 0.69 0.69 0.75 0.96 1.04 1.10 1.40 H 2.71 3.55 3.91 5.22 5.71 6.18 6.70 7.20 7.93 8.95 9.89 11.08 ORDERING: BA and DA Series couplings are sold as components. Please specify hub bore sizes and specify flex disc materials for DA series couplings. MAX RPM UNBALANCED BALANCED 4,200 3,800 3,700 3,000 2,800 2,500 2,300 2,200 2,000 1,900 1,800 1,700 7,000 6,300 6,000 5,000 4,500 4,000 3,700 3,400 3,300 2,800 2,500 2,500 WEIGHT (lbs.) WR2 (lb. in.2) 10.7 18.1 30.2 45.5 63.4 87 114 152 215 317 450 664 29.2 81.7 158 372 627 1,110 1,670 2,550 4,610 8,550 14,900 28,800 FREE END FLOAT +/- inch 0.060 0.084 0.090 0.052 0.056 0.062 0.067 0.072 0.082 0.092 0.102 0.115 NOTE: 1) WEIGHTS AND WR2 VALUES SHOWN ARE AT MAXIMUM BORE SIZE. F5–19 SPACER – 4 BOLT AK SERIES-STOCK LENGTH COUPLING AP SERIES-CUSTOM LENGTH COUPLING The AK and AP series couplings are standard design spacer couplings. They are made up of two hubs, a one-piece machined spool spacer and two sets of flex discs with standard hardware, including stainless steel flex discs. The AK is the stocked minimum length spacer. The AP is made-to-order to any custom spacer length. AP series pricing is standard for any spacer length up to 9 inches. RATED MISALIGNMENT: 1.0 DEG/DISC For type AP, specify the D (DBSE) dimension in 1/100th inches. Example: AP10A350 specifies AP10 class A 3.50” DBSE. HUB OPTIONS HUB TYPE AJ - STANDARD AZ - OVERSIZE QD BUSHING MT. AC/AD CLAMP AL LOCK ELEMENT SEE PAGE F5–8 SIZE 05 10 15 20 25 30 35 40 45 SIZE 05-45 05-45 15-40 05-25 05-25 MAX BORE AJ AZ 0.87 1.13 1.25 1.63 1.37 1.88 1.62 2.13 2.00 2.38 2.38 2.88 2.88 3.75 3.25 4.00 3.75 4.63 COUPLING CONSISTS OF: 2 – HUBS – EXAMPLE- AJ25A x 1-3/4” 1 – SPACER ASSEMBLY – EXAMPLE- AK25SAA THIS COUPLING IS SOLD AS COMPONENTS A 2.65 3.19 3.65 4.08 4.95 5.63 6.63 7.64 8.43 DIMENSIONS IN INCHES* Bmin Dmin F (AK) (AK) 3.72 1.72 1.00 4.06 2.06 1.00 4.67 2.41 1.13 5.02 2.38 1.32 6.16 2.92 1.62 7.57 3.81 1.88 8.81 4.31 2.25 9.88 4.88 2.50 11.88 5.88 3.00 MATERIAL CLASSES CLASS SIZE A 05-45 B 05-45 C 15-45 E MTO 15-45 SEE PAGE F5–4 G H J 0.24 0.27 0.32 0.34 0.45 0.47 0.55 0.60 0.85 1.30 1.80 2.00 2.40 2.80 3.30 4.15 4.65 5.40 0.54 0.56 0.88 0.79 1.00 1.14 0.97 1.30 0.77 SPACER ASSEMBLY PART # AK AP AKxxSAA APxxAddd AKxxSAB APxxBddd AKxxSAC APxxCddd AKxxSAE APxxEddd xx = SIZE ddd=DBSE FREE END FLOAT +/- inch 0.030 0.040 0.042 0.055 0.060 0.065 0.085 0.100 0.120 * DIMENSIONS SHOWN ARE FOR AJ HUBS UNLESS OTHERWISE SPECIFIED. SIZE 05 10 15 20 25 30 35 40 45 HP PER 100 RPM 1.0 S.F 0.48 1.27 2.50 3.49 6.03 11.00 18.00 29.00 48.00 RATED TORQUE LB*IN (lb. in.) 300 800 1,575 2,200 3,800 6,930 11,340 18,270 30,240 PEAK O/L TORQUE (lb. in.) 600 1,600 3,150 4,400 7,600 13,860 22,680 36,540 60,480 AGMA 7 MAX RPM 8,500 7,500 6,700 6,200 5,500 5,000 4,400 4,000 3,700 WEIGHT (lbs.) AT MIN ADD PER D in. OF D 2.32 0.14 3.62 0.22 5.44 0.26 6.96 0.32 12.7 0.41 19.0 0.46 27.6 0.63 42.1 0.76 55.5 1.1 WR2-(lb. in.2) AT MIN ADD PER D in. OF D 1.87 0.05 4.48 0.11 8.86 0.19 13.8 0.34 38.8 0.62 77.7 0.92 156 2.29 322 3.55 507 6.77 NOTES: 1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR AJ HUBS AT MAXIMUM BORE SIZE. 2) TO CALCULATE TORSIONAL STIFFNESS FOR A GIVEN SPACER LENGTH, LET L= D - Dmin TORSIONAL STIFFNESS = 1/[(1/K) + (L/Y)] F5–20 TORS. STIFFNESS 106 (lb. in./rad) K factor Y factor 0.15 2.00 0.43 4.64 0.74 7.51 1.08 13.8 1.74 25.1 2.89 37.4 5.34 93 8.21 144 12.5 275 SPACER – BP SERIES 6 BOLT SPACER COUPLING The BP series coupling is a standard design spacer coupling using the 6 bolt disc design. The coupling is made up of two hubs, a one-piece machined spool spacer and two sets of flex discs with standard hardware, including stainless steel flex discs. The BP is made-to-order to any custom spacer length. BP series pricing is standard for any spacer length up to 9 inches. RATED MISALIGNMENT: 0.7 DEG/DISC MEETS API 610 7TH EDITION HUB TYPES SIZES BH 33-78 SEE PAGE F5–9 COUPLING CONSISTS OF: 2 – HUBS – EXAMPLE- BH33Ax2” 1 – SPACER ASSEMBLY – EXAMPLEBP33A500 (5”DBSE) THIS COUPLING IS SOLD AS COMPONENTS Specify the D (DBSE) dimension in 1/100th inches. Example: BP33A350 specifies BP33 class A 3.50” DBSE. Specify each hub bore size as required. DIMENSIONS IN INCHES SIZE 33 38 43 48 53 58 63 68 73 78 SIZE 33 38 43 48 53 58 63 68 73 78 MAX BORE A Dmin F 2.25 3.00 3.25 3.75 3.88 4.25 4.88 5.00 5.25 6.50 4.69 5.87 6.70 7.50 7.87 9.00 10.00 10.75 12.50 14.90 2.09 2.37 2.95 3.00 3.91 4.80 4.88 6.20 7.70 8.08 1.75 2.25 2.50 2.75 2.88 3.25 3.38 3.75 5.13 6.38 HP PER 100 RPM 1.0 S.F 4.84 10.08 19.84 26.98 38.10 53.97 76.19 114.29 198.41 369.84 RATED TORQUE LB*IN (lb. in.) 3,050 6,350 12,500 17,000 24,000 34,000 48,000 72,000 125,000 233,000 PEAK O/L TORQUE (lb. in.) 6,100 12,700 25,000 34,000 48,000 68,000 96,000 144,000 250,000 466,000 G 0.285 0.335 0.465 0.495 0.520 0.555 0.600 0.849 1.000 0.940 AGMA 8 MAX RPM 8,400 7,500 6,800 6,500 6,000 5,500 5,200 4,800 4,200 3,700 H 3.14 4.13 4.63 5.40 5.65 6.22 7.14 7.33 7.80 9.50 FREE END FLOAT +/- inch 0.060 0.084 0.090 0.108 0.108 0.118 0.140 0.144 0.156 0.165 WEIGHT (lbs.) AT MIN ADD PER D in. OF D 8.49 0.47 15.9 0.63 24.3 0.74 33.2 0.87 41.7 0.93 65.1 0.98 80.5 1.14 104 1.17 174 2.17 302 3.28 MATERIAL CLASSES CLASS SIZE A 33-73 B 33-78 C 38-63 E N/A SEE PAGE F5–4 WR2-(lb. in.2) AT MIN ADD PER D in. OF D 23.3 0.91 71.8 2.24 143 3.59 248 5.79 354 6.93 707 8.14 1,100 13.0 1,560 14.7 3,500 33.2 8,540 68.0 SPACER ASSEMBLY PART # BPxxAddd BPxxBddd BPxxCddd N/A ddd = DBSE TORS. STIFFNESS x106 (lb. in./rad) K factor Y factor 2.42 37.1 4.93 90.8 9.40 146. 13.2 235. 15.1 281. 23.7 330. 34.9 528. 44.0 597. 71.2 1,350. 131 2,760. NOTES: 1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR BH HUBS AT MAXIMUM BORE SIZE. 2) TO CALCULATE TORSIONAL STIFFNESS FOR A GIVEN SPACER LENGTH, LET L= D - Dmin TORSIONAL STIFFNESS = 1/[(1/K) + (L/Y)] F5–21 SPACER – DP SERIES 8 BOLT SPACER COUPLINGS The DP series coupling is a fully machined spacer coupling using the 8 bolt disc design used for high torque applications at higher speeds. The coupling is made up of two hubs, a one-piece machined spool spacer and two sets of flex discs and hardware. The DP is made-to-order to any customer spacer length. Both stainless and high strength alloy flex disc materials are available. MEETS API 610 7TH EDITION RATED MISALIGNMENT: 0.5 DEG/DISC SPECIFY BORES & DBSE THIS COUPLING IS SOLD AS AN ASSEMBLY. SIZE DP31 DP35 DP37 DP42 DP45 DP50 DP55 DP60 DP70 MAX BORE DA DH 3.38 3.63 3.75 4.00 4.00 4.50 4.50 4.75 4.75 5.13 5.00 5.38 5.50 6.00 6.00 6.50 7.00 7.50 A 7.81 8.69 9.69 10.50 11.31 12.88 14.44 16.00 18.25 DIMENSIONS IN INCHES Dmin F1 F2 DBSE DA DH 4.38 2.84 3.37 4.75 3.28 3.75 5.00 3.56 4.00 5.13 3.97 4.25 5.25 4.50 4.50 7.25 4.72 5.00 7.62 5.31 5.50 8.13 6.00 6.00 9.25 7.00 7.00 SIZE HP PER 100 RPM 1.0 S.F RATED TORQUE LB*IN (lb. in.) PEAK O/L TORQUE (lb. in.) AGMA 8 MAX RPM DP31 DP35 DP37 DP42 DP45 DP50 DP55 DP60 DP70 38.10 69.84 95.24 115.87 136.98 203.17 300.00 414.29 658.73 24,000 44,000 60,000 73,000 86,300 128,000 189,000 261,000 415,000 48,000 88,000 120,000 146,000 172,600 256,000 378,000 522,000 830,000 6,500 5,700 5,400 5,100 4,800 4,300 4,100 3,600 3,300 G 0.44 0.54 0.69 0.69 0.75 0.96 1.04 1.10 1.40 WEIGHT (lbs.) AT MIN ADD PER D in. OF D 37.2 54.5 69.3 91.4 118 175 260 367 559 0.60 0.97 1.05 1.54 1.66 2.28 3.03 4.01 5.46 H1 DA 5.22 5.71 6.18 6.70 7.20 7.93 8.95 9.89 11.06 WR2-(lb. in.2) AT MIN ADD PER D in. OF D 289 525 839 1,270 1,910 3,560 6,690 11,600 23,500 NOTES: 1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR DA HUBS AT MAXIMUM BORE SIZE. 2) TO CALCULATE TORSIONAL STIFFNESS FOR A GIVEN SPACER LENGTH, LET L= D - Dmin TORSIONAL STIFFNESS = 1/[(1/K) + (L/Y)] F5-22 H2 DH 5.50 5.88 6.50 7.00 7.44 8.38 9.44 10.25 11.75 4.30 8.16 10.7 18.2 23.4 38.3 63.2 101 172 FREE END FLOAT +/- inch 0.052 0.056 0.062 0.067 0.072 0.082 0.092 0.102 0.115 TORS. STIFFNESS x106 (lb. in./rad) K factor Y factor 16.7 26.7 34.7 47.2 61.0 78.7 133 187 285 168 318 417 711 912 1,490 2,470 3,950 6,690 SPACER – BF SERIES 6 BOLT DROP OUT SPACER COUPLING The BF series is designed for moderate service in higher speed applications. The coupling consists of factory assembled spacer unit which mounts between two hubs. The spacer assembly drops out as one unit for easy maintenance. The BF has all steel construction with standard stainless steel flex discs. The coupling is manufactured to meet AGMA class 9 balance requirements. Dynamic balancing for higher speed operation is also available. Standard length spacers are stocked. Pricing is standard for any spacer length up to the Dmax value listed. Longer spacer lengths are also available. Models BF15 and BF20 use a 4 bolt disc design. RATED MISALIGNMENT: 0.7 DEG/DISC SPECIFY BORES & DBSE THIS COUPLING IS SOLD AS COMPONENTS UNLESS BALANCED. SIZE 15(3) 20(3) 33 38 43 48 53 58 63 68 73 78 STD EXT 1.50 1.88 2.25 3.00 3.50 3.75 4.13 4.63 5.13 5.63 6.50 7.50 MAX BORE INTERM. LARGE HUB HUB 1.88 2.38 2.13 2.75 3.25 4.00 4.50 5.00 - A Dmin 3.65 4.19 4.93 6.00 6.77 7.62 8.00 9.00 10.00 11.00 12.75 15.30 3.43 3.43 3.09 3.50 4.43 4.50 5.69 6.88 6.93 7.56 11.00 11.88 MEETS API 610 8TH EDITION WHEN FURNISHED BALANCED MEETS API 610 7TH EDITION DIMENSIONS IN INCHES DBSE Fs STD Dmax* STOCK INTERM. 9.00 3.5, 4.37 1.31 9.00 3.5, 4.37, 5 1.56 9.00 3.5, 5, 7 2.00 9.00 5, 7 2.63 9.00 5, 7 3.12 9.00 5, 7 3.25 9.00 7 3.63 9.00 7 4.12 9.00 7 4.50 12.00 5.00 15.00 5.13 15.00 6.38 Fe EXT Fl LRG G MAX 1.69 2.06 2.50 3.25 3.75 4.00 4.38 5.00 5.38 6.00 6.38 7.38 1.63 1.81 2.06 2.75 3.00 3.25 - 2.09 2.56 3.13 4.13 5.00 5.38 5.75 6.50 7.25 8.00 8.38 10.19 Hs STD EXT 2.33 2.81 3.38 4.43 5.25 5.63 6.13 6.88 7.63 8.38 9.38 10.75 Hm INTERM. 2.75 3.00 - * Longer D dimensions are available. Consult factory for pricing. SIZE (3)15 (3)20 33 38 43 48 53 58 63 68 73 78 HP PER RATED TORQUE 100 RPM LB*IN 1.0 S.F (lb. in.) 2.50 3.49 4.84 10.89 21.43 29.21 38.10 65.08 76.19 114.29 198.41 369.84 1,575 2,200 3,050 6,860 13,500 18,400 24,000 41,000 48,000 72,000 125,000 233,000 PEAK O/L TORQUE (lb. in.) 3,150 4,400 6,100 13,720 27,000 36,800 48,000 82,000 96,000 144,000 250,000 466,000 MAX RPM AGMA 9 BALANCED 13,500 12,500 11,000 9,800 8,800 8,300 7,800 7,000 6,700 6,200 5,700 5,000 23,500 20,000 17,400 14,300 12,700 11,000 10,700 9,475 8,590 7,800 6,740 5,600 WEIGHT (lbs.) AT MIN ADD PER D (in.) OF D 7.38 10.1 14.8 28.1 44.5 54.3 72 107 134 188 272 475 0.12 0.19 0.47 0.63 0.70 0.79 0.88 0.98 1.14 1.48 2.02 3.21 TORSIONAL STIFFNESS WR2-(lb. in.2) AT MIN ADD PER x106 (lb. in./rad) D (in.) OF D K factor Y factor 11.75 23.0 43.3 129 276 422 633 1,200 1,870 3,020 5,990 14,700 0.05 0.15 0.91 2.24 3.05 4.61 5.92 8.14 13.0 16.2 27.0 63.8 0.46 0.87 2.49 5.04 9.66 12.8 14.9 23.4 33.5 44.7 75.1 142. 