VCR Metal Gasket Face Seal Fittings ® ■ 1/8 to 1 in. and 6 to 18 mm sizes ■ high-purity stainless steels www.swagelok.com General Information VCR Metal Gasket Face Seal Fittings Index Glands Pages 4, 5, 6 Materials Ordering Number Designator Material Glands, Bodies and Nuts 316 stainless steel Bodies SS 316L stainless steel Pages 6, 7, 8, 9 Welded Assemblies Page 10 316L 316L VAR (Vacuum Arc Remelt) stainless steel Gaskets nickel 316 stainless steel copper 6LV NI SS CU Applicable Specification barstock: ASME SA479, ASTM A276 forgings: ASME SA182, ASTM A314 barstock: ASME SA479 ASTM A276 forgings: ASTM A182 barstock: ASME SA479, ASTM A276 forgings: ASTM A182 ASTM B162 ASTM A240, ASTM A167 ASTM B152 Plating VCR female nuts are silver plated and lubricated. Avoid chemical processes used for cleaning, electropolishing and passivation that will remove plating. If the plating is damaged or removed, thread galling will occur, damaging fitting components and preventing a proper seal. Dimensions Gaskets Page 11 ■ Dimensions are in inches and (mm) — for reference only, subject to change. ■ E dimension references the smallest nominal inside diameter of the part. Pressure Ratings ■ Ratings are based upon tests conducted using VCR assemblies. ■ All ratings comply with calculations per ANSI Code for Pressure Piping B31.3. ■ To determine pressure ratings in accordance with ANSI B31.1, Nuts, Caps, and Plugs Page 12 multiply psig rating by 0.94. ■ Ratings determined at ambient temperature. Temperature Ratings Temperature Components High-Flow Connections Pages 13, 14 Fittings Gaskets Anti-Twist Design Components Page 14 Material °F °C 316 stainless steel 1000 537 316L stainless steel 1000 537 316LV stainless steel 1000 537 316 stainless steel 1000 537 nickel copper 600 400 315 204 Testing The VCR assembly with silver plating has been helium leak tested to a rate of 4 10 -9 std cm3/s and the unplated gasket to a rate of 4 10 -11 std cm3/s without leakage. Ultra-High-Purity A variety of VCR face seal glands and bodies are available with controlled surface finishes, electropolished, and specially cleaned to meet Ultra-High-Purity system requirements. For more information see Swagelok ® Specification SC-01. Lock and Tag Devices Page 14 Handling, Assembly, and Disassembly Page 15 2 Ordering Information To order fittings manufactured according to Swagelok Specification SC-01 use the following designator code as a suffix to the Ordering Number. Example: 6LV-4-VCR-3-4TB7P Surface Finish Designator Average Maximum P 5 in. (0.13 m) 10 in. (0.25 m) VCR Metal Gasket Face Seal Fittings Test port at two locations for easy leak testing Side-load retainer gasket for easy installation, minimal clearance for removal Markings identify manufacturer, material, and when applicable, the appropriate process designator according to Swagelok Specification SC-01. Standard surface finish on glands and bodies is a maximum 20 in. (0.51 m) Ra. Material heat code is stamped on 316LV glands and all shapes to ensure raw material traceability. no “virtual leak” zones Precision manufactured gasket for maximum performance Female threads are silver-plated to ensure easy assembly and consistent make-up VCR components offer the high purity of a metal-to-metal seal, providing leak-free service from critical vacuum to positive pressure. The seal on a VCR assembly is made when the gasket is compressed by two highly polished beads during the engagement of a male nut or body hex and a female nut. Minimal clearance required for removal Typical VCR Assemblies VCR assemblies are made up of four or five basic components. Female Nut Gland Side-Load Retainer Gasket Gland Male Nut OR Female Nut Gland Gasket Body 3 VCR Metal Gasket Face Seal Fittings Short tube butt weld Glands T Tube OD Working Pressure in. mm in. mm in. mm Nominal Wall Thickness 6LV-2-VCR-3S-2TB7➄ 6LV-4-VCR-3S-4TB2➀ 6LV-4-VCR-3S-4TB3 6LV-4-VCR-3S-4TB7➀ 6LV-8-VCR-3S-4TB7 6LV-8-VCR-3S-6TB2 6LV-8-VCR-3S-6TB7➀ 6LV-8-VCR-3S-8TB2 6LV-8-VCR-3S-8TB3 6LV-8-VCR-3S-8TB7➀ 0.75 0.25 0.38 0.75 0.75 0.25 0.75 0.25 0.38 0.75 19.1 6.4 9.6 19.1 19.1 6.4 19.1 6.4 9.6 19.1 0.06 0.18 0.18 0.18 0.18 0.31 0.31 0.40 0.40 0.40 1.5 4.6 4.6 4.6 4.6 7.9 7.9 10.2 10.2 10.2 1.080 0.600 0.720 1.100 1.120 0.620 1.120 0.620 0.740 1.120 27.4 15.2 18.3 27.9 28.4 15.7 28.4 15.7 18.8 28.4 0.028 0.035 0.035 0.035 0.035 0.035 0.035 0.049 0.049 0.049 6LV-4-VCR-3S-6MTB7 316L-4-VCR-3S-8MTB7 316L-8-VCR-3S-10MTB7 316L-8-VCR-3S-12MTB7 316L-12-VCR-3S-18MTB7 0.75 0.75 