2.09 3.72 37.1 90.8 124 187 240 330 528 569 1,100 2,590 FREE END FLOAT +/- inch 0.045 0.055 0.060 0.084 0.090 0.108 0.108 0.118 0.140 0.144 0.156 0.170 NOTES: 1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR STANDARD HUBS AT MAXIMUM BORE SIZE. 2) TO CALCULATE TORSIONAL STIFFNESS FOR A GIVEN SPACER LENGTH, LET L= D - Dmin TORSIONAL STIFFNESS = 1/[(1/K) + (L/Y)] 3) 4 BOLT DISC DESIGN F5-23 SPACER – HSH SERIES 8 BOLT SPACER COUPLINGS The HSH series is designed for high torque, low speed applications. Hubs and spacers are cast of iron or steel. Flex discs are high strength alloy steel. Stainless steel flex discs are optional. Dynamic balancing for higher speed operation is not recommended. Single plane balancing of hubs and spacers is available. SIZE 22 26 31 35 37 42 45 50 55 60 70 75 80 85 92 105 160 SIZE 22 26 31 35 37 42 45 50 55 60 70 75 80 85 92 105 160 MAX BORE IRON STEEL 2.25 – 2.62 – 3.12 3.25 3.62 3.81 3.75 4.19 4.25 4.50 4.50 4.75 5.12 5.50 5.62 6.25 6.50 7.12 7.00 7.87 7.75 8.75 8.00 9.12 8.50 9.62 10.00 11.00 10.50 12.00 16.00 17.00 HP PER 100 RPM 1.0S.F 15.08 25.40 38.10 69.84 95.24 115.90 157.10 203.20 300.00 414.30 658.70 846.00 1,087.00 1,316.00 1,651.00 1,984.00 3,175.00 DIMENSIONS IN INCHES D A B DBSE 6.00 6.87 8.12 9.12 10.06 11.00 11.87 13.43 15.00 16.75 18.93 20.62 22.37 23.75 25.75 29.25 33.50 RATED TORQUE (lb. in.) 9,500 16,000 24,000 44,000 60,000 73,000 99,000 128,000 189,000 261,000 415,000 533,000 685,000 829,000 1,040,000 1,250,000 2,000,000 8.00 9.50 10.87 12.06 13.12 13.93 14.75 16.81 18.68 20.93 23.62 25.00 26.87 28.62 31.00 34.25 40.25 PEAK O/L TORQUE (lb. in.) 14.250 24,000 36,000 66,000 90,000 109,500 148,500 192,000 283,500 391,500 622,500 799,500 1,027,500 1,243,500 1,560,000 1,875,000 3,000,000 3.00 3.50 4.12 4.56 5.12 5.43 5.75 6.81 7.68 8.43 9.62 10.50 11.37 12.12 13.00 13.25 16.25 MAX RPM 3,800 3,300 2,800 2,600 2,500 2,400 2,250 2,000 1,800 1,600 1,400 1,300 1,200 1,100 1,000 1,000 900 F G 2.50 2.88 3.37 3.75 4.00 4.25 4.50 5.00 5.50 6.25 7.00 7.25 7.75 8.25 9.00 10.50 12.00 0.43 0.55 0.62 0.66 0.81 0.81 0.87 1.06 1.25 1.34 1.50 1.53 1.56 1.62 1.75 1.75 2.25 WEIGHT (lbs.) (1) 22 33 56 81 103 133 161 223 302 435 640 839 1,070 1,240 1,710 C/F C/F WR2 (lb. in.2) (1) 80 161 401 750 1,130 1,740 2,510 4,580 7,480 13,800 25,900 38,600 59,800 79,400 131,000 C/F C/F ORDERING: HSH Series couplings are sold as complete assemblies. Please specify hub type, bore sizes, and flex disc materials. A coupling will be configured to meet your specifications. H 3.87 4.50 5.50 6.12 6.50 7.00 7.43 9.50 9.50 10.50 11.75 13.00 13.75 14.50 15.87 20.00 24.00 RATED MISALIGNMENT: 0.3 DEG/DISC TQ/RAD X106 (1) (lb. in./rad) 1.5 2.3 2.9 6.5 9.9 6.9 14.8 44.3 54.2 80.1 144 148 205 204 384 C/F C/F NOTE: 1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR CAST IRON HUBS AT MAXIMUM BORE SIZE. F5–24 HUB TYPES C.I. STL SEE PAGE FREE END FLOAT +/- inch 0.036 0.044 0.052 0.056 0.062 0.067 0.072 0.082 0.092 0.102 0.115 0.125 0.136 0.140 0.156 0.170 0.250 SIZES 22-160 31-160 F5–9 SPACER – FSH SERIES 8 BOLT FLYWHEEL MOUNT COUPLINGS The FSH series is designed for high torque, low speed applications. Hubs and spacers are cast of iron or steel. Adapter plates are cast grey or ductile iron. Flex discs are high strength alloy steel. Stainless flex discs are optional. Dynamic balancing for higher speed operation is not recommended. Single plane balancing of flywheel adapters, hubs and spacers is available. HUB TYPES C.I. STL. SEE PAGE SIZE OD 10 12 14 18 20 22 26 28 10.375 12.375 13.875 18.375 20.375 22.500 26.500 28.875 SIZE 31 35 37 42 45 50 55 60 70 75 80 85 92 105 SIZE 31 35 37 42 45 50 55 60 70 75 80 85 92 105 SIZES 31-105 31-105 F5–9 STANDARD ADAPTER SIZES SAE BOLTING HD BOLTING BC HOLE HOLE BC HOLE HOLE QTY SIZE QTY SIZE 9.625 6 13/32 9.500 8 15/32 11.625 8 13/32 11.500 8 17/32 13.125 8 13/32 12.500 8 21/32 17.250 8 17/32 16.750 8 25/32 19.250 8 17/32 18.500 8 29/32 21.375 6 21/32 20.500 8 1-1/32 25.250 12 21/32 24.500 12 1-1/32 27.250 12 25/32 26.875 12 1-1/32 MAX BORE IRON STEEL 3.12 3.25 3.62 3.81 3.75 4.19 4.25 4.50 4.50 4.75 5.12 5.50 5.62 6.25 6.50 7.12 7.00 7.87 7.75 8.75 8.00 9.12 8.50 9.62 10.00 11.00 10.50 12.00 HP PER 100 RPM 1.0S.F 38.10 69.84 95.24 115.9 157.1 203.2 300.0 414.3 658.7 846.0 1087 1316 1651 1984 ORDERING: FSH Series couplings are sold as complete assemblies. Please specify hub type, bore sizes, and flex disc materials. A coupling will be configured to meet your specifications. A 8.12 9.12 10.06 11.00 11.87 13.43 15.00 16.75 18.93 20.62 22.37 23.75 25.75 29.25 RATED TORQUE (lb. in.) 24,000 44,000 60,000 73,000 99,000 128,000 189,000 261,000 415,000 533,000 685,000 829,000 1,040,000 1,250,000 DIMENSIONS IN INCHES D B F DBSE 8.68 5.31 3.37 9.62 5.87 3.75 10.62 6.62 4.00 11.37 7.12 4.25 12.00 7.50 4.50 13.75 8.75 5.00 15.38 9.87 5.50 17.12 10.87 6.25 19.43 12.43 7.00 20.75 13.50 7.25 22.50 14.75 7.75 23.93 15.68 8.25 26.25 17.25 9.00 27.77 17.27 10.50 PEAK O/L TORQUE (lb. in.) 36,000 66,000 90,000 109,500 148,500 192,000 283,500 391,500 622,500 799,500 1,027,500 1,243,500 1,560,000 1,875,000 MAX RPM (2) 2,800 2,600 2,500 2,400 2,250 2,000 1,800 1,600 1,400 1,300 1,200 1,100 1,000 1,000 WEIGHT (lbs.) (1) 48 64 87 115 138 202 263 359 559 766 930 1,110 1,460 C/F RATED MISALIGNMENT: 0.3 DEG/DISC G H J 0.62 0.66 0.81 0.81 0.87 1.06 1.25 1.34 1.50 1.53 1.56 1.62 1.75 1.75 5.50 6.12 6.50 7.00 7.43 8.37 9.50 10.50 11.75 13.00 13.75 14.50 15.87 20.00 0.50 0.50 0.56 0.63 0.69 0.75 0.88 1.00 1.00 1.13 1.25 1.25 1.38 1.75 WR2 (lb. in.2) (1) 442 661 1,170 1,860 2,500 5,550 8,000 12,700 26,200 43,600 60,100 83,000 124,000 C/F TQ/RAD X106 (1) (lb. in./rad) 2.95 6.69 10.3 7.03 15.4 48.8 58.6 86.5 161 160 225 222 433 C/F AVAILABLE ADAPTER SIZES X = STOCK SIZE 0 = MTO 10 12 14 18 20 22 26 28 O O X X O O O O X X O X O O O O O X O X X X O X O X X X X O X X X X O X X X X O X X X X X X O O X O O X X X FREE END FLOAT +/- inch 0.052 0.056 0.062 0.067 0.072 0.082 0.092 0.102 0.115 0.125 0.136 0.140 0.156 0.170 1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR CAST IRON HUBS AT MAXIMUM BORE SIZE AND MINIMUM AVAILABLE ADAPTER O.D. 2) MAX RPM LISTED IS FOR SMALLEST ADAPTER SIZE. CONSULT FACTORY FOR SPEED RATINGS BY ADAPTER SIZE. F5–25 FLOATING SHAFT – A5 SERIES 4 BOLT FLOATING SHAFT COUPLINGS The A5 series is used for spacer lengths that are longer than can be spanned economically with spacer couplings. The A5 series has a welded tubular spacer assembly along with two hubs and standard hardware, including stainless steel flex discs. The A5 is Made to Order to any custom spacer length. A5 series standard pricing is listed for D dimensions up to 36” and for D dimensions from 36” to maximum D at 1800 RPM. RATED MISALIGNMENT: 1.0 DEG/DISC HUB OPTIONS HUB TYPE AJ - STANDARD AZ - OVERSIZE QD BUSHING MOUNT AC/AD CLAMP AL LOCK ELEMENT SEE PAGE F5–8 SIZE 05-45 05-45 15-40 05-25 05-25 ORDERING: A5 Series couplings are sold as complete assemblies. Please specify hub types and bore sizes, DBSE (D) dimension, speed for dynamic balancing, and material class. A coupling will be configured to meet your specifications. ORDERING TYPE A6 FOR VERTICAL APPLICATIONS LONGER THAN 30” DBSE. A THRUST BUTTON WILL BE ADDED ON THE LOWER END OF THE SPACER TO SUPPORT THE WEIGHT OF THE SPACER DIMENSIONS IN INCHES* SIZE 05 10 15 20 25 30 35 40 45 MAX BORE AJ AZ 0.87 1.13 1.25 1.63 1.37 1.88 1.62 2.13 2.00 2.38 2.38 2.88 2.88 3.75 3.25 4.00 3.75 4.63 A Dmin F G H 2.65 3.19 3.65 4.08 4.95 5.63 6.63 7.64 8.43 4.00 4.00 5.00 5.00 5.00 6.00 7.00 7.00 8.00 1.00 1.00 1.13 1.32 1.62 1.88 2.25 2.50 3.00 0.24 0.27 0.32 0.34 0.45 0.47 0.55 0.60 0.85 1.30 1.80 2.00 2.40 2.80 3.30 4.15 4.65 5.40 1800 51 62 64 73 79 85 97 103 113 MATERIAL CLASSES CLASS SIZE A 05-45 B 05-45 C 15-45 E 15-45 SEE PAGE F5–4 MAX DBSE (D INCHES) FOR RPM SHOWN 1500 1200 900 750 56 62 71 78 69 76 88 96 71 79 91 99 81 90 103 113 87 97 112 122 94 102 120 132 107 119 137 150 113 126 146 160 125 139 160 175 600 87 107 111 126 137 147 168 178 196 * DIMENSIONS SHOWN ARE FOR AJ HUBS UNLESS OTHERWISE SPECIFIED SIZE 05 10 15 20 25 30 35 40 45 HP PER 100 RPM 1.0 S.F 0.48 1.27 2.50 3.49 6.03 11.00 18.00 29.00 48.00 RATED TORQUE (lb. in.) 300 800 1,575 2,200 3,800 6,930 11,340 18,270 30,240 PEAK O/L TORQUE (lb. in.) 600 1,600 3,150 4,400 7,600 13,860 22,680 36,540 60,480 WEIGHT (lbs.) AT ADD PER D = 20” in. OF D 4.37 0.11 5.64 0.10 7.48 0.10 11.5 0.21 17.0 0.20 25.7 0.29 34.8 0.40 49.9 0.46 75.7 0.54 WR2-(lb. in.2) AT ADD PER D = 20” in. OF D 2.38 0.03 5.88 0.07 10.3 0.07 18.3 0.22 45.0 0.29 90.6 0.56 180 1.32 356 1.95 614 3.22 NOTES: 1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR AJ HUBS AT MAXIMUM BORE SIZE. 2) TO CALCULATE TORSIONAL STIFFNESS FOR A GIVEN SPACER LENGTH, LET L= D - 20” TORSIONAL STIFFNESS = 1/[(1/K) + (L/Y)] F5–26 TORS. STIFFNESS 106 (lb. in./rad) K factor Y factor 0.04 1.12 0.11 2.81 0.13 2.81 0.35 8.77 0.52 12.0 0.98 22.7 1.99 53.9 3.14 79.3 5.57 131 FREE END FLOAT +/- inch 0.030 0.040 0.042 0.055 0.060 0.065 0.085 0.100 0.120 FLOATING SHAFT – A7 SERIES 4 BOLT SEMI-FLOATING SHAFT COUPLINGS The A7 coupling is a single flexing coupling designed for use in widely spaced three bearing systems. The shaft end of the coupling must be supported by a self-aligning bearing. A full floating coupling may be used in combination with the semi-floating coupling to span longer distances, or a V-Belt drive or other component may be mounted to the shaft end. This A7 is made-to-order to any custom spacer length. A7 series standard pricing is listed at D dimensions up to 36 inches and D dimensions between 36 inches and max L at 1800 RPM motor speed. RATED MISALIGNMENT: 1.0 DEG/DISC HUB OPTIONS HUB TYPE AJ - STANDARD AZ - OVERSIZE QD BUSHING MOUNT AC/AD CLAMP AL LOCK ELEMENT SEE PAGE F5–8 SIZE 05-45 05-45 15-40 05-25 05-25 ORDERING: A7 Series couplings are sold as complete assemblies. Please specify hub types and bore sizes, DBSE (D) dimension, speed for dynamic balancing, and material class. A coupling will be configured to meet your specifications. DIMENSIONS IN INCHES* SIZE 10 15 20 25 30 35 40 45 MAX BORE AJ AZ 1.25 1.63 1.37 1.88 1.62 2.13 2.00 2.38 2.38 2.88 2.88 3.75 3.25 4.00 3.75 4.63 A Dmin F G H K L M 3.19 3.65 4.08 4.95 5.63 6.63 7.64 8.43 20 20 20 20 20 20 20 20 1.00 1.13 1.32 1.62 1.88 2.25 2.50 3.00 0.27 0.32 0.34 0.45 0.47 0.55 0.60 0.85 1.80 2.00 2.40 2.80 3.30 4.15 4.65 5.40 1.25 1.25 1.50 1.75 2.00 2.50 3.00 3.44 16.50 16.06 15.75 15.25 14.50 13.25 12.75 12.75 3.50 3.94 4.25 4.75 5.50 6.75 7.25 7.75 KEYWAY SIZE .25 x .12 .25 x .12 .37 x .18 .37 x .18 .50 x .25 .62 x .31 .75 x .37 .87 x .43 MATERIAL CLASSES CLASS SIZE A 10-45 B 05-45 C 15-45 E 15-45 SEE PAGE F5–4 MAX DBSE (D INCHES) FOR RPM SHOWN 1800 1500 1200 900 62 69 76 88 64 71 79 91 73 81 90 103 79 87 97 112 85 94 102 120 97 107 119 137 103 113 126 146 113 125 139 160 600 107 111 126 137 147 168 178 196 * DIMENSIONS SHOWN ARE FOR AJ HUBS UNLESS OTHERWISE SPECIFIED SIZE 10 15 20 25 30 35 40 45 HP PER 100 RPM 1.0 S.F 1.27 2.50 3.49 6.03 11.00 18.00 29.00 48.00 RATED TORQUE (lb. in.) 800 1,575 2,200 3,800 6,930 11,340 18,270 30,240 PEAK O/L TORQUE (lb. in.) 1,600 3,150 4,400 7,600 13,860 22,680 36,540 60,480 MAX RADIAL LOAD-(lbs.) 34 56 125 183 275 400 600 850 WEIGHT (lbs.) AT ADD/ (in.) D = 20” OF D 5.37 0.10 6.65 0.10 11.0 0.21 14.7 0.20 19.7 0.29 34.7 0.40 51.6 0.46 76.5 0.54 WR2-(lb. in.2) AT MIN ADD/ (in.) D = 20” OF D 3.30 0.07 5.72 0.07 11.0 0.22 24.9 0.29 52.4 0.56 106 1.32 211 1.95 378 3.22 TORS. STIFFNESS 106 (lb. in./rad) K factor Y factor 0.26 2.81 0.28 2.81 0.56 8.77 0.91 12.0 1.52 22.7 3.03 53.9 5.26 79.3 8.56 131 FREE END FLOAT +/- inch 0.020 0.021 0.027 0.030 0.032 0.042 0.050 0.060 NOTES: 1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR AJ HUBS AT MAXIMUM BORE SIZE. 2) TO CALCULATE TORSIONAL STIFFNESS FOR A GIVEN SPACER LENGTH, LET L= D - 20” TORSIONAL STIFFNESS = 1/[(1/K) + (L/Y)] F5–27 FLOATING SHAFT – B5 SERIES 6 BOLT FLOATING SHAFT COUPLINGS The B5 series is used for spacer lengths that are longer than can be spanned economically with standard spacer couplings. The B5 has a welded tubular spacer assembly along with two hubs and standard hardware, including stainless steel flex discs. The B5 is made-to-order to any custom spacer length. B5 series standard pricing is listed at D dimensions up to 36 inches and D dimensions between 36 inches and max D at 1800 RPM motor speed. Consult factory for vertical modifications and semi-floating designs. HUB TYPES SIZES BH 33-78 SEE PAGE F5–9 RATED MISALIGNMENT: 0.7 DEG/DISC MATERIAL CLASSES CLASS SIZE A 33-78 B 33-78 C 38-63 E N/A SEE PAGE F5–4 ORDERING: B5 Series couplings are sold as complete assemblies. Please specify hub types and bore sizes, DBSE (D) dimension, speed for dynamic balancing, and material class. A coupling will be configured to meet your specifications. DIMENSIONS IN INCHES* SIZE 33 38 43 48 53 58 63 68 73 78 SIZE 33 38 43 48 53 58 63 68 73 78 MAX BORE 2.25 3.00 3.25 3.75 3.88 4.25 4.88 5.00 5.25 6.50 A Dmin F 4.69 5.87 6.70 7.50 7.87 9.00 10.00 10.75 12.50 14.90 4.25 6.00 7.00 7.50 7.50 7.50 7.50 8.00 10.00 10.00 1.75 2.25 2.50 2.75 2.88 3.25 3.38 3.75 5.13 6.38 HP PER 100 RPM 1.0 S.F 4.84 10.08 19.84 26.98 38.10 53.97 76.19 114.29 198.41 369.84 RATED TORQUE LB*IN (in. lbs.) 3,050 6,350 12,500 17,000 24,000 34,000 48,000 72,000 125,000 233,000 PEAK O/L TORQUE (in. lbs.) 6,100 12,700 25,000 34,000 48,000 68,000 96,000 144,000 250,000 466,000 G 0.285 0.335 0.465 0.495 0.520 0.555 0.600 0.849 1.000 0.940 H 3.14 4.13 4.63 5.40 5.65 6.22 7.14 7.33 7.80 9.50 WEIGHT (lbs.) AT ADD PER D = 20” in. OF D 14.4 0.20 29.1 0.39 41.0 0.44 60.0 0.52 67.4 0.52 85.5 0.63 108 0.63 140 1.15 210 1.15 355 1.95 1800 79 97 103 113 113 123 123 130 130 148 MAX DBSE (D INCHES) FOR RPM SHOWN 1500 1200 900 87 97 112 107 119 137 113 126 146 125 139 160 125 139 160 136 151 170 136 151 170 142 159 183 142 159 183 162 181 209 WR2-(lb. in.2) AT ADD PER D = 20” in. OF D 32.7 0.29 113 1.28 210 1.88 402 3.10 494 3.10 874 5.43 1340 5.43 1940 13.37 3860 13.37 9640 37.32 NOTES: 1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR BH HUBS AT MAXIMUM BORE SIZE. 2) TO CALCULATE TORSIONAL STIFFNESS FOR A GIVEN SPACER LENGTH, LET L= D - 20” TORSIONAL STIFFNESS = 1/[(1/K) + (L/Y)] F5–28 750 122 150 160 175 175 186 186 201 201 228 TORS. STIFFNESS x106 (in. lbs./rad) K factor Y factor 0.48 12.0 1.77 51.9 2.89 76.4 4.57 126 5.52 126 8.44 220 9.52 220 19.9 543 25.0 543 59.3 1510 600 137 168 178 196 196 208 208 225 225 257 FREE END FLOAT +/- inch 0.060 0.084 0.090 0.108 0.108 0.118 0.140 0.144 0.156 0.165 FLOATING SHAFT – HFTH SERIES 8 BOLT FLOATING SHAFT COUPLINGS The HFTH series is designed for heavy duty applications that cannot use the A5 or B5 series. These include high torque and engine driven applications. The HFTH uses a welded tubular spacer assembly. Flex discs are high strength alloy steel. Stainless steel flex discs are optional. Dynamic balancing of the spacer assembly is included. The HFTH is made-to-order to any custom spacer length. Large tube designs are also available. Consult factory for vertical modifications, and semi-floating designs or flywheel mounting. ORDERING: HFTH Series couplings are sold as complete assemblies. Please specify hub speed for dynamic balancing. A coupling will be configured to meet your specification. HUB TYPES C.I. STL. SEE PAGE SIZES 35-160 35-160 F5–9 RATED MISALIGNMENT: 0.3 DEG/DISC DIMENSIONS IN INCHES* SIZE 35 42 45 50 55 60 70 75 80 85 92 105 160 SIZE 35 42 45 50 55 60 70 75 80 85 92 105 160 MAX BORE IRON STEEL 3.62 3.81 4.25 4.50 4.50 4.75 5.12 5.50 5.62 6.25 6.50 7.12 7.00 7.87 7.75 8.75 8.00 9.12 8.50 9.62 10.00 11.00 10.50 12.00 16.00 17.00 HP PER 100 RPM 1.0 S.F 69.84 115.9 157.1 203.2 300.0 414.3 658.7 846.0 1087 1316 1651 1984 3175 A Dmin F G H 9.12 11.00 11.87 13.43 15.00 16.75 18.93 20.62 22.37 25.75 25.75 29.25 33.50 10.0 10.0 10.0 10.0 10.0 15.0 15.0 15.0 15.0 20.0 20.0 20.0 20.0 3.75 4.25 4.50 5.00 5.50 6.25 7.00 7.25 7.75 8.25 9.00 10.50 12.00 0.66 0.81 0.87 1.06 1.25 1.34 1.50 1.55 1.56 1.62 1.75 1.75 2.25 6.12 7.00 7.43 8.37 9.50 10.50 11.75 13.00 13.75 14.50 15.87 20.00 24.00 RATED TORQUE (lb. in.) 44,000 73,000 99,000 128,000 189,000 261,000 415,000 533,000 685,000 829,000 1,040,000 1,250,000 2,000,000 PEAK O/L TORQUE (lb. in.) 66,000 109,500 148,500 192,000 283,500 391,500 622,500 799,500 1,027,500 1,243,500 1,560,000 1,875,000 3,000,000 WEIGHT (lbs.) (1) AT ADD PER D = 20” in. OF D 111 0.81 186 1.14 201 1.14 311 1.31 374 1.95 556 3.21 769 3.21 948 4.13 1260 4.13 1800 114 128 130 139 145 153 161 172 182 MAX DBSE (D INCHES) FOR RPM SHOWN 1500 1200 900 750 124 139 161 176 140 157 182 198 143 160 185 201 153 171 197 215 159 178 206 224 168 188 217 237 176 197 228 250 189 211 244 267 199 222 257 282 WR2-(lb. in.2) (1) AT ADD PER D = 20” in. OF D 1,040 5 2,520 13 3,370 13 6,430 20 10,100 37 18,600 75 33,000 75 49,000 158 78,900 158 600 197 222 226 242 252 266 279 299 315 CONSULT TB WOOD’S TORS. STIFFNESS (1) x106 (lb. in./rad) (2) K factor Y factor 9 190 21 537 23 537 38 810 67 1,510 110 3,020 134 3,020 252 6,430 265 6,430 CONSULT TB WOOD’S FREE END FLOAT +/- inch 0.056 0.067 0.072 0.082 0.092 0.102 0.115 0.125 0.136 0.140 0.166 0.170 0.250 NOTES: 1) WEIGHT, WR2 AND TORSIONAL STIFFNESS VALUES SHOWN ARE FOR BH HUBS AT MAXIMUM BORE SIZE. 2) TO CALCULATE TORSIONAL STIFFNESS FOR A GIVEN SPACER LENGTH, LET L= D - 20” TORSIONAL STIFFNESS = 1/[(1/K) + (L/Y)] F5–29 TRUE TUBE ™ COMPOSITE TORQUE TUBES True-Tube composite tubes are high-strength, lightweight torque tubes for long span drive shafts. These tubes are filament wound carbon or glass fiber construction in an oven cured epoxy matrix. True-Tube composites offer the following advantages over steel tubing. LONGER SPANS TrueTube composite tubes have a higher stiffness to weight ratio than steel tubing. That increases the critical speed of the tubing and allows longer spans without center bearings. LIGHT WEIGHT TrueTube drive shafts weigh up to 80% less than equivalent steel driveshafts. That means better balance and reduced vibration. Bearing life may be improved by minimizing overhung weight. DESIGN FLEXIBILITY TrueTube composite tubes may be custom designed to meet your requirements for torsional stiffness, critical speed or torque capacity. With TrueTube, a designer can tune torsional or lateral critical speeds out of a machine system. All TrueTube products include an ultraviolet barrier that is wound into the structure of the tube before it is cured. This UV barrier eliminates the need for paints or other protective coatings and results in a smooth, durable finish that other composite tubes don’t offer. TrueTube products are cured in an enclosed oven to assure consistent strength and quality. Design data is shown below for standard series tubes. Standard series tubes are designed for maximum length at moderate torques. High torque designs are also available. MODEL NUMBER TUBE I.D. INCHES TUBE O.D. INCHES SLEEVE O.D. INCHES SL2.0 SL3.0 SL4.0 SL6.0 SL8.0 SL10.0 SL12.0 2.00 3.00 4.00 6.00 8.00 10.00 12.00 2.30 3.25 4.23 6.25 8.25 10.25 12.25 2.40 3.50 4.50 6.63 8.63 10.75 12.75 SS2.0 SS3.0 SS4.0 SS6.0 SS8.0 SS10.0 SS12.0 2.00 3.00 4.00 6.00 8.00 10.00 12.00 2.30 3.25 4.23 6.25 8.25 10.25 12.25 2.40 3.50 4.50 6.63 8.63 10.75 12.75 LS2.0 LS3.0 LS4.0 LS6.0 LS8.0 LS10.0 LS12.0 2.00 3.00 4.00 6.00 8.00 10.00 12.00 2.30 3.25 4.23 6.25 8.25 10.25 12.25 2.40 3.50 4.50 6.63 8.63 10.75 12.75 RATED TUBE TORSIONAL TORQUE WEIGHT STIFFNESS LB*IN (lb./in.) x106 LB*IN/RAD SERIES SL – ALL CARBON CONSTRUCTION 6,500 0.05 1.26 12,000 0.08 3.61 22,000 0.11 8.60 42,000 0.20 34.4 63,000 0.24 80.2 80,000 0.32 155 100,000 0.38 258 SERIES SS – CARBON/GLASS CONSTRUCTION 5,500 0.06 0.97 10,500 0.08 2.86 22,000 0.12 7.28 42,000 0.20 26.4 58,000 0.28 57.3 73,000 0.34 115 88,000 0.42 206 SERIES LS – ALL GLASS CONSTRUCTION 5,000 0.07 0.75 10,000 0.09 2.06 18,000 0.14 5.04 39,000 0.23 18.9 51,000 0.30 43.0 64,000 0.37 86.0 77,000 0.46 149 NOTES: 1) TORQUE RATINGS ARE AT 100% HUMIDITY AND 200 DEG. F. 2) MAX RPM VALUES SHOWN ARE CALCULATED AT 75% OF FIRST CRITICAL SPEED. 3) TORSIONAL STIFFNESS SHOWN IS PER INCH OF TUBE LENGTH. ACTUAL STIFFNESS = TORSIONAL STIFFNESS/TUBE LENGTH (IN.) F5–30 2000 RPM MAX DBSE – INCHES 1800 1500 1000 RPM RPM RPM MAX TUBE LENGTH INCHES 90 110 127 152 180 199 215 95 116 134 160 190 210 227 104 127 147 175 208 230 249 127 155 180 214 255 281 304 82 128 145 177 192 232 232 79 97 112 135 151 173 189 83 102 118 142 160 183 199 91 112 129 155 176 200 218 111 137 158 190 216 245 267 82 128 145 177 192 232 232 66 80 93 110 128 142 155 70 84 98 116 135 150 163 77 92 107 127 148 164 178 94 113 131 155 181 201 218 82 128 145 177 192 232 232 FORM-FLEX® COMPOSITE FLOATING SHAFT COUPLINGS Form-Flex flexible couplings may be mated to TrueTube composite tubes for use as long floating shaft couplings. All types and most sizes of Form-Flex couplings can be mated to TrueTube composites. Common combinations are shown below. RATED COUPLING TORQUE TYPE LB IN MAXIMUM DBSE-INCHES HP PER 100 RPM COUPLING PRODUCT NO. MAX A520-CS2G A520-CS2R A525-CS2G A525-CS2R A530-CS3R A530-CS3B A535-CS4R A535-CS4B A535-CS6R A535-CS6B A535-CS8R A535-CS8B A540-CS4R A540-CS4B B558-CS6R B558-CS6B B558-CS6X B558-CS8R B558-CS8B B558-CS10R** B558-CS10B** 83 83 83 83 128 128 146 146 179 179 196 196 146 146 179 179 182 196 196 236 236 A520 2,200 3.49 A525 3,800 6.03 A530 6,930 11.00 A535 11,340 18.00 A540 18,270 29.00 B558 34,000 54.00 1800 RPM 1500 RPM 70 83 70 83 102 116 118 134 142 160 175 190 118 134 142 160 165 175 190 206 210 77 83* 77 83* 112 127 129 146* 155 175 191 207* 129 146* 155 175 181 191 207 224 230 DIMENSIONS IN INCHES MAXIMUM BORE A F G H J 2.125 4.08 1.32 0.34 2.40 2.000 2.375 4.95 1.62 0.45 2.80 2.375 2.875 5.63 1.88 0.47 3.30 2.875 3.750 6.63 2.25 0.55 4.15 3.250 4.000 7.63 2.50 0.60 4.65 3.75 – 9.00 2.75 0.56 5.43 2.30 2.30 2.30 2.30 3.25 3.25 4.25 4.25 6.30 6.30 8.31 8.31 4.25 4.25 6.30 6.30 6.30 8.31 8.31 10.31 10.31 STD HUB AZ HUB 1.625 COMPOSITE TUBE CONSTRUCTION QUICK SELECTION GUIDE FOR COOLING TOWER APPLICATIONS 1800 RPM DBSE MAX HP 70” 30 50 50 83” 30 50 50 102” 100 116” 100 118” 150 250 134” 150 250 142” 150 400 160” 150 400 165” 400 175” 150 400 190” 150 400 206” 400 210” 400 227” 400 COUPLING MODEL A520-CS2G HD4-CS2G*** A525-CS2G A525-CS2R HD4-CS2R*** A525-CS2R A530-CS3R A530-CS3B A535-CS4R A540-CS4R A535-CS4B A540-CS4B A535-CS6R B558-CS6R A535-CS6B B558-CS6B B558-CS6X A535-CS8R B558-CS8R A535-CS8B B558-CS8B B558-CS10R B558-CS10B B558-CS12B 1500 RPM MAX HP DBSE 25 77” 42 42 25 83”* 42 42 83 112” 83 127” 125 129” 208 125 146”* 208 125 155” 333 125 175” 333 333 181” 125 191” 333 125 207” 333 333 224” 333 230” 333 236”* ALL SELECTIONS USE A 2.0 SERVICE FACTOR MODEL CODE TUBE MATERIAL OF CONSTRUCTION G R B X,Z GLASS CARBON/GLASS HYBRID STANDARD CARBON HIGH MODULUS CARBON THE MODEL CODE IS THE LAST LETTER IN THE COUPLING MODEL NUMBER. THE NUMBER xx IN THE TUBE MODEL NUMBER CSxxB DENOTES THE NOMINAL TUBE ID. MATERIAL CLASS A B C E HUB STEEL STEEL ZINC PLT 304SS MATERIAL USED HARDWARE SPACER FLANGES STEEL COMPOSITE OR STEEL STEEL, ZINC PLT COMPOSITE OR 304SS ZINC PLATED STEEL 304SS COMPOSITE OR 304SS METAL SPACER FLANGES USED IF COMPOSITE IS NOT AVAILABLE. NOTES * LENGTH IS RESTRICTED BY AVAILABLE MANDRELS FOR WINDING COMPOSITE TUBES. CONSULT FACTORY FOR LONGER LENGTHS. ** TUBE DIAMETER IS LARGER THAN COUPLING “A” DIAMETER. CONSULT FACTORY FOR COUPLING DRAWING. *** HD4-CS COUPLINGS ARE AN ALL COMPOSITE, HIGH MISALIGNMENT COUPLING. CONSULT PAGE F4-3 IN THE HD ELASTOMERIC SECTION OF THIS CATALOG FOR DETAILS. F5–31 M SERIES – 4 BOLT MICRO COUPLINGS Form-Flex M series microcouplings are a more compact and lighter design than traditional A Series