0.75 0.75 0.75 19.1 19.1 19.1 19.1 19.1 0.16 0.24 0.31 0.39 0.59 4.0 6.0 8.0 10.0 15.0 1.160 1.160 1.160 1.160 1.220 29.5 29.5 29.5 29.5 31.0 1.0 mm 1.0 mm 1.0 mm 1.0 mm 1.5 mm psig bar 8500➃ 5100 5100 5100 5100 3500➂➃ 3300➃ 3300➃ 3500➃ 3500➃ 3500➃ 2400 2400➃ 580➃ 350 350 350 350 240➂➃ 220➃ 220➃ 240➃ 240➃ 240➃ 160 160➃ 6800➃ 4900 3500➃ 3100➃ 3000➃ 460➃ 330 240➃ 210➃ 200➃ C Ordering Number E H psig bar fractional T ¹⁄₈ ¹⁄₄ ¹⁄₄ ¹⁄₄ ¹⁄₄ ³⁄₈ ³⁄₈ ¹⁄₂ ¹⁄₂ ¹⁄₂ E C H 8500➃ 5100 5100 5100 3500➂➃ 3300➃ 3300➃ 3500➃ 3500➃ 3500➃ 580➃ 350 350 350 240➂➃ 220➃ 220➃ 240➃ 240➃ 240➃ 6800➃ 4900 3500➃ 3100➃ 3000➃ 460➃ 330 240➃ 210➃ 200➃ metric 6 mm 8 mm 10 mm 12 mm 18 mm Long tube butt weld T Tube OD in. mm in. mm in. mm Nominal Wall Thickness 6LV-2-VCR-3-2TB7➄ 6LV-4-VCR-3-4TB2 6LV-4-VCR-3-02205 6LV-4-VCR-3-4TB3 6LV-4-VCR-3-4TB7➀ 6LV-8-VCR-3-4TB7 6LV-8-VCR-3-6TB2 6LV-8-VCR-3-6TB7 6LV-8-VCR-3-8TB2 6LV-8-VCR-3-8TB3 6LV-8-VCR-3-8TB7 6LV-12-VCR-3-12TB7 6LV-16-VCR-3-16TB7 0.75 0.25 0.36 0.38 0.75 0.75 0.25 0.75 0.25 0.38 0.75 0.75 0.75 19.1 6.4 9.1 9.6 19.1 19.1 6.4 19.1 6.4 9.6 19.1 19.1 19.1 0.06➁ 0.18 0.18 0.18 0.18 0.18 0.31 0.31 0.40 0.40 0.40 0.65 0.87 1.5➁ 4.6 4.6 4.6 4.6 4.6 7.9 7.9 10.2 10.2 10.2 16.5 22.1 1.420 1.200 1.310 1.320 1.700 1.800 1.290 1.790 1.290 1.410 1.790 2.030 2.320 36.1 30.5 33.3 33.5 43.2 45.7 32.8 45.5 32.8 35.8 45.5 51.6 58.9 0.028 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.049 0.049 0.049 0.049 0.065 6LV-4-VCR-3-6MTB7 316L-4-VCR-3-8MTB7 316L-8-VCR-3-10MTB7 316L-8-VCR-3-12MTB7 316L-12-VCR-3-18MTB7 0.75 0.75 0.75 0.75 0.75 19.1 19.1 19.1 19.1 19.1 0.16 0.24 0.31 0.39 0.59 4.0 6.0 8.0 10.0 15.0 1.700 1.700 1.790 1.790 2.030 43.2 43.2 45.5 45.5 51.6 1.0 mm 1.0 mm 1.0 mm 1.0 mm 1.5 mm C Ordering Number E H Working Pressure fractional T ¹⁄₈ ¹⁄₄ ¹⁄₄ ¹⁄₄ ¹⁄₄ ¹⁄₄ ³⁄₈ ³⁄₈ ¹⁄₂ ¹⁄₂ ¹⁄₂ ³⁄₄ 1 E C H metric 6 mm 8 mm 10 mm 12 mm 18 mm Short automatic tube butt weld T Tube Size Ordering Number C in. D mm in. E mm in. H mm in. Tx mm in. Working Pressure Nominal Wall mm Thickness psig bar fractional Tx T D ¹⁄₄ ¹⁄₂ ³⁄₈ E 0.75 19.1 0.02 0.5 0.18 4.6 1.12 28.4 0.29 7.4 0.75 19.1 0.04 1.0 0.40 10.2 1.16 29.5 0.55 14.0 0.75 19.1 0.03 0.8 0.31 7.9 1.15 29.2 0.41 10.4 0.035 0.049 0.035 5100 3500➃ 3300➃ 350 240➃ 220➃ 6800➃ 4900 3500➃ 3100➃ 460➃ 330 240➃ 210➃ metric C H 6 mm 8 mm 10 mm 12 mm ➀ ➁ ➂ 4 316L-4-VCR-3AS 316L-8-VCR-3AS 316L-8-VCR-3AS6 316L-4-VCR-3-6MAS 316L-4-VCR-3-8MAS 316L-8-VCR-3-10MAS 316L-8-VCR-3-12MAS 0.75 0.75 0.75 0.75 19.1 19.1 19.1 19.1 Also available in alloy C-22 (HC22) material. May contain internal diameter transitions. When using a stainless steel gasket assembly, the pressure rating for the VCR end is 25 % higher than the listed working pressure. 0.02 0.03 0.03 0.04 ➃ ➄ 0.5 0.8 0.8 1.0 0.16 0.24 0.31 0.39 4.0 6.0 8.0 10.0 1.18 1.19 1.22 1.20 30.0 30.2 31.0 30.5 0.27 6.8 1.0 mm 0.35 8.9 1.0 mm 0.43 10.9 1.0 mm 0.52 13.2 1.0 mm When using a copper gasket assembly, the pressure rating for the VCR end is 20 % less than the listed working pressure. Not designed for gasket retainer assembly. VCR Metal Gasket Face Seal Fittings Long automatic tube butt weld T Tube Size C Ordering Number D E in. mm in. mm 0.75 0.75 0.75 0.75 0.75 0.96 19.1 19.1 19.1 19.1 19.1 24.4 0.02 0.02 0.03 0.04 0.04 0.04 0.5 0.5 0.8 1.0 1.0 1.0 in. H mm Tx in. mm in. Working Pressure Nominal Wall mm Thickness psig bar 5100 3500➅ 3300➅ 3500➅ 2400 2400➅ 350 240➅ 220➅ 240➅ 160 160➅ fractional ¹⁄₄ ¹⁄₄ ³⁄₈ ¹⁄₂ ³⁄₄ 1 D C Tx T E H 316L-4-VCR-3A 316L-8-VCR-3A4 316L-8-VCR-3A6 316L-8-VCR-3A 316L-12-VCR-3A 316L-16-VCR-3A 0.18 4.6 1.72 43.7 0.18 4.6 1.82 46.2 0.31 7.9 1.82 46.2 0.40 10.2 1.83 46.5 0.65 16.5 2.07 52.6 0.87 22.1 2.57 65.3 0.29 0.29 0.41 0.55 0.80 1.06 7.4 7.4 10.4 14.0 20.3 26.9 0.035 0.035 0.035 0.049 0.049 0.065 metric 0.16 4.0 1.72 43.7 0.27 6.8 1.0 mm 6800➅ 460➅ 0.39 10.0 1.83 46.5 0.52 13.2 1.0 mm 3100➅ 210➅ 0.59 15.0 2.07 52.6 0.76 19.3 1.5 mm 3000➅ 200➅ 6 mm 316L-4-VCR-3-6MA 0.75 19.1 0.02 0.5 12 mm 316L-8-VCR-3-12MA 0.75 19.1 0.04 1.0 18 mm 316L-12-VCR-3-18MA 0.75 19.1 0.04 1.0 Short socket weld T Tube Socket D E H Working Pressure Tx Ordering Number in. mm in. mm in. mm in. mm psig bar SS-4-VCR-3-.50LG SS-4-VCR-3-.75LG 0.28 0.28 7.1 7.1 0.18 0.18 4.6 4.6 0.50 0.75 12.7 19.1 0.35 0.35 8.9 8.9 5500 5500 370 370 fractional ¹⁄₄ ¹⁄₄ E Tx T D H Socket weld T Tube Socket Ordering Number D E H Working Pressure Tx in. mm in. mm in. mm in. mm psig 0.10 0.10 0.28 0.31 0.38 0.44 0.62 2.5 2.5 7.1 7.9 9.6 11.2 15.7 0.05 0.09 0.18 0.28 0.40 0.62 0.87 