couplings. They are free from backlash and their high torsional stiffness makes them ideally suited for small servo and tachometer drives. Aluminum hub construction meets low inertia requirements while the bolted assembly provides superior life when compared to riveted types. STYLE MA STYLE MB This coupling style is available in size 04 only. It features a machined spool type spacer. Custom length spacers are also available. This coupling style features a minimum length block spacer. Standard flanged hubs are supplied with the coupling. Style MB is a good, general use coupling. DIMENSIONS IN INCHES STYLE STYLE MC RATED TORQUE STD SET SCREW SIZE (in. lbs.) This style features the MB style minimum length spacer and an oversize bore capacity. The style MC provides the shortest overall coupling length. PEAK O/L TORQUE (in. lbs.) WR2 OZ. (in.2) TORSIONAL STIFFNESS (in. lbs./rad) 87 174 6.11 64.7X10^3 1.5 0.60 M4X0.7 M4X0.7 M6X1.0 17 35 87 34 70 174 0.29 1.33 4.99 2.9X10^3 14.9X10^3 64.7X10^3 1.5 1.5 1.5 0.40 0.50 0.60 M3X0.5 M4X0.7 M4X0.7 9 17 35 18 34 70 0.17 0.35 1.34 2.4X10^3 2.9X10^3 14.9X10^3 1.5 1.5 1.5 0.25 0.40 0.50 A B D DBSE F H SIZE MAX BORE 04 0.79 2.24 2.93 1.36 0.79 1.22 M6X1.0 02 03 04 0.38 0.63 0.79 1.26 1.65 2.24 1.39 1.80 2.38 0.45 0.54 0.81 0.47 0.63 0.79 0.71 1.02 1.22 01 02 03 0.38 0.59 0.79 1.02 1.26 1.65 1.08 1.53 1.53 0.45 0.45 0.54 0.32 0.32 0.50 – – – RATED FREE END MISALIGNMENT FLOAT deg/disc (in.) MA MB MC NOTE: STYLE MBO4 COUPLING HUBS WILL HAVE ROUND FLANGES AS SHOWN FOR TYPE MA. F5-32 INDIVIDUAL PARTS & KITS Repair kits consist of flex discs and all the necessary installation hardware. SINGLE REPAIR KITS have one set of flex discs and all required hardware. Two single repair kits are required for a double flexing coupling. DOUBLE REPAIR KITS have two sets of flex discs and all required hardware. HARDWARE KITS have all the components of a repair kit except the flex discs. FLEX DISCS are also sold individually. A SERIES (4 BOLT) COUPLING PARTS KIT TYPE SGL/DBL USED ON MAT’L CLASS REPAIR A,B 05 10 15 20 25 30 35 40 45 A05RKA A10RKA A15RKA A20RKA A25RKA A30RKA A35RKA A40RKA A45RKA HARDWARE SINGLE AA, AK, AP, AR, A5, A7 C,E A,B ... ... A15RKE A20RKE A25RKE A30RKE A35RKE A40RKE A45RKE REPAIR HDWR DOUBLE AX A05HKA A10HKA A10HKA A20HKA A25HKA A30HKA A35HKA A10HKA A45HKA B SERIES (6 BOLT) COUPLING PARTS REPAIR C,E A,B A,B ... ... A15HKE A20HKE A25HKE A30HKE A35HKE A15HKE A45HKE AX05RKA AX10RKA AX15RKA AX20RKA AX25RKA AX30RKA AX35RKA AX40RKA AX45RKA AX05HKA AX10HKA AX15HKA AX20HKA AX25HKA AX30HKA AX35HKA AX40HKA AX45HKA REPAIR HDWR REPAIR HDWR DOUBLE AY A,B A,B AY05RKA AY10RKA AY15RKA AY20RKA AY25RKA ... ... ... ... AY05HKA AY10HKA AY15HKA AY20HKA AY25HKA ... ... ... ... A0054101 A0104101 A0154101 A0204101 A0254101 A0304101 A0354101 A0404101 A0454101 (EXCEPT BA) KIT TYPE SGL/DBL USED ON MAT’L CLASS HARDWARE A,B C A,B C A,B A,B 15 20 33 38 43 48 53 58 63 68 73 78 ... ... B033RKA B038RKA B043RKA B048RKA B053RKA B058RKA B063RKA B068RKA B073RKA B078RKA ... ... ... B038RKE B043RKE B048RKE B053RKE B058RKE B063RKE ... ... ... ... ... B033HKA B038HKA B043HKA B048HKA B053HKA B058HKA B063HKA B068HKA B073HKA B078HKA ... ... ... B038HKE B043HKE B048HKE B053HKE B058HKE B063HKE ... ... ... BF15RKA BF20RKA BF33RKA BF38RKA BF43RKA BF48RKA BF53RKA BF58RKA BF63RKA BF68RKA BF73RKA BF78RKA BF15HKA BF20HKA BF33HKA BF38HKA BF43HKA BF48HKA BF53HKA BF58HKA BF63HKA BF68HKA ... ... ... ... BY33RKA BY38RKA BY43RKA BY48RKA BY53RKA BY58RKA BY63RKA BY68RKA BY73RKA BY78RKA ... ... BY33HKA BY38HKA BY43HKA BY48HKA BY53HKA BY58HKA BY63HKA BY68HKA ... ... BOLT WASHER NUT D22-6H D26-6H D31-6H D35-6H D37-6H D42-6H4* D45-6H4* D50-6H4* D55-6H4* D60-6H4* D70-6H D75-6H4* D80-6H4* D85-6H D92-6H D22-7 D26-7 D31-7 D35-7 D37-7 D42-7 D45-7 D50-7 D55-7 D60-7 D70-7 D75-74* D80-7 D85-7 D92-7 D22-6N D26-6N D31-6N D35-6N D37-6N D42-6N D45-6N D50-6N D55-6N D60-6N D70-6N D75-6N4* D80-6N D85-6N D92-6N SINGLE BH, BP, B5 8 BOLT COUPLING PARTS FLEX DISC ALL ALL SINGLE BF REPAIR HDWR DOUBLE BY A,B A,B FLEX DISC ALL ALL A0154101 A0204101 B0334101 B0384101 B0434101 B0484101 B0534101 B0584101 B0634101 B0684101 B0734101 B0784101 (EXCEPT DA AND DP) HH, HSH, FSH, HFTH CPLG SIZE 22 26 31 35 37 42 45 50 55 60 70 75 80 85 92 DOUBLE REPAIR KIT STD DISC SS DISC D22-DF D26-DF D31-DF D35-DF D37-DF D42-DF4* D45-DF4* D50-DF4* D55-DF4* D60-DF4* D70-DF D75-DF4* D80-DF4* D85-DF D92-DF D22-DF-SS D26-DF-SS D31-DF-SS D35-DF-SS D37-DF-SS D42-DF4-SS* D45-DF4-SS* D50-DF4-SS* D55-DF4-SS* D60-DF4-SS* D70-DF-SS D75-DF4-SS* D80-DF4-SS* D85-DF-SS D92-DF-SS SINGLE HDWR KIT D22-BNW D26-BNW D31-BNW D35-BNW D37-BNW D42-BNW4* D45-BNW4* D50-BNW4* D55-BNW4* D60-BNW4* D70-BNW D75-BNW4* D80-BNW4* D85-BNW D92-BNW FLEX DISC STD SS D22-5 D26-5 D31-5 D35-5 D37-5 D42-5 D45-5 D50-5 D55-5 D60-5 D70-5 D75-5 D80-5 D85-5 D92-5 D22-5-SS D26-5-SS D31-5-SS D35-5-SS D37-5-SS D42-5-SS D45-5-SS D50-5-SS D55-5-SS D60-5-SS D70-5-SS D75-5-SS D80-5-SS D85-5-SS D92-5-SS *ITEMS MARKED * HAVE NEW STYLE BOLTS. BOLT HEAD HEX MAY NOT FIT FSH TYPE FLYWHEEL ADAPTERS MANUFACTURED IN 1994 OR EARLIER. TO RECEIVE OLD STYLE BOLTS, DELETE THE “4” FROM THESE PART NUMBERS. F5-33 COOLING TOWER COUPLINGS The traditional A5 design features all metal construction. It can be ordered to meet any custom spacer length. A wide variety of materials and finishes is available. Designed specifically as a connection for cooling tower applications and other drives requiring long shaft spans. Form-Flex couplings with TrueTube composite tubing weigh less than half of its steel counterpart and can span shaft separations of up to 240 inches. They are easy to handle, install and maintain. TrueTube composites are extremely corrosion resistant and are custom designed to provide the optimum combination of torsional strength and lateral stiffness for cooling tower drive applications. TB Wood’s proprietary composite flange design transmits torque reliably from the metal outboard hubs to the composite flange and into the TrueTube composite tube. HD elastomeric couplings and TrueTube composites are combined into a high misalignment, all composite coupling. These couplings are easy to install and align. Their high misalignment capacity makes them ideal for smaller, wood framed and fiberglass towers. F5–34 SECTION F6 GEAR COUPLINGS • High Torque Capacity • Torsionally Stiff • Good Inherent Balance • Rated for Higher Speeds • Many Types and Configurations F6–1 INDEX Selection Selection Process................................................... Service Factor Chart............................................... Standard Bore Tolerances ...................................... Flange Details......................................................... C Series Full Flex .................................................................. Flex Rigid ............................................................... Mill Motor .............................................................. Floating Shaft ......................................................... F Series Reversed Hubs....................................................... Full Flex .................................................................. Flex Rigid ............................................................... Floating Shaft ......................................................... Short Slide ............................................................. Mill Motor .............................................................. Limited End Float ................................................... Vertical Type........................................................... Spacer Type............................................................ F6-2 F6-3 F6-4 F6-5 F6-6 F6-6 F6-7 F6-8 F6-4 F6-9 F6-10 F6-10 F6-11 F6-12 F6-13 F6-14 F6-21 MXB Series Double Engagement (Full Flex) .............................. Single Engagement (Flex Rigid) ............................. Floating Shaft ......................................................... Reversed Hubs....................................................... Spacer Type............................................................ K 100 Series Double Engagement (Full Flex) .............................. Single Engagement (Flex Rigid) ............................. Floating Shaft ......................................................... Mill Motor .............................................................. Spacer Type............................................................ Heavy Duty (Large Bore) Series Poole 1000 Series .................................................. TB Wood’s/Poole HD Series ................................... Deck-Flex and Deck-Flex Mite ....................................... F6-15 F6-16 F6-16 F6-17 F6-21 F6-18 F6-19 F6-19 F6-20 F6-21 F6-22 F6-23 F6-24 Ordering Standard gear coupling product is sold by component See examples on individual pages GEAR COUPLING SELECTION Calculate Design Horsepower or Design Torque • If HP and RPM are Known, Calculate Design HP@100 RPM Design HP@100 RPM=(Prime mover HP x Service Factor x 100) divided by the Coupling RPM Refer to the HP@100 RPM rating for the coupling style desired. Select the coupling equal to or greater than the calculated design HP@100 RPM. Check the maximum bore capabilities to be sure the size coupling you have chosen is capable of your largest bore. • If Using Prime Mover Torque, Calculate Design Torque Design Torque = Prime Mover Torque x Service Factor Refer to torque rating in the coupling style desired. Select the coupling equal to or greater than the calculated design torque. Check the maximum bore capabilities to be sure the size coupling you have chosen is capable of your largest bore. The above selection can be used for all series of industrial gear couplings, however, the Deck-Flex and Deck-Flex Mite couplings have their own calculations. F6–2 GEAR COUPLING SELECTION Service Factor Table AGITATORS Pure Liquids 1.00 Liquids and Solids 1.25 Liquids - Variable Density 1.25 BLOWERS Centrifugal 1.00 Lobe 1.50 Vane 1.25 BREWING AND DISTILLING Bottling Machinery 1.00 Lauter Tub 1.25 BRIQUETTER MACHINES 2.00 CAN FILLING MACHINES 1.00 CAN KNIVES 2.00 CAR DUMPERS 2.50 CAR PULLERS - Int. Duty 1.50 CLAY WORKING MACHINERY 1.75 COMPRESSORS Centrifugal 1.25 Lobe 1.50 Reciprocating - Mult. Cyn. 2.00 CONVEYORS - UNIFORM LOAD Apron 1.25 Assembly 1.00 Belt 1.00 Bucket 1.25 Chain 1.25 Flight 1.25 Oven 1.50 Screw 1.25 CONVEYORS - NON-UNIFORM LOAD Apron 1.50 Assembly 1.25 Belt 1.25 Bucket 1.50 Chain 1.50 Flight 1.50 Oven 1.50 Reciprocating 2.50 Screw 1.50 Shaker 2.50 CRANES AND HOISTS Main Cranes 2.00 Reversing 2.00 Skip Hoists 1.75 Trolly Drive 1.75 Bridge Drive 1.75 Slope 1.50 CRUSHERS Ore 2.75 Stone 2.75 DREDGES Cable Reels 1.75 Conveyors 1.50 Cutter Head Drives 2.25 Jig Drives 2.25 Maneuvering Winches 1.75 Pumps 1.75 Screen Drives 1.75 Stracers 1.75 Utility Wenches 1.50 ELEVATORS Bucket 1.75 Centrifugal Discharge 1.50 Escalators 1.25 Freight A26 Gravity Discharge FANS Centrifugal Cooling Towers Forced Draft Induced Draft w/o Damper Control FEEDERS Apron Belt Disc Reciprocating Screw FOOD INDUSTRY Beet Slicer Cereal Cooker Dough Mixer Meat Grinder Bottling, Can Filling Machine GENERATORS - Not Welding HAMMER MILLS LAUNDRY WASHERS - Reversing LAUNDRY TUMBLERS LUMBER INDUSTRY Barkers - Drum Type Edger Feeder Live Rolls Log Haul - Incline Log Haul - Well Type Off Bearing Rolls Planer Feed Chains Planer Floor Chains Planer Tilting Hoist Slab Conveyor Sorting Table Trimmer Feed MACHINE TOOLS Bending Roll Plate Planer Punch Press - Gear Driven Tapping Machine Other Machine Tools - Main Drive Other Machine Tools - Aux. Drive METAL MILLS Draw Bench - Carriage Draw Bench - Main Drive Forming Machines Slitters Table Conveyors - Non-Reversing Table Conveyors - Reversing Wire Drawing & Flattening Mach. Wire Winding Machine MILLS, ROTARY TYPES Ball Cement Kilns Dryers & Coolers Kilns Pebble Rod Tumbling Barrels MIXERS Concrete Mixers Drum Type OIL INDUSTRY Chillers Oil Well Pumping 2.00 1.50 1.00 2.00 2.00 1.25 1.25 1.25 2.50 1.25 1.75 1.25 1.75 1.75 1.00 1.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 1.75 1.75 1.75 1.50 1.50 1.75 2.00 1.50 2.00 2.50 1.50 1.25 2.00 2.00 2.00 1.50 2.25 2.50 2.00 1.75 2.25 2.00 2.00 2.00 2.00 2.00 2.00 1.75 1.50 1.25 2.00 Parafin Filter Press Rotary Kiln PAPER MILLS Barker Auxiliaries, Hydraulic Barker, Mechanical Barking Drum - Spur Gear Only Beater & Pulper Bleacher Calenders Convert Mach. exc Cutter, Platers Couch Cutters, Platers Cylinders Dryers Felt Stretcher Felt Whipper Jordans Log Haul Presses Reel Stock Chests Suction Roll Washer & Thickeners Winders PRINTING PRESSES PULLERS - Barge Haul PUMPS Centrifugal Reciprocating - Dbl. Action Reciprocating - Sgl. “ 1,2 Cyl. Reciprocating - Sgl. “ 3+ Cyl. Rotary - Gear, Lobe, Vane RUBBER INDUSTRY Mixer - Banbury Rubber Calender Rubber mill - 2 or more Sheeter Tire Building Machines Tire & Tube Press Openers Tubers and Strainers SCREENS Air Washing Rotary - Stone or Gravel Traveling Water Intake SEWAGE DISPOSAL EQUIPMENT Bar Screens Chemical Feeders Collectors Circuline Collectors Straightline Dewatering Screens Grit Collectors Scum Breakers Slow or Rapid Mixers Sludge Collectors Thickeners Vacuum Filters STEERING GEAR STOKERS TEXTILE INDUSTRY Batchers Calenders Card Machines Cloth Finishing Dry Cans Dryers 1.75 2.00 2.00 2.00 2.25 1.75 1.00 2.00 1.50 1.75 2.00 1.75 1.75 1.25 2.00 1.75 2.00 2.00 1.50 1.50 1.75 1.50 1.50 1.50 2.00 1.00 2.00 2.25 1.75 1.50 2.50 2.00 2.25 2.00 2.50 1.00 2.00 1.00 1.50 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.00 1.00 1.25 1.75 1.50 1.50 1.75 1.50 Above service factors recommended when using electric motors, hydraulic motors, etc. Add 1.0 to Service Factor shown for internal combustion engines, etc. F6–3 STANDARD BORE TOLERANCES With the exception of Deck-Flex and Deck-Flex Mite, interference fit will be provided unless specified at time of order. Extracted from ANSI/AGMA 9002-A86, Bores and Keyways for Flexible Couplings, with permission of the publisher, The American Gear Manufacturers Association, 1500 King Street, Suite 210, Alexandria, Virginia, 23314. Table 1 – Shaft to Hub Fits and Nominal Keyway Sizes (Inches) Clearance Fits Nominal Bore Range(1) Interference Fits Class I Nominal Keyway Dimensions(3) Class II Square Over To (Incl.) Shaft Tol.(2) (Minus) Bore Tol. (Plus) Fit Tol. (Plus) Bore Tol. (Plus) Fit Tol. (Plus) 0.4375 0.5625 0.8750 1.2500 1.3750 0.5625 0.8750 1.2500 1.3750 1.5000 0.0005 0.0005 0.0005 0.0005 0.0005 0.0010 0.0010 0.0010 0.0010 0.0010 0.0015 0.0015 0.0015 0.0015 0.0015 0.0020 0.0020 0.0020 0.0020 0.0020 0.0025 0.0025 0.0025 0.0025 0.0025 0.0005 0.0005 0.0005 0.0005 0.0005 0.0010 0.0010 0.0010 0.0010 0.0010 0.0000 0.0000 0.0000 0.0000 0.0000 1.5000 1.7500 2.0000 2.2500 1.7500 2.0000 2.2500 2.7500 0.0010 0.0010 0.0010 0.0010 0.0010 0.0010 0.0015 0.0015 0.0020 0.0020 0.0025 0.0025 0.0020 0.0020 0.0020 0.0020 0.0030 0.0030 0.0030 0.0030 0.0010 0.0010 0.0010 0.0010 0.0020 0.0020 0.0020 0.0020 2.7500 3.0000 3.2500 3.7500 3.0000 3.2500 3.7500 4.0000 0.0010 0.0010 0.0010 0.0010 0.0015 0.0015 0.0015 0.0015 0.0025 0.0025 0.0025 0.0025 0.0020 0.0030 0.0030 0.0030 0.0030 0.0040 0.0040 0.0040 0.0010 0.0015 0.0015 0.0015 4.0000 4.5000 5.0000 5.5000 4.5000 5.0000 5.5000 6.5000 0.0010 0.0010 0.0010 0.0010 0.0015 0.0015 0.0015 0.0015 0.0025 0.0025 0.0025 0.0025 0.0040 0.0040 0.0040 0.0040 0.0050 0.0050 0.0050 0.0050 6.5000 7.0000 7.5000 8.0000 7.0000 7.5000 8.0000 9.0000 0.0010 0.0010 0.0010 0.0010 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Bore Tolerance Range (Minus) Fit Tolerance Range (Minus) Rectangular Width Depth Width Depth 0.0010 0.0010 0.0010 0.0010 0.0010 0.1250 0.1875 0.2500 0.3125 0.3750 0.0625 0.0937 0.1250 0.1562 0.1875 0.1250 0.1875 0.2500 0.3125 0.3750 0.0468 0.0625 0.0937 0.1250 0.1250 0.0000 0.0000 0.0000 0.0000 0.0020 0.0020 0.0020 0.0020 0.3750 0.5000 0.5000 0.6250 0.1875 0.2500 0.2500 0.3125 0.3750 0.5000 0.5000 0.6250 0.1250 0.1875 0.1875 0.2187 0.0020 0.0030 0.0030 0.0030 0.0000 0.0005 0.0005 0.0005 0.0020 0.0030 0.0030 0.0030 0.7500 0.7500 0.8750 1.0000 0.3750 0.3750 0.4375 0.5000 0.7500 0.7500 0.8750 1.0000 0.2500 0.2500 0.3125 0.3750 0.0020 0.0020 0.0025 0.0025 0.0035 0.0035 0.0040 0.0040 0.0010 0.0010 0.0015 0.0015 0.0035 0.0035 0.0040 0.0040 1.0000 1.2500 1.2500 1.5000 0.5000 0.6250 0.6250 0.7500 1.0000 1.2500 1.2500 1.5000 0.3750 0.4375 0.4375 0.5000 0.0025 0.0030 0.0030 0.0035 0.0040 0.0050 0.0050 0.0055 0.0015 0.0020 0.0020 0.0025 0.0040 0.0050 0.0050 0.0055 1.7500 1.7500 2.0000 2.0000 0.8750 0.8750 1.0000 1.0000 1.7500 1.7500 2.0000 2.0000 0.7500 0.7500 0.7500 0.7500 (1) Preferred Nominal Shaft Sizes: 0.500, 0.625, 0.750, 0.875, 0.9375, 1.000, 1.125, 1.1875, 1.250, 1.375, 1.4375, 1.500, 1.625, 1.750, 1.875, 1.9375, 2.000, 2.125, 2.250, 2.375, 2.4375, 2.500, 2.625, 2.750, 2.875, 2.9375, 3.000, 3.250, 3.375, 3.500, 3.625, 3.750, 4.000, 4.250, 4.500, 4.750, 5.000, 5.250, 5.500, 5.750, 6.000, 6.250, 6.500, 6.750, 7.000 (2) Agrees with NEMA standard MG 1-4.05, June 1981, thru 6.5000 (3) Non-shaded areas are preferred. Examples of Tolerancing Bores and Shafts: 2” Nominal bore – Class I Clearance Fit Bore Size – 2.000 to 2.001 Shaft Size – 2.000 to 1.999 ____________ Resulting Fit Loose 0.000 to 0.002 F6–4 2” Nominal bore – Class 2 Clearance Fit Bore Size – 2.000 to 2.002 Shaft Size – 2.000 to 1.999 ____________ 2” Nominal bore – Interference Fit Shaft Size – Bore Size – Resulting Fit Resulting Fit Loose 0.000 to 0.003 2.000 to 1.999 1.998 to 1.999 ____________ Tight 0.002 to 0.000 “F” SERIES FLANGE DETAILS EXPOSED BOLTS SIZE SIZE SHROUDED BOLTS DIA.GRIP THD. LENGTH (MAX) DIA.GRIP THD. LENGTH (MAX) SIZE F-1 1/4-28 1-1/2 1” F-1 1/4-28 3/4 5/16 F-1-1/2 3/8-24 2 1-3/8 F-1-1/2; 2 3/8-24 1” 7/16 F-2 1/2-20 2-1/4 1-3/16 F-2-1/2; 3 1/2-20 1-3/16 17/32 F-2-1/2; 3 5/8-18 2-3/4 1-5/8 F-3-1/2; 4; 4-1/2 5/8-18 1-1/2 21/32 F-3-1/2; 4; 4-1/2 3/4-16 3-1/4 2-1/16 F-5 3/4-16 2 1” F-5; 5-1/2 7/8-14 4-1/4 2-3/4 F-6 7/8-14 3-1/4 1-3/4 F-7 1”-14 3-1/2 2 L No. EXPOSED BOLTS B.C. DIA S No. 2.875 3.687 4.625 1-21/32 1-7/8 2-3/8 (6) (8) (6) 3.750 4.812 5.875 .250 .375 .500 (6) (8) (10) 3.750 4.812 5.812 .250 .375 .375 41/64 13/16 13/16 3/16 1/4 1/4 15/16 15/16 1-1/8 5.437 6.437 7.375 2-7/8 3-5/16 3-13/16 (6) (8) (8) 7.125 8.125 9.500 .625 .625 .750 (10) (12) (12) 7.000 8.000 9.281 .500 .500 .625 1-1/16 1-1/16 1-5/16 5/16 5/16 3/8 3/16 3/16 3/16 1-1/8 1-1/8 1-1/2 8.750 9.750 10.750 4-1/4 4-13/16 5-1/2 (8) (10) (8) 11.000 12.000 13.500 .750 .750 .875 (14) (14) (14) 10.625 11.750 13.188 .625 .625 .750 1-5/16 1-5/16 1-9/16 3/8 3/8 9/16 3/16 3/16 1/4 1-1/2 1 1-1/8 12.125 13.375 14.625 6 6-11/16 7-3/8 (14) (14) (16) 14.500 15.750 18.250 .875 .875 1.00 (16) 14.437 .750 1-9/16 9/16 A P F G1F G15F G2F 4-9/16 6 7 3/32 3/32 3/32 9/16 3/4 3/4 G25F G3F G35F 8-3/8 9-7/16 11 3/32 3/32 3/32 G4F G45F G5F 12-1/2 13-5/8 15-5/16 G55F G6F G7F 16-3/4 18 20-3/4 J SHROUDED BOLTS B.C. DIA S CD T EXPOSED BOLTS ONLY Dimensions in inches TB Wood’s bolt circle meets AGMA 516.01 flexible gear type couplings flange dimensions. Standard Coupling Minimum-Maximum Hub Gap TB Wood’s standard “F” Series Gear Coupling can satisfy shaft gap up to three inches by merely reversing the hubs. Reverse one or both hubs to provide the needed gap. SIZE B B1 G1F G15F G2F 3-1/2 4 5 3-13/16 4-1/4 5-11/16 G25F G3F G35F 6-1/4 7-3/8 8-5/8 G4F G45F G5F G55F G6F G7F B2 E G G1 G2 M P Q Q1 4-1/8 4-1/2 6-3/8 1-11/16 1-15/16 2-7/16 1/8 1/8 1/8 7/16 3/8 13/16 3/4 5/8 1-1/2 2-1/8 2-5/16 3-1/4 1/16 1/16 1/16 3/32 1/8 1/8 13/32 3/8 13/16 7-1/32 8-1/32 9-3/16 7-13/16 8-11/16 9-3/4 3-1/32 3-19/32 4-3/16 3/16 3/16 1/4 31/32 27/32 13/16 1-3/4 1-1/2 1-3/8 4 4-7/16 5 3/32 3/32 3/32 1/4 3/8 1/2 1-1/32 1-1/32 1-1/16 9-3/4 10-15/16 12-3/8 10-7/16 12 13-23/32 11-1/8 13-1/16 15-1/16 4-3/4 5-5/16 6-1/32 1/4 5/16 5/16 15/16 1-3/8 1-21/32 1-5/8 2-7/16 3 5-11/16 6-11/16 7-11/16 1/8 1/8 3/16 5/8 21/32 11/16 1-5/16 1-23/32 2-1/32 14-1/8 15-1/8 17-3/4 15-11/32 16-17/32 19-1/16 16-9/16 17-15/16 20-3/8 6-29/32 7-13/32 8-11/16 5/16 5/16 3/8 1-17/32 1-23/32 1-11/16 2-3/4 3-1/8 3 8-7/16 9-1/8 10-3/8 3/16 5/32 3/16 1-1/16 7/8 1-1/2 2-9/32 2-9/32 2-13/16 F6–5 C SERIES CONTINUOUS SLEEVE GEAR COUPLING Two HubsOne SleeveHigh quality carbon steel with a minimum 80,000 pound tensile strength. One Accessory Kit This contains two BUNA N seals and two retaining rings. Puller holes are optional Setscrews are optional. Flex-Rigid Single Engagement (CFR) Standard Full Flex Double Engagement (C) STANDARD DIMENSIONS Size 7/8 1-1/2 2 2-1/2 3 3-1/2 4 4-1/2 5 6 7 9 11 12 A 3.31 3.75 4.75 5.50 6.62 7.50 8.75 9.50 10.75 12.25 14.00 16.25 19.25 20.50 B 3.12 3.75 4.25 4.75 5.50 8.75 9.00 10.25 12.25 13.00 14.88 19.00 22.50 25.00 C 2.00 2.53 2.56 3.06 3.75 4.00 4.62 4.88 5.75 6.50 7.50 8.12 8.12 8.38 D 2.00 2.38 3.25 3.94 4.75 5.38 6.25 7.25 8.25 9.50 10.50 12.62 15.62 16.50 E 1.50 1.81 2.06 2.25 2.62 4.25 4.38 5.00 6.00 6.38 7.25 9.25 11.00 12.25 F 1.00 1.27 1.28 1.53 1.88 2.00 2.31 2.44 2.88 3.25 3.75 4.06 4.06 4.19 G 0.12 0.12 0.12 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.38 0.50 0.50 0.50 G1 0.38 0.50 0.50 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.88 1.00 1.00 1.00 H (1) 3.75 4.59 4.88 5.72 6.88 9.25 9.50 10.38 12.25 13.38 15.38 19.00 22.50 25.00 J 0.12 0.19 0.19 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 K 1.94 2.25 3.00 3.75 4.75 5.50 6.50 7.25 8.12 9.25 9.75 12.50 15.50 16.00 Approx. Wt. (Lbs.) Solid Bore 5 8 13 20 33 63 91 126 195 267 320 520 925 1200 RATINGS SIZE HP @ 100 RPM TORQUE in. lbs. MIN BORE 7/8 1-1/2 2 2-1/2 3 3-1/2 4 4-1/2 5 6 7 9 11 12 4 12 32 48 80 140 200 292 430 600 950 2000 3500 4000 2520 7560 20160 30240 50400 88200 126000 183960 270900 378000 598500 1260000 2205900 2520000 0.44 0.44 0.56 0.81 1.19 1.56 1.81 1.81 2.56 4.06 4.56 5.94 7.81 9.81 MISALIGNMENT (3) MAX MAX MAX ANGULAR PARALLEL BORE RPM RPM DEGREES IN STD KEY UNBALANCED BALANCED PER MESH INCHES (2) 1.25 6000 18000 0.50 0.005 1.62 5000 15000 0.50 0.007 2.12 4200 12600 0.50 0.007 2.62 3750 11250 0.50 0.010 3.12 3000 9000 0.50 0.012 3.62 2800 8400 0.50 0.012 4.12 2400 7200 0.25 0.007 4.75 2200 6600 0.25 0.007 5.75 2100 0.25 0.009 6.62 2000 0.25 0.010 7.50 1000 0.25 0.011 9.50 800 Consult 0.25 0.013 11.50 600 Factory 0.25 0.014 12.50 550 0.25 0.014 (1) “H” dimension required for installation (2) Flex Rigid configuration handles only angular misalignment. (3) Balance requires the manufacture of 2 special flexible hubs. *When ordering please specify bore diameter with tolerances for both hubs, keyway sizes, set screws if applicable, speed, horsepower, and application details. F6–6 C SERIES CONTINUOUS SLEEVE GEAR COUPLING – Mill Motor Type Puller holes are optional. Setscrews are optional. STANDARD DIMENSIONS RATINGS F6–7 C SERIES CONTINUOUS SLEEVE GEAR COUPLING – Floating Shaft Type Puller holes are optional. Setscrews are optional. STANDARD DIMENSIONS RATINGS Vertical Floating Shaft Also Available THIS COUPLING IS ORDERED AS ONE PIECE IF THE