1.3 2.3 4.6 7.1 10.2 15.7 22.1 0.70 0.70 1.31 1.50 1.50 2.00 2.22 17.8 17.8 33.3 38.1 38.1 50.8 56.4 0.13 0.20 0.35 0.60 0.60 0.88 1.19 3.3 5.1 8.9 15.2 15.2 22.4 30.2 bar fractional Tx T SS-1-VCR-3➀➁ SS-2-VCR-3➁ SS-4-VCR-3➅ SS-6-VCR-3➂ SS-8-VCR-3 SS-12-VCR-3 SS-16-VCR-3 ¹⁄₁₆ ¹⁄₈ ¹⁄₄ ³⁄₈ ¹⁄₂ ³⁄₄ E D H 1 9000➅ 7100 5500 3500➃➅ 3000➅ 2800➅ 2400➃➅ 620➅ 480 370 240➃➅ 200➅ 190➅ 160➃➅ Reducing socket weld T Tube Socket Ordering Number D E in. mm 0.10 0.28 2.5 7.1 in. H mm Working Pressure➃➅ Tx in. mm in. mm psig bar 1.31 1.50 33.3 38.1 0.35 0.60 8.9 15.2 8000 3500 550 240 fractional Tx T SS-4-VCR-3-2TSW➁ SS-8-VCR-3-4TSW ¹⁄₈ ¹⁄₄ E D 0.09➄ 2.3➄ 0.18➃ 4.6 H Blind (undrilled) gland T Tube Socket Ordering Number H in. mm 0.70 1.31 1.50 2.00 2.22 17.8 33.3 38.1 50.8 56.4 fractional ¹⁄₈ ¹⁄₄ ¹⁄₂ ³⁄₄ T H 1 ➀ ➁ ➂ SS-2-VCR-3-BL➁ SS-4-VCR-3-BL SS-8-VCR-3-BL SS-12-VCR-3-BL SS-16-VCR-3-BL Uses SS-2-VCR-1 and SS-2-VCR-4 nuts. Not designed for gasket retainer assembly. Uses SS-8-VCR-1 and SS-8-VCR-4 nuts. ➃ When using a stainless steel gasket assembly, the pressure rating for the VCR end is 25 % higher than the listed working pressure. ➄ May contain internal diameter transitions. ➅ When using a copper gasket assembly, the pressure rating for the VCR end is 20 % less than the listed working pressure. 5 VCR Metal Gasket Face Seal Fittings Glands Male weld T Tube OD C E Working Pressure➅ H Ordering Number in. mm in. mm in. mm psig bar SS-2-VCR-3-2MTW➂ SS-4-VCR-3-2MTW SS-4-VCR-3-4MTW SS-8-VCR-3-4MTW SS-8-VCR-3-6MTW SS-8-VCR-3-8MTW SS-12-VCR-3-12MTW SS-16-VCR-3-16MTW 0.28 0.28 0.41 0.41 0.41 0.50 0.62 0.81 7.1 7.1 10.4 10.4 10.4 12.7 15.7 20.6 0.06 ➀ 0.06 ➀ 0.12 0.12 0.28 0.40 0.53 0.75 1.5➀ 1.5➀ 3.0 3.0 7.1 10.2 13.5 19.1 0.70 1.31 1.31 1.50 1.50 1.50 2.00 2.22 17.8 33.3 33.3 38.1 38.1 38.1 50.8 56.4 9000➄ 8000➄ 8000➄ 3500➄ 3500➄ 3500➄ 3000➄ 2400➄ 620➄ 550➄ 550➄ 240➄ 240➄ 240➄ 200➄ 160➄ fractional T ¹⁄₈ ¹⁄₈ ¹⁄₄ ¹⁄₄ ³⁄₈ ¹⁄₂ ³⁄₄ E C H 1 Tube adapter T Tube OD C E Ordering Number in. mm SS-4-VCR-3-4TA SS-8-VCR-3-6TA SS-8-VCR-3-8TA 0.64 0.70 0.96 16.2 17.8 24.4 Working Pressure➄➅ H in. mm in. mm psig bar 1.62 1.81 1.94 41.0 46.0 49.3 8000 3500 3500 550 240 240 fractional T ¹⁄₄ ³⁄₈ ¹⁄₂ E 4.3 0.17 0.27➀ 6.8➀ 0.37 9.4 Note: VCR Tube Adapter Glands are to be used only in Swagelok tube fittings. C H Bodies Male NPT connector ➁ P Male NPT Size C in. mm SS-2-VCR-1-1➂ SS-2-VCR-1-2➂ SS-4-VCR-1-2 SS-4-VCR-1-4 SS-8-VCR-1-6 SS-8-VCR-1-8 SS-12-VCR-1-12 SS-16-VCR-1-16 0.38 0.38 0.38 0.56 0.56 0.75 0.75 0.94 9.6 9.6 9.6 14.2 14.2 19.1 19.1 23.9 in. Working Pressure➅ mm F Hex Flat in. mm psig bar 2.3➀ 2.3➀ 4.6 4.6 9.6 10.2 15.7 22.1 ³⁄₈ ⁷⁄₁₆ ⁵⁄₈ ⁵⁄₈ ¹⁵⁄₁₆ ¹⁵⁄₁₆ 1 ⁵⁄₁₆ 1 ⁵⁄₈ 1.07 1.07 1.31 1.49 1.65 1.84 2.19 2.47 27.2 27.2 33.3 37.8 41.9 46.7 55.6 62.7 9000➄ 9000➄ 8000➄ 8000➄ 3500➄ 3500➄ 3000➄ 2400➄ 620➄ 620➄ 550➄ 550➄ 240➄ 240➄ 200➄ 160➄ E Ordering Number H fractional F ¹⁄₁₆ ¹⁄₈ ¹⁄₈ ¹⁄₄ ³⁄₈ ¹⁄₂ ³⁄₄ P E C H 1 0.09➀ 0.09➀ 0.18 0.18 0.38 0.40 0.62 0.87 Male bulkhead connector ➁ P Male NPT Size Ordering Number Max. F F1 Panel Panel H L Hex Hex Hole -Thickin. mm in. mm in. mm in. mm Flat Flat in. mm in. mm Size ness C D E Working Pressure➅ E1 psig bar fractional ¹⁄₄ ¹⁄₄ F1 F P SS-4-VCR-A1-4M 0.62 15.7 0.56 14.2 0.18 4.6 0.28 7.1 ¹³⁄₁₆ ¹³⁄₁₆ 2.21 56.1 1.24 31.5 ₂₁⁄₃₂ SS-8-VCR-A1-4M 0.75 19.1 0.56 14.2 0.40 10.2 0.28 7.1 ¹⁵⁄₁₆ ¹³⁄₁₆ 2.34 59.4 1.24 31.5 ₂₁⁄₃₂ 0.38 8000 550 0.38 3500➄ 240➄ E1 E D C L H Straight thread o-ring seal male connector ➁➃ S Straight Thread Size F Ordering Number C D E in. mm in. mm in. mm E1 in. mm F Hex Flat H in. mm Uniform O-ring Size Working Pressure psig bar fractional S E E1 ⁹⁄₁₆-18 SS-4-VCR-1-00032 0.39 9.9 0.25 6.4 0.18 4.6 0.28 7.1 ³⁄₄ 1.33 33.8 fluorocarbon 906 4500 310 ⁷⁄₈-14 SS-8-VCR-1-00176 0.50 12.7 0.40 10.2 0.28 7.1 0.59 15.0 1 1.66 42.2 fluorocarbon 910 3500➅ 240➅ ⁹⁄₁₆-18 SS-8-VCR-1-01081 0.39 9.9 n/a n/a 0.28 7.1 0.28 7.1 ¹⁵⁄₁₆ 1.48 37.6 fluorocarbon 906 3500➅ 240➅ D C H 6 ➀ May contain internal diameter transitions. ➁ VCR components with fixed threads must remain stationary during installation. These fitting connections should be assembled only to glands with rotating male or female threaded nuts. ➂ Not designed for gasket retainer assembly. ➃ O-rings – fluorocarbon FKM standard, other materials available. Note: O-rings are assembled with a silicone vacuum grease. ➄ When using a stainless steel gasket assembly, the pressure rating for the VCR end is 25 % higher than the listed working pressure. ➅ When using a copper gasket assembly, the