FLOATING SHAFT IS INCLUDED, OTHERWISE REFER TO PAGE F6-6 FOR COMPONENT EXAMPLES. F6–8 F SERIES FLANGED SLEEVE GEAR COUPLINGS Ordering Couplings are sold by component. Two Sleeves High quality carbon steel Two Hubs High quality carbon steel Exposed and Shrouded Bolt Design One Accessory Kit Gasket and Hardware • Exposed bolt design is standard on all sizes. • Puller holes are optional. • Shrouded bolt design is available on size 1 through 5 when specified. • Shrouded bolt style; hardware is recessed in counter bored holes. F STANDARD TYPE DIMENSIONS (3) RATINGS (4) (1) “H” Dimension – Clearance to align coupling (2) AGMA class 8 balance requires the manufacturer of two special flexible hubs Note 3. When ordering please specify bore diameter with tolerances for both hubs, keyway sizes, set screws if applicable, speed, horsepower, and application details. Note 4. Horsepower. Torque capacity and parallel misalignment capacity for sizes 1 through 5-1/2 are based on 11/2 degrees angular misalignment per gear mesh and maximum bore. Sizes 6 through 9 are based on 3/4 degree angular misalignment. Consult engineering for greater HP capacity. Many configurations of “F” Series couplings are available to fit your unique application. Consult Wood’s mechanical application engineers for design. Below is an ordering example of a 4F coupling. Item (Qty) Part Number Description Flex Hubs (2) G4FRB 4F Rough Bore Flex Hubs Sleeves (2) G4FSEB or G4FSSB 4F Sleeve with Exposed Bolts 4F Sleeve with Shrouded Bolts Accessory Kit (1) G4AEB or G4ASB Hardware and Gasket for 4F with Exposed Bolts Hardware and Gasket for 4F with Shrouded Bolts F6–9 F SERIES FLANGED SLEEVE GEAR COUPLINGS – Single Engagement Type/Floating Shaft • Exposed bolt design is standard on all sizes. OUTBOARD RIGID HUBS • Puller holes are optional. • Shrouded bolt design is available on size 1 through 5 when specified. • Shrouded bolt style; hardware is recessed in counter bored holes. INBOARD RIGID HUBS FFS (4) Maximum RPM of Floating Shaft set, determined by critical speed of Floating Shaft. F Series Flex Rigid FFR STANDARD DIMENSIONS Size 1 1 1/2 2 2 1/2 3 3 1/2 4 4 1/2 5 5 1/2 6 7 A 4.56 6.00 7.00 8.38 9.44 11.00 12.50 13.62 15.31 16.75 18.00 20.75 B 3.37 3.91 4.85 6.12 7.18 8.40 9.43 10.61 12.02 13.33 14.96 17.75 C 3.00 3.88 4.81 5.81 6.81 7.84 9.19 10.31 11.44 12.69 13.94 15.75 D 2.31 3.00 4.00 4.62 5.62 6.50 7.50 8.50 9.50 10.50 11.50 13 E 1.69 1.94 2.44 3.03 3.59 4.19 4.75 5.31 6.03 6.91 7.41 8.69 E1 1.56 1.84 2.28 2.9 3.4 3.96 4.43 4.99 5.68 6.11 7.24 8.68 G 0.12 0.13 0.13 0.19 0.19 0.25 0.25 0.31 0.31 0.31 0.31 0.38 H 4.19 4.75 6.00 7.12 8.12 9.38 10.25 11.50 13.00 14.38 17.00 20.00 Note 1. Horsepower, Torque Capacity and Parallel misalignment capacity for sizes 1 through 5-1/2 are based on 1-1/2 degrees angular misalignment per gear mesh and maximum bore. Sizes 6 and 7 are based on 3/4 degrees angular misalignment. Approx. Wt. (Lbs.) Solid Bore 9 17 34 55 86 135 195 268 394 526 687 1017 Note 2. A single flexrigid coupling does not accept parallel misalignment. RATINGS FLEXIBLE HUBS SIZE 1 1 1/2 2 2 1/2 3 3 1/2 4 4 1/2 5 5 1/2 6 7 F6–10 HP @ 100 TORQUE MIN RPM in. lbs. BORE 12 30 50 90 150 240 350 480 690 910 1190 1600 7563 18900 31500 56700 94500 151300 220600 302500 434900 573500 750000 1008400 0.44 0.44 0.56 0.81 1.19 1.56 1.81 1.81 2.31 3.06 4.06 4.56 MAX BORE MAX BORE SHALLOW MIN STD KEY KEY BORE 1.62 2.13 2.75 3.25 4.00 4.62 5.50 6.00 6.88 7.75 8.63 9.50 1.75 2.25 3.00 3.38 4.25 4.88 5.62 6.44 7.00 7.88 8.75 9.75 0.44 0.44 0.56 0.81 1.19 1.56 1.81 1.81 2.56 3.06 4.06 4.56 RIGID HUBS MAX BORE MAX BORE STD SHALLOW MAX RPM UNBALANCED KEY KEY 2.19 2.81 3.50 4.25 4.88 5.63 6.50 7.38 8.38 9.25 10.13 11.25 2.31 3.06 3.75 4.50 5.25 6.13 6.88 8.00 8.88 9.88 11.00 12.25 DETERMINED MAX RPM BALANCED AGMA CLASS 8 BY BSE Note 3. When ordering a complete floating shaft coupling specify the distance between shaft ends, bore diameter with tolerances for both outboard hubs, keyway sizes, set screws if applicable, speed, horsepower, and all application details. Note 4. Due to larger bore capacity outboard rigid hubs will be furnished unless otherwise specified. F SERIES FLANGED SLEEVE GEAR COUPLINGS – Short Slide Couplings FSL-1 FSL-2 ONE HUB FACED OFF, ONE HUB REVERSED TWO HUBS REVERSED FSL-3 FSL-4 ONE HUB REVERSED, ONE MODIFIED MM HUB TWO MODIFIED MM HUBS F SERIES SHORT SLIDE DIMENSIONS (1) Minimum distance between shaft ends. (2) Maximum distance between shaft ends. Note: When ordering please specify amount of slide required, bore diameter with tolerance for both hubs, keyway sizes. Setscrews if applicable, speed, horsepower and application details. F6–11 F SERIES FLANGED SLEEVE GEAR COUPLINGS – Mill Motor Type • Exposed bolt design is standard on all sizes. • Puller holes are optional. • Shrouded bolt design is available on size 1 through 5 when specified. • Shrouded bolt style; hardware is recessed in counter bored holes. *ALL KEYWAYS SHOWN ARE PARALLEL TO THE TAPER. TAPER IS 1-1/4” INCH PER FOOT ON DIAMETER. SPECIFYING TAPERED BORES Please provide the following information for taper bore hubs: 1) Drawing of HUB showing bore and keyway details. OR 2) Drawing of shaft showing: (LD) Large diameter, specify with tolerance. (S) Length of taper, measure parallel to shaft centerline. (T) Taper angle. Specify as degrees, taper per foot or a percentage. (P) Desired pull-up of hub on shaft. (D) Counterbore diameter as required. (Y) Counterbore depth as required. Keyway or shaft keyseat dimensions. Specify width, depth and keyway taper angle. F6–12 F SERIES FLANGED SLEEVE GEAR COUPLINGS – Limited End Float Type • Exposed bolt design is standard on all sizes. • Puller holes are optional. • Shrouded bolt design is available on size 1 through 5 when specified. • Shrouded bolt style; hardware is recessed in counter bored holes. STANDARD DIMENSIONS (3) Size A B C D E G G1 G2 H(1) LEF (5) 1 1 1/2 2 2 1/2 3 3 1/2 4 4 1/2 5 5 1/2 6 7 4.56 6.00 7.00 8.38 9.44 11.00 12.50 13.62 15.31 16.75 18.00 20.75 3.56 4.06 5.06 6.34 7.47 8.69 9.91 11.13 12.59 14.34 15.31 18.00 3.00 3.88 4.81 5.81 6.81 7.84 9.19 10.31 11.44 12.69 13.94 15.75 2.31 3.00 4.00 4.62 5.62 6.50 7.50 8.50 9.50 10.50 11.50 13.00 1.69 1.94 2.44 3.03 3.59 4.19 4.75 5.31 6.03 6.91 7.41 8.69 0.19 0.19 0.19 0.28 0.28 0.31 0.41 0.50 0.53 0.53 0.50 0.63 0.13 0.13 0.13 0.19 0.19 0.19 0.31 0.38 0.38 0.38 0.38 0.50 .031 .031 .031 .047 .047 .063 .047 .063 .078 .078 .063 .063 4.19 4.75 6.00 7.12 8.12 9.38 10.25 11.50 13.00 14.38 17.00 20.00 0.13 0.13 0.13 0.19 0.19 0.25 0.19 0.25 0.31 0.31 0.25 0.25 Approx. Parallel Wt. (Lbs.) Misalignment Solid Capacity (4) Bore 0.06 0.06 0.09 0.11 0.12 0.13 0.15 0.18 0.20 0.22 0.12 0.14 9 19 34 54 80 130 190 250 380 520 650 950 RATINGS (4) FLEXIBLE HUBS SIZE HP @ RPM TORQUE in. lbs. MIN BORE MAX BORE STD KEY 1 1 1/2 2 2 1/2 3 3 1/2 4 4 1/2 5 5 1/2 6 7 12 30 50 90 150 240 350 480 690 910 1190 1600 7563 18900 31500 56700 94500 151300 220600 302500 434900 57350 75000 1008400 0.44 0.44 0.56 0.81 1.19 1.56 1.81 1.81 2.31 3.06 4.06 4.56 1.62 2.13 2.75 3.25 4.00 4.62 5.50 6.00 6.88 7.75 8.63 9.50 MAX RPM MAX RPM BALANCED MAX BORE AGMA SHALLOW UNBALANCED CLASS 8 (2) KEY 1.75 2.25 3.00 3.38 4.25 4.88 5.62 6.44 7.00 7.88 8.75 9.75 6000 5500 5000 4400 4000 3500 3000 2700 2500 2200 2100 2000 9500 8500 7800 6800 6200 5500 4600 4100 3900 CONSULT FACTORY Notes: (1) “H” Dimension – Clearance to align coupling. (2) AGMA CLASS 8 balance requires the manufacture of two special flexible hubs. (3) When ordering please specify bore diameter with tolerances for both hubs, keyway sizes, set screws if applicable, speed, horsepower, application details, amount of thrust on either or both shafts, and amount of end float desired. (4) Horsepower, Torque Capacity and Parallel Misalignment Capacity for sizes 1 through 5-1/2 are based on 1-1/2 degrees angular misalignment per gear mesh and maximum bore. Sizes 6 & 7 are based on 3/4 degree angular misalignment. Consult Engineering for greater HP capacity. (5) Dimension is total end float. (May be modified to suit customer requirements.) Below is an ordering example of a 4FLEF Coupling. Item (Qty) Flex Hubs (2) Sleeves (2) Accessory Kit (1) Plate (1) Part Number G4FRB G4FSEB or G4FSSB G4AEB or G4ASB G4LEF Description 4F Rough Bore Flex Hubs 4F Sleeve with Exposed Bolts 4F Sleeve with Shrouded Bolts Hardware and Gasket for 4F with Exposed Bolts Hardware and Gasket for 4F with Shrouded Bolts 4F LEF Plate F6–13 F SERIES FLANGED SLEEVE GEAR COUPLINGS – Vertical Type • Vertical couplings require a vertical plate and a button. Standard flex hubs are faced off (shorten) per the “E” dimension. • Contact factory for price and availability. • Exposed bolt design is standard on all sizes. • Puller holes are optional. • Shrouded bolt design is available on size 1 through 5 when specified. • Shrouded bolt style; hardware is recessed in counter bored holes. Size 1 1 1/2 2 2 1/2 3 3 1/2 4 4 1/2 5 5 1/2 6 7 SIZE 1 1 1/2 2 2 1/2 3 3 1/2 4 4 1/2 5 5 1/2 6 7 A 4.56 6.00 7.00 8.38 9.44 11.00 12.50 13.62 15.31 16.75 18.00 20.75 STANDARD DIMENSIONS (3) B C D 3.50 3.00 2.31 4.00 3.88 3.00 5.00 4.81 4.00 6.25 5.81 4.62 7.38 6.81 5.62 8.62 7.84 6.50 9.75 9.19 7.50 10.94 10.31 8.50 12.38 11.44 9.50 14.12 12.69 10.50 15.12 13.94 11.50 17.75 15.75 13.00 E 1.59 1.78 2.28 2.84 3.41 3.97 4.44 4.97 5.69 6.56 7.00 8.12 RATINGS (4) FLEXIBLE HUBS HP @ 100 TORQUE in. MIN MAX MAX BORE RPM lbs. BORE BORE SHALLOW STD KEY KEY 12 7563 0.440 1.620 1.750 30 18900 0.440 2.130 2.250 50 31500 0.560 2.750 3.000 90 56700 0.810 3.250 3.380 150 94500 1.190 4.000 4.250 240 151300 1.560 4.620 4.880 350 220600 1.810 5.500 5.620 480 302500 1.810 6.000 6.440 690 434900 2.310 6.880 7.000 910 573500 3.060 7.750 7.880 1190 750000 4.060 8.630 8.750 1600 1008400 4.560 9.500 9.750 THIS COUPLING IS ORDERED AS A COMPLETE UNIT G 0.31 0.44 0.44 0.56 0.56 0.69 0.88 1.00 1.00 1.00 1.12 1.50 MAXIMUM RPM UNBALANCED 6000 5500 5000 4400 4000 3500 3000 2700 2500 2200 2100 2000 H (1) 4.19 4.75 6.00 7.12 8.12 9.38 10.25 11.50 13.00 14.38 17.00 20.00 MAX RPM BALANCED AGMA CLASS 8 (2) 9500 8500 7800 6800 6200 5500 4600 4100 3900 CONSULT FACTORY Notes: (1) When ordering please specify bore diameter with tolerances for both hubs, keyway sizes, set screws if applicable, speed, horsepower, and application details. (2) Horsepower, Torque capacity, and parallel misalignment capacity for sizes 1 through 5-1/2 are based on 1-1/2 degrees angular misalignment per gear mesh and maximum bore. Sizes 6 through 9 are based on 3/4 degree angular misalignment. Consult engineering for greater HP capacity. (3) “H” Dimension – Clearance to align coupling. (4) AGMA class 8 balance requires the manufacture of two special flexible hubs. Many configurations of “F” Series couplings are available to fit your unique application. Consult Wood’s mechanical application engineers for design. F6–14 MXB SERIES FLANGED SLEEVE GEAR COUPLINGS Ordering Couplings are sold by component. • Exposed bolt design is standard on all sizes. Two Flex Hubs Alloy Steel • Puller holes are optional. Two Sleeves Alloy Steel • Shrouded bolt design is available on size 1 through 5 when specified. Exposed and Shrouded Bolt Design • Shrouded bolt style; hardware is recessed in counter bored holes. One Accessory Kit Gasket and Hardware High misalignment molded seal. Fully crowned gear teeth. 414T0REATED T HEAATERIAL M MXB STANDARD TYPE DIMENSIONS SIZE A B C D E G 1 1-1/2 2 2-1/2 3 3-1/2 4 4-1/2 5 5-1/2 6 7 4.56 6.00 7.00 8.38 9.44 11.00 12.50 13.62 15.31 16.56 18.00 20.75 3.50 4.25 5.00 6.25 7.38 8.62 9.75 11.06 12.56 13.56 15.06 17.75 3.00 3.81 4.81 5.72 6.72 7.75 8.97 10.12 11.38 12.56 13.88 15.75 2.31 3.12 4.00 4.72 5.62 6.62 7.50 8.50 9.50 10.42 11.75 13.25 1.69 2.06 2.44 3.03 3.59 4.19 4.75 5.38 6.12 6.62 7.38 8.69 0.12 0.12 0.12 0.19 0.19 0.25 0.25 0.31 0.31 0.31 0.31 0.38 H * 4.25 4.50 6.25 7.75 9.00 10.50 12.00 14.25 15.12 16.50 19.00 22.00 Max.Parallel Misalignment 0.055 0.060 0.085 0.105 0.115 0.130 0.150 0.175 0.200 0.220 0.120 0.135 Approx. Wt. (lbs.) 9 19 34 54 80 130 190 250 380 520 650 950 * H Dimension - Clearance to Align Coupling MXB SERIES RATINGS SIZE 1 1-1/2 2 2-1/2 3 3-1/2 4 4-1/2 5 5-1/2 6 7 HP @ 100 RPM 18 36 62 110 187 281 418 562 720 994 1265 1800 TORQUE in. lbs. MIN BORE 11340 22700 39000 69300 118000 177000 263400 354000 454000 626500 797000 1134000 0.44 0.44 0.56 0.81 1.19 1.56 1.81 1.81 2.31 3.06 4.06 4.56 MAX BORE Std. Key 1.62 2.19 2.75 3.25 4.00 4.75 5.38 6.00 6.75 7.75 8.75 9.75 MAX BORE Shallow Key 1.75 2.25 2.88 3.38 4.25 5.00 5.62 6.50 7.00 7.75 8.75 9.75 MAX RPM Unbalanced 10000 7400 5900 5000 4300 3900 3500 3200 2900 2700 2500 2200 Notes: • Horsepower, Torque Capacity and Parallel misalignment for sizes 1 through 5-1/2 are based on 1-1/2˚ angular misalignment per gear mesh and maximum bore. Sizes 6 and 7 are based on 3/4˚ angular misalignment. Consult TB Wood’s mechanical engineering for greater HP capacity. • When ordering please specify bore diameter with tolerance for both hubs, keyway sizes, set screws if applicable, speed, horsepower and application details. Below is an ordering example of a 4 MXB coupling Item (Qty) Flex Hubs (2) Part Number G4MRB G4MSEB or Sleeves (2) G4MSSB G4AEB or Accessory Kit (1) G4ASB Description 4MXB Rough Bore Flex Hubs 4MXB Sleeve with Exposed Bolts 4MXB Sleeve with Shrouded Bolts Hardware and Gasket for 4MXB with Exposed Bolts Hardware and Gasket for 4MXB with Shrouded Bolts F6–15 MXB SERIES FLANGED SLEEVE GEAR COUPLINGS – Single Engagement Type/Floating Shaft • Exposed bolt design is standard on all sizes. • Puller holes are optional. • Shrouded bolt design is available on size 1 through 5 when specified. OUTBOARD RIGID HUBS • Shrouded bolt style; hardware is recessed in counterdrilled holes. 414T0REATED High misalignment molded seal. Fully crowned gear teeth. T HEAATERIAL M INBOARD RIGID HUBS MXB Series Flex Rigid MXBFR (2) MXBFS (4) STANDARD DIMENSIONS Size A B C C1 D E E1 G Approx. Wt. (Lbs.) Solid Bore 1 1 1/2 2 2 1/2 3 3 1/2 4 4 1/2 5 5 1/2 6 7 4.56 6.00 7.00 8.38 9.44 11.00 12.50 13.62 15.31 16.75 18.00 20.75 3.50 4.25 5.00 6.25 7.38 8.62 9.75 11.06 12.56 13.56 15.06 17.75 3.00 3.81 4.81 5.72 6.72 7.75 8.97 10.12 11.38 12.56 13.88 15.75 3.00 3.88 4.81 5.81 6.81 7.84 9.19 10.31 11.44 12.69 13.94 15.75 2.31 3.12 4.00 4.72 5.62 6.62 7.50 8.50 9.50 10.42 11.75 13.25 1.69 2.06 2.44 3.03 3.59 4.19 4.75 5.38 6.12 6.62 7.38 8.69 1.56 1.84 2.28 2.9 3.4 3.96 4.43 4.99 5.68 6.11 7.24 8.68 0.12 0.13 0.13 0.19 0.19 0.25 0.25 0.31 0.31 0.31 0.31 0.38 9 19 34 55 86 135 195 268 394 526 687 1017 SIZE HP @ 100 RPM TORQUE in. lbs. RATINGS (1) FLEXIBLE HUBS RIGID HUBS MIN BORE MAX BORE MAX BORE MIN BORE MAX BORE MAX BORE MAX RPM STD KEY SHALLOW STD KEY SHALLOW KEY 1 1 1/2 2 2 1/2 3 3 1/2 4 4 1/2 5 5 1/2 6 7 F6–16 18 36 62 110 187 281 418 562 720 994 1265 1800 11340 22700 39000 69300 118000 177000 263400 354000 454000 626500 797000 1134000 0.44 0.44 0.56 0.81 1.19 1.56 1.81 1.81 2.31 3.06 4.06 4.56 1.62 2.19 2.75 3.25 4.00 4.75 5.38 6.00 6.75 7.75 8.75 9.75 1.75 2.25 2.88 3.38 4.25 5.00 5.62 6.50 7.00 7.75 8.75 9.75 KEY 0.44 0.44 0.56 0.81 1.19 1.56 1.81 1.81 2.56 3.06 4.06 4.56 2.19 2.81 3.50 4.25 4.88 5.63 6.50 7.38 8.38 9.25 10.13 11.25 2.31 3.06 3.75 4.50 5.25 6.13 6.88 8.00 8.88 9.88 11.00 12.25 DETERMINED BY BSE Maximum RPM of Floating Shaft set, determined by critical speed of Floating Shaft. Note 1. Horsepower, Torque Capacity for sizes 1 through 5-1/2 are based on 1-1/2 degrees angular misalignment per gear mesh and maximum bore. Sizes 6 and 7 are based on 3/4 degrees angular misalignment. Note 2. A single flexrigid coupling does not accept parallel misalignment. Note 3. When ordering a complete floating shaft coupling specify the distance between shaft ends, bore diameter with tolerances for both outboard hubs, keyway sizes, set screws if applicable, speed, horsepower, and all application details. Note 4. Due to larger bore capacity outboard rigid hubs will be furnished unless otherwise specified. MXB SERIES GEAR COUPLINGS Mounting Options To allow for larger between-shaft spacing, the overall length of a standard MXB Series coupling can vary by reversing one or both hubs. Standard One Hub Reversed Standard SIZE Both Hubs Reversed One Hub Reversed Both Hubs Reversed B G B G B G 1M 1-1/2M 3.50 4.25 0.12 0.12 3.75 4.69 0.38 0.56 4.00 5.12 0.62 1.00 2M 2-1/2M 5.00 6.25 0.12 0.19 5.69 6.97 0.81 0.91 6.38 7.69 1.50 1.62 3M 3-1/2M 7.38 8.62 0.19 0.25 8.22 9.69 1.03 1.31 9.06 10.75 1.88 2.38 4M 4-1/2M 9.75 11.06 0.25 0.31 10.94 12.38 1.44 1.62 12.12 13.69 2.62 2.94 5M 5-1/2M 12.56 13.56 0.31 0.31 13.94 15.12 1.69 1.88 15.31 16.69 3.06 3.44 6M 7M 15.06 17.75 0.31 0.38 17.06 19.56 2.31 2.19 19.06 21.38 4.31 4.00 F6–17 K100 SERIES LABYRINTH SEAL GEAR COUPLINGS Ordering Couplings are sold by component. Two Sleeves High quality carbon steel Exposed and Shrouded Bolt Design Two Flex Hubs High quality carbon steel • Labyrinth Seal Ideal for Higher Temperatures. • For Sizes 1-1/2 through 5 specify either exposed or shrouded bolts when ordering. • Exposed bolts are standard on sizes 5-1/2 and larger. • Puller holes are not standard, but can be provided at additional cost. One Accessory Kit Gasket and Hardware • Maximum angular misalignment is 1/2 degree per coupling half. K100 STANDARD TYPE DIMENSIONS (1) SIZE A B C D E G 1-1/2K 2K 2-1/2K 3K 3-1/2K 4K 4-1/2K 5K 5-1/2K 6K 7K 6.00 7.00 8.38 9.44 11.00 12.50 13.62 15.31 16.75 18.00 20.75 4.19 5.19 6.44 7.69 8.88 10.12 11.38 12.62 13.88 14.88 17.38 3.97 4.91 5.91 6.91 7.91 9.25 10.38 11.56 12.81 14.00 15.75 2.19 2.88 3.62 4.25 5.00 5.75 6.50 7.31 8.00 8.81 10.31 1.94 2.44 3.03 3.59 4.19 4.75 5.31 6.03 6.91 7.41 8.69 0.12 0.12 0.19 0.19 0.25 0.25 0.31 0.31 0.31 0.31 0.38 Approx. Wt. (lbs.) (2) 17 27 48 71 113 177 231 351 435 538 860 K100 SERIES RATINGS SIZE HP @ 100 RPM TORQUE in. lbs. MIN BORE 1-1/2K 2K 2-1/2K 3K 3-1/2K 4K 4-1/2K 5K 5-1/2K 6K 7K 27 50 90 160 235 375 505 700 920 1205 1840 17017 31512 56722 100840 148109 236344 318276 441175 579830 759451 1159660 0.44 0.56 0.81 1.19 1.56 1.81 1.81 2.31 3.06 4.06 4.56 MAX BORE Std. Key 1.62 2.13 2.75 3.12 3.75 4.25 4.75 5.50 5.88 6.50 8.00 MAX BORE Shallow Key 1.75 2.25 3.00 3.38 4.00 4.50 5.12 5.88 6.38 7.00 8.50 MAX RPM 12000 9300 7900 6800 6000 5260 4770 4300 3880 3600 3000 Many Configurations of K100 Series Couplings are available to Fit Your Unique Application. Consult Wood’s Application Engineers for Design Assistance. (1) When ordering please specify bore diameter with tolerances for both hubs, keyway sizes, set screws if applicable, speed, horsepower, and application details. (2) Approximate Weights = Assembly Weights with Rough Bores F6–18 K100 SERIES LABYRINTH SEAL GEAR COUPLINGS – Single Engagement Type/Floating Shaft • Labyrinth Seal Ideal for Higher Temperatures. • For Sizes 1-1/2 through 5 specify either exposed or shrouded bolts when ordering. • Exposed bolts are standard on sizes 5-1/2 and larger. OUTBOARD RIGID HUBS • Puller holes are not standard, but can be provided at additional cost. • Maximum angular misalignment is 1/2 degree per coupling half. KFR (1) INBOARD RIGID HUBS KFS (3) Maximum RPM of Floating Shaft set, determined by critical speed of Floating Shaft. STANDARD DIMENSIONS (2) Note 1. A single flexrigid coupling does not accept parallel misalignment. RATINGS Note 2. When ordering a complete floating shaft coupling specify the distance between shaft ends, bore diameter with tolerances for both outboard hubs, keyway sizes, set screws if applicable, speed, horsepower, and all application details. Note 3. Due to larger bore capacity outboard rigid hubs will be furnished unless otherwise specified. F6–19 K100 SERIES LABYRINTH SEAL GEAR COUPLINGS – Mill Motor Type • Labyrinth Seal Ideal for Higher Temperatures. • For Sizes 1-1/2 through 5 specify either exposed or shrouded bolts when ordering. • Exposed bolts are standard on sizes 5-1/2 and larger. • Puller holes are not standard, but can be provided at additional cost. • Maximum angular misalignment is 1/2 degree per coupling half. *ALL KEYWAYS SHOWN ARE PARALLEL TO THE TAPER. TAPER IS 1-1/4 INCH PER FOOT ON DIAMETER. SPECIFYING TAPERED BORES Please provide the following information for taper bore hubs: 1) Drawing of HUB showing bore and keyway details OR 2) Drawing of shaft showing: Large End, specify with tolerance Small End, Specify with tolerance Taper Angle, Specify as degrees, or taper per foot Keyway dimensions, Specify width depth and taper angle (E2) Specify length through bore Desired pull up on shaft F6–20 STOCK SPACERS For Use With F, MXB, or K100 Series Couplings “F” or “MXB” Spacer Type Coupling “K 100” Series Spacer Type Coupling Coupling Size DBSE Spacer Part SPOOL Number LENGTH 1 1/2 1 1/2 2 2 2 2 1/2 2 1/2 3 3 3 1/2 3 1/2 4 3/8 5 4 3/8 5 7 5 7 5 7 5 7 G15EBX438 G15EBX5 G2EBX438 G2EBX5 G2EBX7 G25EBX5 G25EBX7 G3EBX5 G3EBX7 G35EBX5 G35EBX7 4.25 4.88 4.25 4.88 6.88 4.81 6.81 4.81 6.81 4.75 6.75 F Series MXB Series K Series "B" "B" "B" Dimension Dimension Dimension 8.154 8.784 9.154 9.784 11.784 11.25 13.25 12.37 14.37 13.63 15.63 8.394 9.024 9.37 10 12 11.25 13.25 12.37 14.37 13.63 15.63 8.37 9 9.37 10 12 11.25 13.25 12.37 14.37 13.63 15.63 MAX RPM Approx. Spacer weight 5500 5500 5000 5000 5000 4400 4400 4000 4000 3500 3500 9.8 10.7 13.4 14.1 16.6 24 27 29 33 45 51 Other Sizes, DBSE’s, and shrouded bolt patterns are Available as Specials. C Series Spacer couplings are also available, consult factory. F6–21 rged All Fo aterial M l e Ste Poole® Forged Steel Full-Flex Coupling Coupling No. Max. Bore with 2-Reduced Keyways1 Torque H.P. Per Rating 100 In.-Lbs. R.P.M. x 106 Max. SpeedR.P.M. A B C D 601 73⁄4-11⁄4 x 7⁄16 .370 587 2400 16 1211⁄16 5⁄16 713⁄32 3 1 1 1 1 .598 949 2200 18 ⁄4 14 ⁄8 ⁄8 811⁄16 701 9-1 ⁄2 x ⁄2 3 .890 1412 2000 21 161⁄8 ⁄8 913⁄16 801 107⁄16-11⁄2 x 1⁄2 7 3 1 1 1.271 2017 1800 23 18 ⁄2 107⁄8 901 11 ⁄8-1 ⁄4 x ⁄2 1 1.727 2740 1600 26 193⁄4 ⁄2 12 1001 1213⁄16-2 x 3⁄4 1 2.577 4089 1400 28 213⁄4 ⁄2 131⁄8 1101 143⁄8-21⁄4 x 3⁄4 1 3.384 5369 1250 301⁄4 233⁄4 ⁄2 137⁄8 1201 153⁄4-21⁄2 x 7⁄8 1 7 1 1 1 4.298 6820 1100 34 ⁄4 25 ⁄4 ⁄2 145⁄8 1301 16-2 ⁄2 x ⁄8 3 ⁄4 151⁄2 1401 18-3 x 1 5.214 8273 950 351⁄2 271⁄4 3 7.058 11199 750 39 29 ⁄4 161⁄2 1501 195⁄8-3 x 1 3 ⁄4 173⁄8 1601 201⁄2-31⁄2 x 11⁄4 8.399 13326 550 441⁄4 31 1 173⁄8 1701 213⁄4-31⁄2 x 11⁄4 9.974 15825 550 441⁄4 33 1 18 1801 23-31⁄2 x 11⁄4 11.464 18190 400 481⁄2 337⁄8 1 18 1901 253⁄8-4 x 11⁄2 13.186 20922 400 481⁄2 343⁄8 14.845 23554 300 531⁄2 373⁄8 1 211⁄8 2001 26-4 x 11⁄2 1 211⁄8 2101 273⁄8-4 x 11⁄2 16.945 26886 300 531⁄2 401⁄4 421⁄4 1 23 2201 287⁄8-5 x 13⁄4 19.233 30516 200 56 44 1 23 2301 303⁄8-5 x 13⁄4 20.679 32811 200 56 1 243⁄4 2401 321⁄4-5 x 13⁄4 23.833 37815 200 621⁄2 453⁄4 1 243⁄4 2501 337⁄8-5 x 13⁄4 25.849 41014 200 621⁄2 471⁄2 1 1 1 49 ⁄4 1 261⁄2 2601 34 ⁄4-5 ⁄2 x 2 30.246 47990 200 71 33.046 52433 200 71 51 1 261⁄2 2701 363⁄8-6 x 2 1 36.945 58620 200 77 51 1 271⁄8 2801 38 ⁄4-6 x 2 41.136 65269 200 77 51 1 28 2901 401⁄8-6 x 2 51 1 30 3001 447⁄8-7 x 21⁄2 54.390 86299 200 78 1 For maximum bores with other keyway arrangements, consult Wood’s. E F O 151⁄4 171⁄2 20 22 243⁄4 263⁄4 29 323⁄4 333⁄4 371⁄4 391⁄2 421⁄4 441⁄4 461⁄2 481⁄2 511⁄2 521⁄2 54 56 601⁄4 611⁄2 631⁄2 651⁄2 67 731⁄2 15 161⁄2 183⁄4 21 231⁄4 251⁄4 271⁄4 291⁄4 311⁄2 34 36 39 397⁄8 411⁄8 441⁄8 47 49 51 523⁄4 55 563⁄4 59 59 59 59 93⁄4 113⁄8 13 145⁄8 161⁄4 181⁄4 20 203⁄4 23 25 261⁄2 28 291⁄2 321⁄8 33 35 361⁄2 38 40 415⁄8 43 45 47 49 55 ⁄8 ⁄4 1 ⁄2 3 ⁄4 1 1 1 11⁄4 11⁄2 13⁄4 2 21⁄2 7 31⁄4 8 4 10 41⁄2 12 51⁄2 141⁄2 7 17 20 21 22 13 500 750 1200 1600 2100 2750 3500 4200 5000 6150 7700 8400 10000 11100 13400 14800 17000 18800 22000 23550 27500 28600 32500 34450 35400 550 800 1300 1700 2200 2900 3650 4350 5150 6300 7850 8550 10200 11300 13700 15100 17400 19200 22500 24050 28000 29100 33000 34950 35900 601 701 801 901 1001 1101 1201 1301 1401 1501 1601 1701 1801 1901 2001 2101 2201 2301 2401 2501 2601 2701 2801 2901 3001 Poole® Forged Steel Flex-Rigid Coupling MAX. BODY RIGID Maximum Bore Coupling 2-Reduced Keyways1 No. Flex. Rigid F 601 73⁄4-11⁄4 x 7⁄16 O 701 9-11⁄2 x 1⁄2 R SHADED AREAS HAVE STRAIGHT BODY SLEEVE DESIGN F6–22 Ship. Net Lube Capacity Weight in Weight in Coupling No. in Gallons Pounds Pounds Dimensions in Inches Torque Rating In.