pressure rating for the VCR is 20 % less than the listed working pressure. VCR Metal Gasket Face Seal Fittings Female NPT connector ➀ P Female NPT Size in. SS-2-VCR-7-1➁ SS-2-VCR-7-2➁ SS-4-VCR-7-2 SS-4-VCR-7-4 SS-8-VCR-7-6 SS-8-VCR-7-8 SS-12-VCR-7-12 SS-16-VCR-7-16 0.09 0.09 0.18 0.18 0.40 0.40 0.62 0.87 Working Pressure mm F Hex Flat in. mm 2.3 2.3 4.6 4.6 10.2 10.2 15.7 22.1 ⁷⁄₁₆ ⁹⁄₁₆ ⁵⁄₈ ³⁄₄ ¹⁵⁄₁₆ 1 ¹⁄₁₆ 1 ⁵⁄₁₆ 1 ⁵⁄₈ 1.10 1.19 1.41 1.54 1.76 1.99 2.36 2.51 27.9 30.2 35.8 39.1 44.7 50.5 59.9 63.8 E Ordering Number H psig bar fractional F ¹⁄₁₆ ¹⁄₈ ¹⁄₈ ¹⁄₄ ³⁄₈ ¹⁄₂ ³⁄₄ E P H 1 6700 6500 8000➄ 6600➄ 3500➂➄ 3500➂➄ 3000➂➄ 2400➂➄ 460 440 550➄ 450➄ 240➂➄ 240➂➄ 200➂➄ 160➂➄ Swagelok tube fitting connector ➀ T Tube O.D. F C D in. mm in. mm in. SS-4-VCR-6-200 SS-4-VCR-6-400 SS-8-VCR-6-600 SS-8-VCR-6-810 0.60 0.70 0.76 0.86 15.2 17.8 19.3 21.8 0.50 0.60 0.66 0.90 12.7 15.2 16.8 22.9 .09➃ .18 .28➃ .40 fractional G ¹⁄₈ ¹⁄₄ ³⁄₈ ¹⁄₂ T E D C mm G Hex Flat in. mm psig bar 2.3➃ 4.6 7.1➃ 10.2 ⁵⁄₈ ⁵⁄₈ ¹⁵⁄₁₆ ¹⁵⁄₁₆ ⁷⁄₁₆ ⁹⁄₁₆ ¹¹⁄₁₆ ⁷⁄₈ 1.53 1.62 1.84 1.95 38.9 41.1 46.7 49.5 8000 8000 3500 3500 550 550 240 240 H For tubing maximum pressure ratings for use with Swagelok tube fittings, see the Tubing Data Sheet in the Technical Information subsection of your Swagelok Product Binder. Dimensions – C, D, H, are typical finger-tight. Note: Swagelok nuts and ferrules are provided assembled, as shown. H Working Pressure➂➄ F Hex Flat E Ordering Number Swagelok tube fitting bulkhead connector ➀ F F1 T Tube O.D. G C Ordering Number in. D mm in. E mm in. F F1 G Hex Hex Hex mm Flat Flat Flat H in. Max. Panel Panel Hole -Thickmm Size ness fractional T E D C ¹⁄₄ ¹⁄₄ ³⁄₈ ¹⁄₂ psig bar 8000 8000 3500 3500 550 550 240 240 fractional SS-4-VCR-A1-400 SS-4-VCR-A1S-400 SS-8-VCR-A1-600 SS-8-VCR-A1-810 1.32 1.05 1.45 1.65 33.5 26.7 36.8 41.9 0.60 0.60 0.66 0.90 15.2 15.2 16.8 22.9 0.18 0.18 0.28 0.40 4.6 4.6 7.1 10.2 ⁵⁄₈ ⁵⁄₈ ⁹⁄₁₆ 2.25 ⁵⁄₈ ⁵⁄₈ ⁹⁄₁₆ 1.88 ¹⁵⁄₁₆ ³⁄₄ ¹¹⁄₁₆ 2.54 ¹⁵⁄₁₆ ¹⁵⁄₁₆ ⁷⁄₈ 2.74 Dimensions – C, D, H, are typical finger-tight. Note: Swagelok nuts and ferrules are provided assembled, as shown. H Working Pressure➂➄ ₁₅⁄₃₂ ₁₅⁄₃₂ ₁₉⁄₃₂ ₂₅⁄₃₂ 57.2 47.8 64.5 69.6 0.40 0.13 0.44 0.50 For tubing maximum pressure ratings for use with Swagelok tube fittings, see the Tubing Data Sheet in the Technical Information subsection of your Swagelok Product Binder. Double male union ➀ in. mm F Hex Flat 0.09 0.18 0.40 0.62 0.87 2.3 4.6 10.2 15.7 22.1 ³⁄₈ ⁵⁄₈ ¹⁵⁄₁₆ 1 ⁵⁄₁₆ 1 ⁵⁄₈ E Ordering Number F SS-2-VCR-6-DM➁ SS-4-VCR-6-DM SS-8-VCR-6-DM SS-12-VCR-6-DM SS-16-VCR-6-DM E H Working Pressure➂➄ H in. mm psig bar 1.13 1.55 1.84 2.44 2.59 28.7 39.4 46.7 62.0 65.8 9000 8000 3500 3000 2400 620 550 240 200 160 Double male reducing union ➀ F E E1 H F E➁ in. mm in. SS-4-VCR-6-DM-2 SS-8-VCR-6-DM-4 0.09 0.18 2.3 4.6 0.18 0.40 Working Pressure➂➄ mm F Hex Flat in. mm psig bar 4.6 10.2 ⁵⁄₈ ¹⁵⁄₁₆ 1.37 1.71 34.8 43.4 8000 3500 550 240 E1 Ordering Number H Bulkhead union ➀ F1 Ordering Number in. mm in. mm F Hex Flat SS-4-VCR-61 SS-4-VCR-61S SS-8-VCR-61 SS-8-VCR-61S 1.30 0.99 1.48 1.11 33.0 25.1 37.6 28.2 0.18 0.18 0.40 0.40 4.6 4.6 10.2 10.2 ³⁄₄ ³⁄₄ 1 ¹⁄₁₆ 1 ¹⁄₁₆ C E E F1 Hex Flat in. ³⁄₄ ³⁄₄ 1 ¹⁄₁₆ 1 ¹⁄₁₆ 2.23 1.82 2.57 2.14 mm Panel Hole Size Max. Panel -Thickness 56.6 46.2 65.3 54.4 ₁₉⁄₃₂ ₁₉⁄₃₂ ₂₉⁄₃₂ ₂₉⁄₃₂ 0.44 0.13 0.50 0.13 H Working Pressure➂➄ psig bar 8000 8000 3500 3500 550 550 240 240 ➀ VCR components with fixed threads must remain station- ➂ When using a stainless steel gasket assembly, the pressure rating ary during normal installation. These fitting connections should be assembled only to glands with rotating male or female threaded nuts. Not designed for gasket retainer assembly. ➃ May contain internal diameter transitions. ➄ When using a copper gasket assembly, the pressure rating for the C H ➁ for the VCR end is 25 % higher than the listed working pressure. VCR end is 20 % less than the listed working pressure. 