-Lbs. x 106 Dimensions in Inches A B C D 1 D E .370 16 151⁄8 5⁄16 713⁄32 713⁄32 151⁄4 .598 181⁄4 173⁄4 3⁄8 811⁄16 811⁄16 171⁄2 3 .890 21 20 ⁄8 913⁄16 913⁄16 20 801 107⁄16-11⁄2 x 1⁄2 M A 1.271 23 221⁄4 1⁄2 107⁄8 107⁄8 22 901 117⁄8-13⁄4 x 1⁄2 X 1.727 26 241⁄2 1⁄2 12 12 243⁄4 1001 1213⁄16-2 x 3⁄4 I M 3 1 3 2.577 28 263⁄4 1⁄2 131⁄8 131⁄8 263⁄4 1101 14 ⁄8-2 ⁄4 x ⁄4 U M 3.384 301⁄4 281⁄4 1⁄2 137⁄8 137⁄8 29 1201 153⁄4-21⁄2 x 7⁄8 4.298 341⁄4 293⁄4 1⁄2 145⁄8 145⁄8 323⁄4 1301 16-21⁄2 x 7⁄8 B O 1401 18-3 x 1 5.214 351⁄2 313⁄4 3⁄4 151⁄2 151⁄2 333⁄4 R E 7.058 39 333⁄4 3⁄4 161⁄2 161⁄2 371⁄4 1501 195⁄8-3 x 1 8.399 441⁄4 351⁄2 3⁄4 173⁄8 173⁄8 391⁄2 1601 201⁄2-31⁄2 x 11⁄4 A N 3 1 1 9.974 441⁄4 353⁄4 1 173⁄8 173⁄8 421⁄4 1701 21 ⁄4-3 ⁄2 x 1 ⁄4 D 11.464 481⁄2 37 1 18 18 441⁄4 1801 23-31⁄2 x 11⁄4 K 3 1 1 1 18 18 461⁄2 1901 25 ⁄8-4 x 1 ⁄2 E 13.186 48 ⁄2 37 Y 14.845 531⁄2 431⁄4 1 211⁄8 211⁄8 481⁄2 2001 26-4 x 11⁄2 W 3 1 1 1 A 16.945 53 ⁄2 43 ⁄4 1 211⁄8 211⁄8 511⁄2 2101 27 ⁄8-4 x 1 ⁄2 Y 19.233 56 47 1 23 23 521⁄2 2201 287⁄8-5 x 13⁄4 C 7 3 47 1 23 23 54 2301 30 ⁄8-5 x 1 ⁄4 O 20.679 56 N 23.833 621⁄2 501⁄2 1 243⁄4 243⁄4 56 2401 321⁄4-5 x 13⁄4 S 1 1 25.849 62 ⁄ 2 50 ⁄ 2 1 243⁄4 243⁄4 601⁄4 2501 337⁄8-5 x 13⁄4 U L 30.246 71 54 1 261⁄2 261⁄2 611⁄2 2601 341⁄4-51⁄2 x 2 T 33.046 71 54 1 261⁄2 261⁄2 631⁄2 2701 363⁄8-6 x 2 P 551⁄4 1 271⁄8 271⁄8 651⁄2 2801 381⁄4-6 x 2 O 36.945 77 O 41.136 77 57 1 28 28 67 2901 401⁄8-6 x 2 L E 54.390 78 61 1 30 30 731⁄2 3001 447⁄8-7 x 21⁄2 1 For maximum bores with other keyway arrangements, consult Wood’s. F G H O 79⁄16 87⁄8 10 111⁄8 121⁄4 133⁄8 141⁄8 147⁄8 157⁄8 167⁄8 173⁄4 177⁄8 181⁄2 181⁄2 215⁄8 215⁄8 231⁄2 231⁄2 251⁄4 251⁄4 27 27 275⁄8 281⁄2 301⁄2 611⁄32 71⁄16 81⁄16 9 97⁄8 107⁄8 117⁄8 125⁄8 135⁄8 141⁄2 151⁄2 161⁄2 1615⁄16 173⁄16 1811⁄16 201⁄8 211⁄8 22 227⁄8 233⁄4 245⁄8 251⁄2 251⁄2 251⁄2 251⁄2 12 123⁄4 133⁄4 153⁄4 17 183⁄4 201⁄2 24 24 271⁄2 31 31 34 34 36 36 38 38 40 415⁄8 44 45 48 49 55 93⁄4 113⁄8 13 145⁄8 161⁄4 181⁄4 20 203⁄4 23 25 261⁄2 28 291⁄2 321⁄8 33 35 361⁄2 38 40 415⁄8 43 45 47 49 55 Lube Ship. Capa- Net Weight city in Weight in Lbs. in Lbs. Gal. ⁄16 ⁄8 1 ⁄4 3 ⁄8 1 ⁄2 5 ⁄8 3 ⁄4 7 ⁄8 1 11⁄4 31⁄2 15⁄8 4 2 5 21⁄4 6 23⁄4 71⁄4 31⁄2 81⁄2 10 101⁄2 11 61⁄2 1 1 470 520 730 780 1100 1200 1490 1590 1950 2050 2530 2680 3150 3300 3820 3970 4600 4750 5800 5950 7240 7390 7650 7800 9500 9700 10100 10300 12200 12500 13050 13350 14990 15390 16000 16400 18750 19250 19625 20125 23600 24100 24300 24800 28350 28850 29725 30225 31100 31600 Max. Body Rigid Coupling H1 Max. Bore No. 121⁄4 141⁄2 161⁄2 181⁄2 201⁄2 221⁄2 25 28 29 321⁄2 361⁄2 361⁄2 41 41 45 45 471⁄2 471⁄2 521⁄2 521⁄2 59 59 65 65 65 9 101⁄2 12 131⁄4 15 161⁄2 181⁄2 203⁄4 211⁄2 241⁄2 271⁄2 271⁄2 31 31 34 34 351⁄2 351⁄2 391⁄2 391⁄2 443⁄4 443⁄4 50 50 50 601 701 801 901 1001 1101 1201 1301 1401 1501 1601 1701 1801 1901 2001 2101 2201 2301 2401 2501 2601 2701 2801 2901 3001 NEW TB Wood’s/POOLE® Forged Steel Heavy Duty Gear Couplings “HD” Series rged All Fo aterial M l Stee Double Engagement (Full Flex) Coupling Size 8 9 10 11 12 13 14 15 16 18 20 22 24 26 28 30 Max Bore (1) 117⁄8 1213⁄16 143⁄8 153⁄4 16 18 195⁄8 201⁄2 213⁄4 23 26 287⁄8 321⁄4 341⁄4 381⁄4 447⁄8 Torque Rating x 10 6 1.271 1.727 2.577 3.384 4.298 5.214 7.058 8.399 9.974 11.464 14.845 19.233 23.833 30.246 36.495 54.390 HP/100 Maximum RPM Speed 2017 1800 2740 1600 4089 1400 5369 1250 6820 1100 8273 950 11199 750 13326 550 15825 550 18190 400 23554 300 30516 200 37815 200 47990 200 58620 200 86299 200 Dimensions in Inches A 231⁄4 26 28 301⁄2 341⁄4 353⁄4 39 401⁄2 441⁄4 481⁄2 531⁄2 56 621⁄2 71 77 78 B 18 193⁄4 213⁄4 233⁄4 251⁄4 271⁄4 29 31 33 337⁄8 373⁄8 421⁄4 453⁄4 491⁄4 51 51 C ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 3 ⁄4 3 ⁄4 3 ⁄4 1 1 1 1 1 1 1 1 D 107⁄8 12 131⁄8 137⁄8 145⁄8 151⁄2 161⁄2 173⁄8 173⁄8 18 211⁄8 23 243⁄4 261⁄2 271⁄8 28 1 E 22 243⁄4 263⁄4 29 323⁄4 333⁄4 371⁄4 391⁄2 421⁄4 441⁄4 481⁄2 521⁄2 56 611⁄2 651⁄2 731⁄2 F 21 231⁄4 251⁄4 271⁄4 291⁄4 311⁄2 34 36 39 397⁄8 441⁄8 49 523⁄4 563⁄4 59 59 O 145⁄8 161⁄4 181⁄4 20 203⁄4 23 25 261⁄2 28 291⁄2 33 361⁄2 40 43 47 55 Net Weight in Pounds 1600 2100 2750 3500 4200 5000 6150 7700 8400 10000 13400 17000 22000 27500 32500 35400 Ship Weight Coupling in Pounds Size 1700 8 2200 9 2900 10 3650 11 4350 12 5150 13 6300 14 7850 15 8550 16 10200 18 13700 20 17400 22 22500 24 28000 26 33000 28 35900 30 Single Engagement (Flex Rigid) Max Max Coupling Bore Bore Size Flex (1) Rigid (1) 8 117⁄8 121⁄2 131⁄2 9 1213⁄16 15 10 143⁄8 161⁄2 11 153⁄4 12 16 18 13 18 191⁄2 21 14 195⁄8 23 15 201⁄2 241⁄2 16 213⁄4 18 23 263⁄4 20 26 281⁄4 7 301⁄2 22 28 ⁄8 1 33 24 32 ⁄4 361⁄2 26 341⁄4 40 28 381⁄4 45 30 447⁄8 Torque Rating x 10 6 1.271 1.727 2.577 3.384 4.298 5.214 7.058 8.399 9.974 11.464 14.845 19.233 23.833 30.246 36.495 54.390 HP/100 Maximum RPM Speed A 2017 1800 231⁄4 2740 1600 26 4089 1400 28 5369 1250 301⁄2 6820 1100 341⁄4 8273 950 353⁄4 11199 750 39 13326 550 401⁄2 15825 550 441⁄4 18190 400 481⁄2 23554 300 531⁄2 30516 200 56 37815 200 621⁄2 47990 200 71 58620 200 77 86299 200 78 Dimensions in Inches B 221⁄4 241⁄2 263⁄4 281⁄4 293⁄4 313⁄4 333⁄4 351⁄2 353⁄4 37 431⁄4 47 501⁄2 54 551⁄4 61 C ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 3 ⁄4 3 ⁄4 3 ⁄4 1 1 1 1 1 1 1 1 1 D 107⁄8 12 131⁄8 137⁄8 145⁄8 151⁄2 161⁄2 173⁄8 173⁄8 18 211⁄8 23 243⁄4 261⁄2 271⁄8 28 E 22 243⁄4 263⁄4 29 323⁄4 333⁄4 371⁄4 391⁄2 421⁄4 441⁄4 481⁄2 521⁄2 56 611⁄2 651⁄2 731⁄2 F 111⁄8 121⁄4 133⁄8 141⁄8 147⁄8 157⁄8 167⁄8 173⁄4 177⁄8 181⁄2 215⁄8 231⁄2 251⁄4 27 275⁄8 301⁄2 G 9 97⁄8 107⁄8 117⁄8 125⁄8 135⁄8 141⁄2 151⁄2 161⁄2 1615⁄16 1811⁄16 211⁄8 227⁄8 245⁄8 251⁄2 251⁄2 H 153⁄4 17 183⁄4 201⁄2 24 24 271⁄2 31 31 34 36 38 40 44 48 55 O 145⁄8 161⁄4 181⁄4 20 203⁄4 23 25 261⁄2 28 291⁄2 33 361⁄2 40 43 47 55 Net Weight in Pounds 1490 1950 2530 3150 3820 4600 5800 7240 7650 9500 12200 14990 18750 23600 28350 31100 Ship Weight in Pounds 1590 2050 2680 3300 3970 4750 5950 7390 7800 9700 12500 15390 19250 24100 28850 31600 Max Body Rigid Hub Coupling H1 Max Bore Size 181⁄2 131⁄4 8 201⁄2 15 9 221⁄2 161⁄2 10 25 181⁄2 11 28 203⁄4 12 29 211⁄2 13 321⁄2 241⁄2 14 361⁄2 271⁄2 15 361⁄2 271⁄2 16 41 31 18 45 34 20 471⁄2 351⁄2 22 1 52 ⁄2 391⁄2 24 59 443⁄4 26 65 50 28 65 50 30 (1) Maximum bore with two reduced keyways. F6–23 DECK-FLEX & DECK-FLEX MITE Torque & HP Ratings Deck-Flex Deck-Flex Mite Deck-Flex Mite Steel Stainless Steel RPM Torque (in lbs) HP Torque (in lbs) HP Torque (in lbs) HP 1420 1110 900 630 530 2.2 20.3 25.0 35.3 42.0 360 282 270 254 243 0.6 5.1 7.5 13.8 19.4 240 188 180 169 162 0.4 3.4 5.0 9.2 12.8 100 1150 1750 3500 5000 2 spirolox type retaining rings nylon sleeve 2 hubs Dimensions Ordering Example A B C D E F Deck-Flex 3.75 3.38 1.88 2.38 1.62 0.12 Deck-Flex Mite 2.88 2.38 1.31 1.75 1.12 0.12 Deck-Flex Mite Item (Qty) Part Number Description Sleeve (1) GDFMS Deck-Flex Mite Sleeve Hubs (2) GDFM34 Deck-Flex Mite Hub for 3/4” Bore GDFMAK Retaining Rings for Assembly Assembly Kit (1) Deck-Flex Item (Qty) Part Number Description Sleeve (1) GDFS Deck-Flex Sleeve Hubs (2) GDF34 Deck-Flex Hub for 3/4” Bore GDFAK Retaining Rings for Assembly Assembly Kit (1) • • • • • • No Lubrication Operation up to 5000 rpm Light Weight Can be altered for blind assembly Nylon couplings operate up to 150°F Misalignment – 5° for Deck Flex 3° for Deck Flex Mite Note: Some acids and alkalis can be harmful to the nylon sleeve. F6–24 Stock Bores (Couplings are sold by component) Bore Deck-Flex Mite 5/16 3/8 1/2 5/8 3/4 7/8 1 1-1/8 1-1/4 1-5/16 1-3/8 1-7/16 1-1/2 1-5/8 Rough Bore ... 1/8 x 1/16 3/16 x 3/32 3/16 x 3/32 3/16 x 3/32 1/4 x 1/8 1/4 x 1/8 Deck-Flex Rough Bore 1/8 x 1/16 3/16 x 3/32 3/16 x 3/32 3/16 x 3/32 1/4 x 1/8 1/4 x 1/8 1/4 x 1/8 5/16 x 5/32 5/16 x 5/32 3/8 x 3/16 3/8 x 3/16 3/8 x 3/16 AGMA Class 1 Bore Tolerance +.000/+.001 Blind assembly couplings can be produced by ordering a 3 groove sleeve (GDFS3 or GDFMS3) and installing a center retaining ring. With the addition of this center retaining ring, the outer rings are not needed and the installation involves no more than sliding the hubs into the sleeves. RIGID COUPLINGS SECTION F7 F7–1 RIGID COUPLINGS This coupling is designed to provide a simple method of rigidly connecting two pieces of shafting. The standard Sure-Grip tapered bushing is used, one on each shaft, to securely clamp the two shafts together. The precision tapered fit lines up the two shafts. No press or shrink fits are necessary. SURE-GRIP RIGID NO. 44 Product No. Max. RPM Maximum Bore Light (1) Heavy (2) Bushing Loads Loads † 44SD 44SF 6200 4500 1-13/16 2-3/8 1-7/16 1-7/8 44E 44J 44M 3600 3000 2450 2-15/16 3-13/16 4-3/4 2-1/4 3 3-11/16 DIMENSIONS A B E G L Weight Including Bushings SD SF 4 5-1/2 4-5/8 5-1/4 3/8 1/2 1/4 1/4 1-13/16 2 11 22 E J M* 6-7/8 8-1/4 10 6-3/4 11 16 5/8 3/4 1 1/4 1/2 1/2 2-5/8 4-1/2 6-3/4 54 122 270 † Dimensions for Sure-Grip bushings are given on page A1—4. * Bushing M is not stocked with drilled holes for the above type mounting and will be made-to-order. (1) Max Shaft Stress < 8500 psi. (2) Max Shaft Stress < 4000 psi. F7–2 Axial Thrust Capacity = Bushing Torque Capacity Radius of Shaft ® Po we r i n g Yo u r S u c c e s s Canada T.B. Wood’s Canada Ltd. 750 Douro Street Stratford, Ontario, Canada N5A 6V6 Telephone: 519-271-5380 FAX: 519-271-3094 Germany Berges electronic GmbH A TB Wood’s Company IndustriestrBe13 D-51709 Marienheide, Germany Telephone: 49-2264-17-0 FAX: 49-2264-17126 India TB Wood’s (India) Private Limited No. 27A, 2nd Cross Electronic City, Hosur Road Bangalore, 561 229 India Telephone: 91-80-8520-123 FAX: 91-80-8520-124 Italy Berges electronic s.r.l A TB Wood’s Company Via Zona Industriale, 11 I-39025 Naturno, Italy Telephone: 39-0473-67-1911 FAX: 39-0473-67-1909 Mexico TB Wood’s (México) S.A. de C.V. Oriente 237 No. 171 Colonia Agricola Oriental 08500 Mexico, D.F. Mexico Telephone: 52-55-5558-1620 FAX: 52-55-5756-0674 Other TB Wood’s Locations TB Wood’s Incorporated Headquarters Chattanooga, Tennessee Edmonton, Canada Montreal, Canada Mt. Pleasant, Michigan San Marcos, Texas Reno, Nevada 440 North Fifth Avenue Chambersburg, Pennsylvania 17201-1778 Telephone: 888-TBWOODS or 717-264-7161 FAX: 717-264-6420 Website: www.tbwoods.com Email: info@tbwoods.com Authorized Distributors Worldwide FC 04/02 10M