7 VCR Metal Gasket Face Seal Fittings Tube butt weld bulkhead connector ➀ F T Tube OD Size F1 B F F1 Hex Hex in. mm in. mm in. mm in. mm Flat Flat B Ordering Number C E E1 H in. Max. Working Panel Panel Pressure Hole -Thickmm Size ness psig bar fractional T E E1 ¹⁄₄ ¹⁄₄ 6LV-4-VCR-61-4TB7 0.75 19.1 1.30 33.0 0.18 4.6 0.22 5.6 ³⁄₄ 6LV-4-VCR-61S-4TB7 0.75 19.1 0.99 25.1 0.18 4.6 0.22 5.6 ³⁄₄ ³⁄₄ ³⁄₄ ₁₉⁄ ³² ₁₉⁄ ³² 2.36 59.9 1.95 49.5 0.44 5100 350 0.13 5100 350 C H Coupling Leak test ports F F Hex Flat Ordering Number ⁷⁄₁₆ ³⁄₄ 1 ¹⁄₁₆ 1 ¹⁄₂ 1 ³⁄₄ SS-2-VCR-CG SS-4-VCR-CG SS-8-VCR-CG SS-12-VCR-CG SS-16-VCR-CG H Leak test ports F E H in. mm 0.66 1.19 1.31 1.68 2.04 16.8 30.2 33.3 42.7 51.8 Double female reducing union ➀ Working Pressure➁➂ mm F Hex Flat in. mm in. mm psig bar 3.3 6.4 ³⁄₄ 1 ¹⁄₁₆ 1.16 1.41 29.5 35.8 0.36 0.35 9.1 8.9 8000 3500 550 240 in. mm F Hex Flat in. mm in. mm psig bar 0.09 0.18 2.3 4.6 ³⁄₄ 1 ¹⁄₁₆ 1.19 1.41 30.2 35.8 0.69 0.85 17.5 21.6 8000 3500 550 240 in. mm in. mm psig bar 1.06 1.41 26.9 35.8 0.76 0.91 19.3 23.1 8000 3500 550 240 E Ordering Number in. SS-4-VCR-6-DF-2 SS-8-VCR-6-DF-4 0.13 0.25 H Y Y H Reducing adapter ➀ Leak test ports F E Ordering Number E SS-2-VCR-7-4VCRF➃ SS-4-VCR-7-8VCRF H Working Pressure➁➂ Y Y H Reducing bushing ➀ Leak test ports F Ordering Number in. mm F Hex Flat SS-4-VCR-7-2VCRF SS-8-VCR-7-4VCRF 0.13 0.25 3.3 6.4 ⁵⁄₈ ¹⁵⁄₁₆ E Y E H Working Pressure➁➂ Y H VCR to male NPT elbow ➀ P Male NPT Size B C D in. mm in. mm in. mm in. SS-4-VCR-2-2 SS-4-VCR-2-4 SS-8-VCR-2-6 SS-8-VCR-2-8 1.07 1.07 1.45 1.45 27.2 27.2 36.8 36.8 0.87 1.05 1.26 1.45 22.1 26.7 32.0 36.8 0.38 0.56 0.56 0.75 9.6 14.2 14.2 19.1 0.18 0.18 0.40 0.40 Working Pressure➂ mm F Wrench Flat psig bar 4.6 4.6 10.2 10.2 ¹⁄₂ ¹⁄₂ ¹³⁄₁₆ ¹³⁄₁₆ 8000➁ 8000 3500➁ 3500➁ 550➁ 550 240➁ 240➁ E Ordering Number fractional B ¹⁄₈ ¹⁄₄ ³⁄₈ ¹⁄₂ F E C P D ➀ VCR components with fixed threads must remain stationary 8 during installation. These fitting connections should be assembled only to glands with rotating male or female threaded nuts. ➁ When using a stainless steel assembly, the pressure rating for the VCR end is 25 % higher than the listed working pressure. ➂ When using a copper gasket assembly, the pressure rating for the VCR end is 20 % less than the listed working pressure. ➃ Not designed for gasket retainer assembly. VCR Metal Gasket Face Seal Fittings Union elbow ➀ F E B in. mm in. SS-2-VCR-9➁ SS-4-VCR-9 SS-8-VCR-9 SS-12-VCR-9 SS-16-VCR-9 0.89 1.07 1.45 1.92 2.00 22.6 27.2 36.8 48.8 50.8 0.09 0.18 0.40 0.62 0.87 Working Pressure➂➃ mm F Wrench Flat psig bar 2.3 4.6 10.2 15.7 22.1 ⁷⁄₁₆ ¹⁄₂ ¹³⁄₁₆ 1 ¹⁄₄ 1 ¹¹⁄₁₆ 9000 8000 3500 3000 2400 620 550 240 200 160 E Ordering Number B Union tee ➀ F B E in. mm in. mm in. SS-2-VCR-T➁ SS-4-VCR-T SS-8-VCR-T SS-12-VCR-T SS-16-VCR-T 0.89 1.07 1.45 1.92 2.00 22.6 27.2 36.8 48.8 50.8 0.09 0.18 0.40 0.62 0.87 2.3 4.6 10.2 15.7 22.1 1.78 2.14 2.90 3.84 4.00 Working Pressure➂➃ mm F Wrench Flat psig bar 45.2 54.4 73.7 97.5 101.6 ⁷⁄₁₆ ¹⁄₂ ¹³⁄₁₆ 1 ¹⁄₄ 1 ¹¹⁄₁₆ 9000 8000 3500 3000 2400 620 550 240 200 160 psig bar 9000 8000 3500 3000 2400 620 550 240 200 160 H Ordering Number E B B H Union cross ➀ Ordering Number in. mm in. mm in. mm F Wrench Flat SS-2-VCR-CS➁ SS-4-VCR-CS SS-8-VCR-CS SS-12-VCR-CS SS-16-VCR-CS 0.89 1.07 1.45 1.92 2.00 22.6 27.2 36.8 48.8 50.8 0.09 0.18 0.40 0.62 0.87 2.3 4.6 10.2 15.7 22.1 1.78 2.14 2.90 3.84 4.00 45.2 54.4 73.7 97.5 101.6 ⁷⁄₁₆ ¹⁄₂ ¹³⁄₁₆ 1 ¹⁄₄ 1 ¹¹⁄₁₆ B E H Working Pressure➂➃ F E B B H ➀ VCR components with fixed threads must remain stationary ➁ during installation. These fitting connections should be assembled only to glands with rotating male or female threaded nuts. Not designed for gasket retainer assembly. ➂ When using a stainless steel gasket assembly, the pressure ➃ rating for the VCR end is 25 % higher than the listed working pressure. When using a copper gasket assembly, the pressure rating for the VCR end is 20 % less than the listed working pressure. 9 VCR Metal Gasket Face Seal Fittings Welded Assemblies Male NPT connector P Male NPT Size Leak test ports F B C in. mm in. mm in. SS-4-WVCR-1-2 SS-4-WVCR-1-4 SS-8-WVCR-1-6 SS-8-WVCR-1-8 0.38 0.56 0.56 0.75 9.6 14.2 14.2 19.1 0.95 0.92 1.00 1.01 24.1 23.4 25.4 25.6 0.18 0.18 0.40 0.40 Working Pressure➁ mm F Hex Flat G Hex Flat in. mm psig bar 4.6 4.6 10.2 10.2 ⁷⁄₁₆ ⁹⁄₁₆ ¹¹⁄₁₆ ⁷⁄₈ ³⁄₄ ³⁄₄ 1 ¹⁄₁₆ 1 ¹⁄₁₆ 1.58 1.79 1.89 2.09 40.1 45.5 48.0 53.1 8000 8000 3500➀ 3500➀ 550 550 240➀ 240➀ E Ordering Number H fractional ¹⁄₈ ¹⁄₄ ³⁄₈ ¹⁄₂ P E C B H G Female NPT connector P Female NPT Size Leak test ports Working Pressure➁ Ordering Number in. mm in. mm F Hex Flat ¹⁄₄ ³⁄₈ SS-4-WVCR-7-4 SS-8-WVCR-7-6 0.92 1.06 23.4 26.9 0.18 0.40 4.6 10.2 ³⁄₄ ⁷⁄₈ ³⁄₄ 1 ¹⁄₁₆ 1.77 1.95 45.0 49.5 ¹⁄₂ SS-8-WVCR-7-8 1.04 26.4 0.40 10.2 1 ¹⁄₁₆ 1 ¹⁄₁₆ 2.18 55.4 E mm F Hex Flat G Hex Flat G1 Hex Flat SS-4-WVCR-6-400 0.70 17.8 0.60 15.2 0.18 4.6 SS-4-WVCR-6-600 0.76 19.3 0.66 16.8 0.18 4.6 SS-8-WVCR-6-810 0.86 21.8 0.90 22.9 0.40 10.2 ¹⁄₂ ⁵⁄₈ ¹³⁄₁₆ ³⁄₄ ³⁄₄ 1 ¹⁄₁₆ ⁹⁄₁₆ ¹¹⁄₁₆ 1 ⁷⁄₈ C E G Hex Flat in. mm psig bar 6600 3500➀ 3500➀ 450 240➀ H fractional F P E 240➀ C G H Swagelok tube fitting connector T Tube O.D. Ordering Number C in. D mm in. mm in. fractional Leak test ports G1 F T E ¹⁄₄ ³⁄₈ ¹⁄₂ Dimensions – C, D, H, are typical finger-tight. Note: Swagelok nuts and ferrules are provided assembled, as shown. D C G Working Pressure➁ H in. mm psig bar 1.94 49.3 8000➀ 550➀ 1.97 50.0 6500 440 2.23 56.6 3500➀ 240➀ For tubing maximum pressure ratings for use with Swagelok tube fittings, see Tubing Data Sheet in the Technical Information subsection of your Swagelok Product Binder. H Rotating female union Leak test ports Ordering Number in. mm G Hex Flat SS-4-WVCR-6-DF SS-8-WVCR-6-DF 0.18 0.40 4.6 10.2 ³⁄₄ 1 ¹⁄₁₆ E Working Pressure➀➁ H in. mm psig bar 1.71 1.84 43.4 46.7 8000 3500 550 240 E G H Female elbow Female tee G 1.00 in. (25.4 mm) Elbows, Crosses and Tees are available with welded male and female ends. For more information, contact your Swagelok representative. ORDERING NUMBER 6LV-4-WVCR-9-DF ➀ When using a stainless steel gasket assembly, the pressure rating for the VCR end is 25 % higher than the listed working pressure. ➁ When using a copper gasket assembly, the pressure rating for the 10 VCR end is 20 % less than the listed working pressure. ORDERING NUMBER 6LV-4-WVCR-T-FFF Leak test ports VCR Metal Gasket Face Seal Fittings Gaskets Non-retained style Can be used with any style VCR gland. Cannot be used in a gasket retainer assembly. Ordering Information Specify gasket material by using the appropriate Prefix Designator to the Basic Ordering Number. Material nickel 316 stainless steel copper➀ Prefix Designator NI SS CU Silver Plated H Example E Tx NI-4-VCR-2-VS SS-4-VCR-2-VS CU-4-VCR-2 in. mm in. mm in. mm 1-2-VCR-2 1-4-VCR-2 1-8-VCR-2 -12-VCR-2 -16-VCR-2 0.09 0.22 0.44 0.66 0.89 2.3 5.6 11.2 16.8 22.6 0.020 0.026 0.026 0.026 0.026 0.5 0.7 0.7 0.7 0.7 0.26 0.47 0.78 1.14 1.40 6.6 11.9 19.8 29.0 35.6 E H Tx Gasket retainer assembly Note: Nickel and copper gasket retainer assemblies utilize a 316 stainless steel retainer. Retainer and gasket must be used as an assembly. ➀ Copper gaskets are unplated. H However, to order, use CU as a prefix to the silver plated gasket Basic Ordering Number. Example: CU-4-VCR-2 E Blind (undrilled) gaskets are available in non-retained and retainer assembly styles. Tx To order, use -BL as a suffix to the Basic Ordering Number. Example: SS-4-VCR-2-VS-BL Note: Blind gaskets have a maximum differential pressure rating (DP) of 100 psi (6.8 bar). Basic Ordering Number Basic Ordering Number in. mm in. mm in. mm 1-4-VCR-2-GR 1-8-VCR-2-GR -12-VCR-2-GR -16-VCR-2-GR 0.24 0.44 0.66 0.89 6.1 11.2 16.8 22.6 0.026 0.026 0.026 0.026 0.7 0.7 0.7 0.7 0.50 0.79 1.14 1.40 12.7 20.1 29.0 35.6 E H Tx Non-retained style Unplated (VS) H E Tx Basic Ordering Number in. mm in. mm in. mm 1-2-VCR-2-VS 1-4-VCR-2-VS 1-8-VCR-2-VS -12-VCR-2-VS -16-VCR-2-VS 0.09 0.22 0.44 0.66 0.89 2.3 5.6 11.2 16.8 22.6 0.028 0.028 0.028 0.028 0.028 0.7 0.7 0.7 0.7 0.7 0.26 0.47 0.78 1.14 1.40 6.6 11.9 19.8 29.0 35.6 E H Tx Gasket retainer assembly H E Tx in. mm in. mm in. mm 1-4-VCR-2-GR-VS 1-8-VCR-2-GR-VS -12-VCR-2-GR-VS -16-VCR-2-GR-VS 0.24 0.44 0.66 0.89 6.1 11.2 16.8 22.6 0.028 0.028 0.028 0.028 0.7 0.7 0.7 0.7 0.50 0.79 1.14 1.40 12.7 20.1 29.0 35.6 E H Tx Side-load retainer style H E Basic Ordering Number Tx Ordering Number NI-4-VCR-2-ZC-VS (individually bagged) E H Tx in. mm in. mm in. mm 0.24 6.1 0.028 0.7 0.45 11.4 Optional installation tool and tray (for use only with side-load retainer style gaskets) Ordering Number Installation Tool Tray (includes 30 gaskets) MS-4-VCR-ZC-TL NI-4-VCR-2-ZCT-VS Side-Load Installation Tool and Tray Tool makes gasket handling easy, preserves cleanliness enables gasket installation where space is limited is used to easily remove gasket from storage tray Material: polyether sulfone (PES) Tray (includes 30 gaskets) keeps gaskets secure keeps gaskets aligned for easy removal with side-load gasket tool cleaned and packaged in accordance with Swagelok Specification SC-01. Material: (tray) polypropylene 5 (lid) clear polycarbonate 7 11 VCR Metal Gasket Face Seal Fittings Nuts, Caps, and Plugs Female nut Leak test ports Ordering Number F Hex Flat in. mm in. mm SS-2-VCR-1 SS-4-VCR-1 SS-8-VCR-1 SS-12-VCR-1 SS-16-VCR-1 ⁷⁄₁₆ ³⁄₄ 1 ¹⁄₁₆ 1 ¹⁄₂ 1 ³⁄₄ 0.53 0.81 0.88 1.12 1.34 13.5 20.6 22.4 28.4 34.0 0.21 0.36 0.61 0.89 1.20 5.3 9.1 15.5 22.6 30.5 Ordering Number F Hex Flat in. mm in. mm SS-2-VCR-4 SS-4-VCR-4➀ SS-8-VCR-4 SS-12-VCR-4 SS-16-VCR-4 ³⁄₈ ⁵⁄₈ ¹⁵⁄₁₆ 1 ⁵⁄₁₆ 1 ⁵⁄₈ 0.50 0.71 0.81 1.00 1.19 12.7 18.0 20.6 25.4 30.2 0.21 0.36 0.61 0.89 1.20 5.3 9.1 15.5 22.6 30.5 Ordering Number F Hex Flat in. mm in. mm SS-4-VCR-4-.54NC SS-4-VCR-4-.65NC ⁵⁄₈ ⁵⁄₈ 0.54 0.65 13.7 16.5 0.36 0.36 9.1 9.1 F Tx H H Tx Male nut F Tx H H Tx Short male nut (for use with short gland) F Tx H Tx H Cap H C F Leak test ports mm F Hex Flat in. mm 11.2 11.4 13.7 16.0 ³⁄₄ 1 ¹⁄₁₆ 1 ¹⁄₂ 1 ³⁄₄ 0.94 1.01 1.29 1.54 23.9 25.6 32.8 39.1 C Ordering Number in. SS-4-VCR-CP SS-8-VCR-CP SS-12-VCR-CP SS-16-VCR-CP 0.44 0.45 0.54 0.63 H Cap with lanyard Ordering Number➂ mm F Hex Flat in. mm Lanyard Length in. mm 11.2 11.4 ³⁄₄ 1¹⁄₁₆ 0.94 1.01 23.9 25.6 6 6 C in. SS-4-VCR-CP-BP 0.44 SS-8-VCR-CP-BP 0.45 H 152.4 152.4 Plug F Hex Flat F Ordering Number H H ³⁄₈ ⁵⁄₈ ¹⁵⁄₁₆ 1 ⁵⁄₁₆ 1 ⁵⁄₈ SS-2-VCR-P➃ SS-4-VCR-P➁ SS-8-VCR-P SS-12-VCR-P SS-16-VCR-P in. mm 0.68 0.92 1.08 1.43 1.52 17.3 23.4 27.4 36.3 38.6 Protective shipping cap Plug with lanyard Ordering Number➂ SS-4-VCR-BP SS-8-VCR-BP 12 F Hex Flat in. mm Lanyard Length in. mm ⁵⁄₈ ¹⁵⁄₁₆ 0.92 1.08 23.4 27.4 6 6 H 152.4 152.4 ➀ A taper at the hex end allows the nut to move around 90° tube bends. ➁ Also available as a Rotatable Plug. Ordering Number: SS-4-VCR-RP. ➂ Lanyards are manufactured from 302 stainless steel material. ➃ Not designed for gasket retainer assembly. Ordering Number 304-4-VCR-SC 304-8-VCR-SC 304-12-VCR-SC 304-16-VCR-SC Made of 304 stainless steel and supplied as bead protection during shipping for a variety of VCR face seal fittings processed to Swagelok specification SC-01. VCR Metal Gasket Face Seal Fittings High-Flow Connections – “H” Type VCR Note: “H” Type VCR connections are compatible with 1/4 in. VCR connections and are designed for use with Swagelok high-flow diaphragm valves. For uniform flow, use 1/4 in. side-load retainer style gasket. Example: NI-4-VCR-2-ZC-VS. Glands Tube butt weld T Tube OD B E E1 Ordering Number in. mm in. mm in. mm in. mm 6LV-4-HVCR-3-.60SR 6LV-4-HVCR-3-1.19SR 6LV-4-HVCR-3-1.31SR 0.41 1.00 1.12 10.4 25.4 28.4 0.25 0.25 0.25 6.4 6.4 6.4 0.31 0.31 0.31 7.9 7.9 7.9 0.60 1.19 1.31 15.2 30.2 33.3 Working Pressure Nominal Wall Thickness H psig bar 3300 3300 3300 220 220 220 fractional B T E1 ³⁄₈ ³⁄₈ ³⁄₈ E H Bodies 0.035 0.035 0.035 Tube butt weld T Tube OD in. C mm in. mm in. mm F Hex Flat 6.4 0.31 7.9 ⁵⁄₈ E mm in. E1 Working Pressure H in. mm psig bar 1.68 42.7 3300 220 fractional F B B Ordering Number ³⁄₈ T E1 6LV-4-HVCR-1-6TB7 0.75 19.1 0.62 15.7 0.25 E C H Automatic tube weld T Tube OD B in. C mm in. D mm in. E mm in. F Hex mm Flat E1 mm in. H in. Tx mm in. mm Working Pressure psig bar fractional F B D Ordering Number ³⁄₈ Tx T E1 ⁵⁄₈ 316L-4-HVCR-1A6 0.75 19.1 0.62 15.7 0.03 0.8 0.25 6.4 0.31 7.9 1.71 43.4 0.41 10.4 3300 220 E C H Bulkhead connector T Tube OD F B Ordering Number B C E in. mm in. mm in. F Hex mm Flat E1 mm in. F1 Hex Flat fractional F1 ³⁄₈ ³⁄₄ 316L-4-HVCR-61-6TB7 0.75 19.1 1.30 33.0 0.25 6.4 0.31 7.9 ³⁄₄ Max. Working Panel Panel Pressure Hole -Thickin. mm Size ness psig bar H 2.36 59.9 ₁₉⁄₃₂ 0.44 3300 220 E T E1 C H Union elbow B in. mm in. SS-4-HVCR-9 1.07 27.2 0.25 Working Pressure➀➁ mm F Wrench Flat psig bar 6.4 ¹⁄₂ 8000 550 E Ordering Number F E B ➀ ➁ When using a stainless steel gasket assembly, the pressure rating of this fitting is 25 % higher than the listed working pressure. When using a copper gasket assembly, the pressure rating for the VCR end is 20 % less than the listed working pressure. 13 VCR Metal Gasket Face Seal Fittings High-Flow Connections – “H”Type VCR Union tee E B Ordering Number in. SS-4-HVCR-T F ➀ ➁ B H E mm in. F Wrench Flat H mm in. mm ¹⁄₂ 1.07 27.2 0.25 6.4 2.14 54.4 Working Pressure➀➁ psig bar 8000 550 When using a stainless steel gasket assembly, the pressure rating of this fitting is 25 % higher than the listed working pressure. When using a copper gasket assembly, the pressure rating for the VCR end is 20 % less than the listed working pressure. Nuts F Leak test ports F Tx Tx Female H H Male Ordering Number F Hex Flat in. mm in. mm Ordering Number F Hex Flat in. mm in. mm SS-4-HVCR-1SR ³⁄₄ 0.81 20.6 0.39 9.9 SS-4-HVCR-4SR ⁵⁄₈ 0.71 18.0 0.39 9.9 H Tx H Tx F Anti-Twist Design Components minimize rotation between female nut and gland. These anti-twist components can be used with straight 1/4 in. VCR glands. The anti-twist insert must be used inside the anti-twist female nut. Use only anti-twist nuts when making this connection. Tx H Female nut F Hex Flat Ordering Number SS-4-VCR-1-AT H Tx in. in. mm in. mm ¹³⁄₁₆ 0.81 20.6 0.36 9.1 F Insert and Spring Assembly (SS-4-VCR-ATI) Tx Female Nut (SS-4-VCR-1-AT) Male nut H F Hex Flat Ordering Number SS-4-VCR-4-AT Male Nut (SS-4-VCR-4-AT) H Tx in. in. mm in. mm ³⁄₄ 0.84 21.3 0.36 9.1 Tx B H Insert and spring assembly Ordering Number B H Tx in. mm in. mm in. mm SS-4-VCR-ATI 0.62 15.7 0.56 14.2 0.36 9.1 Note: spring material is 302 stainless steel Lock and Tag Devices To help prevent unintentional disassembly of VCR connections. Additionally both devices include a wire hole to allow for a tag to support identification and quality verification programs. fitting lock device This device is intended for use on Swagelok VCR metal gasket face seal assemblies with standard male and female nuts. 14 fitting lock device for valves This device is intended for use on Swagelok valves with integrally machined male VCR metal gasket face seal end connections. Size Ordering Numbers Size Ordering Numbers ¹⁄₄ in. ¹⁄₂ in. SS-4-VCR-FLC SS-8-VCR-FLC ¹⁄₄ in. ¹⁄₂ in. SS-4-VCR-VLC SS-8-VCR-VLC VCR Metal Gasket Face Seal Fittings Handling Damage to the sealing beads may affect the fitting performance. A protective cap is placed on a variety of VCR sealing beads to prevent nicks or scratches. Keep this cap in place during storage and handling and only remove prior to assembly. Caution: VCR components with fixed threads must remain stationary during installation. Do not allow the sealing beads to rotate against the gasket. Step 1 When using a non-retained style gasket, place it into the female nut. No special positioning is needed, because the gasket is self-aligning. proceed to Step 2 Assembly: Side-load retainer style ...using tool and tray Step 1 Non-retained style Tab While squeezing handles of tool, place jaws around gasket with tab centered between tool jaws. Do not place jaws around retainer. Relax the handles to secure the gasket and remove from tray. From the side of the VCR fitting, guide the gasket retainer over retainer diameter of the fitting until gasket is seated. Squeeze handles and remove the tool. Step 2 To assemble the connection, hold the male nut or body hex stationary. Tighten the female nut finger-tight. Step 3 Mark both the female nut and the male nut or body hex. proceed to Step 2 Step 4 ...by Hand Step 1 Grasp the gasket by the retainer. From the side of the VCR fitting, guide the gasket retainer over retainer diameter of the fitting until gasket is seated. proceed to Step 2 Retainer assembly Step 1 When using a gasket retainer assembly, axially press the assembly onto the gland as shown. The retainer assembly will locate the gasket over the bead and hold it in place. Be careful not to scratch or nick the bead as this may affect fitting performance. proceed to Step 2 Hold the male nut or body hex stationary with a backup wrench. Tighten the female nut 1/8 turn past finger-tight for 316 stainless steel and nickel gaskets or 1/4 turn past finger-tight for copper gaskets. Caution: Excessive over-tightening will damage the sealing beads and possibly cause system leakage. Disassembly Removing VCR components in an assembled system requires minimal clearance. To disassemble a VCR connection, hold the male nut or body hex stationary with a backup wrench and loosen the female nut. After removing the components, be sure to protect the sealing beads with protective caps or gasket retainer assemblies. Removing Side-Load Gasket Using Tool Disassemble connection. Squeeze handles of tool, place jaws around the gasket with tab centered between tool jaws. ■ Relax handles to grip gasket and remove from fitting diameter. ■ ■ Retightening To maintain system reliability, install a new gasket on each remake. Simply follow the assembly instructions listed. 15 VCR Metal Gasket Face Seal Fittings Swagelok Welding Systems The orbital welding systems that provide precise gas tungsten arc welds (GTAW) for use with VCR metal gasket face seal fittings, as well as a variety of other valves and fittings manufactured by Swagelok. Safe Product Selection When selecting a component, the total system design must be considered to ensure safe, troublefree performance. Function, material compatibility, adequate ratings, proper installation, operation, and maintenance are the responsibilities of the system designer and user. Caution: do not mix or interchange parts with those of other manufacturers. Swagelok, VCR—TM Swagelok Company © 1998, 2001 Swagelok Company Printed in U.S.A., MI February 2001, R3 MS-01-24